ICP DAS G-4510 User Manual

G-4510 Series

User’s Manual

Power Saving PAC (with solar charger)

Version 1.1.1 December 2020

Service and usage information for

G-4510

Series

Warranty

All products manufactured by ICP DAS are under warranty regarding defective materials for a period of one year, beginning from the date of delivery to the original purchaser.

Warning

ICP DAS assumes no liability for any damage resulting from the use of this product. ICP DAS reserves the right to change this manual at any time without notice. The information furnished by ICP DAS is believed to be accurate and reliable. However, no responsibility is assumed by ICP DAS for its use, not for any infringements of patents or other rights of third parties resulting from its use.

Trademark

The names used for identification only may be registered trademarks of their respective companies.

If you have any problem, please feel free to contact us. You can count on us for quick response.

Email: service@icpdas.com

III

Table of Contents

1. Introduction ............................................................................... 1

2. Hardware Specifications ........................................................... 2

2.1 G-4510 Series ....................................................................................... 2

2.2 G-4510 Series Specifications ................................................................ 3

2.3 Order Accessories Specifications .......................................................... 5

3. Application Architecture ........................................................... 6

3.1 Hydrologic / Wind Monitoring Application .............................................. 6

3.2 Car Monitor / Tracking System .............................................................. 6

3.3 Redundancy Communication system .................................................... 7

4. Hardware .................................................................................... 8

4.1 Pin Assignments .................................................................................... 8

4.2 Dimensions ........................................................................................... 9

4.3 Operation Mode Switch ....................................................................... 10

4.4 LED Indicators ......................................................................................11

4.5 Wire Connection .................................................................................. 12

4.6 Wake up from Sleep Mode .................................................................. 13

4.7 Assembly process ............................................................................... 14

4.8 Installation ........................................................................................... 17

5. Power Saving and Charger ..................................................... 18

5.1 Power Saving ...................................................................................... 18

5.2 How to Choose the Battery ................................................................. 20

5.3 How to Choose the Solar Panel .......................................................... 23

6. APIs and Demo References .................................................... 26

6.1 API for Local I/O ................................ .................................................. 26

6.1.1 X305IO_Init ............................................................................... 27

6.1.2 X305IO_GetLibVersion ............................................................. 28

6.1.3 X305IO_Read_AD_CalibrationGain .......................................... 29

6.1.4 X305IO_Read_AD_CalibrationOffset ........................................ 30

6.1.5 X305IO_AnalogIn ...................................................................... 31

6.1.6 X305IO_Read_All_DI ................................................................ 32

6.1.7 X305IO_Read_One_DI ............................................................. 33

6.1.8 X305IO_Write_All_DO .............................................................. 34

6.1.9 X305IO_Write_One_DO............................................................ 35

6.1.10 X305IO_Read_All_DO ............................................................ 36

6.1.11 X305IO_Read_One_DO.......................................................... 37

6.1.12 X305IO_AnalogIn_SetChannel ............................................... 38

6.1.13 X305IO_AnalogIn_Hex ........................................................... 39

6.1.14 X305IO_AnalogIn_HexToFloat ................................................ 40

6.2 API for MMC/SD .................................................................................. 41

6.3 API for LCD ......................................................................................... 46

6.3.1 LCD_Init .................................................................................... 47

6.3.2 LCD_BackLight_On .................................................................. 48

6.3.3 LCD_BackLight_Off .................................................................. 49

6.3.4 LCD_ShowText ......................................................................... 50

6.3.5 LCD_ClrScrn ............................................................................. 51

6.3.6 LCD_StandByMode ................................................................... 52

6.3.7 LCD_NormalMode .................................................................... 53

6.3.8 LCD_GotoPosition .................................................................... 54

6.3.9 LCD_CursorDisplay .................................................................. 55

6.3.10 LCD_LineReverse ................................................................... 56

6.3.11 LCD_LineRestore .................................................................... 57

6.3.12 LCD_GetLibDate ..................................................................... 58

6.3.13 LCD_GetLibVersion ................................................................ 59

7. Program Download Procedure ............................................... 60

8. Revision History ...................................................................... 66

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1. Introduction

The G-4510 series are M2M (Machine to Machine) Power Saving PAC with a cellular transceiver and Solar Charger. It can be used in hydrologic monitoring or mudslide monitoring system. With optional GPS model, the G-4510 can also be a GPS tracking system for vehicle management system or maritime system. The features of G-4510 series: Solar Charger, Ethernet interface, optional GPS module, 3 digital inputs, 3 digital outputs, 8 analog inputs, 1 relay, 1 RS-232 and 1 RS-485 port. G-4510 can be used in various application fields to transfer data over 4G, 3G, GPRS, SMS, Ethernet or serial bus through its optional 4G / NB communication module. The G-4510 series built-in MiniOS7 provide the same development environment with I-7188/I-7186 series. It is easier for I-7188/I-7186 users to apply the G-4510 series.

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2. Hardware Specifications

2.1 G-4510 Series

G-4510

G-4510D

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2.2 G-4510 Series Specifications

Hardware Specification

Item

G-4510

G-4510D

CPU

80 MHz internal microprocessor

SRAM/Flash

512K/512K , real time clock, watchdog timer

NVRAM

31 bytes, battery backup, data valid up to 10 years

EEPROM

16 KB, retention > 40 years. 1,000,000 erase/write cycles

Comm. Interface

COM ports

COM1:5-wire RS-232; COM2: RS-485

Ethernet

10/100 Base-TX Ethernet controller

Digital Input

Input Channel

Input Type

Source(Dry Type), Common Ground

Off Voltage Level

+1 V max.

On Voltage Level

+3.5 ~ +30 V

Isolated Voltage

Non-isolated

Digital Output

Output Channel

Output Type

3 Open Collector (Sink/NPN)

Load Voltage

+30 VDC max.

Load Current

100 mA max.

Isolated Voltage

Non-isolated

Analog Input

Input Channel

Resolution

12 - bit

Input Range/Type

0 ~ 20 mA

Sample Rate

1 KHz max. (Read one channel)

Accuracy

+/- 2 LSB (+/- 0.0097 mA)

Isolated Voltage

2500Vrms 3000Dc to DC

Relay

Output Channel

Type

Form C

Input Range

2A@30 Vdc ; 0.25 A @250 Vac

Mechanical endurance

typ. 108 operations

GPS Interface

Support Channels

Sensitivity

Tracking = up to -159 dBm (with external LNA) Cold start = up to -146 dBm (with external LNA)

Acquisition Time

Hot start (Open Sky) = 2 s(typical) Cold start (Open Sky) = 36 s(typical)

Protocol Support

NMEA 0183 version 3.01

LCD Interface

General

Effective display area

80.61 mm x 14.37 mm (W x H)

Module Dimension

93 mm x 70 mm x 1.6 mm (W x H x T)

Life Time

Expected life is more than 100,000 hours under normal operation

Power (Solar Input)

Protection

Power reverse polarity protection

Frame Ground Protection

ESD, Surge, EFT, Hi-Pot

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Power Requirement

+10 VDC ~ +30 V

DC ,

(Max. Voltage of Solar Panel must less +30V)

Power Consumption

Deep Sleep: < 10 mA@12VDC; Deep Sleep(With LCD): < 11 mA@12VDC; Sleep: < 15 mA@12V

DC;

Idle: 90 mA @ 24 VDC; Data Link: 150 ~ 400 mA (peak) @ 24 VDC

Lead Acid Battery Requirement

Battery

12V Lead-Acid Battery

Charging Voltage

Voltage of Power Input must be over +16V

Low Voltage Protect

Low Voltage disconnect = 11.1V / Low Voltage reconnect = 12.6V

LED Indicators

System

Red

Yellow

GPS

Green

Charging / Fault

Green / Red

Mechanical

Casing

Metal

Dimensions

47 mm x 142 mm x 168 mm (W x L x H)

Installation

DIN-Rail and Wall mount

Environment

Operating

Temperature

-20 ~ +70 °C

-15 ~ +55 °C

Storage

Temperature

-40 ~ +80 °C

-20 ~ +70 °C

Humidity

5~90% RH, non-condensing

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2.3 Order Accessories Specifications

Hardware Specification

Module(Optional)

EC21-AU

EC25-E

BG96

Category

LTE category 1

LTE category 4

LTE Cat-M1/NB1/EGPRS

Frequency Bands

LTE-FDD

B1/B2/B3/B4/B5/B7/B8/B28

B1/B3/B5/B7/B8/B20

B1/B2/B3/B4/B5/B8/B12/B13/B18/ B19/B20/B26/B28

LET-TDD

B40

B38/B40/B41

B39 (For Cat M1 Only)

WCDMA

B1/B2/B5/B8

B1/B5/B8

GSM/EGPRS

850/900/1800/1900MHz

900/1800Mhz

850/900/1800/1900MHz

Area

Region

Latin America, Australia, New Zeland, Taiwan

EMEA, Korea, Thailand, India

Global

Certification

Carrier:Telstra Regulatory:FCC /Anatel/NCC/JATE/TELEC/ RCM

Others:WHQL

Carrier: Vodafone/Deutsche Telekom/ SKT/Telefónica/T-Mobile/KT/ LGU+

Regulatory: GCF/ CE/ KC/ NCC/ RCM/ FAC/ NBTC/ ICASA

Others: WHQL

Carrier: Vodafone (Global) Deutsche Telekom Telefónica(Europe)/ Verizon/AT&T/T-Mobile/Sprint/ U.S. Celluar (North America) Telus/Rogers /Bell (Canada) SKT/LGU+ (South Korea) NTT DOCOMO/SoftBank /KDD(Japan)/Telstra (Australia)

Regulatory: GCF (Global),CE (Europe) FCC/PTCRB (North America) IC (Canada) IFETEL (Mexico) CCC (China) KC (South Korea) NCC (Taiwan) JATE/TELEC (Japan) RCM (Australia) NBTC (Thailand) IMDA (Singapore)

Others: RoHS Compliant

Environment

Temperature

Range

-40°C ~ +80°C

-40°C ~ +85°C

-40°C ~ +80°C

Dimensions

51.0mm × 30.0mm × 4.9mm

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3. Application Architecture

3.1 Hydrologic / Wind Monitoring Application

3.2 Car Monitor / Tracking System

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3.3 Redundancy Communication system

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4. Hardware

4.1 Pin Assignments

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4.2 Dimensions

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4.3 Operation Mode Switch

Operation Mode Switch

RUN

OS can execute autoexec.bat

Flash can be read/write.

Lock

OS can execute autoexec.bat

Flash is read only (lock).

INIT

OS can not execute autoexec.bat

Flash can be read/write.

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4.4 LED Indicators

There are five LED indicators to help users to judge the various conditions of G-4510

Series. The description is as follows：

A. Sys (Red)：System LED is programmable.

B. L1 (Yellow)：The modem LED can indicate the status of 4G module.

4G Module Normal

4G Module Exception

Data Transmission

ON 2 sec and OFF 1

sec

OFF

ON 1 sec and OFF 2 sec

Blinking (0.2 sec)

C. L2 (Green)(Option)：The GPS LED can indicate the status of GPS module.

GPS Fail

Search GPS

Receive GPS data

Always OFF

Always ON

Blinking (1 sec)

D. Charging (Green)：Charging status indicator.

Charging

Not Charging

Always ON

Always OFF

E. Fault (Red)：Charging Fault indicator.

Normal

Fault

Always OFF

Always ON

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4.5 Wire Connection

 Digital Input Wire Connection

Input Type

ON State

DI value as 0

OFF State

DI value as 1

Relay Contact

TTL/CMOS

Logic

Open Collector

 Digital Output Wire Connection

Input Type

ON State

DO value as 1

OFF State

DO value as 0

Drive Relay

Resistance

Load

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 Current Input Wire Connection

Input Type

 Relay Wire connection

Relay Output ON

Relay Output OFF

4.6 Wake up from Sleep Mode

1. When G-4510 was in sleep mode, you can connect the Pin “U2 DI” (MCU2 DI) to GND. to awaking G-4510 from sleep mode.

2. You will read “U2 DI” as 0, when you connect “U2 DI” to GND.

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4.7 Assembly process

 Assembling exploded drawing

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 When purchase the communication module EC21-AU, EC25-E or BG96, please refer

to the following installation methods for installation:

※

EC21-AU, EC25-E and BG96 please refer to the ordering information at the

bottom of the G-4510 ordering page.

1. Remove the 6 screws on the quick release board and remove the quick release board

2. Insert the communication module into the PCI-E slot and lock the screws

3. Connect the 4G Ipex plug to the communication module Main position

4. Install the quick release board and lock the 6 screws on the quick release board

Step 1

Step 2

Communication module

PCI-E screws

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Step 3

4G Ipex plug

Step 4

Casing screws

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4.8 Installation

1. Install 4G antenna. (Installed in ANT1 position)

※ANT2 is the GPS antenna installation position

2. Plug in the normal SIM card (Before apply the SIM card, confirm it is OK by mobile phone.)

3. Connect the DC.+VS and DC.GND to the power supply or Solar Panel.

4. Connect BAT.+VS and BAT.GND to the 12V Lead Acid Battery.

WARNING! HOT SURFACE DO NOT TOUCH

The product’s enclosure may be with high temperature, do not touch before

cooling or else will be burned.

SAFETY INSTRUCTION NOTES

The unit installation to final system and the DC source (SELV, Limited Power Source) that is intended to connect with power input pins (DC.+VS / DC.GND) should be complied with requirements of EN 60950-1. Be sure before connect to input pins.

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