Ice Bicycle 2012, Adventure 2014, Sprint 2014, VTX 2014, 2012 Adventure Owner's Manual

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2012 Trike Owners Manual
1.0 Introduction
1.1 Overview
1.2 Adjusting and closing quick-releases
2.0 Adjusting your ICE trike
2.1 Tyre pressure
2.2a Suspension adjustment
2.2b Front suspension adjustment
2.3 Mesh seat cover
2.3a Seat angle adjustment
2.4 Hardshell seat adjustment
2.5 Tailor fitting your hardshell seat
2.6 Leg length
2.7 Seat brackets
2.8 Brake lever adjustment
3.0 ICE optional accessories
4.0 Riding your ICE trike
4.1 Getting on and off the trike
4.2 Initial test ride
4.3 Stopping in a low gear
4.4 Relax
4.5 Cornering
4.6 Handling
4.7 Brakes
4.8 Hill climbing
4.9 Descending a hill
4.10 Ground clearance
4.11 Muscles
5.0 Maintenance
5.1 Lubrication
5.2 Adjusting derailleurs
5.3 Drum brakes
5.4 Disc brakes
5.5 Rear brake
5.6 Drivetrain
5.7 The frame
5.8 Tyres, tubes, & wheels
5.9 Suspension
5.10 Adjusting the tracking
5.11 Storage
5.12 Frame number
5.13 Recommended minimum tools and spares
5.14 First service
6.0 Safety
7.0 Other important information
7.1 Recumbent/trike forums on the Internet
7.2 Warranty information
7.3 Liability information
7.4 Legal requirements
7.5 Contacting us Appendix A: Tyre pressures Appendix B: Tightening torques Accessories
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1.0 Introduction
Congratulations on being a new ICE trike owner. You have purchased the finest, most refined recumbent tricycle available today; we hope it brings you many years of enjoyment.
This manual has been written to help you set up and use your trike. Recumbent trikes may be a little different from the cycles you are familiar with, so please take a moment to read through this document. You will find the latest version of this manual in a download-able PDF format on our website.
Throughout the manual, we have included some tips, which have been learned from over 20 years of experience building trikes. They are well worth taking special note of.
If you have never worked on a bike before, you should consider purchasing a good book on bicycle maintenance. The ICE trikes use as many standard bicycle components as possible, and their adjustment and maintenance is no different from an upright bicycle. We can recommend Lennard Zinn’s “Zinn and the Art of Mountain Bike Maintenance” as a thorough and easy-to-read reference.
If you are assembling your trike for the first time, please refer to the ICE Trikes Assembly Manual.
We hope you enjoy owning and riding your ICE trike as much as we like making these great machines.
On the off-chance that you have any issues with your trike please contact your dealer or ICE HQ. (see contact details towards the back of this Manual)
1.1 Overview
ICE Sprint RS used in this example.
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TIP:
Experiment but always go for a
reasonable (a mile or two) test ride
to decide if an adjustment is right for
you.
1.2 Adjusting and closing quick-releases
Quick-releases are used in a number of places on your trike; it is important that they are tightened correctly. A quick-release that isn’t fully and properly closed can result in parts coming loose or moving while riding. This could cause a serious accident. A quick-release system consists of two basic parts: a lever that provides the clamping force and an adjusting nut that alters the clamping tension.
With the part you are clamping located properly, adjust the quick-release by opening it, holding both ends and turning one clockwise until, when you close the lever, you feel some resistance. At this point, try to close the lever fully. The adjustment is correct when you can fully close the lever, but with some effort (the lever should leave its impression in the palm of your hand).
If you can only close the lever part way, open it, unscrew the adjusting nut slightly and try again. If it closes too easily, tighten it up a tiny bit and try again. Do not try to tighten the quick­release by winding the lever around; it will not tighten enough to be safe.
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2.0 Adjusting your ICE trike
TIP:
When assembling your trike,
please refer to the table in the
appendix for the proper tightening
torques for all fasteners. Do not
overtighten.
Fine-tuning for leg length, seat angle, handle bar width / angle, brake lever reach, tyre pressure etc are all well worth taking time to set to your personal preference.
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2.1 Tyre pressure
Typical tyre pressure for the standard tyres is about 70psi (4.6 bar). Do not inflate the tyres more than the maximum pressure recommended on the tyre sidewalls. You will need to experiment a bit to find the tyre pressure that suits you best. Higher pressures will allow the trike roll more easily, but will transmit more road shock to the rider. Lower pressures will feel much more comfortable, but there can be more rolling resistance. Also try experimenting with tyres; there are now large cruiser tyres available which can provide a comfortable ride and reasonably low rolling resistance, as well as small high­pressure racing tyres that offer very-low rolling resistance and sport’s-car type handling.
2.2 Folding and unfolding (Not Vortex 2012)
Folding and unfolding your trike is very simple. After you have practiced it a few times, you will be able to do it easily in under a minute. To fold your trike:
Unscrew the knobs under the front of the seat and slide the clips off the frame cup in which the seat sits. They should be left at the end of the screws as seen here. They are there to prevent the knob from being unwound too far and falling out.
Release the QR (Quick Release) on the seat post. Remove the seat.
Undo the QR on the hinge. Release the QR on each handlebar and swing it backwards until each is horizontal. Re-fasten each QR.
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Swing the rear section of the frame up and to the left. Be sure to lift the chaintubes as shown in the photo. This will allow the chain to fold over properly.
Put the neoprene mat between any parts that
touch after the fold.
Swing the QR and its connecting pin backwards 90 degrees. Lift the QR and its pin to release the safety catch.
Unfolding your trike is the same sequence in reverse order. To unfold your trike:
• Swing the rear section of the frame up and to the left and then down to the unfolded position.
• Put the neoprene mat in a safe place for next time you fold the trike.
• Lift the QR (Quick Release) latch to retract the safety pin, and close the hinge. Make sure the safety pin is properly engaged.
• Swing the QR and its connecting pin forwards 90 degrees (into the slot on the front part of the hinge).
• Tighten the QR on the hinge. If the QR is loose, the adjusting nut may be tightened slightly.
• Release the QR on each handlebar and swing them forward until each is vertical. Re-fasten each QR.
• Put the seat in place and slide the clips on the bottom seat rail over the frame cup in which the seat sits.
• Tighten the knobs under the front of the seat.
• Secure the seat angle adjustment onto the QR and tighten the QR.
• Make sure everything is secure before riding your trike.
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2.2a Suspension adjustment
The front and rear suspension can both be fine­tuned to work well for you. The rear suspension can be adjusted by a combination of selecting one of three different hardness and five different fitting positions for the elastomer. The front suspension can be adjusted by selecting one of three different hardness elastomers. All trikes come with medium elastomers fitted to both front and rear suspensions. Other elastomers are available for purchase from ICE.
Rear suspension
The adjustment is accomplished by the selection of elastomers and mounting positions. The elastomers are available in three hardnesses: Yellow/Soft, Red/Medium, Green/Hard. There are five mounting positions; the lowest/closest to the main pivot (numbered 1 here) will make the suspension feel softer. The highest/furthest from the main pivot position (5) will make the suspension feel harder.To setup the suspension you will need to select an elastomer and position it by using the table on page 9.
Elastomer positions
Unclip the rear suspension by pulling the stainless steel clip on the left hand side over its pin. The purpose of this clip is to keep the rear swing arm from dangling when the trike is picked up; it is only unclipped when changing the elastomer .
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The elastomers have different compression characteristics, and you may find other combinations of elastomer hardness and pin position which suit the roads you ride on and your riding style better; it is just a matter of trying different combinations. The elastomer system is simple and small enough that you can carry a couple of elastomers in your bag and change them when you are out on a ride if you like.
If you ride on rough terrain or ride aggressively, you may benefit from a harder elastomer. If you are a leisurely rider, who rides predominantly on smooth tarmac, you may be able to use a softer elastomer. If the setup is too soft the trike may not reach its optimised comfort setting. If it is too hard comfort will be compromised.
You should generally get a better result with the hardest elastomer recommended for your weight, for example if your weight is 90kg use the green elastomer in position 2 rather than red in position 4.
If you are a light rider and have your suspension setup soft it is advisable to adjust it to a firmer setting; change for a harder elastomer if necessary before allowing a significantly heavier rider to sit on your trike, otherwise permanent damage to the elastomer may occur.
With rear or full suspension, tyres can be run at higher pressure while maintaining good comfort. Contrary to popular belief, elastomers do not significantly change stiffness with lower or higher temperatures.
The elastomer is removed by pulling and twisting it off the shock pin. With the back end hinged open, screw the shock pin into the required hole in the shock plate. Firmly push the elastomer back onto the pin and close the swing arm back onto the stainless steel clip.
The position you have selected using the table above will give you a good starting point. Your trike should perform properly like this; however, it is worthwhile spending a little time experimenting with settings to find one that suits you best.
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2.2b Front suspension adjustment
Note: This operation is shown here with the wheel removed but it is possible to do it with the wheel in place. The elastomers are available in soft,
medium and hard. All of them are coloured yellow, and can be identified by the letters: S, M, & H printed on the end.
To remove the suspension elastomer, first loosen the stop screw.
Compress the suspension unit and remove the rubber bumper.
Slide the rubber gaiter off at the bottom.
Push the bottom of the elastomer out of the locating hole.
Slide the bottom of the elastomer around to the front of the king post.
It should now be easy to remove the elastomer fully.
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To replace the elastomer, first grease the elastomer all over then slide it into the kingpost.
Push the bottom of the elastomer around to the side and into the locating hole.
Apply soapy water to the gaiter groove to aid fitting.
Slide on the rubber gaiter at the bottom, checking to make sure that it is properly seated.
Compress the suspension unit and insert the rubber bumper.
Tighten the stop screw.
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2.3 Mesh seat cover
When new, both the seat cover and the straps stretch a little, and in the first few weeks of use you may need to re-tension the seat by tightening up the straps. In time it will settle down. For maximum comfort you may need to tighten the cover more in some places than in others. In general, the base of the seat should be tight, and the back looser.
2.3a seat angle adjustment
The seat has 4 positions of adjustment, and adjustment is simple and quick.
• Loosen the seat angle adjustment quick­release lever.
• If you want to make the seat more reclined set it to the slots closest to the seat cup. If you want to make the seat less reclined, then set it to the slots furthest from the seat cup.
• Re-tighten the seat angle adjustment quick-release.
2.4 Hardshell seat adjustment
In order to correctly mount your hardshell seat onto the trike frame you will need to do the following:
There are three positions where the top mount brackets can be fitted. Bolt the brackets onto the seat shell using the appropriate set of pre drilled holes for the model of trike that you have. Assemble seat then check / adjust the position that the rear section of the frame is inserted into the main frame.
Bolt the notched plates to the brackets if required. The plates are used to give a range of easy to adjust seat angles. On the Vortex the brackets can be used on their own without the notched plates if you require maximum recline.
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