4019 TECH
Technical Instructions |
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OEM Info |
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Tools |
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IBM 4019 |
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HIgh Yield |
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#1 Phillips Head Screwdriver |
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CORPORATE |
IBM 4028 |
Part Number: 1380200 |
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Small Flat Blade Screwdriver |
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Gram Load: 300 grams |
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Needle Nose Pliers |
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LOS ANGELES |
IBM 4029 |
Yield @ 5%: 7,000 |
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Anhydrous Isopropyl Alcohol |
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T 800 394.9900 |
BDT Ergoprint 510, 610II |
Pages per min.:5/10 ppm |
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Damp Cloth |
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Resolution: 300dpi |
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Soft Lint-Free Cloth |
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818 316.0656 |
Unisys AP 9025, 9210 |
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HIgh Yield Plus |
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Cotton Swabs |
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F 800 394.9910 |
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Drill |
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Part Number: 1380520 |
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818 313.9568 |
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Gram Load: 450 grams |
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3/32”Drill Bit |
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Razor Knife |
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Yield @ 5%: 9500 |
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Nipper PLiers |
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Pages per min.:5/10 ppm |
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Rubber Cement |
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ATLANTA |
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Resolution: 300dpi |
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Teflon Shims for Electrostatic Roller |
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T 877 676.4223 |
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Waste Hopper Strip |
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Plastic Toner Hopper Cover |
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770 516.9488 |
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Tape(pvc) |
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F 877 337.7976 |
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Toner Hopper Replacement Mylars (A&B) |
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770 516.7794 |
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The 4019 has a standard cartridge holding 300 grams of toner and yielding 7,000 |
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DALLAS |
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pages, and a plus cartridge that holds 450 grams of toner and yields 9500 pages at |
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T 877 499.4989 |
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5% coverage. |
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972 840.4989 |
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The 4019 uses a corona wire to charge the drum while the 4039 and 4049 use the |
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F 877 774.1750 |
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newer PCR technology. |
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972 840.1750 |
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There are two different side plates on the 4019 cartridge and two different drum |
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gear types. The older side plate (bottom left) is metal, compared with the newer |
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MIAMI |
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plastic part (bottom right). In the older unit, the metal spindle fits inside the drum |
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T 800 595.4297 |
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gear, while the newer drum gear has a plastic spindle that fits inside the plastic side |
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plate. |
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305 594.3396 |
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F 800 522.8640 |
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(See Photo 1a) |
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305 594.3309 |
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Photo 1a |
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Step 1 |
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T 800 431.7884 |
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Place the cartridge top down on the table |
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631 345.0121 |
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with the drum alignment side plate fac- |
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F 800 431.8812 |
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ing you. For the plastic side plates, drill |
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631 345.0690 |
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three 3/32" holes. These holes are for |
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TORONTO |
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screws used in |
final assembly. For the |
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metal side plate, drill out the middle of |
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T 877 848.0818 |
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each plastic rivet head. |
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905 712.9501 |
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(See Photo 1b) |
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F 877 772.6773 |
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905 712.9502 |
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Photo 1b |
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SYDNEY |
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T 02 9648.2630 |
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F 02 9648.2635 |
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Brand names and trademarks are the properties of their respective holders and are for descriptive use only.
Technical Resource Center: |
Toll Free: |
800 394.9900 |
Website: |
www.futuregraphicsllc.com |
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2
Photo 2
Photo 3
Photo 4
Photo 5
Photo 6
Need trust-worthy, detailed Technical
Instructions for another engine?
Visit: www.futuregraphicsllc.com
IBM 4019 Technical Instructions
Step 2
Cut off the four heads of the black plastic rivets (shown in white in Photo #2) with a razor knife or flush cut nipper pliers.
(See Photo 2)
Step 3
Remove the OPC drum cover from the shutter rod using a small flat blade screwdriver.
(See Photo 3)
Step 4
Move the drum shutter rod aside and remove the drum alignment plate by pulling it straight out.
(See Photo 4)
Step 5
Using Needle Nose pliers, disconnect the toner hopper tension springs.
(See Photo 5)
Step 6
Turn the cartridge 180° and remove the toner hopper guide pin from the rectangular hole.
(See Photo 6)
IBM 4019 Technical Instructions
Photo 7
Photo 8
Photo 9a
Photo 9b
Photo 10
Step 7
Rotate the cartridge 180° again, pull back the toner hopper with one hand, and remove the OPC drum with the other. Wrap the drum in protective cloth or paper and put it aside until later. You can usually use the OEM drum one more cycle after the original OEM cycle.
(See Photo 7)
Step 8
Remove the drum clutch gear assembly and set it aside.
(See Photo 8)
Step 9
Lift the alignment plate side of the cartridge enough to expose the lock tab on the top of the waste hopper and gently pry the tab with a small flat blade screwdriver, to release the toner hopper.
(See Photo 9a)
Now lift the toner hopper and separate it from the waste hopper.
(See Photo 9b)
NOTE: An arrow points to the tab being pulled down by the screwdriver.
Step 10
Now, set the toner hopper aside and remove the waste hopper mylar strip (recovery blade) opposite the wiper blade. Dump out the waste toner and clean the waste hopper with either compressed air or vacuum.
(See Photo 10)
3
Need help with a particular remanufacturing problem?
Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900
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