IBM 9493-aw1-ag1 Schematic

COLOR MONITOR
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MODEL: 9493-AW1
9493-AG1
6Bit Module
Issue Date: APRIL 2000
CONTENTS
SPECIFICATIONS
- 2 -
1. LCD CHARACTERISTICS
Type : Color Active Matrix TFT LCD Size : 15.1inch (38.35cm) Pixel Pitch : 0.3mm x 0.3mm Pixel Format : 1024 x 768 pixels (XGA)
RGB Stripe Arrangement Color Depth : 6-bit, 262,144 colors Active Video Area : 307.2mm x 230.4mm Surface Treatment : Anti-Glare, Hard Coating (3H) Backlight Unit : Two-CCFL (Cold Cathode
Fluorescent Lamp)
2. OPTICAL CHARACTERISTICS
2-1. Viewing Angle by Contrast Ratio
10 Left : 60° typ., 55° min. Right : 60° typ., 55° min. Top : 45° typ., 40°min. Bottom : 45° typ., 40° min.
2-2. Luminance : 200 cd/m
2
typ.
2-3. Angle at Half Luminance
Left : 50° min. Right : 50° min. Top : 45° min. Bottom : 30° min.
2-4. Contrast Ratio : 200° typ.
3. SIGNAL (Refer to the Timing Chart)
3-1. Sync Signal
1) Type : Composite : Separate TTL : Sync-On-Green (SOG)
2) Input Voltage Level: Low=0~0.8V, High=2.1~5.5V
3) Sync Polarity : Positive or Negative
3-2. Video Input Signal
1) Type : R, G, B Analog
2) Voltage Level : 0~0.714 V
a) Color 0, 0 : 0 Vp-p b) Color 7, 0 : 0.467 Vp-p c) Color 15, 0 : 0.714 Vp-p
3) Input Impedance : 75
3-3. Operating Frequency
Horizontal : 31 ~ 70 kHz Vertical : 56 ~ 85 Hz
4. POWER SUPPLY
4-1. Power Adaptor
Input : AC 90~264V, 50/60Hz 1.2A Output : DC 24V 1.5A
4-2. Power Consumption
5. ENVIRONMENT
5-1. Operating Temperature: 10°C~35°C (50°F~95°F)
(Ambient)
5-2. Relative Humidity : 10%~80%
(Non-condensing)
5-3. Altitude : 0~10,000ft (3,657m)
6. DIMENSIONS (with TILT/SWIVEL)
Width : 401.3 mm (15.80'') Depth : 250 mm (9.84'') Height :
Max
– 463.5 mm (18.25'')
Min– 338.5 mm (13.33'')
7. WEIGHT (with TILT/SWIVEL)
Net. Weight : 7.1 kg (15.66 lbs) Gross Weight : 9.1 kg (20.07 lbs)
SPECIFICATIONS ................................................... 2
PRECAUTIONS ....................................................... 3
TIMING CHART ....................................................... 4
OPERATING INSTRUCTIONS ................................ 5
WIRING DIAGRAM ................................................. 7
DISASSEMBLY ....................................................... 8
BLOCK DIAGRAM ................................................. 10
DESCRIPTION OF BLOCK DIAGRAM.................. 12
ADJUSTMENT ...................................................... 13
TROUBLESHOOTING GUIDE .............................. 14
PRINTED CIRCUIT BOARD................................... 18
EXPLODED VIEW...................................................20
REPLACEMENT PARTS LIST ...............................22
PIN CONFIGURATION............................................29
SCHEMATIC DIAGRAM......................................... 34
PACKING AND ACCESSORIES.............................41
MODE
POWER ON (NORMAL)
STAND-BY
SUSPEND
OFF
POWER OFF
H/V SYNC
ON/ON OFF/ON ON/OFF
OFF/OFF
-
POWER CONSUMPTION
less than 30 W
less than 3 W less than 3 W
less than 3 W less than 3 W
LED COLOR
GREEN
AMBER FLASHING AMBER FLASHING AMBER
OFF
VIDEO
ACTIVE
OFF OFF OFF
-
-
+
- 3 -
WARNING FOR THE SAFETY-RELATED COMPONENT.
There are some special components used in LCD monitor that are important for safety. These parts are marked on the schematic diagram and the replacement parts list. It is essential that these critical parts should be replaced with the manufacturer’s specified parts to prevent electric shock, fire or other hazard.
Do not modify original design without obtaining written permission from IBM Inc. or you will void the original parts and labor guarantee.
TAKE CARE DURING HANDLING THE LCD MODULE WITH BACKLIGHT UNIT.
Must mount the module using mounting holes arranged in four corners.
Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen.
Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel.
Protect the module from the ESD as it may damage the electronic circuit (C-MOS).
Make certain that treatment persons body are grounded through wrist band.
Do not leave the module in high temperature and in areas of high humidity for a long time.
The module not be exposed to the direct sunlight.
Avoid contact with water as it may a short circuit within
the module.
If the surface of panel become dirty, please wipe it off with a softmaterial. (Cleaning with a dirty or rough cloth may damage the panel.)
WARNING
BE CAREFUL ELECTRIC SHOCK !
If you want to replace with the new backlight (CCFL) or inverter circuit, must disconnect the AC adapter because high voltage appears at inverter circuit about 650Vrms.
Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take fire.
PRECAUTION
CAUTION
Please use only a plastic screwdriver to protect yourself from shock hazard during service operation.
CAUTION
There is two backlight, must distinguish between the top (upper) and the bottom (lower), and be careful of treatment it.
MTBF (Mean Time Between Failure) of a backlight is about 25,000 hours.
Top (Upper) Backlight Assy
(P/N: 6913TZZ001D)
Bottom (Lower) Backlight Assy
(P/N: 6913TZZ001E)
IF BRIGHTNESS OF THE LCD MODULE DARKEN, REPLACE THE BACKLIGHT ONE OR ALL.
TIMING CHART
- 4 -
VIDEO
SYNC
B
D
C
F
E
A
H / V
H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines) H (Pixels) V (Lines)
Sync
Polarity
+
– –
+
– – – – – – – –
+ + + + + + + + + +
– – – – – –
+ + + +
Dot
Clock
25.175
28.322
25.175
30.24
31.5
36.0
36.0
40.0
50.0
49.5
56.25
57.2832
65
75
78.75
95.50
Frequency
31.468 KHz
70.0 Hz
31.468 KHz
70.0 Hz
31.469 KHz
60.0 Hz
35.00 KHz
66.67 Hz
37.50 KHz
75.0 Hz
43.27 KHz
85.0 Hz
35.156 KHz
56.25 Hz
37.879 KHz
60.3 Hz
48.077 KHz
72.188 Hz
46.875 KHz
75.0 Hz
53.670 KHz
85.06 Hz
49.725 KHz
74.55 Hz
48.363 KHz
60.0 Hz
56.476 KHz
70.0 Hz
60.023 KHz
75.0 Hz
68.670 KHz
85.0 Hz
Resolution
640 x 350
720 x 400
(TEXT)
640 x 480
640 x 480
640 x 480
640 x 480
800 x 600
800 x 600
800 x 600
800 x 600
800 x 600
832 x 624
(MAC)
1024 x 768
1024 x 768
1024 x 768
1024 x 768
Total
Period
( E )
800 449 900 449 800 525 864 525 840 500 832 509
1024
625
1056
628
1040
666
1056
625
1048
631
1152
667
1344
806
1328
806
1312
800
1376
808
Video
Active
Time ( A )
640 350 720 400 640 480 940 480 640 480 640 480 800 600 800 600 800 600 800 600 800 600 832 624
1024
768
1024
768
1204
768
1024
768
Blanking
Time
( B )
160
99
180
49
160
45
224
45
200
20
192
29
224
25
256
28
240
66
256
25
248
31
320
43
320
38
304
38
288
32
352
40
Sync
Duration
( D )
96
2
108
2
96
2
64
3
64
3
56
3
72
2
128
4
120
6
80
3
64
3
64
3
136
6
136
6
96
3
96
3
Back
Porch
( F )
48 60 55 34 48 33 96 39
120
16 80 25
128
22 88 23 64 23
160
21
152
27
224
39
160
29
144
29
176
28
208
36
Front
Porch
( C )
16 37 17 13 16 10 64
3
16
1
56
1
24
1
40
1 56 37 16
1 32
1 32
1 24
3 24
3 16
1 48
1
MODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
OPERATING INSTRUCTIONS
- 5 -
FRONT VIEW REAR VIEW
Front Control Panel
1. Power Indicator
This indicator lights up green when the monitor operates normally; In DPMS (Energy Saving) mode,
-stand-by, suspend, or power off mode - its color changes to orange.
2. Power ON/OFF Button
Switches the monitors on and off.
3. ENTER Button
1) Displays main OSD menu.
2) Enters highlighted menus and submenus.
3) Selects highlighted option.
4. Arrow Key
Moves the cursor to highlight icons or make adjustments.
1) Brings up Contrast control OSD.
2) Left and Right arrows pressed together bring up auto setup.
5. Exit Button
1) Exits from menus, sub menus.
2) Exits from OSD.
3
2
1
4
5
Front Control Panel
Adapter
Signal Connector
On-Screen-Display (OSD) Control
The settings adjustable with the user controls are viewed through the On -Screen Display (OSD). Press the enter button
[ ] to display the main OSD menu.
Initial appearance of OSD
- 6 -
MAIN MENU
BRIGHTNESS
BRIGHTNESS
75
Main Manu;
Sub Manu;
Image Set-Up: The IMAGE SET-UP function
is used to adjust the level of noise in the video signal which causes horizontal lines or areas on the screen where the image appears to be unstable and jitters or shimmers. This can be done automatically or manually.
If manual is selected, the user will go to the manual adjustment screen.
Color: Select the Color Mode you find most comfortable and then fine tune the colors using the User Color Mode menu, if necessary.
Brightness: To adjust the screen brightness level.
Contrast: To adjust the image contrast level.
Icon Description
Listed below are icons, icon names.
OSD Position:
Changes the position of the
OSD on the screen.
Reset: Reset should return all available functions (apart from language which should not change unless adjusted via the LANGUAGE menu) fo their factory presets.
Icon Description
H-Position: Moves the screen left and right.
V-Position: Moves the screen left and right.
Image Size: This function displays the image in
its original size or enlarged size so as to fit in the full screen of the LCD panel.
Language: The language chosen affects only the language of the OSD. Select one of the five language to use for the OSD. It has no effect on any software running on the computer.
OSD Time: To select OSD display duration time. (5 - 60 seconds)
Information: The model name, serial number, year of manuracture and current display mode should be included in the Information screen. To inform users of the current mode the monitor is using, and also shows the preset and user modes stored in the monitor. The current display mode be shown at the base of the preset mode and user mode displays. Use the left and rigth buttons to see the preset modes and user modes screens.
WIRING DIAGRAM
- 7 -
CN1
CN2
P1
J5
CN3
J2
J3
J1
J4
J10
- 8 -
DISASSEMBLY
(a)
Cable Cover
Rear Cover
(a)
(a)
(a)
1. TILT/SWIVEL REMOVAL
(1) Remove the Cable Cover. (2) Remove four screws (a). (3) Remove the Tilt/Swivel. (4) Remove the Rear Cover.
2. BACK COVER REMOVAL
(1) Remove four Screw Covers (a). (2) Remove four screws (b). (3) Remove the Back Cover Assy.
(b)
(a)
J4
J2
(c)
(c)
(c)
(c)
Main Frame
Power PCB Assy
Main PCB Assy
Control PCB Assy
3. MAIN, CONTROL & POWER PCB ASSEMBLY REMOVAL
(1) Remove nine screws (a). (2) Disconnect J4 and J10. (3) Remove the Metal Rear. (4) Disconnect J2. (5) Remove seven screws (b). (6) Remove the Power PCB Assy. (7) Remove four screws (c). (8) Remove the Main PCB Assy. (10) Remove the Control PCB Assy.
(b)
(a)
(b)
(a)
(b)
(a)
(b)
(a)
- 9 -
(a)
(a)
4. CABINET ASSEMBLY, METAL REAR & INVERTER PCB ASSEMBLY REMOVAL
(1) Remove six screws (a). (2) Remove the Cabinet Assy. (3) Remove four screws (b). (4) Remove the Metal Rear. (5) Disconnect CN2 and CN3. (6) Remove the Inverter PCB Assy.
5. BACKLIGHT REMOVAL
(1) Remove two screws (a). (2) Remove the Backlight from the LCD Module.
(a)
(a)
(a)
(a)
(a)
(a)
Metal Rear
Inverter PCB Assy
CN3
LCD Module Assy
CN2
(b)
(b)
(b)
(b)
Cabinet Ass’y
BLOCK DIAGRAM
- 10 -
POWER CORD
D VI-A to 15-pin D-SUB Signal Cable
POWER
SUPPLY
CONTROL PCB
INVERTER PCB
MAIN LOGIC
PCB
LCD MODULE
P
O
W
E
R
P
C
B
System Block Diagram
- 11 -
Digital
Video
Pre Amp +
ADC +PLL
(AD9884)
R
G
B
Power Connector
REG
I2C
Control
OSD
EEPROM
(24LC16B)
Link Connector
Control
Signal
DVI-
Analog
Cable
8 BIT
8 BIT
8 BIT
+24V +24V
3.3 VD
3.3 VA
H/V Sync POL/DET
+5V
+3.3V
MEMORY
2M Byte X 3
ADDR
DATA
10
16
/RD
/WR
24
SOG-Out
I2C
+5VST
I2C
REG
+5V ST
+3.3V
Digital
Video Processor
(MX88L281)
System Controller
(MC68HC05BD32)
DDC
EEPROM
(24C02)
Sync Process
(M52347FP)
Switching
(MC14066)
V-sync2
H-sync2
H-sync3
H-sync
V-sync
V-sync3
Clamp
5VST
OSD
Generation
(LSC3862DW
)
REG
+5V
H-sync
H-sync
I2C
G
H-sync
Detect
BLOCK DIAGRAM
DESCRIPTION OF BLOCK DIAGRAM
- 12 -
1. Video Amp & PLL & A/D Converter Circuit
AD9884(U5) is one chip IC which it supports three function block of Video Amp, PLL and A/D converter. Video signal (0.7Vp.p) clamped through C63, 64, 65 inputs to U5s R, G, and B pins. The signal level is 0.7Vac added 4Vdc. This signal is processed as a proper 8 bit digital signal for input of MX88L281 (U1) by U5s amplifying, phase locking, and A/D converting operation. U5 generates clock and horizontal sync for MX88L281 (U1) with MC14066B(U11)s output horizontal sync signal. Sync Process (U14)s clamp output makes U5 keep video signals voltage from zero to AC signals minimum level constantly regardless of various input video signals.
2. Macronix Circuit (Scaler chip)
The MX88L281 (U1) gets the video signal converted analog to digital from U18, and carries out four function of image processing that interpolates input signal less than 1024x768 resolution to that of 1024x768 resolution, displays one to one image without interpolation, mixes OSD(On Screen Display) signal by interfacing with OSD IC (U2), and controls three memories(U6, 7, 8) as frame converter. U1 outputs signals of HSYNC-OUT, VSYNC-OUT, DEN, CLKA-ODD, and each 8 bit R, G, B to transmitter IC (U16).
3. Memory Circuit
2M byte SDRAM(U6, 7 , 8) is used as a frame converter for supporting up to 85 Hz frame rate and controlled by MX88L281(U1). The control signals are CKA, CLK, UDOM, LDOM, /WE, /CAS, /RAS, /CS, /BA.
4. Panel-Link Circuit
Panel link transmitter (U16) delivers digital signal to the receiver inside LCD module by method of abstraction. The abstracted signals are pairs of TX0+-, TX1+-, TX2+-, TXC+- of which voltage swing is 0.5V each. Its swing is similar to LVDS (Low Voltage Differential Signal). Transmitter (U16) gets signals of HSYNC-OUT, VSYNC-OUT, DEN, CLKA-ODD from U4, and outputs LVDS through TX pin. When PD pins input is low, transmitter goes to power down mode.
5. System Controller (Microprocessor) Circuit
1) Microprocessor (U4) distinguishes polarity and frequency by calculating horizontal and vertical sync input from signal source.
2) Microprocessor (U4) carries out power control by sending power-down trigger signal to each IC. U1, U5, and U16 has PD(Power-down) pin which operates at active-low each.
3) Microprocessor (U4) communicates with EEPROM (U10), AD9884 (U5), MX88L281 (U1), and OSD IC (U2) through SCL and SDA or 8 bit bus line. It makes all devices with communication channel operated properly.
4) Microprocessor (U4) let User adjust screen by each OSD function.
6. DC/ DC Converter
This circuit supplies DC power for each device needing DC voltage of 3.3VD, 3.3VD1, 3.3VA, PVD_ADC, 5VA and 5VSTD. LM2674(U13)and LM2596(U15) , the DC/DC controller IC converts input 24Vdc into each voltage to be needed with peripheral circuit composed of Choke Coil (L8, 9), condensing components (ZD5, ZD6) and Regulators
(U22, 19, 20,2 3, 24). 5VSTD is supplied for Microprocessor through regulators (U22). MODPWR for LCD module power are supplied by switching FET(U12) and regulator(U16), controlled by Microprocessors triggering signal (M-PWR ON).
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