ICP PAM3, PAM348, PAM360, PAM324, PAM342 Owner's Manual

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Packaged Air Conditioner
Owner's Guide to Operating and
Maintaining Your Cooling Unit
ELECTRICAL SHOCK HAZARD.
Failure to follow this warning can result in property damage, personal injury, and/or death.
Disconnect power at fuse box or service panel before performing recommended maintenance.
This manual should be left with the owner.
Printed in U.S.A. 10/18/05 426 02 1001 00
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EFFICIENT COOLING
Your new unit is among the most energy-efficient and
reliable air conditioning products available today. To
assure its dependability, spend just a few minutes with this
booklet now. Learn about the operation of your air
conditioner and the small amount of maintenance it takes to keep it operating at its peak efficiency.
With minimal care, your air conditioner will provide you and
our family with satisfying home comfort - both now and for ears to come.
Minimum Clearances and Access Panels
Overhang
Evaporator 48" Minimum Overhang Clearance
Access Panel
J
10"around
_" condenser
coilarea
Blower/Ele_rical Access Panel
,,_ Cover Plate
minimum clearance between the outdoor unit and tall
grass, vines, shrubs, et cetera.
Your multipurpose indoor thermostat is the control center for your air conditioning system. You should familiarize yourself with its proper operation. Attempting to control the system by other means - for instance, switching the electrical supply power ON and OFF - may cause damage to the unit.
Thermostat "jiggling" causes rapid-cycling, which is
potentially damaging to the compressor. Do not move the temperature selector on the thermostat for any reason for at least 5 minutes after the compressor has shut off.
You may find that you can maintain greater personal comfort by running the fan continuously. Air pockets can form due to the structure of the building, placement of
registers, et cetera. These air pockets may be too cool or
warm for your liking. Continuous fan operation minimizes any temperature differences. Also, systems equipped with electronic air cleaners and/or humidifiers offer the added benefits of having the air continuously cleaned
year-round, and humidified during the winter season.
Your air conditioner will remove humidity from your home during the cooling season. After a few minutes of operation, you should be able to see water trickle from the condensate drain of the cooling coil. Check this occasionally to be sure the drain system is not clogged.
Of course, don't expect to see much drainage if you live in
a very dry environment.
OPERATING YOUR UNIT
IMPORTANT FACTS
To better protect your investment and to eliminate
unnecessary service calls, familiarize yourself with the
following facts:
Improper installation, adjustment, alteration, service, maintenance or use can cause fire, electrical shock or other conditions which may cause personal injury or property damage.
Refer to this manual. For assistance or additional information consult a qualified installer, service
agency, distributor, or branch. The qualified installer or agency must use only factory authorized kits or accessories when modifying
this product.
Your air conditioning system should never be operated without a clean air filter properly installed. Plan to inspect the filter periodically. A clogged air filter will increase operating costs and shorten the life of the unit.
Supply-air and return-air registers should not be
blocked. Drapes, furniture, and toys are some of the items commonly found obstructing grilles. Restricted
airflow lessens the unit's efficiency and life span.
Outdoor units must have unrestricted airflow. Do not cover the unit, lean anything against it, or stand upon it.
Do not allow grass clippings, leaves, or other debris to
accumulate around or on top of the unit. Maintain a 10-in.
THERMOSTAT
The operation of your air conditioning system is controlled by the indoor thermostat. You simply adjust the thermostat and it maintains the indoor temperature at the level you select. Most thermostats for air conditioning systems have three controls. These are the temperature control selector,
FAN switch, and SYSTEM switch.
The temperature control selector is a dial or button(s) that allows you to establish the degree of temperature that you
wish to maintain for your personal comfort. Some thermostats possess two temperature control selectors: one for setting the temperature desired during the cooling cycle, and one to set the heating operation temperature (if the accessory electric heater is used).
The FAN switch offers two options for controlling the blower: AUTO and ON. When set to AUTO, the blower will
run during the time the air conditioner is operating. When the FAN switch is set at the ON position, the blower will run continuously.
Typically, the SYSTEM switch on your thermostat offers the following selections: COOL, OFF, and HEAT. Your
thermostat may also have a fourth selection, AUTO. The air conditioner will not operate when the SYSTEM switch is
set at the OFF position. With the SYSTEM switch set at COOL, the cooling section of your comfort system will operate when the indoor temperature rises above the level that you wish to maintain. With the SYSTEM switch set at the HEAT position, the accessory electric heater will operate automatically whenever the indoor temperature falls below the level that you have selected.
The AUTO selection found on some thermostats provides for automatic changeover between cooling and heating
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cycles.WiththeSYSTEMswitchsetintheAUTOposition, thecoolingmodeisactivatedwhentheindoortemperature
risesabovethethermostatcoolingtemperaturesetting,or
the heatingmodewill be activatedwhenthe indoor temperaturedropsbelowthethermostatsettingforthe
heatingcycle.
Sequence of Operation
Cooling Mode: (1)On a call for cooling - PAM324 to PAM342 units.
With a call for cooling (Y), the indoor fan energizes
immediately whereas the contactor energizes after a 5 minute time delay (incase of an initial start up) starting the
compressor and the outdoor fan motor.
(2)When the cooling setpoint has been satisfied
When the cooling demand is met, (Y) de-energizes, shutting off the compressor, indoor fan and the outdoor
fan.
(1)On a call for cooling - PAM348 and PAM360 units.
These units utilize a 2 stage indoor thermostat. With a first stage call for cooling (Y1), the indoor fan (low stage)
energizes immediately whereas the contactor energizes after a 5 minute time delay (incase of an initial start up) starting the compressor (low stage) and the outdoor fan
motor. If the low stage operation cannot satisfy the cooling demand, the second stage cooling (Y2) energizes switching the compressor into high stage cooling through energizing an internal solenoid valve
inside the scroll compressor and switching the indoor fan
into high stage. When second stage cooling is satisfied, Y2 de-energizes switching the compressor and the
indoor fan into low stage cooling. When the low stage cooling demand is met, Y1 de-energizes shutting off the compressor, indoor fan and the outdoor fan.
(2)When the cooling setpoint has been satisfied
When second stage cooling issatisfied, Y2 de-energizes switching the compressor and the indoor fan into low
stage cooling. When the low stage cooling demand is
met, Y1 de-energizes shutting offthe compressor, indoor fan and the outdoor fan.
Cooling Cycle - When operating in the cooling cycle, your
air conditioner will run until the indoor temperature is
lowered to the level you have selected. On extremely hot
days, your air conditioner will run for longer periods at a time and have shorter "off" periods than on moderate days.
The following are typical conditions that add extra heat and!or humidity to your home. Your air conditioner will work
longer to keep your home comfortable under these
conditions:
Entrance doors are frequently opened and closed
Laundry appliances are being operated
A shower is running
More than the usual number of people are present in the home
More than the normal number of electric lights are in use
Drapes are open on the sunny side of the home
Heating Cycle - If you own a packaged air conditioner that includes electric heat as an accessory, you need to set your
thermostat for heating when it is desired.
With the SYSTEM switch of your indoor thermostat set to the HEAT position, the heating section of your home comfort system will operate until room temperature is raised to the level you have selected. Of course, the
heating unit will have to operate for longer periods to maintain a comfortable environment on colder days and nights than on moderate ones.
PERFORMING ROUTINE MAINTENANCE
With the proper maintenance and care, your air conditioner will operate economically and dependably. Maintenance can be accomplished easily by referring to the following directions. However, before performing maintenance consider these important safety precautions:
ELECTRICAL SHOCK HAZARD.
Failure to follow this warning can result in property damage, personal injury, and/or death.
Use extreme care during all of the following checks and procedures.
Make sure electric power is turned OFF as instructed in appropriate steps.
DISCONNECT ALL ELECTRICAL POWER TO THE AIR CONDITIONER BEFORE PERFORMING SERVICE OR MAINTENANCE. DO NOT REMOVEACCESS PANELS.
For a packaged air conditioner unit, disconnect power to
the unit and any supplemental electric heaters.
NOTE: THERE MAY BE MORE THAN ONE ELECTRICAL DISCONNECT SWITCH.
ALTHOUGH SPECIAL CARE HAS BEEN TAKEN TO MINIMIZE SHARP EDGES IN THE CONSTRUCTION
OF YOUR UNIT, BE EXTREMELY CAREFUL WHEN HANDLING PARTS. DO NOT REACH INTO THE UNIT.
Check the Air Filter - A dirty air filter will cause excessive strain on the compressor and blower motor. This can cause the components to overheat and automatically shut down.
In the extreme, the components will fail and need to be replaced. To avoid inefficient or failed operation of your unit, CHECK THE FILTER(S) EVERY 3 TO 4 WEEKS.
Replace filter(s) when necessary, or clean the filter(s) if you have the reusable type.
Disposable filters should be replaced by similar, new filters of the same dimensions.
Reusable, permanent filters should be washed in a solution of cold water and mild detergent, then rinsed and
thoroughly dried. THE FILTER MUST BE COMPLETELY
DRY BEFORE BEING REINSTALLED. Toavoid prolonged shutdown of your unit while a filter is drying, you should
have an extra filter on hand. This would allow you to rotate between the two with minimal downtime for your comfort system. Extra filters may be purchased from your dealer.
The filter(s) and filter rack for a packaged system are supplied and installed by the contractor or dealer. Typically, the filter(s) and rack are located in the return-air duct at the outdoor unit or behind the return-air grille(s). Have your dealer show you the location of your filter(s) and the procedures for removal and replacement.
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If you haveany questionsaboutthe removaland/or
cleaningofyourfilter(s),contactyourdealerforassistance.
Ifgrassclippings,leaves,shrubbery,anddebrisarekept
awayfromtheunit,minimalcareshouldbesufficientto
keepthe systemfunctioningproperly.However,if the
outdoorcoilbecomesdirty,useabrushorvacuumcleaner andsoftbrushattachmenttocleantheexteriorsurface,tf
dirtisdeepinthecoil,contactyourdealerforservice.The outdoorfanmotormayhavetobedisconnectedandthe toppanelremovedto gainaccessto thecoilforthorough cleaning.Donotattemptthisyourself.
UnitSupport- Yourpackagedunitshouldbemaintained atalevelposition.Ifitssupportshouldshiftorsettlesothat theunitisnolongerlevel,youshouldcorrectthecondition.
Relevelitpromptlytoassurecondensatedrainageoutof theunit.Ifyounoticethatwateroricecollectsbeneaththe
unit,arrangeforittobedrainedawayfromtheunit.
BEFORE YOU CALL FOR SERVICE, CHECK
FOR THESE EASILY SOLVED PROBLEMS
Check the indoor and outdoor disconnect switches. Verify that circuit breakers are ON.
Check for sufficient airflow. Check the air filter(s) for any accumulations of dirt. Check for blocked return-air or
supply-air grilles. Be sure grilles are open and
unobstructed.
Check the settings on your indoor thermostat. Ifyou desire cooling, see that the temperature control selector is set
below room temperature and the SYSTEM switch is on the
COOL or AUTO position. Ifyou require warmth, be sure the temperature control selector is set above room temperature and the SYSTEM switch is at HEAT or AUTO.
The FAN switch should be set at ON for continuous blower operation or AUTO if you wish the blower to function only
while the unit is operating.
If your comfort system still fails to operate, contact your servicing dealer for troubleshooting and repairs. Specify your apparent problem, and state the model and serial
numbers of your equipment. (You should have them
recorded on page 4 of this booklet.) With this information, your dealer may be able to offer helpful suggestions over the phone, or save valuable time through knowledgeable
preparation for the service call.
REGULAR DEALER MAINTENANCE
In addition to the routine maintenance that you perform, your home comfort system should be inspected annually
by a properly trained service technician. The inspection should include the following:
Routine inspection of air filter(s). Replacement or cleaning as required.
Inspection and cleaning of the blower wheel, housing, and motor.
Inspection and, if required, cleaning of evaporator and condenser coils.
Inspection of the coil drain pan, plus the drain lines.
Service should include cleaning if required.
A check of all electrical wiring and connections.
A check for secure physical connections of individual components within units.
Operational check of the air conditioner system to determine actual working condition. Necessary repair and/or adjustment should be performed at this time.
WARRANTY
The unit warranty is in the installer's literature pack. Ensure that the installer leaves the warranty and literature pack with you.
Date Installed Dealer Name
Address
City. State
Telephone
Product No. Model No.
Serial No.
Heater, if applicable: Part No.
Kilowatt Rating
INSTALLATION DATA
Zip.
UNIT DATA
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