icetro ISI-271THN User Manual

YOGURT & SOFT ICE CREAM MACHINES
USER'S MANUAL
ISI-271THN
This product is designed for indoor use .
Make sure to install it indoors.
are subject to change without prior notice.
Yogurt & soft ice cream machines offers the following advantages
1.Minimum noise and refreshing cooling system
With a high efficiency and low noise motor, we can provide minimal noise from the refreshing cooling system.
2. MICOM control method
Use of an artificial intelligence control system achieves an optimal cooling system.
3. Pasteurization function implemented
A low-temperature pasteurization process is implemented for heating products at 68 ℃ for 30minutes to supply sanitary ice cream products the spoilage of materials.
4. Defrost function
The soft ice cream inside the cylinder can be defrosted to liquids
5. Touch sensitive LCD display
Push button design for easy operation.
6. Convenient washing system
Feedwater lines are directly connected to the system; the model with pasteurization functions allows using boiling water when cleaning the cylinder and the storage tank to facilitate the cleaning of the system.
7. Patented texture & taste control system
By allowing separate speed controls for producing and projecting soft ice-cream, you can have the best ice cream quality.
2
Dear customers
Thank you very much for purchasing a soft ice cream freezer made by ICETRO. For correct use of the product and its maintenance, please read this manual carefully. If a problem occurs while using the product, you can refer to this manual for troubleshooting. This manual contains a product warranty, so keep it safely for future reference. This product can be installed only by someone qualified for installation. If use of parts and accessories not provided or approved by ICETRO or any part or accessories made by ICETRO but remodeled by other person causes a problem, we are not responsible for if financially. (The functions and specifications shown in this manual and on the web site are subject to change without notice. Please visit our website at http://www.icetro.com to obtain the latest specifications
Contents
Cautions for your safety ......................................................................................................................... 4~8
For long-term storage ........................................................................................................................ 9
Name of each part ................................................................................................................................. 10~11
Product specification ............................................................................................................................ 12
Check prior to use ................................................................................................................................. 13
Button display names and functions ...................................................................................................... 14
Functional description of the buttons ..................................................................................................... 15~20
Explanation of the function button ......................................................................................................... 21~23
How to make soft ice cream .................................................................................................................. 24
How to pasteurize the ice cream mix .................................................................................................... 25
How to improve ice cream quality ......................................................................................................... 26
Soft ice cream discharge speed control ............................................................................................... 27
Adjustment method for carburetor ....................................................................................................... 28
Cleaning method .................................................................................................................................. 29~31
Unpacking and Installation .................................................................................................................... 32
Installation ............................................................................................................................................ 33
Dasher and dasher cover assembly method ...................................................................................... 34
How to upgrade the program ............................................................................................................... 35
How to copy a program to USB . .......................................................................................................... 36~38
Wiring diagram ..................................................................................................................................... 39
Refrigeration circuit diagram(CAPILLARY TYPE) .................................................................................. 40
Cautions for operation of soft ice cream machine ............................................................................... 41
Before requesting service .................................................................................................................... 42~43
Replacement cycle of consumable parts ............................................................................................. 43
Error Codes and Corrective Actions ...................................................................................................... 44~45
Part List .................................................................................................................................................. 46~51
Warranty ................................................................................................................................................. 52
3
Cautions for your safety
The caution/warning details for safety are intended to prevent accident or danger through safe and proper use. Therefore please follow the details accordingly. The precaution details are categorized into warning and caution, and the respective meanings are as follows.
Danger
Warning
Caution
※ Personal Injury: Minor cuts, burns (high or low temperature) or electric shocks that do not need hospitalization or long-term hospital visiting.
※ Property Loss: The loss on houses, household goods, livestock, bedding, and such.
[ Each symbol has the following meanings ]
This symbol means that it can be dangerous in specific conditions.
This symbol means never to do the described action.
This symbol means not to touch specific parts with bear hands.
If you neglect this symbol and wrongly use the product, it may cause a fire, serious injury or death.
This means that it can cause death or major injury when the details are violated.
This means that it can cause injury or house/ property damage when the details are violated.
This symbol means to unplug the power from the outlet.
Must be grounded.
This symbol means not to disassemble the product.
This symbol means to be careful because there is a possibility of electric shock.
4
Warning
For relocation of the product, call an expert.”
The product may cause such hazards as falling down unless properly installed. It should be installed in accordance with related regulations such as KS standards, the road and traffic act. The fire fighting act and the food sanitationact. ※ Please call your distributor.
Keep a heating device away from the power cable.
A heating device may melt down the coating of the power core, resulting in fire or electric shock.
Call an expert for repair. Imperfect repair may cause fire, electric shock or injury.
If you think the product needs repairing, please call your distributor.
Do not inject inflammable material such as benzene, gasoline, paint thinner or
Ga
LP gas into the product
sol
Gas
hinner
T
e
in
otto keep it close to product
Explosion, fire or injury may occur.
Before you clean the inside of the product, unplug the earth leakage breaker wearing rubber gloves.
Electric shock or injury may r esult.
Oh! NO
Label
Warning
Oh! NO
Do not disassemble or alter the product.
Electric shock, fire or injury may occur.
Keep your warning and caution labels clean for easy
Caution
legibility.
If the user misunderstands the content of such a label, an accident may occur.
Do not put anything on the power cable. Make sure that the power cable is not twisted or knotted.
Fire or electric shock may occur.
Stop using the machine, if you find the power cable, or any other cable to be defective.
Fire or electric shock may occur.
Do not spray with an insecticide, flammable spray or perfume near the product.
Fire or electric shock may occur.
This product shows the Optimal performance at temperature of 10~30℃.
5
Warning
Do not touch the power cable or any elctric part with wet hands.
Explosion, fire or injury may occur.
Stop operating the product if you hear any unusual noise or smell or if you see smoke coming out from the product.
If you continue to operate the machine in such a condition, fire or electric shock may result.
Do not put anything on the product.
Injury may occur if it falls over.
Do not touch any moving part inside the product.
You may get injured.
Do not climb onto the product or shake or tilt it.
The product may fall down or develop a problem.
If you want to leave it unused for along time, turn off the earth leakage circuit breaker.
It can cause electrical shocks or fires.
When you replenish ice cream raw materials do not allow rain or snow to get into any interior electric part.
Defective operation may occur.
Make sure that no electric part has come into contact with water.
If the product was immersed in water by a flood, call a service center for a check. Otherwise, fire or electric shock due to electric leakage may occur.
User’s Manual
When you dispose of the product, consult a disposal expert.
An accident may result unless it is properly disposed of.
If you sell or hand over the product, make sure to hand over the users manual with it.
without the manual, an accident may occur because of erroneous handing or operation.
6
Warning
Do not place any obstacle at the entrance of the air vent.
It may cause the degradation of functionality.
While operating the product, please close the upper cap completely.
Bugs or alien substances can enterthe product.
Never operate the lever during sterilization or defrosting.
Hot material cna be discharged and it may cause burns.
Do not install it on a tilt.
It can cause physical injury or product damages.
Please do not press “WASH” button during empty condition which the cylinder doesnt contain any ingredients or water. The bearing of drum can be frayed because there is no lubrication.
EVERYDAY
To have good soft icecream, it is recommended topasteurize or cleanit everyday.
Otherwise, the ingredients can deday. If sterilization is not done every day, you are recommen ded towash it every day.
Do not place water containers, medicine, foods, small metal parts or inflammable material on top of the product.
If they go inside the product, it cancause electrical shocks, fire anddamages.
Do not install it near dust, moisture or rainwater(water) popping.
It can cause electrical shocks or fires.
Do not apply excessive force orimpact to the product.
It can cause damages to the product.
Do not use or store inflammablegas or material near the product.
It can cause damages to the product.
Do not let an uneducated person or a child touch or operate the machine. The machine can be damaged, or an injury may occur.
The damage will go to the machine or there is a possibility which Will be injured.
7
Warning
If the earth leakage breaker
OFF
ON
If you want to leave it unused for a long time, then close the water supply valve and turn off the earth leakage circuit breaker.
Injury may occur if it falls over.
is in the‘OFF’position, do not turn it to the‘ON’ position by force.
If you turn it ‘on’ while the machine is defective, re or electric shock may occur.
OFF
If the power cable needs replacement or repair, call a service center or an expert.
Do not connect many electrical products to the earth
OFF
FOF
ON
OFF
ON
leakage circuit breaker. Use it individually.
It can cause fire.
If there is water inside the power supply, turn off the earth leakage circuit breaker and dry it before use.
It can cause electrical shocks or fire.
Do not put anything on the product.
Injury may occur if it falls over.
Do not turn the power ON/ OFF with the circuit breaker continuously.
It can cause electrical shocks or fire.
Do not place candle lights or cigarettes light on top of the product.
It can cause fire.
Do not arbitrarily connect the power cord or process it for use.
It can cause fire.
Do not touch the earth leakage circuit breaker with your wet hands.
It can cause electrical shocks or fire.
8
For long-term storage
● The machine will be out of order if water gets frozen due to sub-zero temperature in winter. Be sure to drain water before storing the machine.
● The manufacturer will not be responsible for the freezing and bursting of the machine without
Warning
1. Press the "STOP" button on the front to stop the machine.
- Turn the machine off.
2. Seperate the water pipe from a hose to withdraw all the water bottom the machine. (Picture 2) Please put a basket under the water pipe and the drainpipe for the water coming out from the machine.
3. Please make the water faucet straight and turn the valve to the right, so the water inside can be removed. (Picture 1)
draining water. Be sure to keep the following precautions to avoid charging of excessive repair cost:
※ Water will not be removed if not separate the water supply hose.
(Figure 1)
4. After all the water comes out, please lock the water valve (Picture 1)
Water pipe
(Seperate the water pipe from a hose)
(Figure 2)
5. To use the machine again, please lock the drain valve and connect a water supply hose to the water pipe (Picture 2) for water supply and the machine can be used.
Be sure to check the following when connecting the water supply line!
1. The pipe must have a diameter bigger than Φ12.7mm
2. Check if the pressure is between 0.3 and 0.5 Mpa on the water pressure gauge after connecting the line.
9
Name of each part
988
919
FRONT
380
AIR VENT
A WATER FAUCET
MIX TANK COVER
LCD DISPLAY
LEVER
DASHER COVER
DASHER COVER
BOLT
USB PORT
DRAIN BOX
AIR FILTER
LEFT RIGHT
905
10
DRAIN SLUG
ATTACHMENTS
BRUSH DRUM
1EA
BRUSH COVER
1EA
BRUSH 3
1EA
BRUSH CARBURETOR OUT
1EA
DASHER LUG FRONT WHITE
DASHER LUG BACK WHITE
CARBURETOR TUBE CARBURETOR TUBE
1EA
1EA
PACKING DASHER COVER
1EA
BODY 1EA
PACKING PISTION TOP
MANUAL
1EA
1EA
SHAFT POM PACKING
2EA
O-RING LEVER SHAFT
2EA
3EA
UNION 1/2
1EA
HOSE
1EA
PACKING REMOVE HANDLE
1 EA
HINES
1EA
11
Product specification
CLASSIFICATION SPECIFICATION
Product name Ice Cream Machines
Model name ISI-271THN
Rated power 1PH, 230V, 50Hz / 220V, 60Hz
Power consumption 2200 W
Current consumption 11 A
Product size
(Applicable to
rubber feet)
Cylinder capacity 2 .7 ℓ
Mixing tank capacity 12.5 ℓ
Consecutive selling(kg/day) 13 kg/h
Initial sales hours 10 minutes
Cooling temperature Can keep under 5 ℃
Condenser Fully sealed compressor
Pasteurization function 68 ℃ 30 Minute Pasteurized
Filter mounted bottom filter
Refrigerant amount 900 g
Refrigerant Material R-404A
Display system LCD screen
Product weight(Before packing) 130 kg
WIDTH(W) 380 mm
DEPTH(D) 905 mm
HEIGHT(H) 988 mm
12
Check prior to use
【 Make sure to check them prior to use ! 】
This product is for 230V, 50Hz / 220V, 60Hz.
Install it independently in an earth leakage circuit breaker with more than 20A and provide an external grounding. (Ask a qualified electrical technician for the installation.) The power cable should be connected before the product can be operated normally.
Do not block the air vent.
The air suction and discharge should be facilitated so that the cooling performance can be optimized.
Upper discharge
Floor suction
Periodic filter cleaning(Once a week). - Air cooled type
For better taste of soft ice cream, do not miss the filter cleaning time.
Clean the condenser once a month. - Air cooled type
It is recommended to clean the cylinder, the mix tank, the impeller, the dasher, the carburetor, the piston every day. Clean the condenser at least once a month or more often.
Pasteurize it at least once a day.
The cylinder, impeller, dasher, or piston inside the product makes a contact with the ingredient, so you should clean them once every day.
If you intend to leave it unused for a long time, wash it and turn off the water supply
For your information
valve and turn off the earth leakage circuit breaker.
13
Button display names and functions
SET
Button is used to change
the setting.
WASH
PASTEURIZE
(Heat)
the soft ice cream or the raw material in the hopper.
BOILING
(‘
when cleaning the system
DEFROST
the soft ice cream.
Button is for wash function
Used when pasteurizing
DEFROST
Used for boiling water
’+‘
WASH
Used when defrosting
DISPLAY WINDOW
Displays the degree of soft ice
cream formation in operation.
[ A u t o ]
■■■■■■
BUSY
■■■■■■
PASTEURIZE
PASTEURIZE
’)
DEFROST AUTO
DEC.
REGENERATION
OFF RUN
STAND-BY MIX-LOW
BOILING
SET INC.
WASH
75%
SELECT
STAND-BY
STOP
Press the‘DEC.’&‘INC.’ buttons at the same time for five seconds to lock or unlock the touch buttons.
SELECT
This is used to check
temperature information and various records.
MIX-LOW
are no raw materials.
STAND-BY
in the cylinder and the hopper is being refrigerated.
STOP
Lamp blinks when there
are insufficient ingredients.
The light blinks if there
while the raw material
Button is used to stop
all the functions.
14
REGENERATION
DEFROST
(‘
Used when the Soft ice cream solution is watery.
’+‘
AUTO
’)
AUTO
Button is used to make
soft ice cream.
Functional description of the buttons
Detail description of each mode
Pour the raw material in the mixing tank and press the ‘AUTO’button. The following status display will be shown.
① Current level of soft ice cream is indicated.
② Press the‘SELECT’button to display the level setting (Current, Set-up, No-load) of soft ice cream. to change soft ice cream level setting, press the‘SET’ button for three seconds. (For futher details, see‘Adjusting Setting Value’section.)
③ Users can check the hardness of the ice cream and temperature of the cylinder and part of the suction by double-pressing the “SELECT” button
When soft ice cream has been produced, the compressor will be shutdown for a while, and the status will be displayed as shown to the right.
④ The time remaining until the restarting of the compressor will be displayed in Min unit. (If the ambient temperature is high, the compressor may start up earlier than the indicated time.)
Soft ice cream level is indicated.
(After indicating 100%, the value will decrease as time passes, faster if the ambient temperature is higher).
Making soft ice cream in‘AUTO’mode
[ A u t o ]
■■■■■■
BUSY
■■■■■■
To check‘AUTO’mode level set up
OFF RUN
75%
[ A u t o ] L e f t / R i g h t
N o w L o a d : 2 . 4 9 A / S e t L o a d : 2 . 7 7 A / N o L o a d : 2 . 3 7 A /
To see the raw material information of the mixing tank in the‘AUTO’mode
---
---
---
[ A u t o ] L e f t / R i g h t
P e r c e n t : 0 % / D r u m : 2 8 . 4 C / S u c . : 2 8 . 5 C /
After making soft ice cream in the ‘AUTO’mode.
---
---
---
[ A u t o ]
■■■■■■
■■■■■■
OFF Break
100%
8.0 min
For your
information
The soft ice cream level is set to the default by the manufacturer. Depending on the types of ingredients and the abrasion of the blade, it should be adjusted properly. When installing this equipment, the settings for the ingredients should be based on the suggestion by the installation technician. When changing the ingredients, consult with a professional to adjust the setting.
15
Detail description of each mode
If the soft ice cream is not used for a long time, then its shape
“REGENERATION” mode.
will be degraded. In this case, you can use the ‘Regeneration’ function to make it look better. Press the ‘DEFROST’ + ‘AUTO’ button at the same time for more than 2seconds, the status display window shown in the right figure will appear. ※Caution: Activated under the operation conditions only.
① It displays the current temperature of the soft ice cream. ② It displays the temperature setting of the cylinder. ③ It displays the duration of time (by minute) to maintain the set temperature(②) after the current temperature(①) reaches the set temperature.
[ R e g n r . ] C y l i n d e r N o w : - 6 . 2 C / - 6 . 2 C S e t : 8 . 0 C / 8 . 0 C R e m a i n : 1 m i n / 1 m i n
As the duration of the temperature(③) maintenance expires after the current temperature(①) reaches the target temperature(②), it will automatically enter into ‘AUTO’ mode to make soft ice cream.
The‘Regeneration’ function refers to a process where the soft ice cream is liquidized
For your
information
Use the ‘DEFROST’ function to melt the soft ice cream in the cylinder.
and then Process of producing soft ice cream; operable in "AUTO" mode only. It takes about 20 to 30 minutes.
DEFROST
” mode.
[ D e f r o s t ] C y l i n d e r N o w : - 6 . 2 C / - 6 . 2 C S e t : 8 . 0 C / 8 . 0 C R e m a i n : 1 m i n / 1 m i n
① ② ③
It is used to operate the impeller of the hopper and the dasher motor of the cylinder. Mainly, the Washing function is used to remove the water or the liquid raw material.
④ It displays the present current value of the dasher motor
WASH
” mode.
[ W a s h i n g ] N o w : 0 . 5 A / 0 . 5 A H o p p e r : 8 . 0 C / 7 . 0 C D r u m : - 5 . 0 C / - 4 . 0 C
Heat the raw material or water in the cylinder and the hopper to reach the set temperature in order to wash with hot water. Press both ‘DEFROST’ + ‘WASH’ buttons for longer than 1seconds to display the state window shown in the picture on the right.
⑤ The set temperature of the cylinder is displayed. ⑥ The current soft ice cream temperature is displayed. ⑦ The retention time (minutes) is displayed, after the current temperature(⑥) reaches the set temperature(⑤).
BOILING
” mode.
[ B o i l i n g ] C y l i n d e r N o w : - 6 . 2 C / - 6 . 2 C S e t : 60 . 0 C / 60 . 0 C R e m a i n : 1 0 m i n / 1 0 m i n
After the current temperature(⑥) reaches the set temperature(⑤), when the retention time(⑦) passes, the operation halts.
16
⑥ ⑤ ⑦
Detailed description of each mode
If pasteurization is not done every day, and the ingredients are stored at a temperature below 5℃, after 2 or 3 days, it can cause deformation or decay. To prevent decay and to maintain the initial refreshing soft ice cream ingredients, then you should heat it at 68~70℃ for more than 30minutes every day. This method is called pasteurization and is known as “pastea pastea.”The function allows you to keep the material fresh.(Heat=PASTEURIZE)
① The time remaining is displayed. ② The setup time is displayed.
Current temperature and the time (Min.) for pasteurization process are indicated, as shown in the top right. Press ‘SELECT’ button to display the Control Temperature in the hopper and cylinder.
After pasteurization,This stage refrigerates the raw material in the hopper and cylinder cool. Refrigeration process is applied to the hopper first and the cylinder next, as shown to the right.
PASTEURIZE
”mode.
[ H e a t ] H o p p e r T e m p
3 0 / 3 0 : 56 . 2 C / 56 . 2 C R e m a i n : C y l i n d e r T e m p
30 / 3 0 : 65 . 2 C / 65 . 2 C
To check ‘PASTEURIZE’ mode temperature setting
[ H e a t ] S e t t i n g T e m p H o p p e r : 70 . 0 C / 70 . 0 C
& : /
D r u m : 68 . 0 C / 68 . 0 C
Standy-by the hopper after completing ‘PASTEURIZE’
[ H e a t S t a n d b y ] H o p p e r
N o w : 36 . 2 C / 36 . 2 C S e t : 5 . 0 C / 5 . 0 C R e m a i n : 6 0 m i n / 6 0 m i n
Standy-by the cylinder after completing ‘PASTEURIZE’
When the hopper and cylinder are refrigerated simultaneously, the temperatures of the hopper and cylinder are indicated as shown in the bottom right.
For your
information
“While the‘ the hopper cover because they are hot. Do not disassemble or modify. The hot ingredient can cause you bum injuries.
If the‘ liquid in the hopper and the soft ice cream and perform a thorough cleaning job.
PASTEURIZE
PASTEURIZE
’function operates, do not touch the dasher cover and
’function has not operated, then you should remove the original
[ H e a t S t a n d b y ] D r u m
N o w : 66 . 2 C / 66 . 2 C S e t : 6 . 0 C / 6 . 0 C
Standy-by the hopper and cylinder simultaneously after completing ‘PASTEURIZE’
[ H e a t S t a n d b y ] A t O n c e
H o p p e r : 56 . 2 C / 56 . 2 C D r u m : 56 . 2 C / 56 . 2 C
17
Loading...
+ 39 hidden pages