IBM 6400i, 6400-i05, 6400-i10, 6400-i1P, 6400-i15 Setup Manual

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6400i Line Matrix Printers

Setup Guide

Cabinet and Pedestal Models

S544-5640-04

6400i Line Matrix Printers

Setup Guide

Cabinet and Pedestal Models

S544-5640-04

Note!

Before using this information and the product it supports, read the information in “Notices” on page 329.

Fifth Edition (May 2003)

This edition replaces S544-5640-03. Requests for IBM

to the IBM branch office serving your locality. If you request publications from the address given below, your order will be delayed because publications are not stocked here. Many of the IBM Printing Systems Division publications are available from the web page listed below.

publications should be made to your IBM representative or

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IBM may use or distribute whatever information you supply in any way it believes appropriate without incurring any oblication to you.

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Safety Noti ces

DANGER:

<1> Before powering on the printer ensure the printer is plugged

into an appropriate power source. Refer to Chapter 2 of the Setup Guide for information on the proper source.

<2> Switch off the printer power and unplug the printer power

cord before cleaning the printer.

<4> Do not connect or disconnect any communication port,

teleport, attachment connector, or power cord during an electrical storm.

<5> Power off the printer and disconnect the power cord before

connecting or disconnecting any communication port, teleport, or attachment cable connector.

CAUTION:

This product is equipped with a 3-wire power cord and plug for the user’s safety. Use this power cord in conjunction with a properly grounded electrical outlet to avoid electrical shock.

Table of Contents

1 Introduction........................................................... 13

About This Setup Guide..........................................................................13

Notes And Notices ....................................... ...... ....... ...... ....... ...... ....13

Conventions In This Setup Guide ....................................................14

Related Documents..........................................................................15

The IBM 6400 Printer Family..................................................................16

Standard Capabilities.......................................................................18

Optional Features.............................................................................21

Protocols And Emulations................................................................23

Graphics Enhancements..................................................................23

Taking Care Of Your Printer.............................................................23

2 Installation............................................................. 25

Installation, Attachment, And Configuration Overview............................25

Before You Begin....................................................................................27

Power Requirements ..............................................................................27

Select A Site ...........................................................................................28

Printer Dimensions .................................................................................29

Printer Component Locations.................................................................31

Remove Shipping Restraints (Cabinet Model)........................................33

Remove The Cardboard Packing And Envelope..............................34

Remove The Hammer Bank Protective Foam..................................35

Remove The Platen Protective Foam ..............................................37

Remove Wood Blocks......................................................................38

Adjust The Paper Supports..............................................................39

Release The Paper Chains (Cabinet Model)....................................40

Remove Tags (Cabinet Model) ........................................................41

Remove The S hipping Restraints From

The Power Paper Stacker ................................................................42

Removing Shipping Restraints (Pedestal Model)...................................44

Remove The Hammer Bank And Protective Foam..........................45

Remove The Platen Protective Foam ..............................................46

Attach The Input Paper Shelf and Output Basket ............................47

Remove Tags - Pedestal Model.......................................................48

Table of Contents

Changing the Paper Exit Location

(Pedestal Models Only) ..........................................................................49

Setting Top Paper Exit .....................................................................49

Setting Rear Paper Exit....................................................................51

Connect The Interface And Power Cables (Cabinet Models).................52

Connect The Interface And Power Cables (Pedestal Models) ...............58

Attach The Operator Panel Overlay Label..............................................62

Install The Ribbon............................ ...... ...... ....... ....................................63

Load The Paper......................................................................................66

Power Paper Stacker Option..................................................................72

Power Paper Stacker Component Locations ...................................72

Setting Up The Power Paper Stacker ..............................................73

Loading And Starting The Power Paper Stacker .............................74

Checking The Paper Feed......................................................................75

Set The Top-of-Form ..............................................................................77

Test The Printer......................................................................................78

3 Configuring the Printer..........................................79

Overview.................................................................................................79

The Configurations...........................................................................79

Active Versus Saved Configurations................................................80

The Configuration Main Menu ................................................................80

Using The Operator Panel......................................................................83

Program Mode........................................................................................84

Unlocking The Program Mode .........................................................84

Locking The Program Mode.............................................................84

Entering Program Mode ...................................................................85

Printing The Current Configuration.........................................................85

Factory Default Configuration Values.....................................................87

Changing Parameters.............................................................................92

Saving Your Configuration In A Custom Set...........................................94

Loading Custom Sets Or Factory Default Values...................................97

Changing The Power On Configuration..................................................99

4 The Configuration Menus............................... .....103

Configuration Overview ........................................................................103

Main Menu............................................................................................104

Printer Control Menu.............................................................................106

Configuration Management Menu ........................................................113

Twinax Interface Menu .........................................................................117

Coax Interface Menu ............................................................................126

Compatibility Options Menu .................. ....... ...... ....... ...... ....... ...... ..135

Table of Contents

5250 Interface Menu.............................................................................139

3270 Interface Menu.............................................................................145

Compatibility Options Menu ...........................................................151

Network Setup Menu ............................................................................155

Adapter Address Submenu............................................................155

Adapter Parameters Submenu.......................................................157

Ethernet Address Submenu...........................................................161

Ethernet Parameters Submenu......................................................162

Wireless Address Menu .................................................................165

Wireless Parameters Menu............................................................166

Parallel Interface Menu.........................................................................170

PC Parallel Menu ...........................................................................172

Dataproducts Menu........................................................................175

IEEE 1284......................................................................................178

Serial Interface Menu............................................................................180

Emulation Configuration Menu .............................................................186

IPDS Feature........................................................................................187

IPDS Configuration Menu ..............................................................188

ANSI...............................................................................................195

IGP Feature (PGL)................................................................................203

IGP Emulation Menu ......................................................................204

Code V Feature (VGL)..........................................................................209

Code V Emulation Menu ................................................................210

Printer Emulation Configuration Menu..................................................219

Proprinter III XL Emulation Menu...................................................220

Epson Emulation Menu ..................................................................222

P-Series Emulation Menu...............................................................224

P-Series XQ Emulation Menu ........................................................228

Serial Matrix Emulation Menu ........................................................231

Print Format Menu .........................................................................234

Operator Print Tests Menu ...................................................................242

Printer Information Menu......................................................................244

RibbonMinder Menu .............................................................................245

Table of Contents

5 Printer Inter fa ces............... .. ............................. .. .24 9

Overview...............................................................................................249

RS-232 And RS-422 Serial Interfaces..................................................250

RS-232...........................................................................................250

RS-422...........................................................................................251

RS-232 Serial Interface Protocols..................................................252

RS-232 and RS-422 Serial Interface Protocols..............................252

RS-232 and RS-422 Serial Interface Error Handling .....................253

RS-232 and RS-422 Serial Interface Configuration .......................253

PC Parallel Interface.............................................................................254

PC Parallel Interface Signals .........................................................255

PC Parallel Interface Configuration................................................256

Dataproducts Parallel Interface ............................................................257

Dataproducts Parallel Interface Signals.........................................258

Dataproducts Parallel Interface Configuration ...............................258

IEEE 1284 Parallel Interface.................................................................259

Operating Modes............................................................................259

The Negotiation Phase...................................................................260

Signals ...........................................................................................260

Terminating Resistor Configurations..............................................263

6 Routine Service and Diagnostics........................265

Overview...............................................................................................265

Cleaning Requirements ...................................... ...... ............................265

Cleaning The Outside Of The Cabinet...........................................265

Cleaning Inside The Cabinet..........................................................266

Printer Self –Tests ................................................................................269

Running The Printer Self–Tests............................................................270

Hex Code Printout ................................................................................271

Fault Messages ....................................................................................275

Fault Correction Procedure ............................................................275

A Printer Specif ica tion s ............... .. ... ................ ......289

Ribbon Specifications...........................................................................289

6400i Models Except 6400-i20 and -i24.........................................289

6400-i20 and i24 Models................................................................289

Ordering Ribbons..................................................................................290

6400-ixx Models.............................................................................290

Paper Specifications.............................................................................291

Paper..............................................................................................291

Labels.............................................................................................292

Table of Contents

Printer Dimensions and Weight ............................................................292

Cabinet Models ..............................................................................292

Pedestal Models.............................................................................292

Environmental Characteristics..............................................................293

Temperature...................................................................................293

Relative Humidity ...........................................................................293

Acoustic Noise Level......................................................................293

Electrical Characteristics ......................................................................294

Input Voltage..................................................................................294

Power Consumption.......................................................................294

Interfaces..............................................................................................297

Cables...................................................................................................297

Printing Rates .......................................................................................298

B A Quick Look at Line Matrix Printing................... 301

Character Formation................. ...... ....... ...... ....................................... ..301

Printing Speed ......................................................................................303

C Host Attachment ................................................. 305

Host Attachment ...................................................................................305

Compatibility and Limitations................. ...... ....... ...... ....... ...... ....... ........306

Compatibility...................................................................................306

Limitations......................................................................................308

D Attaching Host Syst ems to a

Coax/Twinax Printer............................................ 311

Attaching Printer to an iSeries or zSeries Host System........................311

Attaching Printer to an iSeries Host System.........................................311

Attaching Printer to an iSeries with Twinax Interface.....................311

Changing Your iSeries Printer Configuration .................................312

Attaching Printer to Remote Control Unit with Twinax Interface ....314

Attaching Printer to an IBM System/36 with Twinax Interface........315

Attaching Printer to zSeries Systems ...................................................316

Types of Installation covered for MVS/JES2..................................316

6400-LU1-SCS-Local SNA 3174 Control Unit................................316

6400-LU1-SCS-Remote SNA 3174 Control Unit............................318

6400-LU3-DSE-Local SNA 3174 Control Unit................................320

6400-LU3-DSE-Remote SNA 3174 Control Unit............................321

6400-LU0-DSC-Local Non-SNA 3174 Control Unit........................323

Attaching Printer to VM Host System ...................................................324

SNA Attachment.............................................................................324

Non-SNA Attachment.....................................................................325

Table of Contents

Physical and Logical Unit Types...........................................................325

Physical Unit (PU) types and examples.........................................325

Summary of LU Types and Representative IBM Products.............326

Notices ................................................................329

Energy Star...........................................................................................329

Notices..................................................................................................329

Trademarks...........................................................................................331

Product Recycling and Disposal...........................................................332

Communication Statements................................ ...... ....... ...... ....... ...... ..333

Glossary..............................................................337

1 Introduction

About This Setup Guide

This Setup Guide is designed so that you can quickly install and configure your IBM 6400 printer.

Notes And Notices

For your safety and to protect valuable equipment, it is very important that you read and comply with all information noted in the following section:

DANGER

<#> The word Danger next to the lightni ng slash ind icates the presence of a

hazard that could cause death or serious personal injury. Danger and Caution notices are numbered to help you find the translated versions in the IBM 6400 Safety Notices booklet.

CAUTION

<#> The word Caution next to the exclamation point (!) indicates the

presence of a hazard that could cause moderate or minor personal injury.

CAUTION

<#> The word Caution next to this symbol indicates a part or assembly that

is hot enough to burn you.

Chapter 1 About This Setup Guide

CAUTION

<#> The word Caution next to this symbol indicates a part or assembly that

is sharp enough to cut you.

The word Attention indicates the possibility of damage to a program, device, system, or data.

The word Important indicates information vital to proper operation of the printer.

NOTE: A note gives you helpful information and tips about printer operation

and maintenance.

ATTENTION

IMPORTANT

Conventions In This Setup Guide

Key names, indicator names, and messages that appear on the operator panel display are capitalized as they actually appear on the printer. Key names are shown in bold. Example: Press the CLEAR key, then press the ON LINE key.

Quotation marks (“ ”) indicate messages on the Liquid Crystal Display (LCD). For example: Example: Press the ON LINE key. “OFFLINE” appears on the LCD.

The IBM 6400 Printer Family

The IBM 6400 series consist of 500, 1000, 1500, 2000, and 2400 lines per minute (lpm) models and are packaged in various configurations. All of the models offer software versatility and the latest refinements in line matrix printing technology. The print mechanisms are housed in sound-insulated cabinets which make the printer family among the quietest printers in the world. Additionally, your printer has a flexible architecture that allows you to add new features and emulations as they become available.

LinePrinter Plus

Epson Proprinter PGL

FX-1050, Printronix® P-Series, P-Series XQ, Serial Mat rix and

and IGP/VGL graphics enhancement emulations are available as optional upgrades. No matter what emulation is installed, your printer is easy to use. The message display and lights on the control panel communicate with you directly and clearly. You can select every function on your printer at the control panel, or you can send commands from the host computer.

is the standard emulation. LinePrinter Plus includes the

III XL emulations. Coax/Twinax, IPDSTM, ANSI® and the IGP®/

The printer combines the use of Flash, RAM, and nonvolatile RAM for program execution. The Flash is used for all program, font, and emulation storage. New fonts, emulations, or program updates can be downloaded to

Flash memory via the parallel or serial interface, or through the PrintNet interface. The RAM is used for buffers, print image storage, and execution variables. The non-volatile RAM stores configuration, statistics, and internal parameters.

The IBM 6400 Printer Family

The printer model numbers indicate printing speed and physical configuration.

St andard Capab ilities

The 6400 printer family has the following general characteristics:

• A broad range of print speeds in both cabinet and pedestal models

• Support of similar features across the entire product line to allow

maximum flexibility in matching the printer to the requirements

• Energy Star compliant

The following sections summarize the standard capabilities of the IBM 6400 printers.

Host Computer Interfaces

• RS 232 Serial

• RS 422 Serial

• PC Parallel

• Dataproducts Parallel

• Ethernet Interface

• IEEE 1284

Coax/Twinax features are available with this printer:

• IBM Coax/Twinax

Printer Emulations

Each emulation provides a different set of configuration menus, control codes, and character sets. The following printer emulations (or protocols) are standard, and selectable at the operator panel:

• Proprinter III XL Emulation

• Epson FX Emulation

• P-Series Printer Emulation

• P-Series XQ Variant Printer Emulation

• Serial Matrix Printer Emulation

Proprinter III XL and Epson FX Emulations

The Proprinter III XL and Epson FX emulations are industry standard printer emulations.

Standard Capabilities

P-Series Printer Emulation

This code system was developed especially for line matrix printers. As line matrix printers became more sophisticated, this code system kept pace by adding codes that fully utilized line matrix printer capabilities.

IMPORTANT

This emulation appears as “P-Series” on the operator panel. P-Series XQ Variant Printer Emulation

This code system was devised for a series of printers manufactured between 1974 and 1991, that are no longer available.

IMPORTANT

This emulation appears as “P-Series XQ” on the operator panel. Serial Matrix Printer Emulation

This printer emulation is very similar to the code systems used by an IBM Graphics Printer, but incorporates several systems into one emulation. This emulation enables a line matrix printer to print files coded for a serial matrix printer, and is sometimes referred to as the Serial Matrix collection.

IMPORTANT

This emulation appears as “Serial Matrix” on the operator panel. NOTE: Serial matrix refers to the way printer characters are formed. A

moving printhead uses pins to form whole characters one at a time and one after the other. The pins print dots according to programmed matrix patterns. Data is sent to the printer through either a serial or parallel interface, but the printhead must receive the data serially to form each character.

An IBM line matrix printer also forms characters with dots in matrix patterns, but it feeds print data in parallel to many hammers mounted on a rapidly oscillating shuttle. The hammers fire simultaneously to print entire lines at a time.

Chapter 1 The IBM 6400 Printer Family

Output Control

The printers have the following output control features:

• Six modes for printing text:

• Near-Letter Quality (NLQ)

• Near-Letter Quality San Serif

• Data Processing (DP)

• Draft

• Optical Character Recognition Font A (OCR A)

• Optical Character Recognition Font B (OCR B)

OCR A and OCR B support 120 and 180 PEL, with 120 PEL the default value.

• Selectable forms length and width

• Character attribute specification:

• Selectable pitch: normal, expanded, and compressed

• Emphasized (shadow) printing

• Automatic underlining and overscoring

• Superscript and subscript printing

• Double high and wide printing

• Resident multinational cha ra cte r sets

Graphics And V ertical Form atting

Several graphics and vertical formatting features are available:

• Three built-in graphics generators:

• IBM Proprinter III XL bit-image graphics

• Epson FX dot graphics mode

• P-Series Plot

• Programmable electronic vertical formatting provides rapid vertical paper

movement to specified lines for printing repetitive and continuous forms. You can use the following methods:

• Vertical tabbing in Serial Matrix, Proprinter III XL, and Epson FX

emulation modes

• Electronic Vertical Format Unit (EVFU) in P-Series emulation mode

Optional Features

Built-in Diagnostic Tools

The following diagnostic tools are provided with the printer:

• Comprehensive diagnostic self-tests permanently stored in the printer

• Configuration printout

• Data stream hex code printout

Optional Features

The following features can be ordered and installed on this printer. If you ordered a feature at the time of purchase, the feature may already be installed on your printer. Refer to the documentation shipped with the feature for more details.

For detailed information about these features or for information on ordering a feature, contact your IBM sales representative.

• IBM Coax/Twinax Attachment:

Enables you to attach this printer to IBM host systems, such as an iSeries or zSeries Host System. This feature also helps you to replace IBM coax/ twinax printers such as the IBM 3262 Models 3 and 13, IBM 4234 Models 1, 2, and 9, and IBM 5224 Models 1 and 2. This feature can be used with the Intelligent Printer Data Stream (IPDS) feature which is described below.

• IBM Intelligent Printer Data Stream Coax/Twinax:

Provides the ability to create forms, overlays, and graphics. IPDS also provides compatibility when replacing printers such as the IBM 4234 Models 12 and 11. This feature also supports many versions of the Print Services Facility* (PSF*). This feature requires the IBM Coax/Twinax or Ethernet card attachment.

• Code V:

This is an implementation of the Intelligent Graphics Processor architecture and is used commonly to create graphics for optical character recognition and bar codes. This feature is also designed for those applications which use the Quality Micro Systems, Inc. graphics language, which is often referred to as the QMS Code V Magnum emulation and those applications that use the Code V Graphics Language. The Code V Graphics Language is often referred to as VGL.

Chapter 1 The IBM 6400 Printer Family

• IGP:

This is an implementation of Intelligent Graphics Processor architecture and is used commonly to create graphics for optical character recognition and bar codes. This feature is also designed for those applications which use the Graphics Language, which is often referred to as PGL.

This feature can co-exist with the IBM Intelligent Printer Data Stream feature, and/or with either coax/twinax feature or can be used on the ASCII models.

• Network Print Server:

Enables you to attach your printer to Local Area Networks using tokenring or Ethernet protocols. The Network Print Server functions as a workstation server on your network, enabling your users to submit print jobs to your printer.

The Network Print Server provides multiple network protocol support that allows you to submit print jobs from Novell** Netware**, IBM LAN Server, IBM AIX*, and other TCP/IP networks.

• Dataproducts Adapter:

Supplies a 50 pin AMP Amplimite HDH-20 data cable connector. This feature is necessary if you are using the Dataproducts parallel protocol.

• Ethernet Interface:

Enables you to attach your printer to Local Area Networks using Ethernet protocols. The Ethernet Interface functions as a workstation server on your network, enabling your users to submit print jobs to your printer.

• Power Paper Stacker:

Mechanically directs the paper from the printer to the paper stacking area. This feature provides consistent paper handling with fewer paper jam errors.

• Input Paper Shelf:

Pedestal model only. Provides a shelf to hold a box of paper or forms. This is a convenient feature if you need to move the printer often.

• TN5250/TN3270 Emula tio ns :

The TN5250/TN3270 feature enables your printer to communicate with an IBM host through a Network Interface Card (NIC) using the 5250/3270 datastream. This feature allows you to use an application generated for the Twinax/Coax emulation to be printed through the NIC.

Users who are converting from Twinax to TN5250 may see some differences. Please refer to the “Compatibility and Limitations” on page 306 for details.

• ANSI Emulation:

The ANSI option allows you to print files coded for the ANSI (American National Standards Institute) printer control language.

Protocols And Emulations

A protocol is a set of rules governing the exchange of information between the printer and its host computer. These rules consist of codes that manipulate and print data and allow for machine-to-machine communication. A printer and its host computer must use the same protocol. As used in this manual, protocol and emulation mean the same thing.

Most impact printers are single ASCII character codes to print text, numbers, and punctuation marks. Some characters, both singularly and in groups are defined as control codes. Control codes instruct the printer to perform specific functions, such as underlining text, print subscripts, setting page margins, etc. The main difference between most printer protocols is in the characters used to create control codes and the ways in which these characters are formatted.

When the printer executes the character and control codes of a particular printer protocol, it is “emulating” that printer. If the printer uses the Proprinter III XL protocol, for example, it is emulating an IBM the printer is using the Epson FX printer protocol, for example, we can also say it is in Epson FX emulation mode.

Proprinter III XL printer. If

There are additional emulations that are provided as optional features, such the Code V and IGP emulations. For additional information, refer to “Code V Feature (VGL)” on page 209 and “IGP Feature (PGL)” on page 203.

Graphics Enhanc ements

The PGL and Code V emulations allow you to create and store forms, generate logos, bar codes, expanded characters, and create other graphics. Alphanumeric and bar code data are added as the form is printed.

These emulations are available as factory-installed or field-installed options. For more information, contact your authorized service representative.

Taking Care Of Y our Printer

Your printer will produce high print quality jobs if it is well taken care of. Periodic cleaning, handling the printer properly, and using the correct printer supplies such as paper and ribbons ensures optimum performance. Chapter 6 explains how to clean the printer, and printer supplies are listed in Appendix A.

Whenever it is necessary to service the printer, remember these important maintenance concepts:

• Use only the ribbons specified in Appendix A. Use of incorrect ribbons

can lead to ink migration problems, degraded print quality, and expensive damage to the printer.

• Incorrect closure of the forms thickness lever can lead to smearing,

degraded print quality, paper jams, and damage to the platen and shuttle assembly. Never close the forms thickness lever too tightly.

Chapter 1 The IBM 6400 Printer Family

2 Installation

Installa tion, Att achment, And Configuration Over view

Note!

Before using this information and the product it supports, read the information in “Notices” on page 329.

DANGER

<4> Do not connect or disconnect any communication port, teleport,

attachment connector, or power cord during an electrical storm.

<5> Power off the printer and disconnect the power cord before

connecting or disconnecting communication port, teleport, or attachment cable connector.

The following is an overview of the steps you need to complete to successfully install, attach, and configure your printer:

1. Unpack the printer from the shipping package. Follow the instructions provided on the shipping package.

2. Set up the printer, which includes; removing shipping materials, installing a ribbon, and loading paper. Follow the instructions in this chapter.

3. Perform an initial print test by printing the current configuration page as described on page 85.

4. Review the information contained in the README.1ST file on the Configuration Utility diskette.

NOTE: The Configuration Utility diskette contains a README.1ST file that

describes the contents of the diskette, AIX print drivers, and configuration information for replacing existing IBM printers. In addition, there might be another file, called README.TXT that contains information that was added after the printer documentation was printed.

Chapter 2 Installation, Attachment, And Configuration Overview

5. Attach the printer to the host system and configure the host system to work with the printer.

a. For ASCII attachments, follow the instructions in the 6400 ASCII

Programmer’s Reference Manual.

b. For Coax/Twinax attachments, follow the instructions in the 6400

Coax/Twinax Programmer’s Reference Manual.

c. If you have ordered the Network Print Server feature, follow the

instructions in either the Network Print Server Ethernet

Administrator’s Guide, or the Network Print Server Token-Ring Administrator’s Guide.

d. If you have ordered the Ethernet Interface, follow the instructions in

the Ethernet Interface User’s Manual.

NOTE: If you are attaching this printer to an AIX host system, use the AIX

Version 3.2.5 and 4.1 print drivers provided on the Configuration Utility diskette.

6. If you have not already ordered a communications cable, see page 297.

7. Configure the printer to work with host systems and to match your emulation, such as IBM Proprinter III XL. Follow the instructions provided in Chapter 3, “Configuring the Printer” and review the information provided in Appendix C, “Host Attachment.”

NOTE: If you are replacing an printer with this printer, make sure you review

the information on the Configuration Utility diskette. The Configuration Utility diskette contains information that will help you configure this printer to match the configuration of the printer you are replacing.

8. Install and/or configure optional features by following instructions provided in the appropriate feature manual. For a brief description of the following optional features, refer to: “IPDS Feature” on page 187, “Code V Feature (VGL)” on page 209, and “IGP Feature (PGL)” on page 203.

NOTE: For more detailed information about any optional feature, refer to the

manual that was shipped with the feature. If you want to order a manual to learn more about these features, see “Related Documents” on page 15.

Before You Begin

Read this chapter carefully before installing and operating the printer. The printer is easy to install. However, for your safety and to protect valuable equipment, perform all the procedures in this chapter in the order presented.

Make sure you have a way to move the printer and shipping pallet. You will need a jack.

Make sure you have adequate room to maneuver the shipping pallet and printer to the location where you plan to install the printer.

<1> Two people are required to unload the printer from the shipping

Before You Begin

IMPORTANT

CAUTION

pallet. The shipping weight of the cabinet model is 129.3 kilograms (285 pounds) or 139 kilograms (306 pounds) if the Power Paper Stacker is installed. The shipping weight of the pedestal model printer is 72.6 kilograms (160 pounds.)

Power Requirements

The printer must be connected to a power outlet that supplies 88 to 135 Volts AC or 178 to 271 Volts AC at 50 to 60 Hz. The printer automatically senses and adjusts itself to conform to the correct voltage range.

Primary circuit protection is provided by the power switch, which is also a circuit breaker. Consult an electrician if printer operation affects local electrical lines. See “Electrical Characteristics” on page 294 for additional power specifications.

Printer power should be supplied from a separate AC circuit protected at 10 amperes for 100 - 120 volts or 5 amperes for 200 - 240 volts at 50 or 60 Hertz.

IMPORTANT

Chapter 2 Select A Site

Select A Site

Select a printer site that meets all of the following requirements:

• Cabinet models: Permits complete opening of the printer cover and both

doors of the floor cabinet. Allows at least three feet of clearance behind the printer. (This permits air to circulate freely around the printer and provides access to the paper stacking area.)

• Pedestal models: Permits complete opening of the printer cover and

good access to the paper areas at the front and rear of the printer.

• Has a standard power outlet that supplies 88-135 Volts AC or

178-270 Volts AC power, at 47 to 63 Hz. The printer automatically senses and adjusts itself to conform to the correct voltage range.

• Is relatively dust-free.

• Has a temperature range of 10° C to 40° C (50° F to 104° F) and a

relative humidity from 15% to 90% non-condensing.

• Is located within the maximum allowable cable length to the host

computer. This distance depends on the type of interface you plan to use, as shown in Table 2.

Table 2. Maximum Interface Connection Cable Length

Interface Type Maximum Cable Length

PC Parallel 5 meters (15 feet) IEEE 1284 Parallel 10 meters (32 feet) Dataproducts Parallel 12 meters (40 feet) Serial RS 232 15 meters (50 feet) Serial RS 422 1220 meters (4000 feet) Twinax (shielded cable) 1500 meters (4920 feet) Twisted Pair / T ype 3 300 meters (985 feet) Dataproducts Long Line 150 meters (492 feet) Coax 1500 meters (4920 feet) Twisted Pair / T ype 3 300 meters (985 feet) Ethernet 10/100Base-T 100 meters (328 feet) Ethernet 10Base-2 185 meters (607 feet)

Printer Dimensions

41.0 in

27.0 in

(68.84 cm)

83.0 in

(210.8 cm)

29.0 in

(73.7 cm)

(68.6 cm)

27.0 in

(68.6 cm)

(104 cm)

27.0 in

Figure 1. Exploded View Of Cabinet Model Printer Dimensions

57.5 in

(146.1 cm)

59.0 in

(149.9 cm)

27.0 in

(68.6 cm)

83.0 in

(210.8 cm)

32.5 in

(82.6 cm)

27.0 in

(68.6 cm)

42.5 in

(107.8 cm)

27.0 in

(68.6 cm)

32.0 in

(81.3 cm)

Figure 2. Exploded View Of Cabinet Model With Power Paper Stacker Printer Dimensions

Chapter 2 Printer Dimensions

10.5 in.

(26.67 cm.)

25 in.

(63.5 cm)

48.0 in.

(122 cm)

24.6 in.

(62.48 cm)

30 in.

(76.2 cm.)

Figure 3. Exploded View Of Pedestal Model Printer Dimensions

Printer Component Locations

Familiarize yourself with the names and locations of the printer components, shown in Figure 4, and Figure 5 before continuing with the rest of the installation procedures.

Ribbon Spool

Paper Scale

Printer Component Locations

Paper Support

Base Casting

Hub Latch

Tractor Lock

Ribbon Path Loading Diagram

Splined Shaft

Tractor

Ribbon Guide

Forms Thickness Lever

Hammer Bank Cover and Ribbon Mask

Vertical Position Knob

Figure 4. 6400 Series Models Printer Component Locations with Ribbon Spools Exploded

Above

Chapter 2 Printer Component Locations

Ribbon Spool

Tractor Lock

Printer Cover

Shuttle Cover Assembly

Tractor Door

Tractor

Adjustable Paper Guide

Adjustable Hinge

Hammerbank Cover & Ribbon Mask

Operator Panel

Splined Shaft

Ribbon Hub

Hub Latch

Forms Thickness Lever

Ribbon Guide

Figure 5. Pedestal Model Printer Component Locations with Open Access Cover and

Ribbon Spools Exploded Above

Remove Shipping Restraints (Cabinet Model)

Remove Shipping Restrain t s (Cabinet Model)

Follow the instructions on the shipp ing pack age to perform thes e ste ps :

1. Remove shipping restraints from front of shipping pallet.

2. Move printer from shipping pallet.

3. Remove remaining shipping restraints from pallet.

4. Remove remaining packing material . Cardboard packing, protective foam, and tie wraps protect printer

mechanisms from possible damage during shipment. You must remove these shipping restraints before you operate the printer.

Save the cardboard packing and protective foam with the other packing materials.

To avoid shipping damage, reinstall the shipping restraints whenever the printer is moved or shipped. To reinstall the shipping restraints, simply reverse the steps in this section.

Chapter 2 Remove Shipping Restraints (Cabinet Model)

Remove The Cardboard Packing And Envelope

Cardboard Packing (2)

Envelope

Forms Thickness Lever

Figure 6. Removing the Cardboard Packing and Sample Configuration Printout

1. Raise the printer cover.

2. Remove the cardboard packing.

3. Open the tractor doors.

4. Push the tractor locks down.

5. Slide the tractors outward as far as they will go. The forms thickness lever should be in the fully open (raised) position.

6. Remove the envelope that contains the sample configuration printout.

7. Store this in the pouch that is attached to the left interior side of the cabinet.

Remove The Hammer Bank Protective Foam

Hammer Bank Protective Foam

Paper Supports (2)

Forms Thickness Lever

Figure 7. Exploded View of the Removal of the Hammer Bank Protective Foam, 64 00 Series

Models

1. Slide the paper supports outward as far as they will go.

2. Lift the hammer bank protective foam and remove it from between the ribbon mask and the platen.

3. Rotate the forms thickness lever downward to position “A.”

Chapter 2 Remove Shipping Restraints (Cabinet Model)

Hammer Bank Protective Foam

Figure 8. Exploded View of Removal of the Hammer Bank Protective Foam, -i20, -i2s, and

-i24 Models

-i20, -i2s, -i24 Models:

4. Cut the tie wrap and remove it from the side plate.

5. Lift the hammer bank protective foam and remove it from between the ribbon mask and the platen.

Remove The Platen Protective Foam

Platen Protective Foam

Forms Thickness Lever

Figure 9. Exploded View of Removal of the Platen Prote cti ve Foam , 6400 Series Mo dels

1. Rotate the forms thickness lever downward to position “A.”

2. Rotate the platen protective foam toward the front of the printer and out from under the support shaft.

3. Remove the platen protective foam.

NOTE: The 6400-i20, -i2s, and -i24 models do not have a platen protective

foam.

Chapter 2 Remove Shipping Restraints (Cabinet Model)

Remove Wood Blocks

Wood Blocks ( 6)

Figure 10. Cover, Front, and Back Door Cabinet Open, Showing the Removal of Six Wood

Blocks

1. Remove the six wood blocks. NOTE: Make sure the tape securing the wood blocks is removed entirely.

Adjust The Paper Supports

Paper Supports (2)

Adjust The Paper Supports

Tractor Doors (2)

Figure 11. Paper Supports With Directional Arrows Showing the Adjustment Capabilities,

6400 Series Models

Slide the paper supports inward until they are approximately four inches from the tractor doors.

Chapter 2 Remove Shipping Restraints (Cabinet Model)

Release The Paper Chains (Cabinet Model)

Tie Wraps (2)

Bags (2)

Figure 12. Back View of Printer Components, Cover Off, Showing the Release of Paper

Chains

NOTE: If you have the power paper stacker installed, skip this procedure and

go to “Remove The Shipping Restraints From The Power Paper Stacker” on page 42.

1. Open the cabinet rear door.

2. Cut the tie wraps and release the paper chains from the bags at the top rear of the printer frame. Remove the tie wraps and bags.

3. Make sure each chain hangs freely with no kinks or knots.

Paper Chains (8)

Remove Tags (Cabinet Model)

Passive Stacker

Paper Fence

Remove Tags (Cabinet Model)

Tie Wrap

Red Tag

500 lpm model

Passive Stacker

Paper Fence

Tie Wrap

Red Tag

1000/1500/2000/2400 lpm model

Figure 13. Interior View Showing Removal Tag Removal from the Cabinet Models

NOTE: If you have the power paper stacker installed, skip this procedure and

go to “Remove The Shipping Restraints From The Power Paper Stacker” on page 42.

1. Remove the tie wrap attached to the passive stacker paper fence. The tie wrap is marked with a large, red tag.

2. Close the cabinet rear door.

Chapter 2 Remove Shipping Restraints (Cabinet Model)

Remove The Shipping Restraints From The Power Paper Stacker

This section applies only to printers with the power stacker installed. The power stacker can be factory or field installed.

The power stacker is a vertically movable paper guide which directs the paper from the printer to the paper stack. This movement enhances the paper stacking capabilities of the printer.

Special packaging protects the power stacker mechanisms from damage during shipment. This section describes how to remove the shipping restraints before you operate the printer.

Save the packaging materials. You will need to reinstall them if you decide to move or ship the printer. To reinstall the packaging materials, reverse the steps in this section.

IMPORTANT

To avoid shipping damage, install the shipping restraints whenever you move or ship the printer.

Tie Wraps (8)

Paper Guide

Plastic Bags (3)

Figure 14. View of the Power Paper Stacker Showing Removal of the Shipping Restraints

such as Tie Wraps and Plastic Bags

Remove The Shipping Restraints From The Power Paper Stacker

1. Open the rear door panel.

2. Remove the eight tie wraps.

3. Raise the paper guide to its highest position by hand.

4. Remove the plastic bags from the paper chains.

5. Verify that both fences are in the down position.

Paper Tent

Figure 15. View of the Pull-Out Drawer Illustrating Placement of the Paper Tent

6. Remove, unwrap, and replace the paper tent onto the pull-out drawer.

Chapter 2 Removing Shipping Restraints (Pedestal Model)

Removing Shipping Restrain t s (Pedest al Model)

Protective films and foam blocks protect printer mechanisms from possible damage during shipment. You must remove these shipping restraints before you operate the printer.

Save the foam blocks with the other packing materials. To avoid shipping damage, reinstall the shipping restraints whenever the

printer is moved or shipped. To reinstall the shipping restraints, simply reverse the steps in this section.

Remove the Protective Film and Envelope

Envelope

Protective Film

Figure 16. Pedestal Model with Cover Open Showing Removal of the Operator Panel

Message Display Protective Film and Sample Configuration Printout Envelope

1. Raise the printer cover.

2. Carefully peel off the tape and lift the protective film off the operator panel message display.

3. Open the tractor doors.

4. Push the tractor locks down.

5. Slide the tractors outward as far as they will go. The forms thickness lever should be raised (in the fully open position).

6. Remove the envelope that contains the sample configuration printout. Store this envelope in a safe place so that you can refer to the configuration printout.

Remove The Hammer Bank And Protective Foam

Hammer Bank Protective Foam

Paper Supports

Figure 17. Pedestal Model with Cover Open Showing Removal of the Hammer Bank

Protective Foam

1. Slide the paper supports outward as far as they will go.

2. Lift the hammer bank protective foam and remove it from between the ribbon mask and the platen.

Chapter 2 Removing Shipping Restraints (Pedestal Model)

Remove The Platen Protective Foam

Platen Protective Foam

Support Shaft

Forms Thickness Lever

Figure 18. Pedestal Model with Cover Open Showing Removal of the Platen Protective

Foam

1. Rotate the forms thickness lever downward (to position “A”).

2. Rotate the platen protective foam toward the front of the printer and out from under the support shaft.

3. Remove the platen protective foam.

Attach The Input Paper Shelf and Output Basket

Attach The Input Paper Shelf and Output Bask et

Optional Input Paper Shelf

Screw

Ground Wire

Output Basket

p5coutry

Figure 19. Exploded View of the Pedestal Model Showing Output Basket Attachment

1. Slide the two paper supports toward the center of the support shaft. Position them so that they divide teh space between the tractors into three approximately equal segments.

2. Place the output basket in the holes in the back of the printer.

3. Screw the ground wire attached to the output basket to the printer.

4. Place the input paper shelf (optional feaure) in the holes in the front of the pedestal base.

Chapter 2 Removing Shipping Restraints (Pedestal Model)

Remove Tags - Pedestal Model

Tie Wrap

Output Basket

Red Tag

Figure 20. View of the Pedestal Model Showing Removal of the Tie Wrap

Remove the tie wrap attached to the output basket. It is marked with a large, red tag.

Changing the Paper E xit Locatio n (Pedesta l Models Only)

On pedestal model printers you can select whether the paper exits from the rear or from the top of the printer. Normally, you should select the top exit only when you will be tearing the forms from the printer and using them soon after printing. Forms will not stack in top exit mode.

Setting Top Paper Exit

1. Press Stop to place the printer in NOT READY state.

If there is paper in the printer, unload the paper, then continue with step 2 of this procedure.

Setting Top Paper Exit

Thumbscrew

Figure 21. Underview of the Right, Rear Pedestal Cover Showing Adjustment of the Hinge

Thumbscrews

2. Open the printer cover.

3. Loosen the two hinge adjustment thumbscrews.

4. Slide the cover toward the rear of the printer until it stops.

Chapter 2 Changing the Paper Exit Location (Pedestal Models Only)

Figure 22. Inside View of the Pedestal Model Showing Paper Exit Options

5. Tighten t he two hinge adjustment thumbscrews.

6. Slide the paper guide slightly to the left and raise it to its upper position for the top exit.

Paper

Setting Rear Paper Exit

1. Press Stop to place the printer in NOT READY state. NOTE: If there is paper in the printer, unload the paper, then continue with

step 2 of this procedure.

Thumbscrew

Figure 24. Loosening the Hinge Thumbscres, Open View of the Back Rear Pedestal Model

Cover

2. Open the printer cover.

3. Loosen the two hinge adjustment thumbscrews.

4. Slide the cover forward until it stops.

Figure 25. Internal View of the Pedestal Model Showing Paper Exit Options

5. Tighten t he two hinge adjustment thumbscrews.

6. Place the paper guide in its lower position.

Chapter 2 Connect The Interface And Power Cables (Cabinet Models)

Figure 26. Top Back View of the Pedestal Model with Paper Exiting through the Rear

7. Load the paper (see page 66), feeding the paper out of the rear paper exit.

Connect The Interface And Power Cables (Cabinet Models )

DANGER

<1> Before powering on the printer, ensure the printer is plugged into

an appropriate power source. Refer to page 27 for information on the proper source.

<4> Do not connect or disconnect any communication port, teleport,

attachment connector, or power cord during an electrical storm.

<5> Power off the printer and disconnect the power cord before

connecting or disconnecting communication port, teleport, or attachment cable connector.

1. Verify that the voltage source at the printer site conforms to the requirements specified on page 28. Make sure that the printer power switch is set to OFF. See Figure 29 on page 54.

2. Open the front cabinet door, remove and open the cardboard box containing the power cord, printer ribbon, and operator panel overlay label. Refer to “Printer Specifications” on page 289 for recommended cables. Documentation is stored in a pouch container on the left interior side of the cabinet.

I/O Connector

Connect The Interface And Power Cables (Cabinet Models)

Setting Rear Paper Exit

3. Connect the customer supplied interface cable from the host computer to the appropriate printer interface connector (refer to Figure 27 through Figure 32).

4. Thread the power cable connector up through the notch in the lower-right back corner of the cabinet (see Figure 31). Plug the power cord into the printer AC power connector, then into the AC power outlet.

Host Interface Connectors

Power Switch

I/O Cover

AC Power

AC Power Cable

Cable-Routing Notches

Connector

NOTE:

(1)

The Dataproducts adapter feature attaches to the PC

Parallel interface connecto r.

(2)

Twinax, Coax, and Ethernet Interfaces appear only if these

features are installed.

Figure 27. Internal Back View of the Cabinet Model Showing Interface and Power Cable

Connections

Chapter 2 Connect The Interface And Power Cables (Cabinet Models)

Figure 28. Interior Back View of the Cabinet Model Showing Product Description Label

Location

1. Check the product description label to verify that the voltage source at the printer site conforms to the requirements specified on page 28.

Figure 29. Power Switch Turned OFF

2. Make sure the printer switch is set to OFF.

Connect The Interface And Power Cables (Cabinet Models)

I/O Connector

Setting Rear Paper Exit

I/O Cover

Figure 30. Upper-Rear Inside View of the Cabinet Model Showing I/O Cover Removal

3. Open the cabinet rear door.

4. Remove the cover from the I/O connector you have selected.

I/O Cable

Grommet

6ciocabl

Figure 31. Bottom-Rear Inside View of the Cabinet Model Showing the Cable Routing Notch

5. Locate the notch in the lower-left corner of the back of the cabinet.

6. Hold the I/O cable below its connector, and gently push the cable through the opening in the grommet seated in the notch.

Chapter 2 Connect The Interface And Power Cables (Cabinet Models)

I/O Connector

I/O Plate

Cable

Connector

Figure 32. Upper Inside View of the Cabinet Model Showing Cable Connector Attachment

7. Pull the cable up through the notch until it reaches the I/O plate.

8. Attach the cable connector to the printer I/O connector.

9. Secure the cable to the printer using the two cable standoffs.

Strap

Figure 33. Open Cabinet Front Door Showing the Printer Accessories Package

10. Open the cabinet front door and cut the strap that secures the box, which contains the power cord, printer ribbon, control panel overlay labels, and documentation.

11. Open the box and remove the power cord, overlays, and documentation.

Power Cord

Connect The Interface And Power Cables (Cabinet Models)

Setting Rear Paper Exit

Figure 34. Rear Inside View of the Cabinet Model Showing the Power Cord Route

12. Guide the power cord up through the hole in the lower right back corner of the cabinet.

13. Thread the power cord inside the bracket where the gas spring is attached.

Power Cord

AC Power Connector

6cprcrd2

Figure 35. Rear Inside View Cabinet Model Showing Power Cord Attachment

14. Plug the power cord into the printer AC power connector, then into the AC power outlet.

Chapter 2 Connect The Interface And Power Cables (Pedestal Models)

Connect The Interface And Power Cables (Pedest al Models )

DANGER

<1> Before powering on the printer, ensure the printer is plugged into

an appropriate power source. Refer to page 27 for information on the proper source.

<4> Do not connect or disconnect any communication port, teleport,

attachment connector, or power cord during an electrical storm.

<5> Power off the printer and disconnect the power cord before

connecting or disconnecting communication port, teleport, or attachment cable connector.

1. Verify that the voltage source at the printer site conforms to the requirements specified on page 28.

2. Open the box containing the power cord, printer ribbon, and operator panel overlay label. Refer to “Cables” on page 297 for recommended cables.

Connect The Interface And Power Cables (Pedestal Models)

Setting Rear Paper Exit

Parallel Connector

Auxiliary I/O

Serial Connector

NOTE:

(1)

The Dataproducts adapter feature attaches to the PC

Parallel interface connector.

(2)

Twinax, Coax, and Ethern et I nterfaces appear only if these

features are installed.

p6cprs wt

AC Power Connector

Power Switch On Off

Figure 36. Views of Interface and the AC Power Connector

3. Make sure that the printer power switch is set to OFF. See Figure 29 on

I/O Connector

4. Remove the cover from the I/O connector you have selected.

page 54.

Figure 37. I/O Cover Removal from the Interface

Chapter 2 Connect The Interface And Power Cables (Pedestal Models)

I/O Connector

Cable

Connector

Figure 38. View of the Printer Interface Showing Cable Connector Attachment

5. Attach the cable connector to the printer I/O connector.

PC Power Outlet

Power

Cord

Figure 39. View of the Power Cord Attachment

6. Plug the power cord into the printer AC power connector, then into the AC power outlet.

Connect The Interface And Power Cables (Pedestal Models)

Dataproduct s I/O Adap ter

Dataproducts Standard Adapter

Setting Rear Paper Exit

Centronics, Ethernet

Auxiliary I/O

Diagnostic

Serial RS-232/RS-422

Pedestal Models

Ethernet

Auxiliary I/O

Centronics

Serial RS-23

Diagnostic

Cabinet Models

Figure 40. Pedestal and Cabinet Model Dataproducts I/O Adapter

NOTE: Centronics is not present on Network-based models.

Chapter 2 Attach The Operator Panel Overlay Label

Coax/Twinax

Network 10/100Base-T

Figure 41. Optional Interface Types for Auxiliary I/O

Attach The Operator Panel Overlay La bel

Power Ready Processing

Attention

Printer Configuration

Scroll

Enter

Return

Micro

Line Feed

View

Form Feed

Set Top of Form

Dataproducts Long Line

Start

Stop

Cancel

Eject/ Restore

Figure 42. The Operator Panel Overlay Label

1. Choose the overlay labels in the appropriate language.

2. Attach the operator panel overlay label by adhering it to your operator panel.

Install Th e Ribbon

Refer to the ribbon path diagram molded onto the shuttle cover for the following steps.

Install The Ribbon

Setting Rear Paper Exit

Cabinet Model Pedestal Model

Figure 43. Cabinet and Pedestal Models with the Printer Cover Open

1. Open the printer cover.

2. Pedestal models: pull the operator panel up and out of the way. The operator panel can be pulled toward you to provide clearance.

Chapter 2 Install The Ribbon

Tractor Door

Figure 44. View of the Forms Thickness Lever in the Raised Position

3. Raise the forms thickness lever as far as it will go.

Forms Thickness Lever

4. Press STOP to silence the alarm.

5. Close the tractor doors.

6. Remove the ribbon spools from the package.

Spool

Right Hub

Latch

Figure 45. View of the Right Ribbon Hub with Ribbon Spool Above

7. With the ribbon supply to the outside, squeeze the right hub latch and place the full spool on the right ribbon hub.

8. Press the spool down until the hub latch snaps into place.

NOTE: The ribbon must not be twisted. A twisted ribbon can lower print

quality, shorten ribbon life, and cause paper or ribbon jams. If you are installing a “Clean Hands” ribbon (identified by a long

metalic leader), the leader will enable you to install the ribbon without getting ink on your hands.

Install The Ribbon

Setting Rear Paper Exit

Left Ribbon Spool

Cabinet Models

Forms Thickness Lever

Left Ribbon

Spool

Pedestal Models

Forms Thicknes s Lever

Figure 46. Cabinet and Pedestal Models, Interior View of Ribbon Installation

9. Starting from the right ribbon spool, thread the ribbon around the right ribbon guide, under the right tractor door, between the hammer bank cover and ribbon mask, and along the ribbon path to the left ribbon guide.

10. Place the empty spool on the left hub.

11. Press the spool down until the hub latch snaps into place.

12. Turn the left spool by hand and check to ensure that the ribbon tracks correctly in the ribbon path and around the ribbon guides.

NOTE: Printers with the “Clean Hands” ribbon automatically load the ribbon

when the first print job is sent.

13. Close the forms thickness lever.

Chapter 2 Load The Paper

Load The Paper

Figure 47. Cabinet and Pedestal Models with Printer Cover Open

1. Open the printer cover.

Tractor Door

Forms Thickn ess Lever

Figure 48. View of the Forms Thickness Lever in the Raised Position

2. Raise the forms thickness lever as far as it will go.

3. Open the tractor doors.

Setting Rear Paper Exit

Label

Load The Paper

Figure 49. Interior Rear View of the Cabinet Model Paper Supply Label Location

4. Prepare the paper supply:

Cabinet models:

a. Open the front door of the printer cabinet. b. Place the paper supply inside the printer, on the floor of the cabinet. c. Align the paper supply with the front label on the floor of the printer. d. Ensure that the paper pulls freely from the box.

Cabinet Model

Paper Slot

Pedestal Model

Figure 50. Side View of the Cabinet and Pedestal Models Paper Feed

Pedestal models:

a. Place the paper supply on the floor in front of the printer, or on the

optional paper shelf, if attached.

b. Ensure that the paper pulls freely from the box.

Chapter 2 Load The Paper

5. Feed the paper up through the paper slot. NOTE: Be sure the paper feeds between the two wire guides.

Only the 6400-i20, -i2s, and -i24 printer models contain the paper path guide as shown in Figure 50.

6. Hold the paper in place with one hand (to prevent it from slipping down through the paper slot) while pulling it through from above with your other hand.

7. Pull the paper above and behind the ribbon mask, which is a silver metal strip with a clear plastic edge protector. Refer to the ribbon path diagram on the shuttle cover.

Left Tractor Door

Paper

Left Tractor Lock

Figure 51. View of Paper Loaded Onto the Left Tractor with Door Closed and Tractor Lock

Lowered

8. Load the paper onto the left tractor sprockets.

9. Close the left tractor door.

Setting Rear Paper Exit

Load The Paper

ATTENTION

T o avoid damage to the printer caused by printing on the platen, always align the edge of the left tractor door with the number “1” on the paper scale.

Tractor Splined Shaft

Tractor

Paper

Paper Scale

Figure 52. View of the Paper Scale Used as a Guide

10. If adjustment is necessary: a. Unlock the left tractor. b. Slide the tractor until it is directly to the left of the number “1” on the

paper scale and lock it. You can also use the paper scale to count columns.

Chapter 2 Load The Paper

Figure 53. Paper Loaded onto the Right Tractor Sprockets

Right Tractor Door

11. Unlock the right tractor.

12. Load the paper onto the right tractor sprockets.

13. Close the tractor door.

14. Make sure the leading edge of the first sheet of paper is parallel to the tractor splined shaft. If the paper is misaligned, reload it onto the tractor sprockets until its edge is parallel to the splined shaft.

15. Slide the right tractor to remove the paper slack or to adjust for various paper widths.

16. Lock the tractor.

Setting Rear Paper Exit

Load The Paper

Forms Thickness Lever

Figure 54. The Forms Thickness Lever in the Lowered Position

17. Turn the vertical position knob to feed the paper up into the paper guide assembly.

18. Lower the forms thickness lever, and set it to match the paper thickness. (The A-B-C scale corresponds approximately to 1-, 3-, and 6-part paper thickness.)

NOTE: Do not set the forms thickness lever too tightly; excessive friction can

cause paper jams, ribbon jams (with potential for ribbon damage), smeared ink, or wavy print.

19. Press STOP to remove the “LOAD PAPER” fault message from the display.

20. Press FORM FEED several times to make sure the paper feeds properly beyond the tractors and over the lower paper guide. Feed sufficient paper to ensure the paper stacks correctly.

21. Close the printer cover.

22. Close the cabinet door.

23. Press START to place the printer in online mode and resume printing.

NOTE: For cabinet models with the power paper stacker installed, go to

“Power Paper Stacker Option” in the next section. For all other cabinet models, go to “Set The Top-of-Form” on page 77.

Chapter 2 Power Paper Stacker Opt io n

Power Paper St ack er Option

This section explains how to set up and use the optional power paper stacker. The power stacker mechanically directs the paper from the printer to the paper stacker.

Power Paper S tacker Component Locations

Familiarize yourself with the names and locations of the components shown in the following illustration before operating the power paper stacker.

Elevator

Disable Switch

Elevator Lift

Handle

Paper Length

Indicator

Bearing Bracket

Pinch Rollers

Paper Throat

Rear Control Panel

Wire Paper Tent

Pull Out Paper Tray

Figure 55. View of the Power Paper Stacker Component Locations

Setting Up The Power Paper Stacker

Setting Up The Power Paper St ack er

Elevator Disable Switch

Elevator Lift Handle

Figure 56. Cabinet Model Rear Door Open Showing Rear Operator Panel

1. Turn the printer ON.

2. Using the rear operator panel, press ONLINE to take the printer offline.

3. Grasp the elevator lift handle and press the elevator disable switch while raising the elevator to the top of its travel.

Paper Advance

Stacker Up Stacker

Down

Wire Paper Tent

Paper Tray

Figure 57. Rear View of Cabinet Model Showing Power Stacker Components

4. Make sure the wire paper tent is fitted in the pull out paper tray in the base of the stacker.

Chapter 2 Power Paper Stacker Opt io n

Paddle Shaft

Bearing Bracket

Figure 58. Interior Side View of the Cabinet Model Showing the Paper Length Indicator

5. Set the desired paper length (5-12 inch range), as follows: Grasping the paddle shaft, push or pull toward the front or the rear of the

printer, setting the desired paper length by aligning indicator notch on the bearing bracket with the paper length indicator.

6. Press Stacker Down.

Paper Length Indicator

Loading And St art ing The Power Pa per S t ack er

1. Using the rear operator panel, press the PAPER ADVANCE key and hand feed the paper until paper reaches the wire tent and there is an excess of 3 to 5 pages. Be certain the paper passes through the paper stacker throat smoothly.

2. Stack the 3-5 sheets of paper on top of the wire paper tent, making sure the paper lies with the natural folds.

3. On the printer’s main operator panel, the printer displays “OFFLINE.” If a message other than “OFFLINE” displays in the operator panel, refer to Chapter 6, “Routine Service and Diagnostics” on page 265.

4. Press the START key on the operator panel or the ONLINE key on the rear operator panel. “READY” displays on the LCD and the “ONLINE” on the rear operator panel is lit. The stacker frame returns to its proper position for printing.

5. Check to ensure paper is still centered between paper guides.

6. Close the rear cabinet door.

Checking The Paper Feed

Loading And Starting The Power Paper Stacker

Checking The Paper Feed

Figure 59. Side View of the Cabinet Model Showing Paper Feed Route

Cabinet Models:

1. Check that the paper feeds correctly.

2. Press the Form Feed key several times to ensure that the paper feeds properly beyond the tractors and over the paper guide assembly.

3. Ensure that the paper folds the same way in the stacking area as it does in the supply area.

4. Close the front and rear cabinet doors, if the length of the form allows.

Chapter 2 Checking The Paper Feed

p6clod4

Figure 60. Side View of the Pedestal Model Showing Paper Feed Routes

Pedestal Models: NOTE: When using the top exit paper path, paper cannot be stacked. Paper

is intended to be removed after each print job is completed.

• For rear paper exit: Press the Form Feed key several times to ensure

that the paper feeds properly beyond the tractors, over the paper guide assembly, and through the paper exit slot in the rear of the cabinet. Ensure that the paper folds the same way in the stacking area as it does in the supply area.

• For top paper exit: Press the Form Feed key several times to ensure

that the paper feeds properly beyond the tractors, over the paper guide assembly, and through the paper exit slot.

Set The Top-of-Form

Loading And Starting The Power Paper Stacker

Vertical Position Knob

Forms Thickness Lever

Set The Top-of-Form

Figure 61. The Forms Thickness Level in the Raised Position

1. Raise the forms thickness lever as far as it will go. The “CLOSE PLATEN” message appears on the operator panel.

2. Press any key on the operator panel to silence the alarm.

TOF Indicator

Perforation

Vertical Position Knob

Figure 62. The First Print Line Aligned with the TOF Indicator

3. Locate the TOF indicator. It is the small tab located on the left tractor door.

4. Turn the vertical position knob up or down to align the top of the first print line with the TOF indicator. For best print quality, it is recommended that the top-of-form be set at least 1/2 inch below the perforation.

NOTE: For exact positioning, press the Micro

paper vertically in 1/72 inch increments. The keys work in both online and offline mode.

 or Micro  keys to move the

Chapter 2 Test The Printer

Figure 63. The Forms Thickness Lever in the Lowered Position

5. Lower the forms thickness lever. The CLOSE PLATEN fault clears

6. Set it to match the paper thickness. If you are using single–part forms, set

NOTE: Do not set the forms thickness lever too tightly; excessive friction can

7. Press Set Top of Form. The paper moves downward to the top-of-form

Test The Printer

To run an initial printer test, print the current configuration page. See “Printing The Current Configuration” on page 85.

On the configuration printout, examine the print quality of the characters. They should be fully formed and of uniform density. If text characters do not appear correctly formed or if the test does not run, contact your IBM service representative.

Forms Thickness Lever

automatically.

the forms thickness lever so that “A” is next to the indicator (refer to the note on the shuttle cover).

cause paper jams and ribbon jams with potential for ribbon damage, smeared ink, or wavy print.

print position.

The printer is now ready for configuration. Refer to Chapter 3, “Configuring the Printer” for more information.

3 Configuring the Printer

Overview

IMPORTANT

Configuration directly affects printer operation. Do not try to change the configuration of your printer until you are thoroughly familiar with the procedures in this chapter.

To print data, the printer must respond correctly to signals and commands received from the host computer. Configuration is the process of matching the printer operating characteristics to those of the host computer and to specific tasks, such as printing labels, or printing on different sizes of paper. The characteristics that define the printer response to signals and commands received from the host computer are called configuration parameters.

You can configure the printer by pressing operator panel keys or by sending control codes from the host computer. This chapter explains how to use the operator panel to change individual parameters and save them as a custom configuration.

Your programmer’s reference manuals provide information about control codes.

The Configurations

A configuration consists of a group of parameters, such as line spacing and forms length. Your printer contains the following configurations:

• Four preloaded configurations that have been customized for printer

setup.

• The factory default configuration. It can be loaded, but it cannot be

altered. A list of all the parameters and their values begins on page 87.

• Four configurations that you can customize for unique print job

requirements. The process of creating customized configurations is explained on page 92.

Chapter 3 The Configuration Main Menu

Active V ers us Saved Configura tions

When you change a parameter value, it is active as long as the printer is on or until it is changed again. This is true whether you use the operator panel or send a control code from the host. Parameter values defined by control codes override the active operator panel parameters when the printer is using any of the parallel or serial interfaces. For example, if you set the line spacing to 6 lpi with the operator panel, and application software later changes this to 8 lpi with a control code, the control code setting overrides the operator panel setting.

Using the operator panel, you can save the parameters as a customized configuration that is stored in non-volatile random access memory (NVRAM). A saved configuration is not lost when you power off the printer.

NOTE: Saved configurations are also referred to as “custom sets.” There are no control codes that allow you to save a parameter in NVRAM.

However, you can save a configuration defined partially by control codes and store it in NVRAM using the operator panel. You can also save configuration values using PTR_SETUP (see page 111.)

The Configuration Main Menu

Figure 64 shows an overview of the printer configuration menus. The pages that follow describe how to enter program mode, print the current configuration, change configuration parameters, and save and load custom sets.

For specific configuration menu options and their descriptions, refer to Chapter 4, “The Configuration Menus” on page 103.

NOTE: The menus that are displayed from the operator panel are determined

by the installed features. Each feature is shipped with a document that describes the feature in

detail. For more information about these documents, see the “Related Documents” section on page 15.

Active Versus Saved Configurations

The Configuration Main Menu

Printer

Control

page 106

Interface Selection Display Language Alarm Control Print Direction Hex Print Mode Power On State Paper Jam Detection Forms Speed Set Platen at Bottom

of Form Shuttle Timeout Energy Saver Timer OCR Font Density Eject/Restore PTR Setup Option File System Power Stack er Auto Elevator Print Line Select Single Bank Select

(6)

(11)

Configuration

Management

page 113

Recall Custom Set Save Current Values Delete Custom Set Change Power On Set Protect Custom Sets Print Custom Set Values Name Custom Sets Reset Custom Set Names

(11)

Twinax

Interface

page 117

Print Language Print Character Table Active Print Language Printer Emulation Printer Address World Trade Cancel Buffers Early Print Complete Hex Transparent Control Undefined Character

Reporting

Undefined Character

Substitution

Load Alternate

Character Option LAC Approximation Print Text Direction Override Host Format Control Maximum Printable

Width Hex Print Mode C/T Hotport

(1)

(7)

(2)

(8)

Coax

Interface

page 126

Print Language Print Character Table Active Print Language PA1 PA2 Buffer Reprint Printer Emulation Early Print Complete SCS Buffer Control Cancel Buffers Hex Transparent Control Mono/Dual Case Undefined Character

Substitution Print Text Direction Image Buffer Size Intervention Required Compatibility Options Translate Table Override Host Format Control Maximum Printable

Width C/T Hotport Hex Print Mode

(1)

(9)

(8)

5250

Interface

Print Language Print Character Table Active Print Language Hex Transparent Control Undefined Character

Reporting

Undefined Character

Substitution Print Text Direction Override Host Format Control Maximum Prin t Width

(10)

page 139

NOTE:

(1)

The Twinax and Coax interface menus only appear in the menus if the IBM Coax/

Twinax feature is installed.

(2)

The Early Print Complete option appears in the Twinax menu only if the IPDS feature is

installed.

(3)

IPDS, Code V Emulation, and IGP Emulation options appear in the menus only if these

features are installed. Menus are shown in Appendix D.

(4)

Ethernet information only appears when the ethernet feature is installed.

(5)

Either the Network Setup menu or the Parallel Interface menu will display. They cannot

display at the same time.

(6)

If installed.

(7)

Not if 4234-12 is running IPDS code.

(8)

Only if Autoswitching is enabled.

(9)

Only if Coax Emulation is enabled.

(10)

The 5250 and 3270 Interface menu only appear in the menus if the TN5250/3270

feature is installed.

(11)

6400-i20 and -i24 models only.

Figure 64. Configuration Main Menu

Chapter 3 The Configuration Main Menu

3270

Interface

(10)

page 145

Print Language Print Character Table Active Print Language Early Print Complete Hex Transparent Control Mono/Dual Case Undefined Character

Substitution Print Text Direction Intervention Required Compatibility Options Override Host Format Control Maximum Printable Width

Emulation

Configuration

page 186

Active Emula t ion

(3)

IPDS

(6)

ANSI IGP Emulation Code V Emulation

(3)

ASCII Printer

Emulation

Printer Emulation

Configuration

Print Format

Network

(6)

Setup

page 155

Adapter Address Adapter Parameters Ethernet Address Ethernet Parameters Wireless Address Wireless Parameters

Operator

Print Tests

page 242

Printer Demonstration* Print Error Log Ripple Print All E’s All H’s All E’s + FF Underlines Adapter Test Page Ethernet Test Page

Parallel

Interface

page 170

Interface Type PC Parallel Dataproducts IEEE 1284 Parallel Hotport

Information

page 244

Installed Memory Power On Time Printing Time Print Strokes 11 Inch Pages

(4)

(5)

Printer

Serial

Interface

page 180

Interface Type Data Protocol Baud Rate Data Bits Stop Bits Parity Data Terminal Ready Request to Send Buffer Size in

Kilobytes Poll Character One Char Enquiry Serial Hotport Framing Errors

RibbonMinder

page 245

New Ribbon Ribbon Action Ribbon Type Ribbon End Point New Ribbon Detect

Figure 64. Configuration Main Menu (con’t)

Using The Operator Panel

Power

Ready

Processing

READY

Active Versus Saved Configurations

Using The Operator Panel

Attention

Printer Configuration

Scroll

Enter

Return

Micro

Line Feed

View

Form Feed

Set Top of Form

Start

Stop

Cancel

Eject/ Restore

Figure 65. The Operator Panel

The operator panel is shown above. During the configuration process, you will use the Scroll↑, Scroll↓, Enter, and Return keys on the operator panel to access configuration settings and diagnostic tests via the configuration menus. As you access menus and options, menu names and option values appear on the operator panel message display (sometimes referred to as LCD, or Liquid Crystal Display).

This chapter provides numerous examples of how to use the operator panel keys and indicator message display to configure the printer.

Chapter 3 Program Mode

Program Mode

The printer is in Program mode whenever the configuration menus and option values are displayed on the operator panel message display. Program mode is either locked or unlocked. In order to select new configuration values, you must unlock Program mode. In order to prevent accidental changing of the configuration settings, you may lock Program mode.

Unlocking The Program Mo de

To use the operator panel to change the configuration settings, Program mode must be unlocked. When Program mode is unlocked, pressing the Enter key selects configuration values as the active values, that is, places them into printer DRAM. An asterisk (*) after a displayed setting shows it is entered into memory.

Press the Scroll↑ + Scroll↓ keys at the same time to unlock Program mode. The following message will appear briefly:

OPERATOR MENU UNLOCKED

Locking The Program Mode

When Program mode is locked, you cannot use the operator panel to change the configuration settings. However, you can still select the configuration menus and view the current configuration settings.

Press the Scroll↑ + Scroll↓ keys at the same time to lock Program mode. The following message will appear briefly:

OPERATOR MENU LOCKED

Entering Program Mode

To place the printer in Program mode, press the Menu key.

Printing The Current Co nfiguration

Step Key LCD Result Notes

1. Make sure the printer is on

2. Press NOT READY The printer must be in NOT

Stop

READY mode to print the configuration.

3. PRESS START TO PRINT

Printer Configuration

4. NOT READY Indicates that the configuration

Start

5. READY The printer is READY for normal

Start

The second method for printing the current configuration, as well as several other configurations, is to use the Print Custom Set Values menu option, shown on the following page.

PRESS STOP TO EXIT

You are prompted to press the Start key before the configuration prints.

has printed. Date and store the printout in a safe place. Y ou may also want to label the printout (e.g. “Configuration for 2-up Labels”).

operation.

Chapter 3 Printing The Current Configuration

Configuration

Management

Recall

Custom Set

Custom Sets

Name

Save Current

Values

Custom Set

Names

Reset

Delete

Custom Set

Change

Power

On Set

Protect

Custom Sets

* = Factory Default

Print Custom

Set Values

Current Custom Set* Factory Default Power On Custom Set All Custom Sets Custom Set 1 Custom Set 2 Custom Set 3 Custom Set 4 Custom/Preloaded Set 5 Custom/Preloaded Set 6 Custom/Preloaded Set 7 Custom/Preloaded Set 8

The Print Custom Set Values selection on the Configuration Management menu allows you to print any or all of the configurations shown above. The default setting, “Current Custom Set,” will print the same information as pressing the Printer Configuration key. The Current Custom Set is the Power On configuration until you begin modifying the printer configuration.

Custom sets 1 through 4 do not exist until you save configuration parameters to them. You must define and save a custom set before you can print it.

Custom/Preloaded Sets 5 through 8 contain configuration sets that assist with the installation and configuration of this printer.

The other options will only be useful once you have modified and saved the printer configuration parameter settings.

The Power On Custom Set is defined by the “Change Power On Set” option. Custom Sets 1 through 8 are defined by the “Save Current Values” option. These options are described in detail under the Configuration Management

Menu description starting on page 113.

Factory Default Configuration Values

The factory default values are permanently stored as a configuration. They cannot be modified or erased. The parameters which display depend on which interface and emulation is installed.

Below is a representative factory default configuration. Your factory default configuration will depend on the features installed in your printer.

POWER ON CURRENT CONFIGURATION - FACTORY CONFIGURATION IBM Printer Configuration File Part Number XXXXXXX Date XX-XXX-XXXX Reference Number XXXXXX DC V2.04D XX-XXX-XX #XXX X XX EC V2.01B XX-XXX-XX #XXXXXX BOOT/CMX V1.05E XX-XXX-XX #XXXXXX SHUTTLE TYPE 1500 FLASH 8 MB DRAM 8 MB SECURITY PAL XXXXXX-XXX CONFIGURATION CODE FC06FF

Factory Default Configuration Values

Entering Program Mode

PRINTER CONTROL Interface Selection Parallel

Display Language English Alarm Control Alarm Enabled Print Direction Bidirectiona l Hex Print Mode Disable Power On State Ready Paper Jam Detection Enable Forms Speed Normal Speed Set Platen at Bottom of Form Disable Shuttle Timeout 5 Seconds Energy Saver Timer 15 Minutes OCR Font Density 120 Dots Per Inch Eject/Restore Standard PTR Setup Option

Setup Parse Disable Setup SFCC 21h

File System

Overwrite Files Enable View File List

93779.sf 177228 Bytes Plugin.cdm 122066 Bytes HQ3UPDT.cdm 53480 Bytes Pluginfp.cdm 206161 Bytes IF.fnt 339 Bytes HQ3.fnt 444 Bytes UIF.ss 21646 Bytes Plugin.ttf 26928 Bytes UTT.ss 16582 By tes

Version 67 Bytes

Chapter 3 Factory Default Configuration Values

Network.dat 1210 Bytes PTXLogo.gif 1210 Bytes Ethload 2191652 Bytes

Printron.ec1 262400 Bytes Optimize&Reboot Print File List

CONFIGURATION MANAGEMENT Recall Custom Set Factory Default Save Current Values Custom Set 1 Delete Custom Set Custom Set 1 Change Power On Set Factory Default Protect Custom Sets Disable Print Custom Set Values All Custom Sets

PARALLEL INTERFACE Interface Type PC Parallel PC Parallel

Data Bit 8 Enable

Data Polarity Standard

Strobe Polarity Standard

Response Polarity Standard

Busy on Strobe Enable

Latch Data On Leading Edge

Prime Signal Enable

TOF Action at Prime Signal Form Feed at Reset

Buffer Size in Kilobytes 16 Dataproducts

Data Bit 8 Enable

PI Ignored Enable

Data Polarity Standard

Data Request Polarity Standard

Strobe Polarity Standard Parallel Hotport

Trickle Time 1/4 Sec

Timeout 10 Sec.

Report Status Disable

SERIAL INTERFACE Interface Type RS 232 Data Protocol XON / XOFF Baud Rate 9600 Baud Data Bits 8 Stop Bits 1 Parity None Data Terminal Ready Ready and Buffer Not Full Request to Send True Buffer Size in Kilobytes 16 Poll Character 00 Hex One Char Enquiry Disable

Factory Default Configuration Values

Serial Hotport

Trickle Time 1/4 Sec Timeout 10 Sec. Report Status Disable

Framing Errors Enable EMULATION CONFIGURATION

Active Graphic Emulation IGP IGP Emulation

Define CR Code CR = CR Define LF Code LF = LF Auto LF Disable Select SFCC 7E PI Slew Range 16 CR Edit Disable Select Font 0 Slash 0 Disable Lines Per Inch 6 Lines Per Inch Mono/Dual Case Dual Case Skip Command Prefix Enable Power on IGP Enable Ext Execute Copy Disable UPC Descenders Enable Compressed CPI Disable Ignore Character

Ignore Mode Disable

Select Character 0 IGP100 Compatibility None Expanded Font Block Optimized Ratio Disable

ASCII Printer Emulation P-Series Emulation Printer Emulation Configurations

Proprinter III XL Emulation

Print Language 0437 PC Character Set

Alternate Character Set PC Character Set 1

Define CR Code CR = CR

Auto LF Enable

Define LF Code LF = LF

FF Valid at TOF Enable

20 CPI Condensed En able

Epson Emulation

Character Sets Epson Set Epson Print Language ASCII (USA) Define CR Code CR = CR Auto LF Enable Define LF Code LF = LF Printer Select Disable 20 CPI Condensed En able

Entering Program Mode

Chapter 3 Factory Default Configuration Values

P-Series Emulation

Character Sets IBM PC Print Language

IBM PC ASCII (USA) Multinational ASCII (USA) EMCA Latin 1

DEC Multinational ASCII (USA) Control Code 06 8.0 LPI Control Code 08 Elongated Define CR Code CR = CR Auto LF Disable Overstrike Enable Define LF Code LF = CR + LF Select SFCC 1 Alternate Set 80 - 9F Control Code

P-Series XQ Emulation

Control Code 06 8.0 LPI Define CR Code CR = CR Auto LF Disable Define LF Code LF = CR + LF Compressed Print Char 01 SOH Elong/Alt. Font Elng = BS Font = SO High Speed Print Mode Char 02 STX EVFU Select Enable Upper Case Select Disable Slew Relative 1 to 16 Lines

Serial Matrix Emulation

Character Sets IBM PC Print Language

IBM PC

Multinational

Control Code 06 8.0 LPI

Define CR Code CR = CR

Auto LF Enable

Overstrike Enable

Define LF Code LF = LF

Printer Select Disable

Alternate 80 - 9F Control Code

Factory Default Configuration Values

Print Format

Characters Per Inch 10.0 Characters Per Inch Lines Per Inch 6.0 Lines Per Inch DBCS CPI 6.7 CPI Forms Width

Forms Width in inches 13.6 inches Forms Width in MM 345.4 MM Forms Width in Characters 136 Characters

Forms Length

Forms Length in inches 11.0 inches Forms Length in mm 279.4 mm

Forms Length in lines 66 lines Print Quality DP Quality Print Character Table Print Attributes

Proportional Spacing Disable

Italic Print Disable

Slashed Zero Disable

Text Position Bottom of Line Margins

Left Margin 0 Characters

Right Margin 0 Characters

Bottom Margin 0 Lines Perforation Skip Disable Reset Command Loa d Facto ry

Entering Program Mode

OPERATOR PRINT TESTS Printer Demonstration PRINTER INFORMATION Installed Memory 8 MB Power On Time: XXX.X Hours Printing Time: XX Hours Print Strokes XXXXXXX 11 Inch Page XXXX

RIBBONMINDER

New Ribbon 99% Ribbon Action Display Ribbon Type Gold Series 90 Ribbon End Point Normal New Rib. Detect Enable

Chapter 3 Changing Parameters

Changing Parame ters

Printer

Control

Interface

Selection

* = Factory Default

Display

Language

Alarm

Control

Direction

Bidirectional* Unidirectional

Hex Print

Mode

The following procedure shows you how to change a configuration setting. Changing the Print Direction from the factory default setting BIDIRECTIONAL to the setting UNIDIRECTIONAL is provided as an example. Print Direction is one of the Printer Control menu options. The procedure is similar for other configuration changes. Use these basic guidelines to navigate the configuration menus and change other parameters.

NOTE: Press Start at any time to exit the configuration menu.

Step Key LCD Results Notes

1. Determine which parameters you want to change and what the new values will be. In this example, the value for the PRINT DIRECTION parameter will be changed from “BIDIRECTIONAL” to “UNIDIRECTIONAL.”

2. Press NOT READY Places the printer in NOT

Stop

READY mode before entering the operator menus.

3. OPERATOR MENU

Scroll↑ Scroll↓

UNLOCKED

Unlocks the Operator Menu, which allows you to make configuration changes.

4. OPERATOR MENU

PRINTER CONTROL

Displays the first Configuration Main Menu option, PRINTER CONTROL.

Changing Parameters

Entering Program Mode

Step Key LCD Results Notes

5. PRINTER CONTROL

Enter

INTERFACE SELECTION

6. PRINTER CONTROL

Scroll↑

UNTIL

PRINT DIRECTION

7. PRINT DIRECTION

Enter

BIDIRECTIONAL*

8. PRINT DIRECTION

Scroll↑

UNIDIRECTIONAL

9. PRINT DIRECTION

Enter

UNIDIRECTIONAL*

Moves into the PRINTER CONTROL menu.

Moves to the PRINT DIRECTION parameter.

Move into the PRINT DIRECTION menu. The asterisk (*) shows that this is the active value.

Moves to the next available option, the UNIDIRECTIONAL option.

Selects the displayed value. An asterisk (*) appears indicating that this choice is now the active value.

10. Continue this pattern to make all of the changes, using the information in this chapter.

11. To save changes so that they will remain when the printer is reset or powered back on, see “” on page 94. If you want to use these values without saving, continue to the next step.

12. NOT READY Returns the printer to the NOT

Stop

13. OPERATOR MENU

Scroll↑ Scroll↓

LOCKED

READY mode.

Locks Program mode and the Operator Menu.

14. READY Places the printer in READY

Stop

mode, prepared for normal operation.

Chapter 3 Saving Your Configuration In A Custom Set

Saving Your Configuration In A Custom Set

Configuration

Management

Recall

Custom Set

Custom Sets

* = Factory Default

Print Custom

Set Values

Name

Save Current

Values

1* 2 3 4 5 6 7 8

Custom Set

Reset

Names

Delete

Custom Set

Change

Power On Set

Protect

Custom Sets

Once you have changed all of the necessary parameters, it is recommended you save them as a configuration that can be stored and loaded later for future use. You can save your configurations to meet different print job requirements.

The saved configurations (called custom sets) are stored in NVRAM—they will not be lost if you power off the printer.

Later, you can load one of the configurations for a specific print job. This eliminates the need to change settings, such as CPI and LPI, for each new job. See page 97 for details on loading configurations.

You may want to print records of your configurations (see page 85) and store them in a safe place, such as inside the printer cabinet.

If you do not save your configuration before you power off the printer, all of the new parameter values that have not been saved to NVRAM will be erased. When you power the printer on again, the power-on configuration will load. If no configuration has been designated as the power-on configuration, the factory configuration will load.

NOTE: To avoid overwriting an existing custom set, the Protect Custom Sets

parameter must be set to ENABLE. See page 115 for details.

Saving Your Configuration In A Custom Set

Entering Program Mode

Step Key LCD Results Notes

1. Press NOT READY Places the printer in NOT

Stop

READY mode.

2. OPERATOR MENU

Scroll↑ Scroll↓

UNLOCKED

3. OPERATOR MENU

PRINTER CONTROL

4. OPERATOR MENU

Scroll↑

UNTIL

CONFIGURATION MANAGEMENT

5. CONFIGURATION

Enter

MANAGEMENT RECALL CUSTOM SET

6. CONFIGURATION

Scroll↑

UNTIL

MANAGEMENT SAVE CURRENT VALUES

Unlocks the Operator Menu, which allows you to make configuration changes.

Displays the first Configuration Main Menu option, PRINTER CONTROL.

Moves to the Configuration Management menu option.

Selects the CONFIGURATION MANAGEMENT menu. The RECALL CUSTOM SET option appears.

Moves to the SAVE CURRENT VA LUE S option.

7. SAVE CURRENT

Enter

VALUES 1*

8. SAVE CURRENT

Scroll↑

UNTIL

VALUES 2

9. SAVING

Enter

CONFIGURATION

Selects the SAVE CURRENT VALUES menu.

Scrolls through the li st o f cu st om sets 1 - 8.

Selects the SAVE CURRENT VALUES option. The message “SAVING CONFIGURATION” appears briefly.

Chapter 3 Saving Your Configuration In A Custom Set

Step Key LCD Results Notes

10. NOT READY Returns the printer to the NOT

Stop

READY mode.

11. OPERATOR MENU

Scroll↑ Scroll↓

LOCKED

Locks Program mode and the Operator Menu.

12. READY Places the printer in READY

Stop

mode, prepared for normal operation.

13. It is recommended you print your current configuration, as described on page 85.

Loading Custom Sets Or Factory Default Values

Entering Program Mode

Loading Custom Set s Or Factory Default Values

Configuration

Management

Recall

Custom Set

Factory Default* Custom Set 1 Custom Set 2 Custom Set 3 Custom Set 4 Custom/Preloaded Set 5 Custom/Preloaded Set 6 Custom/Preloaded Set 7 Custom/Preloaded Set 8

Name

Custom Sets

Save Current

Custom Set

You can load any of the custom set configurations or the factory default configuration. Factory default parameters are shown starting on page 87. The loaded configuration remains active as long as the printer is on. The following procedure shows how to load factory defaults to the printer.

Values

Reset

Names

Delete

Custom Set

Change

Power On Set

* = Factory Default

Protect

Custom Sets

Print Custom

Set Values

If you power off the printer, the power-on configuration will load the next time the printer is powered on. Selecting the power-on configuration is explained on page 99.

Chapter 3 Loading Custom Sets Or Factory Default Values

Step Key LCD Results Notes

1. Press NOT READY Places the printer in NOT

Stop

READY mode.

2. OPERATOR MENU

Scroll↑ Scroll↓

UNLOCKED

3. OPERATOR MENU

PRINTER CONTROL

4. OPERATOR MENU

Scroll↑

UNTIL

CONFIGURATION MANAGEMENT

5. CONFIGURATION

Enter

MANAGEMENT RECALL CUSTOM SET

6. RECALL CUSTOM SET

Enter

FACTORY DEFAULT

Unlocks the Operator Menu, which allows you to make configuration changes.

Displays the first Configuration Main Menu option, PRINTER CONTROL.

Moves to the Configuration Management menu option.

Selects the CONFIGURATION MANAGEMENT menu. The RECALL CUSTOM SET option appears.

Moves forward to the FACTORY DEFAULT parameter for the RECALL CUSTOM SET option.

7. LOADING SAVED

Enter

CONFIGURATION

Loads the set of Factory Default values. The message “LOADING SAVED CONFIGURATION” appears briefly.

8. NOT READY Returns the printer to the NOT

Stop

9. OPERATOR MENU

Scroll↑ Scroll↓

LOCKED

READY mode.

Locks Program mode and the Operator Menu.

Changing The Power On Configuration

Entering Program Mode

Step Key LCD Results Notes

10. READY Places the printer in READY

Stop

mode, prepared for normal operation.

Changing The Power On Configuration

Configuration

Management

Recall

Custom Set

Name

Custom Sets

* = Factory Defaul t

Save Current

Values

Reset

Custom Set

Names

Delete

Custom Set

Change

Power On Set

Factory Default* Custom Set 1 Custom Set 2 Custom Set 3 Custom Set 4 Custom/Preloaded Set 5 Custom/Preloaded Set 6 Custom/Preloaded Set 7 Custom/Preloaded Set 8

Custom Sets

Protect

Print Custom

Set Values

When you power on the printer for the first time, it loads the factory default configuration. If you power the printer off and then back on, the printer will load the designated power-on configuration (which is set to Factory Default by default). It will not load the last saved configuration.

The Change Power On Set option allows you to select a custom set of configuration values as the power-on configuration. The example on the following page shows how to select Custom Set 1 as the power-on configuration.

NOTE: Be sure you define and save a custom set before attempting to use it

as the Power On Custom Set. Otherwise, the current Power On Custom Set remains selected and the following operator panel message is displayed:

042 CUSTOM SET DOES NOT EXIST SAVE FIRST

For example, if you attempt to change the Power On Custom Set from Custom Set 1 to Custom Set 4, and if Custom Set 4 does not exist, Custom Set 1 remains the Power On Custom Set.

Chapter 3 Changing The Power On Configuration

Step Key LCD Results Notes

1. Press NOT READY Places the printer in NOT

Stop

READY mode.

2. OPERATOR MENU

Scroll↑ Scroll↓

UNLOCKED

3. OPERATOR MENU

PRINTER CONTROL

4. OPERATOR MENU

Scroll↑

UNTIL

CONFIGURATION MANAGEMENT

5. CONFIGURATION

Enter

MANAGEMENT RECALL CUSTOM SET

6. CONFIGURATION

Scroll↑ Scroll↓

MANAGEMENT CHANGE POWER ON SET

Unlocks the Operator Menu, which allows you to make configuration changes.

Displays the first Configuration Main Menu option, PRINTER CONTROL.

Moves to the Configuration Management menu option.

Selects the CONFIGURATION MANAGEMENT menu. The RECALL CUSTOM SET option appears.

Moves to the CHANGE POWER SET ON parameter.

7. CHANGE POWER ON

Enter

SET FACTORY DEFAULT

8. CHANGE POWER ON

Scroll↑

SET CUSTOM SET 1

9. CHANGE POWER ON

Enter

SET CUSTOM SET 1*

100

Displays the first POWER ON SET option, FACTORY DEFAULT.

Displays CUSTOM SET 1 as the POWER ON SET option value.

An asterisk (*) appears after the change is complete.

IBM 6400i, 6400-i05, 6400-i10, 6400-i1P, 6400-i15 Setup Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Introduction

About This Setup Guide

Notes And Notices

Conventions In This Setup Guide

Related Documents

The IBM 6400 Printer Family

St andard Capab ilities

Host Computer Interfaces

Printer Emulations

Output Control

Graphics And V ertical Form atting

Optional Features

Built-in Diagnostic Tools

Protocols And Emulations

Graphics Enhanc ements

Taking Care Of Y our Printer

2 Installation

Installa tion, Att achment, And Configuration Over view

Before You Begin

Power Requirements

Select A Site

Printer Dimensions

Printer Component Locations

Remove Shipping Restraints (Cabinet Model)

Remove The Cardboard Packing And Envelope

Remove The Hammer Bank Protective Foam

Remove The Platen Protective Foam

Remove Wood Blocks

Adjust The Paper Supports

Release The Paper Chains (Cabinet Model)

Remove Tags (Cabinet Model)

Remove The Shipping Restraints From The Power Paper Stacker

Removing Shipping Restrain t s (Pedest al Model)

Remove The Hammer Bank And Protective Foam

Remove The Platen Protective Foam

Attach The Input Paper Shelf and Output Basket

Remove Tags - Pedestal Model

Changing the Paper E xit Locatio n (Pedesta l Models Only)

Setting Top Paper Exit

Setting Rear Paper Exit

Connect The Interface And Power Cables (Cabinet Models )

Connect The Interface And Power Cables (Pedest al Models )

Dataproduct s I/O Adap ter

Attach The Operator Panel Overlay La bel

Install Th e Ribbon

Load The Paper

Power Paper St ack er Option

Power Paper S tacker Component Locations

Setting Up The Power Paper Stacker

Loading And St art ing The Power Pa per S t ack er

Checking The Paper Feed

Set The Top-of-Form

Test The Printer

3 Configuring the Printer

Overview

The Configurations

Active V ers us Saved Configura tions

The Configuration Main Menu

Using The Operator Panel

Program Mode

Unlocking The Program Mo de

Locking The Program Mode

Entering Program Mode

Printing The Current Co nfiguration

Factory Default Configuration Values

Changing Parame ters

Saving Your Configuration In A Custom Set

Loading Custom Sets Or Factory Default Values

Changing The Power On Configuration