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BK 50

IBS BK 50 Operating Instructions Manual

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Translation Original Operating Instructions
IBS-Parts Cleaner
Type BK 50
IW/V4.0/10-2012/EN
IBS Scherer GmbH Head-Office in Gau-Bickelheim
All devices have been tested and certified!
Please visit our website:
www.ibs-scherer.de
Table of Contents _______________________________________
1. About the Machine / Technical Data .......................................................................... 4
2. Proper use and foreseeable misuse .......................................................................... 4
2.1. Approved Solvents ................................................................................................ 4
2.2. Non-Approved Solvents ........................................................................................ 4
3. Function ....................................................................................................................... 5
3.1. How the Machine Works ....................................................................................... 5
3.2. Safety Information ................................................................................................. 5
4. Transport ..................................................................................................................... 6
4.1. Handling ............................................................................................................... 6
4.2. Transport Aids ...................................................................................................... 6
4.2.1. Transport using a crane ............................................................................. 6
4.2.2. Transport using a forkkift ............................................................................ 6
5. Setup / Startup ............................................................................................................. 6
5.1. Securing the Unit / Stability ................................................................................... 6
5.2. Space Required .................................................................................................... 6
5.3. Acceptable Ambient Conditions ............................................................................ 6
5.4. Connection Conditions .......................................................................................... 6
5.4.1. Prevention of electrostatic charge ............................................................... 7
5.4.1.1. Self-priming pump .................................................................................... 7
5.4.1.2. Parts Cleaning Device ............................................................................. 7
5.5. Components / Add-Ons ........................................................................................ 7
5.5.1. IBS Catch Basins Type WK-50 (optional) .................................................. 7
5.6. Waste Disposal ..................................................................................................... 7
5.7. Operator Precautionary Measures ........................................................................ 7
6. Operating the Machine ............................................................................................... 8
6.1. Machine Features ................................................................................................. 8
6.2. Assembling and Adjustment ................................................................................. 8
6.2.1. Assembling the parts cleaning device ........................................................ 8
6.2.2. Assembling the pump ................................................................................. 8
6.2.3. Startup ....................................................................................................... 8
6.3. Finding and Troubleshooting Problems ................................................................ 9
6.4. Notes on Personal Protective Gear ...................................................................... 9
7. Inspection / Maintenance ........................................................................................... 9
7.1. Inspection ............................................................................................................. 9
7.2. Maintenance ......................................................................................................... 9
8. Spare Parts and Accessories ..................................................................................... 9
Appendix_________________________________________________
Appendix 1 Declaration of Conformity for Type BK 50
1. About the Machine / Technical Data _________________
Dimensions and Performance Data Type BK 50
External dimension device: Length: 656 mm
Width: 475 mm Height: 1075 mm Working Area (inside dimension): 646 x 465 mm Working height: 815 mm
Weight without drum: 15 kg Weight with drum (full) 60 kg Bearing capacity: 50 kg Fill volume: 50 l Noise emission value at work station: Type class (according to EN 12921-3)
Electrical Connection
Power supply: Frequency: 50 Hz Power draw: 45 W – 0,2 A Max. back-up fuse 6 A
Pneumatic Conntection (Option)
Pressure: max. 4 bar Pressure connection: 1/8“
< 70 dB (A) A1
1/N/PE 230 V ~
2. Proper use and foreseeable misuse __________________
The IBS-Parts Cleaner Type BK 50 has been designed for cleaning oily and greasy metal parts (e.g. machine parts, motors and housings) using IBS-Special Cleaners.
2.1. Approved Solvents
Solvents used with this machine must not contain halogenated hydrocarbons and m ust meet the following requirements:
Device Type BK 50: IBS Special Cleaner Type EL/Extra
IBS Special Cleaner Type RF IBS Special Cleaner Type Purgasol
NOTICE
2.2. Non-Approved Solvents
DANGER
Please observe any relevant local and national legal requirements concerning the use of solvents for parts cleaning.
Please pay attention to the solvent´s corresponding product information (EC Safety Data Sheet), before using solvents by other manufacturers. Prove in particular the compliance of the respective exposure limit value.
Please take advice from IBS Scherer GmbH. Please also note additionally the notes under 2.2!
The extended warranty of 3 applies only if IBS Special Cleaners are used.
The use of highly inflammable and inflammable liquids inside this machine is prohibited. The introduction of liquids with a flash point < 55°C, such as motor gasoline, is prohibited.
3. Function _______________________________________________
3.1. How the Machine Works
The self-priming pump transports the cleaning liquid throuh a hose to the hollow-cored cleaning brush. The workpiece is placed onto the support grate and brushed off with cleaning liquid.
The dirty solvent drains from the support grate via basin and drain connection back into the drum. By a process of chemical separation, the dirt and grease particles will sink to the bottom of the drum. Once the cleaning effectiveness of the Special Cleaner is reduced, the 50l-solvent drum needs to be replaced.
IBS Scherer will take back used drums containing waste solvent and recycle the liquid providing the customer has not introduced other (chemical) materials.
self-priming pump
50-litre-drum with
IBS-Special Cleaner
(not included with unit)
safety foot switch
3.2. Safety Information
see Section 6
brush hose with cleaning brush
basin
support grate
4. Transport _____________________________________________
4.1. Handling
• Carefully transport the unit to the customer’s setup location to prevent any damage to the unit.
• Secure the unit to the pallet to prevent it from sliding.
NOTICE If the drum is removed, one person can transport the unit to it´s setup location.
• When transporting the drum, please follow the safety instructions on the solvent’s data sheet.
4.2. Transport Aids
4.2.1. Transport using a crane
• Attach crane cables to the pallet and carefully raise the unit Pay special attention to the unit’s center of gravity. The unit may tip over!
NOTICE The crane must have a carrying capacity of at least 200 kg.
4.2.2. Transport using a forklift
• Guide the forklift between the longitudinal braces of the wooden base of the pallet.
• Lift the unit and transport it.
5. Setup / Startup ________________________________________
5.1. Securing the Unit / Stability
The unit must be placed in a level and stable location on a solvent-resistant floor .
5.2. Space Required
The unit may be placed in front of a wall. There should be approx. 1.5 metres of free space in front of the unit.
5.3. Acceptable Ambient Conditions
The unit will work optimally at temperatures between +10° and +30°C.
5.4. Connection Conditions
A professional electrician must perform the installation of electrical supplies for the customer.
DANGER
The electrical supply line is to be installed in accordance with all regulations and the information (technical data) in the instruction manual.
5.4.1 Prevention of electrostatic charge
5.4.1.1. Self-priming pump
The discharge of the IBS Special Pump´s electrostatic charge will be transmitted by protective conductor of the self-priming pump (socket)
5.4.1.2. Parts Cleaning Device
The Parts Cleaning Device must be connected to an equipotential bonding by the customer (which is connected with the grounding of the building) (please see picture on the right). This should be done by a skilled electrician.
5.5. Components / Add-Ons
5.5.1. IBS catch basins Type WK-50 (optional)
The prototype-tested catch basins prevent the solvent from penetrating the floor in case of spilling or leakage.
5.6. Waste Disposal
• The unit is constructed primarily of steel (except for the electrical components) and should be disposed of in accordance with applicable local environmental regulations.
• Contaminated parts (e.g. hoses, cleaning brushes, cleaning cloths etc.) should be dispo sed of in accordance with applicable environmental regulations.
• Please contact IBS Scherer GmbH if you have any queries regarding disposal.
• IBS Scherer will take back used drums containing waste solvent and recycle the liquid
providing the customer has not introduced other (chemical) materials.
• If you decide to use solvents by other manufacturers, it is crucial that you follow the safety instructions provided by the manufacturer.
5.7. Operator Precautionary Measures
A 5-metre radius around the unit must be declared as danger zone. The resulting danger zone:
• has to be marked as a fire hazard area because the solvents are inflammable,
• has to be kept free from any objects to allow for unhindered access to the unit at any time,
• and must have an effective means of natural ventilation.
• Smoking is prohibited in the danger zone. Avoid open flames or other sources of
ignition.
• Keep everything as clean as possible when working with solvents, oi ls and lubricants.
DANGER
• Personnel operating or maintaining the machine must be trained beforehand. This instruction manual must be attached to the unit.
All IBS-Parts Cleaners have been tested and certified.
6. Operating the Machine _______________________________
6.1. Machine Features
Use the foot-operated safety switch to turn the machine on.
6.2. Assembling and Adjustment
6.2.1. Assembling the parts cleaning device
• Remove all packaging materials.
• Insert the two base legs (1) into the round pipe sleeves (2) underneath the basin.
• Secure the cross braces (3) to the base legs (1).
• Place the assembled unit above the drum (5).
13
9
3
1
5
6.2.2. Assembling the pump
• Tilt the drum (5) slightly, guide the self-priming pump into the drum, and put the pump into the 2“ plug. Make sure that the outgoing lines for the pump (12) face to the left.
• Insert the return hose (9) into the opening of the ¾“ plug.
• Secure the top end of the return hose (9) to the basin’s drain connection piece (10).
• Attach the brush hose (11) to the pump (12).
• Guide the brush hose (11) through the round back wall opening of the basin (13) and insert
the cleaning brush (14) into the hose.
• Place the safety foot switch (7) in front of the unit.
• Plug the plug (15) into the 230 V-outlet.
• Perform a function test
6.2.3. Startup
• Place the workpiece you intend to clean onto the support grate.
• Step on the foot pedal switch to turn the unit on.
• Use the brush to clean the workpiece.
• Release the foot switch to turn the pump off.
NOTICE Please complete and sign the attached warranty card and return it to IBS Scherer
GmbH.
11
14
15
102
11
complete pump
1
7
6.3. Finding and Troubleshooting Problems
•
•
Problem Cause Solution
Pump does not work
If the measures shown above do not solve your problem, please contact BS Scherer GmbH.
• No power
• Pump is defective
Check whether unit is plugged in Replace pump
6.4. Notes on Personal Protective Gear
Wear appropriate protective gear (e.g. safety glasses, gloves, apron etc.) when handling solvents.
7. Inspection / Maintenance _____________________________
7.1. Inspection
An experienced IBS trained technician should inspect the unit at least every 12 months.
The examination of the IBS Parts Cleaning Devices, as stationary or moveable electrical
devices, has to be effected by the operator.
7.2. Maintenance
Depending on the type of application, the degree of contamination and duration of use, the cleaning liquid must be exchanged by means of changing the drum. The unit must be disconnected from the power supply before the drum is changed. Clean the unit regularly using a cloth and/or cleaning solution. Original replacement parts must be ordered from IBS Scherer GmbH, otherwise the warranty will be void.
8. Spare Parts and Accessories _________________________
The spare parts and accessories list for IBS Parts Cleaner Type BK 50
Article-No. Article-Name
2222081 2222080 SAP-pump type BK 50 with foot switch 2222064 Self priming pump complete with foot switch (pneumatic) 2222019 Support grate (perforated sheet) 2222008 Cleaning brush, fine – 50 mm bristles 2222009 Cleaning brush, coarse – 50 mm bristles 2222022 Safety foot switch, with cover 2221012 Return hose 2222033 Thread plug ¾“- return flow connection for BK 50 2222004 Brush hose, 1,5 m 2222012 9700014
accessory accessory
SAP (Self priming pump with) type BK 50 without foot switch
Special parts cleaning gloves (solvent-resistant) Operating Instructions for IBS Parts Cleaners
EC Declaration of Conformity
as defined by Machinery Directive 2006/42/EC Annex II A
Herewith we declare that the Parts Cleaner
Article Type: BK 50 Article-No.: 2120016
conforms to the following Directives and Standards, when installed in accordance with the manufacturer’s specifications:
EC Directives EC Machinery Directive 2006/42/EC Directive (2004/108/EC) relating to electromagnetic compatibility as amended
on 2004/108/EG
EN ISO 12100 Safety of machinery – General principles for design – Risk assessment and EN 12921-1 Machines for surface cleaning and pre-treatment of industrial items using EN 12921-3 Machines for surface cleaning and pre-treatment of industrial items using
EN 349:1993 + A1:2008 Safety of machinery - EN 60 204-1 Safety of machinery - Electrical equipment of machines - Part 1: General ISO 11200:1995 Noise emitted by machinery and equipment - Guidelines for the use of basic
BGI 180 (ZH1/562) Guidelines for the safety of equipment used for cleaning work pieces with BGV A1 Prevention Principles
BGV A8 Graphical safety and risk prevention symbols for use at the work place
23.10.2012 ___________________________________ Date Axel Scherer, MSc. (Gen eral Manager)
If the above named equipment is modified without our consent, this declaration is no longer valid.
Applied Harmonised European Standards:
risk reduction liquids or vapours - Part 1: Common safety requirements liquids or vapours - Part 3: Safety of machines using flammable cleaning
liquids Minimum gaps to avoid crushing of parts of the human body requirements standards for the determination of emission sound pressure levels at a work
station and at other specified positions; German version EN ISO 11200:1995
Applied (German) Technical Specifications:
liquid cleaning agents
Authorized for collecting all technical documentation: Mr. Torsten Bodtländer, IBS-Scherer GmbH, Gewerbegebiet, 55599 Gau­Bickelheim
IBS Scherer GmbH Gewerbegebiet 55599 Gau-Bickelheim Deutschland / Germany
IW/V3.0/23.10.2012/EN
Tel.: +49-6701-9383-0 Fax +49-6701-9383-33 Mail: info@ibs-scherer.de Web: www.ibs-scherer.de
General Manager: Axel Scherer, Dipl.-Ing. Registergericht Mainz HRB 32454
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