Ice-O-Matic ICEU300HA, ICE0520FA, ICE1506HR, ICEU226FW, ICEU220HW User Manual
SERVICE AND INSTALLATION MANUAL
Part Number 9081270-01
Date 9/10
THE ICE SERIES CUBERS
ICE0250 through ICE2100 SERIES*
*Includes Undercounter and 22 Inch Series
Ice-O-Matic
11100 East 45th Ave
Denver, Colorado 80239
-
ICE Series Notes
Table of Contents
Table of Contents Page A1
General Information
How To Use This Manual Page A2
Model And Serial Number Format Page A3
Electrical And Mechanical Specifications Page A5-A8
Installation Guidelines Page A9
Electrical And Plumbing Requirements Page A10-A17
Remote Condenser Installation Page A18-A19
How The Machine Works Page A20
Undercounter Model Bin Removal Page A21-A22
Warranty Information Page A23-A24
Scheduled Maintenance
Maintenance Procedure Page B1
Cleaning and Sanitizing Instructions Page B1-B2
Winterizing Procedure Page B3
Cabinet Care Page B4
Troubleshooting Trees
How to Use The Troubleshooting Trees Page C1
Troubleshooting Trees Table Of Contents Page C2
Troubleshooting Trees Page C3-C18
Water System
Water Distribution And Components Page D1-D5
Refrigeration System
Refrigeration Cycle And Components Page E1
Harvest Cycle Page E5
Remote System Page E5-E6
Pump Down System Page E7
Refrigerant Specifications Page E8-E20
Electrical System
Control Circuit Page F1
Compressor And Start Components Page F1-F2
Untimed Freeze Cycle Page F3
Timed Freeze Cycle Page F4
Harvest Cycle Page F5-F9
Pump Down System Page F9
Wiring Diagrams Page G1
ICE Series Table Of Contents
Table of Contents
Table of Contents Page A1
General Information
How To Use This Manual Page A2
Model And Serial Number Format Page A3
Installation Guidelines Page A5
Electrical And Plumbing Requirements Page A6-A13
Remote Condenser Installation Page A14-A15
How The Machine Works Page A16
Undercounter Model Bin Removal Page A17-A18
Warranty Information Page A19-A20
Scheduled Maintenance
Maintenance Procedure Page B1
Cleaning and Sanitizing Instructions Page B1-B2
Winterizing Procedure Page B3
Cabinet Care Page B4
Troubleshooting Trees
How to Use The Troubleshooting Trees Page C1
Troubleshooting Trees Table Of Contents Page C2
Troubleshooting Trees Page C3-C18
Water System
Water Distribution And Components Page D1-D5
Refrigeration System
Refrigeration Cycle And Components Page E1
Harvest Cycle Page E5
Remote System Page E5-E6
Pump Down System Page E7
Electrical System
Control Circuit Page F1
Compressor And Start Components Page F1-F2
Untimed Freeze Cycle Page F3
Timed Freeze Cycle Page F4
Harvest Cycle Page F5-F9
Pump Down System Page F9
Electrical Sequence ICE1400-2100 Version 3 Page F10
Wiring Diagrams Page G1
Cuber Performance Data Page H1
Specifications Page I1
Page A1
ICE Series General Information
How To Use This Manual
Ice-O-Matic provides this manual as an aid to the service technician in installation, operation,
and maintenance of the ICE Series (electro-mechanical) cube ice machines. If used properly
this manual can also assist the service technician to troubleshoot and diagnose most of the
problems that may occur with the machine.
The first two sections of this manual provide general information and maintenance information.
The remainder of the manual beginning with Section C provides troubleshooting and service
information. Section C contains flow charts called troubleshooting trees. Page C-1 provides
instructions on using the troubleshooting trees. Each troubleshooting tree is named to describe
a particular problem with the operation of the machine.
When following the troubleshooting trees, the service technician will be led through questions
and checks and end up with a probable solution. When using the troubleshooting trees, it is
important that the service technician understand the operation and adjustments of the
components being checked and the component suspected of malfunctioning. A detailed
description of the operation and adjustments of the components as well as other service
information is available in the pages that follow Section C.
Sections D, E, and F focus on a particular system in the ice machine: water distribution system,
refrigeration system, and it is important that these sections be used together with the
Troubleshooting Trees in Section C.
Most aspects of the ICE Series machines are covered in this manual, however, should you
encounter any conditions not addressed herein, please contact the Ice-O-Matic Technical
Service Department for assistance. You may also fax, e-mail or write the Ice-O-Matic Technical
Service Department:
Ice-O-Matic
11100 E. 45th Ave.
Denver, Co. 80239
Attn: Technical Service Department
E-Mail: Tech.service@iceomatic.com
Telephone Numbers Any Service communication must include:
800-423-3367 All Department • Model Number
888-349-4423 Technical Assistance Only • Serial number
303-371-3737 • A detailed explanation of the problem
Note the warning symbol where it appears in this manual.
It is an alert for important safety information on a hazard
that might cause serious injury.
Keep this manual for future reference.
The ICE Series Service Parts Manuals are available separately.
Ice-O-Matic products are not designed for outdoor installation.
Page A2
ICE Series General Information
Model and Serial Number Format
Model Numbers
040 0 H A
ICE
Cube Size: H=Half (3/8 X 7/8 X7/8) F=Full (7/8 X 7/8 X7/8)
Voltage: 0=115V 5=240/50/1 6=208-230/60/1 7=208-230/60/3
Approximate 24 hour ice production: (x 10 @ 70°F/21°C Air and 50°F/10°C Water)
Series: Slab ice cuber, Stainless Steel Cabinet
Serial Number Date Code
The first letter in the serial number indicates the month and decade of manufacture.
The first digit in the serial number indicates the year of manufacture.
Example: A0XX-XXXXX-Z is manufactured January 2000
A1XX-XXXXX-Z is manufactured January 2001
1990-1999 MONTH 2000-2004
M JANUARY A
N FEBRUARY B
P MARCH C
Q APRIL D
R MAY E
S JUNE F
T JULY G
U AUGUST H
V SEPTEMBER I
W OCTOBER J
Y NOVEMBER K
Z DECEMBER L
Note: The letter O and letter X are not used.
Reference new serial number format on next page.
Condenser Type: A=Air W=Water R=Remote T=Top Discharge Air Cooled
Page A3
ICE Series General Information
Model and Serial Number Format
Sample Only
This format is 14 characters long and begins with a
date code followed by the Ice-O-Matic identifier, and
then a sequential number. This is an entirely
numerical serial number.
The new serial number will look like the example.
0407 1280 010123
010123 is the serial identifier.
1280 is the identifier. (Ice-O-Matic)
0407 is the date code, in YYMM format. (2004 July)
The date code will change monthly and yearly to
reflect the date of manufacture.
Large data plate will be placed on the back of
the unit.
Small data plate will be placed by the service
valves.
Page A4
ICE Series General Information
Installation Guidelines
Note: Installation should be performed by an Ice-O-Matic trained Service Technician.
For proper operation of the Ice-O-Matic ice machine, the following installation guidelines must be
followed. Failure to do so may result in loss of production capacity, premature part failures, and
may void all warranties.
Ambient Operating Temperatures
Minimum Operating Temperature: 50°F (10°C)
Maximum Operating Temperature 100°F (38°C), 110°F (43°C) on 50 Hz. Models.
Note: Ice-O-Matic products are not designed for outdoor installation.
Incoming Water Supply (See Plumbing Diagram for line sizing Page A6-A13)
Minimum incoming water temperature: 40°F (4.5°C)
Maximum incoming water temperature: 100°F (38°C)
Minimum incoming water pressure: 20 psi (1.4 bar)
Maximum incoming water pressure: 60 psi (4.1 bar)
Note: If water pressure exceeds 60 psi (4.1 bar), a water pressure regulator must be
installed.
Drains: All drain lines must be installed per local codes. Flexible tubing is not recommended.
Route bin drain, purge drain and water condenser drain individually to a floor drain. The use of
condensate pumps for draining water is not recommended by Ice-O-Matic. Ice-O-Matic assumes
no responsibility for improperly installed equipment.
Water Filtration: A water filter system should be installed with the ice machine.
Clearance Requirements: Self contained air cooled ice machines must have a minimum of 6
inches (15cm) of clearance at the rear, top, and sides of the ice machine for proper air circulation.
Stacking: If the ice machines are to be stacked, refer to the instructions in the stacking kit.
Ice-O-Matic does not endorse stacking air-cooled ice machines.
Dispenser Application: A thermostatic bin control kit must be installed if the ICE Series ice
machine is placed on a dispenser. A bin top may or may not be required. (Exception is the
CD400 Dispenser)
Electrical Specifications: Refer to the serial plate at the rear of the ice machine or the charts
starting on page H1.
Adjustments
Level the machine within 1/8 inch in all directions.
Check the bin control for proper adjustment, Page F9
Check the water in the water trough for proper level, Page D1
Check the ice bridge for proper thickness, Page F4
Check the cam switch adjustment. Page F8
Check the water regulating valve adjustment if water cooled, Page E2
Page A5
ICE Series General Information
Electrical and Plumbing Requirements: ICEU150, ICEU200, ICEU205 and ICEU206
Page A6
ICE Series General Information
Electrical and Plumbing Requirements: ICEU150, 220, 225 and 226
ICE MAKER WATER-IN
3/8 FPT OR 1/4 Male Flare
Note: The ICEU150, ICEU220, ICEU225
and ICEU226 do not have a splash
curtain.
These models utilize a thermostatic
bin control in place of a mechanical
bin switch.
Page A7
ICE Series General Information
Electrical and Plumbing Requirements: ICEU300 and 305
ICE MAKER WATER-IN
3/8 FPT OR 1/4 Male Flare
Note: The ICEU300 does not have a
splash curtain.
This model utilize a thermostatic bin
control in place of a mechanical bin
switch.
Page A8
ICE Series General Information
Electrical and Plumbing Requirements: ICE0250, ICE0400, ICE0500, ICE0606, ICE0806
and ICE1006 (30 Inch Wide Cubers)
Page A9
ICE Series General Information
Electrical and Plumbing Requirements: ICE1406, ICE1806, ICE2106 (48 Inch Wide Cubers)
Prior to January 2008
Page A10
ICE Series General Information
Electrical and Plumbing Requirements: ICE0320 and ICE0520 (22 Inch Wide Cubers)
Page A11
ICE Series General Information
Electrical and Plumbing Requirements: ICE1400, ICE1800 and ICE2100 Revision 3
(From January 2008)
Page A12
ICE Series General Information
Electrical and Plumbing Requirements: ICE1506 Remote
Page A13
ICE Series General Information
Remote Condenser Installation
For proper operation of the Ice-O-Matic ice machine, the following installation guidelines must be
followed. Failure to do so may result in loss of production capacity, premature part failure, and
may void all warranties.
Installation Guidelines
Ambient operating temperatures: -20°F (-28.9°C) to 120°F (48.9°C)
Maximum refrigerant line length: 60 ft. (18.29 Meters)
Maximum vertical rise: 16 ft. (4.88 Meters)
Minimum condenser height: ICE Series ice machine remote condensers must not be
installed more than 6 feet (1.3 meters) below the refrigerant line quick connects at the rear of the
ice machine. No part of the refrigerant lines, between the ice machine and the remote
condenser, should fall below this point. Condensers must have a vertical airflow.
Air Flow
Page A14
ICE Series General Information
The following remote ice makers incorporate the mixing valve in the condenser. This configuration allows
up to a 100 foot calculated remote line set run. Reference the diagram below to calculate the maximum 100
foot line set run.
ICE Machine Model Number Remote Condenser Model Number
ICE2100R3&4 VRC5061B
ICE1800R3&4 VRC5061B
ICE1400R3&4 VRC2661B
ICE1506HR2&3 VRC2661B
ICE1006R3&4 VRC2061B
ICE0806R3&4 VRC2061B
ICE0606R3&4&5 VRC1061B
ICE0500R3&4 &5 VRC1001B
Limitations for new remote machines that have the mixing valve mounted in the condenser.
Maximum Rise is 35 feet.
Maximum Drop is 15 feet.
Maximum equivalent run is 100 feet.
Formula for figuring maximum equivalent run is as follows:
Rise x 1.7 + Drop x 6.6 + horizontal run = equivalent run.
Examples: 35 ft. rise x 1.7 + 40 ft. horizontal = 99.5 equivalent feet line run
35 ft. rise
40 ft. horizontal
Verify the ICE machine is compatible with the remote
condenser. Some ice machines and some remote
condensers may or may not have a Mixing Valve (Head
Master). Only one valve is required per system. Kits are
available to modify the condenser for compatibility. For
more information contact your Ice-O-Matic Distributor.
34 ft. horizontal
10 ft. drop x 6.6 + 34 ft horizontal = 100
equivalent feet line run
Page A15
10 ft. drop
ICE Series General Information
How the ICE Machine Works
A general description of how the ICE Series cubers work is given below. The remainder of the
manual provides more detail about the components and systems.
With the ICE/OFF/WASH switch in the ICE position, the compressor, water pump and condenser
fan motor (when applicable) will energize starting the freeze cycle.
During the freeze cycle, water is circulated over the evaporator(s) where the ice cubes are formed.
When the suction pressure has pulled down to the proper cut-in pressure of the timer initiate
(pressure control), the contacts will close and energize the time delay module (timer). See Page
F3 for proper cut-in pressures. At this time the cubes will close to completion.
The remaining portion of the freeze cycle is determined by the timer setting. The timer is pre-set at
the factory to achieve the proper ice bridge thickness but may need to be adjusted upon initial
start-up, see Page F4 for initial timer settings.
Once the amount of time on the timer has passed, the control relay will be energized and the
machine will enter harvest. Power is now supplied to the water purge valve, hot gas valve, and the
harvest motor. The water purge valve opens, and allows the water pump to purge the water
remaining in the water, removing impurities and sediment. This allows the machine to produce
clear ice cubes and keep mineral build up at a minimum. The hot gas solenoid opens allowing hot
gas to go directly to the evaporator, heating the evaporator and breaking the bond between the
evaporator and the ice slab.
The harvest assist motor, which is also energized during harvest, turns a slip clutch, which pushes
a probe against the back of the ice slab. Once the evaporator has reached approximately 40°F
(4.5°F) in temperature, the slip clutch overcomes the bonding of the ice to the evaporator and
pushes the slab of ice off of the evaporator and into the storage bin. The clutch also actuates a
switch that rides on the outer edge of the clutch. When the clutch completes one revolution, the
switch is tripped and the machine enters the next freeze cycle.
When ice drops into a full bin during harvest, the splash curtain is held open which activates a bin
switch shutting the machine off. When ice is removed from the bin, the splash curtain will close
and the machine will come back on.
Page A16
ICE Series General Information
Undercounter Bin Removal-ICEU300 and ICEU150-220 (From 6/08) Series
The storage bin can be removed by:
1 Remove the lower grill.
2. Remove two screws securing bin to cabinet base.
3. Remove the thumbscrews from the back wall of the bin.
4. Disconnect bin drain.
5. Lift front of bin slightly and pull bin forward to remove.
3
2
Page A17
ICE Series General Information
Undercounter Bin Removal-ICEU150/200 Series (Prior to 6/08)
The storage bin can be removed by:
1. Remove the two screws at the rear of the top panel.
2. Remove the two screws from the front panel.
3. Remove two screws securing bin to cabinet base.
4. Disconnect bin drain.
5. Lift front of bin slightly and pull bin forward to remove.
1
2
4
5
3
Page A18
ICE Series General Information
Warranty Information
Every Ice-O-Matic machine is backed by a warranty that provides both parts and labor coverage.
PARTS LABOR
Two years on all parts* Two years on all components*
Three years on all ICE Maker parts* Three years on all cube ICE Maker components*
Five years on compressors*
Five years on cuber evaporators*
Water Filtration System Extended Warranty Program
Purchase a new Ice-O-Matic IFQ or IFI Series Water Filtration System with a new ICE Series ICE
Machine, replace the filter cartridge every 6 month and Ice-O-Matic will extend the limited cuber
evaporator warranty to 7 years parts and labor.
•New machine and filter must be installed at same time.
•Must send in both the machine and water filter registration cards within 10 days of
installation.
•Must send in additional registration card for each new filter installed. This must be done
every 180 days (6 months) or less.
•Program is available with all IFQ and IFI filter systems.
•Replacement filter must be model number IOMQ or IOMWFRC.
•Available in the USA and Canada only.
Warranty If, during the warranty period, customer uses a part for this Ice-O-Matic equipment other
than an unmodified new part purchased directly from Ice-O-Matic, Ice-O-Matic Distributors, or any
of its authorized service agents and/or the part being used is modified from its original
configuration, this warranty will be void. Further, Ice-O-Matic and its affiliates will not be liable for
any claims, damages or expenses incurred by customer which arises directly or indirectly, in whole
or in part, due to the installation of any modified part and/or part received from an unauthorized
service center. Adjustments are not covered under warranty.
Warranty Procedure
Matic authorized representative travels to the installation address to perform warranty service, the
service representative will advise customer the warranty is void. Such service call will be billed to
the customer at the authorized service center’s then-applicable time and material rates.
If the customer is using a part that results in a voided warranty and an Ice-O-
Page A19
ICE Series General Information
•
•
•
Ice-O-Matic
Domestic & International Limited Warranty
Mile High Equipment LLC (the “Company”) warrants Ice-O-Matic brand ice machines, ice dispensers, remote condensers, water filters, and ice
storage bins to the end customer against defects in material and factory workmanship for the following:
• Cube ice machines,”GEM” model compressed ice
machines ,” MFI” model flake ice machines and remote
condensers. - Thirty-six (36) months parts and labor
• “EF” and “EMF” model flake ice machines - Twenty-four
(24) months parts and labor
• CD model dispensers - Thirty-six (36) months parts and
labor
An additional twenty-four (24) month warranty on parts (excluding labor) will be extended to all cube ice machine evaporator plates and
compressors, “GEM” model compressed ice machine compressors, and “MFI” model flake ice machine compressors from the date of original
installation. An additional thirty-six (36) month warranty on parts (excluding labor) will be extended to all “EF” and “EMF” model flake ice machine
compressors from the date of original installation. The company will replace EXW (Incoterms 2000) the Company plant or, EXW (Incoterms 2000)
the Company-authorized distributor, without cost to the Customer, that part of any such machine that becomes defective. In the event that the
Warranty Registration Card indicating the installation date has not been returned to Ice-O-Matic, the warranty period will begin on the date of
shipment from the Company. Irrespective of the actual installation date, the product will be warranted for a maximum of seventy-two (72) months
from date of shipment from the Company.
ICE-model cube ice machines which are registered in the Water Filter Extended Warranty Program will receive a total of eighty-four (84) months
parts and labor coverage on the evaporator plate from the date of original installation. Water filters must be installed at the time of installation and
registered with the Company at that time. Water filter cartridges must be changed every six (6) months and that change reported to the Company to
maintain the extended evaporator warranty.
No replacement will be made for any part or assembly which (I) has been subject to an alteration or accident; (II) was used in any way which, in the
Company’s opinion, adversely affects the machine’s performance; (III) is from a machine on which the serial number has been altered or removed;
or, (IV) uses any replacement part not authorized by the Company. This warranty does not apply to destruction or d amage caused by unauthori zed
service, using other than Ice-O-Matic authorized replacements, risks of transportation, damage resulting from adverse environmental or water
conditions, accidents, misuse, abuse, improper drainage, interruption in the electrical or water supply, charges related to the replacement of nondefective parts or components, damage by fire, flood, or acts of God.
This warranty is valid only when installation, service, and preventive maintenance are performed by a Company-authorized distributor, a Companyauthorized service agency, or a Company Regional Manager. The Company reserves the right to refuse claims made for ice machines or bins used
in more than one location. This Limited Warranty does not cover ice bills, normal maintenance, after-install adjustments, and cleaning.
Limitation of Warranty
This warranty is valid only for products produced and sh ipped from the Company after January, 2007. A product produced or installed
before that date shall be covered by the Limited Warranty in effect at the date of its shipment . The liability of the Company for breach of
this warranty shall, in any case, be limited to the cost of a new part to replace any part, which proves to be defective. The Company
makes no representations or warranties of any character as to accessories or auxiliary equipment n ot manufactured by the Company.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE CUSTOMER. MILE HIGH
EQUIPMENT SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR
IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OR
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATI ON TO THE LENGTH OF THIS
WARRANTY.
Filing a Claim
All claims for reimbursement must be received at the factory within 90 days from date of ser vice
this time period will be void. The model, the serial number and, if necessary, proof of installation, must be included in the claim. Claims for labor
to replace defective parts must be included with the part claim to receive consideration. Payment on claims for labor will be limited to the published
labor time allowance hours in effect at the time of repair. The Company may elec t to require the return of components to validate a claim. Any
defective part returned must be shipped to the Company or the Company-authorized distributor, transportation charges pre-paid, and properly
sealed and tagged. The Company does not assume any responsibility for any expenses incurred in the field incidental to the repair of equipment
covered by this warranty. The decision of the Company with respect to repair or replacement of a part shall be final. No person is authorized to give
any other warranties or to assume any other liability on the Company’s behalf unless done in writing by an officer of the Company.
GOVERNING LAW
This Limited Warranty shall be governed by the laws of the state of Delaware, U.S.A., excluding their conflicts of law principles. The United Nations
Convention on Contracts for the International Sale of Goods is hereby excluded in its entirety from application to this Limited Warranty.
Mile High Equipment LLC, 11100 East 45
Parts and Labor
Ice storage bins -Twenty-four (24) month parts and labor
IOD model dispensers - Twenty-four (24) months parts, Twelve (12) months
labor
Water filter systems - Twelve (12) months parts and labor (not including filter
cartridges)
to be eligible for credit. All claims outside
th
Avenue, Denver, Colorado 80239 (303) 371-3737
January 2007
Page A20
ICE Series Scheduled Maintenance
Maintenance
Note: Maintenance should be performed by an Ice-O-Matic trained Service Technician.
Electrical shock and/or injury from moving parts inside this
machine can cause serious injury. Disconnect electrical
supply to machine prior to performing any adjustments or
repairs.
Failure to perform the required maintenance at the frequency specified will void warranty coverage
in the event of a related failure. To insure economical, trouble free operation of the machine, the
following maintenance is required every 6 months.
Maintenance Procedure
1. Clean the ice-making section per the instructions below. Cleaning should be performed a
minimum of every 6 months. Local water conditions may require that cleaning be performed more
often.
2. Check ice bridge thickness. See page F4 for proper thickness and adjustment procedure.
3. Check water level in trough. See page D1 for proper water level and adjustment.
4. Clean the condenser (air-cooled machines) to insure unobstructed air flow.
5. Check for leaks of any kind: Water, Refrigerant, Oil, Etc.
6. Check the bin switch for proper adjustment. See page F9 for bin switch adjustment.
7. Check the cam switch adjustment. See page F8 for cam switch adjustment.
8. Check the water valve (water-cooled machines) for proper adjustment. See page E2.
9. Check all electrical connection.
10. Oil the fan motor if the motor has an oil fitting. (Self contained air-cooled models only)
Cleaning and Sanitizing
1. Harvest problems may occur if the following procedures are not performed every 6 months.
2. Remove the ice machine front panel.
3. Make sure that all the ice is off of the evaporator. If ice is being made, wait for cycle
completion, then turn the machine “OFF” at the ICE/OFF/WASH selector switch.
4. Remove or melt all ice in the storage bin.
Page B1
ICE Series Scheduled Maintenance
Cleaning and Sanitizing (continued)
5. Add recommended amount of approved Nickel Safe ice machine cleaner to the water trough
according to label instructions on the container.
6. Initiate the wash cycle at the ICE/OFF/WASH switch by placing the switch in the “WASH”
position. Allow the cleaner to circulate for approximately 15 minutes to remove mineral
deposits.
7. Depress the purge switch and hold until the ice machine cleaner has been flushed down the
drain and diluted by fresh incoming water.
8. Terminate the wash cycle at the ICE/OFF/WASH switch by placing the switch in the “OFF”
position. Remove the splash curtain and inspect the evaporator and water spillway to assure all
mineral residue has been removed.
9. If necessary, wipe the evaporator, spillway and other water transport surfaces with a clean soft
cloth to remove any remaining residue. If necessary, remove the water distribution tube,
disassemble and clean with a bottlebrush, see page D2. Reassemble all components and
repeat steps 4 through 7 as required to remove residue.
10. Turn OFF ice machine water supply and clean the water trough thoroughly to remove all scale
or slime build-up. If necessary, remove the water trough to reach all splash areas and float.
11. Prepare 1½ to 2 gallons (5.7 to 7.5 liters) of approved (EPA/FDA) sodium hypochloride food
equipment sanitizer to form a solution with 100 to 200 ppm free chlorine yield.
12. Add enough sanitizing solution to fill the water trough to overflowing and place the
ICE/OFF/WASH switch to the “WASH” position and allow circulation to occur for 10 minutes
and inspect all disassembled fittings for leaks. During this time, wipe down all other ice
machine splash areas, plus the interior surfaces of the bin, deflector and door with the
remaining sanitizing solution. Inspect to insure that all functional parts, fasteners, thermostat
bulbs (if used), etc. are in place.
13. Depress the purge switch and hold until sanitizer has been flushed down the drain. Turn ON
the ice machine water supply and continue to purge to the diluted sanitizing solution for another
1 to 2 minutes.
14. Place the ICE/OFF/WASH switch to the “ICE” position and replace the front panel.
15. Discard the first two ice harvests.
Page B2
ICE Series Winterizing Procedures
Winterizing Procedures
Important!
Whenever the ice machine is taken out of operation during the winter months, the procedure below
must be performed. Failure to do so may cause serious damage and will void all warranties.
1. Turn off water to machine.
2. Make sure all ice is off of the evaporator(s). If ice is being made, initiate harvest or wait for
cycle completion.
3. Place the ICE/OFF/WASH switch to the “OFF” position.
4. Disconnect the tubing between the water pump discharge and water distribution tube.
5. Drain the water system completely.
6. On water cooled machines, hold the water regulating valve
open by prying upward on the water valve spring with a
screwdriver while using compressed air to blow all the water out
of the condenser.
7. Remove all of the ice in the storage bin and discard.
Page B3
ICE Series Cabinet Care
Cleaning stainless steel
Commercial grades of stainless steel are susceptible to rusting. It is important that you properly
care for the stainless steel surfaces of your ice machine and bin to avoid the possibility of rust or
corrosion. Use the following recommended guidelines for keeping your stainless steel looking like
new:
1. Clean the stainless steel thoroughly once a week. Clean frequently to avoid build-up of
hard, stubborn stains. Also, hard water stains left to sit can weaken the steel's corrosion
resistance and lead to rust. Use a nonabrasive cloth or sponge, working with, not across, the
grain.
2. Don't use abrasive tools to clean the steel surface. Do not use steel wool, abrasive sponge
pads, wire brushes or scrapers to clean the steel. Such tools can break through the "passivation"
layer - the thin layer on the surface of stainless steel that protects it from corrosion.
3. Don't use cleaners that use chlorine or chlorides. Don't use chlorine bleach or products like
Comet to clean the steel. Chlorides break down the passivation layer and can cause rusting.
4. Rinse with clean water. If chlorinated cleansers are used, you must thoroughly rinse the
surface with clean water and wipe dry immediately.
5. Use the right cleaning agent. The table below lists the recommended cleaning agents for
common stainless steel cleaning problems:
Cleaning Activity Cleaning Agent Method of Application
Routine cleaning Soap, Ammonia, Windex, or Apply with a clean cloth
detergent with water. or sponge. Rinse with
Fantastik, 409 Spic’nSpan clean water and wipe dry.
Liquid are also approve for
Stainless Steel.
Removing grease or Easy-Off or similar oven Apply generously, allow
fatty acids cleaners. to stand for 15-20 minutes.
Rinse with clean water.
Repeat as required.
Removing hard water spots Vinegar Swab or wipe with clean cloth.
and scale. Rinse with clean water and
dry.
Page B4
ICE Series Troubleshooting Trees
How To Use The Troubleshooting Trees
The troubleshooting trees were developed to be used in conjunction with the service information in
the sections that follow. If used together as intended, these two parts of the manual will allow the
ice machine service technician to quickly diagnose many of the problems encountered with the ice
machines. When used as designed, the troubleshooting trees can lead you from a general
symptom to the most likely component to suspect as the cause of the problem. The trees are not
designed to be “parts changer guides”: please do not use them as such.
Components returned to the factory for warranty are tested by the factory and will not be covered
under the warranty policy if they are not defective.
The troubleshooting trees are made of three types of boxes:
QUESTION boxes (Circle) ask a yes/no question and the answer will lead to either another
question box, a check box or a solution box.
CHECK boxes (Rectangle) will suggest a point to check for proper operation, and will often refer
you to a page in the service information sections of this manual. The result of the check may lead
to another box, or a solution box.
SOLUTION boxes (Hexagon) suggest the most likely component to cause the malfunction
described in the heading of the tree. When reaching a solution box, DO NOT immediately assume
the component is defective. The final step is to verify that the component is indeed defective, by
using the service information in the sections that follow.
To use the troubleshooting trees, first find the page with the heading describing the type of
problem occurring. Begin at the top of the page and follow the tree, step-by-step. When a check
box is reached, it may be necessary to refer to another section in the manual.
Once a solution box is reached, refer to the appropriate section to verify that the component in the
solution box is, indeed, the problem. Adjust, repair or replace the component as necessary.
?
9
!
Page C1
ICE Series Troubleshooting Trees
Troubleshooting Trees Table Of Contents
Machine Does Not Run C3
Machine Runs, Does Not Make Ice C4 – C5
Slow Production (Cube Formation Good) C6
Low Suction Pressure C7
High Suction Pressure C8
Cubes Are Hollow C9
Uneven Bridge Thickness C10
Ice Bridge Thickness Varies Cycle To Cycle C11
Machine Produces Cloudy Ice C12
Poor Water Distribution Over Evaporator C13
Machine Does Not Enter Harvest C14
Machine Enters Harvest, Then Returns To Freeze Prematurely C15
Length Of Harvest Excessive C16
Ice Does Not Release From Evaporator C17
Hot Evaporator, Low Suction Pressure (Remote Only) C18
Page C2
ICE Series Troubleshooting Trees
K
K
Machine Does Not Run
Is the selector
switch set to
ICE?
NO
Set selector
Switch to the
ICE position
YES NOT OK
Check for correct
power supply to the
Pressure Safety
Temperature Safety
machine
Check High
Control
Check High
Control
OK
TRIPPED
OK
OPEN
Correct field
wiring deficiency
Reset and
identify reason
for high head
pressure
Replace or
identify reason
for being open.
OK
Check Bin Control
for proper
adjustment, see
page F9
GOOD
Is this a Remote
unit?
OK
Is the Liquid line
Solenoid energized
and open?
BAD
NO
O
NOT O
Adjust as
required or
replace if
defective
Selector Switch
could be
defective, see
page F1
Find reason for
non-activity or
replace if
defective
Page C3
ICE Series Troubleshooting Trees
Machine Runs, Does Not Make Ice
Is water
running over
the
evaporator?
NO
Go to the
Troubleshooting
Tree on page
C12
Check High
Pressure reset if
necessary
YES GO TO PAGE C5
Check for power to
the compressor
YES
Is the
compressor
running?
NO
GOOD
bad contactor or coil.
contactor coil
OK
Does the unit
have a remote
condenser?
Check contactor for
Replace if defective
Compressor or
Start
Components
could be
defective, see
page F2
OK
Continue if the
machine has a
remote
condenser
OK
Check the suction
pressure, is it low or
high?
LOW
Check refrigerant
charge
HIGH
OK
OK
NO
Check Selector
Switch,
Replace if defective
Pumpdown
Control possibly
bad
Liquid Line
Solenoid not
opening
Page C4
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