ICP JUKI-752 User Manual

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JUKI-752
DX4-100 with LCD/CRT
SBC
@Copyright 1999 All Rights Reserved. Manual first edition Feb.01,1999 The information in this document is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer. In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages. This document contains proprietary information protected by copyright. All rights are reserved. No part of this manual may be reproduced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer. Trademarks JUKI-752 is registered trademarks of ICP Electronics Inc., PC/104 is trademarked of PC/104 Consortium, IBM PC is a registered trademark of International Business Machines Corporation. Intel is a registered trademark of Intel Corporation. AMI is registered trademarks of American Megatrends, Inc. Other product names mentioned herein are used for identification purposes only and may be trademarks and/or registered trademarks of their respective companies.
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Contents
1. Introduction ..........................................................2
2. Installation............................................................6
3. Connection.........................................................12
4. AMI BIOS Setup.................................................18
Appendix A. Watch-Dog Timer..............................20
Appendix B. Panel Support List.............................21
Appendix C. I/O Information...................................23
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1
Introduction
Welcome to the JUKI-752 DX4-100 with LCD/CRT Single Board Computer. The JUKI-752 is an ISA with PC/104 form factor board, which comes equipped with ACC Maple Chipset (includes DX4-100 CPU) and advanced high-performance multi-mode I/O, designed for the system manufacturers, integrators, or VARs that want to provide all the performance, reliability, and quality at a reasonable price.
An advanced high performance super I/O function are in the Maple chipset too.. The in chip UARTs are compatible with the NS16C550. The parallel port and IDE interface are compatible with IBM PC/AT and XT architecture's, as well as EPP and ECP.
The LCD/CRT controller is HMC HM86508 which can provide the LCD and CRT display at the same time. The LCD interface connector is a 44-pin 2.0mm pitch type.
The most outstanding feature in the JUKI-752 is built-in PC/104 expansion bus. Based on the PC/104 bus, you could easily install over thousands of PC/104 modules from hundreds' vendors in the world. The JUKI-752 has external power connector that could let it connects with power supply directly. It is more suitable for your standalone applications.
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1.1 Specifications :
The JUKI-752 DX4-100 with LCD/CRT Single Board Computer provides the following specification:
System :
CPU : ACC Maple,includes DX4-100 CPU
DMA channels : 7
Interrupt levels : 15
Real-time clock/calendar : DS12887/BQ3287 or equivalent chip
and quartz oscillator, 128B CMOS memory, powered by lithium battery for over 10 years of data retention.
Memory :
RAM memory : 512KB to 32MB,only support single side 16-bit SIMM.
Shadow RAM memory :
System BIOS : 0F0000h ~ 0FFFFFh
LCD/CRT Interface :
Chipset : HM86508
Resolution : Support up to 800 x 600 resolution for STN and TFT
LCD Flat Panel. And Support 1024x768 256 colors for CRT display.
Display Memory : 1MB on board.
Input/Output :
IDE hard disk drive interface : Supports up to two IDE hard disk
drives. Can be disabled by BIOS Setup.
Floppy disk drive interface : Supports two 2.88 MB, 1.44MB, 1.2MB,
720KB, or 360KB floppy disk drives. Can be disabled by BIOS Setup.
Two high speed Series ports : NS16C550 compatible UARTs with
send/receive 16-byte FIFOs, data rates are independently programmable from 115.2K baud down to 50 baud. Modem control circuitry.
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Multi-mode Parallel Port :
Standard mode - IBM PC/XT, PC/AT, PS/2 compatible bi-directional parallel port. Enhanced mode - Enhanced parallel port ( EPP) compatible with IEEE 1284 specification. High speed mode - Microsoft and Hewlett Packard extended capabilities port ( ECP), compatible with IEEE 1248 specification.
Industrial features :
Watch-dog timer : can be set by 1,2,10,20,110,or 220 seconds
period. Reset or NMI was generated when CPU did not periodically trigger the timer. Your program use hex 043 and 443 to control the watch-dog and generate a system reset.
PC/104 expansion bus : A 64-pin and 40-pin, industrial embedded-
PC bus standard.
External power connector : 8-pin male connector ( Molex 6410
series compatible)
Keyboard connector : A 5-pin header on board and 6-pin mini-DIN
keyboard connector is located on the mounting bracket.
General :
Power Consumption : +5V @ 1.55A ( DX4-100MHz,32MB RAM)
Operating Temperature : 0° ~ 55°C
Humidity : 5% ~ 95%, non-condense
Dimension: 180mm(W) x 122mm(L), standard AT form factor
1.2 What You Have
In addition to this the following items:
JUKI-752 DX4-100 with LCD/CRT Single Board Computer
RS-232/Printer Cable
FDD/HDD Cable
6-pin Mini-Din to 5-pin Din Keyboard Adapter Cable
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User's Manual
, the JUKI-752 package includes
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Installation
This chapter describes how to install the JUKI-752. At first, the layout of JUKI-752 is shown, and the unpacking information that you should be careful is described. The jumpers and switches setting for the JUKI-752's configuration, such as CPU type selection, system clock setting, and interrupt IRQ setting for serial ports and parallel port, are also included.
2.1 JUKI-752's Layout
< reference next page >
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2.2 CPU Setting for JUKI-752
CPU SPEED SETTING
: The system clock is generated by the AV9155C-02, and the different CPU clock frequency can be selected by JP2 and shown as following table:
JP2 1-2 3-4 5-6
CLOSE
OPEN OPEN CLOSE
CLOSE CLOSE OPEN
50MHz 60MHz 75MHz
100MHz OPEN CLOSE OPEN
2.3 Watch-Dog Timer
The Watch-Dog Timer is enabled by reading port 443H. It should be triggered before the time-out period ends, otherwise it will assume the program operation is abnormal and will issue a reset signal to start again, or activate NMI to CPU. The Watch-Dog Timer is disable by reading port 843H. The Watch-Dog Timer time-out period can be set 1,2,10,20,110 or 220 sec. by JP3.
JP4 : Watch-Dog Active Type Setting
JP4 DESCRIPTION
2-3 RESET WHEN WDT TIME-OUT 1-2
OPEN
ACTIVATE NMI TO CPU WHEN WDT TIME-OUT DISABLE WDT
JP3 : WDT TIME-OUT PERIOD
JP3 1-2 3-4 5-6 7-8
1sec 2sec
OPEN OPEN CLOSE OPEN OPEN OPEN CLOSE CLOSE
10sec OPEN CLOSE OPEN OPEN
20sec 110sec 220sec
OPEN CLOSE OPEN CLOSE CLOSE OPEN OPEN OPEN CLOSE OPEN OPEN CLOSE
OPEN CLOSE
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2.4 DiskOnChip™ Flash Disk
The DiskOnChip™ Flash Disk Chip(DOC) is produced by M­Systems. The DOC(MD-2200-xMB) is 32-pin DIP package. Because the DOC is 100% compatible to hard disk and DOS. Customer don‘t need any extra software utility. It is just “plug and play”, easy and reliable. Right now the DOC is available in 2MB to 72MB capacity.
JP7 : DiskOnChip™ Memory Address Setting
Address 1-2 3-4 5-6
CLOSE OPEN OPEN
OPEN OPEN CLOSE
CE000 D6000 OPEN CLOSE OPEN DE000
2.5 Clear CMOS Setup
If want to clear the CMOS Setup(for example forgot the password you should clear the setup and then set the password again.), you should close the JP15 about 3 seconds, then open again. Then take Set back to normal operation mode take off the jumper. If the RTC Chip is Dallas DS12B887 you should do the procedure when the board is power on.
JP15 : Clear CMOS Setup (Reserve Function)
JP15 DESCRIPTION OPEN Normal Operation
CLOSE
Clear CMOS Setup
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2.6 COM2 RI Pin Setting
The COM2 (CN11) can supply +5V or +12V power to the serial devices via RI pin(Pin 9) of the COM port connector. The max. current is 1A with fuse protection for the total two connector’s 5V/12V output. If set the output to 12V,customer have to make sure to have 12V to supply to the board.
JP11/JP12 : COM2(CN11),Pin 9
RI signal or 5V/12V output selection
Function JP12 JP11 RI Signal 2-3 1-2 5V 12V
1-2 2-3 1-2 1-2
2.7 Free IRQ3 and IRQ4 Setting
If customer want to free IRQ3 , IRQ4 for other application. Then have to disable the COM2 (for IRQ3) or disable the COM1 (for IRQ4) by BIOS setting. And also have to close the jumper JP8 to free IRQ3 and close the jumper JP13 to free IRQ4.
Release IRQ JP8 JP13 IRQ3
IRQ4
CLOSE Disable COM2 CLOSE
Disable COM1
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3
Connection
This chapter describes how to connect peripherals, switches and indicators to the JUKI-752 board. You can access most of the connectors from the top of the board while it is installed in the chassis.
3.1 Floppy Disk Drive Connector
JUKI-752 board comes equipped with a 34-pin daisy-chain driver connector cable. The detailed pin assignment of the connector is specified as following table:
CN2 : FDC CONNECTOR
PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 GROUND 2 REDUCE WRITE 3 GROUND 4 N/C
5 GROUND 6 N/C 7 GROUND 8 INDEX#
9 GROUND 10 MOTOR ENABLE A# 11 GROUND 12 DRIVE SELECT B# 13 GROUND 14 DRIVE SELECT A# 15 GROUND 16 MOTOR ENABLE B# 17 GROUND 18 DIRECTION# 19 GROUND 20 STEP# 21 GROUND 22 WRITE DATA# 23 GROUND 24 WRITE GATE# 25 GROUND 26 TRACK 0# 27 GROUND 28 WRITE PROTECT# 29 GROUND 30 READ DATA# 31 GROUND 32 SIDE 1 SELECT# 33 GROUND 34 DISK CHANGE#
CURRENT#
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3.2 IDE Disk Drive Connector
You can attach two IDE (Integrated Device Electronics) hard disk drives to the JUKI-752 internal controller. The board comes equipped with a 40-pin flat-cable connector. The detailed pin assignment of the connector is specified as following table:
CN7: IDE Interface Connector
PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 RESET# 2 GROUND 3 DATA 7 4 DATA 8 5 DATA 6 6 DATA 9 7 DATA 5 8 DATA 10
9 DATA 4 10 DATA 11 11 DATA 3 12 DATA 12 13 DATA 2 14 DATA 13 15 DATA 1 16 DATA 14 17 DATA 0 18 DATA 15 19 GROUND 20 N/C 21 N/C 22 GROUND 23 IOW# 24 GROUND 25 IOR# 26 GROUND 27 N/C 28 BALE - DEFAULT 29 N/C 30 GROUND - DEFAULT 31 INTERRUPT 32 IOCS16#-DEFAULT 33 SA1 34 N/C 35 SA0 36 SA2 37 HDC CS0# 38 HDC CS1# 39 HDD ACTIVE# 40 GROUND
3.3 Parallel Port
This port is usually connected to a printer, The JUKI-752 includes an on-board parallel port, accessed through a 26-pin flat-cable connector CN1. The detailed pin assignment of the connector is specified as following table :
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CN1 : Parallel Port Connector
PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 STROBE# 2 DATA 0 3 DATA 1 4 DATA 2 5 DATA 3 6 DATA 4 7 DATA 5 8 DATA 6
9 DATA 7 10 ACKNOWLEDGE 11 BUSY 12 PAPER EMPTY 13 PRINTER SELECT 14 AUTO FORM FEED # 15 ERROR# 16 INITIALIZE 17 PRINTER SELECT LN# 18 GROUND 19 GROUND 20 GROUND 21 GROUND 22 GROUND 23 IOW# 24 GROUND 25 GROUND
3.4 Serial Ports
The JUKI-752 offers two high speed NS16C550 compatible UARTs with Read/Receive 16 byte FIFO serial ports. These ports let you connect to serial devices or a communication network. One DB-9 connector and thee 10-pin headers are provides by the JUKI-752. The detailed pin assignment of the connectors are specified as following tables :
COM1(CN14) : Serial Port Connector
PIN NO. DESCRIPTION
1 DATA CARRIER DETECT (DCD) 2 RECEIVE DATA (RXD) 3 TRANSMIT DATA (TXD) 4 DATA TERMINAL READY (DTR) 5 GROUND (GND) 6 DATA SET READY (DSR) 7 REQUEST TO SEND (RTS) 8 CLEAR TO SEND (CTS) 9 RING INDICATOR (RI)
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COM2(CN11) : 2x5-pin Header
PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 DCD 6 DSR 2 RXD 7 RTS 3 TXD 8 CTS 4 DTR 9 RI 5 GND 10 N/C
3.5 Keyboard/Mouse Connector
The JUKI-752 provides two keyboard connectors. A 5-pin header connector CN8 supports passive backplane applications. Another one is a 6-pin Mini-DIN connector CN15 on the board mounting bracket for single board computer applications.
CN8 : 5-pin Header Keyboard Connector
PIN NO. DESCRIPTION
1 KEYBOARD CLOCK 2 KEYBOARD DATA 3 N/C 4 GROUND 5 +5V
CN15/13 : 6-pin Mini-DIN Keyboard/Mouse Connector
PIN NO. CN15 keyboard CN13 Mouse
1 KEYBOARD DATA MOUSE DATA 2 N/C N/C 3 GROUND GROUND 4 +5V +5V 5 KEYBOARD CLOCK MOUSE CLOCK 6 N/C N/C
3.6 External Switches and Indicators
There are many external switches and indicators for monitoring and controlling your CPU board. These features are completely optional install them if you need them. The detailed pin assignment of the connectors is specified as following table:
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CN4 : RESET BUTTON
PIN NO. DESCRIPTION
1 EXTERNAL RESET 2 GROUND
CN9 : IDE LED connector
PIN-NO DESCRIPTION
1 HDD ACTIVE# 2 +5V
CN17 : POWER LED
PIN NO. DESCRIPTION
1 GROUND 2 +5V
3.7 External Power Connector
The JUKI-752 has an on-board external power connector CN10. You can connect power directly to the CPU board for some single-board-computer ( without passive backplane) application.
CN10 : EXTERNAL POWER CONNECTOR
PIN NO. DESCRIPTION
1 +5V 2 +12V 3 -12V 4 GROUND 5 GROUND 6 -5V 7 +12V 8 +5V
3.8 External Speaker
The JUKI-752 has its own buzzer, you also can connect to the external speaker through the connector CN16 :
CN16 : SPEAKER
PIN NO. DESCRIPTION
1 +5V 2 SPEAKER SIGNAL
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3.9 PC/104 Connection Bus
The JUKI-752’s PC/104 expansion bus let you attach any kind of PC/104 modules. The PC/104 bus is already become the industrial embedded PC bus standard, so you could easily install over thousands of PC/104 modules from hundreds of venders in the world.
NOTE : JUKI-752 allows directly plug in PC/104 module,don‘t need PC/104 Connection Kit.
3.10 LCD Interface Connector
The JUKI-752 provides a 2x22-pin connector for the LCD flat panel interface.
CN3: LCD Interface Connector
PIN NO. DESCRIPTION PIN NO. DESCRIPTION
1 +12V 2 +12V 3 GND 4 GND 5 +5V 6 +5V 7 FPVEE 8 GND
9 P0 10 P1 11 P2 12 P3 13 P4 14 P5 15 P6 16 P7 17 P8 18 P9 19 P10 20 P11 21 P12 22 P13 23 P14 24 P15 25 P16 26 P17 27 P18 28 P19 29 P20 30 P21 31 P22 32 P23 33 GND 34 GND 35 SHFCLK 36 FLM 37 M 38 LP 39 GND 40 ENABLK 41 GND 42 N/C 43 +5V 44 5V
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4
AMI BIOS Setup
The JUKI-752 use AMI BIOS for system configuration, and the AMI BIOS setup program is designed to provide maximum flexibility in configuring the system by offering various options which may be selected for end-user requirements. This chapter is written to assist you in the proper usage of these features.
4.1 Getting Start
When the system is powered on, the BIOS will enter the Power­On-Self-Test routines. These routines will be executed for System Test and Initialization and System Configuration Verification. After the POST routines are completed, the following message appears :
" Hit < Del>, if you want to run SETUP"
To access AMI BIOS Setup program, press <Del> key.
4.2 Standard CMOS Setup
Standard CMOS Setup is the first option on the main menu. The standard CMOS setup utility is used to configure the following features :
¡E
Date/Time,
¡E
Hard Disk Type,
¡E
Floppy Disk Type, All of these features are almost the same as common, so we do not describe more detailed in here.
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4.3 Peripheral CMOS Setup
When you enter the Advanced CMOS Setup, the following settings are on the screen,
¡E
On-board IDE : The IDE hard disk drive can be
Disable
hard disk, the IDE controller can be disabled.
¡E
On-board FDC : The floppy disk drive can be
Disable
floppy disk, the FDD controller can be disabled.
¡E
Serial Port 1 : The options are
can set the I/O address of the serial port ( COMA) or disable it.
¡E
Serial Port 2 : The options are
can set the I/O address of the serial port 1 ( COMB) or disable it.
¡E
Parallel Port : The options are
can set the I/O address of the parallel port or disable it.
¡E
Parallel Port Mode : JUKI-752 provides
by this item. When you do not need
by this item. When you do not need
Normal Mode.
and
Enable
Enable
Disable, 3E8,2F8 ,
Disable, 2E8,3F8
Disable, 3BC, 378
EPP, ECP, ECP+EPP,
or
,or
or
or
3F8
2F8
278
or
. You
. You
. You
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Appendix A. Watch-Dog Timer
The Watch-Dog Timer is provided to ensure that standalone systems can always recover from catastrophic conditions that caused the CPU to crash. This condition may have occurred by external EMI or a software bug. When the CPU stops working correctly, hardware on the board will either perform a hardware reset (cold boot) or a non-maskable interrupt (NMI) to bring the system back to a known state.
The Watch-Dog Timer is controlled by two I/O ports.
443 (hex) 843 (hex)
To enable the Watch-Dog Timer, a read from I/O port 443H must be performed. This will enable and activate the countdown timer which will eventually time out and either reset the CPU or cause an NMI depending on the setting of JP4. To ensure that this reset condition does not occur, the Watch-Dog Timer must be periodically refreshed by reading the same I/O port 433H. This must be done within the time out period that is selected by jumper JP3.
A tolerance of at least 30% must be maintained to avoid unknown routines within the operating system (DOS), such as disk I/O that can be very time consuming. Therefore if the time out period has been set to 10 seconds, the I/O port 443H must be read within 7 seconds.
Read Enable the refresh the Watch-Dog
Timer.
Read Disable the Watch-Dog Timer.
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Note:
when exiting a program it is necessary to disable the Watch-
Dog Timer, otherwise the system will reset.
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Appendix B. Panel Support List
The JUKI-752 supports a wide range flat panels. The different flat panel will need different LCD drive BIOS. The default setting is for Color DSTN flat panel. The available BIOS for different panels are in the following list. Please note all the BIOS files already included the system BIOS and LCD drive BIOS,customer only need to re-program the BIOS flash chip with the file,then power on again.
18MLCD.ROM – BIOS for MONO DSTN 640x480
For example : HOSIDEN HLM6667
HITACHI LMG5160XUFC CASIO MD650TS00-01 OPTREX DMF_50260NFU-FW-8
18DSTN.ROM – BIOS for Color DSTN 640x480
For example : SANYO LCM-5331-22NTK
SHARP LM64C35P
18TFTS1.ROM – BIOS for TFT 640x480-SYNC (16-bit) 18TFTS2.ROM – BIOS for TFT 640x480-SYNC (18/24-bit)
For example : HITACHI TX26D60/TX24D55
TOSHIBA LTM09C015A SHARP LQ10D321
18TFTLP1.ROM – BIOS for TFT 640x480-LP(16-bit) 18TFTLP2.ROM – BIOS for TFT 640x480-LP(16/24-bit)
For example : TOSHIBA LTM09C015A
18TFT861.ROM – BIOS for TFT 800x600-SYNC(16-bit) 18TFT862.ROM – BIOS for TFT 800x600-SYNC(18/24-bit)
For example : NEC NL8060AC26-05
NEC NL8060AC26-04 NEC NL8060BC31-02
18EL.ROM – BIOS for EL 640x480
For example : PLANAR EL640.480-A
18PLASMA.ROM – BIOS for PLASMA 640x480
For example : PANASONIC S817
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How to update the BIOS by yourself ?
1. Use EPROM Programmer setting the right Flash type and then write the file into the Flash. To use this method, you should carefully take the Flash chip out of socket and then put it back after finish the programming. Usually the flash type is : ATMEL AT29C010A
Or,
2. There also have a utility ( program the BIOS under DOS. For example :
C:>FLASH631 MLCD.ROM
FLASH631.COM
) and directly re-
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Appendix C. I/O Information
IO Address Map
I/O address Range Description
000-01F DMA Controller #1 020-021 Interrupt Controller #1, Master 040-05F 8254 timer 060-06F 8042 (Keyboard Controller) 070-07F Real time Clock, NMI (non-maskable
interrupt) Mask 080-09F DMA Page Register 0A0-0BF Interrupt Controller #2 0C0-0DF DMA Controller #2 0F0 Clear Math Coprocessor Busy 0F1 Reset Math Coprocessor 0F2 Core logic programming
0F8-0FF Math Coprocessor 1F0-1F8 Fixed Disk 200-207 Game I/O 278-27F Parallel Printer Port 2 (LPT3) 2E8-2EF Serial Port 4 2F8-2FF Serial Port 2 300-31F Prototype Card 360-36F Reserved 378-37F Parallel Printer Port 1 (LPT2) 3B0-3BF Monochrome Display and Printer
3C0-3CF Reserved 3D0-3DF Color/Graphics Monitor Adapter 3E8-3EF Serial Port 3 3F0-3F7 Diskette Controller 3F8-3FF Serial Port 1 443 Watch dog timer enable 843 or 043 Watch dog timer disable
configuration
Adapter (LPT1)
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1st MB Memory Address Map
Memory address
00000-9FFFF System memory A0000-BFFFF VGA buffer C0000-C7FFF VGA BIOS C8000 – EFFFF Free for customer application F0000-FFFFF System BIOS 1000000- Extend BIOS
Description
IRQ Mapping Chart
IRQ0 System Timer IRQ8 RTC Clock IRQ1 Keyboard IRQ9 Unused IRQ2 Cascade to IRQ
IRQ10 Unused
Controller IRQ3 COM2/COM4 IRQ11 Unused IRQ4 COM1/COM3 IRQ12 PS/2 mouse IRQ5 Unused IRQ13 FPU IRQ6 FDC IRQ14 Primary IDE IRQ7 Printer IRQ15 Unused
DMA Channel Assignments
DMA Channel
0 Available 1 Available 2 Floppy Disk 3 Available 4 Cascade for DMA controller 1 5 Available 6 Available 7 Available
Function
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