IBM LE-565 User Manual

Webasto Thermo Test
Version 2.07

06/2005

Operating instructions

Table of contents

1 General information / installation 1

1.1. General 1

1.2. System requirements 4

1.3. Diagnostic-capable units 5

1.4. Installation on the hard disk 6

1.5. Connections 11

2 Heater-specific diagnosis 12

2.1. Test procedure 12

2.2. Menu: Diagnosis 13

2.3. Menu: View 15

2.4. Menu: Error memory 16

2.5. Menu: Print 17

2.6. Menu: Control (depending on heater version) 18

2.7. Menu: Calibration 19

2.8. Menu: Tools 20

2.9. Menu: Window 21

2.10. Menu: Help 22

3 Service modules for components and accessories 23

3.1. IPCU intelligent PWM control unit 23

3.2. Telestart T100HTM 24

4 Troubleshooting 25

4.1. General 25

Thermo Test

II

General information/installation General

1 General information/installation

1.1. General

The Webasto heater diagnostic software is used for checking heaters
with a diagnostic capability in all voltage versions with the help of a
personal computer.

The PC diagnostic adapter and the type-specific test adapter supplied
with the software are required to connect the heater to the PC (see
figure). The test adapters are identical as used in combination with the
diagnostic computer.

Although the program has been tested successfully on many computers,
it is not impossible that it will not run properly on certain PCs. In this case,
please let us know so that we can make improvements if necessary.

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General General information/installation

Fig. 1: Test adapter for Thermo 90 heaters,

order no. 836 61B

Fig. 2: Test adapter for Thermo 90 S/ST and Thermo 50 MAN/

trade heaters, order no. 925 56A

Fig. 3: Test adapter for BBW 46 S and DBW 46 S heaters

You can make an appropriate adapter yourself if required

2

Fig. 4: Test adapter for BW 80 and DW 80 heaters,

order no. 213 33A

Fig. 5: Test adapter for Thermo T op Z/C trade and Air T op 2000/S

heaters, order no. 925 66B

Fig. 6: Test adapter for Air Top 3500/5000/ST and Air T op 2000 ST

heaters, order no. 925 55A

General information/installation General

Fig. 7: Test adapter for DW 230/300/350 and Thermo 230/300/350

heaters, order no. 208 65A

Fig. 8: Test adapter for DW 230/300/350 and Thermo 230/300/350

heaters, order no. 226 56A

Fig. 9: Test adapter for DW 230/300/350 and Thermo 230/300/350

heaters, order no. 883 36A

Fig. 10: Test adapter for DW 230/300/350 and Thermo 230/300/350

(RVI) heaters, order no. 926 29A

Fig. 11: Test adapter for DW 230/300/350 and Thermo 230/300/350

(Van Hool) heaters, order no. 926 37A

Fig. 12: Test adapter for DW 230/300/350 and Thermo 230/300/350

(MBI/Citaro) heaters, order no. 662 65A

3

System requirements General information/installation

1.2. System requirements

– IBM-compatible PC, 486 or higher depending on the requirements of

the operating system.

– Min. 8 MB of RAM, depending on the requirements of the operating

system.

– Microsoft Windows 98, ME, NT4, 2000, XP or newer versions.

– COMCTL32.DLL, Version 4.70 or newer

(Can be downloaded from the Microsoft Internet download area
(http://www.microsoft.com).)

– 3 MB available space on the hard disk.

– A vacant COM port (RS232C) or a vacant USB port.

– Optional: Internet access (for software updates).

Webasto Thermo T est 2002 will not run under Windows 3.1 with Win32s.

NOTE

The USB port cannot be used for PC diagnosis with Windows 95 and
Windows NT because these operating systems do not support USB
ports.

4

General information/installation Diagnostic-capable units

1.3. Diagnostic-capable units

Heater selection for USB interface

NOTE

If the device is not listed in Select device, the heater must be a model
with W-Bus. W-Bus-capable heaters are grouped under the heading
of W-Bus. In this case use the W-Bus selection. The W-Bus selection
contains a list of various heaters that use the same diagnostic port
(see also point 1).

Heater selection for COM interface

Diagnosis of the following units is only possible via serial port, the USB
interface cannot be used with these units:
Thermo 50; Thermo 90;
Thermo 230; Thermo 300; Thermo 350 (not with SG1572 K-line)
BBW 46S; BW 80; DBW 46S; DW 80; DW 230; DW 300; DW 350

5

Installation on the hard disk General information/installation

1.4. Installation on the hard disk

NOTE

Webasto does not accept liability for any data loss on your computer.
Therefore, we recommend you back up your hard disk.

If you already have older versions of the software installed on your
computer, they must be uninstalled before the new installation.

1.4.1. Installation using the installation CD

To install the Webasto PC heater diagnostic software proceed as
follows: Webasto recommends using the automatic installation program:

1. Close all Windows programs.

2. Deactivate the virus scanner.

3. Insert the installation CD in the appropriate drive.

4. The installation will start automatically.
If the program does not autorun, select Start > Run. Click Browse
and then select “Setup.exe” on the installation CD and click OK.
Alternatively select the CD drive containing the installation CD
using Explorer. In the main directory click “Setup.exe”.

The Windows Setup Manager will then guide you through the
installation.

1.4.1.1. WTT 2002 software installation
NOTE

In this example, installation under Windows 2000 has been selected.
The installation under other Microsoft operating systems such as
Windows 98, ME or XP is identical.

Please note

If you are working in a network and require administrator rights for the
installation then please log on using the corresponding user name and
password.

1. Perform the steps listed in 3.1.
Windows responds:

2. Select the required language and confirm your selection with “OK”.

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General information/installation Installation on the hard disk

3. Wait for the installation preparation to finish.
The Setup program responds:

4. This is information about the copyright and industrial rights of this
software. If you agree with these clauses, click “Next” to continue.

5. At this point, you are asked in which folder you want to install the
Webasto Thermo T est software. If you wish to change the specified
path (C:\Program Files\WebastoThermoTest\), click “Browse” and
select a different folder.
Y ou are then asked whether the program should be installed for all
users of this computer or only for the current user.

Please note

Please note that if you select your own path, any folders with the same
name on the hard disk will be overwritten.
If you select the “Current User” option, the program is only installed for
the current user.

6. Confirm the settings with “Next”.

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