ICP IMAT 31IFBI-24VDC Instructions For Installation And Operation Manual
EN-US - english US
Instructions for installation and operation
Condensate drain
¡MAT 31IFBI-24VDC
01-2783
Dear customer,
Thank you for deciding in favor of the iMAT 31IFBI-24VDC condensate drain. Please read the installation
and operating instructions carefully before mounting and starting up the iMAT 31IFBI-24VDC, and follow our
directions. Perfect functioning of the iMAT 31IFBI-24VDC, and thus reliable condensate discharge, can only
be guaranteed when the provisions and notes stipulated here are strictly adhered to.
2 iMAT 31IFBI-24VDC
1 Pictograms and symbols ........................................................................................................................4
2 Safety instructions ..................................................................................................................................4
3 Proper use..............................................................................................................................................6
4 Exclusion from the scope of application.................................................................................................6
5 Technical data ........................................................................................................................................7
6 Electrical data.........................................................................................................................................7
7 Dimension drawing.................................................................................................................................8
8 Function..................................................................................................................................................9
9 Installation ............................................................................................................................................10
10 Electrical installation.............................................................................................................................13
11 Control and maintenance .....................................................................................................................15
12 Troubleshooting and fault elimination ..................................................................................................18
13 Elements and components...................................................................................................................19
14 Recommended spare parts..................................................................................................................19
iMAT 31IFBI-24VDC 3
Pictograms and symbols
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1 Pictograms and symbols
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Observe the installation and operating instructions
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Observe the installation and operating instructions
(on the type plate)
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General danger symbol (danger, warning, caution)
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2 Safety instructions
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Please check whether or not these instructions correspond to the device type.
Adhere to all advice given in these operating instructions. They include essential information
which must be observed during the installation, operation and maintenance. Therefore it is
imperative for the service technician and the responsible operator / technical staff to read these
operating instructions prior to installation, start-up and maintenance.
The operating instructions must be accessible at any time at the place of application of the
iMAT 31IFBI-24VDC.
In addition to these operating instructions, local or national regulations must be complied with,
if necessary.
Make sure that the iMAT 31IFBI-24VDC is operated only within the permissible limit values
indicated on the type plate. Any deviation involves a risk for persons and materials, and may
result in malfunction and service failures.
If you have any queries regarding these installation- and operating instructions, please contact
Independent Compressor Partners.
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Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping
compressed air or through bursting plant components or plant components which are
not secured.
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Measures:
• Do not exceed the maximum operating pressure (see type plate).
• Only carry out service measures when the system is pressure less.
• Use pressure-resistant installation material only.
• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant
pipe.
• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.
4 iMAT 31IFBI-24VDC
Safety instructions
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Further safety instructions:
• For installation and operation, the national regulations and safety codes in force must also be adhered
to.
• Do not use the iMAT 31IFBI-24VDC in hazardous areas.
• Regarding the inlet screw joints, excessive tightening forces must be avoided. This applies in particular
to conical screw joints.
• The iMAT 31IFBI-24VDC will only function when voltage is applied.
• Use genuine spare parts only. This is imperative to ensure perfect functioning.
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Additional advice:
• The removed control unit has no IP degree of protection.
• During installation, use spanner flat at the feed pipe (wrench size SW27) as a back rest.
• The service unit must not be dismantled.
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Caution!
Malfunction during operation!
Through incorrect installation and poor maintenance, malfunction may occur at the
iMAT.
Condensate which is not discharged may cause damage to plants and in production
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r
Measures:
• Condensate drainage which is reliable in performance directly optimizes the compressed-air quality.
• To prevent damage and breakdowns, it is imperative to observe the following:
• Exact compliance with the specifications of use and with the performance parameters of the iMAT,
• Exact compliance with the installation- and operation instructions in this manual
• Regular maintenance and control of the iMAT in accordance with the instructions in this operating
processes.
in connection with the case of application (see "Proper use" section)
manual
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iMAT 31IFBI-24VDC 5
Proper use
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3 Proper use
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• The iMAT 31IFBI-24VDC is an electronically level-controlled condensate drain for compressed-air
plants.
• The device is employed within the permissible performance parameters (see "Technical data").
• The iMAT 31IFBI-24VDC is able to drain condensate under operating pressure from the plant
components virtually without compressed-air loss.
• For its function, the iMAT 31IFBI-24VDC requires an supply voltage and an operating pressure (see
"Technical data").
• As far as the employment in plants with increased demands on compressed air is concerned (food
industry, medical technology, laboratory equipment, special processes etc.), the operator must decide
on measures for the monitoring of the compressed-air quality. These have an effect on the safety of the
subsequent processes and may prevent damage to persons and plants.
• It is the task of the operator to ensure that the indicated conditions are met during the entire operating
time.
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4 Exclusion from the scope of application
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• The iMAT 31IFBI-24VDC as a condensate drain alone cannot guarantee a defined compressed-air
quality, for this purpose, other additional technical devices are required.
• iMAT 31IFBI-24VDC is not suitable for use in plants carrying vacuum or atmospheric ambient pressure
or in ex-areas.
• The iMAT 31IFBI-24VDC must not be exposed to permanent direct solar or thermal radiation.
• The iMAT 31IFBI-24VDC must not be installed and operated in areas with an aggressive atmosphere.
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• The iMAT 31IFBI-24VDC is not heatable and, therefore, not suitable for the use in areas where frost is
likely to occur.
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• The iMAT 31IFBI-24VDC is not suitable for CO2plants.
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6 iMAT 31IFBI-24VDC
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5 Technical data
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Technical data
min./max. operating pressure
(see type plate)
min./max. temperature
(see type plate)
Condensate inflow
0,8...16 bar (12...230 psi)
or
1,2...16 bar (17...230 psi)
+1...+60 °C (+34...+140 °F)
or
+1...+70 °C (+34...+158 °F)
G ½ internal
max. screw-in depth 13,5 mm (½")
Condensate outflow G ¼ Ø 8 ... 10 mm hose connector
Condensate oil-contaminated + oil-free
Housing aluminium + plastic, glass fibre-reinforced
Weight (empty) 0,6 kg (1.3 lbs)
This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1-12, third edition,
including a later version of the same standard incorporating the same level of testing requirements.
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6 Electrical data
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Supply voltage
(see type plate)
Power consumption P < 2 W
24 VDC ± 10 % from a power supply unit with safe (mains) separation
Fusing
Recommended
cable-jacket diameter
Recommended
wire cross-section
Recommended
stripping of cable jacket
Recommended
length of the wire end tube
device has an internal
self-resetting fuse 0.3 A
Ø 5,0…10 mm (0,20“…0,39“)
0,25...1,5 mm² (AWG 16...24)
~ 50 mm (~ 1.97")
~ 8 mm (~ 0.31 inch)
Protection class IP 67
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iMAT 31IFBI-24VDC 7
Dimension drawing
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7 Dimension drawing
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8 iMAT 31IFBI-24VDC
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