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2012 Trike Assembly Manual
1.0 Introduction ....................................................................................................................................................................................................
1.1 Overview ...................................................................................................................................................................................................
2.0 Assembling your trike ...................................................................................................................................................................................
2.1 Adjusting and closing quick-releases .....................................................................................................................................................
2.2 Unpacking .................................................................................................................................................................................................
2.3 Unfolding ...................................................................................................................................................................................................
2.4 Fit and set the handlebars to an approximate position ...........................................................................................................................
2.5 Install and connect the rear derailleur .....................................................................................................................................................
2.6 Fit the front wheels and brakes ................................................................................................................................................................
2.6a Fit front AVID BB7 disc brake wheels and brakes .............................................................................................................................
2.6b Fit front AVID BB5 disc brake .............................................................................................................................................................
2.6c Fit front hydraulic brakes wheels ........................................................................................................................................................
2.7 Seats .........................................................................................................................................................................................................
2.7a Mesh Seat ...........................................................................................................................................................................................
2.7b Assembling the seat – hard-shell seat ...............................................................................................................................................
2.8 Fit the seat ................................................................................................................................................................................................
2.9 Fit the front boom to an approximate position .........................................................................................................................................
2.10 Fit the pedals ..........................................................................................................................................................................................
2.11 Adjust the seat angle ..............................................................................................................................................................................
2.12 Set the handlebars .................................................................................................................................................................................
2.13 Set the front boom ..................................................................................................................................................................................
2.14 Install the front derailleur cable ..............................................................................................................................................................
2.15 Check the chain tube lengths ................................................................................................................................................................
2.16 Fit the chain ............................................................................................................................................................................................
2 .17 Check the gear shifting .........................................................................................................................................................................
2.18 Fit the mirror ...........................................................................................................................................................................................
2.19 Fit the flag ...............................................................................................................................................................................................
2.20 Reflectors and Bell .................................................................................................................................................................................
2.21 Check nuts and bolts .............................................................................................................................................................................
3.0 Other Important Information .........................................................................................................................................................................
3.1 Adjusting the tracking ...............................................................................................................................................................................
3.2 Serial number ..........................................................................................................................................................................................
3.3 Warranty Information ................................................................................................................................................................................
3.4 Liability Information ..................................................................................................................................................................................
3.5 Legal requirements ..................................................................................................................................................................................
3.6 Contacting us ............................................................................................................................................................................................
3.7 Recumbent/ Trike forums on the internet ................................................................................................................................................
Appendix A: Tightening torques ..........................................................................................................................................................................
Appendix B: Tyre pressures ...............................................................................................................................................................................
Appendix C: Elastomer limits ..............................................................................................................................................................................
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1.0 Introduction
Congratulations on being a new ICE trike
owner. You have purchased the finest, most
refined recumbent tricycle available today; we
hope it brings you many years of enjoyment.
This manual has been written to help you set
up and use your trike. Recumbent trikes may
be a little different from the cycles you are
familiar with, so please take a moment to read
through this document. You will find the latest
version of this manual in a download-able PDF
format on our website.
1.1 Overview
ICE Sprint RS used in this example.
Throughout the manual, we have included
some Tips, which have been learned from over
20 years of experience building trikes. They
are well worth taking special note of.
If you have never worked on a bike before,
you should consider purchasing a good book
on bicycle maintenance. The ICE trikes
use as many standard bicycle components
as possible, and their adjustment and
maintenance is no different from an upright
bicycle.
We can recommend Lennard Zinn’s “Zinn and
the Art of Mountain Bike Maintenance” as a
thorough and easy-to-read reference.
We hope you enjoy owning and riding your ICE
trike as much as we like making these great
machines.
2.0 Assembling your Trike
Assembly tools required:
3mm Hex Key
4mm Hex Key
5mm Hex Key
6mm Hex Key
Cable cutter
Small flat screwdriver
Torque wrench (optional)
Bicycle pump
8mm Wrench
10mm Wrench
13mm Wrench
Chain link remover
Sharp knife
T25 Torx key (required for disc brakes)
Throughout this manual, “left” and “right” are based on the rider’s position, as seated on the trike.
When assembling your trike, please refer to the table in the appendix for the proper tightening
torques for all fasteners. Do not over-tighten
i
TIP:
You will nd it much
easier to assemble the trike
if you can work on a bench or a
table at waist height; this avoids
too much bending down. If you
have to work on the ground, put
down some newspaper to avoid
the chain, which is protected by
grease, from picking up dirt.
2.1 Adjusting and closing quick-releases
Quick-releases are used in a number of places
on your trike; it is important that they are tightened correctly.
A quick-release that isn’t fully and properly
closed can result in parts coming loose or
moving while riding. This could cause a serious
accident.
With the part you are clamping located properly, adjust the quick-release by opening it,
holding both ends and turning one clockwise
until, when you close the lever, you feel some
resistance. At this point, try to close the lever
fully. The adjustment is correct when you can
fully close the lever,but with some effort (the
lever should leave its impression in the palm
of your hand). If you can only close the lever
part way, open it, unscrew the adjusting nut
slightly and try again. If it closes too easily,
tighten it up a tiny bit and try again. Do not
try to tighten the quick-release by winding the
lever around; it will not tighten enough to be
safe.
A quick-release system consists of two basic
parts: a lever that provides the clamping force
and an adjusting nut that alters the clamping
tension.
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2.2 Unpacking
First of all, open the box, unwrap and lay out
the pieces, inspecting for any damage that may
have occurred during shipping.
The black square of fabric-covered rubber
is not a piece of packaging. Do not throw it
away!!
You should have all the items shown on this
page, as well as any accessories you have
ordered.
Assembling your trike is quite simple, even
if you have done little bicycle assembly/work
before. If you’re uncertain about the work,
any good bike shop will be able to follow these
instructions to assemble it for you.
It will take you an hour or two to put your trike
together, but don’t be tempted to rush through.
Your trike is secured in the box using several
cable ties (zip-ties) which will have to be cut
with a knife, scissors, or snips; be careful not to
cut through the parts or to mark the paintwork.
Have a good look at the various packages and
familiarize yourself with the various parts. In
addition to the main components shown
below, there are other small packages of parts.
Don’t open them just yet; leave them sealed
until you need them.
(Please note, tyres may be supplied only
partially inflated for shipping. Please inflate
tires to correct pressure before sitting on
your trike. The correct inflation pressures are
printed on the tire sidewalls.)
Main Frame, cruciform and rear section
(Vortex frames will arrive seperated)
Front Boom
Air-Pro seat and Air-Pro seat pads (Hardshell
seat models)
Seat cover and frame (Mesh seat models)
Rear Wheel (installed on 20 inch models,
supplied separately on 26 inch and 700c
models)
Front Wheels (disc brake version shown –
wheels are shipped without rotors attached to
avoid transit damage)
Axle Bolts Rear Derailleur - attached by its cable and
fastened to the rear section
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2.3 Unfolding
Unwrap the trike main cruciform and sit it on a flat surface, preferably with something soft
(cardboard/carpet) under the frame to protect the paint.
Swing the rear section of the frame up and to
the left and then down to the unfolded position.
Lift the QR (Quick Release) latch to retract the
safety pin, and close the hinge.
Make sure the safety pin is properly engaged.
Swing the QR and its connecting pin forwards
90 degrees (into the slot on the front part of the
hinge.
Tighten the QR on the hinge. If the QR is
loose, the adjusting nut may be tightened
slightly.
If you have ordered a model with a 26 inch or
700c rear wheel, then insert the rear wheel fully
in the back of the frame and tighten the quick
release fully.
If you have the Vortex non folding trike then
carefully insert the rear frame into the back of
the main frame up to the guide mark on the
frame tubes.
Clamp the rear frame upright by tightening the
two M6 bolts.
2.4 Fit and set the
handlebars to an
approximate position
Slacken off the two clamps on the steerer and
adjust the handlebars to an upright position.
The clamps only need to be lightly tightened at
this stage.
does not apply to the 2012 Vortex
2.5 Install and connect
the rear derailleur
The rear derailleur is attached to its cable and
loosely fastened to the rear section. Fit the
rear derailleur to the rear dropout using a 5mm
hex key, making sure the B-tension washer tab
/ b-adjust screw is clear of the rear derailleur
dropout tab. Tighten the 5 mm hex hanger bolt
to 70 – 85 in. lbs. (8 – 10 Nm). (SRAM XX rear
derailleur installed and adjusted using a T25
torx bit)
The derailleur stop screws have already been
pre-adjusted in the factory. If you feel the
derailleur needs to be re-adjusted, then please
refer to the manufacturer’s instructions sheets
packaged with the derailleur.
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2.6 Fit the front wheels
and brakes
There are 3 different front brake/wheel
combinations, depending on which model you
have ordered.
Identify which type of wheels & brakes you
have, and which are the left-hand and righthand wheels (they are marked with a label on
the spokes/rims).
The brake calipers have been fastened to the
kingposts, but they need to have the calipers
aligned and the pads adjusted.
Make sure the Caliper Positioning System
(CPS)bolts are loose.
Fit the disc brake rotors to each wheel using 6
bolts per rotor. Set the rotor to rotate in the
direction indicated on the rotor. Tighten the
rotorbolts with a T-25 Torx bit to 6-7nm or 4.5-5
lb. ft.
Locate the front wheel 12mm axle bolts.
Remove the nuts and washers, and partially
insert them in wheels from the outside (the
brake rotor is on the inside) so they don’t
protrude on the inside of the wheel. Put the
wheel up to the kingpost, sliding the rotor
gently into the brake calliper, until the axle
bolt is aligned with the hole in the kingpost.
Push the axle bolt through the kingpost and
put the washer and the M6 nylock nut onto the
axle bolt which is protruding on the inside of
the kingpost. Tighten the front wheels using
a 13mm (1/2”) wrench and a 10mm wrench.
After the first time the nut has been installed
and removed, the 13mm wrench will not be
necessary; you can lock the axle in place by
leaning gently on thewheel.
It is important that these bolts are tight; you will
not damage the bearing by tightening to the
required torque.
Repeat the fitting procedure for the other
wheel.
The brake cable has been clamped onto the
actuating arm, but it should be checked to
make sure that it is tight. Use the barrel
adjuster at the brake lever to remove any cable
slack. Be careful not to advance the actuating
arm by pulling on the cable.
With the CPS bolts loose, turn the outboard
(closest to the wheel) knob clockwise until it
pushes the rotor into the position shown. This
knob is sometimes quite stiff and a T25 Torx®
key can be used to make it easier to turn. Note
that the rotor should not be centered between
the walls of the caliper body.
Turn the inboard pad adjustment in until it is
firmly squeezing the rotor against the outboard
pad. – this immobilizes the actuating arm. Your
caliper is now in perfect alignment and is ready
to be tightened.
2.6a Fit front AVID
BB7disc brake wheels and
brakes.
Tighten the 2 caliper positioning bolts (CPS)
that attach the caliper to the mounting
bracket. Tighten one then the other,
repeating until they are at the specified
torque.
Turn both pad adjustment knobs
counterclockwise about 2 or 3 clicks to give
sufficient clearance between the pads and
the rotor. Use the pad adjustment knobs
whenever you need to adjust your brakes
(the adjustment at the brake lever is only for
removing cable slack.
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2.6c Fit front Tektro hydraulic disc brakes
The disc brake system is supplied
fully assembled and bled. It is strongly
recommended that you install the
brakes supplied without disconnecting any
hoses or attempting to shorten the hose.
Fit the disc brake rotors to each wheel using
6 bolts per rotor. Set the rotor to rotate in the
direction indicated on the rotor. Tighten the
rotor bolts with a T-25 Torx bit to 6-7nm or
4.5-5 Lb ft.
Locate the front wheel 12mm axle bolts.
Remove the nuts and washers, and partially
insert them in wheels from the outside (the
brake rotor is on the inside) so they don’t
protrude on the inside of the wheel. Put the
wheel up to the kingpost until the axle bolt is
aligned with the hole in the kingpost. Push
the axle bolt through the kingpost and put the
washer and the M6 nylock nut onto the axle
bolt which is protruding on the inside of
the kingpost. Tighten using a 13mm (1/2”)
wrench and a 10mm wrench. After the first time
the nut has been installed and removed, the
13mm wrench will not be necessary; you can
lock the axle in place by leaning gently on the
wheel. It is important that these bolts are tight;
you will not damage the bearing by tightening
to the required torque.
The Vortex+ TI axles use a 5mm Hex Key on
the outside and a 6 mm Hex Key on the inside
to tighten .
Repeat the fitting procedure for the other
wheel.
New brakes are supplied fully retracted with a
black plastic insert between the pads. With a
firm grip, pull the black insert out from between
the pads.
Do not squeeze the brake lever without the
plastic insert or brake rotor between the
pads. If you do, the brake pistons will be
overextended and you may need a bike shop
to rebuild your calliper.
Check that the calliper clamping bolts are slack
then position the calliper and adaptor bracket
between the rotor and the kingpost. Align
mounting holes with those on the calliper
adaptor and fix calliper adaptor to kingpost with
the adaptor bolts. Use a 5mm Allen wrench to
a torque of 11 – 13 Nm ( 8 to 10 Lb ft). Centre
the calliper over the disc rotor by squeezing
the brake lever and holding it on whilst
tightening the calliper clamping bolts to the
same torque as the adaptor bolts.
Once the calliper has been centered check
that the wheels spin freely. Squeeze the
levers a few times and the brake pads will
self-adjust.
CAUTION:
If you are not condent servicing
or adjusting your brakes correctly,
we strongly recommended that you
have a competent cycle mechanic
do the job. Always wear protective
clothing, safety glasses and gloves
when servicing this system.
!
2.6b Fit front AVID BB5
disc brake
Follow the procedure above up to where the
cable has been clamped onto the actuating
arm then with the CPS bolts loose:
Use your fingers or a Torx® wrench to turn the
outboard pad adjustment knob clockwise until
the rotor is centered in the caliper.
This positions the pads for the next step in the
installation.
Make sure the CPS bolts are loose enough for
the caliper to move freely.
Squeeze the brake lever to compress the brake
pads firmly on the rotor. While still holding the
brake lever, tighten the CPS bolts. Once they
are tight you can let go of the lever.
Back the adjustment knob off
(counterclockwise) until the rotor spins freely.
Now you can dial the pad in or out until you
find the brake action you prefer (make sure, of
course, that there’s no drag on the rotor). If you
can’t seem to get the feel you like, or the rotor
is dragging, repeat the previous step.
Turn adjustment knob until the
rotor is centered in the caliper.
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Your trike will have been supplied with a mesh
or hard-shell seat. There will be 2 plastic clips
on the tube on the underside of the seat, and a
top seat mount clipped to the back face of the
seat near the top.
2.6d Fit front drum brake
wheels
Identify the left-hand and right-hand wheels
(the labels are fastened to the spokes). Locate
the front wheel 12mm axle bolts with their
washers and 6mm nylock nuts. Remove the
zip tie. Slide an axle bolt through the hub from
the outside of the wheel (the side with the five
webs on the hub flange).
There is a small spacer inside the hub and
it should be fitted like the one in the picture.
(Note the brake plates are handed, and should
be fitted so the brake lever arm points forward
and down towards the ground. Now slide the
bolt with the complete wheel assembly through
the kingpost, locating the single hole in the
black brake plate onto the drum brake pin as
per the picture below.
Put the washer and the M6 nylock nut onto the
axle bolt which is protruding on the inside of the
kingpost. Tighten using a 13mm (1/2”) wrench
and a 10mm wrench are needed to tighten the
front wheels. After the first time the nut has
been installed and removed, the 13mm wrench
will not be necessary; you can lock the axle in
place by leaning gently on the wheel.
Before tightening the axle bolt (see table in
Appendix A for torque setting), check that the
drum pin is properly located. It is important that
these bolts are tight; you will not damage the
bearing by tightening to the required torque.
Repeat the fitting procedure for the other
wheel.
Slide the brake cable adjuster into the lower
slot in the brake plate. The brake cable clamping
barrel has been installed onto the brake cable, but
not adjusted or tightened. Hook the barrel over
the actuating arm and pull the slack out of the
cable; clamp the barrel onto the cable.
Adjust the brake by screwing out the adjuster
until the wheel starts to drag slightly when
spun. Screw in again slightly until the wheel
runs freely. Screw down the locking ring
tightly.
CAUTION:
Make sure the brake plate is
located on the pin as this stops the
plate rotating.
This is essential for proper
operation of the brake.
!
2.7a Mesh seat
The mesh seat is supplied with the cover
installed, but not tightened. Tighten the bottom
5 straps so they are tight. The rest of the straps
can be adjusted to your preference after you sit
on the trike. A good starting point is to tighten
them gently by pulling the strap held only
between your thumb and forefinger. Be careful
about over-tightening the straps on the back
of the seat; too loose is more comfortable than
too tight. When all the straps are adjusted,
press the loose tails onto the velcro so they
don’t flap about.
2.7b Assembling the seat
- hard-shell seat
The hard-shell seat comes fully assembled
except for the optional ‘Air-Pro seat pads’.
These can be installed and adjusted for a more
custom fitted seat.
2.7 Seats
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2.9 Fit the front boom to
an approximate position
Fit the front boom into the frame taking care not
to damage the plastic shim located inside the
front of the main frame.
Position the boom at approximately a hand’s
span from the base of the front derailleur post
to the end of the main cruciform.
2.8 Fit the seat
If you have an ‘Adventure’, you will need
to raise the seat mount extension. Put the
mounting bolts in the position shown in the
photo below, and tighten.
Place the seat onto the trike, fitting the lower
seat rail into the seat mount cup on the frame.
Slide the plastic clips along the lower seat rail
and over the seat mount. Tighten the small
knobs until the clamps are tight (the seat will
still be able to pivot on the mount. The nuts do
not need to be screwed right down. They are
there to prevent the knob from being unwound
too far and falling out.
Loosen the quick release at the top of the rear
section (or seat mount extension, if fitted) .
Slide the arms of the top seat mount over the
quick release and tighten the quick release to
hold the seat in position.
2.10 Fit the pedals
(Your own if not ordered from us) – Note: the
pedal threads are handed. The right hand
pedal tightens in the normal direction; the lefthand pedal has a left hand thread, and tightens
in the opposite direction to normal. Tighten the
pedals to the torque shown in Appendix A
2.11 Adjust the seat
angle
Check the tyres are inflated and then sit on
the trike and decide whether the seat angle
suits you. The seat can be set more upright (it
was set to maximum recline in section 2.8) by
simply opening the seat mount quick-release,
sliding the seat mount off the quick-release,
and slotting it back over using a different set of
slots.
CAUTION:
Do not use the handlebars to pull
yourself out of the trike with; they
are not meant for this purpose.
Under normal use the handlebars
will not slip in their clamps, they
will however move if subjected to
an abnormal force.
There is also no need to pull on the
handlebars when riding. The trike
is easily steered with a light grip of
the ngers.
!
2.12 Set the handlebars
The handlebars on your trike adjust forward
and back, as well as for width. Sit on the trike
and adjust the bars to a position that feels
comfortable. Typically, the angle of your
elbow joint should be slightly more than 90
degrees open. Check the clearance between
your hands and the wheels; also check the
clearance between the brake levers and frame
at full steering lock. Adjusting the handlebars
to their widest comfortable position that doesn’t
interfere with the front wheels will give you
the maximum amount of steering movement.
Tighten the handlebar clamps.
2.13 Set the front boom
With the seat angle and handlebars set,
determine the boom position by sitting on
the trike and placing your
heel on the pedal.
Adjust the boom so that your leg is straight
when the pedal is at its furthest away from you.
Set the front boom upright (by eye), and then
tighten the 2 clamp bolts.
Check the boom is not extended past its MIN
INSERT mark.
If in doubt about the length, set the boom a little
longer than you think may be required; it will be
easier to shorten the chain later. Try pedaling
without the chain on to see if it feels about right.
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2.14 Install the front derailleur cable
The front derailleur cable can be identified by
the cable guide tube (chromed ‘noodle’). Pass
the cable guide up through the rear (larger)
hole on the underside of the front boom, so that
it just pokes out of the hole on the top face of
the boom. NOTE – the “noodle” appears to sit
at an odd angle but this is correct and angles
the cable towards the derailleur.
How the cable connects to the front derailleur
will depend on the model fitted to your trike.
Pull through any slack cable. While holding the
cable taut, turn the shifter through its range of
movement to check the cable moves smoothly
and that the cable is properly seated inside the
shifter. Run the cable under the cable anchor
washer and hold taut. Tighten the 5 mm hex
cable anchor bolt to 5 Nm (44 in.lbs.). Be
careful not to crush or deform the cable.
i
TIP:
Do not trim any cables until
you are happy with the various
settings of front boom and gears.
The loose end of the cable can be
tightly coiled so that it is out of the
way.
2.15 Check the chain tube lengths
Note: If tightening the plastic clips onto the
pulley plate, be careful not to over-tighten
the bolts; it is possible to damage the plastic
clips if you do. These clips are pre tightened
at the factory and are designed to allow some
movement of the top front and rear tubes for
correct chain alignment when in different gears.
Top chain (drive chain) Pulley plate
Chain Tubes
Clips
Bottom chain (return chain)
Check for clearance between the chain tubes
and the front chainset. If the top or bottom
chain tube at the front is too long, shorten
them by cutting the tube at the front end to the
required length with a sharp knife.
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Note: before doing the next section you will
need to have set the boom length as described
in section 2.13. Twist the right hand rear shifter
to the “1” position so that the rear derailleur
lines up with the largest rear sprocket. Twist
the left hand front shifter to the “H” position so
that the front derailleur lines up with the largest
front chainring.
At the front of the trike, pull the top chain
through the top chain tube. Pass the chain
through the front derailleur cage, around the
large chain ring and then connect it to the lower
return chain at the front using the quick connect
link. Remove the ‘R’ pin from the top chain.
Move the chain through the tubes so that the
unconnected end of the chain at the top at the
back is the longer one.
Set the chain to length by removing a section of
chain from between the rear derailleur and the
lower chain tube. Work out how much chain
to remove by taking the end of the chain from
the rear derailleur and pulling it tight so that
the cage of the derailleur is under maximum
tension.
Move the chain through the tubes so that the
unconnected end of the chain at the top at the
back is the longer one.
At the back of the trike, checking that the chain
is not twisted inside the chain tube, (Twist it all
the way in one direction then all the way in the
other direction then bring it back to the middle.)
thread the top chain down over the largest cog
of the cassette and through the derailleur.
Split the chain with a chain rivet tool and
remove the unwanted section. This should
leave just enough slack so that the rear
derailleur jockey wheels are pointing
forward but so that they can still move up a
fraction. Use an R pin to help stop the chain
going back up the chain tub
i
TIP – make sure the
chain is correctly routed
through the rear derailleur cage
and goes the correct side of the tab
on the derailleur cage between the
two jockey wheels.
Note: where the end of one chain overlaps the
other. Add 1 or 2 links (with the chain on both
the largest sprocket and the largest chainring)
to find the correct place to split the chain.
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2.16 Fit the chain
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Move the chain through the tubes so that the
unconnected end of the chain at the top at the
back is the longer one.
When using the largest chainring and largest
cassette sprocket there should be just enough
slack so that the rear derailleur jockey can still
move up a fraction.
TIP – get an extra pair
of hands to help with this.
Make sure that any links you alter
with the chain link remover are not
stiff on the rivets. If in doubt,
remove fewer links than you
think as removing links is easier
than riveting links back in.
Use the quick disconnect link to
open the chain and then punch
out links and quick connect
back together.
When you’ve finished adjusting the chain length,
check at the pulley plate where the chain enters
and leaves the chain tubes. The plastic clips
should be adjusted vertically so the chain is
running centrally where it enters and exits the
chain tubes. This is also the position where the
chain runs at it’s quietest.
i
While pedalling, shift the chain up and down
the chainrings several times to take out initial
slack in the cables. Any slack can be removed
by adjusting the barrel adjuster on the shifters.
Shift the chain to the smallest rear cog. While
turning the pedals, move the shifter up 1 click,
to the “8” position. If the chain hesitates or does
not shift to the second cog, increase the cable
tension by turning the shifter barrel adjuster
counter clockwise. If the chain shifts beyond
the second cog, decrease the cable tension by
turning the shifter barrel adjuster clockwise.
Repeat the two former steps until shifting and
cable tension is accurate.
2.17 Check the gear
shifting
It is not enough that the chain should run
quietly in each gear, it should also move
smartly from one sprocket to the next, without
clattering or jamming.
Now check for smooth changing up through the
range, checking one pair of sprockets at a time
(8-7, 7-6, etc.) Make any minor adjustments by
turning the shifter barrel adjuster. Finally, check
that the chain cannot jump off the cassette,
either on the inside into the spokes, or on the
outside onto the dropout. This is adjusted using
the high and low limits screws as shown in the
manufacturer’s supplied instructions.
Cut the cable off leaving about 3” (75mm) past
the cable clamp, and crimp the cable end cover
onto the cable end.
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2.18 Fit the mirror
The mirror comes with instructions showing
how it is to be assembled. The mirror is
mounted in the top of one of the handlebars
(right handlebar if you drive on the left, left
handlebar if you drive on the right). A plastic
plug is provided for the opposite handlebar.
Many people prefer to ride with a mirror both
sides.
If you have bar-end shifters, you will have a
mirror mount on the handlebars. Insert the
mirror into the end of the mirror mount and
tighten.
3.1 Adjusting the tracking
The tracking on your trike is pre-adjusted at
the factory, and should not normally need
checking. If you experience abnormal tyre
wear, you will find the instructions for checking
and adjusting the tracking in the Owner’s
Manual.
2.19 Fit the ag
Mesh Seat
Place the flag in the flag holder hole in the left
or right side at the top of the seat frame.
2.20 Reectors and Bell
Reflectors and a bell are supplied with your
trike. The bell can be mounted anywhere on
the handlebars where it can be reached easily
and doesn’t interfere with steering the trike. The
reflectors have brackets which allow the front
reflector to be mounted on the front derailleur
post, and the rear reflector to be mounted
on the top rail of the seat.
2.21 Check nuts and bolts
Generally, check all nuts, bolts and quickreleases to make sure everything is tight.
3.0 Other Important Information
3.2 Serial Number
The serial number is marked on the underside
of the main cross joint.
3.3 Warranty information
New for 2012!.
Your warranty should be submitted online within
the first 30 days of ownership.(Information on
how to activate your warranty can be found
inside of the front cover).
Inspired Cycle Engineering warrants, to the
original owner of each new ICE tricycle that
the frame, seat, and steering components are
free of defective materials and workmanship for
ten (10) years from original date of purchase.
Component parts are limited to one (1) year
from original date of purchase. Warranty is
conditional upon the trike being operated
under normal conditions and being properly
maintained. Warranty is offered to the original
owner only, and is not transferable. This
warranty does not apply to:
• damage through normal wear and tear
• neglect (inadequate care and maintenance)
• damage from crashes or jumping
• overloading through excess weight
• incorrect assembly
• modifications to the trike (additional or
changed components)
• theft
• use as an non ICE-approved power driven
vehicle
• failure to follow instructions or warnings in the
owner’s manual
• activities for which they were not designed
Bending of frames, handlebars, seats or wheel
rims can be a sign of misuse or abuse.
Inspired Cycle Engineering reserves the right
to make sole determination of whether any
failure or damage claimed under warranty was
caused by material or manufacturing defect, and
reserves the sole discretion to repair or replace
any parts covered by this warranty.
The owner shall be responsible for all labour,
shipping, and travel costs connected with
the repair or replacement of warranted parts.
Inspired Cycle Engineering will, at our sole
discretion, normally consider compensation for
reasonable labour, shipping, and travel costs
associated with warranty claims.
Inspired Cycle Engineering shall in no event
be liable for incidental or consequential losses,
damages or expenses in connection with its
tricycle products.
In practice, if you think you have a warranty
claim, contact your dealer or us. We are
passionate about our product, and want you to
be too. If it is our problem, then we will do our
best to put it right.
Hardshell
Place the flag in the flag holder hole in the left
or right side at the top of the seat frame.
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14
3.6 Contacting us
Your first point of contact should be your local
dealer. They will be able to answer most of your
questions and can provide you with the full line
of ICE accessories. If you need to speak to us
directly, we can be contacted in a number of
ways:
In person;
Inspired Cycle Engineering Ltd
Unit 9
Tregoniggie Industrial Estate
Falmouth
Cornwall
TR11 4SN
England
UK
Telephone: 01326 378848
(+44 1326 378848 outside UK)
Fax: 01326 379879
(+44 1326 379879 outside UK)
E-mail: sales@icetrikes.co
Website: www.icetrikes.co
Skype: inspired_cycle_engineering_ltd
3.4 Liability information
Liability Waiver:
Taking part in any sporting activity can result
in injury or death. Cycling is no different in this
regard, and recumbent tricycles no different
from upright bicycles. In many ways, recumbent
trikes can be much safer than standard bicycles.
Nevertheless, the rider (that’s you) is expressly
assuming the risk for any injury and/or property
damage that may result from using our product,
as well as for any and all injuries and/or property
damages caused by someone riding your trike.
We have no control over how the trike is used
or maintained. It’s your trike; it is up to you to
be responsible for yourself. You need to ensure
that the trike is safe each time before you ride
it. You need to ensure that it is maintained to
a proper standard. Read and understand this
manual; it has warnings and suggestions that
will help you to use the trike safely. If you are in
any doubt about any of the advice or procedures
in this manual, please contact your dealer or
ICE. It is up to you to know and obey traffic laws
of the country or state where you will be riding
your trike. Pedal cycles are regarded in most
countries as vehicles when on the road and are
subject to the same rules as motor vehicles.
3.5 Legal requirements
Legal requirements vary from country to country
and you should always comply with them.
The important areas you need to consider are
lighting, and helmet use. Consult your local bike
dealer for information about what is required in
your area. Please also remember that even if
not required by law, some equipment (such as
helmets and lights) can increase your personal
safety and should be carefully considered.
If you are not comfortable on the road, or
have little experience riding in traffic, try
practicing riding on quieter streets, at least
until you develop the necessary skills and
road awareness. Many bike shops can offer
instruction on advanced riding techniques.
Inspired Cycle Engineering shall in no event
be liable for incidental or consequential losses,
damages or expenses in connection with its
tricycle products.
3.7 Recumbent/Trike
forums on the internet
Now that you have your new trike, why not
share your experiences with others on the
internet forums?
Official ICE Pages
Facebook
Find “ICE Trikes” on facebook and “Like” our
page to keep updated with everything that’s
going down at ICE HQ as well as letting us and
others know what you are up to on your ICE
Trike.
Flickr
Do you want great quality images of your trike to
show your friends? Visit our Flickr “ICE Trikes”
account to access all of our images in amazing
quality.
YouTube
We love our short films and we think you will
too, so why not visit our YouTube channel “ICE
Trikes” where you can find loads of videos
recumbent related filmed by ourselves.
ICE Trikes (TRICE) Owners List
There is an online Trice Owners group, started
in 2008. Run by Trice owners, it’s the first place
to go to discuss riding, maintenance, or anything
else TRICE. It can be found at:
www.sports.groups.yahoo.com/group/triceriders
Bent Rider Online
The BentRiderOnline website is a valuable
source of information. They operate a message
board (forum) that is moderated and is free to
join. You will need to register before you can
post a message, but the forum is available for
anyone to read. To register, point your browser
to www.bentrideronline.com and click on the
‘Message Board’ link at the top of the page.
On this new page, you will find links to the
FAQ (Frequently Asked Questions) and the
registration page. Follow the simple instructions
and you will be registered to participate in the
discussion. There is a Trikes specific forum
under Specialty Discussions, and you will find a
number of ICE trike owners there.
Recumbent and Tandem Rider
R&TR Magazine is the world’s only magazine
dedicated to the riders and enthusiasts of
tandem and recumbent bicycles. Each issue
has bike and equipment reviews, riding tips,
travel stories, technical advice and maintenance
ideas. Available by subscription for doorstep
delivery, or for FREE at many US bike shops.
More information can be found at
www.rtrmag.com
VeloVision
VeloVision is a magazine, published in the
UK, covering specialised bikes, cycling as
transport and human power. We’d have to
agree when they say “It’s a quarterly dose of
cycle inspiration.” To get to the forum, point your
browser to www.velovision.co.uk/forum
Follow the link to ‘VV discussion’. To register,
click on the ‘Log In’ link and then follow the
link to ‘Need a Login? Register Here’. The
registration is painless and allows you to post on
the forum. This forum is not arranged by subject,
but just has a list of the topics presently under
discussion.
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Fastener Uses Hex Key (mm) nm lb-ft
Front derailleur clamp bolt 5 5-7 4-5
Front derailleur cable clamp bolt 5 5-7 4-5
Chainset - central crank bolt 8 35-50 25-36
Chainset - chainring bolt 5 + Tool 8-10 6-7
Chainring guard bolt 5 6-8 4.5-6
Main frame clamp bolts 5 8-10 6-7
Mudguard adjusters 4 6-8 4.5-6
Mudguard main fasteners 5 8-10 6-7
Axle bolt 10mm Spanner 8-10 6-7
Steerer pivot bolt 5 90 70
Twist-grip clamp bolt (hex key) 3 1-2 1-2
Brake lever clamp bolt 5 6-8 4.5-6
Rear main frame joint 5 8-10 6-7
Mirror 3 3-5 2.4-6
Pivot pin clamp bolts 5 6-8 4.5-6
Shock pin 6mm spanner 5-7 4-5
Disc brake caliper mount 5 6-8 4.5-6
Rear mech hanger 5 8-10 6-7
Rear derailleur mounting bolt 5 8-10 6-7
Rear derailleur cable clamp bolt 5 5-7 4-5
Upper seat mount clamp bolts 4 5-7 4-5
Head rest clamps 4 5-7 4-5
Appendix A: Tightening torques
Headrest clamp pin 5 5-7 4-5
Disc rotor bolts T-25 6-7 4.5-6
Master Cylinder Clamp Screw T-10 1.7-2.3
Caliper Bleed Screw 8mm Spanner 3-5 2.5-4
Caliper Mounting Bolts 5 11-13 8-10
Appendix B: Tyre
pressures
120 8.3
8.5 123.3
130 9.0 130
9.5 137.8
140 9.7
PSI BAR PSI
2 29.0
30 2.1
2.5 36.3
40 2.8
3 43.5
50 3.4
3.5 50.8
4 58.0
60 4.1
4.5 65.3
70 4.8
5 72.5
80 5.5 80.0
6 87.0
90 6.2
6.5 94.3
100 6.9
7 101.5
7.5 108.8
110 7.6
8 116.0
Appendix C: Tyre
pressures
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