Service Parts Manual
GEMD520 & GEMD540
GEMD525
Ice-O-Matic
11100 East 45th Ave
Denver, Colorado 80239
Part Number 9081422-02 Date 2/11
SERVICE PARTS MANUAL
22 INCH WIDE ICE SERIES CUBERS
MODEL-ICE0320, ICE0520
Includes 50Hz. Units
ICE-O-Matic
11100 East 45th Ave
Denver, Colorado 80239
Part Number 9081297-01 PD04/02 Rev1/05
GEMD520 & GEMD540 SERVICE PARTS
This parts list contains the service parts and wiring
diagrams for this model. Check the model number
of the machine requiring the parts to be sure that
this is the correct parts list.
TABLE OF CONTENTS
Cabinet Assembly .............................Page 2
Air Cooled Refrigeration ...........................Page 4
Water Cooled Refrigeration .........................Page 5
Ice Dispensing ..............................Page 6
Evaporator ................................Page 7
Gearmotor Assembly ............................Page 8
Control Box ................................Page 9
Water System ...............................Page 10
Page 1
GEMD520 & GEMD540 SERVICE PARTS
Cabinet
14
14
46
12
43
3
27
14
5
14
39
7
27
10
40
29
29a
39
41
42
14
6
18
14
1
4
8
11
27
2
9
48
22
40
29b
29c
21
13
23
38
24
37
36
45
35
25
44, 44a
17, 18
6
33
18
34
30
49
32
15
31
47
26
14
20
28
Ref
19
16
Page 2
GEMD520 & GEMD540 SERVICE PARTS
Cabinet
GEMD520
ITEM PART
NUMBER NUMBER DESCRIPTION
1 1011447-119 Back Panel, stainless
2 1011447-172 Top Panel, stainless
3 1011351-35 Panel screw
4 1011447-113 Hanger Brace
5 1011447-171 Rt. side panel, stainless
6 1011447-126 Service panel, stainless
7 1011447-114 Front Brace
8 1011447-115 Support angle
9 1011447-116 Gearmotor Support
10 1011447-118 Rt. side lower, stainless
11 1011447-120 Upper plate assembly
12 1011447-170 Lt. side panel, ss
13 1011447-173 Up front panel, stainless
14 9031046-27 Screw
15 1011447-179 Splash panel with labels
16 1011447-155 RH sink support
17 1011447-155 LH sink support
18 1011339-74 Screw
19 1011447-10 Grill
20 1011447-09 Sink, gray
21 9071974-01 Emblem
22 1011447-121 Lower frame assy
23 1011447-117 Lt side lower, stainless
24 1011447-52 Touch free sensors
25 1011447-78 Ice label, grey
26 1011447-79 Water label, grey
27 1011447-37 Speed nut
28 1011447-20 Water chute
29
29a 1011447-191 Bracket
29b 1011447-26 Chute
29c 9031046-27 Screw
30 1011447-45 Solenoid Assembly (115v)
1011447-47 Solenoid (230v)
31
32 1011447-164 Water line
33 1011447-73 Tee union
34 1011447-74 Connector
35 1011351-41 Insert
36 1011447-35 Lock washer
37 1011351-40 Ball stud
38 1011447-99 Insulation pad
39 no number Rivet
40 1011447-39 Retainer
41 1011447-02 Hole plug
42 1011447-03 Hole plug
43 no number Bushing
44 1011447-61 Hose, order 1
44a 1011447-06 Hose clamp
45
46 1011447-43 Junction box
47 1011447-68 Touch-Free label
48 Part of item 9
49 1011447-69 Inlet adapter (half union)
GEMD540
ITEM PART
NUMBER NUMBER DESCRIPTION
1 1011447-125 Back Panel, stainless
2 1011447-172 Top Panel, stainless
3 1011351-35 Panel screw
4 1011447-113 Hanger Brace
5 1011447-177 Rt. side panel, stainless
6 1011447-126 Service panel, stainless
7 1011447-114 Front Brace
8 1011447-115 Support angle
9 1011447-123 Gearmotor Support
10 1011447-118 Rt. side lower, stainless
11 1011447-120 Upper plate assembly
12 1011447-176 Lt. side panel, ss
13 1011447-178 Up front panel, stainless
14 9031046-27 Screw
15 1011447-179 Splash panel with labels
16 1011447-155 RH sink support
17 1011447-155 LH sink support
18 1011339-74 Screw
19 1011447-10 Grill
20 1011447-09 Sink, gray
21 9071974-01 Emblem
22 1011447-121 Lower frame assy
23 1011447-117 Lt side lower, stainless
24 1011447-52 Touch free sensors
25 1011447-78 Ice label, grey
26 1011447-79 Water label, grey
27 1011447-37 Speed nut
28 1011447-20 Water chute
29
29a 1011447-191 Bracket
29b 1011447-26 Chute
29c 9031046-27 Screw
30 1011447-45 Solenoid Assembly (115v)
1011447-47 Solenoid (230v)
31
32 1011447-164 Water line
33 1011447-73 Tee union
34 1011447-74 Connector
35 1011351-41 Insert
36 1011447-35 Lock washer
37 1011351-40 Ball stud
38 1011447-99 Insulation pad
39 no number Rivet
40 1011447-39 Retainer
41 1011447-02 Hole plug
42 1011447-03 Hole plug
43 no number Bushing
44 1011447-61 Hose, order 1
44a 1011447-06 Hose clamp
45
46 1011447-43 Junction box
47 1011447-68 T
48 Part of item 9
49 1011447-69 Inlet adapter (half union)
ouch-Free label
Page 3
GEMD520 & GEMD540 SERVICE PARTS
Air Cooled Refrigeration
ITEM PART
NUMBER NUMBER DESCRIPTION
1 1011447-27 Insulation
2 9151161-01
Thermo Expansion Valve
3 1011447-189 Suction Line for 520
1011447-190 Suction Line for 540
4 1011382-09 Evaporator
5 1011380-35 Screw
6 1011447-92 Compressor, 115/60
1011447-94 Overload for 115 v comp
1011447-93 Compressor, 230/50
1011447-95 Overload for 230 v comp
7 1011447-31 Hex nut
8 9151163-03 Dryer
9 9181002-02 Mounting Sleeve
10 9181002-09 Mounting Grommet
11 1011447-90 Fan Motor, 115v 60 Hz
1011447-88 Fan motor, 230v, 50 Hz
12 1011447-19 Fan Bracket
13 1011447-42 Hi Press. Cut Out
14 1011447-91 Fan Blade
15 1011447-124 Fan Shroud
16 1011447-89 Condenser
17 1011339-74 Screw
18
18a1 1011380-94 Access valve seat
18a2 1011380-95 Core
18a3 1011380-96 Cap
2
1
3
4
5
16
17
15
14
11
12
13
6
8
7
9
10
18a1
18a2
18a3
Page 4
GEMD520 & GEMD540 SERVICE PARTS
Water Cooled Refrigeration
ITEM PART
NUMBER NUMBER DESCRIPTION
1 1011447-27 Insulation
2 9151161-01 Thermo Exp. Valve
3 1011447-189 Suction Line for 520
1011447-190 Suction Line for 540
4 1011382-09 Evaporator
5 1011380-35
6 9151163-01 Drier
7 1011447-31 Hex Nut
8 9181002-02 Mounting Sleeve
9 9181002-09 Mounting Grommet
10 1011447-92 Compressor, 115/60
1011447-94 Overload for 115 v comp
1011447-93 Compressor, 230/50
1011447-95 Overload for 230 v comp
11
12 1011447-42 High Press. Cut Out
13 1011447-41 Water Reg. Valve
14 1011447-75 Adaptor kit
15 1011447-76 Adaptor kit
16 1011447-29 Screw
17 1011339-62 Lock washer
18 9141141-01 Condenser
Screw
1
2
3
4
5
16a1 1011380-94 Access valve seat
16a2 1011380-95 Core
16a3 1011380-96 Cap
17
18
16a1
14
16
6
7
15
8
10
9
12
16a3
16a2
13
Page 5
GEMD520 & GEMD540 SERVICE PARTS
Ice Dispensing
2
16
11
12
10
17
15
1
10
3
4
5
7
14
13
18
ITEM PART
NUMBER NUMBER DESCRIPTION
1 1011447-66 Grommet, Bin Control
2 1011447-146 Bin top
3 1011447-185 SS clip
1011447-28 Wing Nut
4 1011447-147 GEMD520 Storage Bin
1011447-148 GEMD540 Storage Bin
5 1011447-30 Hex nut
1011339-62 Lock washer
6 9031046-27 Screw
7 1011447-180 Valve plate
8 1011447-54 Switch (Touch Free off)
9 no number Wires
10 1011447-168 Ice Level Sensor (set)
6
8
9
ITEM PART
NUMBER NUMBER DESCRIPTION
11 1011447-167 GEMD520 Bin vane (inc. #12)
1011447-166 GEMD540 Bin vane (inc. #12)
12 1011447-18 Bearing
13 1011447-55 Bin Drive Motor (115v)
1011447-56 Bin Drive Motor (230v)
14 1011447-04 Bracket
15 1011447-65 Water Shed
16 1011447-103 Bin Bottom
17 1011447-185 Bin top bracket
18 1011447-44 Fan blade
Page 6
GEMD520 & GEMD540 SERVICE PARTS
15
17
18a
8
16
19
20
ITEM PART
NUMBER NUMBER DESCRIPTION
1 1011380-38 Hex Cap Screw
2 9051603-01 Ice Sweep
3 1011380-86 Water Shed
4 1011380-11 Lip Seal
5 1011380-13 Breaker Cover
6 1011380-82 O-Ring
7 1011380-46 Auger Stud
8 1011380-205 Strap kit
9 1011380-202 Bearing
10 1011380-10 Lip Seal
11 1011380-81 O-Ring
12 1011380-44 Soc. Head Screw
13 1011380-175 Breaker - includes9&10
14 1011380-80 O-Ring
15 9131494-01 Bail clamp
16 9021116-01 Drain tube clip holder
17 9051602-01 Ice Chute Cover
18 1011380-180 Insulation top (1/2)
18a 1011380-181 Insulation top (1/2)
19 1011447-08 Ice Chute Body
20 1011380-184 Insulation Collar Inside
21 1011380-225 Auger
22 1011382-09 Evaporator
23 1011380-35 Screw
Evaporator
2
4
6
18
10
12
28
14
24 1011447-193 Insulation
25 1011380-27 Drip Pan
26 1011380-83 Drip Pan Gasket
27 1011380-85 Water Shed
28 1011447-33 Washer
7
9
10
11
13
1
3
5
21
22
23
24
25
Note: Water
seal shown
on page 10
26
27
Page 7
GEMD520 & GEMD540 SERVICE PARTS
Gearmotor Assembly
1
8
*NOTE: GEARCASE
COVER INCLUDES
COVER, OUTPUT
SHAFT, KEY, OUTPUT
GEAR, BEARINGS AND
SEAL
2
9
10
3
4
5
11
ITEM PART
NUMBER NUMBER DESCRIPTION
1 1011380-85 Water Shed
2 1011380-162 Bolts (pack of 6)
6
3 1011380-159 Gearcase Cover*
4 1011380-161 1st Gear and Bearings
5 1011380-160 2nd Gear and Bearings
6 1011380-158 Gasket
7 1011380-157 Gearcase
8
9 1011380-67 Drive Motor 115 v
7
1011380-68 Drive motor, 230v
10
11 1011380-163 Oil, 1 Container
12 1011380-186 Complete Assy 115 v
1011380-187 Complete assy, 230v
13 1011380-189 Gearcase kit, no motor.
14 1011447-29 Bolt, case to chassis
15 1011339-63 Washer for item 14
Page 8
GEMD520 & GEMD540 SERVICE PARTS
Control Box
1
2
3
8
7
6
ITEM PART
NUMBER NUMBER DESCRIPTION
1 1011447-82 Run capacitor, 115/60
1011447-83 Run capacitor, 230/50
2 1011447-81 Start capacitor, 115/60
1011447-80 Start capacitor, 230/50
1011447-85 Cap for
3 1011447-162 Capacitor strap
4 9101002-07 Contactor, 115v, 60 Hz
9101002-06 Contactor, 230v, 50 Hz
5 1011447-59 60 Hz (115v) circuit board
1011447-60 50 Hz (230v) circuit board
5a 1011447-53 Standoff for circuit board
6 1011447-84 Potential Relay, 115v, 60 Hz
1011380-113 Potential Relay, 230v, 50 Hz
7 1011339-82 Bushing
8 1011339-78 Switch
9 1011447-105 Bushing
start capacitor
9
4
5
Not shown
10 1011447-163 Control box cover
11 1011447-50 Harness, AC
1011447-51 Harness, WC
Page 9
GEMD520 & GEMD540 SERVICE PARTS
Water System
18
4
28
24
30
10
16
11
10
10
31
19
6
3
5
21
1
29
25
23
27
Changed 6/02
ITEM PART
NUMBER NUMBER DESCRIPTION
1 1011447-08 Clamp
2 9051610-01 Plug
3 1011447-122 Water Level Sensor
4 NA Plunger/seat
5 NA Float valve
6 1011447-17 Reservoir Assy, complete
7
8
9
10 3032898-40 Plastic tubing, order by foot
11 1011447-73 Tee union
12
13
14 1011447-61 Bin Drain Tube, req. 15"
15 1011447-22 Drain Casting
16 1011351-75 Male connector
17
ITEM PART
NUMBER NUMBER DESCRIPTION
18 1011447-181 Reservoir bracket
19 1011380-99 Brass insert
20
21 9031046-27 Screw
22
23 1011380-168 Retaining Ring
24 1011351-74 Inlet fitting for plastic
25 1011380-02 Water Seal
26
27 1011447-24 GEMD540 drain tube,
1011447-187 GEMD520 drain tube,
28 1011447-188 Reservoir inlet tubing
29 1011447-164 Water tube (SS) w/nut
30 1011447-74 Female connector
31 1011447-69 Inlet adapter
Page 10
Loading...