ICP AMT098SDMA, AMT098SVMA, OLR098A12A, OLV098A12A Installation Instructions And Owner's Manual
OIL
LO|BOY
MODEL:
AMT098SDMA
AMT098SVMA
OLR098A12A
OLV098A12A
INSTALLER / SERVICE TECHNICIAN:
USE THE INFORMATION IN THIS MANUAL FOR THE
INSTALLATION / SERVICING OF THE FURNACE AND KEEP
THE DOCUMENT NEAR THE UNIT FOR FUTURE
REFERENCE.
HOMEOWNER:
PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR
FUTURE REFERENCE.
Printed in Canada
Printed on 100% recycled paper
®
DNS 1 61 RevA
2008-05-08 X40153 Rev. A
c us
Attention:
Do not tamper with the unit or its
controls. Call a qualified service
technician.
Manufactured by:
UTC Canada Corporation
ICP Division
3400 Industrial Boulevard
Sherbrooke, Quebec - Canada
J1L 1V8
445 01 4040 00
TABLE OF CONTENTS
1 SAFETY REGULATIONS ....................................................................... 3
1.1 SAFETY LABELING AND WARNING SIGNS ......................................................... 3
1.2 IMPORTANT INFORMATION ................................................................................ 3
1.3 DETECTION SYSTEMS ......................................................................................... 3
1.4 DANGER OF FREEZING ........................................................................................ 3
2 INSTALLATION ...................................................................................... 4
2.1 POSITIONING THE FURNACE .............................................................................. 4
2.2 ELECTRICAL SYSTEM (FIGURES 3 & 4) ................................................................. 4
2.3 INSTALLATION OF THE THERMOSTAT ............................................................... 5
2.4 INSTALLATION OF THE BURNER ........................................................................ 5
2.5 VENTING ................................................................................................................ 5
2.6 BLOCKED VENT SHUT-OFF DEVICE (BVSO) FOR CHIMNEY VENTING ............ 6
2.7 COMBUSTION AIR SUPPLY AND VENTILATION ................................................. 6
2.8 OIL TANK ............................................................................................................... 7
2.9 DUCTING ............................................................................................................... 7
2.10 SUPPLYAIRADJUSTMENTS (4 SPEED MOTORS) ............................................ 7
2.11 SUPPLY AIR ADJUSTMENTS (ECM VARIABLE SPEED MOTORS) .................... 8
2.12 INSTALLATION OF ACCESSORIES ...................................................................... 8
3 OPERATION ........................................................................................... 9
3.1 START-UP .............................................................................................................. 9
3.2 OPERATING SEQUENCE OIL HEATING MODE ................................................... 9
3.3 CHECKS AND ADJUSTMENTS ............................................................................. 9
4 MAINTENANCE ................................................................................... 11
4.1 CLEANING THE HEAT EXCHANGER .................................................................. 11
4.2 CLEANING THE BLOCKED VENT SHUT-OFF DEVICE (BVSO) ......................... 11
4.4 REPLACING THE NOZZLE .................................................................................. 11
4.5 REPLACING THE OIL FILTER ............................................................................. 11
4.6 REPLACING THE AIR FILTER ............................................................................. 11
5 FURNACE INFORMATION .................................................................. 12
TABLES AND FIGURES
TABLE 1 - TECHNICAL SPECIFICATIONS .............................................................................................. 13
TABLE 2 - AIR FLOW DATA, MODELS WITH ½ HP ECM MOTORS ....................................................... 14
TABLE 3 - AIR FLOW DATA , MODELS WITH ½ HP PSC MOTORS ....................................................... 15
TABLE 4 - MINIMUM CLEARANCES FROM COMBUSTIBLE MATERIAL ................................................ 15
FIGURE 1 - LOCATION AND DIMENSIONS OF VENTILATION AIR OPENINGS IN A
FIGURE 2 - FURNACE DIMENSIONS ....................................................................................................... 16
FIGURE 3 - WIRING DIAGRAM - 4 SPEED MOTOR (PSC) ...................................................................... 17
FIGURE 4 - WIRING DIAGRAM - VARIABLE SPEED MOTEUR (ECM) .................................................. 18
EXPLODED VIEWS OF COMPONENTS AND PARTS LISTS .......................................................... 20 to 23
CLOSET DOOR ........................................................................................................................ 4
445 01 4O4O00 2
1 SAFETY REGULATIONS
1.1 SAFETY LABELING AND
WARNING SIGNS
The words DANGER, WARNING AND CAUTION are used to
identify the levels of seriousness of certain hazards. It is
important that you understand their meaning. You will notice
these words in the manual as follows:
DANGER
Hazards or unsafe practices that CAN result in death,
bodily injury and/or property damage.
g) Before calling for service, be sure to have the
information page of your manual close by in order
to be able to provide the contractor with the
required information, such as the model and serial
numbers of the furnace.
Installations and repairs performed by unqualified
persons can result in hazards to them and to others.
Installations must conform to local codes or, in the
absence of same, to codes of the country having
jurisdiction.
The information contained in this manual is intended
for use by a qualified technician, familiar with safety
procedures and who is equipped with the proper tools
and test instruments.
Failure to carefully read and follow all instructions in
this manual can result in death, bodily injury and/or
property damage.
Hazards or unsafe practices that CAN result in bodily injury
and/or property damage.
CAUTION I
1.2 IMPORTANT INFORMATION
Non-observance of the safety regulations outlined in this
manual will potentially lead to consequences resulting in
death, serious bodily injury and/or property damage.
a) It is the homeowner's responsibility to engage a
qualified technician for the installation and subsequent
servicing of this furnace;
b) Do not use this furnace if any part of it was under
water. Call a qualified service technician immediately
to assess the damage and to replace all critical parts
that were in contact with water;
c) Do not store gasoline or any other flammable
substances, such as paper, carton, etc. near the
furnace;
d) This furnace is designed for use with #1 or #2 heating
oil only. The use of gasoline, motor oil or any other oil
containing gasoline is prohibited;
e) Never block or otherwise obstruct the filter and/or
return air openings;
f) Ask the technician installing your furnace to show and
explain to you the following items:
i) The main disconnect switch;
ii) The shut-off valve on the oil tank;
iii) The oil filter and how to change it (once a year);
iv) The air filter and how to change it (check monthly
and clean or replace if necessary.)
1.3 DETECTION SYSTEMS
It is recommended that carbon monoxide detectors be
installed wherever oil or gas fired heaters are used.
Carbon monoxide can cause bodily harm or death. For
this reason, agency approved carbon monoxide detectors
should be installed in your residence and properly
maintained to warn of dangerously high carbon monoxide
levels.
There are several sources of possible smoke and flames
in a residence. Smoke and flames can cause bodily harm
or death. For this reason, agency approved smoke
detectors should be installed in your residence and
properly maintained, to warn early on, of a potentially
dangerous fire. Also, the house should be equipped with
approved and properly maintained fire extinguishers.
Your unit is equipped with safety devices that can prevent it
from functioning when anomalies are detected such as a
blocked venting system.
1.4 DANGER OF FREEZING
CAUTION
If your furnace is shut down during the cold weather
season, water pipes may freeze, burst and cause serious
water damage. Turn off the water supply and bleed the
pipes.
If the heater is left unattended during the cold weather
season, take the following precautions:
a. Close the main water valve in the house and purge the
pipes if possible. Open atl the faucets in the house;
b. Ask someone to frequently check the house during the
cold weather season to make sure that there is
sufficient heat to prevent the pipes from freezing. Tell
this person to call an emergency number if required.
3 445 01 4040 O0
2 INSTALLATION
The unit is shipped with a burner and its controls. It requires a
115VAC power supply to the control panel and thermostat
hook-up as shown on the wiring diagram, one or more oil line
connections, suitable ductwork and connection to a properly
sized vent.
All local and national code requirements governing the
installation of oil burning equipment, wiring and the flue
connection MUST be followed. Some of the codes that may
apply are:
CSA B139: Installation code for oil burning equipment.
ANSI/NFPA 31: Installation of oil burning equipment.
ANSI/NFPA 90B: Warm air heating and air conditioning
systems.
ANSI/NFPA 211: Chimneys, Fireplaces, Vents and solid fuel
burning appliances.
ANSI/NFPA 70: National Electrical Code.
CSA C22.1 or CSA C22.10:
Canadian Electrical Code.
Only the latest issues of these codes may be used.
2.1 POSITIONING THE FURNACE
2.1.1 Installation in an enclosure
The unit can be installed in an enclosure such as a closet.
However, 2 ventilation openings are required for
combustion air. The openings should be located in front of
the furnace approximately 15 cm (6") above the floor and
15 cm (6") below the ceiling. Figure 1 indicates the
minimum dimensions required and the location of the
openings.
Figure 1
Location and dimensions of
ventilation air openings in a closet door
Fire and explosion hazard.
The furnace must be installed in a level position, never
where it will slope toward the front.
Do not store or use gasoline or any other flammable
substances near the furnace.
Non-observance of these instructions will potentially result
in death, bodily injury and/or property damage.
CAUTION
This furnace is not watertight and is not designed for outdoor
installation. It must be installed in such a manner as to protect
its electrical components from water. Outdoor installation wilt
lead to a hazardous electrical condition and to premature
failure of the equipment.
The minimum clearances from combustible material for
each of the positions are specified in Table 4.
If the furnace is installed in a basement or on a dirt floor, in a
crawl space for example, it is recommended to install the unit
on a cement base 2.5 cm to 5.0 cm (1" to 2") thick.
The unit must be installed in an area where the ambient and
return air temperatures are above 15°C (60°F). In addition, the
furnace should be installed as closely as possible to the vent,
so that the connections are direct and kept to a minimum. The
heater should also be located close to the centre of the air
distribution system.
©NS 167 _evA
2.2 ELECTRICAL SYSTEM
CAUTION
The exterior of the unit must have an uninterrupted ground
to minimize the risk of bodily harm, if ever an electrical
problem develops. A green ground screw is supplied with
the control box for that purpose.
The appliance must be installed in accordance with the
current ANSl/NFPA 70 National Electrical Code, CSA
C22.1 Canadian Electrical Code Part 1 and/or local codes.
The control system depends on the correct polarity of the
power supply. Connect "HOT" wire (H) and "NEUTRAL"
wire (N) as shown in Figures 3 and 4, p. 17 and 18.
A separate line voltage supply should be used, with fused
disconnect switch or circuit breaker, between the main
power panel and the unit.
Only copper wire may be used for the 115V circuit on this
unit. If wires need to be changed, the replacements must
have the same temperature resistance as the originals.
445 01 4O4O00 4
2.3 INSTALLATION OF THE THERMOSTAT
A thermostat must be installed to control the temperature of
the area to be heated. Follow the instructions supplied with the
thermostat. Also refer to the wiring diagrams 3rovided with the
heating/air conditioning unit. The connections must be made
as indicated on the following diagrams and the wiring
diagrams, p. 17 and 18.
Thermostat Wiring
Heating and Air Conditioning
with 4-speed motor
FOI. RNA SE AU
Ti IERb OSTAT
Heating and Air Conditioning
with ECM variable speed motor
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A _LJ l
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co. c,,o., _e2ik
Heating and Air Conditioning/Heat pump
with ECM variable speed motor
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/*'/] 2i]" ]" ....... _r_ ....
24 ,,,_c COM C s C
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MAZO ; C Iv_'SILJR
OiL FURNACE AIR CONDIIIONER
Thermostat Wiring
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Thermostat Wiring
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Note: On units with 2 stage compressors, terminal Y1
must be used. When Y1 on the electronic control receives
a 24 VAC signal, the air flow is reduced by 55%. Do not
use terminal Y1 with a single stage compressor.
2.4 INSTALLATION OF THE BURNER
Also refer to the burner manufacturer's instructions.
1. Position the mounting gasket between the mounting
flange and the burner mounting plate. Align the holes
in the burner mounting plate with the studs on the
mounting flange and bolt securely in place.
2. Remove the burner drawer assembly or the air tube
assembly;
3. Install the nozzle (refer to Technical Specifications,
p.13);
4. Check the electrode settings;
5. Make the electrical connections;
6. Complete oil line connections.
2.4.1 Nozzles
The burner comes equipped with an appropriate nozzle.
However, if another size or a replacement nozzle is
required, use the manufacturer's recommended spray
angle and type a shown in Table 1 and based on a pump
pressure of 100 psi.
Always select nozzle sizes by working back from the
desired flow rate at operating pressure and not the nozzle
marking.
2.4.2 Air and Turbulator Settings
Before starting the burner for the first time, adjust the air
and turbutator settings to those listed in this manual. Once
the burner becomes operational, final adjustments will be
required.
2.4.3 Post purge delay adjustment
The post purge delay on the oil-fired burners is factory set
to zero second. This delay is applicable for all installations
with chimney venting. For heating units installed with side
wall venting, the post purge delay must be set to 15
seconds. Refer to the burner control instruction manual
and markings for proper adjustment of the post purge
delay.
2.5 VENTING
Poisonous carbon monoxide gas, fire and explosion
hazard.
Read and follow all instructions in this section.
Failure to properly vent this furnace can result in in
death, bodily injury and/or property damage.
To ensure the safe and proper functioning of an oil
furnace, it must always be connected to a flue with
sufficient draft or to an approved side-wall venting system.
In addition, it is strongly recommended to perform a
complete inspection of all the existing venting systems.
5 445 01 4040 00
Poisonous carbon monoxide gas hazard.
Never install a hand operated damper in the vent pipe.
However, any Underwriters Laboratories listed,
electrically operated automatic type vent damper may be
installed if desired. Be sure to follow the instructions
provided with vent damper. Also, read and follow all
instructions in this section of the manual.
Failure to properly vent this furnace or other appliances
can result in death, bodily injury and/or property damage.
2.5.1 Masonry chimney
This furnace can be vented into an existing masonry chimney.
However, the unit must not be vented into a chimney into
which a solid fuel burning furnace is already being vented.
Before venting this furnace into a chimney, its condition must
be checked and repairs made, if necessary. Also, the chimney
lining and dimensions must conform to local and national
codes.
2.5.2 Factory Built Chimneys
Oil fired furnaces are approved for use with "L" type vents. The
unit may also be used with an approved chimney of proper
dimensions and temperature ratings as specified in the
installation code. Refer to chimney manufacturer's instructions
for proper installation.
2.5.3 Draft Regulator
This unit may be installed with or without a draft regulator.
However, it is recommended that a draft regulator be installed
in cases where the draft is either high or variable due to
external conditions. Follow the instructions provided with the
regulator.
2.5.4 Side-wall Venting
The heating unit is approved for side-wall venting. This system
includes a side-wall venter model VTK-098 and a 4" insulated
vent pipe model IFV098. Refer to the installation instructions
provided with the venting system.
2.6 BLOCKED VENT SHUT-OFF DEVICE
(BVSO) FOR CHIMNEY VENTING
CAUTION
It is imperative that this device be installed by a qualified service
technician.
A positive pressure venting system (Sealed Combustion System
or Direct Vent) MUST NOT use the BVSO. Follow the
instructions supplied with the venting system.
This device is designed to detect the insufficient evacuation of
combustion gases in the event of a vent blockage. In such a
case the thermal switch will shut down the oil burner. The
device will then need to be re-armed MANUALLY.
Refer to the detailed instructions and wiring diagrams
supplied with the BVSO for the installation and wiring
procedures. The length of wires supplied with the unit is
such that the safety device must be installed between the
flue outlet of the appliance and the draft regulator, as
indicated in the instructions.
It is also essential that the BVSO be maintained annually.
For more details refer to the instructions supplied with the
device itself, as welt as Section 3 of this Manual.
2.6.1 BVSO Performance Test
The purpose of the following test is to check that the
electrical outlet on the furnace, designated to the BVSO,
is functional.
1. Start up the burner;
2. Remove the three-pole plug from the BVSO outlet on
the furnace;
3. The burner must shut-off immediately, while the
blower continues to run to the end of the cool-down
cycle.
If the test is not in line with the above, call a QUALIFIED
SERVICE TECHNICIAN.
2.7 COMBUSTION AIR SUPPLY
AND VENTILATION
Poisonous carbon monoxide gas hazard.
Comply with NFPA 31 (U.S.) and CSA B139 (Canada)
standards for the installation of Oil Burning
Equipment and applicable provisions of local building
codes to provide combustion and ventilation air.
Failure to provide adequate combustion and
ventilation air can result in death, bodily injury and/or
property damage.
Oil furnaces must have an adequate supply of combustion
air. It is common practice to assume that older homes
have sufficient infiltration to accommodate the combustion
air requirement for the furnace. However, home
improvements such as new windows, doors, and weather
stripping have drastically reduced the volume of air
infiltration into the home.
Refer to oil furnace installation codes relative to
combustion and ventilation air requirements. Consult
Section 2.1 in this manual, specifically for units installed in
an enclosed space.
Home air exhausters are common. Bathroom and kitchen
fans, power vented clothes dryers and water heaters all
tend to create a negative pressure condition in the home.
Should this occur the chimney becomes less and less
effective and can easily downdraft. In certain cases,
mechanically supplied air, by way of a blower, interlocked
with the unit, is necessary. It is the instatler's responsibility
to check that.
445 01 4O4O00 6
2.7.1 Contaminated Combustion Air
Installations in certain areas or types of structures will increase
the exposure to chemicals or halogens that may harm the
furnace. These conditions wilt require that only outside air be
used for combustion.
The following areas or types of structures may contain or be
exposed to certain substances, potentially requiring outside air
for combustion:
a. Commercial buildings;
b. Buildings with indoor pools;
c. Furnaces installed near chemical storage areas.
Exposure to the foltowinq substances:
a. Permanent wave chemicals for hair;
b. Chlorinated waxes and cleaners;
c. Chlorine based swimming pool chemicals;
d. Water softening chemicals;
e. De-icing salts or chemicals;
f. Carbon tetrachloride;
g. Halogen type refrigerants;
h. Cleaning solvents (such as perchtoroethylene);
i. Printing inks, paint removers, varnishes, etc. ;
j. Hydrochloric acid;
k. Solvent based glue;
I. Antistatic fabric softeners for clothes dryers;
m. Acid based masonry cleaning materials.
2.7.2 Burner with Outdoor Combustion Air Kit
Certain burners are designed to function with combustion air
taken directly from the outside. Follow the instructions provided
with the burner, the fresh-air supply kit or the side-wall venting
kit.
2.8 OIL TANK
A manual shut-off valve and an oil filter shall be installed
in sequence from tank to burner. Be sure that the oil line is
clean before connecting to the burner. The oil line should
be protected to eliminate any possible damage.
Installations where the oil tank is below the burner level
must employ a two-pipe fuel supply system with an
appropriate fuel pump. A rise of 2.4 m (8') and more
requires a two stage pump and a rise greater than 4.9 m
(16') an auxiliary pump. Follow the pump instructions to
determine the size of pipe needed in relation to the rise or
to the horizontal distance.
2.9 DUCTING
Poisonous carbon monoxide gas hazard.
DO NOT draw return air from inside a closet or utility
room. Return air MUST be sealed to the furnace
casing.
Failure to properly seal ducts can result in death,
bodily injury and/or property damage.
The ducting must be designed and installed according to
approved methods, local and national codes as well as
good trade practices.
When ducting supplies air to a space other than where the
furnace is located, the return air must be sealed and also
be directed to the space other than where the furnace is
located.
2.9.1 Air filter
A properly sized air filter must be installed on the return air
side of the unit. Refer to the Technical Specifications,
p.15, for the correct dimensions. Also refer to Section 2.3
and the instructions supplied with the filter.
Fire and explosion hazard.
Use only approved heating type oil in this furnace.
DO NOT USE waste oil, used motor oil, gasoline or
kerosene.
Use of these will result in death, bodily injury and/or
property damage.
CAUTION
When a 0.75 USGPH or smaller nozzle is used, a 10 micron or
finer filter, must be installed on the oil supply line to the
furnace inside the building where the unit is located.
This is a requirement in order for the heat exchanger warranty
to remain in force.
Check your local codes for the installation of the oil tank and
accessories.
At the beginning of each heating season or once a year, check
the complete oil distribution system for leaks.
Ensure that the tank is full of clean oil. Use No.1 or No.2
Heating Oil (ASTM D396 U.S.) or in Canada, use No.1 or No.2
Furnace Oil.
2.10 SUPPLY AIR ADJUSTMENTS
(4 SPEED MOTOR)
On units equipped with 4-speed blower motors, the supply
air must be adjusted based on heating/air conditioning
output and the static pressure of the duct system. For the
desired air flow refer to the following table as well as the
air flow tables based on static pressure in the Technical
Specifications section of this manual.
BLOWER SPEED ADJUSTMENTS
(HEATING MODE, 4 SPEED MOTOR)
HEATING STATIC
CAPACITY PRESSURE
(USGPH) (W.C.)
0.55 0.25"
0.55 0.50"
0.70 0.25"
0.70 0.50"
RECOMMENDED
BLOWER SPEED
MED-LOW
MED-LOW
MED-HIGH
HIGH
7 445 01 4040 00
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