ICP C9UHX060F12A, C9UHX080J12A, C9UHX080J16A, C9UHX100L20A, H9UHX060F12A Installation Guide

...

Download

90+ SINGLE STAGE GAS FURNACE DIRECT OR NON-

DIRECT VENT

Category IV Furnace

*9U HX Upflow/Horizontal * Denotes Brands (C, H, T)

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and

attached to the unit. Consult local building codes, the current editions of the National Fuel Gas Code (NFCG) NFPA 54/ANSI Z223.1, and the National Electrical Code (NEC) NFPA 70.

In Canada refer to the current editions of the National standards of Canada CAN/CSA-B149.1 and .2 Natural Gas and Propane Installation Codes, and Canadian Electrical Code CSA C22.1.

Recognize safety information. This is the safety-alert symbol /b,. When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words; DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal

injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which

will result in enhanced installation, reliability, or operation.

INSTALLER: Affix these instructions

on or adjacent to the furnace.

International Comfort Products, LLC Table of Contents

Lewisburg, TN 37091 U.S.A.

1. Safe Installation Requirements ................... 4

2. Installation .................................. 5

3. Combustion & Ventilation Air .................... 9

4. Vent & Combustion Air Piping ................... 13

5. Concentric Vent Termination .................... 30

6. Gas Supply and Piping ........................ 32

O CARBON MONOXIDE POISONING AND FIRE

Failure to follow this warning Failure to follow this warning could result in

could result in personal injury personal injury, death, and/or property dam- and/or death, age.

ELECTRIC SHOCK HAZARD HAZARD

Turn Off All Power Before This furnace is not designed for use in mobile Servicing. homes, trailers or recreational vehicles.

Portions of the text and tables are reprinted from NFPA 54 / ANSI Z223,1-2006_% with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSi on the referenced subject which is represented only by the standard in its

7. ElectricalWiring ............................ 36

8.DuctworkandFilter .......................... 37

9. ChecksandAdjustments...................... 39

10.FurnaceMaintenance........................ 41

11.SequenceofOperation& Diagnostics............ 42

TechnicalSupport ............................. 44

CONSUMER: Retain these

instructions for future reference.

t_nfirtl_,

Printedin U.S.A. 440 01 1050 06 Feb 2009

Specifications are subject to change without notice.

Required Notice for Massachusetts Installations

Important

The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows:

5.08: Modifications to NFPA-54, Chapter 10

2) Revise 10.8.3 by adding the following additional requirements:

(a)

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment,

the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed, in addition, the installing plumber or gasfitter shall observe that a battery operated or

hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified license professionals for the installation of hard wired carbon monoxide detectors.

a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon

monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period

of thirty (30) days to comply with the above requirement; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSl/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8)

feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign

shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".

4. INSPECTION. The state of local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a) 1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

(c)

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d)

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

(e)

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

For questions regarding these requirements, please contact the Commonwealth of Massachusetts Board of State Examiners of Plumbers and Gas

Fitters, 239 Causeway Street, Boston, MA 02114. 617-727-9952

440 01 1050 06 Printed in U.S.A.

Specifications are subject to change without notice.

START-UP CHECK SHEET

For 90+ Furnace

(This sheet is optional. Keep this page for future reference.)

Date of Start-Up:

Dealer Name:

Address:

City, State(Province), Zip or Postal Code:

Phone: Owner Name:

Address:

City, State(Province), Zip or Postal Code:

Model Number:

Serial Number:

Setup Checks

Check the box when task is complete

Calculated Firing Rate:(See Checks and Adjustments Section)

Heating Check

Measured Line Pressure when Firing Unit: Measured Manifold Gas Pressure:

Temperature of Supply Air:

Temperature of Return Air:

Temperature Rise (supply-return temperature): (o)__

In Rise (see furnace rating plate)? (o)__

Static Pressure (Ducts): Supply Air Return __

Which blower speed tap is used? (Heating)

Optional Check: CO ? CO2 ?

Cooling Check

Temperature of Supply Air:

(°)m

All Electrical Connections Tight?

Have hoses been relocated for furnace application (upflow/horizontal)?

Condensate Drain Connected?

Condensate Drain Trapped?

Manual Gas Shut-Off Upstream of Furnace/Drip-Leg?LU

Gas Valve turned ON?

Type of Gas: Natural: Lj

Filter Type and Size:

44001 105006

Propane: Lj

Specifications are subjectto change without notice.

Temperature of Return Air:

Temperature Difference:

Static Pressure (Ducts) cooling: Supply Air

Blower Speed Tap used for cooling:

Dealer Comments:

(o)__ (o)__

Return

1. Safe Installation Requirements

FIRE, EXPLOSION, AND ASPHYXIATION HAZARD Improper adjustment, alteration, service,

maintenance or installation could cause personal injury, death and/or property damage,

Installation or repairs made by unqualified persons could result in hazards to you and others,

Installation MUST conform to local codes or, in the absence of local codes, with codes of all governmental authorities having jurisdiction,

The information contained in this manual is intended for use by a qualified service agency that

is experienced in such work, is familiar with all precautions and safety procedures required in such work, and is equipped with the proper tools

and test instruments,

NOTE: This furnace is design-certified by the CSA International

(formerly AGA and CGA) for installation in the United States and Canada. Refer to the appropriate codes, along with this manual,

for proper installation.

• Use only the type of gas approved for this furnace (see Rating Plate on unit). Overfiring wilt result in failure of heat exchanger and cause dangerous operation. (Furnaces can be converted to Propane gas with approved kit.)

• Install this furnace only in a location and position as specified in "Installation" of these instructions.

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury and/or death.

Do NOT install this furnace in DOWNFLOW ap- plications.

RISQUE D'EMPOISONNEMENT PAR MONOXYDE DE CARBONE

Si les conseils de cette avertissement ne sont pas suivi, cela peut entrainer des blessures et/ou la

mort. Ne pas installer cette fournaise avec un debit DE-

SCENDANT.

• Provide adequate combustion and ventilation air to the

furnace as specified in "Combustion and Ventilation Air" of these instructions.

• Combustion products must be discharged outdoors. Connect this furnace to an approved vent system only, as

specified in "Vent and Combustion Air Piping" of these instructions.

• Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for

the detection of leaks to check all connections, as

specified in "Gas Supply and Piping, Final Check" of these instructions.

Specifications are subject to change without notice.

Always install furnace to operate within the furnace's

intended temperature-rise range with a duct system which has an external static pressure within the allowable range,

as specified in "Technical Support Manual" of these instructions. See furnace rating plate.

• When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space

containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace.

• A gas-fired furnace for installation in a residential garage must be installed as specified in "Installation" of these

instructions.

This furnace is not to be used for temporary heating of

buildings or structures under construction. This furnace is NOT approved for installation in

mobile homes, trailers or recreation vehicles.

Seal around supply and return air ducts. Install correct filter type and size.

Unit MUST be installed so electrical components are protected from direct contact with water.

SafetyRules

Your unit is built to provide many years of safe and dependable service providing it is properly installed and maintained. However, abuse and/or improper use can shorten the life of the unit and

create hazards for you, the owner.

The U.S. Consumer Product Safety Commission encourages

installation of carbon monoxide alarms. There can be various sources of carbon monoxide in a building or dwelling. The

sources could be gas-fired clothes dryers, gas cooking stoves, water heaters, furnaces, gas-fired fireplaces, wood

fireplaces.

Carbon monoxide can cause bodily injury and/or death. Carbon monoxide or "CO" is a colorless and odorless gas produced when fuel is not burned completely or when the

flame does not receive sufficient oxygen. Therefore, to help alert people of potentially dangerous carbon

monoxide levels, you should have a commercially available carbon monoxide alarm that is listed by a nationally

recognized testing agency in accordance with Underwriters Laboratories Inc. Standard for Single and Multiple Station

Carbon Monoxide Alarms, ANSl/UL 2034 or the CSA 6.19-01 Residential Carbon Alarming Devices installed and

maintained in the building or dwelling concurrently with the gas-fired furnace installation (see Note below). The alarm

should be installed as recommended by the alarm manufacturer's installation instructions.

There can be numerous sources of fire or smoke in a building

or dwelling. Fire or smoke can cause bodily injury, death, and/or property damage. Therefore, in order to alert people of potentially dangerous fire or smoke, you should have fire

extinguisher and smoke alarms listed by Underwriters Laboratories installed and maintained in the building or dwelling (see Note below).

Note: The manufacturer of your furnace does not test any alarms

and makes no representations regarding any brand or type of alarms.

To ensure safe and efficient operation of your unit, you should

do the following:

Thoroughly read this manual and labels on the unit. This will help you understand how your unit operates and the hazards involved with gas and electricity.

44001 105006

Do not use this unit if any part has been under water.

Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas

control which has been under water.

3. Never obstruct the vent grilles, or any ducts that provide air to the unit. Air must be provided for proper combustion and ventilation of flue gases.

FrozenWaterPipeHazard

WATER DAMAGE TO PROPERTY HAZARD Failure to follow this caution may result in property

damage. Do not leave your home unattended for long periods

during freezing weather without turning off water supply and draining water pipes or otherwise protecting against the risk of frozen pipes and resultant damage.

Your furnace is designed solely to provide a safe and comfortable living environment. The furnace is NOT designed to ensure that water pipes will not freeze. It is equipped with several safety devices that are designed to turn the furnace off and prevent it from restarting in the event of various potentially unsafe conditions.

If your furnace remains off for an extended time, the pipes in your home could freeze and burst, resulting in water damage.

If the structure wilt be unattended during cold weather you should take these precautions.

2. Installation

Turn off the water supply to the structure and drain the water lines if possible and add an antifreeze for potable water to drain traps and toilet tanks. Open faucets in appropriate

areas.

-or-

Have someone check the structure frequently during cold weather to make sure it is warm enough to prevent pipes from freezing. Instruct them on a service agency to call to provide service, if required.

-or-

Install a reliable remote sensing device that will notify somebody of freezing conditions within the home.

WinterShutdown

If you go away during the winter months and do not leave the heat on in your home, the plastic transition box and the condensate trap on the furnace must be protected from freeze damage.(See Figure 10 through Figure 17)

1. Disconnect the 5/8"(15.9mm) OD rubber hose from the vent drain fitting that is located downstream of the combustion

blower. Insert a funnel into the hose and pour four(4) ounces of sanitary type (RV) antifreeze into the condensate trap. Reconnect the 5/8" (15.9mm) OD rubber hose to the stub on the vent drain fitting. Secure with the hose clamp.

2. Disconnect the 3/4" (19.1mm) OD rubber hose from the condensate trap. Insert a funnel into the hose and and pour

four(4) ounces of sanitary type (RV) antifreeze into the plastic Transition box. Squeeze the hose together near the

end and quickly reconnect the 3/4" (19.1mm) OD rubber hose to the stub on the condensate trap. Secure with the

hose clamp.

When you return home, your furnace will be ready to start, as it is

not necessary to drain the antifreeze from the furnace.

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death. This furnace can NOT be common vented or

connected to any type B, BW or L vent or vent connector, nor to any portion of a factory-built or masonry chimney. If this furnace is replacing a

previously common-vented furnace, it may be necessary to resize the existing vent and chimney to prevent oversizing problems for the other remaining appliance(s). See Venting and Combus-

tion Air Check in Gas Vent Installation section. This

furnace MUST be vented to the outside.

Location and Clearances

1. Refer to Figure1 for typical installation and basic connecting parts required. Refer to Figure 4 for typical horizontal direct vent installation and basic connecting parts required. Supply and return air plenums and duct are also required.

2. If furnace is a replacement, it is usually best to install the furnace where the old one was. Choose the location or

evaluate the existing location based upon the minimum clearance and furnace dimensions (Figure 2).

Typical Upflow Installation

Aluminumor non-rustingshieldrecommended.

"8" (203.2mm)Min. 20' (6.1m)Max.

in same ...............>,1

tainedtemperatures0°F (-17° C)andbelowfor24ormoreconsecutivehours),

(SeeVentTerminationShieldingfordimensions).

,_ Couplingon endsof

i< ,...... exhaust pipe. Total

25-73-33

44001 105006

Specifications are subject to change without notice.

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death. Do NOT operate furnace in a corrosive atmosphere

containing chlorine, fluorine or any other damaging chemicals, which could shorten furnace life.

Refer to Combustion & Ventilation Air section, Contaminated Combustion Air for combustion air

evaluation and remedy.

FROZEN AND BURST WATER PIPE HAZARD Failure to follow this caution may result in property

damage. Special precautions MUST be made if installing

furnace in an area which may drop below freezing. This can cause improper operation or damage to

equipment. If furnace environment has the potential of freezing, the drain trap and drainline must be protected. The use of electric heat tape or RV

antifreeze is recommended for these installations.

(See "Condensate Trap Freeze Protection Section")

Do NOT operate furnace in a corrosive atmosphere containing chlorine, fluorine or any other damaging

chemicals. Refer to Combustion & Ventilation Air section,

Contaminated Combustion Air.

InstallationRequirements

Maintain clearance for fire safety and servicing. A front clearance of 24"(609.6mm) required and 30" (762mm)

recommended for access to the burner, controls and filter. See clearance requirements in Figure 2.

Use a raised base if the floor is damp or wet at times.

Residential garage installations require:

Burners and ignition sources installed at least 18" above the

floor.

Furnace must be located or physically protected from possible damage by a vehicle.

If the furnace is to be suspended from the floor joists in a basement or a crawl space or the rafters in an attic, it is necessary to use steel pipe straps or an angle iron frame to

attach the furnace. These straps should be attached to the

furnace with sheet metal screws and to the rafters or joists

with bolts. The preferred method is to use an angle iron frame bolted to the rafters or joists.

Local codes may require a drain pan under the entire furnace and condensate trap when the furnace is installed in attic application.

This furnace may be used for construction heat provided that all the following conditions are met:

The furnace is permanently installed with all electrical

wiring, piping, venting and ducting installed according to

these installation instructions. A return air duct is provided,

sealed to the furnace casing, and terminated outside the space containing the furnace. This prevents a negative pressure condition as created by the circulating air blower,

causing a flame rotlout and/or drawing combustion products into the structure.

• The furnace is controlled by a thermostat. It may not be "hot wired" to provide heat continuously to the structure without

thermostatic control.

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury and/or death.

Do NOT install this furnace in DOWNFLOW ap- plications.

RISQUE D'EMPOISONNEMENT PAR MONOXYDE DE CARBONE

Si les conseils de cette avertissement ne sont pas suivi, cela peut entrainer des blessures et/ou la

mort. Ne pas installer cette fournaise avec un debit DE-

SCENDANT.

Install furnace level.

This furnace is NOT to be used for temporary heat of buildings or structures under construction.

Install the vent pipes as short as practical. (See Gas Vent Installation section).

Do NOT install furnace directly on carpeting, tile or other combustible material other than wood flooring.

Clean outside air is provided for combustion. This is to minimize the corrosive effects of adhesives, sealers and other construction materials. It also prevents the entrainment of drywall dust into combustion air, which can cause fouling and plugging of furnace components.

The temperature of the return air to the furnace is

maintained between 55° F (13° C) and 80° F (27° C), with no evening setback or shutdown. The use of the furnace while

the structure is under construction is deemed to be

intermittent operation per our installation instructions.

The air temperature rise is within the rated rise range on the furnace rating plate, and the firing rate has been set to the

rating plate value.

The filters used to clean the circulating air during the

construction process must be either changed or thoroughly cleaned prior to occupancy.

The furnace, ductwork and filters are cleaned as necessary to remove drywall dust and construction debris from all

HVAC system components after construction is completed.

After construction is complete, verify furnace operating

conditions including ignition, input rate, temperature rise and venting according to these instructions.

Specifications are subject to change without notice.

44001 105006

Dimensions & Clearances

LEFTSIDE " 6iiii_ ELECTRICAL

(177.5) - 11/,

TRAPCKO CCO0.TERFLOW -...... ..................!!!!!..............................................................

1311/13

(347.7)-

3111/1_

.8)

.... A _

FRONT

MINIMUM CLEARANCES TO COMBUSTIBLE

MATERIALS FOR ALL UNITS - in (mm)

REAR 0 FRONT (combustion air openings in 3" (76.2)

furnace and in structure)

Required For Service ALL SIDES Of SUPPLY PLENUM SIDES

VENT TOP OF FURNACE

*24" (609.6)

1" (25.4) 0 0

1" (25.4)

*30" (762mm)clearancerecommendedforfurnaceremoval.

Horizontalposition:Linecontactispermissibleonlybetween linesformedbyintersectionsoftop andtwosidesoffurnace

jacket,andbuildingjoists,studsorframing.

;; 1913/16

(503.2)

17/s

(47,6)

Drawing is representative, _"_i1/4---_ but some models may vary _J31.7)

231/8 _ 37/6

(587.4) (98.;_)

ALL DIMENSIONS - in(mm) 23/6(60.3) _4 i (469.9) TYPE

1 IN = 25.4 MM 11/16(27)____ _.., / !

Unit Cabinet Bottom

Capacity A B C D E

*9UHX060F12 191/8 175/8 21/8 143/4 43/6 41/2 21/2 91/2

(485,8) (447,7) (54) (374,7) (111,1) (114,3) (83,5) (2413)

*9UHXO8OJ12 223/4 211/4 115/16 183/4 43/6 41/2 25/8 113/8

(577,9) (539,8) (492) (4783) (111,1) (114,3) (86,7) (28&9)

*9UHXO8OJ16 223/4 211/4 115/16 183/4 43/6 41/2 25/8 113/8

(577,9) (539,8) (492) (4783) (111,1) (114,3) (86,7) (28&9)

*9UHX100L20 241/2 23 7/16 23 43/8 41/2 21/4 121/4

(622,3} (584,2} (11,1} (584,2} (111,1} (114,3} (57,2} (311,2}

Top _ i\i) ;!/_(COUNTERFLOW)

F G H ......................;_- :_ ELECTRICAL(KO)

* Denotes Brand

NOTE: Evaporator "A" coil drain pan dimensions may vary from furnace duct opening size. Always consult evaporator specifications for duct size

requirements.

Furnace is designed for bottom return or side

return.

Return air through back of furnace is NOT al-

lowed.

', - i

2,/°L / 281/2

(73) _" :45/16(109.5),,-= !723:9)181/ 3/4(19.1)

" --_ [ i i z I

GAS(KO)\ I i ,,' RIGHTSIDE _'

.......................... L _ -_-

t d> \ L/ TRAP(KO)

i(2716), ..... ---_ UPFLOW/HORIZONTAL

/ i , =

913/

(249._

33I1

il88i

v _

KO=

(549.3) . I

i j (439.7) t°'_"'w I ;;

i ; 42,g)_ _ ;

KnockOut ,142_/_, 549.3 :_

t t ..................................................................................................................................

\_ i. / TRAP(KO)

. !_ _. /- AIRINTAKE(KO)

413/1 ;; \- _ (ALTERNATE)

122.2 _- _ 40

f:-\ ..... VENT(KO) 1016

177.8 TR 'RMOSTA¢7.2 i...............................;

111/_. (KO

.=-, 7 L, 215/6 .=q

_', ":_? 24 o_ (47.6)

(609.6)

;0)

11/8

44001 105006

25-23-36b

Specifications are subject to change without notice.

Knockouts

CUTHAZARD Failure to follow this caution may result in personal

injury. Sheet metal parts may have sharp edges or burrs.

Use care and wear appropriate clothing, safety glasses and gloves when handling parts and

servicing furnaces.

Use a hammer and screwdriver to strike a sharp blow ( See Figure 3) directly to the knockout tie points or use a hammer in the upper left corner of the desired knockout. Remove any burrs and sharp edges.

:i: [

................................................................................................................................................for Knockout

25-40-06

NOTE: If a knockout does not come out after two sharp blows, pull and snip as needed to remove the knockout.

HammerandScrewd.verused

InstallationPositions

This furnace can be installed in an upflow or horizontal (either left or right) airflow position. DO NOT install this furnace in the downflow position or on its back. For the upflow position, the return air ductwork can be attached to either the left or right side panel and/or the bottom. For horizontal positions, the return air ductwork

must be attached to the bottom:

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury and/or death.

Do NOT install this furnace in DOWNFLOW ap- plications.

RISQUE D'EMPOISONNEMENT PAR MONOXYDE DE CARBONE

Si les conseils de cette avertissement ne sont pas suivi, cela peut entrainer des blessures et/ou la

mort. Ne pas installer cette fournaise avec un debit DE-

SCENDANT.

FurnaceInstallationConsiderations

The installation of the furnace for a given application wilt dictate the

position of the furnace, the airflow, ductwork connections, vent and combustion air piping. Consideration must be given to the

following:

CondensateTrapand DrainLines

The supplied condensate trap must be attached to the furnace

side panel on either the left or right side. For horizontal installations, the drain trap is vertically attached to the side panel

below the furnace. A minimum clearance of 6" below the furnace is required for the condensate trap. Downward slope of the

condensate drain line from the condensate trap to the drain location must be provided. Adequate freeze protection of the drain

trap and the drain line must be provided. See "Condensate Drain

Trap" section for further details.

Leveling

Proper leveling of the furnace must be provided to insure proper drainage of the condensate from the furnace. The furnace must be level to within 1/4" (6.4mm) from front to back and from side to side

for upflow installations or top to bottom for horizontal installations.

Ventand CombustionAir Connections

For venting information literature, call 931.270.4100 with the complete model and serial number of the furnace.

Special Venting Requirements for Installations in Canada Installation in Canada must conform to the requirements of CSA

B149 code. Vent systems must be composed of pipe, fittings, cements, and primers listed to ULC S636. The special vent

fittings and accessory concentric vent termination kits and

accessory external drain trap have been certified to ULC S636

for use with those IPEX PVC vent components which have

been certified to this standard. In Canada, the primer and cement must be of the same manufacturer as the vent system -

IPEX System 636, PVC/CPVC Primer, Purple Violet for Flue Gas Venting and IPEX System 636(1) ,M,PVC Cement for Flue

Gas Venting, rated Class IIA, 65 deg C. must be used with this venting system - do not mix primers and cements from one manufacturer with a vent system from a different manufacturer. Follow the manufacturer's instructions in the use of primer and cement and never use primer or cement beyond its expiration

date.

The safe operation, as defined by ULC S636, of the vent

system is based on following these installation instructions, the vent system manufacturer's installation instructions, and proper use of primer and cement. All fire stop and roof flashing used with this system must be UL listed material. Acceptability under Canadian standard CSA B149 is dependent upon full compliance with all installation instructions. Under this

standard, it is recommended that the vent system be checked once a year by qualified service personnel.

The authority having jurisdiction (gas inspection authority,

municipal building department, fire department, etc) should be consulted before installation to determine the need to obtain a

permit.

Consignes speciales pour I'installation de ventillation au Canada

L'installation faite au Canada dolt se conformer aux exigences du code CSA B149. Ce syst6me de ventillation dolt se

composer de tuyaux, raccords, ciments et appr6ts conformes au ULC S636. La tuyauterie de ventillation des gaz, ses

accessoires, le terminal concentrique mural ainsi que I'ensemble du drain de condensat exterieur ont et6 certifies

ULCS 636 pour I'application des composantes IPEX PVC qui sont certifiees & ce standard. Au Canada l'appr6t et le ciment

doivent 6tre du m6me manufacturier que le syst6me de ventiltation - IPEX Systeme 636, Appr6t PVC/CPVC. Mauve

Specifications are subject to change without notice.

44001 105006

Violette pour conduit en evacuation des gaz et IPEX Systeme 636(1) ,M ciment pour PVC pour conduit en evacuation des gaz,

evalu6 CLASSE IIA, 65 deg. C. doit _tre utilise avec ce systeeme d'evacuation - ne pas melanger t'appr6t et le ciment

d'un manufacturier avec le syst6me de ventillation d'un autre manufacturier. Bien suivre les indications du manufacturier Iors

de I'utitisation de l'appr6t et du ciment et ne pas utiliser ceux-ci si la date d'expiration est atteinte.

L'operation securitaire, tel que definit par ULC S636, du systeme de ventilation est base sur les instructions d'installation

suivantes, ainsi que l'usage approprie de I'appr6t et ciment. Tout arr_t feu et solin de toit utilises avec ce systeme doivent 6tre des materiaux tistes UL L'acceptation du standard Canadien CSA B419 est directement relie a I'instaltation conforme aux instructions ci- haut mentionnees. Le standard

Canadien recommande I' inspection par un personel qualifie et ce, une fois par annee.

Les autoritees ayant juridiction (inspecteurs de gas, inspecteurs en b&timents, departement des incendies, etc) devraient 6tre consuttees avant I'installation afin de determiner si un permis

est requis.

(1) System 636 is a trademark of IPEX Inc.

Note: Repositioning of the combustion blower is required for the vent pipe connection to the furnace through the "right side" panel. See "Vent and Combustion Air Piping" section for further details.

HorizontalFurnaceInstallation

This furnace can be installed horizontally in an attic, basement,

crawl space, alcove, or suspended from a ceiling in a basement or utility room. See Figure 4. Do not install furnace on its back or in

the reverse airflow positions as safety control operation will be

adversely affected. If the furnace is to be installed in a crawl space, consult local

codes. A suitable concrete pad or blocks are recommended for crawl space installation on the ground.

NOTE: 6" (152.4mm) bottom clearance required for condensate

trap.

24" (609.6mm) between the front of the furnace and adjacent construction or other appliances MUST be maintained for service

clearance. [30" (762mm) inches is required to remove furnace]. Keep all insulating materials clear from Iouvered door. Insulating

materials may be combustible.

The horizontal furnaces may be installed directly on combustible

wood flooring or supports as long as all required furnace clearances are met. See Figure 4.

This furnace MUST NOT be installed directly on carpeting or tile or

other combustible material other than wood flooring or supports. For horizontal installation over a finished living space. A field

fabricated auxiliary drain pan with drain pipe is required to prevent

damage by overflow due to blocked condensate drain.

Typical Horizontal Installation

25-23-34

NOTE: 6" (152.4mm)bottomclearance requiredfor condensatetrap.

3. Combustion & Ventilation Air

ForSinglePipeInstallation

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could

personal injury or death. Use methods described here to

combustion and ventilation air.

result in

provide

Furnaces require ventilation openings to provide sufficient air for proper combustion and ventilation of flue gases. All duct or

openings for supplying combustion and ventilation air must comply with the gas codes, or in the absence of local codes, the applicable national codes.

Combustion and ventilation air must be supplied in accordance with one of the following:

Note: The Combustion & Ventilation Air Section in this document,

uses tables and information from the ANSI Z223.1/NFPA

54. For use in Canada, use CSA B149.1 for this information.

44001 105006

Specifications are subject to change without notice.

1. Section 9.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, (NFGC), ANSI Z223.1-2006/NFPA 54-2006

in the U.S.,

2. Sections 8.2, 8.3, 8.5, 8.6, 8.7, and 8.8 of National Standard of Canada, Natural Gas and Propane Installation Code

(NSCNGPIC), CSA B149.1-05 in Canada,

3. Applicable provisions of the local building code.

This furnace can NOT be common vented or connected to any type B, BW or L vent or vent connector, nor to any portion of a factory-built or masonry chimney. Multistory venting is NOT permitted. If this furnace is replacing a previously common-vented furnace, it may be necessary to resize the existing vent and

chimney to prevent oversizing problems for the other remaining appliance(s). See "Venting and Combustion Air Check" in this

section. This furnace MUST be vented to the outside. When the installation is complete, check that all appliances have

adequate combustion air and are venting properly. See Venting

And Combustion Air Check in "Gas Vent Instaflation" Section in

this manual.

Air (This is ONLY a guide. Subject to codes of country having jurisdiction.)

GasVent

OutdoorCombustionAir Method

A space having less than 50 cubic feet per 1,000 BTUH (4.8 cubic

meters per kW) input rating for all gas appliances installed in the space requires outdoor air for combustion and ventilation.

AirOpeningsand ConnectingDucts

1. Total input rating for all gas appliances in the space MUST be considered when determining free area of openings.

2. Connect ducts or openings directly to the outdoors.

3. When screens are used to cover openings, the openings MUST be no smaller than 1/4" (6.4mm) mesh.

4. The minimum dimension of air ducts MUST NOT be less than 3" (76.2mm).

5. When sizing a grille, louver, or screen use the free area of opening. If free area is NOT stamped or marked on grill or

louver, assume a 20% free area for wood and 60% for metal. Screens shall have a mesh size not smaller than 1/4" (6.4mm).

alternateInletAir (1)

ConfinedSpaceInstallation

NOTE: A confined space is defined as an area with tess than 50

cubic feet per 1,000 BTUH input rating for all gas appliances installed in the area.

Requirements

1. Provide the space with sufficient air for proper combustion and ventilation of flue gases using horizontal or vertical ducts or

openings.

2. Figure 5 illustrates how to provide combustion and ventilation air when two permanent openings, one inlet and one outlet,

are used.

a. One opening MUST commence within 12" (304.8mm) of

the floor and the second opening MUST commence

within 12" (304.8mm) of the ceiling. b. Size openings and ducts per Table 1. c. Horizontal duct openings require 1 square inch of free

area per 2,000 BTUH (11 cm2/kW) of combined input for

all gas appliances in the space (see Table 1}. d. Vertical duct openings or openings directly

communicating with the outdoors require 1 square inch

of free area per 4,000 BTUH (5.5 cm2/kW) for combined

input of all gas appliances in the space (see Table 1).

tlet

(2)

OutletAir Opening MustbeWithin12" (304.8mm)of ceiling (1) 1SquareInch per4000 BTUH

(2) 1SquareInch per2000 BTUH

3. When one permanent outdoor opening is used, the opening requires:

a. 1 sq. in of free area per 3,000 BTUH (7 cm2/kW) for

combined input of all gas appliances in the space (see Table 1) and

b. not less than the sum of the areas of all vent connectors

in the space.

The opening shall commence within 12" (304.8mm) of the top of the enclosure. Appliances shall have clearances of at least 1"

(25.4mm) from the sides and back and 6" (152.4mm) from the

front. The opening shall directly communicate with the outdoors or

shall communicate through a vertical or horizontal duct to the outdoors or spaces (crawl or attic) that freely communicate with

the outdoors.

4. Combination of Indoor and Outdoor Air shall have:

Indoor openings that comply with the Indoor Combustion Air Method below and

Outdoor openings located as required in the Outdoor Combustion Air Method above and

Outdoor openings sized as follows.

44001 105006

Specifications are subject to change without notice.

1) Calculate the Ratio of all Indoor Space volume divided by required volume for Indoor Combustion Air

Method.

2) Outdoor opening size reduction Factor is I minus the Ratio in 1) above.

BTUH(kW) MinimumFreeAreaRequiredfor EachOpeningorDucttoOutdoors

Input TwoHorizontalDucts SingleOpening TwoVerticalDuctsorOpenings RoundDuct

Rating BTUH(kW) BTUH(kW) BTUH(kW) BTUH(kW)

60,000 (17.58) 30sq.in.(194 cm2) 20sq,in,(129 cm2) 15sq,in.(97 cm2) 5" (127mm) 80,000 (23.45) 40sq.in.(258 cm2) 26.7sq.in.(172.3 cm2) 20sq,in,(129 cm2) 5" (127mm)

100,000 (29.31) 50sq.in.(322 cm2) 33.3sq.in.(214.8 cm2) 25sq,in,(161 cm2) 6" (152.4mm)

EXAMPLE: Determining Free Area

Furnace Water Heater Total Input 100,000 + 30,000 = (130,000 + 4,000) = 32.5 Sq; In. Vertical

29.31 8.8 (38.11 + .18) = 210 cmLVertical Furnace Water Heater Total Input 100,000 + 30,000 = (130,000 + 2,000) = 65 Sq. In. Horizontal

29.31 8.8 (38.11 + .09) = 423 cm2 Horizontal

sq,in./2,000(1 cm2/.09) sq. in./3,000 (1 cm2/.135) sq. in./4,000(1 cm2/.18) sq. in./4,000(6.5cm2/.18)

3) Minimum size of Outdoor openings shall be the size required in Outdoor Combustion Air Method above multiplied by reduction Factor.

IndoorCombustionAir (UnconfinedSpace)

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death. Most homes will require additional air from

outdoors for combustion and ventilation. A space with at least 50 cubic feet per 1,ODDBTUH (4.8 cubic

standard method permits indoor air to be used for combustion and

ventilation air.

The Known Air Infiltration Rate Method shall be used if the

infiltration rate is known to be less than 0.40 air changes per hour (ACH) and equal to or greater than 0.10 ACH. Infiltration rates greater than 0.60 ACH shall not be used. The minimum required

volume of the space varies with the number of ACH and shall be determined per Table 2 or Equations 1 and 2. Determine the

minimum required volume for each appliance in the space, and add the volumes together to get the total minimum required volume for the space.

meters per kW) input rating or homes with tight construction may need outdoor air, supplied

through ducts, to supplement air infiltration for

CARBON MONOXIDE POISONING HAZARD

proper combustion and ventilation of flue gases.

Failure to supply additional air by means of

Standard and Known-Air-Infiltration Rate Methods

Standard or Known-Air-Infiltration Rate Method is used. The Standard Method may be used, if the space has no less

volume than 50 cubic feet per 1,000 BTUH (4.8 cubic meters per kW) input rating for all gas appliances installed in the space. The

,, , ,,,-,_--, MINIMUM SPACE VOLUME FOR 100% COMBUSTION AND VENTILATION AIR FROM INDOORS

OtherThanFan-AssistedTotal Fan-assistedTotal

30,000BTU 40,000BTU 50,000BTU 50,000BTU 75,000 100,000BTU 125,000BTU

ACH (8,790kW) (11,720kW) (14,650kW) (14,650kW) (21,975kW) (29,300kW) (36,625kW)

ventilation grilles or ducts could result in personal

injury or death.

An unconfined space or homes with tight

construction may not have adequate air infiltration

for proper combustion and ventilation of flue gases.

Most homes will require additional air.

ft3(m3)

0.60 1,050 (29.7) 1,400 (39.2) 1,750 (49) 1,250 (35) 1,875 (52.5) 2,500 (70) 3,125 (87.5)

0.50 1,260 (35.3) 1,680 (47.04) 2,100 (58.8) 1,500 (42) 2,250 (63) 3,000 (84) 3,750 (105)

0.40 1,575(44.1) 2,100(58.8) 2,625(73.5) 1,875(52.5) 2,813(78.8) 3,750(105) 4,688(131.3)

0.30 2,100 (58.8) 2,800 (78.4) 3,500 (98) 2,500 (70) 3,750 (105) 5,000 (140) 6,250 (175)

0.20 3,150 (88.2) 4,200 (117.6) 5,250 (147) 3,750 (105) 5,625 (157.5) 7,500 (210) 9,375 (262.5)

0.10 6,300(176.4) 8,400(235.2) 10,500(294) 7,500(210) 11,250(315) 15,000(420) 18,750(525)

0.00 NP NP NP NP NP NP NP

ACH = Air Changes per Hour NP = Not Permitted

44001 105006

Specifications are subject to change without notice.

Table 2 Minimum Space Volumes were determined by using the following equations from the National Fuel Gas Code ANSI

Z223.1/NFPA 54-2006, 9.3.2.2:

1. For appliances other than fan-assisted appliances (such as a draft hood-equipped water heater), calculate using the

following equation:

RequiredVolume other _ 21 ft3 ( I other )

RequiredVolume other _ 59 m3 t I other )

-- ACH 1000 BTUH

-- ACH .293 kW

2. For fan-assisted appliances (such as this furnace), calculate using the following equation:

RequiredVolume fan_ 15ft3 ( 'fan )

ACH 1000 BTUH

Required Volume fan_ "42m3 ( If an )

ACH .293 kW

where:

| other= all appliances other than fan-assisted inputin BTUH

| fan = fan-assisted appliance input in BTUH

ACH = air change per hour (percent of volume of space

exchanged per hour, expressed as a decimal)

3. For purposes of this calculation, an infiltration rate greater than 0.60 ACH shall not be used in the equations above.

The following requirements apply to the Standard Method and to the Known Air Infiltration Rate Method.

• Adjoining rooms can be considered part of a space, if there are no ctosable doors between rooms.

Combining spaces on the same story. Each opening shall have a minimum free area of at least 1 in.2/1,000 BTUH (22 cm2/kW) of the total input rating of all appliances in the space but not tess than 100 in. (645 cm ). One opening shall

2 2

commence within 12 in. (304.8 mm) of the top, and one opening shall commence within 12 in. (304.8 mm)of the

bottom, of the enclosure. The minimum dimension of air openings shall not be less than 3 in (76.2 mm).

Combining spaces in different stories. The volumes of spaces on different stories shall be considered as communicating spaces where such spaces are connected by one or more openings in doors or floors having a total minimum free area

of 2 in.2/1,000 BTUH (44 cm2/kW) of total input rating of all appliances.

An attic or crawl space may be considered a space that freely communicates with the outdoors provided there are adequate

ventilation openings directly to outdoors. Openings MUST remain open and NOT have any means of being closed off. Ventilation openings to outdoors MUST be at least 1 square

inch of free area per 4,000 BTUH (5.5cm2/kW) of total input rating for all gas appliances in the space.

In spaces that use the Indoor Combustion Air Method, infiltration should be adequate to provide air for combustion, ventilation and dilution of flue gases. However, in buildings with unusually tight construction, additional air MUST be provided using the methods described in section titled

Outdoor Combustion Air Method:

• Unusually tight construction is defined as Construction with:

1. Walls and ceilings exposed to the outdoors have a continuous, sealed vapor barrier. Openings are

gasketed or sealed and

2. Doors and openable windows are weather stripped and

3. Other openings are caulked or sealed. These include

joints around window and door frames, between sole

plates and floors, between walt-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines, etc.

VentilationAir

Some provincial codes and local municipalities require ventilation or make-up air be brought into the conditioned space as

replacement air. Whichever method is used, the mixed return air

temperature across the heat exchanger MUST not fall below 60°

so that flue gases wilt not condense excessively in the heat exchanger. Excessive condensation wilt shorten the life of the heat

exchanger and possibly void your warranty.

VentingandCombustionAir Check

NOTE: If this installation replaces an existing furnace from a

commonly vented system, the original venting system may no longer be sized to properly vent the attached appliances. An improperly sized venting system may cause the formation of condensate in the vent and the leakage or spillage of vent gases.

To make sure there is adequate combustion air for all appliances,

MAKE THE FOLLOWING CHECK.

i: iii;i i;i:;i

:!ii_ _iii ! Vent Check

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

Vent Pipe----_l I j Draft Hood

wTyPtieCa/GaatSr [ I If _ _,_,_,<_._ Match

If flame pulls towards draft hood, this indicates sufficient venting.

The following information is supplied to allow the installer to make

adjustments to the setup of existing appliances, IF REQUIRED, based on good trade practices, local codes, and good judgement of the installer. Manufacturer does NOT take responsibility for

modifications made to existing equipment.

44001 105006

Specifications are subject to change without notice.

CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each

appliance connected to the venting system being placed into operation, could result in carbon

monoxide poisoning or death:

The following steps shall be followed for each

appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in

operation:

1. Seal any unused openings in the venting system.

2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI

Z223.1/NFPA 54 or CSA B149.1, Natural Gas and Propane Installation Code and these instructions. Deter-

mine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an

unsafe condition.

3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other

spaces of the building.

4. Close fireplace dampers.

5. Turn on clothes dryers and any appliance not connected

to the venting system. Turn on any exhaust fans, such as

range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer

exhaust fan.

6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so

appliance is operating continuously.

7. Test for spillage from draft hood equipped appliances at the draft hood relief opening after 5 minutes of main burn-

er operation. Use the flame of a match or candle. (Figure 6)

8. If improper venting is observed, during any of the above tests, the venting system must be corrected in

accordance with the National Fuel Gas Code, ANSI

Z223.1/NFPA 54 and/or CSA B149.1, Natural Gas and Propane Installation Code.

9. After it has been determined that each appliance connected to the venting system properly vents when

tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas-fired burning

appliance to their previous conditions of use.

ForTwo PipeInstallation(DirectVent)

This furnace can NOT be common vented or connected to any type B, BW or L vent or vent connector, nor to any portion of a

factory-built or masonry chimney. If this furnace is replacing a

previously common-vented furnace, it may be necessary to resize the existing vent and chimney to prevent oversizing problems for the other remaining appliance(s). See "Venting and Combustion

Air Check" in this section. This furnace MUST be vented to the

outside.

4. Vent and Combustion Air Piping

combustion. The INLET air pipe is optional. If combustion air

comes from inside the structure, adequate make up air MUST be

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death. Use methods described here to provide combustion

and ventilation air.

DualCertified(*9UHXModels)

This furnace is certified as a category IV appliance. This furnace can be installed as a direct vent furnace using outside air for

combustion or the furnace can use air from inside the structure for

44001 105006

Specifications are subject to change without notice.

provided to compensate for oxygen burned. See Confined Space Installation in the Combustion and Ventilation Air chapter. If

combustion air is drawn from outside the structure, it MUST be taken from the same atmospheric pressure zone as the vent pipe.

ContaminatedCombustionAir

Installations in certain areas or types of structures wilt increase the

exposure to chemicals or halogens that may harm the furnace. The following areas or types of structures may contain or have

exposure to the substances listed below. The installation must be

evaluated carefully as it may be necessary to provide outside air for combustion.

• Commercial buildings.

• Buildings with indoor pools.

• Furnaces installed in laundry rooms.

• Furnaces installed in hobby or craft rooms.

• Furnaces installed near chemical storage areas.

• Permanent wave solutions for hair.

• Chlorinated waxes and cleaners.

• Chlorine based swimming pool chemicals.

• Water softening chemicals.

• De-icing salts or chemicals.

• Carbon tetrachloride.

• Halogen type refrigerants.

• Cleaning solvents (such as perchloroethylene).

• Printing inks, paint removers, varnishes, etc.

• Hydrochloric acid.

• Sulfuric Acid.

• Solvent cements and glues.

• Antistatic fabric softeners for clothes dryers.

• Masonry acid washing materials.

VentandCombustionAir PipingGuidelines

This furnace is approved for venting with Schedule 40 PVC, CPVC, ABS fittings, and Cellular Core and SDR-26 PVC pipe.

ApplicableASTM Standards for Vent Materials

Materials Pipe Pipe Core Fittings Primer Cement

ABS D1527 F628 & -- D2235

PVC D1785 D2241 F891 & F656 D2564

CPVC F441 F442 -- F438 -- F493

ABS to

PVC

NOTE: 1) In Canada, all pipe, fittings & cements must conform to

applicable CSA standards or to local codes having jurisdiction.

the specific venting material.

solvent cement that meets the requirements of ASTM D3138.

cementing plastic pipe and fittings. NOTE: In order to create a seal that allows future removal of pipe,

RTV sealant MUST be used on the inlet pipe where itjoins to the furnace.

NOTE: All vent piping MUST be installed in compliance with local codes or ordinances, these instructions, good trade practices, and codes of country having jurisdiction.

1. Determine the best routing and termination for the vent pipe

2. Determine the size required for the vent pipe and air inlet

Sch.40 SDR Solv.

.......... D3138

2) Only use solvent cements that are marked for use with

3) ABS to PVC transition joints REQUIRE a special

4) Refer to ASTM D2855 for general procedure to use for

and air inlet pipe by referring to all of the instructions and guidelines in this Section.

pipe.

Cell

Pipe

D2468 D2661

D2466 D2665

3. Loosely assemble all venting parts without adhesive (pipe joint cement) for correct fit before final assembly.

4. Furnace shall be installed so as to prevent the accumulation of condensate.

5. Use of ventical piping is preferred because there will be some moisture in the flue gases that may condense as it

leaves the vent pipe (See Instructions For Horizontal

Vents).

6. The vertical vent pipe MUST be supported so that no weight is allowed to rest on the combustion blower.

7. Exhaust vent piping or air inlet piping diameter MUST NOT be reduced.

8. All exhaust vent piping from the furnace to termination MUST slope upwards. A minimum of 1/4" per foot (6.4mm

per 304.8 mm) of run is required to properly return condensate to the furnace drain system.

9. Use DWV type long radius elbows whenever possible, as they provide for the minimum slope on horizontal runs and they provide tess resistance in the vent system. If DWV elbows cannot be used, use two, 45° elbows when possible. On horizontal runs the elbows can be slightly misaligned to provide the correct slope.

10. All horizontal pipe runs MUST be supported at least every five feet with galvanized strap or other rust resistant material. NO sags or dips are permitted.

11. All vertical pipe runs MUST be supported every six feet where accessible.

12. The minimum vent length is 5' (1.5m) of PVC.

13. The piping can be run in the same chase or adjacent to supply or vent pipe for water supply or waste plumbing. It

can also be run in the same chase with a vent from another 90+ furnace.

NOTE: In NO case can the piping be run in a chase where temperatures can exceed 140 ° F(60°C). or where radiated heat from adjacent surfaces would exceed 140 ° F(60°C).

14. The vent outlet MUST be installed to terminate in the same atmospheric pressure zone as the combustion air inlet.

15. The vent system can be installed in an existing unused chimney provided that:

• Both the exhaust vent and air intake run the length of the chimney.

• No other gas fired appliance or fireplace (solid fuel) is vented into the chimney.

• The top of the chimney MUST be sealed flush or crowned up to seal against rain or melting snow so ONLY the piping protrudes.

• The termination clearances shown in Figure 7 & Figure 8 are maintained.

16. Furnace applications with vertical vents requiring vent diameter increaser fittings must have increaser fittings

installed in vertical portion of the vent. Condensate will be trapped in the vent if the vent diameter is increased prior to

having an elbow turned upward. This could cause nuisance tripping of the pressure switch.

CombustionAirandVent PipingInsulation Guidelines

NOTE: Use closed ceil, neoprene insulation or equivalent. If Fiberglass or equivalent insulation is used it must have a vapor barrier. Use R values of 7 up to 10' (3.1m), R-11 if exposure

exceeds 10' (3.1m). If Fiberglass insulation is used, exterior to the structure, the pipe MUST be boxed in and sealed against moisture.

44001 105006

Specifications are subject to change without notice.

1. When the vent or combustion air pipe height above the roof exceeds 30" (76.2mm), or if an exterior vertical riser is used on a horizontal vent to get above snow levels, the exterior portion MUST be insulated.

2. When combustion air inlet piping is installed above a suspended ceiling, the pipe MUST be insulated with moisture resistant insulation such as Armaflex or other

equivalent type of insulation.

3. Insulate combustion air inlet piping when run in warm, humid spaces.

SizingCombustionAir andVent Pipe

Consult Table3 select the proper diameter exhaust and combustion air piping. Exhaust and combustion air piping is sized for each furnace BTUH size based on total lineal vent length (on inlet or outlet side), and number of 90 ° elbows required. Two 45 °

elbows can be substituted for one 90 ° elbow. The elbow or elbows used for vent termination outside the structure ARE counted, including elbows needed to bring termination above expected

snow levels. The elbow inside the furnace on the *9UHX IS NOT included in the count.

Pipe Diameter Table

*9UHX Model

60,000 BTUH Furnaces

40' (12.2m) & (5) 90° elbows with 2" (50.8mm) PVC pipe or

70' (21.3m) & (5) 90° elbows with 3" (76.2mm) PVC pipe

80,000 BTUH Furnace

40' (12.2m) & (5) 90° elbows with 2" (50.8mm) PVC pipe or

40' (12.2m) & (5) 90° elbows with 3" (76.2mm) PVC pipe

100,000 BTUH Furnace

30' (9.1m) & (4) 90° elbows with 2" (50.8mm) PVC pipe or

40' (12.2m) & (5) 90° elbows with 3" (76.2mm) PVC pipe

The minimum vent length is 5' (1.5m) of PVC. Elbows are DWV Long Radius Type for 2" (50.8mm) and 3" (76.2mm) vents.

If more than five elbows are required, reduce the length of both the inlet and exhaust pipes 5' (1.5m) for each additional elbow used. If less than five elbows are required, the length can be INCREASED by 5' (1.5m) for each additional elbow

NOT used.

NOTE: It is allowable to use larger diameter pipe and fitting than

shown in the tables but not smaller diameters than shown.

For "Concentric Termination Kit" Venting see Table 4 in

this manual,

Vent Termination Clearances

CARBON MONOXIDE POISONING Failure to follow this warning could result in

personal injury or death. Inlet and outlet pipes may NOT be vented directly

above each other.

1. Determine termination locations based on clearances specified in following steps and as shown in Figure 7,

Figure 8, Figure 19 through Figure 21.

For "Concentric Termination Kit" clearances, see Figure 28,

through Figure 33 in this manual.

2. For Single Pipe Installation refer to Figure 8 for vent termination clearances.

3. For Direct Vent Installation refer to Figure 7 for vent termination clearances.

44001 105006

Specifications are subject to change without notice.

Figure 7 Direct Vent Termination Clearance

B..-

D VENTTERMINAL \\\\\,

Ilem Clearance Descdplion Canadian Installation (1) U.S. Installation (2)

A Clearance above grade, veranda, porch, deck, balcony< or 12 inches(30 cm) # 12 inches (30 cm)

anticipated snow level

B Clearance to a window or door that may be opened 12 inches (30 cm) for appliances > 10,000 Btuh (3 kW) 9 inches (23 am) for appliances > 10,000 Btuh (3kW) and

C Clearance to a permanently closed window

D VeMical clearance to a ventilated soffit located above the

terminal within a horizontal distance of 2 feet(6tcm) from the centerline of the terminal

E Clearance to an unventilated soffit

F Clearance to an outside corner

G Clearance to an inside corner

H Clearance to each side of the centerline extended above 3 feet (91 am) within 15feet (4,5 m) above the meter/regulator 3 feet (91 cm) within 15 feet(4,5 m) above the

electrical meter or gas service regulator assembly assembly meter/regulator assembly

I Clearance to service regulator vent outlet 3 feet (91 cm)

J Clearance to non-mechanical air supply inlet to building or 12 inches (23 cm) for appliances > 100,000 Btuh (3 kW) 9 inches (23 cm) for appliances > 10,000 Btuh (3kW) and

the combustion air inlet to any other appliance and s 100,000 Btuh (30 kW), 36 inches (30 cm) for _ 50,000 Btuh (15kW), 12 inches (30cm) for appliances

!/X_ AIR SUPPLY INLET

and s 100,000 Btuh(30 kW), 36 inches 50,000 Btuh (15kW), 12 inches (30cm) for appliances > (91 cm) for appliances > 100,000 Btuh (30 kW) 50,000 Btuh (15kW)

appliances > 100,000 Btuh (3 kW) > 50,000 Btuh (15kW)

AREA WHERE TERMINAL IS NOT PERMITED

K Clearance to a mechanical air supply inlet 6 feet (1.83 m) 3 feet (91 cm) above if within 10 feet (3m)horizontally

L Clearance under a veranda porch, deck, or balcony 12 inches(30 cm) +

M Clearance to each side of the centerline extended above or 12 inches (30 am) 12 inches (30 cm)

below vent terminal of the furnace to a dryer or water heater vent, or other appliance's direct vent intake or exhaust.

N Clearance to the vent terminal of a dryer vent, water heater 3 feet (9t cm) 3 feet (91 cm)

vent, or other appliances direct vent intake or exhaust.

Q Clearance from a plumbing vent stack 3 feet (91 cm) 3 feet (91 era)

p Clearance above paved sidewalk or paved 7 feet (2.13m)**

driveway located on public property

(1 .) In accordance with the cu rrent CSA B149.1, Natural Gas and Propane Installation Code

(2.) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code

# t8" (46 cm) above roof surface

+ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.

For clearances not specified in ANSI Z223.t/NFPA 54 or CSA Bi 49.1, clearances shall be in accordance with local installation codes and the requirements of the gas supplier and the manufacturer's installation instructions

A vent shall not terminate above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

Notes:

The vent for this appliance shall not terminate a. Over public walkways; or

b. Near soffit vents or crawl space vents or other areas where condensate or vapor could create a nusaince or hazard or proper_ damage; or

c. Where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves, or other equipment.

When locating vent terminations, consideration must be given to prevailing winds, location, and other conditions which may cause recirculation of the combustion products of adjacent vents.

Recirculation can cause poor combustion, inlet condensate problems, and accelerated corrosion of the heat exchangers.

Avoid venting under a deck or large overhang. Recirculation could occur and cause performance or system problems.

Specifications are subject to change without notice.

44001 105006

Other than Direct Vent Termination Clearance

rs,

LJ /

D VENTTERMINAL

Item Clearance Descriptions

A Clearance above grade, veranda, porch, deck, balcony, or

anticipated snow level

B Clearance to e window or door that may be opened

C Clearance to a permanently closed window

D Vortical clearance to a ventilated soffit located above the

terminal within a horizontal distance of 2"(61cm) from the centerline of the terminal

E Clearance to an unventilated soffit

F Clearance to an outside corner

G Clearance to an inside corner

H Clearance to each side of the centerline extended above

electrical meter or gas service regulafor assembly

I Clearance to service regulator vent outlet

J Clearance to non-mechanical air supply inlet to building or

the combustion air inlet to any other appliance

Clearance to a mechanical air supply inlet

Clearance under a veranda, porch, deck, or balcony

Clearance to each side of the centerline extended above or below vent terminal of the furnace to e dryer or water heater vent, or other appliance's direct vent intake or exhatist.

N Clearance to the vent terminal of a dryer vent, water heater

vent, or other appliances direct vent intake or exhaust.

O Clearance from a plumbing vent stack

p Clearance above paved sidewalk or paved 7 feet (2.13m)**

driveway located on public property

(1.) In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code

(2.) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code

# 18"(46 cm) above roof surface

12 inches (30cm) #

6 inches (15 cm) for appliances < 10,000 Btuh (3 kW) 12 inches ( 30 cm) for appliances > 10,000 Btuh (3 kWO) and -< 100,000 Btuh (30 kW), 36 inches <91 cm) for appliances > 100,000 Btuh (30 kW)

3 feet (91 cm) within 15 feet(4.5 m) above the meter/regulator assembly

3 feet (91 cm)

6 inches (15 cm) for appliances -< 10,000 Btuh (3 kW) 12 inches ( 30 cm) for appliances > 10,000 Btuh (3 kW0)

and -< t00,000 Btuh (30 kW) 36 inches (91 cm) for appliances > 100,000 Btuh (30 kW)

6 feet (t.83 m)

12 inches(30 cm) +

Canadian Installation (1)

+ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.

For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, clearances shall be in accordance with local installation codes and the requirements of the gas supplier and the

Manufacturer's installation instructions.

** A vent shall not terminate above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Notes:

1. The vent for this appliance shall net terminate a. Over public walkways; or b. Near s_f_t vents _r craw_ space vents _r _ther areas where c_ndensa_e _r va__r c_u_d create a nusiance _r hazard _r praperty damage; _r

c. Where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves, or other equipment.

2. When locating vent terminations, consideration must be given to prevailing winds, location, and other c onditions which may cause recirculatien of the combustiob products of adjacent vents. Recirculation can cause poor combustion, inlet condensate problems, and accelerated corrosion of the heat exchangers.

3 Avoid venting under a deck or large overhang. Recirculation could occur and cause performance or system problems. A05013

44001 105006

Specifications are subject to change without notice.

E_ AREAWHERE TERMINAL IS NOT PERMITED

U.S. Installation (2)

12 inches (30 cm)

4 feet(t .2 m) below or to the side of the opening, t foot(30 cm above the opening.

3 feet (9t cm) Within 15 feet (4.5 m) above the meter/ragulatol assembly

4 feet (1.2 m) below or to the side of opening: t foot (30 cm) above opening,

3 feet (91 cm) above if within 10 feet (3 m horizontally)

7 feet (2.13m)

CondensateDrainTrap

This furnace removes both sensible and latent heat from the products of combustion. Removal of the latent heat results in

condensation of the water vapor. The condensate is removed from the furnace through the drains in the plastic transition and the vent fitting. The drains connect to the externally mounted condensate drain trap on the left or right side of the furnace.

The startup of a new furnace will involve a cycle or two of the furnace to properly prime the condensate trap with water. Until the trap is fully primed, some condensate will be pulled into the combustion blower. The furnace may cycle on the pressure switch

connected to the plastic transition box due to condensate buildup. After the trap is primed, the condensate will start draining from the

furnace. The combustion blower will clear out any remaining condensate in the blower housing through the vent fitting

downstream of the blower. Note that the condensate trap can also be primed by pouring water into the 1/2" (12.7mm) drain hose.

Remove the1/2" (12.7mm) ID drain hose from either the gutter or the white PVC tee trap. Using a funnel pour eight (8) ounces of

water into 1/2" ID drain hose. Water will flow through the drain hose and into the condensate drain trap. This wilt prime both the vent

and the transition sides of the trap. Reconnect the 1/2" (12.7mm) ID drain hose to the original component, either the gutter or the

PVC tee trap. The condensate drain trap supplied with the furnace MUST be

used. The drain connection on the condensate drain trap is sized for 3/4" PVC or CPVC pipe, however alternate 1/2" CPVC [nominal

5/8" (15.9mm) O.D.] or vinyl tubing with a minimum inner diameter (I.D.) of 5/8" (15.9mm) may also be used, as allowed by local

codes. Alternate drain pipes and hoses may be used as allowed by local codes.

The drain line must maintain a 1/4" (19.1mm) per foot downward slope toward the drain. 1/4" (19.1mm) per foot (304.8mm) is

recommended. Installation of an overflow line is recommended when the 1/4" (19.1mm) per foot (304.8mm) slope to the

condensate drain cannot be maintained. A drain tube clip is included in the furnace to prevent kinking/buckling of the drain

tube. The clip should remain in the furnace (between the door switch plate and the blower shelf, Figure 9) during operation. See

Figure 17 for proper routing and installation of the overflow.

_igu_ii_ !i,i,iii ] Drain Tube Clip Location

iiiiiiiiiiiiiiiii_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

FROZEN AND BURST WATER PIPE HAZARD Failure to follow this caution may result in property

damage.

If a condensate pump is installed, a plugged

condensate drain or a failed pump may cause the furnace to shut down. Do not leave the home

unattended during freezing weather without turning

off water supply and draining water pipes or otherwise protecting against the risk of frozen pipes.

If possible, DO NOT route the drain line where it may freeze. The drain line must terminate at an inside drain to prevent freezing of

the condensate and possible property damage.

1. A condensate sump pump MUST be used if required by local codes, or if no indoor floor drain is available. The

condensate pump must be approved for use with acidic condensate.

2. A plugged condensate drain line or a failed condensate pump will allow condensate to spill. If the furnace is installed

where a condensate spill could cause damage, it is recommended that an auxiliary safety switch be installed to prevent operation of the equipment in the event of pump failure or plugged drain line. If used, an auxiliary safety switch should be installed in the R circuit (low voltage)

ONLY.

3. If the auxiliary switch in the condensate pump is used, the furnace may shut down due to a blocked condensate line or failed pump. To prevent frozen water pipes see the "Frozen Water Pipe Hazard" Installation Section of this manual.

CondensateDrainTrap FreezeProtection

Special precautions MUST be made if installing furnace in an area which may drop below freezing. This can cause improper operation or damage to the equipment. If the the furnace environment has the potential of freezing, the drain trap and drain line must be protected. Use 3 to 6 watt per foot at 115 volt, 40° F self-regulating shielded and waterproof heat tape. Wrap the drain

trap and drain line with the heat tape and secure with the ties.

Follow the heat tape manufacturer's recommendations.

Drain Tube

Blower Shelf Door

Representativedrawing only some models may vary in appearance.

Switch

DO NOT trap the drain line in any other location than at the condensate drain trap supplied with the furnace.

Specifications are subject to change without notice.

44001 105006

///ii///iliiii/i/iiiiiiiii/i!iiii/ilili!/iiiii/!i!i;iiliiiilii/i!iiliiii_,_,ii'i

_ i_11_ _, Upflow Installations Top Vent

(18.1mm)PVCor 1/2" (12.7mm) DrainTubeBlackRubber5/8"(15.9mm)ID & CPVC(Fieldsupplied) Clamps,Cutlength to fit (Loosepartsbag)

Representative drawing only, some models may vary in appearance.

25-24-80

Upflow Installations Top Vent (SeeFigure10)

Remove knockout from the side of the furnace casing where drain tube will exit.

Install casing grommet [black rubber 5/8" (15.9mm) ID grommet- in loose parts bag]

Install the 1/2" CPVC street elbow on discharge of trap Install the black PVC tube connector [3/4" (18.1mm PVC x 1/2"

(12.7mm) CPVC from loose parts bag] as shown in the illustration above.

Cut the black drain tube [5/8" (15.9mm) ID - in loose parts bag] to length to fit between trap and tube connector through grommet.

Clamp both ends of the drain tube using clamps provided.

NOTE: "PVC" is used as a generic term. Pipe and fitting materials used must be acceptable to the local code officials having jurisdiction.

Glue the CPVC street elbow to the trap using appropriate cleaner and solvent cement.

The field supplied 3/4" (18.1mm) PVC or 1/2" (12.7mm) CPVC

drain line vent tee must vent outside the furnace cabinet (see exploded view above).

Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Trap

must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in

loose part bag) may be installed as shown for future servicing of

the vent system.

44001 105006

Specifications are subject to change without notice.

///ii///iliii/!/i/iiiiiiiii/i!iiii/!Iili!/iiiiii/!i!iiiliiiiii/i!ii/ii/lii!i!

_ _ _:11;1_ Upflow Installations Vent through Left Side

Upflow Installations Vent through Left Side (SeeFigure11)

Remove drain tee from inducer discharge and remove black drain Cut the black drain tube [5/8" (15.9mm) ID - in loose parts bag]

tube 1/2" (12.7mm) ID from bottom of drain tee. to length to fit between trap and tube connector through grommet.

Install Vent Pipe grommet in side of casing. Cut an appropriate length of 2" (50.8mm) PVC pipe long enough

to exit the cabinet and connect the vent drain to either:

• A standard field supplied 2" (50.8mm) PVC tee, or

• A 2" (50.8mm) PVC coupling fastened onto the drain tee. Install tee trap into bottom of tee. Remove knockout from the side of the furnace casing where drain

tube will exit. Install the 1/2" (12.7mm) CPVC street elbow on discharge of trap

Install the black PVC drain connector [3/4" (19.1mm) PVC x 1/2" CPVC from loose parts bag] as shown in the illustration above.

Specifications are subject to change without notice.

Clamp both ends of the drain tube using clamps provided. Glue the CPVC street elbow to the trap using appropriate cleaner

and solvent cement. Connect the tee trap and the main drain line exiting the casing as

shown in Figure 17. Note: It is recommended that all PVC piping and fitting

connections be fit up and inspected before final cementing. Both

the internal trap and the external tee trap must be primed

before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may

be installed as shown for future servicing of the vent system.

44001 105006

MiiiiMiii_:iiiY!iiiiIiii;ii_iiii_JJiiiIii!!i_i_i_!iii_iii!iiiiiH_1i_iii!!i_i_iii_iiiii!iiiYiiii!ii_iii_[!ii'

Plastic Cap _,Yellowor black

All Models Vent through Right Side

SIDEVIEW

_" Rotate downward

i 5°to 10°

i'<"

beangled 5"to 10" also.

All Models Vent through Right Side (SeeFigure12)

Disconnect the black drain tube between the drain vent and the trap.

Rotate the inducer 180° for a right side vent after loosening the 4 inducer attachment screws. Reinstall and retighten the inducer

screws to 20" pounds torque. Using the 1/2" (12.7mm) OD barbed coupling in the loose parts bag

connect together with the 2 short 1/2" (12.7mm) ID elbow tubes and connect the lower discharge port of the vent drain to the trap.

Secure all connections with clamps. Install the vent pipe grommet into the casing

Cut an appropriate length of 2" (50.8mm) PVC pipe long enough to exit the cabinet and connect the vent drain to either:

• A standard field supplied 2" (50.8mm) PVC tee, or

• A 2" (50.8mm) PVC coupling fastened onto the drain tee. Install tee trap into bottom section of tee. Remove knockout from the side of the furnace casing where drain

tube will exit. Install casing grommet [black rubber [5/8" (15.9mm) ID grommet

-in loose parts bag]

Representativedrawingonly,somemodelsmayvaryin appearance.

(Loosepartsbag)

25-24-82

Install the 1/2" (12.7mm) CPVC street elbow on discharge of trap Install the black PVC tube connector [3/4" (19.1mm) PVC x 1/2"

(12.7mm) CPVC from loose parts bag] as shown in the illustration above

Cut the black drain tube [5/8" (15.9mm) ID - in loose parts bag] to length to fit between trap and tube connector through grommet.

Clamp both ends of the drain tube using clamps provided. Glue the CPVC street elbow to the trap using appropriate cleaner

and solvent cement. Connect the tee trap and the main drain line exiting the casing as

shown in Figure 17. Note: It is recommended that all PVC piping and fitting

connections be fit up and inspected before final cementing. Both

the internal trap and the external tee trap must be primed

before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may

be installed as shown for future servicing of the vent system.

44001 105006

Specifications are subject to change without notice.

///i//!iiiiiiii!_:/ii:i,liiiitiiilillilliiiiii'i'ii'iiili!lliiii/!iiii//ili!!/

Horizontal Left through Top

(loosepartsbag)

25-24-84

Representativedrawingonly,somemodelsmayvaryin appearance.

Horizontal Left through Top (SeeFigure13)

Disconnect the hoses from the trap assembly, and remove trap and trap mounting bracket from the blower compartment. Using

cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and

secure with screws. Remove knockout from the side of the furnace casing where drain

tube will exit. Mount the trap externally to the bottom side of the unit using the

two screws provided in the location shown. Cut the corrugated tube as shown in the illustration above.

Connect the corrugated hose from the transition to the trap. Secure connections with clamps.

Remove the black 1/2" (12.7mm) ID drain tube from the drain tee. Install a yellow cap and clamp over the open drain port of the drain

tee. Connect the black 1/2" (12.7mm) ID drain tube from the Vent Drain

to the trap. Secure connections with clamps.

22 44001 105006

Specifications are subject to change without notice.

Connect the 3/16" (4.8mm) ID relief tube to the middle port on the

trap. Ifan extension is required, use the 3/16" (4.8mm) OD flexible tubing connector and the black 3/16" (4.8mm) ID relief tube in the

loose parts bag. Cut tube to length. Secure all connections with clamps.

Cut an appropriate length of 2" (50.8mm) PVC pipe, long enough

to exit the cabinet and connect the vent drain to either:

• A standard field supplied 2" (50.8mm) PVC tee, or

• A 2" (50.8mm) PVC coupling fastened onto the drain tee.

Install tee trap into bottom section of tee. Connect the tee trap and the main drain line exiting the casing as

shown in Figure 17. Note: It is recommended that all PVC piping and fitting

connections be fit up and inspected before final cementing. Both

the external trap and the external tee trap must be primed

before operation. Verify all condensate drain connections are

securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system.

_ii_ii_i_iii_:_:i:i_ii_iiiiiii`_i!i_iii_ii_i_iiiiii_i_;_

Horizontal Left-Side Vent

Alternate Orientation

Field

Single Pressure Switch Detail

Yelloworblack Plastic Cap

SuppliedTee_\

_ _ Dual Pressure Switch y

T..................... _ _ & Clamps

i i ...................................................................ReliefTubeBlackRub- _ ..................................................................................................................................................

S!opedtowage i i

VentDrain

i,_! j ber3/16" (4.Smm)ID i i

..... ElbowTubeBlackRubber1/2 (12.7mm)

/ ................... -_f / _ ID&Clamps(LoosePartsBag) i

_)_ _ ,_f_ , _@ ....... BarbedCoupling1/2" (12.7mm)ODi

TeeTrapWhitePVC/ !_ i! _J_ _ _<_i_i_ _:'_I_ i (LoosePartsBag)

(loosepartsbag) .........._ i _ ,' /; 'zo ',,

i _ i ;_j_/_ _'_U_\ _, _ -, ,

, _ = _, O-_c _.........._ ,O_' i_ _

_ _/ i/:_ ,,_J t /_ \,_, \ '-_ • _ _= DramTubeBlackRubber

ii i ................................................................................................ {_'i_ WARNING

i / =oveCapstotopoftrapi

= / // i_ _ _ DramTubeCorrugated5/8,,115.9mm1

FlexibleTubeConnector3/16" / ID&Clamps (4.8mm)OD(LoosePartsBag)/ Cutatstraightsection

ReliefTubingExtension/

BlackRubber3/16" (4,8mm)ID i .... _............_ ....................

CuttoFit(LoosePartsBag) Leaveroomfor/\clamp_CutHere

Representativedrawingonly,somemodelsmayvaryin appearance.

Horizontal Left-Side Vent (SeeFigure14)

Remove the drain tee from the Vent Drain if installed. Rotate the inducer 180 ° for a side vent after loosening the 4

inducer attachment screws. Reinstall and retighten the inducer screws to 20" pounds torque.

Disconnect the hoses from the trap assembly, and remove trap and trap mounting bracket from the blower compartment. Using

cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and

secure with screws. Remove knockout from the side of the furnace casing where drain

tube will exit. Mount the trap externally to the bottom side of the unit using the

two screws provided in the location shown. Cut the corrugated tube as shown in the illustration above.

Connect the corrugated hose from the transition to the trap. Secure connections with clamps.

Connect the black 1/2" (12.7mm) ID drain tube from the Vent Drain to the trap. If an extension is required, use the black 1/2" (12.7mm)

OD flexible tubing connector and the black 1/2" (12.7mm) ID drain tube in the loose parts bag. Cut tube to length. Secure

connections with clamps.

Connect the 3/16" (4.8mm) ID relief tube to the middle port on the trap. Ifan extension is required, use the 3/16" (4.8mm) OD flexible tubing connector and the black 3/16" (4.8mm) ID relief tube in the

loose parts bag. Cut tube to length.

Cut an appropriate length of 2" (50.8mm) PVC pipe, fittings and

extension pipe long enough to exit the cabinet and connect the

vent drain to either:

• A standard field supplied 2" (50.8mm) PVC tee, or

• A 2" (50.8mm) PVC coupling fastened onto the drain tee.

Install tee trap into bottom section of tee.

Important: The pipe to the tee trap must be level or sloping towards the tee trap

Connect the tee trap and the main drain line exiting the casing as

shown in Figure 17.

Note: It is recommended that all PVC piping and fitting

connections be fit up and inspected before final cementing. Both

the external trap and the external tee trap must be primed

before operation. Verify all condensate drain connections are

securely clamped. A coupling and clamps (in loose part bag) may

be installed as shown for future servicing of the vent system.

25-24-88

44001 105006

Specifications are subject to change without notice.

iiiiiiiiiiii!!iii_;iiiii!i_iiiiiii!ii_iii_iiii_iiiHHiiii_iiHii!iiii11ii!iii_iHiiiiiiii!i!_!iHii_iHHHHHiiii

i_i_!_! i_ Horizontal Right through Top

Leaveroomforclamp Cut Here

Representativedrawingonly,somemodelsmayvaryin appearance.

Horizontal Right through Top (SeeFigure15)

Disconnect the hoses from the trap assembly, and remove trap and trap mounting bracket from the blower compartment. Using

cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and

secure with screws. Remove knockout from the side of the furnace casing where drain

tube will exit. Mount the trap externally to the bottom side of the unit using the

two screws provided in the location shown. Cut the corrugated tube as shown in the illustration above.

Connect the corrugated hose from the transition to the trap. Secure connections with clamps.

Connect the black 1/2,, (12.7mm) ID drain tube from the Vent Drain to the trap. If an extension is required, use the black 1/2" (12.7mm)

OD barbed coupling and the black 1/2" (12.7mm) ID drain tube in the loose parts bag. Cut tube to length. Secure connections with

clamps.

25-24-89

Connect the 3/16" (4.8mm) ID relief tube to the middle port on the trap. If an extension is required, use the clear 3/16" (4.8mm) OD flexible tubing connector and the black 3/16" (4.8mm) ID relief tube

in the loose parts bag. Cut tube to length.

Cut an appropriate length of 2" (50.8mm) PVC pipe, fittings and

extension pipe long enough to exit the cabinet and connect the

vent drain to a standard field supplied 2" (50.8mm) PVC tee

Install tee trap into bottom section of tee.

Connect the tee trap and the main drain line exiting the casing as

shown in Figure 17.

Note: It is recommended that all PVC piping and fitting

connections be fit up and inspected before final cementing. Both

the external trap and the external tee trap must be primed

before operation. Verify all condensate drain connections are

securely clamped. A coupling and clamps (in loose part bag) may

be installed as shown for future servicing of the vent system.

44001 105006

Specifications are subject to change without notice.

iiiiiiiiiiiiiiiii_;iiiY!iiii_iiii1Iiiii!_!!iii_ii!!i_i;i_i;iii!iiiiiH_1i_Iiii!iit!!iiiiX_;i!_iii!{{iiii!_!iiii;;;iii!

__ f Horizontal Right-SideVent

if i PlasticCap

)," i Yelloworblack /\

,' ........ _ --o_....... -.

=_z- --j _ ii j / j "_

_/ ,;_ ,_-"_, _ji / ", (Optional)

//// i' ,' ,/ _,, ,,ji __ l_-.... _" ' 7

i/........ ......... ............................... VentDrain _ .

..... ............. , Coupling&Clamps

x ;_- &Clamps _ Field

' Single Pressure Switch Detail _ ,,>!,;/ SuppliedTee

..................I.......................... -

_ / / towardsTee /'

I_ _ "i / /-- _ TeeTrap

: J / ,-- ........... \ WhitePVC

:: Re efTubeBackRub- i i i i .....

ber3/16"(48mm)O -..... j ..........._lnow/u.oe

iI _-_. _ ....... .) J J _............. 1/2.(12.7mm)lO&Clamps

"-. j i ......... i UlaCKHuooer

j _ ; .L.I .L; __-- i

J .i. _-_ ....... ._ (LoosePartsBag)

FlexibleTubingConnector _'_ "_j _ _ i_ _ O_ILS?meM°dels

/16 (4.8mm)OD(Loose............. "..... _//'_/-'_ ---\.//_ ' /

,_- ! , j .....(loosepartsbag)

ReliefTubeExtension ........ j __' i "< _' ij Alternate

BlackRubber3/16" (4.8mm)ID ?',_' :,_'_/_),_:-_/A_!_ o J-_ Qrientati°n

CuttoFit(LoosePartsBag) _.j_,_X _",,,_ _ _" \\ _ _J i _ _

Dual Pressure Swrtch ',Q\I'lt _ J _ b

............................................................................................ \\,

5 ,,

DrainTubeCorrugated,cutatstra o /8 IO&Clamped/ 'j - _ BarbedCoupling1/2"(12.7mm)

Ightsectln _ DrainTubeBlack OD (LoosePartsBag)

\ .................................."_.......................................... j _ Rubber

.......... _J_;"*" ............... "_ i J] 1/2"(12.7mm)ID &

Leaveroomforclamp CutHere j Clamps

Representativedrawingonly,somemodelsmayvaryin appearance. 25-24-84c

Horizontal Right Side Vent (SeeFigure16)

Disconnect drain tee if installed Disconnect the hoses from the trap assembly, and remove trap

and trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the

hole from the burner compartment to the blower compartment and secure with screws.

Remove knockout from the side of the furnace casing where drain tube will exit.

Mount the trap externally to the bottom side of the unit using the two screws provided in the location shown.

Cut the corrugated tube as shown in the illustration above. Connect the corrugated hose from the transition to the trap. Secure connections with clamps.

Connect the black 1/2" (12.7mm) ID drain tube from the Vent Drain to the trap. If an extension is required, use the 1/2" (12.7mm) OD

barbed coupling and the black 1/2" (12.7mm) ID drain tube in the loose parts bag. Cut tube to length. Secure connections with clamps.

Connect the 3/16" (4.8mm) ID relief tube to the middle port on the trap. If an extension is required, use the clear 3/16" (4.8mm) OD

_/_, - _/__: ......................

splice connector and the black 3/16" (4.8mm) ID relief tube in the

loose parts bag. Cut tube to length.

Cut an appropriate length of 2" (50.8mm) PVC pipe, fittings and

extension pipe long enough to exit the cabinet and connect the

vent drain to either:

• A standard field supplied 2" (50.8mm) PVC tee, or

• A 2" (50.8mm) PVC coupling fastened onto the drain tee.

Install tee trap into bottom section of tee.

Important: The pipe to the tee trap must be level or sloping towards the tee trap.

Connect the tee trap and the main drain line exiting the casing as

shown in Figure 17.

Note: It is recommended that all PVC piping and fitting

connections be fit up and inspected before final cementing. Both

the external trap and the external tee trap must be primed

before operation. Verify all condensate drain connections are

securely clamped. A coupling and clamps (in loose part bag) may

be installed as shown for future servicing of the vent system.

44001 105006

Specifications are subject to change without notice.

Connecting Tee Trap to Condensate

Trap and Main Drain Line

The tee trap must be connected to the main condensate drain line as conceptually shown above. Different installations may require slightly different orientations. The following steps apply

to all installations.

1. The tee trap should be installed as close to the side or top of the furnace as practical. Minimize the distance between the

inducer and the tee trap as much as possible.

2. An open tee is to be used at the tee trap discharge. The top end of the tee should be open to the atmosphere to

eliminate potential air lock problems.

3. The drain line from the tee trap is to be connected to the furnace condensate trap drain line as shown above.

4. Condensate drain lines from a cooling coil may be connected downstream of the connection point of the tee trap and furnace condensate trap.

Important: Prime both traps with water before operation.

Failure to prime the traps may result in discharge of flue gases from the condensate drain line and open tee for a period of time, and may result intemporary lockout of the furnace upon start up. Main drain line construction is left to the discretion of the installer. It may be made of either rigid pipe or flexible tube. Tube ID should NOT be less than 1/2,, (12.7mm).

ConnectingVent and CombustionAir Piping

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death. Cement or mechanically seal all joints, fittings, etc.

to prevent leakage of flue gases.

Refer to Figure 10 through Figure 16 that corresponds to the installation position of the furnace for the application.

Preassemble the vent and combustion air piping from the furnace

to the vent termination. Do not cement the pipe joints until the pipe

preassembty process is complete.

CombustionAir Pipe Connection (Dual Certified or

Direct Vent)

Install the air intake coupling and gasket to the furnace with the

four(4) screws.

Note: The air intake coupling and gasket can be installed to the top panel, or to the alternate air intake locations on either the left or right side panels of the furnace.

For installation in the alternate air intake location on either the left or right side panels, remove the 3" (76.2mm) knockout from the

side panel and relocate to the air intake hole in the top panel. Use

four (4) screws to seal the four (4) mounting holes in the top panel

next to the hole plug. Drill four (4) 7/64"(2.8mm) diameter holes in

the casing using the air intake coupling as the template. The air intake coupling is sized for 2" (50.8mm) PVC pipe.

Install the combustion air pipe to the air intake coupling using RTV sealant to provide for future serviceability.

Vent Pipe Connection

Install the vent pipe grommet to the furnace panel. Locate the grommet in the furnace panel at a location directly away from the vent fitting on the combustion blower. The grommet snaps into the 3" (76.2mm) hole on the furnace panel. NOTE: Depending on the installation position, the vent pipe grommet will be installed to the

top panel or to the alternate location on the side panels. If needed,

remove the 3" (76.2mm) hole plug from the loose parts bag and relocate to the open hole in the furnace panel. (See Figure 10 or

Figure 17)

Install the vent pipe to the rubber coupling, the vent fitting or the PVC vent extension pipe. Securely attach using the clamp or PVC cement as required.

Note: The vent fitting MUST be installed with the air flow marking arrow pointed toward the vent pipe. (See Figure 18) Some installations require the vent fitting to be installed with a 5° to 10° downward slope. (See Figure 10 through Figure 17)

44001 105006

Specifications are subject to change without notice.

iiiiii;_iiiii_iiiiii_i_iiii_ii_ii_i!i!i0Iiiiiiiiiiiii!!iiii_i:_iiii_!iIiii_i!_ii!iii!ii1i_i_i;iii

Proper Sealing Procedure for Combustion Blower

RubberCoupling _ Vent Pipe &Clamps __ (Top PanelExit)

< " _,,j NOTE: The 90 ° elbow is approved

f _ i VentPipe for use inside the furnace ONLY.

2. After checking pipe and socket for proper fit, wipe socket and pipe with cleaner-primer. Apply a liberal coat of primer to inside surface of socket and outside of pipe. Do NOT allow primer to dry before applying cement.

3. Apply a thin coat of cement evenly in the socket. Quickly apply a heavy coat of cement to the pipe end and insert pipe into fittings with a slight twisting movement until it bottoms

out.

NOTE: Cement MUST be fluid while inserting pipe. If NOT, recoat pipe.

4. Hold the pipe in the fitting for 30 seconds to prevent the tapered socket from pushing the pipe out of the fitting.

5. Wipe all excess cement from the joint with a rag. Allow 15 minutes before handling. Cure time varies according to fit, temperature and humidity.

ConnectingVentPipesandTermination (DirectVent)

NOTE: For direct vent applications, combustion air intake and vent

MUST terminate in the same atmospheric pressure zone. If installation is in a cold climate (sustained temperatures 0°F and

belowfor24or moreconsecutivehours), increase the minimum distance between vent pipe and air intake from 8" to 18".

NOTE: Builtqn channelwillbeangled5° to 10° also. 25=24=14a

Joining Pipe and Fittings

SEE VENT AND COMBUSTION AIR PIPING, vent and Combustion Air Piping Guidleines in this manual for applicable

ASTM Standards for vent materials.

FIRE HAZARD Failure to follow this warning could result in

personal injury, death, and/or property damage. Observe all cautions and warnings printed on

material containers Provide adequate ventilation and do NOT assemble

near heat source or open flame. Do NOT smoke while using solvent cements and avoid contact with skin or eyes.

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death. Do NOT use solvent cement that has become curdled, lumpy or thickened and do NOT thin.

Observe precautions printed on containers. For applications below 32°F(0°C), use only low tempera-

ture type solvent cement. Poor joints may lead to

disconnected or leaking vent pipe joints allowing carbon monoxide to enter the living space.

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death. Maintain a minimum of 36" (914.4mm) between

combustion air inlet and clothes dryer vent.

Terminate the combustion air intake as far as

possible from any air conditioner, heat pump, swimming pool, swimming pool pumping, chlori-

nator or filtration unit.

Install all couplings, nipples and elbows using proper procedures for Joining Pipe and Fittings and maintain spacing between vent and combustion air piping as indicated in Figure 19 through Figure 21 .

Sidewall Termination 12"

(304.8mm)

;_ More Above Snow Level or Grade Leve

8" 203.2mm* MIN. _ "18" (457.2mm) Minimum for 20'(6.1m) MAX

j i/_" coldclimates(sustainedtem-

____ peratures0°F(-17°C)and below

__'__ _F' for 24 or more consecutive

__ _ _ 8" (203 2m m)

hours)

// "& , _A /

INLET _ 9 12"

// _ (304=8mm)

_ _ OR

--4"" MIN.

SNOW LEVEL 25-00-05F

1. Cut pipe end square, remove ragged edges and burrs. Chamfer end of pipe, then clean fitting, socket and pipe joint

of all dirt, grease, or moisture.

NOTE: Stir the solvent cement frequently while using. Use a natural bristle brush or the dauber supplied with the cement. The proper brush size is one inch.

44001 105006

Specifications are subject to change without notice.

HorizontalTermination

Cut two holes. 21/2" (63.5mm) for 2" (50.mm) pipe, 3"

(76.2mm) for 21/2" (63.5mm) pipe, or 31/2" (88.9mm) for 3" (76.2mm) pipe. Do NOT make the holes oversized, or it wilt

be necessary to add a sheet metal or plywood plate on the outside with the correct size hole in it.

2. Check hole sizes by making sure it is smaller than the couplings or elbows that will be installed on the outside. The couplings or elbows MUST prevent the pipe from being pushed back through the wall.

3. Extend vent pipe and combustion air pipe through the wall 3/4" (19.1 mm) to 1" (25.4mm) and seal area between pipe

and wall.

4. Install the couplings, nipple and termination elbows as shown and maintain spacing between vent and combustion air piping as indicated in Figure 19 and Figure 20.

A metal shield is recommended 18" x 18" (457.2mm x 457.2mm) min. or 18" (457.2mm) min. diameter around the vent termination

at the exterior walt to protect the house exterior materials from flue product or condensation (freezing) damage.

Using ExteriorRisers

1. Install elbows and pipe to form riser as shown in Figure 20.

2. Secure vent pipe to wall with galvanized strap or other rust resistant material to restrain pipe from moving.

3. Insulate pipe with Armaflex or equivalent moisture resistant closed cell foam insulation or fiberglass insulation if boxed in and sealed against moisture.

!iiiiiiii!1{iiiiiiiiiiiiiii1ii;; Recommended Alternate Installation

forSustainedColdWeather[0° F(-17°0)&belowfor24 hoursormoreconsecutivehours]

EXHAUST

;2" 1304.8mm)MIN.

alIL/........

OVERHANG

....

INLET

--L.... j "---L \,

........ ......... -12" (304.8mm)MIN.Ground

-_ ................................. "-. _Level OR Snow Level

FRONT VIEW

SIDE VIEW

f .........

, F---' .......

Fia_20 Risers to Get Above Snow Level or

Sidewall Termination with Exterior

Grade Level

8" (203.2rnm)* MIN. /_" "18" (457.2mm)Minimumfor

20' (6 lrn) MAX J i _ cold climates [sustained 0°F

• _1_ _._ (-17°C) and belowfor 24 or i ___ more consecutivehours]

{ _ ,/ i 12" (304.8mm)

/:/ /_F_--,-4 "_-_ 1 _/Z

ii ( INLET-'I

EXHAUSt_:_

/ _ '- OR

,_s j SNOW LEVEL 25-00-04F

s> iL , MIN•

_J_ " GRADE LEVEL

VerticalTermination

1. Figure 22 shows the proper installation and clearances for vertical vent termination. The vertical roof termination

should be sealed with a plumbing roof boot or equivalent flashing. The inlet of the intake pipe and end of the exhaust vent must be terminated no less than 12" (307.8mm) above the roof or snow accumulation level, and 12" (307.8mm) away from a vertical walt or other protrusion.

2. If the vent system is installed in an existing chimney make sure clearances shown in Figure22 are maintained.

Horizontal section before the termination elbow can be extended on the inlet air to provide necessary clearance.

12 _

304.8mm)

SameJoist

Space

25-23-73

iii i 7iii Rooftop Termination

____________________________________________________________________________________________________________________________________________....

A = 12" (304.8mm) Above roof or snow accumulation level

B = 8" (203.2mm) Min., 20' (6.1m) Maximum, except in areas

with extreme cold temperatures [sustained 0°F(-17°C) and be-

low for 24 or more consecutive hours], the 18" (457.2mm) Min.

VentTerminationShielding

Under certain wind conditions some building materials may be affected by flue products expelled in close proximity to unprotected surfaces. Sealing or shielding of the exposed surfaces with a corrosion resistant material (such as aluminum sheeting) may be required to prevent staining or deterioration. The protective material should be attached and sealed (if necessary) to

the building before attaching the vent terminal.

44001 105006

Specifications are subject to change without notice.

MultiVentTerminationClearances

When two (2) or more furnaces are vented near each other, each furnace must be individually vented.

Two (2) vent terminations may be installed as shown in Figure 23, Figure 24, Figure 25, Figure 26, Figure 27 and Figure 21, but the next vent termination must be at least 36" (914.4mm) away from first two terminations. It is important that vent terminations be made as shown to avoid recirculation of flue gases.

Sidewall Inlet Vent and Exhaust-

Air Termination

_;'_;--_;_"_-_-I;t->;J";;"S_D-_-S;;";J-C_;_-:/.......I_ "

........_---T'._--_---'y._--'_.----.--_"_--->"--_ ..... IP A" ! 8" (203.2mm)

':_--;_--_-'-_>:_]--'___-]-'/_;-J"3-........Exhaust_ J.L / /-_ " -..j_,

__---__--'__fJ.iS J ".I---j" _\=--::__ i _ --

"-,J >-" --_--">-" ...... ......,_ d _ _-L _ ........

.......;-f.s-_---"A" _ ...... L /_-_ d_/ _-_\

gure _3

Concentric Vent and Combustion-

Air Roof Termination

_2" (50.8mm)

Max 364Min __,>...... Exhaust

L,,-

////

Concentric Vent and Combustion-

Air Sidewall Termination

.................i_/- ..........// ......... ..................

C-ombustionAir .... i i;......: Maximum - ...............

.................. -_-_ _-._:_ _; Vent ................. -........

............._ /,_D.......,_-/_ ............

- _............_ _-__!%.._..-:_]'_-:......_-i .........i_,,

.................- _:-,.,.......

Vent 25-22-02d

Dimension "A"is touching or 2" (503.8mm) maximum separation.

................../ =o........

_]L) ....j__ _.--JJJJJJJJJJ"

12" (304,8mm)Min, .... [Sustained0°F(-17°C) and below for

Gradeor Snow Level 24hoursor more consecutivehours]

..........._'_"_¥

........Dimension "A" istouching or 2" (50.8mm) maximum separatior

______________!_____!_:_:_i____i__!!__i__ii_____i_i7__i_i_iiiii__!______i_______!i_ii___

_;_'iiI=Ii ii_ii!iil_i'I Sidewall Inlet Vent and Exhaust-Air

iiii_ iguirei_6iii!ii!i

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiTermination with Exterior Risers

-_-- 8" (203.2mm)Min. [:_C "--1_ _ ..........

iiii_--:_> "I 20' (6 lm) Max [ --_._j......--_--_ ! [;,u&;,mm] IVlln.

::_- Exhaust_ JI_ ,'/ X" - D _-- -_ -'_'_/_ 12" (457.2mm)

_ / _ _(, /_ ___j Inlet Min. Grade or

/ / .... _---/ _8" (457.2mm)Min.for Cold Climates

L L.__I . _ [Sustained0°F(-17°C)andbelowfor

__--_ _ 24 hours or more consecutivehours]

J S-_"

Dimension "A" is touching or 2" (503.8mm) maximum separation.

' 'u_"" "-" Rooftop Inlet Vent and Exhaust-

, , _0'(_._m)Max. .- ._. -_...... ,,

"\", Inlet ....i _;---'_

j_J_ 18" (457.2mm)Min. for Cold Climates

'_ ' i_-><:_/L - [ i Snow Love

Air Termination

8" (203.2mm)Min. "...."E_-_]--'.........

44001 105006

",", __\:\i-_!_L:_:_--'_;_---_- "__ Exhaust

__.-:_,-.......____:........_,--_;,_._._-,,:-........>:..........._......

12"(304.8mm) "\,"_---_-\!_---_.....)_ .......'Y- ....................

Min Grade or ',,',,--;_"_', _'..... -......

^ " . . ', '_ "....... 18"(4572mm)Min for Cold Climates

bnow Level ' ' ---- ----- . " "

Specifications are subject to change without notice.

,,_-- _.............[Sustained0°F(-17°0) and belowfor

24 hoursor moreconsecutivehours]

5. Concentric Termination

VentTerminationClearances

CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death, and/or property damage.

Inlet and outlet pipes may NOT be vented directly above each other (standard vent terminals).

1. Determine termination locations based on clearances specified in following steps and as shown in Figure 7,

Figure 28 through Figure 33.

2. The vent termination must be located at least 12" (304.8mm) above ground or normally expected snow

accumulation levels.

3. Do NOT terminate over public walkways. Avoid areas

where condensate may cause problems such as above planters, patios, or adjacent to windows where steam may

cause fogging.

4. The vent termination shall be located at least 4' (1219mm)

horizontally from any electric meter, gas meter, gas regulator, and any relief equipment. These distances apply

ONLY to U.S. installations.

5. The vent termination is to be located at least 3' (914mm)

above any forced air inlet located within 10' (3m); and at least 10' (3m) from a combustion air intake of another appliance, except another direct vent furnace intake.

6. In Canada, the Canadian Fuel Gas Code takes precedence

over the preceding termination instructions.

ConcentricVentTermination- Kit#

NAHA001CV & NAHA002CV

For Concentric Vent Termination information call 931.270.4100 with the complete model and serial number of the furnace.

Special Venting Requirements for Installations in Canada Installation in Canada must conform to the requirements of CSA

B149 code. Vent systems must be composed of pipe, fittings, cements, and primers listed to ULC $636. The special vent fittings and accessory concentric vent termination kits and

accessory external drain trap have been certified to ULC $636 for use with those IPEX PVC vent components which have been certified to this standard. In Canada, the primer and cement must be of the same manufacturer as the vent system - IPEX System 636, PVC/CPVC Primer, Purple Violet for Flue

Gas Venting and IPEX System 636(1),M, PVC Cement for Flue Gas Venting, rated Class IIA, 65 deg C. must be used with this

venting system - do not mix primers and cements from one manufacturer with a vent system from a different manufacturer.

Follow the manufacturer's instructions in the use of primer and cement and never use primer or cement beyond its expiration

date. The safe operation, as defined by ULC $636, of the vent

system is based on following these installation instructions, the vent system manufacturer's installation instructions, and proper use of primer and cement. All fire stop and roof flashing used

with this system must be UL listed material. Acceptability under Canadian standard CSA B149 is dependent upon full compliance with all installation instructions. Under this standard, it is recommended that the vent system be checked once a year by qualified service personnel.

The authority having jurisdiction (gas inspection authority, municipal building department, fire department, etc) should be

consulted before installation to determine the need to obtain a permit.

Consignes speciales pour I'installation de ventillation au Canada

L'installation faite au Canada doit se conformer aux exigences du code CSA B149. Ce syst6me de ventillation dolt se

composer de tuyaux, raccords, ciments et appr6ts conformes au ULC $636. La tuyauterie de ventillation des gaz, ses

accessoires, le terminal concentrique mural ainsi que I'ensemble du drain de condensat exterieur ont et6 certifies

ULCS 636 pour I'application des composantes IPEX PVC qui sont certifiees & ce standard. Au Canada l'appr6t et le ciment doivent 6tre du m6me manufacturier que le syst6me de

ventillation - IPEX Systeme 636, Appr6t PVC/CPVC. Mauve

Violette pour conduit en evacuation des gaz et IPEX Systeme

636(1) ,M ciment pour PVC pour conduit en evacuation des gaz, evalu6 CLASSE IIA, 65 deg. C. doit _tre utilise avec ce

systeeme d'evacuation - ne pas melanger t'appr6t et te ciment d'un manufacturier avec le syst6me de ventillation d'un autre

manufacturier. Bien suivre les indications du manufacturier Iors de I'utitisation de l'appr6t et du ciment et ne pas utitiser ceux-ci

si la date d'expiration est atteinte. L'operation secudtaire, tel que definit par ULC $636, du

systeme de ventilation est base sur les instructions d'installation suivantes, ainsi que I'usage approprie de I'appr6t et ciment.

Tout arr_t feu et sown de toit utitises avec ce systeme doivent

6tre des matedaux listes UL. L'acceptation du standard Canadien CSA B419 est directement relie & I'instaltation conforme aux instructions ci- haut mentionnees. Le standard

Canadien recommande I' inspection par un personel qualifie et ce, une fois par annee.

Les autoritees ayant juddiction (inspecteurs de gas, inspecteurs en b&timents, departement des incendies, etc) devraient 6tre consultees avant I'instaltation afin de determiner si un permis

est requis.

(1) System 636 is a trademark of IPEX Inc.

These kits are for vertical or horizontal termination of the

combustion air inlet and the exhaust vent pipes on Category IV gas-fired condensing furnaces. The NAHA001CV kit can be used

for 3" (76.2mm) diameter pipe systems. The NAHA002CV kit can

be used for 2"(50.8mm) diameter pipe system. Refer to Table 4

for the correct pipe size for the furnace. Both the combustion air

inlet and the exhaust vent pipes must attach to the termination kit.

The termination kit must terminate outside the structure and must

be installed per the instructions outlined below for vertical or horizontal termination. Vertical termination is preferred. Field supplied pipe and fittings are required to complete the installation.

Kit Components in(mm)

KitContents:

3" (76.2)RainCapor2" (50.8)RainCap 3" (76.2)DiameterSDR-26 Pipe,191/2"(495.3)Longor

4" (101.6)DiameterSDR-26 Pipe,24" (609.6)Long, 2" (50.8)DiameterSDR-26 Pipe,315/8"(803.3)Longor

1 1

2/2" (63.5) DiameterSDR-26 Pipe,37/8" (973)Long, 2" (50.8)or 3" Y' (76.2)Y ConcentricFittingor 2" (50.8)Y Concentric Fitting (76.2)Dia.

Nominal3" (76.2)or4" Raintp

/101.6/Dia.SDR-26Pipe

Y ConcentricFitting Dia.SDR-26 Pipe 25-22-03

2 (50.8) or 21/2" (63.5)

44001 105006

Specifications are subject to change without notice.

Vertical& HorizontalTermination

Determine the pipe diameters required for the installation from Table 4 and Figure 30.

Determine the best location for the termination kit. See Figure29 for vertical termination or Figure33 for

horizontal termination. Roof termination is preferred since it is less susceptible to damage, has reduced intake contaminants and less visible vent vapor. For side wall termination, consideration should be given to: 1) possible damage from the vapors to plants/shrubs, other equipment and building materials, 2) possible damage to the terminal from foreign objects, 3) wind effects that may cause recircutation of flue products, debris or light snow and 4) visible vent vapor.

iiii

Concentric Vent Roof Installation

Vent

zlL_ Maintain12" (304.8mm)min. clear-

ance abovehighestanticipated

// aboveroof.

Combustion Air ,,

Roof Boot/ i _. J>-J" _.....

(FieldSupplied) j_¢- [..2._7

snowlevel. Max. of 24" (609.6mm)

j///j

.............:i" ° ¥' support

_[........[ (Field Supplied)

45° Elbow

(FieldSupplied)

Vent. ::

Note:

Supportmustbefield installedto secureterminationkitto structure.

Cut one 5" (127mm) diameter hole through the structure for the NAHA001CV Kit or one 4" (101.6mm) diameter hole for

the NAHA002CV Kit

4. Dimension D may be lengthened to 60" (1524mm) max. or

shortened by cutting the pipes to 12" (304.8mm) min. Dimension A will change according to D dimension. (See

Figure 30)

5. Partially assemble the concentric vent termination kit.

Clean and cement the parts using the procedures for Joining Pipe and Fittings section of the manual. A) Cement the Y Concentric fitting to the longest of the two straight kit pipes. (See Figure 28) B) Cement the rain cap to the shortest of the straight kit parts. (See Figure 28) NOTE: A field supplied stainless steel screw may be used to secure the rain cap to the pipe instead of cementing when field disassembly is desired for cleaning (See Figure 31)

If assembly needs to be extended to meet height or side wall thickness requirement, the two pipes supplied in the kit may be replaced by using the same diameter solid, single (no coupling connections) field supplied SDR-26 PVC (ASTM D2241) pipes. Do not extend dimension D more than 60"(1524mm). (See

Figure 30)

:: !1_ Combustion

_--Air

25-22-02

_igu_ _::i Concentric Vent Dimensional Drawing

....... B PVC

"9{ A ).

Model A* B C D**

NAHA002CV 333/8 2 31/2 165/8

NAHA001CV 387/8 3 41/2 211/8

(847.7) (50.8) (88.9) (422.3)

(987.4) (76.2) (114.3) (536.6)

* = Dimension will change accordingly as dimension Dis

lengthenedor shortened.

**= DimensionD may be lengthened to 60" (1524mm) may also be shortened

bycuttingthe pipesprovidedin the kitto 12" (304.8mm)minimum

} iii ' Concentric Termination Kit

_:_41_ _ NAHA001CV & NAHA002CV Venting

Table for *9UHX Models

6o,ooo Btuh Furnaces

NAHA002CV- 35' (10.7m)& (4)90° elbows

with 2" (50.8ram)PVC pipe or

NAHA001CV - 65' (20m) & (4) 90° elbows

with 3" (76.2mm) PVCpipe

80,000 Btuh Furnace

NAHA002CV - 35' (10.7m) & (4)90° elbows

with 2" (50.8ram)PVC pipe or

NAHA001CV - 35' (10.7m) & (4)90° elbows

with 3" (76.2mm) PVCpipe

100,000 Btuh Furnace

NAHA002CV - 25' (7.6m) & (3)90° elbows

with 2" (50.8ram)PVC pipe or

NAHA001CV - 35' (10.7m) & (4)90° elbows

with 3" (76.2mm) PVCpipe

1. Do not include the field supplied 45 ° elbow in the total elbow

count.

2. If more elbows are required, reduce the length of both the inlet

and the exhaust pipes five feet (1.5m) for each additional elbow used.

3, Elbows are DWV long radius type for 2" and 3" (50.8mm and

76.2mm) vents.

NOTE: The minimum vent length is 5' (1.5m) of PVC. Feet (mm) of pipe is whichever pipe length is the longest, either inlet or outlet

side.

Do not use field supplied couplings to extend the pipes.

Airflow restriction will occur and the furnace pressure switch

may cause intermittent operation.

44001 105006

Specifications are subject to change without notice.

iMiiMiiii_:iiiYi_Iiii_i_i!iiiiIi_iiii1iiiiiii_iiiiiiiii1ii!_i_iii_i_:iiii_i_iiiiii_iiIiiiMiii_i_ii_,i_iilili

:: __ii_: Rain Cap to Vent Pipe Assembly

Drillclearancehole in rain

cap and pilotholein ventpipe.

: _ i :i

_|gure_ !_, Concentric Vent and Combustion-

.... Air Side Termination

. Roof Overhang

: eesew

25-22-02

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death.

When using the alternate screw assembly method,

drill a clearance hole in the rain cap and a pilot hole in the vent pipe for the screw size being used. Failure to drill adequate holes may cause cracking of the PVC components, allowing flue gases to be

recirculated.

Install the Y concentric fitting and the pipe assembly through the structure's hole. For vertical termination, install

the parts through the field supplied roof boot/flashing. NOTE: Do not allow insulation or other materials to

accumulate inside the pipe assembly when installing through the structure's hole.

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death. Do not operate the furnace with the rain cap

removed as recirculating of the flue gases may occur. Water may also collect inside the larger combustion air pipe and flow to the burner

enclosure.

Secure the assembly to the structure as shown in Figure 29 or Figure 33 using field supplied metal strapping or equivalent material. NOTE: Ensure the termination height is above the roof

surface or anticipated snow level as shown in Figure 29for vertical termination. Ensure the termination location

clearance dimensions are as shown in Figure 32 and Figure 33 for horizontal termination.

(Fieldsupplied)

............mn

....... _.......... .... Combustion

1_"(25.4mm) max_:..............._........._il

...... .............. i_-J/-_bi_ Vent

................ -1__)_:[=:;_J---[---......... k: -........._ Maintain 12" (304.8mm) clear-

_/_----- J.__. ance above highestanticipated

................................... 't is greater.

8. Install the rain cap and the small diameter pipe assembly _n the Y concentric fitting and the large pipe assembly. Ensure

that the small diameter pipe is bottomed out and securely cemented in the Y concentric fitting.

9. Cement the furnace combustion air and vent pipes to the concentric vent termination assembly. See Figure 32 or Figure 33 for proper pipe attachment.

10. Operate the furnace through one heat cycle to ensure combustion air and vent pipes are properly connected to the

concentric termination connections.

Concentric Vent Sidewall

Attachment

Air

Note:

Securing strapmust be field installed to preventmovement of terminationkit in sidewall.

(FieldSupplied) 25-22-02

snow level or grade whichever

25-22-02

6. Gas Supply and Piping

FIRE AND EXPLOSION HAZARD Failure to follow this warning could result in

personal injury, death, and/or property damage. Models designated for Natural Gas are to be used

with Natural Gas ONLY, unless properly converted to use with Propane gas.

NOTE: The rating plate is stamped with the model number, gas type and gas input rating. In addition, models manufactured for sale in Canada have orifice size information stamped on the rating plate.

Specifications are subject to change without notice.

GasSupply Requirements

Gas supply pressure should be within minimum and maximum values listed on rating plate. Pressures are usually set by gas

suppliers. (See Propane Gas Conversion Kit instruction manual for furnaces

converted to Propane gas)

• Use only the Type of gas approved for this furnace. See rating plate for approved gas type.

A 1/8" NPT plugged tapping, accessible for a test gauge

connection,must be installed immediately upstream of the gas supply connection to furnace.

Gas supply pressure should be within minimum and maximum values listed on rating plate. Pressures are

usually set by gas suppliers.

44001 105006

• Gas input must not exceed the rated input shown on the rating plate. Overfiring will result in failure of heat exchanger and cause dangerous operation.

• Do not allow minimum supply pressure to vary downward. Doing so wilt decrease input to furnace. Refer to Table 5 for Gas supply. Refer to Table 6 or Table 7 for manifold pressures.

Gas Pressures

Gas Type Supply Pressure

Recommended Max. Min.

Natural 7 in wc 14 in wc 4.5 in wc

(1744 Pa) (3487 Pa) (1121 Pa)

Propane 11 in wc 14 in wc 11 in wc

(2740 Pa) (3487 Pa) (2740 Pa)

Gas PipingRequirements

NOTE: The gas supply line must be installed by a qualified service

technician in accordance with all building codes. NOTE: In the state of Massachusetts.

a. Gas supply connections MUST be performed by a

licensed plumber or gas fitter.

b. When flexible connectors are used, the maximum length

shall not exceed 36" (915 mm).

c. When lever handle type manual equipment shutoff

valves are used, they shall be T-handle valves.

d. The use of copper tubing for gas piping is NOT approved

by the state of Massachusetts.

Install gas piping in accordance with local codes, or in the absence of local codes, the applicable national codes. Refer to NFPA 54/ANSI Z223.1 for proper gas pipe size.

It is recommended that a manual equipment shutoff valve be installed in the gas supply line outside the furnace. Locate valve as close to the furnace as )ossibte where it is readily accessible. Refer to Figure 34.

Use black iron or steel pipe and fittings or other pipe approved by local code.

Use pipe thread compound which is resistant to natural and Propane gases.

Use ground joint unions and install a drip leg no less than 3" (76.2mm) tong to trap dirt and moisture before it can enter gas

control valve inside furnace.

iiiiiii_iiiiii_ii!ii_iii1111i_iiiiiiiii!i_iii_iHHii_i_iiiiH_iiI!!iiiiii!!iii!Iiiiiiii_;iii!iii!iiiii!ii11iii!ii_i1ii!i

Typical Gas Piping for Upflow

NOTE: Refer to Figure 34 for the general layout at the furnace.

The rules listed apply to natural and Propane gas pipe installations.

NOTE: Install the gas pipe grommet to the furnace side panel with the gas pipe entry. If needed, remove the 2" (50.emm) hole plug from the plastic accessory bag and relocate to the open hole inthe furnace side panel.

6. Use two pipe wrenches when making connections to prevent gas valve from turning.

7. Install a manual shut-off valve external to furnace casing and tighten all joints securely.

8. If local codes allow the use of flexible gas appliance connectors, always use a new listed connector. Do not use a connector which has previously serviced another gas appliance.

FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in

personal injury, death, and/or property damage.

A flexible corrugated metal gas connector must be

properly installed, shall not extend through the side of the furnace,and shall not be used inside the furnace.

Black iron pipe shall be installed at the furnace gas control valve and extend a minimum of 2" (50.8mm) outside furnace casing.

Flexible corrugated metal gas connector may NOT be used inside the furnace or be secured or supported by the

furnace or ductwork.

10. Properly size gas pipe to handle combined appliance toad or run gas pipe directly from gas meter or Propane gas regulator.

11. Install correct pipe size for run length and furnace rating.

12. Measure pipe length from gas meter or Propane second stage regulator to determine gas pipe size.

DripLegandUnion,Unionshouldbeoutsidethe / cabinet,Manualshut-offvalveMUSTbeupstreamof - / _

dripleg,union,andfurnace, "............ / / i_ _ __

, VentPipeGrommet(SinglePipe)

Manualshutoff

........ valve / _,_ z z -_

Useelbowsand3" (76.2mm)pipenippletoconnectvalveto ........... _i____ _/,

ppngwhenusngrghtsdegasppeentry _ _--_

/ "_ _._ _-__._. _\. _,_/_ ........ ) Alternative

-Q--_. _, .'_._(_..... ""_'_-_/ /'"._ _)_-J}'_ _ " _"_ installation

..- _ _._'_: _'_ ', _.... _ ..... _, ,' _ _ i

PropaneLowp_ _ 3,,(76.2m/_m,_._ "....... _ Models may

sureswitch _ ....... _ o oe " ............ _-_1 _ have l/or 2

REQUIRED. ...... nipple _,_"_- _ pressure

_ "' ii_ switches

* Union may be installed inside the cabinet when necessary -.-. /

because of clearances. ._-.""-... _i _

Representativedrawingonly,somemodelsmayvaryin appearance. "_'_

44001 105006

Specifications are subject to change without notice.

/_ /' 25-24-86

AdditionalPropaneConnectionRequirements

1. Have a licensed Propane gas dealer make all connections at storage tank and check all connections from tank to

furnace.

2. If copper tubing is used, it MUST comply with limitation set in National Fuel Gas Code or CGA codes.

3. Two-stage regulation of Propane gas is recommended.

PropaneConversion

An accessory kit shall be used to convert to propane gas use, see the furnace rating plate for the Propane conversion accessory kit

part number.

FIRE, EXPLOSION, UNIT DAMAGE HAZARD Failure to follow this warning could result in death,

property damage and/or personal injury.

A Propane conversion accessory kit is required

when operating the furnace with Propane gas.

SupplyPressure

FIRE HAZARD Failure to follow this warning could result in

personal injury, death, and/or property damage. Do NOT set input rating above that shown on rating

plate.

1. A 1/8" NPT plugged tapping, accessible for a test gauge connection, must be installed immediately upstream of the gas supply connection to the furnace.

2. Gas input to burners MUST NOT exceed the rated input shown on rating plate.

3. Do NOT allow minimum gas supply pressure to vary downward. Doing so will decrease input to furnace. Refer to Table 6 and Table 7 for normal gas supply and manifold

pressures.

ManifoldGasPressureAdjustment

SEE CHECKS AND ADJUSTMENTS, Manifold Gas Pressure

Adjustment in this manual.

NATURAL GAS MANIFOLD PRESSURE (in wc)

HEATING

VALUE

at ALTITUDE

BTU/CU. FT.

700 '!. _:. _:!

0 to 2000 2001 to 3000* 3001 to 4000 4001 to 5000 5001 to 6000

(0to 609.6) (609.9to914.4)* (914.7to 1219.2) (1219.5to 1524) (1524.3to1828.8)

Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold

No. Pressure No. Pressure No. Pressure No. Pressure No. Pressure

725

750 : _-_- _. } . 775 41 2.9

800 42 3.1 43 3.6

825 43 3.7 43 3.6 43 3.4 850 43 3.5 43 3.4 44 3.7

875 43 3.4 43 3.3 44 3.6 44 3.5 900 i, : ,, i,,,:_),,, 44 3.7 44 3.6 44 3.4 44 3.3

925 44 3.7 44 3.5 44 3.4 44 3.2 44 3.1 950 44 3.5 44 3.3 44 3.2 44 3.1 45 3.6

975 44 3.3 44 3.1 45 3.7 45 3.5 45 3.4 1000 44 3.2 45 3.6 45 3.5 45 3.4 45 3.2 1050 46 3.6 45 3.3 45 3.2 45 3.1 46 3.1 1100 46 3.3 45 3.0 46 3.0 46 2.9

Conversion:1in wc= 249 Pa NOTE: Natural gas data is based on 0.60 specific gravity. For fuels with different specific gravity consult the National Fuel Gas Code ANSI

Z223.1-2006/NFPA 54-2006 or National Standard of Canada, Natural Gas And Propane Installation Code CSA B149.1-05.

* In the USA, derating of these furnaces at 2% (Natural Gas) and 4% (Propane Gas) has been tested and design-certified by CSA.

In Canada, the input rating must be derated 5% (Natural Gas) and 10% (Propane Gas) for altitudes of 2,000 to 4,500 (609.6 to

1371.6m) above sea level. Use the 2001 to 3000 (609.9 to 914.4m) column in Table 6 and Table 7.

. =

MEAN ELEVATION ABOVE SEA LEVEL - ft(m)

6001 to 7000 7001 to 8000

(1829.1to 2133.6 (2133.9to 2438.4)

Orifice Manifold Orifice Manifold

No. Pressure No. Pressure

it_-i it : tit 42 3.6

42 3.5 42 3.4 42 3.3 42 3.2 43 3.7 43 3.6 43 3.5 43 3.4 43 3.3 44 3.6 44 3.6 44 3.4 44 3.4 44 3.2 44 3.2 44 3.1

45 3.6 45 3.5 45 3.5 45 3.3 45 3.3 45 3.2 45 3.1 46 3.1

,,,i__i _!_7 ::i' PROPANE GAS MANIFOLD PRESSURE (in wc)

HEATING VALUE

at ALTITUDE

BTU/CU. FT.

2500

Orifice Size #55 #55

Conversion:1 in wc= 249 Pa NOTE: Propane data is based on 1.53 specific gravity.

Z223.1-2006/NFPA 54-2006 or National Standard Of Canada, Natural Gas And Propane Installation Code CSA B149.1-05.

0 to 2000 2001 to 3000* (0to609.6) (609.9to 914.4)*

10.0 8.9

* In the USA, derating of these furnaces at 2% (Natural Gas) and 4% (Propane Gas) has been tested and design-certified by CSA.

In Canada, the input rating must be derated 5% (Natural Gas) and 10% (Propane Gas) for altitudes of 2,000 to 4,500 (609.6 to

1371.6m) above sea level. Use the 2001 to 3000 (609.9 to 914.4m) column in Table 6 and Table 7.

34 440 01 1050 06

Specifications are subject to change without notice.

MEAN ELEVATION ABOVE SEA LEVEL - ft(m)

3001 to 4000 (914.7to 1219.2

8.4

#55

For fuels with different specific gravity consult the National Fuel Gas Code ANSI

4001 to 5000 5001 to 6000

(914.7to 1219.2 (1524.3to 1828.8)

10.0 10.0

6001 to 7000

(1829.1to 2133.6

10.0

7001 to 8000

(2133.9to 2438.4)

10.0

The burner orifice part nos. are as follows: Orifice #41 1096942 Orifice #42 1011351

Orifice #43 1011377 Orifice #44 1011352 Orifice #45 1011353 Orifice #46 1011744 Orifice #47 1011378 Orifice #48 1113201 Orifice #49 1113202 Orifice #54 1011376 Orifice #55 1011354 Orifice #56 1011355

GeneralDeratingRules

1. These furnaces may be used at full input rating when installed at altitudes up to 2,000' (609.6m). When installed above 2,000' (609.6m), the input must be decreased 2%

(Natural) or 4% (Propane) for each 1000' above sea level in

the USA. In Canada, the input rating must be derated 5%

(natural) or 10% (Propane) for each 1000' (304.8m) above sea level. See Table 6 or Table 7 for required high altitude input rate.

2. For operation with natural gas at altitudes above 2,000' (609.6m), orifice change and/or manifold pressure

adjustments may be required for the gas supplied. First consult your local gas supplier, then refer to Table 6 for

required pressure change and/or orifice change for high altitudes.

For operation with Propane gas, gas orifices MUST be changed and manifold pressure MUST be maintained as per Table 7. Orifices can be ordered through our distributor.

(See Figure 35)

High Altitude Input Rate =

Nameplate Sea Level Input Rate x (Multiplier) [USA]

Elevation

2001' -3000'

(609.9 - 914.4) 0.95 0.90

3001' -4OOO'

(914.7 - 1219.2) 0.93 0.86

4001' -5000'

(1219.5 - 1524) 0.91 0.82

5001' -6000'

(1524.3 - 1828.8) 0.89 0.78

6001' -7000'

(1829.1 - 2133.6) 0.87 0.74

7001' - 8000'

(2133.9 - 2438.4) 0.85 0.70

* Based on mid-range of elevation.

High Altitude Multiplier

Natural Gas Propane Gas

NOTE: Main burner orifices can be changed for high altitudes.

1. Disconnect gas line from gas valve.

2. Remove manifold from furnace.

3. Remove the orifices from the manifold and replace them with properly sized orifices.

4. Tighten orifices so it is seated and gas tight. (See Figure 35)

5. Reinstall manifold. Ensure burners do NOT bind on new orifices.

NaturalGas InputRatingCheck

SEE CHECKS AND ADJUSTMENTS, Natural Gas Input Rating Check in this manual.

Changing Orifices

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

Measure from face of orifice

FinalGas PipingCheck

FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in

personal injury, death, and/or property damage.

Never test for gas leaks with an open flame. Use a commercially available soap solution made specifi- cally for the detection of leaks to check all

connections. A fire or explosion could result causing property damage, personal injury and/or

loss of life.

HighAltitudeAir PressureSwitch

Altitudes over 4,000' (1219.2m) may require a different air pressure switch than the one installed at the factory. Check parts list for pressure switch and consult your distributor for part number and availability. In Canada, provincial codes may govern installation of switch. Check with governing authorities.

Changing Orifices for HighAltitude

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death, and/or property damage.

Turn OFF electric power (at disconnect) and gas

supply (at manual valve in gas line) when installing orifices. Installation of orifices requires a qualified

service technician.

44001 105006

Specifications are subject to change without notice.

The furnace and the equipment shut off valve must be

disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess

of 1/2" PSlG. Close the manual shut-off valve before testing at such pressures.

RISQUE D'INDENDIE OU D'EXPLOSION Le non-respect des avertissements de securite

pourrait d'entrainer des blessures graves, la mort ou des dommages materiels,

Ne jamais utiliser une flamme nue por verifier la presence des fuites de gaz. Pour la verification de

tous les joints, utiliser plutbt une solution

savonneuse commerciale fabriquee specifiquement pur la detection des fuites de gaz. Un incendie ou une explosion peut entrainer des dommages materiels, des blessures ou la mort.

2. When installation is complete, test all pipe connections for leaks with the gas pressure less than 1/2_" PSlG to the gas

valve.

3. The furnace must be isolated from the gas supply system by closing the equipment shut off valve during any pressure testing of the gas supply system at test pressure equal to or

less than 1/2_" PSI.

7. Electrical Wiring

ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in

personal injury or death.

Turn OFF electrical power at fuse box or service

panel before making any electrical connections

and ensure a proper ground connection is made

before connecting line voltage.

PowerSupplyWiring

The furnace MUST be electrically wired and grounded in accordance with local codes, or in the absence of local codes with

the latest edition of The National Electric Code, ANSI NFPA 70 and/or The Canadian Electric Code CSA C22.1.

The power supply to the furnace connections must be between 104 VAC and 127 VAC during furnace operation for acceptable performance.

Field wiring connections must be made inside the furnace connection box. A suitable strain relief should be used at the point the wires exit the furnace casing.

Copper conductors shall be used. Line voltage wires should conform to temperature limitation of 63 °F (35° C) rise and be sized

for the unit maximum amps stated on the rating plate. Add the full load amps for potential field-installed accessories such as electronic air cleaners and humidifiers that would receive power

from the furnace control. The furnace control is rated for a maximum of 1.0 amp combined for EAC and HUM. Consult NEC

or local codes for proper wire and circuit sizing. NOTE: Furnace will not have normal operation if line polarity is

reversed. Check ALL field and control connections prior to operation.

JunctionBox(J-Box) Relocation

The J-box is installed on left side of casing. An alternate j-box location on right side can be used.

1. Remove bag containing two hole plugs and two self tapping screws from loose parts bag in blower compartment.

2. Remove two screws holding J-Box to casing.

3. Move large hole plug from right to left J-Box location.

4. Clip wire tie holding J-Box wires.

5. Move J-Box to alternate location and attach using two self tapping screws from bag.

6. Apply two hole plugs from bag at left J-Box location.

Thermostat

Apply a commercial soap solution to all joints to test for leaks. Correct any leaks indicated by bubbles.

Correct even the smallest leak at once.

Check for leaks at gas valve and orifice connections to the burner manifold while the furnace is operating.

thermostat. Be sure 24VAC humidifier is wired up to control. Allow furnace to operate for two minutes before recording the AC

amperage reading. Set anticipator on thermostat to recorded value.

OptionalEquipment

All wiring from furnace to optional equipment MUST conform to

local codes or, in the absence of local codes with the latest edition of The National Electric Code, ANSI NFPA 70 and/or The Canadian Electric Code CSA C22.1. Install wiring in accordance with manufacturer's instructions. The wiring MUST have a minimum temperature rating of 105 ° C.

HumidifierlElectronicAir Cleaner

The furnace is wired for humidifier and/or electronic air cleaner

connection.

REDUCED FURNACE LIFE HAZARD Failure to follow caution may result in reduced

furnace life.

Do NOT exceed 115V/1.0 amp. maximum current load for both the EAC terminal and the HUM

terminal combined.

HUMIDIFIER - The HUM (115) is energized when the pressure switch closes on a call for heat. The HUM is energized when

the inducer is energized.

ELECTRONIC AIR CLEANER - EAC is energized when there is a blower speed call, except is NOT energized when blower

operates in the hard-wired continuous fan mode.

FurnaceControl

The furnace control is preset at the factory with a fixed blower ON

delay of 30 seconds in the heating mode. The blower OFF timing is preset at 140 seconds. If desired, the fan OFF delay can be reset

to obtain the longest delay times while still maintaining comfort

levels. See "Furnace Wiring Diagram".

Thermostat location has an important effect on the operation of the unit. Follow instructions included with thermostat for correct

mounting and wiring. Low voltage connections to furnace must be made on terminal

board of furnace control. Heat anticipator setting wilt need to be measured if 24VAC

humidifier is installed. Measure current in series from R to W atthe

Specifications are subject to change without notice.

44001 105006

Electrical Connections

NOTE:Junction Boxcan be mountedtoeither theleftor right

side.

i {'}

l.......................T YG

Connection

BOX

G_ou'nd

LowVoltage TerminalBoard

/ 25-24-90-2

NOTE: 115 VAC/60Hz/single-phase

Operating voltage range*: 127 VAC max, 104 VAC min.

* Permissible limits of voltage at which unit will operate satisfactorily

Representativedrawingonly_somemodelsmayvaryinappearance.

FurnaceControl Fuse

The 24V circuit contains a 5-amp, automotive-type fuse located

on furnace control. (See Figure 37) Any electrical shorts of 24V wiring during installation, service, or maintenance may cause fuse

to blow. If fuse replacement is required, use only a fuse of identical

size (5 amp.)

ii ::

Contro,Board

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

BlowerOff iif_ DelayJumper_ _4_

24VAC ;._

HUM.........._ _;I

FUSE....

8. Ductwork and Filter

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death. Do NOT draw return air from inside a closet or utility

room where furnace is located. Return air duct MUST be sealed to furnace casing.

Installation

NOTE: Design and install the air distribution system to comply with Air Conditioning Contractors of America manuals and/or NFPA pamphlets 90A and 90B or other approved methods that conform to local codes and good trade practices.

1. When furnace supply ducts carry air outside furnace area, seal return air duct to furnace casing and terminate duct outside furnace space.

2. Install air conditioning cooling coil (evaporator) on outlet side of furnace.

3. For furnaces installed without a cooling coil it is recommended that the outlet duct be provided with a removable access panel. This panel should be accessible

when the furnace is installed so the exterior of the heat exchanger can be viewed for inspections. The access panel

MUST be sealed to prevent leaks.

4. If separate evaporator and blower units are used, install good sealing dampers for air flow control. Chilled air going through the furnace could cause condensation and shorten

the furnace life.

NOTE: Dampers (field supplied) can be either automatic or manual. Manually operated dampers MUST be equipped with a means to prevent furnace or air conditioning operation unless damper is in the full heat or coot position.

CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in

personal injury or death. Cool air passing over heat exchanger can cause

condensate to form resulting in heat exchanger

failure.

Connections

NOTE: On upfiow installations, return air can enter through either side, both sides, or the bottom. On horizontal installations the

return air must enter through the knockout opening in the lower

panel of the furnace. Return air can not enter through rear of the furnace. When the furnace is located in an area near or adjacent to the living area, the system should be carefully designed with

returns to minimize noise transmission through the return grille. Any blower moving a high volume of air will produce audible noise

which could be objectionable to when the unit is located very close to living areas. It is advisable to route the return air ducts under the floor or through the attic.

1. For side connections using a 16" x 25" (406.4 x 635mm) filter, cut out the embossed area shown in Figure 38. This will provide a 141/2" x 221/2" (368.3 x 571.5mm) approximate opening.

44001 105006

Specifications are subject to change without notice.

2. Bottom returns can be made by removing the knockout panel in the furnace base. Do NOT remove knock-out except for a bottom return.

3. Installation of locking-type dampers are recommended in all branches, or in individual ducts to balance system's air flow.

4. Non-combustible, flexible duct connectors are recommended for return and supply connections to

furnace.

i::i[} i (} i

gure _8 Side Return Air Cutout

A= 141/2" (368.3mm)HeightofCutoutfor16"x25"(406.4x635mm)Filter B=221/2"(571.5mm)WidthofCutoutfor16"x25" (406.4x635mm)Filter

Embossed Area on Side of Furnace

Side Mounted Filter Rack

25-20-90

FilterInstallationusingOptional FilterRack

When installing or removing a bottom mounted filter, slide the two

side filter clips to the back of the furnace BEFORE installing or removing. This will allow the filter to clear the front raised edge of

the furnace. Insert filter into side clips first and push filter back until

it is fully engaged into back clip. When filter is in place, slide clips back into place midway on filter as shown in Figure 40 and

Figure 41.

FurnaceBottom

NOTE: Furnaces with 5 ton cooling rating may require both (left and right) side return or one side and bottom return. Side return air duct(s) is not permitted with horizontal furnace

installation.

5. If air return grille is located close to the fan inlet, install at least one, 90° air turn between fan and inlet grille to reduce

noise.

NOTE: To further reduce noise, install acoustical air turning vanes and/or line the inside of duct with acoustical material.

Sizing

Existing or new ductwork MUST be sized to handle the correct amount of airflow for either heating only or heating and air conditioning.

Insulation

1. Insulate ductwork installed in attics or other areas exposed to outside temperatures with a minimum of 2" (50.8mm) insulation and vapor barrier.

2. Insulate ductwork in indoor unconditioned areas with a minimum of 1" (25.4mm) insulation with indoor type vapor

barrier.

Filters

A Filter must be used: Filters are not supplied with these furnaces, but can be purchased

from the distributor. Use either filter type:

• Washable, high velocity filters are based on a maximum

air flow rating of 600 FPM.

• Disposable, low velocity filters are based on a maximum

air flow of 300 FPM when used with filter grille.

• See Circulating Air Blower Data for additional data.

NOTE: Disposable, low velocity filters may be replaced with washable, high velocity filter providing they meet the minimum size areas. Washable, high velocity filters can be replaced ONLY with same type and size.

Bottom Mounted Filter Rack

Center Clip , side-to-side ",,

...... -\.\

9" (152.4mm) --_.j_ 25-24-18-1

Slide filter clips towards back before removing

Filter Clip Construction

1 ]/2" _\\ \"

26 Ga. Galvanized Steel

FAST part number 1008482

76.2)

11/4 " (31.8)

44001 105006

Specifications are subject to change without notice.

Refer to Figure 42 and for guidelines to install filters. Furnaces which require larger filter media and have limited clearances on one side of furnace, require a standoff filter rack, see Figure 42, available from your distributor.

Standoff Filter Rack

UsingOptional StandoffFilter

Rack

25-21-45a

9. Checks and Adjustments

AdditionOfAir Conditioning

When a refrigeration coil is used in conjunction with this unit, it must

be installed parallel with or on the discharge side of the unit to avoid condensation on the heat exchanger. All furnaces are designed with a break-away duct flange on the supply air side of the furnace.

This allows for installation in the horizontal right application. The

coil installation instructions must be consulted for proper coil location and installation procedures. With a parallel flow arrangement, dampers must be installed to prevent chilled air from entering the furnace. If manually operated dampers are used, they must be equipped with a means to prevent operation of either unit unless the damper is in full heat or full cool position.

A 3" (76.2mm) clearance is required on the right side of the furnace

in order to run the copper or plastic tubing for the condensate drain line.

NOTE: Verify the input rate of the furnace.

FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in

personal injury, death, and/or property damage.

Turn OFF gas at shut off before connecting

manometer.

Startup

NOTE: Refer to the start-up procedures in the "User's Information

Manual" or to the "Operating Instructions Label" on the furnace.

FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in

personal injury, death, and/or property damage. If any sparks, odors or unusual noises occur,

immediately shut OFF power to furnace. Check for wiring errors or obstruction to blower.

GasSupply Pressure

Gas supply pressure should be within minimum and maximum values listed on rating plate (minimum and maximum pressures, refer to Table 5). Pressures are usually set by gas suppliers.

2. Remove the blower compartment door. Place a jumper across furnace controls R to W. Replace blower compartment door.

3. With gas OFF, connect manometer to tapped opening on gas valve. Use manometer with a 0 to 15 inches of water column range.

4. Turn gas ON and remove adjustment screw cover on gas valve. Turn adjusting screw counterclockwise to decrease manifold pressure and clockwise to increase pressure.

NOTE: Adjustment screw cover MUST be replaced on gas control valve before reading manifold pressure and operating furnace.

5. Set manifold pressure to value as shown in Table 6 or Table 7 under GAS SUPPLY AND PIPING section in this

manual.

6. When the manifold pressure is properly set, replace the adjustment screw cover on the gas control valve.

7. Remove blower compartment door. Remove jumper wire from thermostat connection on furnace control board.

Remove manometer connection from manifold pressure tap, and replace plug in manifold.

8. Check for leaks at plug.

9. Replace the burner and blower compartment doors.

Fig_ 4_ !'i'i] Typical Gas Control Valve

iiiiiiiiiiiiiiuiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

RegulatorAdjustment UnderCap

ManifoldGasPressureAdjustment

NOTE: Make adjustment to manifold pressure with burners

operating.

1. Remove the burner compartment door.

44001 105006

Specifications are subject to change without notice.

INLET

Inlet Pressure _z

Tap 1/8 NPT o

NaturalGas Input RatingCheck

NOTE: The gas meter can be used to measure input to furnace.

Rating is based on a natural gas BTU content of 1,000 BTU's per cubic foot. Check with gas supplier for actual BTU content.

1. Turn OFF gas supply to alt appliances and start furnace. Use jumper wire on R to W for Heat.

2. Time how many seconds it takes the smallest dial on the gas meter to make one complete revolution. Refer to Example.

NOTE: If meter uses a 2 cubic foot dial, divide results

(seconds) by two.

Example (BTUH)

Natural Gas No. of Time Per BTU Per BTU Content Seconds Cubic Foot in Hour

1,000 3,600 48 75,000

To Determine the appliance kW input rate from a .05m3 test dial that has been clocked at 80 seconds for one complete revolution.

Number of

seconds per seconds per Size of test dial

hour complete (.05m3) kW m3/h

3,600 80 .05 2.25

3. Remove jumper wire from R to W.

4. Relight all appliances and ensure all pilots are operating.

Per Hour Seconds

1,000 x 3,600 + 48 = 75,000 BTUH

Example (kW)

Number of

rotation

3,600 + 80 x .05 = 7.2 m3/h

2.25m3/h x 10.35 kWh/m3 =23.28 kW

23.28 x 3.412 = 79,431 BTU

Main BurnerFlameCheck

Ignitor Location

21/16(52.4)

5j1 ,8,-:.......

.............................CZ:......

\.[

NOTE: Flame sensor has a different orientation in all 050 models.

TemperatureRiseCheck

The blower speed MUST be set to give the correct air temperature

rise through the furnace as marked on the rating plate.

Temperature rise is the difference between supply and return air temperatures.

To check temperature rise,use the following procedure:

1. Place thermometers in supply and return air registers as close to furnace as possible, avoiding direct radiant heat from heat exchangers.

2. Operate furnace continuously for 15 minutes with all registers and duct dampers open.

3. Take reading and compare with range specified on rating plate.

4. If the correct amount of temperature rise is NOT obtained, it may be necessary to change blower speed. A higher blower speed will lower the temperature rise. A lower blower speed will increase the temperature rise.

ChangingBlowerSpeed

Allow the furnace to run approximately 10 minutes then inspect the main burner. See Figure 44.

Check for the following (Figure 44):

• Stable and blue flames. Dust may cause orange tips or wisps of yellow, but flames MUST NOT have solid, yellow

tips.

• Flames extending directly from burner into heat exchanger.

• Flames do NOT touch sides of heat exchanger.

If any problems with main burner flames are noted, it may be necessary to adjust gas pressures, or check for drafts.

:i_;_i il Main Burner

rFace

10-10-78

NOTE: For Ignitor location see Figure 45.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Turn OFF power to furnace before changing speed taps.

NOTE:The speedtapsthatthe manufacturersets fromthe factory

for this product are based on a nominal 400 CFMper ton cooling

and the basic mid range onthe temperature rise for heating. Since the manufacturer cannot establish the static pressure

that will be applied to the unit, it is the responsibility of the

installer dealer/contractor to select the proper speed tapsfor

the applicationwhen the unit is installed.

If it is necessary to change speeds, refer to steps below.

REDUCED FURNACE LIFE HAZARD Failure to follow this caution may result in reduced

furnace life. Use ONLY the blower motor speed taps insert

indicated in the Circulation Air Blower Data for settin,c]air temperature rise.

44001 105006

Specifications are subject to change without notice.

Blower Speed Chart

Wire Color

Black

Orange*

Blue

Red

Motor Speed

High

Med-High

Medium

Low

* Med-High speed may not be provided on all models.

1. Refer to Furnace Wiring Diagram for location of the heating and cooling speed taps located on the furnace control as well as location of unused blower motor speed leads. Use the chart (Table 8) to determine the blower motor speed settings.

2. Change the heat or cool blower motor speed by removing the motor lead from the "Heat" or "Cool" terminal and

replace it with the desired motor speed lead from the "Unused Motor Lead" location. Connect the wire

previously removed from the "Heat" or "Cool" terminal to the vacated "Unused Motor Lead" terminal.

3. If the same speed must be used for both heating and cooling, remove the undesired motor speed lead from the

"Heat" or "Cool" terminal and connect that lead to the open terminal at"Unused Motor Lead" location. Attach a jumper

between the "Heat" and "Cool" terminals and the remaining motor speed lead.

Note: For motors with (4) speed leads, itwill be necessary to tape off the terminal of the motor speed lead removed from the "Heat" or "Cool" terminal with electrical tape since an open terminal will not be available at the "Unused Motor

Lead" location.

Continuous-Fan Operation using"G"

Energizing the "G" terminal on the furnace control provides continuous fan operation. This is done by connecting the G

terminal of the thermostat to the G terminal on the furnace control. When the FAN switch is turned from auto to ON the fan will operate

continuously at "HEAT" speed. EAC wilt be energized in this mode.

NOTE: In heating, the fan will turn off during furnace ignition and warm up then restart at heating speed.

Hard Wired ContinuousFan Operation

A terminal is provided on the furnace control board located in the

circulating blower compartment for operation of the continuous fan option. This connection is intended for the low speed motor tap,

and has a lower contact rating (8 amps) than the heat and cool taps. When the low speed blower lead is connected to this terminal, this wilt provide low speed blower operation whenever the other two speeds (Heat or Cool) are not energized.

Thoroughly check the system after modification to ensure the

proper operation of the circulating air blower in all modes of

operation.

Separatespeedselectionsfor Heat,Cool,and

ContinuousFan

Connect low speed lead from circulating motor to the "Cont." terminal at the furnace control. The appropriate motor leads

should already be connected to the "Heat" and "Cool" terminals.

Heating and Continuous Blower Speed the

Same

If it is necessary to operate the heating speed and continuous

blower speed using the same blower speed, connect a jumper

between the "Heat" and "Cont." terminals on the furnace control.

Note: There should be only ONE motor lead going to the "Heat"

and "Cont." terminals.

10. Furnace Maintenance

FIRE, EXPLOSION, OR CARBON MONOXIDE HAZARDS.

Failure to follow this warning could result in personal injury, death and/or property damage.

It is recommended that the furnace be inspected and serviced on an annual basis (before the heating season) by a qualified service technician.

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death and/or property damage.

= Before servicing, disconnect all electrical

power to furnace.

= When servicing controls, label all wires prior to

disconnecting. Reconnect wires correctly.

= Verify proper operation after servicing.

See "User's Information Manual" and the "Service Manual".

44001 105006

Specifications are subject to change without notice.

11. Sequence of Operation & Diagnostics

The following is the normal operating sequence.

Cooling(Y) Request:

24VAC signals applied to Y & G terminals of FCB (furnace control board)

• Coot motor speed is energized after 5 second Coot Fan On Delay time. Y & G signals removed from FCB

• Cool motor speed is de-energized after 90 second Coot Fan Off Delay time.

ContinuousCirculatingFan(G) Request:

24 VAC signal is applied to G terminal of the FCB.

• Heat motor speed is energized without delay. G signal removed from FCB.

• Heat motor speed is de-energized after 5 second delay. NOTE 1) Furnace de-energizes the fan during the heat exchanger warm-up period on a call for Heating that occurs during a G request

unless a blower motor lead is connected to the Cont terminal on the FCB, in which case see NOTE 2). NOTE 2) Heating or Cooling requests received during a Fan request cause the fan speed to change to the appropriate heat or cool

speed after the Fan on Delay time expires. The fan returns to continuous circulating speed after the selected Fan Off Delay time expires following toss of the Heating or Cooling request.

ContinuousCirculatingFanHard-Wired (Cont)Request:

Field selected low speed motor tap installed on "CONT" terminal.

• Low speed is energized when power applied to furnace. Operates at this speed continuously while there are no other blower demands from furnace control. Fan demands from furnace control for heat, coot or "G" will override hard-wired speed tap.

NOTE 3) EAC is NOT active for hard-wired mode but IS active for fan demands from furnace control for heat, cool and "G".

Heating(W)Request:

Heating (W) Request:

• 24 VAC signal applied to W terminal of FCB.

• Inducer motor turns on and the pressure switch(es) close(s).

• Following a 15 second prepurge delay, after the pressure switches closes, the igniter begins a 17 second warm-up.

• The gas valve is energized, the main burners light and flame is sensed.

• The igniter is de-energized after the main burners ignite.

• FCB will delay blower operation for the 30 seconds timed from the opening of the gas valve. W signal removed from FCB.

• The gas valve de-energizes and the main burners go out.

• The inducer runs for a 15 second postpurge period.

• The fan stays at Heat speed.

• The fan de-energizes after the selected Heat Fan Off Delay time expires, timed from the gas valve de-energizing. HUMIDIFIER - The 24V HUM is energized when the pressure switch closes on acall for heat. The 115V HUM (called HUM on Control)

is energized when the inducer is energized. ELECTRONIC AIR CLEANER - EAC is energized when there is a blower speed call. It is NOT energized when blower operates in the

hard-wired continuous fan mode. NOTE 4) If a new Heating request arrives while the control is waiting in the Heat Fan Off Delay time, the FCB will wait for the selected

Heat Fan Off Delay then start a new heating cycle as long as the heat call remains.

44001 105006

Specifications are subject to change without notice.

HeatingRequestwithGasShutOff:

24 VAC signal applied to W terminal of FCB. The FCB will attempt 4 cycles for ignition then go to soft lockout for 3 hours then try for ignition again as long as the heat call remains.

Power reset will clear lockout.

• Inducer motor turns on

• Following a 15 second prepurge delay, the igniter begins warm up.

• The igniter glows red-hot for 22 seconds, then turns off. The FCB flashes error code 6.

• The igniter stays off for 17 seconds, then begins to warm up again.

• The igniter glows red hot for 22 seconds then turns off. The FCB continues flashing error code 6.

• The igniter stays off for 17 seconds, then begins to warm up again.

• The igniter glows red hot for 22 seconds then turns off. The FCB continues flashing error code 6.

• The igniter stays off for 17 seconds, then begins to warm up again.

• The igniter glows red hot for 22 seconds then turns off. The FCB proceeds to soft lockout and stops flashing error code 6 and begins flashing error code 6 + 1.

• The inducer motor de-energizes after a 15 second post purge.

ControlBoardDiagnosticCodes(See Figure46)

OFF = 24VAC or 115VAC is off, fuse is open Heartbeat = Normal operation or no previous Diagnostic Code

ON SOLID = Soft Lockout - Furnace Control Error (1 hr delay)

1 Flash = Not used 2 Flashes = Pressure switch(es) closed when should be open

3 Flashes = Pressure switch open when should be closed 4 Flashes = Limit or roll-out switch open (tess than 2 minutes) 5 Flashes = Flame sensed out of sequence 6 Flashes = Failure to ignite or flame sense lost while running

6 + 1 Flashes = Soft Lockout - Max trials for ignition reached (3hr delay) 7 Flashes = Soft Lockout - Limit or roll-out switch open longer than 2 minutes (1 hr delay)

8 Flashes = Permanent Lockout - Gas valve relay contact stuck closed or miswired gas valve (power reset only) 10 Flashes = Line voltage (115VAC) polarity reversed. If twinned, refer to twinning kit instructions

* If status code recall is needed, briefly (2-3 seconds) remove then reconnect one limit switch wire (main or rollout) to display last stored status code. Do not remove power or blower door before initiating status code recall or code will be lost. Code is automatically cleared after 72 hours or upon power reset.

If code repeats immediately following power reset then replace control

(roll-out switch requires manual reset)

* Proper flame sense microamps: 0.7 microamps D.C. minimum

i iii ii i

Control Board

_<. DiagnosticLight

_ "_;; 115VAC

25-24-98

2.0 - 4.0 microamps nominal

44001 105006

Specifications are subject to change without notice.

]i]i]]

90+ Furnace

Up flow/H oriz ontal

Models

Dual Certified

*9U HX060F 12A2

*9U HX080J 12A2 *9U HX080J 16A2

*9U HX100 L20A2

* Denotes Brand

International Comfort Products, LLC

Lewisburg, TN 37091 U.S.A.

Save This Manual For Future Reference

44 44001 105006

Model Specifications (*9UHX)

TECHNICAL SUPPORT

Manufacturers Number (Mfr No-See Rating Plate)

ALL Models

General

GasType Input(Btuh) Output(Btuh)

TransformerSize (VA) T'stat HeatAnti.cipator

Temp.Rise (F/_C)

Electrical(Volts/Hz) 115/60 115/60 115/60 RatingPlateAmps

Gas&Ignition

GasType GasValve(Honeywell)

RegulationType IgnitionType/Series

ManifoldPress.(inwc/Pa) Std.MainOrifices(No/Size)

FurnaceControls FurnaceControl(Type)

FurnaceControl On

(Timed-secs) Off

Combustion

Flue Outlet Size (Inches) Std. Outlet Temp (less than) °5' No Elbows (°F!°C)

BlowerPressure5' No Elbows (in wc/Pa) BlowerPressure40' +5-90 ° DVW Elbows (in wc/Pa)

Transition Bx Pressure 5' No Elbows (in wc/Pa)

TransitionBxPressure40' +5-90 ° DVW Elbows (in wc/

Pa)

Limits&Controls

RolloutSwitch (°F/°C) LimitControlSetting (°F/°C)

Standard Pressure Sw. (Part No)

Blower Switch Pressure (Close) (in wc/Pa)

Blower Switch Pressure (Open) (in wc/Pa) Transition Switch Pressure (Close) (in wc/Pa) Transition Switch Pressure (Open) (in wc/Pa)

High Altitude Pressure Sw. (Part No)

Blower Switch Press (Close) (in wc/Pa)

Blower Switch Pressure (Open) (in wc/Pa) Transition Switch Press (Close) (in wc/Pa)

Transition Switch Pressure (Open) (in wc/Pa)

BlowerData

BlowerSizeInchesDx W - in(mm) MotorAmps/RPM MotorType/H.R Cap.MfdiVolts

FilterType&Size (qty.)Permanent- not supplied CoolCap. (Tons)@.5 inwc L,ML, MHi& Hi

GasConversionKits

Natto Propane PropanetoNat

**Order from Service Parts

NAHA003LP(1174906**) NAHA004NG(1174907'_)

Specifications (*gUHX)

*9UHX060F12A *9UHX080J16A *9UHX100L20A

Nat./Propane

60,000 58,000

40 .50

30-60/17-33

Nat. Propane

3.5/872 10.0/2490 3/44 3/55

140/60

-3.2/-797

-2.9/-722

350/177 250/121

1174984

-2.3/-573

-2.1/-523 1175066

-2.10/-523

-1.90/-473

11xl 0(279x254)

7.2/1020 PSC/1/2

7.5/370

16x25x1(406x635x25)

11/2through 3

*9UHX080J12A

Nat./Propane

80,000 77,000

.50

35-65/19-36

115/60

10.5

Nat. Propane Nat.

VR8205S

SNAP

Hot_;urface

3.5/872 10.0/2490 3.5/872 4/44 4/55 4/44

Integrated

60,100,140,180

140/60

-1.9/-473

-2.0/-498

-3.2/-797

-2.9/-722

350/177 250/121

1174985

-12/-299

-1.1/-274

-2.3/-573

-2.1/-523 1175067

-1.20/-299

-1.10/-274

-2.10/-523

-1.90/-473

11x10(279x254)

5.7/1075 PSC/1/3

10_70

16x25x1(406x635x25)

11/2through3

11x10(279x254)

16x25x1(406x635x25)

21/2through4

Nat./Propane

80,000 77,000

.50

30-60/17-33

13.6

Propane

10.0/2490 4/55

140/60

-1.9/-473

-2.0/-498

-3.2/-797

-2.9/-722

350/177 250/121

1174985

-1.2/-299

-1.1/-274

-2.3/-573

-2.1/-523

1175067

-1.20/-299

-1.10/-274

-2.10/-523

-1.90/-473

10/1050 PSC/1/2

10/370

Nat./Propane

100,000

96,000

30-60/17-33

Nat.

3.5/872 5/44

140/60

-2.3/-573

-2.4/-598

-3.3/-822

-2.9/-722

350!177

190/88

1174986

-1.5/-374

-1.3/-324

-2.3/-573

-2.1/-523 1175068

-1.50/-374

-1.30/-324

-2.10/-523

-1.90/-473

11xl 0(279x254)

11.5/935

PSC/3/4

40/370

16x25x1(406x635x25)

31/2through5

40 .50

14.8

Propane

10.0/2490 5/55

(2)

44001 105006 Specifications are subject to change without notice. 45

CIRCULATION AIR BLOWER DATA (CFM#)

*9UHXO60F12 (1)(2) * Denotes Brand *9UHXO80J16 (1)(2) * Denote Brand

Speed HI MED H MED L LO

Tap

in wc Pa CFM Lls CFM Lls CFM Lls CFM Us

0.1 25 1478 697 1204 568 901 425

0.2 50 1418 669 1154 545

_" 0.3 75 1350 637 1103 521

_ 0.4 100 1280 604 1053 497

0.5 125 1201 567 993 469

E 0.6 149 1116 527 924 436

0.7 174 1023 483

W 0.8 199 931 439

0.9 224 1 249 iiiiiiiiiiiiiii!_!_iiiiiiiiiiiiiiii!i!ii!!iiiiiiiiiii!_!_ii!ii!ii!ii!i!iiiiiiiiiiiiiiiiiiiiiiili_i_i!ii!ii!ii!ii!ii!ii!ii!iliiiiii;_i!i!_i_!:i!:i!:i!:i!:i!:i!ii!iiiiiiiiiiiiiiiiii_:_i_ii!i:ii:ii:ii:ii:ii:ii:illiiiiii;ii!i!_i_iiiiiiiiiiiiiiiiiiiliiiiiiiiiiiiiiili:!!_!_!_!i:!ii!!i!!i!!i!!i!!i!!i!!i!iiiiiiiiiiiiiiiiii!i!_iiiiiiiiiiiliiiiiii!!i

*9UHXO80J12 (1)(2) * Denotes Brand

._nd_,.ee_ HI MED H MED L LO

Tap

in wc Pa CFM Us CFM Lls CFM Lls CFM Us

-_ 0.1 25 1456 687 1326 626

0.2 50 1440 680 1312 619

_ 0.3 75 1420 670 1280 604

04 lOO13796511241586

1- 0.5 125 1325 625 1209 571

0.6 149 1261 595

0.7 174 1208 570

w 0.8 199

0.9 224 1 249

NOTE:

# CFM - Cubic Feet Per Minute airflow. Filter required for each return-air inlet.

Airflow perfomance includes 1" (25.4mm) washable [600 FPM (3.0 m/s) max] filter media.

(1) Data Based on Bottom Only or One Side return. (2) Gray area is above maximum temperature rise range.

Speed HI MED H MED L LO

Tap

in wc Pa CFM Lls CFM Lls CFM Us CFM Lls

-_ 0.1 25 2032 959 1690 798 1246 588

0.2 50 1952 921 1650 779 1250 590

I:1._" 0.3 75 1874 884 1601 756 1226 579

'_ _" 0.4 100 1785 842 1533 723 1187 560

0.5 125 1688 797 1462 690

E 0.6 149 1593 752 1381 652

0.7 174 1482 699 1287 607

w 0.8 199 1360 642 1182 558

0.9 224 1231 581 1 249

*9UHXlOOL20 (1)(2) * Denotes Brand

._nd_,.ee_ HI MED H MED L LO

Tap

in wc Pa CFM Lls CFM Lls CFM Lls CFM Lls

-_ 0.1 25 2240 1057 2137 1008 1993 941 1820 859

0.2 50 2163 1021 2062 973 1934 913 1768 834

a. _" 0.3 75 2083 983 1992 940 1872 883 1722 813

_"O" 0.4 100 2002 945 1916 904 1801 850 1656 782

1- 0.5 125 1912 902 1833 865 1723 813 1590 750

0.6 149 1821 859 1745 824 1636 772 1513 714

0.7 174 1727 815 1654 781 1547 730

w 0.8 199 1618 764 1551 732

0.9 224 1502 709

1 249 _02

MAX CFM's for Factory Washable Filters

Filter Size (in/mm) CFM I_/s

14" X 25" / 356 x 635 1400 661 16" X 25" / 406 x 635 1600 755 20" X 25" / 508 x 635 2000 944 24"X25"/610x635 2500 1180

Max CFM based on 600 FPM (3.0 m/s)

NOTE: Disposable filters are typically rated at 300 FPM (1.5 m/s). These filters

only allow half the airflow when compared to 600 FPM (3.0 m/s) filters.

46 Specifications are subject to change without notice. 44001105006

Wiring Diagram (*9UHX)

COOL ON DELAY: 5 SEC COOL OFF DELAY: 90 SEC HEAT ON DELAY: 30 SEC

qo u

EAC + HUM 1.0AMAX

COMBINED

OFF-DELAY

LU C_

£3

HEAT

FURNACE CONTROL J1

2 o

HEAT

OFF-DELAY

HEAT

OFF-DELAY

HEAT

CIRCUIT BOARD

PRINTED

NOTE #5 _3

D n" <

=_z

v'©

03o3

1-111 WL._

0 a

_.9.

1- 111

Z Z

_0 z

H--.Z. =

NEUTRALS

DIAGNOSTIC _ <'

LED

RBR£8 zd

oo Y 8

>> 5_

O _ _s

HUM R C W Y G

HEAT 24VAC

OFF-DELAY

44001 105006 Specifications are subject to change without notice. 47

Parts (*9UHX)

cb,

t.O b_

\\\\\\\\\\\\\\\\\\\\\\\\

t.O ed

Q.. t_

v v

-O O

E E

j-r

_ ............................................................................................................................_}_ ......................................................................................................................................?;7

jj j _, f: ,j N {

. ) _"

48 Specifications are subject to change without notice. 44001 105006

I Replacement Parts - *9UHX I

Models - *9UHX060F12A2, *9UHX080J12A2, *9UHX080J16A2 & *9UHX100L20A2 (Natural Gas) *DenotesBrand

Replacement part supplied will be current active part. For parts not listed, consult place of purchase.

Key Description *gUHX

No. Functional 100L20A060F12A 080J12A 080J16A

1 Heat Exchanger, Primary 1 - -

2 Heat Exchanger, Secondary 1 - -

3 Motor, Blower 1 - -

4 Mount, Motor kit 1 1 -

5 Wheel, Blower 1 1 1 1 6 Transformer 1 1 1 1

7 Capacitor, 10Mfd., 370V 1 1

7.5Mfd., 370V 1 - - 40Mfd., 370V - - 1

8 Control, Fan Timer 1 1 1 1 9 Switch, Interlock 1 1 1 1

10 Switch, Pressure 1 - -

11 Blower, Exhaust 1 1 1

12 Valve, Gas Nat. 1 1 1 1 13 Sensor, Flame 1 1 1 1 14 Igniter 1 1 1 1 15 Orifice, Burner #44 Nat. 3 4 4 5 16 Switch, Limit (Rollout) 2 2 2 2 17 Burner Assembly 1 - -

18 Switch, Limit (Main) 1 - -

Part

Number

1012854 1012858 1012862

1174980 1174981 1174982 1172487 1174983 1172488 1172489

1014822 1014823

1011420 1172810 1171729 1171728 1171982 1172550 1171981 1174984 1174985 1174986 1172823 1172824 1175705 1172827

1172533 1013797 1013103

1172965

1172966

1172967 1009169 1320361 1008445

1 1

- - 1

1 1

- - 1

- 1

- - 1

- 1 1

1 1

- - 1

1 1

- - 1

1 1

- - 1

*See Table below for bellyband location on motor

Bellyband Location

on Motor

Model A

*9UHX inches mm

060F12A2 1.38 35.1

080J12A2 1.81 46 080J16A2 1.81 46

100L20A2 1.65 41.9

44001 105006 Specifications are subject to change without notice. 49

I Replacement Parts - *9UHX I

Models - *9UHX060F12A2, *9UHX080J12A2, *9UHX080J16A2 & *9UHX100L20A2 (Natural Gas) *DenotesBrand

Replacement part supplied will be current active part. For parts not listed, consult place of purchase.

Key Description *gUHX

No. Non-Functional 100L20A080J12A

A Panel, Top

B Gasket, Top Panel

F Partition, Blower

H Housing, Blower 1 1 J Panel, Blower Cutoff 1 1

K Hanger, Blower 2 2 L

Door, Blower (Comfortmaker only)

(Comfortmaker only) (Comfortmaker only) (Hell only) (Hell only) (Hell only) (Tempstar only) (Tempstar only) (Tempstar only)

Bracket, Door Filler

Door, Front (Comfortmaker only)

(Comfortmaker only) (Comfortmaker only) (Heil only) (Heil only) (Heil only) (Tempstar only) (Tempstar only) (Tempstar only)

Strap, Capacitor

P Transition Assembly

Q Gasket, Blower 1 1

R Board, Insulating

S Box, Collector

T Gasket, Transition

U Gasket, Collector Box

Part

Number

1012866 1012867 1012868 1012603 1012604 1012605

1172005 1172006 1172007 1172969

721020008

1012328

1173009 1173010 1173072 1173012 1173013 1173075 1172940 1172946 1172950 1172232 1172233

1172234 1013148 1013149 1013150 1013145 1013146 1013147 1012792 1012793 1012794

1170643 1014315

1172228

1172229

1172230 1014425

1012418 1012419

1012420 1012244

1012245 1012246 1013080 1013083 1013084 1012594 1012595 1012596

060F12A

1 1

2 1

1 1

080J16A

1 1

50 Specifications are subject to change without notice. 44001 105006

I Replacement Parts - *9UHX I

Models - *9UHX060F12A2, *9UHX080J12A2, *9UHX080J16A2 & *9UHX100L20A2 (Natural Gas) *DenotesBrand

Replacement part supplied will be current active part. For parts not listed, consult place of purchase.

Key Description *gUHX

No. Non-Functional 100L20A060F12A 080J12A 080J16A

V Partition, Front Heat Exchanger 1 - -

W Gasket, Attachment Plate 2 - -

X Cover, Junction Box 1 1 1 1 Y Box, Junction 1 1 1 1

BB Manifold 1 - -

CC Bottom, Burner Box 1 - -

DD Baffle, Burner Box 1 - -

EE Top, Burner Box 1 - -

FF Bracket, Manifold Support 2 2 2 2

GG Bracket, Burner Box Side 2 2 2 2 HH Bracket, Control Mounting 1 1 1 1

JJ Tube, Sensor 1 - -

KK Trap, Drain Assembly 1 1 1 1 LL Sightglass Comfortmaker & Heil 1 1 1 1

Tempstar Only 1 1 1 1

NN Retainer Clip 1 1 1 1

QQ Gasket, Trap 1 1 1 1 RR Bracket, Trap 1 1 1 1

SS Gasket, Trap Brkt 1 1 1 1

TT Tube, Drain Coll. Box 5/8" ID 1 1 1 1 UU Tube, Drain Tee 1/2" ID 1 1 1 1 W Tube, Relief 1 1 1 1

W Drain Vent 1 1 1 1 W

YY Tee, Drain 1171915 1 1 1 1

ZZ Sight Glass 1172768 1 1 1 1

Part

Number

1012648

1012651

1012653

1012543

1012544

1012545

1012350

1172860

1012277

1012278

1012279

1172848

1172849

1172850

1012338

1012339

1012340

1013702

1013703

1013704

1012377

1012532

1172845

1172240

1172238

1172241

1171917

1013235

1013236

1175788

1013701

1171986

1171987

1172245

1171989

1172012

1014003

1 1

- - 1

2 2

- - 1

1 1

- - 1

1 1

- - 1

1 1

- - 1

1 1

- - 1

1 1 1 1 1 1

44001 105006 Specifications are subject to change without notice. 51

I Replacement Parts - *9UHX I

Models - *9UHX060F12A2, *9UHX080J12A2, *9UHX080J16A2 & *9UHX100L20A2 (Natural Gas) *DenotesBrand

Replacement part supplied will be current active part. For parts not listed, consult place of purchase.

Key Description

No. Non-Functional

)( PART NOT ILLUSTRATED

)( Door Screws )( Door Screw Grommets

)( Harness, Wire )( Clamp, Hose )( Grommet, Vent )( Grommet, Vinyl ( Gas Inlet)

)( Coupling, Air Intake )( Coupling, Discharge )( Bushing, Strain Relief )( Gasket, Air Intake

)( Clamp, Hose 5/8" )( Clamp, Hose 3/4" )( Tube, 1/2" ID Elbow )( Coupling, 1/2" Barbed

)( Tube, 1/2" ID Drain )( Tubing, 5/8" ID Drain )( Connector, 3/4" x 1/2" )( Elbow, 1/2" CPVC street

)( Plate, Cover )( Gasket, Cover Plate )( Trap, Drain Tee

)( Connector, Relief Tube )(

Tube, Relief Ext. 1172239 1 1 1 1

)(

Grommet, Casing 1171997 1 1 1 1

)(

Cap, Drain Tee 1172255 1 1 1 1

)(

Clamp, Tee Cap 1172256 1 1 1 1 Installation Manual 44001105006 1 1 1 1

)(

User's Manual 44102201200 1 1 1 1

)(

Part *9UHX

Number 060F12A 080J12A 080J16A 100L20A

1014488 4 4 4 4

1171990 4 4 4 4

1175880 1 1 1 1 1013830 2 2 2 2 1012697 1 1 1 1

1009535 1 1 1 1 1012284 1 1 1 1 1002522 1 1 1 1 1945287 1 1 1 1

1012583 1 1 1 1 1012975 4 4 4 4 1012976 2 2 2 2

1171992 2 2 2 2

1171993 1 1 1 1

1171991 1 1 1 1

1171994 1 1 1 1

1171995 1 1 1 1

1171996 1 1 1 1

1171999 1 1 1 1

1172000 1 1 1 1

1171916 1 1 1 1

1171998 1 1 1 1

52 Specifications are subject to change without notice. 44001 105006

ICP C9UHX060F12A, C9UHX080J12A, C9UHX080J16A, C9UHX100L20A, H9UHX060F12A Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual