Ice-O-Matic IOD22030, IOD16022 User Manual

PRODUCT MANUAL FOR MODEL
IOD16022 AND IOD22030
COUNTER TOP DISPENSER
Part Number 9081286-01 Print Date 7/01P
IOD16022
Introduction IOD22030
To the owner or user: This product manual is a source of information about the installation, start up, cleaning, maintenance and repair of the product.
The IOD16022 and IOD22030 are ice only counter top dispensers designed to use 22 inch wide and 30 inch wide respectfully Ice-O-Matic cubed ice machines as the source of ice.
Ice from the cuber falls into the insulated bin where it is stored until needed. When a user pushes the dispense button, a rotating wheel scoops the ice up to the top front of the bin where there is an outlet to the ice chute. Ice will dispense continually for as long as the push button or lever is depressed or until the bin is empty.
Table of Contents
Specification/Limitations Page 2-3
Installation Page 4-7
Cleaning Page 8-9
Service Diagnosis Page 10
Parts List Page 11-19
Wiring Diagram Page 20-21
Warranty Information Page 3
Note the warning symbol where it appears in this manual. It is an alert for important safety information on a hazard that might cause serious injury.
Keep this manual for future reference.
Page 1
IOD16022
Specifications IOD22030
Limitations:
Must meet the same limitations as the cuber installed on top of it:
50° F. air minimum 100° F. air maximum
Must be installed indoors.
Must allow at least 6 inch clearance at the rear and both sides when using an air cooled ice machine.
Must allow space for the utility connection at the back.
Must have a drain.
Options (Field Installed) ( *Required )
*Thermostatic Bin Control Kit (22 Inch Ice Series) Part Number 1051134-01
*Thermostatic Bin Control Kit (30 Inch Ice Series) Part Number 1051020-02
Manual Water Glass Filler Kit Part Number KISWGF
Ice Machine Adapters
*22 inch cuber Part Number KBT2222 *30 inch cuber Part Number KBT3030 *22 inch machine on a 30 inch dispenser Part Number KBT2230
Leg Kit Part Number KIOD4
Dispenser Specifications
Storage Basic Min. Circuit
Model Number Capacity(lbs-kgs) Electrical Actuation Ampacity Max. Fuse Size
IOD16022 160/70 115/60/1 Lever 2 15
IOD16022 160/70 115/60/1 Button 2 15
IOD22030 220/100 115/60/1 Lever 2 15
IOD22030 220/100 115/60/1 Button 2 15
Dimensions ( Inches)
Model Number Width Depth Height
IOD16022 22 inches 32 inches 34 inches
IOD22030 30 inches 32 inches 34 inches
Note: Counter top legs are included with the dispenser.
Page 2
IOD16022
OD160
O
030
Specifications IOD22030
Front View I
22
Front View I
D22
Ice-O-Matic ice machines are not designed for outdoor installations.
Machine requires voltage indicated on rating nameplate. Failures caused by improper voltage are not considered factory defects. Extended periods of operation at temperatures exceeding limitations constitutes misuse under the terms of the Ice-O-Matic Manufacture’s Limited Warranty, resulting in a loss of warranty coverage. Specifications and design are subject to change without notice.
The IOD16022 and IOD22030 carry a 2 year Parts warranty and a 1 year Labor Warranty.
Page 3
IOD16022
Installation: General IOD22030
Equipment Description
The IOD16022 and IOD22030 are counter top mounted ice only dispensers. These units are designed to dispense cube ice only and have ice storage capacities of 160 lb. and 220 lb. respectively.
Site Preparation
The site chosen for the dispenser must be capable of supporting the dispenser with a full bin of ice plus all other loads being placed on the surface supporting the dispenser. If an ice machine is being placed on the dispenser, the weight of the ice machine must be included in the calculations to determine the support structure needed for the dispenser.
Allow sufficient clearance above the unit for removal of the cover and for pouring ice into the bin.
A 115 volt, 15 amp electric outlet needs to be located within 6 feet of the unit. The outlet must be
properly grounded and fused. No other electrical appliance should be on the circuit. ALL ELECTRICAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES
Do not place the dispenser next to heat sources such as ovens, heat ducts or in the warm air discharge from adjacent equipment.
The unit must be located near a building drain. Drain lines must be properly vented and pitched to ensure free flowing of wastewater to the drain.
These dispensers are designed to dispense cubed ice only. Do not use flaked, crushed or compressed ice forms.
If an Ice-O-Matic ice machine is to be placed on top of the dispenser, an adapter will be required.
Ice Machine Adapter 22 inch cuber Part Number KBT2222 Ice Machine Adapter 22 inch cuber on 30 wide dispenser Part Number KBT2230 Ice Machine Adapter 30 inch cuber Part Number KBT3030
Dispenser Preparation
Remove the shipping carton and discard.
Remove the merchandiser by lifting up on the merchandiser and pulling it forward.
Remove the drain pan from the skid, and all hardware from the bin.
Remove the splash panel by removing the two phillips head screws near the bottom corners of the panel.
Remove the 4 brackets holding the dispenser to the skid.
(Optional) Screw 4 legs into the well nuts in the bottom of the dispenser.
In order to comply with NSF requirments, this unit must be either elevated above the counter top sufficiently to provide space for cleaning under the unit or the unit must be sealed to the counter top. Elevating the unit may be accomplished by using legs. (IOM Part Number KIOD4)
Page 4
IOD16022
Installation: General IOD22030
Drain Line Installation (Dispenser)
Connect a ¾” ID flexible drain hose to the drain nipple located under the ice storage bin. Clamp the hose in place and insulate the hose to prevent condensation.
Connect a ¾” ID flexible drain hose to the drain tube at the back of the drain pan. Clamp the drain hose in place.
Dispenser Installation
If the dispenser is to be sealed to the counter top, the drain tubing should be available and planned such that the connections may be finished after the unit has been sealed to the counter.
Sealing may be accomplished by the Use of RTV rubber sealant such as Dow Corning 731.
With the unit located on the counter as desired:
Tilt or lift the unit to expose the bottom flanges of the base frame.
Apply the sealant to cover the bottom Flanges of the base frame
Return the unit to the desired position on the counter top.
Add sealant around the base frame and Counter top to provide a seal with a radius of ½ inch. Follow the sealant manufacturer’s instructions on the package for working with the sealant, and cleaning up.
Seal around all access holes in the counter Top with Permagum or Mortite caulk or an equivalent material.
Route the drain lines to the building drain. The drain lines must be pitched and vented to ensure proper flowage of the wastewater.
Page 5
IOD16022
Installation: General IOD22030
Final Preparation
Install the drain pan on the dispenser by engaging the slots in the metal backplate of the drain pan onto the brackets protruding from the lower left and right hand corners of the dispenser front. Push down on the drain pan to lock it into place.
When applicable, seal the drain pan to the counter top. If the dispenser is to be sealed to the counter top, use the sealant recommended in the “Dispenser Installation” section of the instructions.
Place the cup rest into the drain pan.
Install the fluorescent bulb into the bulb holders located on the top sloped portion of the front of the dispenser.
Place the merchandiser on the unit.
Sanitize the ice storage system. (See page 9)
Start-Up
Fill the bin with sanitary ice.
Place the cover on top of the dispenser.
Note:
This unit is provided with a timer that will activate the ice dispenser rotor for 1 to 6 seconds each time the unit is plugged into an electrical outlet and every 2 hours thereafter. The agitation cycle helps to keep the ice from fusing together during long periods of non-use. No ice is dispensed during the agitation.
Plug the unit’s power cord into the electrical outlet. The rotor should turn for a few seconds and the fluorescent bulb should illuminate. Dispense several containers of ice.
Check all connections including drain hoses for leaks. Repair as required.
Page 6
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