Ice i20B Operator's & Parts Manual

OPERATOR & Parts Manual
Automatic Scrubber
www.icecompanies.com
8038002 REV.03(03-2015)
i20B
HOW TO ORDER PARTS Only use ICE Company supplied or equivalent parts. Parts and supplies may be ordered online,by phone, by fax or by mail.
1. Identify the machine model.
2. Identify the machine serial number from the data label.
3. Ensure the proper serial number is used from the parts list.
4. Identify the part number and quantity. Do not order by page or reference numbers.
5. Provide your name, company name, customer ID number,billing and shipping address, phone number and purchase order number.
Please ll out at time of installation for future reference.
Model No. Serial No. Machine Options Sales Rep. Sales Rep. phone no. Customer ID Number Installation Date
READ OPERATOR MANUAL MANUAL CAREFULLY
International Cleaning Equipment XiangShi Road, LiaoBu, DongGuan, GuangDong, China Tel:0769-8186 9000 Fax:0769-8186 3000
Specifications and parts are subject to change without notice.
PROTECT THE ENVIRONMENT Please dispose of packaging materials,old machine components such as batteries, hazardous fluids, including antifreeze and oil, in an environmentally safe way according to local waste disposal regulations. Always remember to recycle.
ICE i20B2
IMPORTANT:To ensure full warranty protection,Please ll out
& return your warranty card.
OPERATOR MANUAL
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
MACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
MACHINE SETUP & INSTALLATION . . . . . . . . . . . . . . . . . . 6
MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 7
WHILE OPERATING MACHINE . . . . . . . . . . . . . . . . . . . . . . . 7
TANK DRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
PREVENTATIVE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
BASIC TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TECHNICAL SPECIFICATION. . . . . . . . . . . . . . . . . . . . . 12
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
WEAR & TEAR PARTS LIST. . . . . . . . . . . . . . . . . . . . 28
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ICE i20B
3
TABLE OF CONTENTS
OPERATOR MANUAL
ICE i20B4
OPERATOR MANUAL
SAFETY PRECAUTIONS
This machine is intended for commercial use. It
is designed exclusively to scrub hard oors in an
indoor environment and is not constructed for any other use.Only use recommended accessories.
All operators should read, understand and exercise the following safety precautions:
1. Do not operate machine:
– Unless trained and authorized. – Unless you have read and understood the operator's manual.
– In ammable or explosive areas.
– If not in proper operating condition. – In outdoor areas and standing water.
2. Before operating machine:
– Make sure all safety devices are in place and operating properly.
3. When using machine:
– Go slow on inclines and slippery surfaces. – Follow all safety guidelines. – Report and x any damage to machine prior to operating it. – Never allow children to play on or around the machine. – Do not operate on inclines that exceed 2%(3°).
4. Before leaving or servicing machine:
– Stop on level surface. – Turn off machine.
5. When servicing machine:
– Read operator's manual thoroughly prior to operating or servicing this machine. – Use manufacturer supplied or approved
replacement parts. – Secure machine with wheel blocks prior to jacking the machine up. – Use approved jack or hoist to safety elevate the machine. – Disconnect batteries prior to working on machine. – Wear gloves when handling batteries or battery cables. – Avoid any contact with battery acid. – Avoid moving parts. Do not wear loose tting clothing while servicing machine.
WARNING: Batteries may emit
hydrogen gas. Explosion or re can result
from hydrogen gas. Keep sparks and open flames away! Keep battery compartment open when charging.
WARNING: Flammable materials
can cause an explosion or re. Do not use ammable materials in tanks.
WARNING: Flammable materials or reactive mentals can cause explosion or
re. Do not pick them up.
ICE i20B
5
OPERATOR MANUAL
MACHINE COMPONENTS
1. Operating Handle
2. Battery Meter
3. Solution Flow Control Swtiches & Indicating Light + Flow Increase Switch
- Flow Decrease Switch
4. Brush Motor Indicating Light
5. Vacuum Motor Switch & Indicating Light
6. Main Power Key Switch
7. Hose Filling Port
8. Solution Tank Level / Drain Hose
9. Scrub Head Lifting Pedal
10. Squeegee Blade Adjusting Castor
11. Squeegee Assembly
12. Squeegee Vacuum Hose
13. Ball Valve
14. Filter Assembly
15. 8 Inch Wheels
16. 3 Inch Castors
17. Batteries
18. Recovery Tank Drain Hose
19. Control Handle for Brush Motor
20. Recovery Tank Support Stand
21. Vacuum Motor 24V DC
22. On-board Charger (Optional)
23. Bucket Filling Port
24. Cup Holder
25. Cover Tank
26. Squeegee Lifing Level
27. Recovery Tank
28. ICE Logo
29. Solution Tank
30. Scrub Head Assembly
31. Srub Head Skirt
32. Brush Motor 24V DC
33. Motor Hub Locking Pin
34. Warning LED Lights
1 2 3
4
5
6
7
8
9
10
11
12
13 15
14
16
17
18
19
20
21 22
24
25
26
27
28
23
29
31
32
33
30
34
ICE i20B6
OPERATOR MANUAL
MACHINE SET UP & INSTALLATION
UNPACK MACHINE
Be sure and check packing carton for any damage. Immediately report any damage to carrier. Be careful not to let machine vibrate while carrying, Check contents of package to ensure that the following items are included:
• Machine
• Squeegee assembly
• Brush and pad driver
• Battery charger
• 2-12V Batteries
INSTALLING BATTERIES
You will need to connect the cables to the battery posts before operating the machine.
WARNING:Batteries may emit
hydrogen gas. Explosion or re can result
from hydrogen gas. Keep sparks and open flames away! Keep battery compartment open when charging.
1. Turn the main power key switch off.
2. Open recovery tank to gain access to battery compartment.
3. Carefully place the two batteries into the compartment as shown in figure below. Place the battery brace to the rear of the two batteries.
DO NOT DROP BATTERIES INTO
THE COMPARTMENT DIRECTLY.
4. Connect battery cables to posts in numbered order as shown in drawing below.
RED to POSITIVE, BLACK to NEGATIVE
MACHINE SET UP
PRE-OPERATION CHECKS
1. Sweep the outside of the machine.
2. Check battery meter to make sure batteries are fully charged. (See BATTERY CHARGING)
3. Make sure the squeegee is properly installed.
4. Check that brush / pad driver is properly installed.
INSTALLING BRUSH OR PAD DRIVER
1. Ensure that the machine is turned off.
2. Step on the scrub head lifting pedal (see machine components, item #9) to raise the
scrub head off the oor.
3. If using a pad driver, attach the appropriate
pad to the pad driver surface rst.
4. Turn the brush motor hub until the slot with the spring clip is visible through the scrub head window.
5. Mount the pad drive or brush to the brush motor hub by lining up the three studs with the three holes in the hub. Once in the holes, rotate the brush / pad driver toward the spring clip to lock the pad driver into place.
NOTE: If necessary, press down the motor hub locking pin (see machine components, item #33) to lock motor hub in place.
INSTALLING SQUEEGEE ASSEMBLY
1. Lift the squeegee lifting level (see machine components, item #26) to the upward position.
2. Mount the squeegee assembly to the squeegee pivot bracket. Make sure the knobs are completely seated into the slots before securing knobs.
3. Connect the vacuum hose to the squeegee assembly. Loop the hose by using the hose clip provided.
4. Check the squeegee blades for proper adjustment.
ICE i20B
7
OPERATOR MANUAL
FILLING THE SOLUTION TANK
The machine is equipped with a hose lling port
(see machine components, item #7) at the rear of the machine, and a bucket filling port (see machine components, item #23) located under the recovery tank. Before accessing the bucket filling prot make sure that the recovery tank is empty.
WARNING: Do not put any ammable
materials into solution tank. This can cause an explosion or a fire. Only use recommended cleaning chemicals. Contact your janitorial supply distributor for recommendations on proper chemicals.
1. Go slow on inclines and slippery surfaces. Do not operate the machine on inclines that exceed 5% (3°).
2. Do not keep the machine in the same position with the pad / brush spinning, keep the machine moving to prevent damage to
the oor
.
3. If the squeegee assembly leaves streaks
on the oor, raise the squeegee off the oor
and wipe the blades down with a damp cloth. Pre-sweep the area to prevent leaving
streaks on the oor.
4. Pour recommended defoamer into the recovery tank if excessive foam appears.
NOTE:
When filling the solution tank with a bucket, make sure that the bucket and water is clean.
MACHINE OPERATION
WARNING: Do not operate machine unless you have read and understand this manual.
1. Lower squeegee assembly to the floor by
lowering the squeegee lifting level (see machine components, item #26).
2. Lower the scrub head to the oor by step on
the scrub head lifting pedal (see machine components, item #9) .
3. Turn the main power key (see machine
components, item #6) to the on (I) position.
4. Check the battery level meter (see machine
components, item #2), if the red light is on, DO NOT continue to operate the machine and charge the batteries immediately.
5. Check the soluion ow indicator (see machine
components, item #3), adjust the solution ow control switch to a desired ow rate.
NOTE:
Solution will not begin to flow until the
control handle is pulled.
6. Pull the control handle (see machine components, item #19) to start scrubbing by moving the machine forward.
NOTE:
45-60 meters (150-200 ft) per minute
is the recommended scrubbing speed.
7. Turn the main power key (see machine components, item #6) to the on (I) position.
8. To stop scrubbing, release the control handle, raise the scrub head and the squeegee assembly.
WHILE OPERATING MACHINE
WARNING: Fire or Explosion Hazard. Do not pick up flammable materials or reactive metals.
WARNING:
Foam must not enter the float shut-off screen, or damage can occur to the vacuum motor. Foam will not activate the machine's float shut-off device.
ICE i20B8
OPERATOR MANUAL
5. Occasionally check the battery meter (see machine components, item #2) . When meter is in the red, stop scrubbing and recharge the batteries.
TANK DRAINING
1. Turn the machine off.
2. With the squeegee and scrub head in their "UP" position, transport the machine to an approved area for draining tanks.
WARNING: When battery meter is in the red, do not continue to operate the machine. Battery damage may result.
6. When the solution tank runs empty, turn off the brush switch, solution switch and raise the scrub head. Keep the squeegee down and continue to vacuum until all the dirty water is picked up.
NOTE:
See
TANK DRAINING
section to learn
how to drain recovery and solution tanks.
DRAINING THE RECOVERY TANK
NOTE:
Any time scrubbing is completed, or when refilling solution tank, the recovery tank should be drained and cleaned.
WARNING:
If the recovery tank is not drained when the solution tank has been refilled, foam or water may enter the float shut-off mechanism and cause damage to the vacuum motor.
1. While holding the drain hose (see machine
components, item #18) upward, remove the cap and lower hose to drain.
2. Open the cover tank and rinse out the tank.
Use a rag to remove any excess dirt.
3. Clean the oat shut-off screen located in the
recovery tank.
DRAINING THE SOLUTION TANK
NOTE:
Any time scrubbing is completed, the
solution tank should be drained and cleaned.
1. Pull down on the clear tube (back left of the machine, see machine components, item #8) to remove it from the hose barb. This will allow the solution to flow freely into a
bucket or oor drain.
2. Rinse the solution tank with clean water after every use. This will help prevent chemical buildup and clogging of the solution lines.
3. Once tank is rinsed, flushed and drained, reconnect the clear tube to the hose barb. Be sure the tube is pushed all the way up on the hose barb.
4. Screw off the cover of the water filter(see machine components, item #14) to compeletly
exhaust the tank and check the lter screen,
clean it up if necessary.
5. Screw up the cover of the water lter, be sure to install the screen and the "O" ring in the correct position.
BATTERY CHARGING
WARNNING: Fire or explosion hazard. Batteries may emit hydrogen gas. Keep sparks and open flame away. Keep battery compartment open when charging.
NOTE:
Use only approved chargers with the
following specications:
- Automatic shut off circuit.
- Deep cycle charging.
- Output current of 10-20 Amps.
- Output voltage of 24 volts.
ICE i20B
9
OPERATOR MANUAL
1. Place charger and machine in a well ventilated area.
2. Turn the machine off.
3. If charging wet (lead acid) batteries, check the
uid level before charging.
4. Connect the charger's AC power supply cord to a properly grounded receptable.
5. Connect the charger's DC cord into the machine's battery receptacle at the rear of the machine.
6. Prop up the recovery tank by the support stand (see machine components, item #20) for ventilation when charging.
7. The charger will automatically begin to charge and will automatically shut off once the batteries are fully charged.
8. Upon completion of charging, disconnect the AC power supply cord first, and then disconncet the charger from the machine.
PREVENTIVE MAINTENANCE
WARNNING: Before performing any maintenance on the machine, be sure that the power is turned off, or the batteries are disconnected!
WARNNING: Repairs are to be completed by authorized service centers only. Any repairs completed by unauthorized persons will avoid the warranty.
1. Remove pad driver / brush and clean with approved cleaner.
2. Drain recovery and solution tanks completely and rinse out with clean water. Visually check the recovery tank for debris and clean out as necessary.
3. Raise squeegee assembly off oor and wipe it down with a damp towel. Be sure to store the squeegee in the up position.
4. Remove the oat shut-off assembly and rinse it out with clean water.
5. Clean machine with an approved cleaner and a damp towel. Don’t spray water to clean the outside of machine to avoid damage to motor and wiring.
6. Recharge the batteries.
7. Check the condition of the squeegee blade wiping edge, rotate blade or replace it if worn.
MONTHLY MAINTENANCE
1. Clean the battery tops to prevent corrosion.
2. Check for loose battery cable connections.
3. Inspect and clean the recovery tank cover seal. Replace it if damaged.
4. Lubricate all grease points and pivot points with silicon spay and approved grease.
5. Check the machine for loose nuts and bolts.
6. Check the machine for leaks.
MOTOR MAINTENANCE
1. Contact your local ICE Distributor for any motor maintenance.
2. Check the motor brushes every 250 hours, Replace the brushes when they are worn to a length of 10mm or less.
BATTERY MAINTENANCE
WARNNING: Batteries may emit hydrogen gas and an explosion or fire can result. Keep sparks and fire away from batteries at all times.
WARNNING: Whenever servicing batteries, be sure to wear protective gloves. Avoid contact with battery acid at all times.
Note:
For the best machine performance, keep batteries charged at all times.Do not let them sit in a discharged condition.
1. Always follow the battery charging direction
as outlined in the BATTERY CHARGING section of this manual.
2. Keep battery tops and terminals free from
corrosion. A strong solutin of baking soda and water is the best way to keep the batteries corrosion free. DO NOT ALLOW THE BAKING SODA / WATER SOLUTION TO ENTER THE BATTERY CELLS.
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