ICP 8MPL075B12B1, 8MPN050B12B1, 8MPL050B12B1, 8MPL125J20B1, 8MPN075B12B1 Installation Instructions Manual

...
Page 1
80+SingleStage
CategoryI Furnace
N8MPN& N8MPL
*8MPN& *8MPL
* Denotes Brands (C, H, T)
See section 5 for Category [ definition.
SAFETY REQUIREMENTS
Understand the signal words DANGER, WARNING, or CA UTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards, those that will result in severe personal injury or death. WARNINGsignifiesahazardthatcouldresultinpersonalinjuryor
death. CAUTIONis used to identify unsafe practices that could result in minor personal injury or product and property damage. Note is used to highlight suggestions that will result in enhanced installation, reliability, or operation.
Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment.
Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels at-
tached to or shipped with the furnace and other safety precautions that may apply. Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) ANSI Z223.1-2002/NFPA
54-2002. In Canada, refer to the National Standard of Canada Natural Gas and Propane Installation Code (NSCNGPIC) CSA B149.1-05. Wear safety glasses and work gloves. Have fire extinguisher available during start-up and adjustment procedures and service calls.
These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practic- es. We require these instructions as a minimum for a safe installation.
International Comfort Products, LLC
INSTALLER: Affix these instructions
Lewisburg, TN 37097
on or adjacent to the furnace. CONSUMER: Retain these
instructions for future reference.
Table of Contents
1. Safe Installation Requirements ................ 3
2. Installation ............................... 4
3. Side Venting .............................. 8
4. Combustion & Ventilation Air ................. 9
5. Gas Vent Installation ....................... 11
6. Horizontal Venting ......................... 13
7. Masonry Chimney Venting ................... 15
8. Gas Supply and Piping ..................... 18
9. ElectricalWiring ............................ 21
10.DuctworkandFilter (Upflow/Horizontal) .......... 22
11.DuctworkandFilter (Downflow) ................ 25
12.ChecksandAdjustments...................... 27
13.FurnaceMaintenance ........................ 32
14.Sequence of Operation& Diagnostics............ 34
TechSupportand Parts.......................... 35
ELECTRIC SHOCK HAZARD Failure to follow safety warnings
exactly could result in serious
injury and/or death.
Turn Off All Power Before
Servicing.
CARBON MONOXIDE POISONING AND FIRE HAZARD.
Failure to follow safety warnings exactly could result in serious injury, death, and/or property damage.
This furnace is not designed for use in mobile homes, trailers or recreational vehicles.
Portions of the text and tables are reprinted from NFPA 54 / ANSI Z223,1-2002©, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washington, DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only by the standard in its entirety,
PrintedinU.S.A. 11/10/2005 441 01 2613 (02)
Page 2
START-UP CHECK SHEET
(Keep this page for future reference)
Recommended, but not required,
Dealer Name:
Address:
City, State(Province), Zip or Postal Code:
Business Card Here
Phone: Owner Name:
Address:
City, State(Province), Zip or Postal Code:
Model Number:
Serial Number:
Natural: _1 LP: _1
Type of Gas:
Blower Motor H.P,:
Supply Voltage:
Limit Opens at...(°F) or(°C). Limit Closes at,,,(°F)___or(°C)
Which blower speed tap is used? (Heating) (Cooling).
Temperature of Supply Air: (°F)___or(°C)
Temperature of Return Air: (°F) or(°C)__
Rise (Supply Temp.-Return Temp.): (°F) or(°C)__
Filter Type and Size:
Fan "Time ON" Setting:.
Fan "Time OFF" Setting:
Manual Gas Shut-Off Upstream of Furnace/Drip- Leg?
Drip-Leg Upstream of Gas Valve?
Blower Speed Checked? YES _1
All Electrical Connections Tight?
Gas Valve turned ON? YES _1
YES_I NO_I
YES_I NO_I
NO [_I
YEs_I NO[31
NO[_I
Measured Line Pressure When Firing Unit:
Calculated Firing Rate:(See Checks and Adjustments
Section).
Measured Manifold Pressure:
Thermostat OK? YES _1
Subbase Level? YES _1
Anticipator Set? YES _1
Breaker On? YES _1
Date of Installation:
Date of Start-Up:
NOE_
NOE_I
NO E_ Set At?:
NoE_I
Dealer Comments:
441 01 261302
Page 3
1. Safe Installation Requirements
FIRE, EXPLOSION, AND ASPHIXIATION HAZARD Improper adjustment, alteration, service,
maintance or installation could cause death, personal injury, and/or property damage.
Installation or repairs made by unqualified persons could result in hazards to you and others. Installation MUST conform with local codes or, in
the absence of local codes, with codes of all governmental authorities having jurisdiction.
The information contained in this manual is intended for use by a qualified service agency that
is experienced in such work, is familiar with all precautions and safety procedures required in such work, and is equipped with the proper tools
and test instruments.
This furnace is not to be used for temporary heating of
buildings or structures under construction. See "2. Installation, Item 10'_
This furnace is NOT approved for installation in mo-
bile homes, trailers or recreation vehicles.
Seal around supply and return air ducts.
Install correct filter type and size.
Unit MUST be installed so electrical components are pro-
tected from direct contact with water.
Safety Rules
Your unit is built to provide many years of safe and dependable service providing it is properly installed and maintained. However,
abuse and/or improper use can shorten the life of the unit and create hazards for you, the owner.
A. The U.S. Consumer Product Safety Commission encourages
installation of carbon monoxide alarms. There can be various sources of carbon monoxide in a building or dwelling. The
sources could be gas-fired clothes dryers, gas cooking stoves, water heaters, furnaces, gas-fired fireplaces, wood fireplaces.
Carbon monoxide can cause serious bodily injury and/or death. Carbon monoxide or "CO" is a colorless and odorless
gas produced when fuel is not burned completely or when the flame does not receive sufficient oxygen.
Therefore, to help alert people of potentially dangerous ca rbon monoxide levels, you should have a commercially available carbon monoxide alarm that is listed by a nationally recog-
nized testing agency in accordance with Underwriters Labora- tories Inc. Standard for Single and Multiple Station Carbon
Monoxide Alarms, ANSI/UL 2034 or the CSA 6.19-01 Resi- dential Carbon Alarming Devices installed and maintained in
the building or dwelling concurrently with the gas- fired furnace installation (see Note below). The alarm should be installed as
recommended by the alarm manufacturer's installation in- structions.
B. There can be numerous sources of fire or smoke in a building
or dwelling. Fire or smoke can cause serious bodily injury, death, and/or property damage. Therefore, in order to alert people of potentially da ngerous fire or smoke, you should have
fire extinguisher and smoke alarms listed by Underwriters Lab- oratories installed and maintained in the building or dwelling
(see Note below).
Note: The manufacturer of your furnace does not test any alarms
and makes no representations regarding any brand or type of alarms.
NOTE: This furnace is design-certified by the CSA International (formerly AGA and CGA) for installation in the United States and Canada. Refer to the appropriate codes, along with this manual, for proper installation.
Use only the Type of gas approved for this furnace (see Rating Plate on unit). Overfiring will result in failure of heat exchanger and cause dangerous operation. (Furnaces can be converted to LP gas with approved kit.)
Install this furnace only in a location and position as speci- fied in "2. Installation"of these instructions.
Provide adequate combustion and ventilation air to the fur- nace as specified in "4. Combustion and Ventilation Air" of
these instructions. Combustion products must be discharged outdoors. Con-
nect this furnace to an approved vent system only, as spe- cified in "5. Gas Vent lnstallation, 6. Horizontal Venting and
7. Masonry Chimney Venting"of these instructions.
Never test for gas leaks with an open flame. Use a com- mercially available soap solution made specifically for the detection of leaks to check all connections, as specified in "8. Gas Supply and Piping, Final Check"of these instruc-
tions. Always install furnace to operate within the furnace's in-
tended temperature-rise range with a duct system which has an external static pressure within the allowable range, as specified in "Technical Support Manual" of these in- structions. See furnace rating plate.
When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space con-
taining the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating out- side the space containing the furnace.
A gas-fired furnace for installation in a residential garage must be installed as specified in "2. Installation"of these
instructions.
C. To ensure safe and efficient operation of your unit, you should
do the following:
1. Thoroughly read this manual and labels on the unit. This will help you understand how your unit operates and the haz- ards involved with gas and electricity.
2. Do not use this unit if any part has been under water. Im- mediately call a qualified service agency to inspect the unit and to replace any part of the control system and any gas control
which has been under water.
3. Never obstruct the vent grilles, or any ducts that provide air to the unit. Air must be provided for proper combustion and ventilation of flue gases.
441 01 2613 02 [_
Page 4
Frozen Water Pipe Hazard Ifyourfurnace remains off for an extended time, the pipes in your
home could freeze and burst, resulting in serious water damage.
FROZEN AND BURST WATER PIPE HAZARD
Failure to protect against the risk of freezing could
result in property damage. Do not leave your home unattended for long periods
during freezing weather without turning off water supply and draining water pipes or otherwise
)rotecting against the risk of frozen pipes and
resultant damage.
Your furnace is designed solely to provide a safe and comfortable living environment. The furnace is NOT designed to ensure that
water pipes will not freeze. It is equipped with several safety de- vices that are designed to turn the furnace off and prevent it from
restarting in the event of various potentially unsafe conditions.
If the structure will be unattended during cold weather you should take these precautions.
Turn off the water supply to the structure and drain the water lines if possible and add an antifreeze for potable water to drain traps and toilet tanks. Open faucets in appropriate
areas.
-or-
Have someone check the structure frequently during cold weather to make sure it is warm enough to prevent pipes from freezing. Instruct them on a service agency to call to provide service, if required.
-or-
3. Install a reliable remote sensing device that will notify some- body of freezing conditions within the home.
2. Installation
CARBON MONOXIDE POISONING HAZARD.
Failure to properly vent this furnace or other appliances could result in death or personal injury.
If this furnace is replacing a previously common- vented furnace, it may be necessary to resize the
existing vent system to prevent oversizing problems for the other remaining appliances(s). See Venting and Combustion Air Check in the 5. Gas
Vent Installation section of this instruction.
Location and Clearances
If furnace is a replacement, it is usually best to install the furnace where the old one was. Choose the location or evaluate the exist-
ing location based upon the minimum clearance and furnace di- mensions (Figure 1 or Figure 2).
CARBON MONOXIDE POISONING HAZARD. Failure to follow safety warnings could result in
death or personal injury. Do NOT operate furnace in a corrosive
atmosphere containing chlorine, fluorine or any other damaging chemicals which could harm the furnace and vent system, and permit spillage of
combustion products into an occupied space. Refer to 4. Combustion & Ventilation Air section,
Contaminated Combustion Air for combustion air evaluation and remedy.
Installation Requirements
1. Install furnace level.
2. This furnace is NOT to be used for temporary heat of buildings or structures under construction.
3. Install furnace as centralized as practical with respect to the heat distribution system.
4. Install the vent pipes as short as practical. (See 5. Gas Vent Installation section).
5. Do NOT install furnace directly on carpeting, tile or other com- bustible material other than wood flooring.
6. Maintain clearance for fire safety and servicing. A front clear- ance of 24" is minimum for access to the burner, controls and
filter. See clearance requirements in Figure 1 or Figure 2.
7. Use a raised base if the floor is damp or wet at times.
8. Residential garage installations require:
Burners and ignition sources installed at least 18" (457 mm) above the floor.
Furnace must be located or physically protected from possible damage by a vehicle.
If the furnace is to be suspended from the floor joists in a base- ment or a crawl space or the rafters in an attic, it is necessary to use steel pipe straps or an angle iron frame to attach the fur-
nace. These straps should be attached to the furnace bottom side with sheet metal screws and to the rafters or joists with bolts. The preferred method is to use an angle iron frame bolted to the rafters or joists.
10. This furnace may be used for construction heat provided that:
The furnace is permanently installed with all electrical wiring, piping, venting and ducting installed according to these installation instructions. A return air duct is pro- vided, sealed to the furnace casing, and terminated out- side the space containing the furnace. This prevents a negative pressure condition as created by the circulating
air blower, causing a flame rollout and/or drawing com- bustion products into the structure.
The furnace is controlled by a thermostat. It may not be "hot wired" to provide heat continuously to the structure
without thermostatic control.
Clean outside air is provided for combustion. This is to minimize the corrosive effects of adhesives, sealers and
other construction materials. It also prevents the entrain- ment of drywall dust into combustion air, which ca n ca use fouling and plugging of furnace components.
The temperature of the return air to the furnace is main- tained between 55 ° F (13 ° C) and 80 ° F (27° C), with no
evening setback or shutdown. The use of the furnace while the structure is under construction is deemed to be
intermittent operation per our installation instructions.
441 01 261302
Page 5
The air temperature rise is within the rated rise range on the furnace rating plate, and the firing rate has been setto
the rating plate value.
The filters used to clean the circulating air during the construction process must be either changed or thor- oughly cleaned prior to occupancy.
The furnace, ductwork and filters are cleaned as neces- sary to remove drywall dust and construction debris from
all HVAC system components after construction is com- pleted.
Verify proper furnace operating conditions including igni- tion, gas input rate, air temperature rise, and venting ac- cording to these installation instructions.
Dimensions and Clearances (N8MPN/L)
LEFT SIDE
21/4
Plugged starting hole to cut side
13114_1_o_ '°pening
17/8 _ 21314
I 265/8
61/2
_-,__-- 33/4
I 47/8 11/2
"24" Min.
A
-- B--
FRONT
®
C__ BOTTOM
Drawing is representative, but some models may vary
I_ 41116
DIMENSIONS IN INCHES
DIMENSIONAL INFORMATION
Furnace Cabinet Bottom
Model A B C D
N8MPN/L05OB12 151/2 13/8 125i8 NSMPN/L075B12 14
N8MPN/LO75F16
N8MPN100F14 19118 175/8 21/8 143/4
N8MPN/L1OOF20
N8MPN/L1OOJ22 N8MPN/L125J20 22314 21114 115116 183/4
NSMPN/L125J22
ReturnAir
Opening
MINIMUM CLEARANCES TO COMBUSTIBLE
MATERIALS FOR ALL FURNACES
REAR 0 FRONT (combustion air openings 3"
in furnace and structure)
Required For Service *24"
ALL SIDES Of SUPPLY PLENUM 1" SIDES 0 VENT
Single-Wall Vent 6" Type B-1 Double-Wall Vent 1"
TOP OF FURNACE 1"
"30" clearancerecommendedfor furnaceremovaL
Horizontalposition:Linecontactispermissibleonlybetweenlines
formedby intersectionsof topandtwo sidesof furnacejacket, and buildingjoists, studsor framing.
I 281/2 --
-- 33/4 I,,_ I 18112-
2
F-_
/1 RIGHT SIDE
1_ 13t/4/
11124,10 213,4
265/8
Plugged starting holetocut
sideductopening
NOTE: Evaporator "A" coil drain pan dimensions may vary from furnace duct opening size. Always consult evaporator specifications for duct size requirements.
Furnace is designed for bottom return or side return.
Return air through back of furnace is NOT allowed.
25-23-44al
441 O1 261302 [_
Page 6
Dimensions and Clearances (*8MPN/L Models)
TOP
LEFT SIDE
Plugged starting I hole to cut side
131/4 _¢t opening
21814
17/8/ 26518
5113
5f__ _ _1
-- 3314
7/8
1
47/ 11/2
_E
"24"Min.
--A_
-- B --
38 FRONT
®
MINIMUM CLEARANCES TO COMBUSTIBLE
MATERIALS FOR ALL UNITS
REAR 0 FRONT (combustion air openings 3"
in furnace and structure)
Required For Service *24"
ALL SIDES Of SUPPLY PLENUM 1" SIDES 0 VENT
Single-Wall Vent 6" Type B-1 Double Wall Vent 1"
TOP OF FURNACE 1"
"30" clearancerecommendedfor furnaceremoval.
Horizontalposition:Linecontactispermissibleonlybetweenlines
formedby intersectionsof topandtwo sidesof furnacejacket, and buildingjoists, studsor framing.
28112
RIGHT SIDE
2--
L 1
37
/41I
29,1121
3_
11751
Drawing is representative some models may vary
I_ 41116
DIMENSIONS IN INCHES
J
H
13114
DIMENSIONAL INFORMATION
Furnace I Cabinet I Top Bottom I ReturnAir
Mode, I;I 2 _4 F C D I Opening
*8MPN/LOSOB12 6 1318 12518 H *8MPN/LO75B12
*8MPN/L075F16
*8MPN100F14 1911817518 73/4 21/8 14314I J
*8MPN/L10OF20
I
*8MPN/LIOOJ20
*8MPN/L125J208MPN150J20223/4211/4 91/2 115116 183/4 J
* Denotes Brand
11/2
L
47/8 l 13/4
265/_
NOTE: Evaporator "A" coil drain pan dimensions may vary from furnace duct opening size. Always consult evaporator specifications for duct size requirements.
Furnace is designed for bottom return or side return.
Return air through back of furnace is NOT allowed.
T
17/8
40
Plugged starting hole to cut side duct opening
Installation Positions
This furnace can be installed in an upflow, horizontal (either left or right) or downflow airflow position. DO NOT install this furnace on
its back. For the upflow position, the return air ductwork can be at- tached to either the left or right side panel and/or the bottom. For horizontal and downflow positions, the return air ductwork must be
attached to the bottom. The return air ductwork must never be at- tached to the back of the furnace.
Furnace Installation
Inspect the rating plate to be certain the model number begins with "N8MP" or "*8MP". This identifies the unit as a multi-position fur-
nace and can be Installed in a Upflow, Horizontal Right, Horizontal Left or Downflow position.
Dentoes Brand (C, H, T)
Upflow
No modifications are required for upflow installation. (See Figure 3)
441 O1 261302
Page 7
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SUPPLY
AIR
RETURN N
GAS SUPPLY
25-23-17
Horizontal
If you purchased a multi-position furnace, it can be installed hori- zontally in an attic, basement, crawl space, alcove, or suspended
from a ceiling in a basement or utility room in either a right or left airflow position. (see Figure 4)
Horizontally installed furnaces may be vented out the top of the unit or out the side facing up. See"Side venting" for instructions to
rotate the vent to the side. The minimum clearances to combustibles MUST be maintained
between the furnace and adjacent construction, as shown in Figure 1 and Figure 2. ONLY the corner of the cabinet is allowed
to contact the rafters as shown in Figure 4. All other clearances MUST be observed as shown in Figure 1 and Figure 2.
Typical Horizontal Installation
GAS SUPPLY
SUPPLY
OPTIONAL VENT LOCATION
25- 23-18a
The horizontal furnaces may be installed directly on combustible wood flooring or supports, however, it is recommended for further
fire protection cement board or sheet metal is placed between the furnace and the combustible wood floor and extend 12" beyond the front of the furnace louver door. (This is a recommendation
only, not a requirement). This furnace MUST NOT be installed directly on carpeting, tile or
other combustible material other than wood flooring or supports.
Downflow
FIRE HAZARD. Failure to install unit on noncombustible subbase
could result in death, personal injury and/or property
damage. Place furnace on noncombustible subbase on
downflow applications, unless installing on noncombustible flooring.
If you purchased a Multi-position furnace (N8MP or *8MP) it may be installed in a downflow configuration, (see Figure 5). The mini-
mum clearances to combustion construction MUST be maintained between the furnace and adjacent construction, as shown in Figure 1 and Figure 2.
In addition to clearances in Figure 1 and Figure 2, clearance for the vent pipe must be considered.
A subbase for combustible floors MUST be used when the furnace is installed as a downflow on combustible material. See 11. "Duct-
work and Filter" (Downflow Section). The outlet flange must be
bent flat for downflow installation. When installing a four-position furnace in the downflow position
(not the *8DNL furnace), the logo is to be repositioned so that it is rightside-up as follows:
T8MPN/L
1. Find the door hardware kit that is stored in the furnace and save it.
2. Carefully remove logo from the outside of burner compartment door and save it.
If the furnace is to be suspended from the floor joists in a basement or crawl space or the rafters in an attic, it is necessary to use steel
pipe straps or an angle iron frame to attach the furnace. These straps should be attached to the furnace bottom side with sheet
metal screws and to the rafters or joists with bolts. The preferred method is to use an angle iron frame bolted to the rafters or joists.
If the furnace is to be installed at ground level in a crawl space, con- sult local codes. A concrete pad 1" to 2" thick is recommended.
3. Carefully remove two small plug buttons from outside of blow- er compartment door and save them.
4. Remove two thumbscrews from blower compartment door.
5. Install two thumbscrews in holes at other end of blower compartment door from where thumbscrews were removed.
6. Install new strip of rubber gasket on inside of blower compart- ment door on edge that does not already have a gasket.
7. Install logo retainer pins into holes in blower compartment door from which plug buttons were removed.
8. Install plug buttons into holes in burner compartment door from which logo was removed.
9. Install blower compartment door on furnace with bevel edge and logo at top.
10. Install burner compartment door on furnace with bevel edge at bottom.
Twenty four inches (24") is required between the front of the fur- nace and adjacent construction or other appliances. This should
be maintained for service clearance.
N8MPN/L, C81VlPN/L, H8MPN/L 1, Carefully remove logo from burner compartment door and
save it.
Keep all insulating materials clear from Iouvered door. Insulating materials may be combustible.
441 01 2613 02
2. Turn the logo rightside-up, and install the logo retainer pins into holes in burner compartment door.
Page 8
3. Newlabelsforrightside-upapplicationonoutsideofblower compartmentdoormaybepurchasedinakitfromyourdistrib- utortocoverupside-downlabels.
DownflowVenting:ThecombustionventerMUSTberotatedto ventoutthesideforalldownflowinstallations,(seeFigure5).Bot- tomventingisnotpermitted.See"Sideventing"forinstructionsto
rotatetheventtotheside.Inadditiontorotatingtheventtotheside aVentPipeShield(NAHAOO2VC)isrequiredtoshieldthehot ventpipe.
BURN HAZARD. Vent pipe is HOT and could cause personal injury.
Hot vent pipe is in reach of small children when installed in downflow position.
Install vent pipe shield NAHA002VC.
Pressure Switch Relocation
If the furnace is installed in the u pflow position, the pressure switch will remain in the same position as installed by the factory unless
the inducer is rotated. If the furnace is installed in an orientation that places the pressure switch below the pressure tap on the in-
ducer housing, then the switch MUST be relocated. In order to re- locate the switch, locate 2 mounting holes or drill above the inducer pressure tap. When drilling the 2 holes make sure to keep the switch and tubing far enough away from the burners or hot sur-
faces as to not melt the hose, switch, or wires. To prevent possible
3. Side Venting
This furnace is shipped from the factory with the venter assembly in an upflow configurations (top vent). The venter assembly can
easily be rotated to a side vent configurations for use in upflow, horizontal-flow, or downflow application.
When using a side vent configuration (side outlet instead of top outlet), it may be necessary to relocate the pressure switch to the alternate position on the opposite side of the top panel. Two screw
holes are provided at the alternate position. Route the pressure switch tubing so the tubing is not kinked and not touching the hot collector box, venter housing, or motor. It may be necessary to
shorten the length of the tubing to properly route the tubing and eliminate kinks.
Rotating the Venter Assembly
1,
2,
3,
4,
5.
6.
If gas and electrical power have already been connected to unit shut off gas and remove power from unit. Unscrew screws on burner compartment door and remove burner compartment
door. (see Figure 6).
Disconnect power leads to the venter motor and hose to pres- sure switch. Remove three (3) or four (4) screws which secure
the venter to the collector box, (see Figure 7).
Cut webbing with a pair of snips holding the vent plate to the cabinet on either the left or right side of unit depending on right
or left venting as desired. Discard vent plate, (see Figure 6).
Replace venter gasket (part # 1013540, if needed) to venter assembly with adhesive in the same location as the old one.
Clip the wire tie for the venter wires, if needed.
Rotate venter assembly 90 ° right or left from original location depending on venting configurations.
kinking of the pressure switch hose, trim the hose to remove ex- cess length.
Note: When drilling new holes make sure metal shavings do not fall on or in components, as this can shorten the life of the furnace.
Typical Downflow Installation
RETURN
AIR
See side venting
Combustible floor
base outlet flange
adapter
Vent Shield
Kit MUST BE OPPOSITE
VENT DISCHARGE SIDE
SUPPLY
AIR 25-23-19
Furnace with Screws
Venter Gasket
Main Line Entry
Screws (2)
25-23-45
25-23-52c 25-23-52b
441 01 2613 02
Page 9
7. Tighten the three (3) or four (4) screws that secure the venter assembly to the collector box. Do tighten screws enough to
compress venter gasket.
8. Replace power leads to venter motor and reconnect hose to pressure switch.
NOTE: Unused open vent hole must be covered. A Vent Cover is supplied with Vent Pipe Shield Kit NAHAOO2VC. A 55/16" diameter
Vent Cover is available separately from your distributor, or one can be fabricated with sheet metal for all side vent installations.
4. Combustion & Ventilation Air
CARBON MONOXIDE POISONING HAZARD.
Failure to provide adequate combustion and
ventilation air could result in death or personal
injury. Use methods described here to provide
combustion and ventilation air.
Cleaning solvents (such as perchloroethylene).
Printing inks, paint removers, varnishes, etc.
Hydrochloric acid.
Sulfuric Acid.
Solvent cements and glues.
Antistatic fabric softeners for clothes dryers.
Masonry acid washing materials.
Outdoor Combustion Air Method
Furnaces require ventilation openings to provide sufficient air for proper combustion and ventilation of flue gases. All duct or open-
ings for supplying combustion and ventilation air must comply with the gas codes, or in the absence of local codes, the applicable na-
tional codes.
Combustion and ventilation air must be supplied in accordance with one of the following:
1. Section 8.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, (NFGC), ANSI Z223.1-2002/NFPA 54-2002
in the U.S.,
2. Sections 7.2, 7.3, 7.5, 7.6, 7.7, and 7.8 of National Standard of Canada, Natural Gas and Propane Installation Code (NSCNGPIC), CSA B149.1-05 in Canada,
3. Applicable provisions of the local building code.
When the installation is complete, check that all appliances have adequate combustion air and are venting properly. See Venting
And Combustion Air Check in %. Gas Vent Installation "Section in this manual.
A space having less than 50 cubic feet per 1,000 BTUH input rating for all gas appliances installed in the space requires outdoor air for
combustion and ventilation.
Air Openings andConnecting Ducts
1. Total input rating for all gas appliances in the space MUST be considered when determining free area of openings.
2. Connect ducts or openings directly to the outdoors.
3. When screens are used to cover openings, the openings MUST be no smaller than 1/4" mesh.
4. The minimum dimension of air ducts MUST NOT be less than
3 '_ .
When sizing a grille, louver or screen use the free area of open- ing. If free area is NOT stamped or marked on grill or louver,
assume a 20% free area for wood and 60% for metal. Screens shall have a mesh size not smaller than 1/4".
Requirements
1. Provide the space with sufficient air for proper combustion and
Contaminated Combustion Air
Installations in certain areas or types of structures could cause ex- cessive exposure to contaminated air having chemicals or halo-
gens that will result in safety and performance related problems and may harm the furnace. These instances must use only out-
door air for combustion.
The following areas or types of structures may contain or have ex- posure to the substances listed below. The installation must be
evaluated carefully as it may be necessary to provide outdoor air for combustion.
Commercial buildings.
Buildings with indoor pools.
Furnaces installed in laundry rooms.
Furnaces installed in hobby or craft rooms.
Furnaces installed near chemical storage areas.
Permanent wave solutions for hair.
Chlorinated waxes and cleaners.
Chlorine based swimming pool chemicals.
Water softening chemicals.
De-icing salts or chemicals.
Carbon tetrachloride.
Halo_erants.
441 01 2613 02
ventilation of flue gases using horizontal or vertical ducts or openings.
Figure 8 illustrates how to provide combustion and ventilation air when two permanent openings, one inlet and one outlet, are used.
a. One opening MUST commence within 12" of the floor
and the second opening MUST commence within 12" of the ceiling.
b. Size openings and ducts per Table 1. c. Horizontal duct openings require 1 square inch of free
2
area per 2,000 BTUH (1,100 mm /kW) of combined input for all gas appliances in the space (see Table 1).
d. Vertical duct openings or openings directly communicat-
ing with the outdoors require 1 square inch of free area
2
per 4,000 BTUH (550 mm /kW) for combined input of all gas appliances in the space (see Table 1).
When one permanent outdoor opening is used, the opening requires:
a. 1 sq. in of free area per 3,000 BTUH (700 mm2/kW) for
combined input of all gas appliances in the space (see Table 1) and
b. not less than the sum of the areas of all vent connectors in
the _space.
G3
Page 10
Outside Air (This is ONLY a guide. SubJect to codes of country having jurisdiction.)
ThisinstallationNOTapprovedinCanada
GasVent
, GableV_/)
(1)
Soffit Vent
Inlet
Air(1)
MinimumOne Inlet and OneOutlet AirSupply is Required
May be in andCombination Shown
Inlet Air Opening Must beWithin12"(300mm)offloor OutletAir OpeningMustbeWithin12"(300mm)ofceiling
(1) 1 SquareInch (6cm2) per4000 BTUH (2) 1 Square Inch(6cm2) per2000 BTUH
G Vent _j_.Gable
Vent
ba_ventilated Attic'_
I Top Above Insulation_
I 1 €_:;;_l TM
I/ SoffitVen,
I_ utletAir(1) Outlet/1_ II _. Air(1)
F...... NG_
_,, _ r-_ Inlet
-- Air (2) Inlet
Air (1)
........ Air(2)
The opening shall commence within 12" of the top of the enclo- b. sure. Appliances shall have clearances of at least 1" from the sides
and back and 6" from the front. The opening shall directly commu- c. nicate with the outdoors or shall communicate through a vertical or
horizontal duct to the outdoors or spaces (crawl or attic) that freely communicate with the outdoors.
4. Combination of Indoor and Outdoor Air shall have:
a. Indoor openings that comply with the Indoor Combus-
tion Air Method below and
Outdoor openings located as required in the Outdoor Combustion air Method above and
Outdoor openings sized as follows.
1) Calculate the Ratio of all Indoor Space volume divid- ed by required volume for Indoor Combustion Air Meth- od. Outdoor openings sized as follows.
2) Outdoor opening size reduction Factor is I minus the Ratio in 1) above.
3) Minimum size of Outdoor openings shall be the size required in Outdoor Combustion Air Method above multiplied by reduction Factor.
FreeArea
BTUH MinimumFree Area Required for EachOpeningor Ductto Outdoors
Input TwoHorizontalDucts SingleOpening TwoVerticalDuctsor Openings RoundDuct
Rating (sq.inJ2,000 BTUH) (sq. in./3,000BTUH) (sq.inJ4,000BTUH) (sq. in./4,000
BTUH)
50,000 25 sq, in. 16.7sq. in. 12,5sq. in. 4" 75,000 37,5sq. in. 25 sq, in, 18.75sq. in. 5"
100,000 50sq. in. 33.3sq. in. 25 sq. in, 6" 125,000 62,50 sq. in. 41,7sq. in. 31.25sq, in. 7"
150,000 75 sq, in. 50 sq, in, 37,5 sq. in. 7"
EXAMPLE: Determining Free Area
Furnace Water Heater Total Input 100,000 + 30,000 (130,000 + 4,000) 32.5 Sq. In. Vertical
Furnace Water Heater Total Input 100,000 + 30,000 (130,000 + 2,000) 65 Sq. In. Horizontal
Indoor Combustion Air
Standard and Known-Air-Infiltration Rate Methods
© NFPA & AGA
Indoor air is permitted for combustion and ventilation, if the Standard or Known-air-lnfiltration Rate Method is used,
CARBON MONOXIDE POISONING HAZARD. Failure to supply adequate combustion air could
result in death or personal injury. Most homes will require additional air from outdoors
for combustion and ventilation. A space with at least 50 cubic feet per 1,OOOBTUH input rating or homes
with tight construction may need outdoor air to
supplement air infiltration for proper combustion and ventilation of flue gases.
441 O1 261302
Page 11
The Standard Method may be used, if the space has no less vol- ume than 50 cubic feet per 1,000 BTUH of the maximum input rat-
ings for all gas appliances installed in the space. The standard method permits indoor air to be used for combustion and ventila-
tion air. The Known Air Infiltration Rate Method shall be used if the in-
filtration rate is known to be less than 0.40 air changes per hour
MINIMUMSPACEVOLUMEFOR100%COMBUSTION
OtherThan Fan-Assisted Total
.............................................................. (1,OOO'sBtuh)
(ACH) and equal to or greater than 0.10 ACH. Infiltration rates greater than 0.60 ACH shall not be used. The minimum required
volume of the space varies with the number of ACH and shall be determined per Table 2 or Equations 1 and 2. Determine the minimum required volume for each appliance in the space, and add the volumes together to get the total minimum required vol- ume for the space.
ANDVENTILATIONAIRFROMINDOORS(ft 3)
Fan-assistedTotal
(1,000'sBtuh)
ACH
0.60
0.50
0.40
0.30
0.20
0.10
0.00
30
1,050 1,260
1,575 2,100
3,150
6,300
NP
40
1,400 1,680
2,100 2,800
4,200 8,400
NP
50
1,750 2,100
2,625 3,500
5,250
10,500
NP
50
1,250 1,500
1,875 2,500
3,750
7,500
NP
75 I
1,875 2,250
2,813 3,750
5,625
11,250
NP
100
2,500 3,000
3,750 5,000
7,500
15,000
NP
125 I 180
3,125 3,750 3,750 4,500
4,688 5,625 6,250 7,500
9,375 11,250
18250 22,500
NP NP
NP = Not Permitted Table 2 Minimum Space Volumes were determined by using the
following equations from the National Fuel Gas Code ANSI Z223.1/NFPA 54-2002, 8.3.3.2:
1. For other than fan-assisted appliances such as a draft hood-equipped water heater,
21 ft3 ( I other )
Volume other = ACH 1000 Btu / hr
2. For fan-assisted appliances such as this furnace,
15ft3 ( Iran )
Volume fan = ACH 1000 Btu / hr
main open and NOT have any means of being closed off. Ven- tilation openings to outdoors MUST be at least 1 square inch
of free area per 4,000 BTUH of total input rating for all gas ap- pliances in the space.
In spaces that use the Indoor Combustion Air Method, in- filtration should be adequate to provide air for combustion, ventilation and dilution of flue gases. However, in buildings
with unusually tight construction, additional air MUST be pro-
vided using the methods described in section titled Outdoor
Combustion Air Method:
Unusually tight construction is defined as Construction with:
1. Walls and ceilings exposed to the outdoors have a con- tinuous, sealed vapor barrier. Openings are gasketed or
sealed and
If:
[ other= combined input of all other than fan-assisted
appliances in Btu/hr
[fan = combined input of all fan-assisted appliances in Btu/hr
ACH = air changes per hour (ACH shall not exceed 0.60.)
The following requirements apply to the Standard Method and to the Known Air Infiltration Rate Method.
Adjoining rooms can be considered part of a space, if there are no closable doors between rooms.
An attic or crawl space may be considered a space that freely communicates with the outdoors provided there are adequate
ventilation openings directly to outdoors. Openings MUST re-
2. Doors and openable windows are weather stripped and
3. Other openings are caulked or sealed. These include joints around window and door frames, between sole
plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines, etc.
Ventilation Air
Some provincial codes and local municipalities require ventilation or make-up air be brought into the conditioned space as replace-
ment air. Whichever method is used, the mixed return air tempera- ture across the heat exchanger MUST not fall below 60 ° continuously, or 55 ° on an intermittent basis so that flue gases will
not condense excessively in the heat exchanger. Excessive con- densation will shorten the life of the heat exchanger and possibly void your warranty.
5. Gas Vent Installation
CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD.
Failure to properly vent this furnace could result in death, personal injury and/or property damage.
Read and follow all instructions in this section.
Install the vent in compliance with codes of the country having ju- risdiction, local codes or ordinances and these instructions.
441 O1 2613 02
This Category [ furnace is fan-assisted.
Category ] furnace definition: A central furnace which operates with a non-positive vent static pressure and with a flue loss not less than 17 percent. These furnaces are approved for common-
venting and multi-story venting with other fan-assisted or draft hood-equipped appliances in accordance with the NFGC or
NSCNGPIC
Category I Safe Venting Requirements
Category ] furnace vent installations shall be in accordance with Parts 10 and 13 of the National Fuel Gas Code (NFGC), ANSI
Page 12
Z223.1-2002/NFPA54-2002;and/orSection7andAppendixCof theCSAB149.1-05,NationalStandardofCanada,NaturalGas
andPropaneInstallationCode;thelocalbuildingcodes;furnace andventmanufacturer'sinstructions.
NOTE: The following instructions comply with the ANSI Z223.1/NFPA 54 National Fuel Gas Code and CSA B149.1 Natu-
ral Gas and Propane Installation code, based on the input rate on the furnace rating plate.
1,
If a Category ] vent passes through an attic, any concealed space or floor, use ONLY Type B or Type L double wall vent pipe. If vent pipe passes through interior wall, use Type B vent pipe with ventilated thimble ONLY.
2. Do NOT vent furnace into any chimney serving an open fire- place or solid fuel burning appliance.
3. Use the same diameter Category ] connector or pipe as per- mitted by:
the National Fuel Gas Code Code (NFGC) ANSI Z223.1-2002 / NFPA 54-2002 sections 10 and 13 vent-
ing requirements in the United States
or
the National Standard of Canada Natural Gas and Pro- pane Installation Code (NSCNGPIC) CSA B149.1-05
section 7 and appendix C venting requirements in Cana- da.
4, Push the vent connector onto the furnace flue collar of the
venter assembly until it touches the bead (at least 5/8" overlap) and fasten with at least two field-supplied, corrosion-resist-
ant, sheet metal screws located at least 140 ° apart.
5. Keep vertical Category [ vent pipe or vent connector runs as short and direct as possible.
6. Vertical outdoor runs of Type-B or ANY single wall vent pipe below the roof line are NOT permitted.
7. Slopeallhorizontalrunsupfromfurnacetotheventterminal a minimum of 1/4" per foot (21 mm/m).
8. Rigidly support all horizontal portions of theventing system ev- ery 6' or less using proper clamps and metal straps to prevent
sagging and ensure there is no movement after installation.
9. Check existing gas vent or chimney to ensure they meet clear- ances and local codes. See Figure 1
10. The furnace MUST be connected to a factory built chimney or vent complying with a recognized standard, or a masonry or concrete chimney lined with a lining material acceptable to the authority having jurisdiction. Venting into an unlined ma- sonry chimney or concrete chimney is prohibited. See the
6. Masonry Chimney Venting section in these instruc- tions.
11. Fan-assisted combustion system Category ] furnaces shall not be vented into single-wall metal vents.
12. Category ] furnaces must be vented vertically or nearly verti- cally, unless equipped with a listed mechanical venter.
13. Vent connectors serving Category I furnaces shall not be con- nected into any portion of mechanical draft systems operating under positive pressure.
Venting and Combustion Air Check
CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each
appliance connected to the venting system being placed
into operation, could result in carbon monoxide poisoning or death:
The following steps shall be followed for each appliance connected to the venting system being placed into
operation, while all other appliances connected to the venting system are not in operation:
1.Seal any unused openings in the venting system.
2.Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI
Z223,1/NFPA 54 or CSA B149.1, Natural Gas and Propane Installation Code and these instructions. Deter-
mine that there is no blockage or restriction, leakage, cor- rosion and other deficiencies which could cause an unsafe
condition.
3.As far as practical, close all building doors and windows and all doors between the space in which the appliance(s)
connected to the venting system are located and other spaces of the building.
4.Close fireplace dampers.
5.Turn on clothes dryers and any appliance not connected to
the venting system. Turn on any exhaust fans, such as
range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer
exhaust fan.
6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously.
7.Test for spillage from draft hood equipped appliances at
the draft hood relief opening after 5 minutes of main burner
operation. Use the flame of a match or candle. (Figure 9)
8.If improper venting is observed, during any of the above
tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z223,1/NFPA 54
and/or CSA B149, 1, Natural Gas and Propane Installation
Code.
9.After it has been determined that each appliance con- nected to the venting system properly vents when tested
as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas-fired burning
appliance to their previous conditions of use.
Vent Check
Vent Pipe _1 I A/ Draft Hood
Typical Gas Water Heater
!
II d dft hoJd
NOTE: If fame pu s towar s ra , this indicates sufficient infiltration air.
NOTE: When an existing Category I furnace is removed or re- placed, the original venting system may no longer be sized to prop-
erly vent the attached appliances, and to make sure there is adequate combustion air for all appliances, MAKE THE FOL-
LOWING CHECK.
/2N
Venting to Existing Masonry Chimney
Dedicated venting of one fan assisted furnace into any ma- sonry chimney is restricted. A chimney must first be lined with either Type B vent sized in accordance with NFGC tables 13.1 or
441 01 261302
Page 13
13.2 or a listed, metal lining system. (See Section 7 Masonry Chimney Venting of these instructions.)
Listed, corrugated metallic chimney liner systems in masonry chimneys shall be sized by using NFGC tables per 13.1.7 for dedi- cated venting and per 13.2.19 for common venting with the maxi- mum capacity reduced by 20% (0.80 X maximum capacity) and
the minimum capacity as shown in the applicable table. In Canada, use the NSCNGPIC, appendix C, section 10. Corrugated metal
vent systems installed with bends or offsets require additional re- duction of 5% of the vent capacity for each bend up to 45° and 10% of the vent capacity for each bend from 45 ° up to 90 ° .
NOTE: Two (2) 45° elbows are equivalent to one (1) 90° elbow.
Combined Venting into a Masonry Chimney
Venting into a masonry or concrete chimney is only permitted as outlined in the NFGC or NSCNGPIC venting tables. Follow
all safe venting requirements.
Note: See section "7. Masonry Chimney Venting".
6. Horizontal Venting
Category I Furnaces With External Power Venters
In order to maintain a Category ] classification of fan-assisted fur- naces when vented horizontally with sidewall termination, a power venter is REQUIRED to maintain a negative pressure in the vent- ing system.
In the U.S.: Per the NFGC, a listed power venter may be used, when approved by the authority having jurisdiction.
Vent Termination
Venting Through a Non-Combustible and Combustible Wall
Consult External Power Venter manufacturer instructions.
Select the power venter to match the Btuh input of the furnace be- ing vented. Follow all of the Power Venter manufacturer's installa-
tion requirements included with the power venter for:
venting installation,
vent terminal location,
In Canada: Only power venters approved by the appliance manufacturer and where allowed by the authority having jurisdic- tion may be used
Please consult the Fields Controls Co. or Tjernlund Products, Inc. for power venters certified for use with our furnaces.
preventing blockage by snow,
protecting building materials from degradation by flue gases,
see Figure 10 for required vent termination. NOTE: It is the responsibility of the installer to properly terminate
the vent and provide adequate shielding. This is essential in order to avoid water/ice damage to building, shrubs and walkways.
441 01 2613 02 [_
Page 14
iiiiiiiiiiiiiiiiiiiiiiiiiiiii i i! ii ii ! i ! !i ! ii i i i i i i i i i i i
Item
A
B
C
9
E
F
G
H
I
J
K L
M
N
0
Other than Direct Vent Termination Clearance
IVIVENTTERMINAL AIRSUPPLVINLET
Clearance Descriptions Canadian Installation (1)
Clearance above grade, veranda, porch, deck, balcony, or 12" (30cm) # anticipated snow level
Clearance to a window or door that may be opened
Clearance to a permanently closed window
Vertical clearance to a ventilated soffit located above the ter- minal within a horizontal distance of 2' (61cm) from the cent-
edine of the terminal
Clearance to an unventilated soffit
Clearance to an outside corner
Clearance to an inside corner
Clearance to each side ofthe centedine extended above elec- trical meter or gas service regulator assembly
Clearance to service regulator vent outlet
Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance
Clearanceto amechanicalair supplyinlet Clearanceundera veranda,porch,deck,or balcony
6" (15 cm) for appliances _< 10,000 BTUH (3kW), 12" (30 cm) for appliances > 10,000 Btuh (3kW) and _<100,000 Btuh
(30 kW), 36" (91 cm) for appliances > 100,000 Bluh (30 kW)
3' (91 cm) within 15' (4.5 m) above the meter/regulator assembly
3' (91 cm)
6" (15 cm) forappliances_<10,000BTUH(3kW),12" (30 cm)forappliances> 10,000Btuh(3kW) and _<100,000Btuh (30 kW),36" (91cm)forappliances> 100,000Btuh(30 kW)
6' (1.83m) 12" (30cm) +
Clearance to each side of the centedine extended above or * below vent terminal of the furnace to a dryer or water heater
vent, or other appliance's direct vent intake or exhaust.
Clearance from a plumbing vent stack 3' (91 cm)
Clearance above a paved sidewalk or paved driveway located 7' (2.13 m) on public properly.
(I.) InaccordancewiththecurrentCSAB149.1,NaturalGasandPropanelnstaHationCode (2.) In accordance with the current ANSI Z223.11NFPA 54, Nafional Fuel Gas Code
# 18" (46 cm) above roof surface
AREA WHERE TERMINAL IS NOT PERMITED
U.S. Installation (2)
12" (30 cm)
4' (1.2 m) below or to the side of the opening. 1' (30 cm) above the opening.
3' (91 cm) within 15' (4.5 m) above the meter/regulator assembly
4' (1.2 m) below or to the side of opening: 1' (30 cm) above opening,
3' (91 cm) above if within 10' (3m) horizontally
3'(01cm) 7'(2.13m)
+ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, clearances shall be in accordance with local installation codes and the requirements of the gas supplier and the manufacture's installation instructions.
A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
Notes:
1. The vent for this appliance shall not terminate a. Over public walkways; or b. Near soffit vents or crawl space vents or other areas where condensate or vapor could create a nusiance or hazard or property damage; or
c. Where condensate vapor could cause damage or could be detrimental to the operafion of regulators, relief valves, or other equipment.
2. When locating vent terminations, consideration must be given to prevailing winds, location, and other conditions which may cause recirculation of the combusfiob products of adjacent vents.
Recirculafion can cause poor combustion, inlet condensate problems, and accelerated corrosion of the heat exchangers.
441 O1 261302
Page 15
7. Masonry Chimney Venting
Chimney Inspection
All masonry chimney construction must conform to Standard ANSI/NFPA 211-2003 and to any state or local codes applicable. The chimney must be in good condition and a complete chimney
inspection must be conducted prior to furnace installation. If the in- spection reveals damage or abnormal conditions, make neces- sary repairs or seek expert help. See Figure 11 "The Chimney
Inspection Chart". Measure inside area of tile-liner and exact height of chimney from the top of the chimney to the highest ap- pliance flue collar or drafthood outlet.
Connector Type
To reduce flue gas heat loss and the chance of condensate prob- lems, the vent connector must be double-wall Type B vent.
Venting Restrictions for Chimney Types
Interior Chimney - has no sides exposed to the outdoors below the roofline. All installations can be single furnace or common vented with another draft hood equipped Category ] appliance.
Exterior Chimney - has one or more sides exposed to the out- doors below the roof line. All installations with a 99% Winter De-
sign Temperature* below 17°F must be common vented only with a draft hood equipped Category I appliance. * The 99% Winter Design Dry-Bulb (db) temperatures are found in the
1993 ASHRAE Fundamentals Handbook, Chapter 24, Table 1 (United States) and 2 (Ca nada), or use the 99.6% heating db temperatures found
in the 1997 or 2001 ASHRAE Fundamentals Handbook, Climatic Design Information chapter, Table 1A (United States) and 2A (Canada).
CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD.
Failure to properly vent this furnace could result in
death, personal injury and/or property damage. These furnaces are CSA (formerly AGA and CGA)
design-certified for venting into exterior clay tile-lined masonry chimneys with a factory accessory Chimney Adapter Kit. Refer to the furnace rating plate for correct kit usage. The Chimney Adapter Kits are for use with ONLY
furnaces having a Chimney Adapter Kit number marked on the furnace rating plate.
Ira claytile-lined masonry chimney is being used and it is exposed to the outdoors below the roof line, relining might be required.
Chimneys shall conform to the Standard for Chimneys, Fire- places, Vents, and Solid Fuel Burning Appliances ANSI/NFPA
211-2003 in the United States and to a Provincial or Territorial Building Code in Canada (in its absence, the National Building
Code of Canada) and must be in good condition.
U.S.A.- Refer to Sections 13.1.9 or 13.2.20 of the NFGC or the au- thority having jurisdiction to determine whether relining isrequired. If relining is required, use a properly sized listed metal liner,
Type-B vent, or a listed alternative venting design. NOTE: See the NFGC, 13.1.9 and 13.2.20 regarding alternative
venting design and the exception, which cover installations such as the Chimney Adapter Kits NAHAOOIDH and NAHAOO2DH.
The Chimney Adapter Kits are listed alternative venting designs for these furnaces. See the kit instructions for complete details.
Canada (and U.S.A.)-This furnace is permitted to be vented into a clay tile-lined masonry chimney that is exposed to the outdoors
below the roof line, provided:
1. Vent connector is Type-B double-wall, and
2. This furnace is common vented with at least 1 draft hood- equipped appliance, and
3. The combined appliance input rating is less than the maxi- mum capacity given in Table A, and
4. The input rating of each space-heating appliance is greater than the minimum input rating given in Table B for Masonry Chimneys for the local 99% Winter Design Temperature.
Chimneys having internal areas greater than 38 square inches require furnace input ratings greater than the input ratings of these furnaces. See footnote at bottom of Table B,
and
5. The authority having jurisdiction approves.
If all of these conditions cannot be met, an alternative venting de- sign shall be used, such as the listed chimney adapter kit with a furnace listed for use with the kit, a listed chimney-lining system,
or a Type-B vent.
These furnaces are CSA design-certified for use in exterior clay tile-lined masonry chimneys with a factory accessory Chimney Adapter Kit. Refer to the furnace rating plate for correct kit usage.
The Chimney Adapter Kits are listed alternative venting designs and are for use with ONLY furnaces having a Chimney Adapter Kit number marked on the furnace rating plate.
441 01 2613 02 [_
Page 16
CHIMNEY INSPECTION CHART
ForadditionalrequirementsrefertotheNationalFuelGasCodeNFPA541ANSIZ223.1-2002andANSIINFPA211-2003Chimneys,Fireplaces,Vents,andSolidFuel Burnin9 Appliancesin theU.S.A. orto the CanadianInstallationCodeCSA B149.1-05 inCanada.
Rebuild I
Reline
.._
Removemortar 1_
andtile debris?
tile m.isalignment, Yes
mg sections,
_10 No adapter venting NotSuitable
ins[ruc_lons Tor w
/,%-\ opp,cotion/
Oondonsoto ",,<u,ob,,y
of chimney?
/ w,. i T Line chimney with properly
sll ed,,stedfle,ib,o eta,
Install chimney stz
adapter per
V [ liner or Type-g vent per NFGC or
_,,,_.. I I mstructlons. NSCNGPIC Vent Sizing Tables
j Tu_ I NotSuitable andlinerorventmanufacturer's
Chimney ! _ Is Chimney to _ t,l_.[. _ PartCofchimney
exposed to outdoors _ _ h_ a_i_t_H t,-,= _'_ Ir I .,.,.,/" adapter venting _le
belowroofline? Yes "_ "_fur'na;e_ _ _ instructions for |
\ / I -,,<u,,ab,,y
No V 1 V _ ia_;PutcetloPnesr'
_] 441 01 261302
Page 17
Exterior Masonry Chimney,
FAN+NAT Installations with
Type-B Double-Wall Vent Connectors
VENT
HEIGHT
(FT)
6
8 10 15
20 30
© NFPA & AGA
Table A-
Combined Appliance
Maximum Input Rating in
Thousands of Btu per Hr
INTERNAL AREA OF CHIMNEY
(SQ IN,)
12 19 28 38 74 119 178 257
80 130 193 279 84 138 207 299
NR 152 233 334 NR NR 250 368
NR NR NR 404
Table B-
Minimum Allowable Input Rating of
Space-Heating Appliance in
Thousands of Btu per Hr
VENT INTERNAL AREA OF CHIMNEY
HEIGHT (SQ IN.)
(FT) 12 19 28 38
Local 99% Winter Design Temperature: 17 to 26 ° F*
6
[o 8
o 10
is
2O 30
6
8
'- 10
0
15 2O
30
6
8
o 10
_ is
i
20 30
-11 ° F or
lower
If the inspection of a previously used tile-lined chimney:
a. Shows signs of vent gas condensation, the chimney should
be relined in accordance with local codes and the authority having jurisdiction. The chimney should be relined with a listed metal liner, Type-B vent, or a listed chimney adapter kit to reduce condensation. If a condensate drain is required
by local code, refer to the NFGC, Section 10.9 for additional information on condensate drains.
b. Indicates the chimney exceeds the maximum permissible
size in the tables, the chimney should be rebuilt or relined to conform to the requirements of the equipment being installed and the authority having jurisdiction.
A chimney without a clay tile liner, which is otherwise in good con- dition, shall be rebuilt to conform to ANSI/N FPA 211 or be lined with
a UL listed (ULC listed in Canada) metal liner or UL listed Type-B vent. Relining with a listed metal liner or Type-B vent is consid-
ered to be a vent-in-a-chase. If a metal liner or Type-B vent is used to line a chimney, no other
appliance shall be vented into the annular space between the chimney and the metal liner.
APPLIANCE APPLICATION REQUIREMENTS
Appliance operation has a significant impact on the performance of the venting system. If the appliances are sized, installed, ad-
0 55 99 141
52 74 111 154
NR 90 125 169 NR NR 167 212
NR NR 212 258 NR NR NR 362
Local 99% Winter Design Temperature: 5 to 16° F*
NR 78 121 166 NR 94 135 182
NR 111 149 198 NR NR 193 247
NR NR NR 293 NR NR NR 377
justed, and operated properly, the venting system and/or the ap-
pliances should not suffer from condensation and corrosion. The venting system and all appliances shall be installed in accordance with applicable listings, standards, and codes.
The furnace should be sized to provide 100 percent of the design heating load requirement plus any margin that occurs because of
furnace model size capacity increments. Heating load estimates can be made using approved methods available from Air Condi-
tioning Contractors of America (Manual J); American Society of Heating, Refrigerating, and Air-Conditioning Engineers; or other approved engineering methods. Excessive oversizing of the fur-
nace could cause the furnace and/or vent to fail prematurely. When a metal vent or metal liner is used, the vent or liner must be in
good condition and be installed in accordance with the vent or liner manufacturer's instructions.
To prevent condensation in the furnace and vent system, the fol- lowing precautions must be observed:
1. The return-air temperature must be at least 60°F db except
Local 99% Winter Design Temperature: -10 to 4° F*
NR NR 145 196 NR NR 159 213
NR NR 175 231 NR NR NR 283
NR NR NR 333 NR NR NR NR
Local 99% Winter Design Temperature: -11 ° F or
lower*
Not recommended for any vent configuration
* The 99% Winter Design Dry-Bulb (db) temperatures are found in the
1993 ASHRAE Fundamentals Handbook, Chapter 24, Table I
for brief periods of time during warm-up from setback at no lower than 55°F db or during initial start-up from a standby
condition.
2. Adjust the gas input rate per the installation instructions. Low gas input rate causes low vent gas temperatures, ca us- ing condensation and corrosion in the furnace and/or vent- ing system. Derating is permitted only for altitudes above
2000'1
3. Adjust the air temperature rise to the midpoint of the rise range or slightly above. Low air temperature rise can ca use
low vent gas temperature and potential for condensation problems.
4. Set the thermostat heat anticipator or cycle rate to reduce short cycling.
(United States) and 2 (Canada), or use the 99.6% heating db
temperaturesfound in the 1997 or 2001 ASHRAE Fundamentals
Handbook, Climatic Design Information chapter, Table 1A (United States) and 2A (Canada).
Inspections before the sale and at the time of installation will deter- mine the acceptability of the chimney or the need for repair and/or
(re)lining. Refer to the Chimney Inspection Chart to perform a chimney in_._..pection.
441 01 2613 02
Air for combustion must not be contaminated by halogen com- pounds which include chlorides, fluorides, bromides, and iodides. These compounds are found in many common home products
such as detergent, paint, glue, aerosol spray, bleach, cleaning sol- vent, salt, and air freshener, and can cause corrosion of furnaces
and vents. Avoid using such products in the combustion-air sup- ply. Furnace use during construction of the building could cause
the furnace to be exposed to halogen compounds, causing prema- ture failure of the furnace or ventincj_stem due to corrosion.
Page 18
Ventdampersonanyapplianceconnectedto the common vent
can cause condensation and corrosion in the venting system. Do not use vent dampers on appliances common vented with this fur-
nace.
8. Gas Supply and Piping
CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD.
GasPiping Requirements
NOTE: The gas supply line must be installed by a qualifted service technician in accordance with all building codes.
NOTE: In the state of Massachusetts.
Failure to follow safety warnings exactly could result in serious injury, death, and/or property damage.
Models designated for Natural Gas are to be used
with Natural Gas ONLY, unless properly converted to
use with LP gas.
GasSupplyRequirements
1.
Use only the Type of gas approved for this furnace. See rating plate for approved gas type. 2.
Gas input must not exceed the rated input shown on the rating plate. Overfiring will result in failure of heat exchanger and cause dangerous operation.
Do not allow minimum supply pressure to vary downward. Do- ing so will decrease input to furnace. Refer to Table 3 for gas supply. Refer to Table 6 and Table 7 for manifold pressures.
IGasPressures
Supply Pressure
Gas Type
Recommended Max.
Natural 7" 14"
Propa ne 11" 14"
Min,
4.5" 11"
a. Gas supply connections MUST be performed by a li-
censed plumber or gas fitter).
b. When flexible connectors are used, the maximum length
shall not exceed 36" (915 mm).
c. When lever handle type manual equipment shutoff
valves are used, they shall be T-handle valves. d. The use ofcopper tubing for gas piping is NOT approved. Install gas piping in accordance with local codes, or in the ab-
sence of local codes, the applicable national codes. It is recommended that a manual equipment shutoff valve be
installed in the gas supply line outside the furnace. Locate valve as close to the furnace as possible where it is readily ac- cessible. Refer to Figure 12.
FIRE HAZARD Failure to follow safety warnings exactly could
result in death or personal injury. Use wrench to hold furnace gas control valve when
turning elbows and gas line to prevent damage to the gas control valve and furnace.
Typical Gas Piping (N8MP)
Drip Leg and Union, Union* should be outside the
cabinet. Manual shut- off valve MUST be upstream of dripleg, union, and furnace.
Use elbows and 3" pipenipple to connectvalveto pipingwhen using right sidegas pipeentry. _.
LPLowpressure 3'_pipe
switch.
Manual shut- off
valve
Alterative
25-24-86
* Union may be installed inside the cabinet when necessary because of clearances.
3. Useblackironorsteelpipeandfittingsorotherpipeapproved 4. Use pipe thread compound which is resistant to natural and by local code. LP gases.
_] 44101 261302
Page 19
5,
6,
7.
Use ground joint unions and install a drip leg no less than 3" long to trap dirt and moisture before it can enter gas control
valve inside furnace.
Provide a 1/8" NPT plugged tapping for test gauge connection immediately up stream of gas supply connection to furnace.
Use two pipe wrenches when making connections to prevent furnace gas control valve from turning.
NOTE: If local codes allow the use of a flexible gas appliance con- nector, always use a new listed connector. Do not use a connector
which has previously served another gas appliance.
8. Flexible corrugated metal gas connector may NOT be used inside the furnace or be secured or supported by the furnace
or ductwork.
9. Properly size gas pipe to handle combined appliance load or run gas pipe directly from gas meter or LP gas regulator.
10. Install correct pipe size for run length and furnace rating.
11. Measure pipe length from gas meter or LP second stage regu- lator to determine gas pipe size.
Right Side Gas SupplyPiping (N8MP)
Gas line can be installed directly to the gas valve through the hole provided in the right side of the cabinet. See Figure 12
Left Side Gas Supply Piping (N8MP)
Two(2) 90 ° street elbows or two(2) 90 ° standard elbows and two(2) close nipples are required for left side gas supply. See
Figure 12.
Piping with Street Elbows
1,
Assemble the elbows so that the outlet of one(l) elbow is 90 °
from the inlet of the other. The elbows should be tight enough
to be leak proof. An additional 1/4 turn will be required at the
end of step 2, see Figure 13.
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2,
(_ 25-23-23c
Screw elbow assembly into gas valve far enough to be leak proof. Position el bow assembly so that the inlet of the el bow is at the top of the gas valve. An additional 3/8 turn will be re-
quired in step 3. Turn open end of inlet elbow to face the left side of the furnace (1/4 turn), see Figure 14.
Gas Valve with Elbows (N8MP)
3. Turn assembly an additional 3/8 turn to position inlet near the bottom back corner of the gas valve in line with gas opening
on left side of furnace, see Figure 15.
4. Gas supply line then can be run directly into opening of elbow.
Piping with Close Nipples and Standard Elbows
1. Assemble elbows and nipples similar to street elbows shown in Figure 13.
2. Follow steps 2 through 4 Piping with Street Elbows.
Gas Valve with Elbows (N8MP)
25-24-96a-2
FIRE HAZARD
Failure to follow safety warnings exactly could result in death, personal injury and/or property damage.
Use wrench to hold furnace gas control valve when turning elbows and gas line to prevent damage to
the gas control valve and furnace.
Left Side Gas Entry C8MP) (See Figure 16)
Pipe can be run directly to gas valve through the hole provided in the left side of the cabinet.
Right Side Gas Entry C8MP) (See Figure 16)
Two (2) 90 ° street elbows or two (2) 90 ° standard elbows and two (2) close nipples are required for right side gas supply,.
441 01 2613 02 [_
Page 20
Typical Gas Piping ('aMP)
25-25-02
Piping with Street Elbows
1. Screw one elbow onto gas valve with the outlet facing away from the furnace.
2. Screw second elbow onto first elbow tight enough to be leak proof. An additional 1/4 turn will be required at the end of step
2. See Figure 17 and Figure 18.
Gas Valve with Elbows ('8MP)
25-25-03
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Gas Valve with Elbows (_8MP)
3. Gas supply line then can be run directly into opening of elbow.
Piping with Close Nipples and Standard Elbows
1. Assemble elbows and nipples similar to street elbows shown in Figure 13.
2. Follow steps 2 through 4 Piping with Street Elbows.
FIRE OR EXPLOSION HAZARD.
Failure to properly install metal gas connector could result in death, personal injury and/or property damage.
A flexible corrugated metal gas connector must be properly installed, shall not extend through the side
of the furnace, and shall not be used inside the furnace.
Black iron pipe shall be installed at the furnace gas control valve and extend a minimum of 2" outside
furnace.
Additional LP Piping Requirements
Have a licensed LP gas dealer make all connections at stor- age tank and check all connections from tank to furnace.
If copper tubing is used, it MUST comply with limitation set in Local Codes, or in the absence of local codes, the gas codes of the country having jurisdiction.
Two-stage regulation of LP gas is recommended.
FIRE OR EXPLOSION HAZARD. An open flame or spark could result in death,
personal injury and/or property damage. Liquefied petroleum (LP) gas is heavier than air and
will settle and remain in low areas and open
depressions. Thoroughly ventilate area and dissipate gas. Do
NOT use a match or open flame to test for leaks, or attempt to start up furnace before thoroughly
ventilating area.
Final Check
Test all pipe for leaks.
If orifices were changed, make sure they are checked for leaks.
During pressure testing of gas supply piping system: a. If test pressure does not exceed 1/2" psi, isolate the
furnace from the gas supply piping system by closing the equipment shutoff valve.
b. If test pressure exceeds 1/2" psi, the furnace and its manual equipment shutoff valve must be disconnected from the gas supply piping system.
To check for leaks apply soap suds or a liquid detergent to each joint. Bubbles forming indicate a leak.
Do not use an open flame to test for gas leaks. Fire or explo- sion could occur.
Correct even the smallest leak at once.
_] 441 01 2613 02
Page 21
9. Electrical Wiring
ELECTRICALSHOCK HAZARD. Failure to follow safety warnings exactly could
result in death or personal injury.
Turn OFF electrical power at fuse box or service
panel before making any electrical connections and ensure a proper ground connection is made before connecting line voltage.
Power Supply Wiring
The furnace MUST be electrically wired and grounded in accor- dance with local codes, or in the absence of local codes, with the National Electrical Code (NEC), ANSI/NFPA 70-2002 in the U.S.,
or the Canadian Electrical Code (CEC), CSA C22.1 in Canada.
The power supply to the furnace connections must be between 104 VAC and 127 VAC during furnace operation for acceptable
performance.
Field wiring connections must be made inside the furnace connec- tion box. A suitable strain relief should be used at the point the
wires exit the furnace casing.
Copper conductors shall be used. Line voltage wires should conform to temperature limitation of 63 ° F (35 ° C) rise. Wire and circuit breaker sizing shall be based on the ampacity of the furnace
electrical components plus the amps for all installed accessories (1.0 amps total for EAC and HUM). Ampacity can be determined by using the NEC or CEC.
NOTE: Furnace will not have normal operation if line polarity is re- versed. Check ALL field and control connections prior to opera-
tion.
Furnace must be installed so the electrical components are pro- tected from water and connected to its own separate circuit.
J- Box Relocation
N8MPN/L Models
The J-box is installed in blower compartment on left side of casing. An alternate J-box location on right side can be used.
1. Remove bag containing two hole plugs and two self-tapping screws from loose parts bag in blower compartment.
2. Remove and discard two screws holding J-box to casing.
3. Move large hole plug from right to left J-box location.
4. Move J-box to alternate location and attach using two self-
tapping screws from bag.
5. Apply two hole plugs from bag at left J-box location.
6. Position all wires away from sharp edges and moving parts. Do not pinch J-box wires or other wires when reinstalling
blower compartment door.
*8MPN/L Models
The J-box is installed in the burner compartment on left side of casing. An alternate J-box location on right side can be used:
1. Remove and save two screws holding J-box to casing.
2. Move large hole plug from right to left J-box location.
3. Clip wire tie holding J-box wires.
4. Move J-box to alternate location and attach using two screws removed from left side location.
Position all wires away from hot surfaces, sharp edges, and moving parts. Do not pinch J-box wires or other wires when reinstalling burner compartment door.
Thermostat
Thermostat location has an important effect on the operation of the furnace. Follow instructions included with thermostat for correct
mounting and wiring.
Low voltage connections to furnace must be made on terminal board to furnace control. (See Figure 19)
If cooling is used, the Y from the thermostat must be connected to the control board Y to energize cooling blower speed.
Set thermostat heat anticipator in accordance with the Technical
Support Manual.
Heat anticipator setting will need to be measured if 24VAC humidi- fier is installed. Measure currentin series from R to W at thether-
mostat. Be sure 24VAC humidifier is wired up to control. Allow furnace to operate for 2 minutes before recording the AC amper- age reading. Set anticipator on thermostat to recorded value.
Optional Equipment
All wiring from furnace to optional equipment MUST conform to lo- cal codes or, in the absence of local codes, the applicable national codes. Install wiring in accordance with manufacturer's instruc-
tions.
Humidifier/Electronic Air Cleaner
The furnace is wired for 115 VAC humidifier and/or electronic air cleaner connection.
REDUCED FURNACE LIFEHAZARD
Failure to follow caution instructions may result in reduced furnace life.
Do NOT exceed 115V/1.0 amp. maximum current load for both the EAC terminal and the HUM
terminal combined.
HUMIDIFIER - The 24VAC HUM is energized when the pres- sure switch closes on a call for heat. The HUM (115VAC) is en-
ergized when the inducer is energized.
ELECTRONIC AIR CLEANER - EAC is energized when there is a blower speed call, except is NOT energized when blower operates in the hard-wired continuous fan mode.
441 01 261302 [_
Page 22
Electrical Connections
115V.60Hz.
Gr_nd
Thermostat
I ! , I
L ] _ _
Low Voltage Terminal Board
NOTE: 115 VAC/6OHz/single-phase
Operating voltage range*: 127 VAC max, 104 VAC min.
* Permissible limits of voltage at which unit will operate satisfactorily
Furnace Control
The furnace control is preset at the factory with ON delay of 30 sec- onds in the heating mode. The blower OFF timing is preset at 140
seconds. If desired, the fan OFF delay can be reset to obtain the longest delay times while still maintaining comfort levels. See "Furnace Wiring Diagram".
Furnace Control Fuse
The 24V circuit contains a 5-amp, automotive-type fuse located on furnace control. (See Figure 20) Any electrical shorts of 24V
wiring during installation, service, or maintenance may cause fuse to blow. If fuse replacement is required, use only a fuse of identical size (5 amp.).
Control Connections
Jumper _>_/_ ___ _ DiagnosticLight
24v c4.
.0M
" _ _ _ 25-24-98
10. Ductwork and Filter (Upflow/Horizontal)
CARBON MONOXIDE POISONING HAZARD.
Failure to properly seal duct could result in death or personal injury.
Do NOT draw return air from inside a closet or utility room where furnace is located. Return air duct
MUST be sealed to furnace casing.
Duct Connections
This furnace may be installed in only a bottom or side return-air duct application. Return air duct connections through the back of the furnace is NOT permitted.
Cutting Side Return Air Opening
Plugged
,,Starting
0 /_/'I'I / Hole
I
Upflow ONLY: Side return-air duct connections can be made by cutting out the embossed area shown in Figure 21. A plugged
hole is provided at each furnace side duct location to help start cut- ting the opening. Side duct connections are NOT permitted in hori- zontal flow applications.
Upflow and Horizontal Flow: Bottom return-air duct connec- tions can be made by removing the knockout panel in the furnace
base. Do NOT remove knock-out except for a bottom return-air duct connection.
Duct Design
Design and install air distribution system to comply with Air Condi- tioning Contractors of America manuals or other approved meth- ods that conform to local codes and good trade practices.
When the furnace is located in an area near or adjacent to the living area, the system should be carefully designed with returns to mini- mize noise transmission through the return air grille. Any blower
moving a high volume of air will produce audible noise, which could be objectionable when the furnace is located very close to a living
_] 441 01 2613 02
Page 23
area. It is often advisable to route the return air ducts under the Filters are not supplied with these furnaces, but can be purchased floor or through the attic, from your distributor.
Refer to furnace Technical Support Manual (Blower Data) for air flow information.
Size ductwork to handle air flow for heating (and air condition- ing if so equipped).
Duct Installation Requirements
When a furnace is installed so that supply ducts carry air cir-
culated by the furnace to areas outside of the space contain- ing the furnace, the return air shall also be handled by duct(s) sealed to the furnace casing and terminating outside the space containing the furnace.
CARBON MONOXIDE POISONING HAZARD.
Failure to follow safety warning exactly could result in death, personal injury, and/or component damage.
Install cooling coil on furnace discharge. Cool air passing over heat exchanger could cause conden-
sate to form resulting in heat exchanger failure.
When the furnace is used with a cooling unit, the furnace shall be installed parallel with or on the upstream side of the cooling unit to avoid condensation in the heating element.
With a parallel flow arrangement, the da topers or other means
used to control flow of air shall be adequate to prevent chilled air from entering the furnace. Chilled air going through the fur-
nace could cause condensation and shorten furnace life. Dampers (purchased locally) can be either automatic or
manual. Manually or automatically operated dampers MUST be equipped with a means to prevent furnace and air condi-
tioning operation, unless damper is in the full heat or cool posi- tion.
Installation of locking-type dampers is recommended in all branches, or in individual ducts to balance system's air flows.
Non-combustible, flexible duct connectors are recom- mended for return and supply connections to furnace.
If air return grille is located close to the fan inlet, install at least one 90 ° air turn between fan and inlet grille to reduce noise.
Ductwork installed in attic or exposed to outside temperatures requires a minimum of 2" of insulation with outdoor type vapor
barrier.
Ductwork installed in an indoor unconditioned space requires a minimum of 1" of insulation with indoor type vapor barrier.
Inspection Panel on some models
For a furnace not equipped with a cooling coil, the outlet duct shall be provided with a removable access panel. This opening shall be
accessible when the furnace is installed and shall be of such a size that the heat exchanger ca n be viewed for possible openings using light assistance or a probe can be inserted for sampling the air
stream. This access cover shall be attached in such a manner as to prevent air leaks.
Filters
A filter MUST be used.
441 01 2613 02
See Table 4 for required high-velocity filter sizes.
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Cabinet
Width
151/2 191/2 223/4
High-Velocity Air Filter Sizes (max.600FPM)
Internal Filter External Filter Rack
Bottom Bottom Side+
14X25 14X25 14X25 or 16X25 16X25" 16X25" 16X25" 20X25" 20X25" 16X25"
Greater than 1600 CFM requires both (left and right) side return filter
racks in upflow position.
+ Side return air duct(s) is not permitted with horizontal or downflow furnace installation,
Use either filter type:
Washable, high-velocity filters are based on a maximum air flow rating of 600 FPM.
Disposable, low velocity filters are based on a maximum air flow of 300 FPM when used with external filter grille.
RISK OF REDUCED FURNACE LIFE Failure to follow these Caution may result in
premature furnace component failure. Use of excessively dirty and/or restrictive air filters
may increase furnace operating temperatures and shorten the life of the furnace.
Filters specified for the furnace are rated at a maximum of 600 FPM air velocity and sized for the furnace's
airflow rate. Replacement filters must be of equivalent
type, size, and rating except as described below.
Disposable, low-velocity filters may be used to replace
washable, high-velocity filters, providing they are sized
for 300 FPM or less.
I
The furnaces with 1600 or less CFM rating use a 16" x 25" high-velocity filter. On these models the filter may be mounted internally for bottom return or a filter and rack may
be mounted externally for bottom return.
The furnaces with greater than 1600 CFM require that both (left and right) side returns are used. Two side return filters and racks are required. Filter racks must be mounted exter-
nally. See Figure 24.
If return air must be on one side only, an optional 20" x 25" filter standoff rack kit can be used. (See Figure 22.) For bot-
tom return, an internal filter can be used or a filter rack kit can be mounted externally.
See pages 40 & 46, CirculatorAirBIowerData for additional data.
NOTE: The 20" x 25" standoff side filter rack gives more filter area but does not provide more air. See Figure 22. To achieve 2000 CFM 2 side returns are still needed. See Figure 24.
NOTE: Disposable low-velocity filters may be replaced with washable, high-velocity filters. Washable, high-velocity filters can
be replaced ONLY with same type and size filter unless low-veloc- ity filters meet the minimum size areas for 300 FPM or less.
Page 24
Optional Duct Standoff
Filter
20 x 25 Optional Filter Rack
25-23-05-4
Optional Filter Rack Installation: Side Return
Center the filter rack on the side panel, flush with the bottom edge of the furnace. Mark the fastening holes. Drill the fastening holes
in the side panel and fasten the filter rack in place with sheet metal screws. See Figure 23 and Figure 24.
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Side Return Filter Rack
Filter
25-23-05-4a
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i_ Filters Installed on Two Sides
Using Two Filter Racks
Filter
Filter
25-23-05-3
Internal Filter in Bottom- Return Installation
When installing a bottom-mounted filter inside the furnace, install the filter clips on the edge of the bottom duct opening with the wider end of the clips toward the blower, as shown in Figure 25. Clips may be obtained from your distributor or fabricated from sheet metal (Figure 26). Insert filter into side clips first and push filter back until it is fully engaged into back clip.
Bottom Mounted Filter
Center Clip
sideto
25-24-18-1
11/4"
26 Ga, Galvanized Steel
NOTE: If filters are only suitable for heating application, advise homeowner that filter size may need to be increased if air condi- tioning is added.
Addition Of Air Conditioning
When a refrigeration coil is used in conjunction with this furnace, it must be installed on the discharge side of the furnace to avoid con- densation in the heat exchanger. The coil installation instructions
must be consulted for proper coil location and installation proce- dures. With a parallel flow arrangement, dampers must be installed to prevent chilled air from entering the furnace. Ifmanual-
ly operated dampers are used, they must be equipped with a means to prevent operation of either unit unless the damper is in full heat or full cool position.
Copper or plastic tubing may be used for the condensate drain line.
441 O1 261302
Page 25
11. Ductwork and Filter (Downflow)
CARBON MONOXIDE POISONING HAZARD. Failure to properly seal duct could result in death
or personal injury. Do NOT draw return air from inside a closet or utility room where furnace is located. Return air
duct MUST be sealed to furnace casing.
FIRE HAZARD. Failure to install furnace on noncombustible
subbase could result in death, personal injury and/or property damage.
Place furnace on noncombustible subbase on downflow applications, unless installing on
non-combustible flooring.
FIRE HAZARD.
Failure to connect the return air duct to the top of a downdlow furnace could result in death, bodily injury, and/or property damage.
Side return air duct(s) may cause excessive furnace and/or air temperatures, which could result in death, bodily injury, and/or property damage.
Return air duct is to be connected to only the top of downflow furnace.
BURN HAZARD.
Outlet Duct Flange
Downflow installations with cased coils require the furnace outlet duct flange to be bent outward and flat to mate the outlet of the fur-
nace to the cased coil.
Sub-Bases for Combustible Floors - Furnace Only
Note: When using the subbase for combustible floors, the dis- charge air duct flanges on the furnace MUST be broken down to provide proper fit up to the subbase. Use duct pliers to bend the duct flanges flat onto the furnace casing. DO NOT bend the duct
flanges inward (toward the heat exchangers) as air flow restric- tions may occur.
The Subbase for Combustible Floors MUST be used when a downflow furnace is set on a combustible floor, even when the fur-
nace is installed on a coil box.
The vent may be hot. Failure to install vent shield
properly could result in personal injury. Install VENT PIPE SHIELD NAHAOO2VC as
described below.
Cut the opening in the floor according to the dimensions in Table 5 because the base is equipped with locating tabs that center the base over the opening.
The opening in the base is 11/4" shorter and 11/8" narrower than the minimum required size of the opening in the floor.
This is done to maintain a 1" clearance between the floor and the plenum.
Vent Shield
Vent shield is required for all downflowinstallations. The vent Must exit out the side of the furnace for all downflow installations. This
places the hot vent pipe (over 300 ° F) within reach of children. Vent shield attaches to side of furnace to cover vent pipe. See Figure 5
in "2, Installation"section.
2.
3.
Fabricate the plenum to the dimensions given in Table 5. Note that the dimensions given are outside dimensions.
Set the base over the opening in the floor, centering the open- ing in the base over the opening in the floor. Fasten the base to
the floor with screws or nails. See Figure 27 and Figure 28. Drop the plenum through the opening in the base. The flange
of the plenum should rest on top of the combustible floor base.
] Sub-bases for Combustible Floors Dimensions
Sub-base for
Combustible Floors
Part Number H"
Subbase for Furnace Only
NAHHO01 SB 1511/16 NAHHOO2SB 195/16 NAHHOO3SB 2215/16
Subbase for Coil Box
NAHHOO4SB NAHHOOSSB
NAHHOO6SB
Outside Dimension
Sub-base for Combustible
Floor Dimensions Opening In Floor
J* K** L M N
283/4 149/16 18 181/4 145/8 283/4 183/16 18 181/4 181/4 283/4 2113/16 16 161/4 21_/8
1511/16 209/16 149/16 16 161/4 145/8
19s/16 209/16 183/16 16 181/4 181/4
2215/16 209/16 2113/16 16 161/4 211/8
Opening In
Base For Plenum
Typical Plenum
Dimensions
15 15 15
"* Base Spacer Side To Side
441 01 261302
P R
15 131/2 15 171/8 15 193/4
15 131/2 15 171/8 15 193/4
15 15
15
131/2 171/8 193/4
131/2 171/8 193/4
Page 26
Exploded View of Sub-Base for Furnace ONLY
I tr
Combustible
FloorBase
¸i!i i¸i
Subbase Furnac_ Insulation
Wood Screw
Setting the Base
/
_. % _W_°°d Fl°°r
Sub-base for Combustible Floors - Downflow Coil Adapter Box
The subbase for combustible floors is required when a downflow furnace, used with a downflowcoilbox, is set on combustible
flooring.
1,
2.
3.
Cut the opening in the floor according to the dimensions in Table 5 because the base is equipped with locating tabs that center the base over the opening.
The opening in the base is 11/4 "shorter and 11/8 " narrower
than the minimum required size of the opening in the floor.
This is done to maintain a 1" clearance between the floor and
the plenum.
Fabricate the plenum to the dimensions given in Table 5.
Note that the dimensions given are outside dimensions.
Set the base over the opening in the floor, centering the open- ing in the base over the opening in the floor. Fasten the base
to the floor with screws or nails. See Figure 29 and
Figure 30.
Drop the plenum through the opening in the base. The flange of the plenum should rest on top of the combustible floor base.
WoodFloor
Consideration must be given to the height of the base to allow for easy installation of the condensate drain. See Figure 31. This
subbase for combustible floors has been designed so that the height of the subbase raises the downflow coil off the floor to allow easy installation of the condensate drain
Condensate Line Raised by Base
25-20-52
Non-Combustible Floor
Set the furnace over the opening in the floor. If necessary, grout around the base to seal air leaks between the base and the floor.
Duct Connections
In the downflow position, the return-air duct must be connected to only the top of the furnace. Top return connections can be made by
removing the knockout panel in the furnace base. Return air con- nection through the side(s) or back of the furnace is NOT allowed.
441 01 261302
Exploded View of Base for Downflow Cased Coil
Combustible Floor Base
25-21-46b
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Setting the Base
Subbase '_ /
Insulation II
Plenum
25-20-46A
Page 27
Duct Design and Duct Installation Requirements
See Section 10.
Internal Filter in Top Return Installation
When instal ling top-mounted filter inside the furnace, install the fil- ter clips on the edge of the top duct opening with the wider end of
the clips toward the blower as shown in Figure 32. Clips may be obtained from your distributor or fabricated from sheet metal
(Figure 33). Insert filterintosideclips firstand push filter backuntil it is fully engaged into back clip.
Top Mounted Internal Filter
j_
Clip
side-to-side
26 Ga. Galvanized Steel
NOTE: If filters are only suitable for heating application, ad-
vise homeowner that filter size may need to be increased if air conditioning is added.
Addition Of Air Conditioning
See Section 10.
12. Checks and Adjustments
Startup
NOTE: Refer to startup procedures in the Users Information Manual.
ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZARD.
Failure to follow safety warnings exactly could result in death, personal injury and/or property
damage. If any sparks, odors or unusual noises occur,
immediately shut OFF gas and power to furnace. Check for wiring errors or obstruction to blower.
GasSupply Pressure
Gas supply pressure should be within minimum and maximum val- ues listed on rating plate. Pressures are usually set by gas suppli-
ers.
(See LP Gas Conversion Kit instruction manual for furnaces con- verted to LP gas.)
FIRE OR EXPLOSION HAZARD.
Failure to turn OFF gas at shut off before connecting manometer could result in death, personal injury
and/or property damage. Turn OFF gas at shut off before connecting
manometer.
1. With gas OFF, connect manometer to manifold pressure tap on outlet of gas control valve. See Figure 34. Use a manome-
ter with a 0" to 12" water column range.
Typical Gas Control Valve Honeywell
RegulatorAdjustment UnderCa
Inlet Pressure
Tap1/8NPT
HONEYWELL
©o
Outlet Pressure
Tap
1/8NPT
/
OUTLET
25-24-98a
Manifold Gas Pressure Adjustment 2. Turn gas ON. Operate the furnace by using a jumper wire on
the R to W thermostat connection on the control.
NOTE: Make adjustment to manifold pressure with burners oper- 3. Remove manifold pressure adjustment screw cover on fur- atin . nace as control valve. Turn ad_screw counterclock-
44101 261302
Page 28
wiseto decreasemanifoldpressureandclockwiseto Operation Above 2000' Altitude
increase pressure.
NOTE: Adjustment screw cover MUST be replaced on gas control valve before reading manifold pressure and operating furnace.
4,
5.
Set manifold pressure to value shown in Table 6 or Table 7.
When the manifold pressure is properly set, replace the ad-
justment screw cover on the gas control valve.
6. Remove jumper wire from thermostat connection on fan
board. Remove manometer connection from manifold pres- sure tap, and replace plug in gas valve.
7. Check for leaks at plug.
Natural Gas Input Rating Check
The gas meter can be used to measure input to furnace. Check with gas supplier for actual BTU content.
1. Turn OFF gas supply to all appliances other than furnace and start furnace. Use jumper wire on R to W.
2. Time how many seconds it takes the smallest dial on the gas meter to make one complete revolution.
Note: If meter uses a 2 cubic foot dial, divide results (seconds) by two.
Refer to Example. The Example is based on a natural gas BTU content of 1,000 BTU's per cubic foot.
Example
Natural Gas Time Per Cubic
BTU Content No. of Seconds Foot in BTU Per
Per Hour Hour
per cubic foot Seconds
1,000 3,600 48 75,000
1,000 x 3,600 + 48 = 75,000 BTUH
3. Remove jumper wire from R to W.
4. Relight all appliances and ensure all pilots are operating.
Orifice Sizing
NOTE: Factory sized orifices for natural and LP gas are listed in the furnace Technical Support Manual.
Ensure furnace is equipped with the correct main burner orifices. Refer to Table 6 or Table 7 for correct orifice size and manifold
pressure for a given heating value and specific gravity for natural and propane gas.
FIRE, EXPLOSION, CARBON MONOXIDE POISONING HAZARD.
Failure to follow these instructions exactly could result in death, personal injury and/or property dam-
age.
This high-altitude gas-conversion shall be done by
a qualified service agency in accordance with the
Manufacturer's instructions and all applicable codes and requirements, or in the absence of local codes, the applicable national codes.
These furnace may be used at full input rating when installed at al- titudes up to 2000'. When installed above 2000', the input must be
decreased 2% (natural) or 4% (LP) for each 1000' above sea level in the USA. In Canada, the input rating must be derated 5% (natu-
ral) or 10% (LP) for each 1000' above sea level. This may be ac- complished by a simple adjustment of manifold pressure or an orifice change, or a combination of a pressure adjustment and an
orifice change. The changes required depend on the installation altitude and the heating value of the fuel. Table 6 & Table 7 show
the proper furnace manifold pressure and gas orifice size to achieve proper performance based on elevation above sea level for both natural gas and propane gas.
To use the natural gas table, first consult your local gas utility for the heating value of the gas supply. Select the heating value in the
first column and follow across the table until the appropriate eleva- tion for the installation is reached. The value in the box at the inter-
section of the altitude and heating value provides not only the manifold pressure but also the orifice size. In the natural gas tables
the factoy-shipped orifice size is in bold (42). Other sizes must be obtained from service parts.
High Altitude Input Rate =
Nameplate Sea Level Input Rate x (Multiplier) [USA]
Elevation
2001'-3000' 3001'-4000' 4001'-5000'
5001'-6000' 6001'-7000' 7001'-8000'
High Altitude Multiplier
Natural Gas
0.95
0.93
0.91
0.89
0.87
0.85
LP Gas
0.90
0.86
0.82
0.78
0.74
0.70
* Based on mid-range of elevation.
_] 441 01 261302
Page 29
MANIFOLDPRESSUREAND ORIFICESIZEFORHIGHALTITUDEAPPLICATIONS
NATURAL GAS MANIFOLD PRESSURE (" w.c.)
.............................................................. MEAN ELEVATION FEET ABOVE SEA LEVEL
HEATING 0 to 2001 to 3001 to 4001 to 5001 to 6001 to 7001 to
VALUE 2000 3000 4000 5000 6000 7000 8000
at ALTITUDE Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold Orifice Manifold
BTU/CU. FT. No. Pressure No. Pressure No. Pressure No. Pressure No. Pressure No. Pressure No. Pressure
700 41 3.7 725 41 3.7 41 3.4
750 41 3.5 42 3.6 775 41 3.6 42 3,6 42 3.3
800 41 3.6 42 3.7 42 3.4 42 3.1 825 41 3.7 41 3.4 42 3,5 42 3,2 42 2.9
850 41 3.5 42 3.6 42 3.3 42 3.0 42 2.8 875 41 3.6 42 3,6 42 3.4 42 3,1 42 2,8 42 2.6 900 42 3,7 42 3,4 42 3.2 42 2,9 42 2,7 42 2.5 925 41 3.7 42 3.5 42 3.3 42 3.0 42 2,8 42 2.5 44 3.3 950 41 3.5 42 3,3 42 3,1 42 2.9 42 2,6 42 2,4 44 3.1
975 42 3.7 42 3.2 42 2.9 42 2.7 42 2.5 44 3.2 45 3.6
1000 42 3.5 42 3,0 42 2,8 42 2.6 42 2.4 45 3.7 45 3.4 1050 42 3.2 42 2.7 42 2.5 44 3.3 45 3.6
1100 43 3.6 42 2,5 44 3.2 45 3.6
NOTE: Natural gas data is based on 0.60 specific gravity. Z223.1-2002/NFPA 54-2002 or National Standard of Canada, Natural Gas And Propane Installation Code CSA B149.1-05.
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii i i i !ii i i i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i! i!i
HEATING VALUE
at ALTITUDE
BTU/CU. FT.
2500
Orifice Size
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For fuels with different specific gravity consult the National Fuel Gas Code ANSI
LPG or PROPANE GAS MANIFOLD PRESSURE (" w.c.)
MEAN ELEVATION FEET ABOVE SEA LEVEL
0 to 2001 to 3001 to 4001 to 5001 to
2000 3000 4000 5000 6000
10.0 10.0 9.0 10.0 9.4 #54 #54 #54 #55 #55
6001 to 7001 to
7000 8000
8.5 10.0
#55 #56
NOTE: Propane data isbased on 1.53 specific gravity. For fuels with different specific gravity consult the National Fuel Gas Code ANSI Z223.1-2002/N FPA 54-2002 or National Standard Of Canada, Natural Gas And Propane Installation Code CSA B149.1-05.
NOTE: The derating of these furnaces at 2% (Natural Gas) and 4% (Propane Gas) has been tested and design-certified by CSA. In Canada, the input rating must be derated 5% (Natural Gas) and 10% (Propane Gas) for altitudes of 2,000 to 4,500 above sea level. Use
the 2001 to 3000 column in Table 6 and Table 7. The burner orifice part nos. are as follows:
Orifice #41 1096942 Orifice #42 1011351 Orifice #43 1011377 Orifice #44 1011352 Orifice #45 1011353 Orifice #54 1011376 Orifice #55 1011354 Orifice #56 1011355
_ ; ;;; _ ;;;;;;; ;;;;;;;;;;;;;;;;;;2
High Altitude Air Pressure Switch
The factory-installed pressure switch need NOT be changed for any furnace installations from sea level up to and including 8,000'
altitude
Changing Orifices
1. After disconnecting power and gas supply to the furnace, re- move the burner compartment door, exposing the burner compartment.
2. Disconnect gas line from gas valve so manifold can be re- moved.
3. Disconnect wiring at gas valve. Be sure to note the proper location of all electrical wiring before being disconnected.
4. Remove the four (4) screws holding the manifold and gas
valve to the manifold supports. Do not discard any screws.
See Figure 35.
Some Models may vary
25-25-00
Manifold
5. Carefully remove the manifold assembly.
6. Remove the orifices from the manifold and replace them with proper sized orifices. See Figure 36.
7. Tighten orifices so they are seated and gas-tight. See Figure 36.
8. Reassemble all parts in reverse order as removed. Be sure to engage the main burner orifices in the proper openings in the burners.
441 01 261302 [_
Page 30
9. After reassembling, turn gas on and check all joints for gas leaks using a soapy solution. All leaks must be repaired im- mediately.
Clearances
Measure from face of orifice to the batck side of the manifold,
29.3 +_11"5mm "\k,,..k--..,.,.r_j
LP Conversion
I An accessory kit shall be used to convert to propane gas use, see
the furnace rating plate for the LP conversion accessory kit part number.
CARBON MONOXIDE POISONING HAZARD. Failure to follow this warning can result in
death, property damage and/or personal
injury. NOx inserts for use with Natural Gas units
ONLY. If LP Gas is required, NOx inserts must be removed.
FIRE, EXPLOSION, UNIT DAMAGE HAZARD. Failure to follow this warning can result in
death, property damage and/or personal
injury.
An LP conversion accessory kit is required when operating the furnace with LP gas.
*8MPLs and N8MPLs contain NOx inserts. For LP conversion remove screws that secure the NOx insert and
discard insert.
Reinstall screws. See Figure 37 NOTE: It is very important to reinstall the NOx insert mounting
screws.
Removing NOx inserts
25-40-03
Main Burner Flame Check
Allow the furnace to run approximately 10 minutes. Then inspect the main burner flames. See Figure 38.
Check for the following:
Stable and blue flames. Dust may cause orange tips or wisps of yellow, but flames MUST NOT have solid, yellow
tips.
Flames extending directly from burner into heat exchanger.
Flames do NOT touch sides of heat exchanger
If any problems with main burner flames are noted, it may be nec- essary to adjust gas pressures or check for drafts.
Main Burner
10-10-78
NOTE: For Ignitor location see Figure 39.
441 01 261302
Page 31
Ignitor Location
NOTE: Flame sensor has a different orientation in all 050 models.
Air TemperatureRise Check
REDUCED FURNACE LIFE HAZARD
Failure to properly set the air temperature rise may result in reduced furnace life.
Use ONLY the blower motor speed taps marked "Y" for YES for setting air temperature rise.
Blower Motor Speed Taps for
NSMPNtL and *8MPN/L Model Sizes
ModelSizes
050B12 075B12
075F16 100F14
100F20 100J20
100J22 125J20
125J22+ 150J20{
+N8MPN only
LO
RED
N N
N N
N N
Y N
Y N
{ _8MPNonly
M LO M HI HI
BLUE ORN BLK
Y Y N Y Y Y
N Y Y N Y Y
Y Y Y Y Y Y
Y Y N Y Y Y
Y Y Y Y Y Y
The blower speed MUST be set to give the correct air temperature rise through the furnace as marked on the rating plate. Tempera-
ture rise is the difference between supply and return air tempera- tures.
To check temperature rise, use the following procedure:
1. Place thermometers in supply and return air registers as close to furnace as possible, avoiding direct radiant heat from heat
exchangers.
2. Operate furnace for 10 minutes with all the registers and duct
dampers open by using a jumper wire on R to W thermostat connections on the fan board.
3,
4.
Take readings and compare with range specified on rating plate.
If the air temperature rise is not in the correct range, the blow-
er speed must be changed. A higher blower speed will lower the temperature rise. A lower blower speed will increase the temperature rise.
5. Removethe ULU.m._erwire after the adiustments are complete.
441 01 261302
Changing Blower Speed
ELECTRICAL SHOCK HAZARD. Failure to disconnect power could result in death,
personal injury and/or component damage. Turn OFF power to furnace before changing speed
taps.
NOTE: The speed taps that the manufacturer sets at the factory for this furnace are based on a nominal 400 CFM per ton cooling and the basic mid range on the temperature rise for heating.
Since the manufacturer cannot predict the static pressure that will be applied to the furnace, it is the responsibility of the
installer dealer/contractor to select the proper speed tap leads for the application when the furnace is installed.
If it is necessary to change speeds, refer to steps below.
1. Refer to Furnace Wiring Diagram for location of the heating and cooling speed taps located on the electronic furnace con- trol as well as location of unused blower motor speed leads. Use the chart (Table 8 ) to determine the blower motor speed settings.
I Blower Speed Chart
Wire Color Motor Speed
Black High
Orange* Med- High
Blue Med-Low
Red Low
* Med-High speed may not be provided on all models.
2. Change the heat or cool blower motor speed by removing the motor speed lead from the "Heat" or "Cool" terminal and re- place it with the desired motor speed lead from the "M1" or
"M2" location. Connect the wire previously removed from the "Heat" or "Cool" terminal to the vacated "M1" or "M2" termi-
nal.
3. If the same speed must be used for both heating and cooling, remove the undesired motor speed lead from the "Heat" or
"Cool" terminal and connect that lead to the open terminal at "MI" or "M2" location or tape off. Attach a jumper between the "Heat" and "Cool" terminals and the remaining motor
speed lead. Note: When using the same speed on motors with (4) speed
leads, it will be necessary to tape off the terminal of the motor speed lead removed from the "Heat" or "Cool" terminal with
electrical tape since an open terminal will not be available at the "M1" or "M2" location.
Thoroughly check the system after modification to ensure the proper operation of the circulating air blower in all modes of opera-
tion.
Continuous-Fan Operation using "G"
Energizing the"G" terminal on the furnace control provides contin- uous fan operation. This is done by connecting the G terminal of
the thermostat to the G terminal on the furnace control. When the FAN switch is turned from auto to ON the fan will operate continu-
ously at "HEAT" speed. EAC will be energized in this mode.
NOTE: In heating, the fan will turn off during furnace ignition and warm up then restart at heating speed.
Hard Wired Continuous-Fan Operation
A terminal is provided on the furnace control board located in the circulatinq, air blower compartment for operation of the continu-
Page 32
ous-fanoption.Thisconnectionisintendedforthe low speed mo-
tor tap, and has a lower contact rating (8 amps) than the heat and cool taps. When the low speed blower lead is connected to this terminal, this will provide low speed blower operation whenever the other two speeds (Heat or Cool) are not energized. EAC not
powered in this mode.
Thoroughly check the system after modification to ensure the proper operation of the circulating air blower in all modes of opera-
tion.
Separate speed selections for Heat, Cool, and
13. Furnace Maintenance
Continuous-Fan
Connect low speed lead from circulating air motor to the "Cont" terminal at the furnace control board. The appropriate motor leads should already be connected to the "Heat" and "Cool" terminals.
Heating and Continuous-Fan Speed the Same
If it is necessary to operate the heating speed and continuous -fan speed using the same blower speed, connect a jumper between
the "Heat" and "Cont" terminals on the furnace control board.
Note: There should be only ONE motor lead going to the "Heat" and "Cont" terminals.
FIRE, EXPLOSION, OR CARBON MONOXIDE POISONING HAZARDS
Failure to have the furnace inspected and maintained could result in death, personal injury,
and/or property damage. It is recommended that the furnace be inspected
and serviced on an annual basis (before the heating season) by a qualified service agency.
See "User's Information Manual".
ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in dangerous operation, death, personal injury, or property damage.
Improper servicing could result in dangerous operation, serious injury, death or property
damage.
Before servicing, disconnect all electrical power to furnace.
When servicing controls, label all wires prior to disconnecting. Reconnect wires correctly.
Verify proper operation after servicing.
_] 441 01 261302
Page 33
14. Sequence of Operation & Diagnostics
The following is the normal operating sequence.
Cooling (¥) Request:
24VAC signals applied to Y & G terminals of FCB (furnace control board)
Cool motor speed is energized after 5 second Cool Fan On Delay time.
Y & G signals removed from FCB
Cool motor speed is de-energized after 90 second Cool Fan Off Delay time.
Continuous Circulating Fan (G) Request:
24 VAC signal is applied to G terminal of the FCB.
Heat motor speed is energized without delay.
G signal removed from FCB.
Heat motor speed is de-energized after 5 second delay.
NOTE 1) Furnace de-energizes the fan during the heat exchanger warm-up period on a call for Heating that occurs during a G request unless a blower motor lead is connected to the Cont terminal on the FCB, in which case see NOTE 2).
NOTE 2) Heating or Cooling requests received during a Fan request cause the fan speed to change to the appropriate heat or cool speed after the Fan on Delay time expires. The fan returns to continuous circulating speed after the selected Fan Off Delay time expires following loss of the Heating or Cooling request.
Continuous Circulating Fan Hard-Wired (Cont) Request:
Field selected low speed motor tap installed on "CONT" terminal.
Low speed is energized when power applied to furnace. Operates at this speed continuously while there are no other blower demands from furnace control. Fan demands from furnace control for heat, cool or "G" will override hard-wired speed tap.
NOTE 3) EAC is NOT active for hard-wired mode but IS active for fan demands from furnace control for heat, cool and "G".
Heating (W) Request:
Heating (W) Request:
24 VAC signal applied to W terminal of FCB.
Inducer motor turns on and the pressure switch(es) close(s).
Following a 15 second prepurge delay after the pressure switches closes, the igniter begins a 17 second warm-up.
The gas valve is energized, the main burners light and flame is sensed.
The igniter is de-energized after the main burners ignite.
FCB will delay blower operation for the 30 seconds timed from the opening of the gas valve.
W signal removed from FCB.
The gas valve de-energizes and the main burners go out.
The inducer runs for a 15 second postpurge period.
The fan stays at Heat speed.
The fan de-energizes after the selected Heat Fan Off Delay time expires, timed from the gas valve de-energizing. HUMIDI FIE R - The 24V HUM is energized when the pressure switch closes on a call for heat. The 115V HUM (called HUM on Control)
is energized when the inducer is energized.
ELECTRONIC AIR CLEAN E R - EAC is energized when there is a blower speed call. It is NOT energized when blower operates in the hard-wired continuous fan mode.
NOTE 4) If a new Heating request arrives while the control is waiting in the Heat Fan Off Delay time, the FCB will wait for the selected Heat Fan Off Delay then start a new heating cycle as long as the heat call remains.
441 01 2613 02 [_
Page 34
Heating Request with Gas Shut Off:
24 VAC signal applied to W terminal of FCB. The FCB will attempt 4 cycles for ignition then go to soft lockout for 3 hours then try for ignition again as long as the heat call remains.
Power reset will clear lockout.
Inducer motor turns on
Following a 15 second prepurge delay, the igniter begins warm up.
The igniter glows red-hot for 22 seconds, then turns off. The FCB flashes error code 6.
The igniter stays off for 17 seconds, then begins to warm up again.
The igniter glows red hot for 22 seconds then turns off. The FCB continues flashing error code 6.
The igniter stays off for 17 seconds, then begins to warm up again.
The igniter glows red hot for 22 seconds then turns off. The FCB continues flashing error code 6.
The igniter stays off for 17 seconds, then begins to warm up again.
The igniter glows red hot for 22 seconds then turns off. The FCB proceeds to soft lockout and stops flashing error code 6 and begins flashing error code 6 + 1.
The inducer motor de-energizes after a 15 second post purge.
Control Board Diagnostic Codes (See Figure 40)
OFF = 24VAC or 115VAC is off, fuse is open Heartbeat = Normal operation or no previous Diagnostic Code
ON SOLID = Soft Lockout - Furnace Control Error (1 hr delay)
If code repeats immediately following power reset then replace control
1 Flash = Not used 2 Flashes = Pressure switch(es) closed when should be open
3 Flashes = Pressure switch open when should be closed 4 Flashes = Limit or roll-out switch open (less than 2 minutes) 5 Flashes = Flame sensed out of sequence 6 Flashes = Failure to ignite or flame sense lost while running
6 + 1 Flashes = Soft Lockout - Max trials for ignition reached (3hr delay) 7 Flashes = Soft Lockout - Limit or roll-out switch open longer than 2 minutes (1 hr delay)
(roll-out switch requires manual reset)
8 Flashes = Permanent Lockout - Gas valve relay contact stuck closed or miswired gas valve (power reset only) 10 Flashes = Line voltage (115VAC) polarity reversed. If twinned, refer to twinning kit instructions
* If status code recall is needed, briefly (2-3 seconds) remove then reconnect one limit switch wire (main or rollout) to display last stored status code. Do not remove power or blower door before initiating status code recall or code will be lost. Code is automatically cleared after 72 hours or upon power reset.
* Proper flame sense microamps: 0.7 microamps D.C. minimum 2.0 - 4.0 microamps nominal
Control Board
441 01 261302
Page 35
II I I ® I
Save This Manual For Future Reference
N8MPN050B12B1
N8MPN075B12B1
N8MPN075F16B1
N8MPN100F14B1
N8MPN100F20B1 N8MPN100J22B1 N8MPN125J20B1 N8MPN125J22B1
*8MPN050B12B1 *8MPN075B12B1 *8MPN075F16B1 *8MPN 100F14B1 *8MPN100F20B1 *8MPN100J20B1 *8MPN125J20B1 *8MPN 150J20B1
* Denotes Brand
Models
N8MPL050B12B1 N8MPL075B12B1 N8MPL075F16B1 N8MPL100F20B1 N8MPL100J22B1 N8MPL125J20B1 N8MPL125J22B1
*8MPL050B12B1 *8MPL075B12B1 *8MPL075F16B1 *8MPL100F20B1 *8MPL100J20B1 *8MPL125J20B1
International Comfort Products, LL C Lewisburg, TN 37091
Fast Parts Division
(866)380-3278
441 01 2613 02
Page 36
ManufacturersNumber (Mfr No -See RatingPlate) ALL Models(N8MPN)
Specifications
N8MPN N8MPN N8MPN N8MPN N8MPN N8MPN N8MPN N8MPN 050B12 075B12 075F16 100F14 100F20 100J22 125J20 125J22
General
Input(Btuh) 50,000 75,000 75,000 100,000 100,000 100,000 125,000 125,000
Output(Btuh) 40,000 60,000 60,000 80,000 80,000 80,000 100,000 100,000 Temp.Rise(F) 35-65 35-65 25-55 30-60 35-65 30-60 30-60 30-60
Electrical(Volts/Hz) 115/60 115/60 115/60 115/60 115/60 115/60 115/60 115/60 RatingPlateAmps. 9.7 9.2 9.7 8.9 11.7 13.2 11.7 13.2
GasType NatI LPNatI LPNatI NatI NatI NatI NatI LPNatI
Transformer Size (VA) 40 T'stat Heat Anticipator .50
Gas &Ignition
Std. MainOrifices(No/Size) 2/#42 2/#54 3/#42 3/#54 3/#42 3/#54 41#42 4/#54 41#42 4/#54 4/#42 4/#54 5/#42 5/#54 5/#42 5/#54 GasValveHoneywell VR82055
RegulationType SNAP
Manifold Press.(Inch'sWC) 3.5 I 10.0 3.5 I 10.0 3.5 1810.0 3.5 I 10.0 3.5 I 10.0 3.5 I 10.0 3.5 I 10.0 3.5 I 10.0
IgnitionTypelSeries HotSurface
Combustion
FlueOutlet Size(Inches) 4 4 4 4 4 4 4 4 Limits & Controls
ThermalSensor (F) 300 300 300 300 300 300 300 300
LimitControl See PartsList SeePartsList See PartsList See PartsList See PartsList See PartsList See PartsList See PartsList
Std. PressureSw.(PartNo) 1013529 1013529 1013529 1013520 1013520 1013529 1013529 1013529
Press(Close) -0.69 -0.69 -0.69 -0.69 -0.69 -0.69 -0.69 -0.69 Press(Open) -0.59 -0.59 -0.59 -0.59 -0.59 -0.59 -0.59 -0.59
FurnaceControl(Type) Integrated FurnaceControl On 30
(Timed-secs) Off 60,100,140,180 Blower Data
Type&Size 11-8 11-8 11-10 11-10 11-10 11-10 11-10 11-10 MotorTypelH.p. PSC/I/2 PSC/I/2 PSCII/2 PSC/I/2 PSC/I/2 PSC/3/4 PSC/I/2 PSC/3/4
Cap.MfdNults 10/370 7.5/370 10/370 7.5/370 10/370 40/370 10/370 40/370
FilterType(600 FPM) Washable Washable Washable Washable Washable Washable Washable Washable FilterSize (") (NotSupplied) 14x25x1 14x25x1 16x25x1 16x25x1 16x25x1(2) 20x25x1 20x25x1 20x25x1
1600CFMandover# .... 16x25x1(2) -- 16x25x1(2) 16x25x1(2) 16x25x1(2) 16x25x1(2)
Min. CoolCap.(Tons) 1.5 1.5 3 2 3 3 3 3 Max. CoolCap.(Tons) 3 3 4 3.5 5 5.5 5 5.5
Gas Conversion Kits
Natto LP NAHAO01LP(1172958_) LPto Nat NAHAOO1NG(1172960_)
Mustbeorderedfrom ServiceParts
THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE 44101261302
Page 37
ManufacturersNumber (Mfr No -See RatingPlate) ALL Models(N8MPL)
Specifications
N8MPL N8MPL N8MPL N8MPL N8MPL N8MPL N8MPL
O5OB12 O75B12 O75F16 1OOF20 1OOJ22 125J20 125J22
General
Input(Btuh) 50,000 75,000 75,000 100,000 100,000 125,000 125,000
Output(Btuh) 40,000 60,000 60,000 80,000 80,000 100,000 100,000 Temp.Rise(F) 35-65 35-65 25-55 35-65 30-60 30-60 30-60
Electrical(VoltslHz) 115160 115160 115160 115160 115160 115160 115160 RatingPlateAmps. 9.7 9.2 9.7 11.7 13.2 11.7 13.2
OasType .atI LP .atI LP .at .at .at .at .atI LP
Transformer Size (VA) 40 T'stat Heat Anticipator .50
Gas &Ignition
Std. MainOrifices(No/Size) 2I#42 2I#54 3/#42 3/#54 3/#42 3/#54 4/#42 4/#54 4/#42 4/#54 5/#42 5/#54 5I#42 5/#54 GasValveHoneywell VR82055
RegulationType SNAP
Manifold Press.(Inch'sWC) 3.5 110.0 3.5 110.0I 35 110.0 3.5 110.0 I 35 110.0 35 110.0 3.5 110.0
IgnitionType/Series Hot Surface
Combustion
FlueOutlet Size(Inches) 4 4 4 4 4 4 4
Limits&Controls
ThermalSensor (F) 300 300 300 300 300 300 300
LimitControl See PartsList SeePartsList See PartsList SeeParts List SeeParts List See PartsList See Parts List
Std. PressureSw.(PartNo) 1013529 1013529 1013529 1013529 1013529 1013529 1013529
Press(Close) -0.69 -0.69 -0.69 -0.69 -0.69 -0.69 -0.69
Press(Open) -0.59 -0.59 -0.59 -0.59 -0.59 -0.59 -0.59
FurnaceControl(Type) Integrated FurnaceControl On 30
(Timed-secs) Off 60,100,140,180 Blower Data
Type&Size 11-8 11-8 11-10 11-10 11-10 11-10 11-10 MotorType/H.p. PSC/II2 PSC/I/2 PSC/I/2 PSC/II2 PSC/3/4 PSC/I/2 PSC/314
Cap.MfdNolts 10/370 7.51370 10/370 10/370 40/370 10/370 40/370
FilterType(600 FPM) Washable Washable Washable Washable Washable Washable Washable FUterSize(") (NotSupplied) 14x25x1 14x25x1 16x25x1 16x25x1 20x25x1 20x25x1 20x25x1
1600CFMand over # .... 16x25x1(2) 16x25x1(2) 16x25x1(2) 16x25x1(2) 16x25x1(2)
Min. CoolCap.(Tons) 1.5 1.5 3 3 3 3 3 Max. CoolCap.(Tons) 3 3 4 5 5.5 5 5.5
Gas Conversion Kits
Natto LP NAHA001LP(1172958") LPto Nat NAHA001NG(1172960")
* MustbeorderedfromServiceParts
441ol 261302 THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE [_1
Page 38
ManufacturersNumber (Mfr No -See RatingPlate) ALL Models(*8MPN)
Specifications
*8MPN *8MPN *8MPN *8MPN *8MPN *8MPN *8MPN *8MPN
050B12 075B12 075F16 100F14 100F20 100J20 125J20 150J20
General
Input(Btuh) 50,000 75,000 75,000 100,000 100,000 100,000 125,000 150,000
Output(Btuh) 40,000 60,000 60,000 81,000 81,000 81,000 101,000 121,000 Temp.Rise(F) 35-65 30-60 30-60 35-65 35-65 35-65 35-65 35-65
Electrical(Volts/Hz) 115/60 115/60 115/60 115/60 115/60 115/60 115/60 115/60 RatingPlateAmps. 9.7 9.0 9.7 9.2 12.0 12.0 12.0 13.5
GasZype NatlLP NatlLP NatlLP NatlLP NatlLP NatlLP NatlLP NatlLP
Transformer Size (VA) 40 T'statHeat Anticipator .50
Gas &Ignition Std. MainOrifices(No/Size) 2t#42 2I#54 3/#42 3/#54 3/#42 3/#54 4I#42 4/#54 4/#42 4/#54 4/#42 4/#54 5/#42 5/#54 6/#42 6/#54
GasValveHoneywell VR82055
RegulationType SNAP
Manifold Press.(Inch'sWC) 3.5 I 10.0 3.5 I 10.0 3.5 I 10.0 3.5 I 10.0 3.5 I 10.0 3.5 I 10.0 3.5 I 10.0 3.5 I 10.0
IgnitionTypelSeries HotSurface
Combustion
FlueOutlet Size(Inches) 4 4 4 4 4 4 4 4 Limits & Controls
ThermalSensor (F) 300 300 300 300 300 300 300 300
LimitControl See PartsList SeePartsList See PartsList See PartsList See PartsList SeePartsList SeePartsList SeePartsList
AuxiliaryLimit (F) 130 130 130 130 130 130 130 130 Std. PressureSw.(PartNo) 1013529 1013529 1013529 1013529 1013529 1013529 1013529 1013529
Press(Close) -0.69 -0.69 -0.69 -0.69 -0.69 -0.69 -0.69 -0.69
Press(Open) -0.59 -0.59 -0.59 -0.59 -0.59 -0.59 -0.59 -0.59
FurnaceControl(Type) Integrated FurnaceControl On 30
(Timed-secs) Off 60,100,140,180 Blower Data
Type&Size 11-8 11-8 11-10 11-10 11-10 11-10 11-10 12-12 MotorTypelH.p. PSC/I/2 PSC/I/2 PSCII/2 PSC/I/2 PSCII/2 PSC/I/2 PSC/I/2 PSCI3/4
Cap.MfdNolts 10/370 7.51370 10/370 7.5/370 10/370 10/370 10/370 40/370
FilterType(600 FPM) Washable Washable Washable Washable Washable Washable Washable Washable FilterSize (") (NotSupplies) 14x25x1 14x25x1 16x25x1 16x25x1 16x25x1 20x25x1 20x25x1 20x25x1
1600CFMandover# .... 16x25x1(2) -- 16x25x1(2) 16x25x1(2) 16x25x1(2) 16x25x1(2)
Min. CoolCap.(Tons) 1.5 1.5 3 2 3 3 3 3 Max. CoolCap.(Tons) 3 3 4 3.5 5 5 5 5
Gas Conversion Kits
Natto LP NAHAOO1LP(1172958") LPto Nat NAHAOO1NG(1172960")
* MustbeorderedfromServiceParts
THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE 44101261302
Page 39
ManufacturersNumber (Mfr No -See RatingPlate) ALL Models(*8MPL)
Specifications
*8MPL *8MPL *8MPL *8MPL *8MPL *8MPL
050B12 075B12 075F16 100F20 100J20 125J20
General
Input(Btuh) 50,000 75,000 75,000 100,000 100,000 125,000
Output(Btuh) 40,000 60,000 60,000 81,000 81,000 101,000 Temp.Rise(F) 35-65 30-60 30-60 35-65 35-65 35-65
Electrical(VoltslHz) 115160 115160 115160 115160 115160 115160 RatingPlateAmps. 9.7 9.0 9.7 12.0 12.0 12.0
OasType .atl,P .atI LP .atI LP .atl'P .atl_P .atl_P
Transformer Size (VA) 40 T'statHeatAnticipator .50
Gas &Ignition Std. MainOrifices(NolSize) 21#42 21#54 31#42 31#54 31#42 31#54 41#42 41#54 41#42 41#54 51#42 51#54
GasValveHoneywell VR82055
RegulationType SNAP
Mao,o,dPress._,och'sWC_3.5I10.0 3.5I10.0 3.5I10.0 3.5I10.0 3.5I10.0 3.5I10.0
IgnitionType HotSurface
Combustion
FlueOutlet Size(Inches) 4 4 4 4 4 4 Limits & Controls
ThermalSensor (F) 300 300 300 300 300 300
LimitControl SeePartsList See PartsList See PartsList See PartsList SeeParts List See PartsList
AuxiliaryLimit (F) 130 130 130 130 130 130 Std. PressureSw.(PartNo) 1013529 1013529 1013529 1013529 1013529 1013529
Press(Close) -0.69 -0.69 -0.69 -0.69 -0.69 -0.69 Press(Open) -0.59 -0.59 -0.59 -0.59 -0.59 -0.59
FurnaceControl(Type) Integrated FurnaceControl Ondelay 30
(Timed-secs) Offdelay 60,100,140,180 Blower Data
Type&Size 11-8 11-8 11-10 11-10 11-10 11-10 MotorAmpslRpm I 0.311100 811050 I 0.311100 1011050 11.91900 1011050
MotorTypelH.p. PSCIII2 PSClII2 PSCIII2 PSCIII2 PSCIII2 PSCIII2 Cap.MfdNolts 10/370 7.5/370 10/370 10/370 10/370 10/370
FilterType Washable Washable Washable Washable Washable Washable FUterSize(") (NotSupplied) 14x25x1 14x25x1 16x25x1 16x25x1 20x25x1 20x25x1
1600CFMand over# .... 16x25x1(2) 16x25x1(2) 16x25x1(2) 16x25x1(2)
Min. CoolCap.(Tons) 1.5 1.5 3 3 3 3 Max. CoolCap.(Tons) 3 3 4 5 5 5
Gas Conversion Kits
Natto LP NAHA001LP(1172958") LPto Nat NAHA001NG(1172960")
* MustbeorderedfromServiceParts
441Ol261302 THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE [_1
Page 40
15. Circulation Air Blower Data (CFM)
1 N8MPN/L050B12& *8MPN/L050B12(1) DenotesBrand 1N8MPN/L100F20 & *8MPN/L100F20(2)(4) DenotesBrand
Air Delivery in Cubic Feet per Minute (C,F.M.)
= (Furnace Rated @0.5" WC ESP)
O TAP LOW MED L MED H HIGH _ ,10 472 704 1167 1387
,9
_o ,30 365 638 1102 1288
_ .50 290 572 1035 1194
E _ .70 209 522 939 1070
.90 --- 443 820 937
1.00 --- 370 753 858
Air Delivery in Cubic Feet per Minute (C.F.M,)
(Furnace Rated @0.5" WC ESP)
u_
TAP LOW MED L MED H HIGH
•_ O' .10 831 1125 1582 2216
'-£ .30 814 1123 1588 2179 To
_ .50 781 1117 1577 2074 =u .70 717 1053 1541 1909
.90 609 964 1373 1745
×
ua 1.00 561 888 1307 1641
1 N8MPN/L075B12&*8MPN/L075B12(1) * Denotes Brand
Air Delivery in Cubic Feet per Minute (C,F.M.)
'_ (Furnace Rated @0.5" WC ESP)
u_
.: TAP LOW MED L MED H HIGH
_- ;_ ,10 695 963 1220 1559
C,_.£
_o ,30 644 928 1183 1463
,,, ,50 588 873 1118 1361
= = .70 540 771 1017 1239
.90 463 675 900 1083
uJ 1.00 413 615 835 998
1 N8MPN/L100J22(2)
Air Delivery in Cubic Feet per Minute (C.F.M.)
(Furnace Rated @0.5" WC ESP)
TAP LOW MED L MED H HIGH
_ .10 1785 1997 2292 2519
.30 1741 1941 2206 2410 To
_ .50 1674 1861 2097 2284 _ .70 1581 1749 1965 2121
-- .90 1428 1597 1793 1928
w 1,00 1326 1478 1667 1814
1 N8MPN/L075F16&*8MPN/L075F16(1)(3)* DenotesBrand
Air Delivery in Cubic Feet per Minute (C,F.M.)
(Furnace Rated @0.5" WC ESP)
u_
. TAP LOW MED L MED H HIGH
,10 598 841 1427 1861
o ,30 400 748 1384 1770 _ ,50 289 667 1343 1677
F _ .70 236 582 1254 1547
.90 --- 477 1129 1360
ua 1.00 --- 436 1016 1262
1 *8MPN/L100J20(2) _ Denotes Brand
Air Delivery in Cubic Feet per Minute (C.F.M.)
= (Furnace Rated @0.5" WC ESP)
TAP LOW MED L MED H HIGH
_d
_ .10 773 1045 1453 2147 C
'_ o .30 755 1037 1469 2128
_ .50 712 1020 1459 2078 _ .70 647 979 1424 1963
-- .90 554 894 1347 1795
1,00 497 828 1262 1705
1 N8MPN100F14& *8MPN100F14(1)_ Denotes Brand
p Air Delivery in Cubic Feet per Minute (C,F.M.)
= (Furnace Rated @0.5" WC ESP)
u_
. TAP LOW MED L MED H HIGH
,10 770 949 1328 1760
_ o ,30 648 873 1235 1675 _ .50 544 772 1115 1551
,= _ .70 457 684 1036 1404
.90 361 572 895 1215
ua 1.00 308 507 811 1093
1 N8MPN/L125J20& *8MPN/L125J20(2)(5) *DenotesBrand
Air Delivery in Cubic Feet per Minute (C.F.M,)
= (Furnace Rated @0.5" WC ESP)
_ TAP LOW MED L MED H HIGH _ .10 880 1149 1666 2147
,9 C
o .30 836 1158 1577 2126 _ .50 805 1140 1561 2148
_ .70 758 1081 1516 1922
-- .90 661 1009 1428 1767
×
1.00 614 925 1357 1663
I IIMAxO Ms
Filter Size CFM
14" X 25" 1400 16" X 25" 1600 20" X 25" 2000 24" X 25" 2500
Max CFM based on 600 FPM
I # CFM - Cubic feet per minute airflow.
Filter required for each return-air inlet. Airflow performance includes 1" washable (600 FPM max) filter media.
NOTE: (1) Data based on Bottom Only or One Side return.
(2) Data based on Both Sides or Bottom plus One Side (3) 075F16 Reduce airflow by 5% if Bottom Only return.
(4) 100F20 Reduce airflow by 10% if Bottom Only return. (5) 125J20 Reduce airflow by 5% if Bottom Only return. (6) 125J22 Reduce airflow by 10% if Bottom Only return. (7) 150J20 Reduce airflow by 10% if Bottom Only return.
THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE 44_01261302
Page 41
Circulation Air Blower Data Continued
N8MPN/L125J22(2)(6)
Air Delivery in Cubic Feet per Minute (C.F.M.)
= (Furnace Rated @0.5" WC ESP)
O TAP LOW MED L MED H HIGH _ ,10 1901 2121 2362 2463
_o ,30 1833 2033 2244 2385
,50 1745 1936 2100 2217
E _ .70 1624 1773 1894 2033
.90 1442 1569 1714 1821
1.00 1329 1455 1583 1685
_ISMPN150J20(2)(7)* DenotesBrand
p Air Delivery in Cubic Feet per Minute (C.F.M,)
= (Furnace Rated @0.5" WC ESP)
u_ u_
._ t; TAP LOW MED L MED H
a. ;_ .10 1656 1915 2168
,u T..
o .30 1583 1787 2090
_.c_"_ _ .50 1507 1697 1997
_ .70 1390 1596 1856
_4 .90 1212 1445 1654 ×
uJ 1.00 1125 1337 1561
HIGH
2385 2335
2212 2085
1898 1777
I IIMAxO Ms
Filter Size CFM
14" X 25" 1400 16" X 25" 1600 20" X 25" 2000 24" X 25" 2500
Max CFM based on 600 FPM
Filter required for each return-air inlet. Airflow performance includes 1" washable (600 FPM max) filter media.
NOTE: (1) Data based on Bottom Only or One Side return.
(2) Data based on Both Sides or Bottom plus One Side (3) 075F16 Reduce airflow by 5% if Bottom Only return.
(4) 100F20 Reduce airflow by 10% if Bottom Only return, (5) 125J20 Reduce airflow by 5% if Bottom Only return. (6) 125J22 Reduce airflow by 10% if Bottom Only return,
(7) 150J20 Reduce airflow by 10% if Bottom Only return,
44101261302 THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE [_1
Page 42
+ +
WARNING: ELECTRICAL SHOCK HAZARD It'
CONNECTION DIAGRAM DISCONNECTBEFORESERVICING LADDER DIAGRAM zoo _.
m _OO
ROLLOUTSWITCH+TO2 > +40 0
TO 115VAC FIELD DISCONNECT
INSERIESDEPENDING LPPRESSURE . . COPPER CONDUCTORS C) rr
ONMODEL MAIN LIMIT BVSS SWTCH CAPACITOR ONLY J[ HOT NOTE#2 */_7 EQUIPMENT GROUND Oo O
_i R __R 2 (WHEN USED) (WHEN USED) (SOME MODELS' 1_ i_ NEUTRAL 0 + Z qlZ
--R R-- -@ HOT END.,ERLOC.' O=O.
--o -- -_ ,EUTRALI L SWITCH ' _U3_ Pml_l _
f_._ °. / I--£g%RESSURESW,TCHY _ GNTER" I+" I ,,OUCER N 211o. II,DU_ER%I_.ICAPACITORa_" o_
I ,,V,'1%I_°L'_I I Y +TO2mSEnmS /INDUCERG_RNMI'irin "1 Iv I RELAY P2 I I'" I MOTOR1 ITI(sON1EMODELs) 3: 03003
\ ..... /IMVI'_GRNA''I--P 'l DEPENDINGONMODEL_ MOTOR j_ JlIU[ BK I == _ETI2 II,.I k. / IOI . _ rn_ Z
........... _ - o , +,__:_ _ ._ _ o_,
PS NOITIEI3II I --W_SE"SOR "_¢ ' ' 'Z I I'I_',T_°Ntl NOTE#13 r_2.
--@:: 4-q, l II I_ 1 + _]GNITER II
--- W TE#13 _ I_
[ 24vAcL_coMIII "_ / B.W/_I _I]Hu_ "1*_4_-_ " ++o
- BK LO (R) I -- -
I RED ,LUE II I .s, _..--. . i /'1" - '+'11 HEAT/COOL M2_I_ I-- *]I
I . II I NDIF:'.-' ' 2 I _ ' JUNCTION RELAY-- HEAT_IMHI(O/_ ._I _1
I° .....'%... II I "_ LBK,_I'_I ;_ _, _ox I _ -" / "k"---J_?_ +, 0
III, _ MLO BL _ -< 60SEC
x 3: _ -0 MI PSC >
_ _ BLOWER #,
W BLOWER
I_=_'_ O__ III L,_. i B. T I RELAY I" _'X _ N I_ _ _ II I _ _g I B._ I _E_C _ _ I .
= °'_ ] I-_ rNI + _ BR _11 CONT FAN N + _ rM__-_ C
I _[-_-r _ ___ _L_ . / q r_ w _ I 'II ' - (OPT) _ I _>_
1.1_ +++,,_+_,,,. FtfFll+~-B.=. _ _-+_ I ,.SER,ESDE'_E.°,.+ TR_R C
k _'_ .... H_OL + _ I _--_ONMODEL_ PI_FUSESA_";" L (
W _ _ I _ MA_LIMIT II NOT[_ _4VA_ _O_ _ _
-- --R -- -- __ ...... P14 1TO21NSERIES ' m_l_Q1
w I_ ____N _ER/E_DEL _ _ _ 1.
1. Ifanyoftheoriginalequipmentwireisreplacedusewirerated 105°C. SPEEDTAP CODE COLOR CODE - - .... -I -< - -
HUM 24VAC 140SEC
2. Useonlycopperwirebetweenfl]edisconnectswitchandthefumace .... --L-- P1 10
- I.unctJonbox BLAC K BK i LP PRESS SWITCH
_.. . .... BLAC. ., BLOE BL II , I .=;L:_I/' _[+'_;DELSONL'D'
3. to furnace sheet metal for control to
..is wire mus, _e connec,e_ w . _ I
., ORANGE MHI BROWN BR _ I P+8 NOTE#8
provename. BLUE MLO GREEN/YELLOWGRN/YII '_=_ \ _ ......
4. Symbols are electrical representation only. I \ L_
ORANGE O GAS L ........ I
5. Solid lines inside circuit board are printed circuJt board traces and are RED LO RED R VALVE P1 2 _ I O J1
not depicted as shown in the legend.
WHITE W y CPU RELAY BV_ -- ' mm 100 18
6. Replaceonlywitha5ampfuse. YELLOW Y I I _._ __) (FIELDINSTALLED) E_ IBBI
7. Slower motor speed selec(Jons are for average conditions, see _ m J
installation instructions for detail .... pti ........ peed selection. . ' ' J I _ I r 0 140
8. Factory connected when LP Pressure Switch and BVSS (Chimney -- LOW VOLTAGE FACTORY _ -- I P1 ;7 _--_ 80 SEC
Adapter A....... yKit) ...... t instal!ed. ' vAGASE )_
..... ' +"-IT
9. Blower ofFdelay, gas heating selec_ons are (60, i00, 140, and 180) LOW VOLTAGE FIELD seconds, cooling or heat pump 90 seconds. _ z r_ _ p
LINE VOLTAGE FACTORY oS- = // ** NOTE #3
10. Ignition lockout will occur after four consecutive unsuccessful trials for LINE VOLTAGE F IE LD ignition. Controlwillauto-reset after three hours. __ _ _ _ | ,I_)P1 3 SENSOR
CONDUCTOR ON CONTROL
11. Blower motor and inducer motor contain internal auto-reset thermal -- _o_ ,1_) P1 1 NOTE #12 overload switch es. JU NC T IO N
O UNMARKED TERMINAL I _" I.
12. Flame sensor: 0.7 RA D.C. minimum, 2.0 - 4.0 pA nominal. _ IICONTROL BOARD I_,P1 9
13. Depending on model, P4 inducer motor leads may be in a single connector
or b,_._oquick connecters. CONTR OL TE R MI NAL 330709-101 REV,B
2
Page 43
Partsfor N8MPN/L
16
\
17
\
u
AA
S
2
H
6
F
E
3
4
25-25-09
441 01 2613 02 [_
Page 44
[ Replacement Parts - N8MPN (NaturalGas) I
Models - N8MPNO50B12B1, NSMPNO75B12B1, N8MPNO75F16B1, NSMPN100F14B1, N8MPNIOOF2OB1, N8MPNlOOJ22B1, NSMPN125J20B1, NSMPN125J22B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
NSMPN
Key Description Part I I
No. Functional Parts Number 050B 075B 075F 100F 100F 100J 125J 125J
12B1 12B1 16B1 14B1 20B1 22B1 20B1 22B1
I Heat Exchanger I
I
2 Switch, Pressure 3 Wheel, Blower
4 Mount, Motor kit*
5 Mtr, Blor 1/115 1/2 CCW
1/115 1/2 CCW 1/115 1/2 CCW 1/115 3/4 CCW
6 Capacitor, 7.5 Mfd/370V
10 Mfd/370V
40 Mfd/370V
7 Transformer 8 Control 9 Switch, Interlock
10 Burner Assembly
11 Flame Sensor 12 Ignitor
14 Orifice, Burner # 42 15 Valve, Gas
16 Switch, Limit (Rollout) 17 Switch, Limit (Main)
18 Blower, Combustion
(Inducer)
1013623 1013624 1013625 1013626 1013627 1013628
1013529 1013011
1011420 1014824
1014823 1014822
1172490 1172487 1172488 1172489
1171728 1171729 1171982
1172810 1172550
1171981 1172884
1172965 1172966
1172967 1172827 1172533 1011351 1172821
1013102 1008417
1320362
34335000
1014433 1013517
1 1
1 1
1 1
1 1 2 1
2
1 1
1
1
1 1
1
1 1 3 1
2
1
1
1 1
1 1
1
1 1 3 1
2
1 1
1
1
1
1
1
1
1 1
1
1 1
4
1
2
1
1
1
1
1
1 1
1
1 1 4 1
2 1
1
1
1
1
1 1 1
1
1 1 4 1
2
*See Table below for bellyband location on motor
Bellyband Location
on Motor
ModeIN8MPN A(in.) 050B12B1 1.38"
075B12B1 1.38" 075F16B1 1.38" 100F14B1 1.38"
100F20B1 1.81" 100J22B1 1.65" 125J20B1 1.81"
125J22B1 1.65"
1 1
1
1
1 1
1
1 1 1 5 1
2
1
1
1 1
1
1
1 1 1
1
1 1 1 5 1
2
441 01 2613 02
Page 45
[ Replacement Parts - N8MPN (NaturalGas)
Models - N8MPN050B12B1, NSMPN075B12B1, N8MPN075F16B1, NSMPN100F14B1, N8MPN100F20B1, N8MPN100J22B1, N8MPN125J20B1, NSMPN125J22B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
N8MPN
Key Description Part I I I
No. Non- FunctionalParts Number 050B 075B 075F IOOF IOOF lOOJ 125J 125J
12B1 12B1 16B1 14B1 20B1 22B1 20B1 22B1
A Panel,Top 1013995 1 1
1013996 1 1 1 - 1013997 1 1 1
B Box,Junction 1172860 1 1 1 1 1 1 1 1 C Cover,Junctionbox 1012350 1 1 1 1 1 1 1 1
D Partition,Blower 1014009 1 1
1014010 1 1 1 -
1014011 1 1 1
E Housing,Blower 1172885 1 1
1172969 1 1 1 1 1 1
F Hanger,Blower 1012328 2 2 2 2 2 2 2 2
G Panel,BlowerCutoff 721020013 1 1
721020008 1 1 1 1 1 1
H Clamp,Capacitor 1170643 1 1 1 1 1 1
1014315 1 - 1
J Bracket,ControlMounting 1172845 1 1 1 1 1 1 1 1 L Door,Blower 1172991 1 1
1172993 1 1 1 - 1172995 1 1 1
M Bracket,Door 1172231 1 1
1172232 1 1 1 - 1172233 1 1 1
N Door,Louver 1172603 1 1
1173000 1 1 1 - 1173001 1 1 1
P Manifold,Gas 1012787 1
1012788 1 1 1012789 1 1 1 - 1012790 1 1
S Bracket,ManifoldSupport 1012377 2 2 2 2 2 2 2 2 T Top,BurnerBox 1014480 1 1 1
1014481 1 1 1 - 1014482 1 1
U Bracket,Burner BoxSides 1012532 2 2 2 2 2 2 2 2 V Baffle,BurnerBox 1012338 1 1 1
1012339 1 1 1 - 1012340 1 1
W Bottom,BurnerBox 1172847 1
1172848 1 1 1172849 1 1 1 - 1172850 1 1
X CollectorBox 1013010 1
1012735 1 1012736 1 - 1012739 1 1 - 1012738 1 - 1012740 1 1
1013540 1 1 1 1 1 1 1 1
Z Gasket, Combustion Blower
I
441 01 2613 02 [_
Page 46
[ Replacement Parts - N8MPN (NaturalGas)
Models - N8MPNO50B12B1, NSMPNO75B12B1, N8MPNO75F16B1, NSMPN100F14B1, N8MPNIOOF2OB1, N8MPNlOOJ22B1, N8MPN125J20B1, NSMPN125J22B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
N8MPN
Key Description Part I I I
No. Non- FunctionalParts Number 050B 075B 075F IOOF 100F 100J 125J 125J
12B1 12B1 16B1 14B1 20B1 22B1 20A1 22A1
AA Partition,Frt Ht Exchanger 1013780 1
1013781 1 1013782 1 -
1013783 1 1 - 1013784 1 - 1013785 1 1
BB Gaskets,HeatExchanger 1013991 2
1013992 2 2 1013993 2 2 2 -
1013994 2 2
CC Tubing, Silicone 1172192 1 1 1 1 1 1 1 1
LL Sightglass 1172768 1 1 1 1 1 1 1 1
)( PartsNot Illustrated )( Fuse,5 Amp 1083348 1 1 1 1 1 1 1 1 )( Harness,Wire 1172811 1 1 1
1172812 1 1 1 1 1
44101261302 1 1 1 1 1 1 1 1
44102201100 1 1 1 1 1 1 1 1
)( Manual,Installation&Tech )( Manual,Users
GasConversion Kits Natto LP NAHA001LP(1172958)
LPto Nat NAHA001NG(1172960")
MustbeorderedfromServiceParts
I
441 01 2613 02
Page 47
[ Replacement Parts - N8MPL (NaturalGas) I
Models - N8MPLO50B12B1, N8MPLO75B12B1, N8MPLO75F16B1, N8MPLIOOF2OB1, N8MPL100J22B1, NSMPL125J20B1, N8MPL125J22B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
Key Description Part N8MPL
No. Functional Number 075F16B1 100F20B1 100J22B1 125J20B1 125J22B1
Heat Exchanger
2 Switch, Pressure 3 Wheel, Blower
4 Mount, Motor kit*
Mtr, Blower 1/115 1/2 COW
1/115 1/2 CCW 1/115 1/2 COW
1/115 3/4 COW
Capacitor, 7.5 Mfd/370V
10 Mfd/370V
40 MFD/370V
7 Transformer 8 Control
9 Switch, Interlock
10 Burner Assembly
11 Flame Sensor 12 Ignitor
14 Orifice, Burner # 42 15 Valve, Gas
16 Switch, Limit (Rollout) 17 Switch, Limit (Main)
18 Blower, Combustion
(Inducer)
1014322 1014323 1014324 1014325 1014326
1014327 1013529
1013011 1011420
1014824 1014823 1014822
1172490 1172487 1172488
1172489 1171728
1171729 1171982
1172810 1172550
1171981 1172884
1172965 1172966
1172967 1172827 1172533
1011351 1172821
1013102 1008417
1320362
34335000
1013517 1014433
050B12B1
1
1 1
1 1
1 1
1 1
2 1
2
075B12B1
1
1 1
1 1
1
1 1
3 1
2
1
1
1 1
1 1
1
1 1
3
1
2
1
1
1
1
1
1 1
1
1 1
4 1
2 1
1
1
1
1
1 1
1 1
1 1
4 1
2
1 1
1
1
1 1
1
1 1 1
5 1
2
1 1
1 1
1
1
1 1
1 1
1 1 1
5 1
2
*See Table below for bellyband location on motor
Bellyband Location
on Motor
Model N8MPL A(in.) 050B12B1 1.38"
075B12B1 1.38" 075F16B1 1.38"
100F20B1 1.81" 100J22B1 1.65"
125J20B1 181" 125J22B1 1.65"
441 01 2613 02 [_
Page 48
[ Replacement Parts - N8MPL (NaturalGas) I
Models - N8MPLO50B12B1, NSMPLO75B12B1, N8MPLO75F16B1, NSMPLIOOF2OB1, N8MPLIOOJ2OB1, N8MPL100J22B1, N8MPL125J20B1, NSMPL125J22B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
Key Part No. Number 075B lOOJ 125J 125J
12B1 22B1 20B1 22B1
A 1
Description
Functional
Panel, Top
B Box, Junction C Cover, Junction box
D Partition, Blower
E Housing, Blower
F Hanger, Blower
G Panel, Blower Cutoff
t4 Clamp, Capacitor
J Bracket, Control Mounting
L Door, Blower
M Bracket, Door
N Door, Louver
P Manifold, Gas
S Bracket, Manifold Support T Top, Burner Box
U Bracket, Burner Box Sides V Baffle, Burner Box
W Bottom, Burner Box
Collector Box
Z Gasket, Combustion Blower
1013995 1013996 1013997
1172860
1012350 1014009
1014010
1014011 1172885
1172969
1012328
721020013 721020008
1170643
1014315
1172845 1172991
1172993 1172995
1172231 1172232
1172233 1172603
1173000 1173001
1012787 1012788
1012789 1012790
1012377 1013702
1013703 1013704
1012532 1012338
1012339 1012340
1172847 1172848
1172849 1172850
1013010 1012735 1012736 1012739 1012738 1012740
1013540
050B
12B1
1
1 1
1
1
2 1
1
1 1
1
1
1
2 1
2 1
1
1
1
1 1
1
1
2 1
1
1 1
2 1
2 1
075F 16B1
1
1 1
1
1 2
1 1
2 1
2 1
N8MPL
IOOF
20B1
1
1 1
1
1 2
1 1
1
2
1
2
1
1
1
1 1 1
1
1
2
1
1 1
1
2
1
2
1
1
1
1 1 1
1
1 2
1 1
1
1 2
1 2
1 1
1 1 1
1
1
2
1
1 1
1
2
1
2
1 1
_] 441 01 261302
Page 49
[ Replacement Parts - N8MPL (NaturalGas) I
Models - N8MPLO50B12B1, NSMPLO75B12B1, N8MPLO75F16B1, NSMPLIOOF2OB1, N8MPLIOOJ2OB1, N8MPL100J22B1, N8MPL125J20B1, NSMPL125J22B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
NSMPL
Key Description Part I I
No. Functional Number 075B 075F IOOF lOOJ 125J 125J
12B1 16B1 20B1 22B1 20B1 22B1
AA Partition, Frt Ht Exchanger
1
BB Gaskets, Heat Exchanger
CC Tubing, Silicone DD Baffle, Nox
LL Sightglass
)( Part Not Illustrated )( Fuse, 5 Amp
)( Harness, Wire
)( Manual, Installation & Tech )( Manual, Users
Gas Conversion Kits Natto LP NAHA001LP (1172958*)
LP to Nat NAHA001NG (1172960") * Must be ordered from Service Parts
1013780 1013781 1013782
1013783 1013784 1013785
1013991 1013992
1013993 1013994
1172192 1014019 1172768
1083348 1172811
1172812 44101261302
44102201100
050B
12B1
1
2
1 2 1
1 1
1 1
1 3 1
1 1
1 1
1 3 1
1 1
1 1
1 4 1
1 1
1
1 4 1
1 1
1
2 1 5 1
1 1
1
2 1 5 1
1 1
1
441 01 2613 02 [_
Page 50
Parts for *8MPN/L
18
BB
x
17
Z 16
U
11
\
15
AA
\ T
16
CC
1
G
F
E
25-25-09a
441 01 2613 02
Page 51
I Replacement Parts - *8MPN (NaturalGas)
Models - *SMPNO50B12B1, *SMPNO75B12B1, *8MPNO75F16B1, *SMPN100F14B1, *SMPNIOOF2OB1, *8MPNIOOJ2OB1, *SMPN125J20B1, *8MPN150J20B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
Key Description No, Functional
Heat Exchanger
2 Switch, Pressure 3 Wheel, Blower
4 Mount, Motor kit*
5 Motor, BIr 1/115 1/2 COW
1/115 1/2 COW 1/115 1/2 COW 1/115 3/4 COW
6 Capacitor 10 Mfd/370V
7.5 Mfd/370V 40 MFD/370V
7 Transformer
8 Control 9 Switch, Interlock
10 Burner Assembly
11 Flame Sensor
12 Ignitor 14 Orifice, Burner # 42
15 Valve, Gas 16 Switch, Limit (Rollout) 17 Switch, Limit (Main)
18 Blower, Combustion (Inducer)
Part
Number
1013551 1013519 1013550 1013552 1013553
1013554 1013555
1013529 1013011
1011420 1011433
1014824 1014823 1014822
1172490 1172487 1172488 1172489
1171729 1171728 1171982
1172810 1172550
1171981 1172884
1172965 1172966 1172967 1172968
1172827 1172533 1011351
1172821 1013102 1008417
1320362
34335000
1065294 1014433
050B 12B1
1
1 1
1
1
1
1 1
1 1
1 1 2
1 2 1
1
075B 12B1
1
1 1
1 1
1
1 1
3
1
2
075F
16B1
1
1
1 1
1 1
1
1 1 3
1 2 1
*8MPN
IOOF IOOF
14B1 20B1
1 1
1 1
1 1
1
1
1
1
1
1
1 1 1 1
1 1
1 1
1 1 1 1 4 4
1 1 2 2
1
1
1 1
100J
20B1
I
I
I
I
1 1
1
1 1 4
1 2
*See Table below for bellyband location on motor
Bellyband Location
on Motor
ModeI*8MPN A(in.)
050B12B1 1.38" 075B12B1 1.38"
075F16B1 1.38"
100F14B1 1.38" 100F20B1 1.81"
100J20B1 1.81" 125J20B1 1.81" 150J20B1 1.85"
125J
20B1
1
1
1
1
1
1 1
1
1 1
5
1
2
1 1
180J
20B1
1 1
1 1
1 1
1 1
1 8
1 2
1 1
I
441 01 2613 02
Page 52
I Replacement Parts - *8MPN (NaturalGas)
Models - *8MPNO50B12B1, *8MPNO75B12B1, *8MPNO75F16B1, *8MPN100F14B1, *8MPNIOOF2OB1, *8MPNIOOJ2OB1, *8MPN125J20B1, *8MPN150J2OB1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
Key Description No, Functional
Panel, Top
B Box, Junction C Cover, Junction box
D Partition, Blower
E Housing, Blower
F Hanger, Blower
G Panel, Blower Cutoff
H
J
L
M
Clamp, Capacitor
Bracket, Control Mounting Door, Blower (Heil/Arco)
(Heil/Arco) (Heil/Arco) (Comfortmaker Only) (Comfortmaker Only) (Comfortmaker Only)
(Tempstar Only) (Tempstar Only)
(Tempstar Only)
Bracket, Door
N Door, Louver (Heil/Arco)
(Heil/Arco) (Heil/Arco) (Comfortmaker Only) (Comfortmaker Only) (Comfortmaker Only) (Tempstar Only) (Tempstar Only) (Tempstar Only)
P Manifold, Gas
S Bracket, Manifold Support T Top, Burner Box
U Bracket, Burner Box Sides V Baffle, Burner Box
Part
Number
1013982 1013983 1013984
1172860 1012350 1014009
1014010 1014011 1014013
1172885 1172969 1172970
1012328
721020013 721020008 721020015
1170643 1014315
1172845
1173011
1173012 1173013
1173008 1173009 1173010 1173014 1173015 1173016
1172231 1172232 1172233 1172266
1173005 1173006 1173007 1173002 1173003
1173004 1013609 1013610 1013611
1013478 1013479 1013480
1013481 1013482
1012377 1013705
1013015 1013016
1013859 1012532 1012338
1012339 1012340 1013533
050B 075B 12B1 12B1
1 1
1 1 1 1 1 1
1 1
2 2 1 1
1 1
1 1 1 1
1 1
1 1
1 1
1 1
1 1
1 1
1
1
2 2 1 1
2 2 1 1
075F 16B1
1
1 1
1
1
2
1
1
1
1
1
1
1
1
1
1
2 1
2 1
*8MPN
IOOF I IOOF14B1 20B1
1 1
1 1 1 1
1 1
1 1
2 2
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
2 2
1 1
2 2
1 1
I lOOJ I "125J20B1 20B1
1 1 1 1 1 1
1 1
1 1
2 2
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1
1
1
1
2
1
2
1
1
1
1
1
2
1
2
I
150J
20B1
1 1 1
1 2
1
1 1
1
1
1
1 2
1 2
441 01 2613 02
Page 53
|
I Replacement Parts - *8MPN (NaturalGas)
Models - *SMPN050B12B1, *SMPN075B12B1, *8MPN075F16B1, *SMPN100F14B1, *SMPN100F20B1, *8MPN100J20B1, *SMPN125J20B1, *8MPN150J20B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
Key Description Part No, Functional Number 075B 075F 100J "125J 150J
12B1 16B1 20B1 20B1 20B1
W Bottom, Burner Box
1 1
Collector Box
Z Gasket, Combustion Blower
AA Partition, Front Ht Exchanger
BB Gaskets, Heat Exchanger
CC Tubing, Silicone
LL Sightglass
)( PARTNOT ILLUSTRATED )( Fuse, 5 Amp
)( Harness, Wire )( Door Screw
)( Door Screw Grommet )( Manual, Installation & Tech
)( Manual, Users
1172847 1172848 1172849
1172850 1172851
1014510 1014511
1014509 1014512 1013486
1013540 1013543
1013521 1013545 1013546 1013547 1013548 1013549
1013991 1013992
1013993 1013994 1012546
1172195 1172196
1172768
1083348 1172813
1014488 1171990
44101261302 44102201100
050B 12B1
1
1
1 1
2
1
1
1 1
4 4 1
1
1
1
1
1
1 1
4 4
1 1
1
1
1
1
1 1
4 4 1
1
*8MPN
100F 100F
14B1 20B1
1 1
1 1
1 1
1 1
2 2
1 1
1 1
1 1 1 1
4 4 4 4 1 1
1 1
1
1
1 1
1 1
4 4 1
1
1
1
1 1
1 1
4 4
1 1
1 1
2
1 1
1 1
4 4 1
1
I
441 01 2613 02 [_
Page 54
I Replacement Parts - *8MPL (NaturalGas) I
Models - *8MPLO5OB12B1, *8MPLO75B12B1, *8MPLO75F16B1, *SMPLIOOF2OB1, *8MPLIOOJ 20B1, *8MPL125J20B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
*8MPL
Key Description Part
No. Functional Number 050B 075B 075F IOOF lOOJ 125J
12B1 12B1 16B1 20B1 20B1 20B1
1 Heat Exchanger 1
1
2 Switch, Pressure 3 Wheel, Blower
4 Mount, Motor kit*
Motor, Blower
6 Capacitor
7 Transformer 8 Control
9 Switch, Interlock
10 Burner Assembly
11 Flame Sensor 12 Ignitor
14 Orifice, Burner # 42 15 Valve, Gas
16 Switch, Limit (Rollout) 17 Switch, Limit (Main)
1/115 1/2 CCW 1/115 1/2 CCW 1/115 1/2 COW
18 Blower, Combustion (Inducer)
*See Table below for bellyband location on motor
Bellyband Location
on Motor
1014316 1014317 1014318 1014319
1014320 1014321
1013529
1013011 1011420
1014824 1014823 1014822
1172490 1172487 1172488
1171729 1171728
1172810 1172550
1171981 1172884
1172965 1172966 1172967
1172827 1172533
1011351 1172821
1013102 1008417
1320362 1065294
1014433
1 1
1 1
1 1
1 1
2 1
2 1
1 1
1 1 1
1
1 1
3 1
2
1
1
1 1
1 1
1
1 1
3 1
2 1
1
1
1
1 1
1 1
1
1 1
4
1 2
ModeI*8MPL "A"(in.)
050B12B1 1.38" 075B12B1 1.38" 075F16B1 1.38"
100F20B1 1.81" 100J20B1 1.81"
1
1
1
1
1 1
1 1
1
1 1
4
1 2
125J20B1 1.81"
1 1
1
1
1 1
1 1
1
1 1
1 5
1 2
1 1
_] 441 01 2613 02
Page 55
I Replacement Parts - *8MPL (NaturalGas) I
Models - *8MPL050B12B1, *8MPL075B12B1, *8MPL075F16B1, *SMPL100F20B1, *8MPL100J 20B1, *8MPL125J20B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
Key Description Part
No, Functional Number 050B *075B
12B1 12B1
A Panel, Top 1 1
B Box, Junction C Cover, Junction box D Partition, Blower
E Housing, Blower
F Hanger, Blower G Panel, Blower Cutoff
H
J
L
M
Clamp, Capacitor Bracket, Control Mounting Door, Blower (Heil/Arco)
(Heil/Arco) (Heil/Arco) (Comfortmaker Only) (Comfortmaker Only) (Comfortmaker Only) (Tempstar Only) (Tempstar Only)
(Tempstar Only)
Bracket, Door
Door, Louver
Manifold, Gas
(Heil/Arco) (Heil/Arco)
(Heil/Arco) (Comfortmaker Only) (Comfortmaker Only) (Comfortmaker Only) (TempstarOnly) (TempstarOnly) (TempstarOnly)
S Bracket, Manifold Support
T Top, Burner Box
U Bracket, Burner Box Sides V Baffle, Burner Box
W Bottom, Burner Box
1013982 1013983 1013984
1172860 1012350
1014009 1014010
1014011 1172885
1172969 1012328
721020013 721020008
1170643 1172845
1173011 1173012 1173013 1173008 1173009 1173010
1173014 1173015 1173016
1172231 1172232 1172233
1173005 1173006
1173007 1173002 1173003 1173004 1013609
1013610 1013611
1013478 1013479 1013480 1013481
1012377 1013705
1013015 1013016
1012532 1012338
1012339 1012340
1172847 1172848
1172849 1172850
1 1
1
2 1
1 1
1
1
1
1
1
2 1
2 1
1 1
1
2 1
1 1
1
1
1
1
1
2 1
2 1
075F 16B1
1
1 1
1
1 2
1 1
1
1
1
1
1
1
1
1
1
2 1
2 1
*8MPL
IOOF 20B1
1
1 1
1
1
2
1 1
1
1
1
1
1
1
1
1
1
2
1
2
1
100J
20B1
1 1
1
1
1
2
1 1
1
1
1
1
1
1
1
1
1
2
1
2
1
125J
20B1
1 1
1
1
1 2
1 1
1
1
1
1
1
1
1
1
1 2
1 2
441 01 2613 02 [_
Page 56
|
I Replacement Parts - 8MPL (NaturalGas) I
Models - '8MPLO5OB12B1, '8MPLO75B12B1, "8MPLO75F16B1, "SMPLIOOF2OB1, '8MPLIOOJ 20B1, "8MPL125J20B1
Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
*8MPL
Key Description Part
No. Functional Number 050B _075B 100F lOOJ 125J
12B1 12B1 20B1 20B1 20B1
X Collector Box 1
1
Z Gasket, Combustion Blower
AA Partition, Front Ht Exchanger
BB Gaskets, Heat Exchanger
CC Tubing, Silicone
DD Baffle, Nox
LL Sughtglass
)( PARTNOT ILLUSTRATED )( Fuse, 5 Amp
)( Harness, Wire )( Door Screw
)( Door Screw Grommet )( Manual, Installation & Tech
)( Manual, Users
GasConversion Kits Natto LP NAHA001LP(1172958_)
LPto Nat NAHA001NG(1172960_)
* MustbeorderedfromServiceParts
1014510 1014511 1014509 1014512
1013540 1013543
1013521 1013545 1013546
1013547 1013548
1013991 1013992
1013993 1013994
1172195 1172196
1014019 1172768
1083348 1172813 1014488
1171990
44101261302
44102201100
1 1
1
2 1
1 1 4
4 1
1
1
1
1
3 1
1 1 4
4 1
1
075F 16B1
1
1
1
1
3 1
1 1 4
4 1
1
1
1
1
4
1
1 1
4 4
1 1
1
1
1
4
1
1 1
4 4
1 1
1 1
1 5 1
1 1
4 4
1 1
441 01 2613 02
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