Information Display System consists of
control units, display stations, printers, and optional
feature devices. This manual contains
required
to
maintain
IBM
3277 Display Stations and
all
the
information
features such as keyboards, selector-light pen, magnetic
card reader, security keylock, and audible alarm. The
purpose of this
manual
is
to
present maintenance and repair
information rather than theory of operation information.
This
manual
is
organized
in
eight sections. Sections 1
and 2 contain introductory and maintenance background
material. Sections 3, 4, and 5 contain the Symptom Index,
Troubleshooting Diagrams, and repair data. These three
all
sections contain
mation necessary
Miscellaneous reference data
Section 7 contains location diagrams
and locating
other
sections
display station are presented
To successfully use this
display stations, maintenance personnel
of training equivalent
Because the
units,
Maintenance
Logic Probes
Alignment
Alignment
Test Pattern 1
T est Pattern 2
Test Pattern 5
Character Differences
WTC Languages
Test Pattern 10
Test Pattern 1, Model 1
Test Pattern 1,
Test Pattern 2 3·7
Yoke
Yoke
Centering Rings
Character
Glow
Single
Model 1 Raster
Model
Cursor
Box
No
No I nterrow
Correct 0 isplay
Out
Yoke
Open
1/2
Horizontal
Vertical
Display
Typewriter
Operator
Data
USA
WTC Language Keyboard Codes
6
ASCII
Logic
Probe Pin Data 6-12
Keyboard Feature Jumpers
Type
Board
Board
Board
Model 1 Locations,
Model
Model
Location
Model
Model
Location
Type
Type
Low-Voltage
Low-Voltage
Model 2 Voltage
Model
Brightness and Contrast
High-Voltage Power
Model
Analog Card (2
Type
Type
Type
50-Hz Ferro TB·1
Data
Removal
Circuit
Board and Electronics Assembly
(Type
B)
Base
Plate
Controls
Entry
EBCDIC
and WTC Language Keyboard Codes
Card Data (2 Sheets)
A Keyboard Encoding 6-13
Layout
Features (Card Side View)
Layout
Features (Card Side View)
Layout
(Pin Side
1 Locations, Left·Side
1 Locations, Rear
2 Locations,
2 Locations, Right-5ide
A Keyboard Locations
A Keyboard Pin Assembly and
Location
1 Prime Power
1 Arc-Suppression Board 7-14
B Keyboard Locations
B Keyboard Assembly
B Keyboard Assembly Pin and Terminal
Locations 7-19
F!ow
(Type
Ground
Pivot
Console Keyboard 6-5
of
of
Studs
Removal
and
Keyboard
Keyboards
Keyboard Codes (2 Sheets) 6-7
by
Card
by
Card
Pin
Identification
View)
Front
+5V
and
+34V
Front
+5V
and
+34V
Printed
Circuit
Printed
Circuit
Distribution
Box
Supply
Sheets)
(Foldout;
at
B)
(Type
B)
(Type
B)
Indicators
Function -Without
Function -With
Data
View
View
View
Fuses (Model 1) 7-4
View
View
Fuses (Model
View
Board
Board Shield 7-12
Board
Control
Terminals 7-13
back
of
manual)
2)
Terminal
. X-1
5-19
5·19
5·19
5-20
6-1
6-5
6-6
6-9
6-9
6-10
6-13
6-14
6·15
6-16
7-1
7-2
7-3
7·5
7-6
7·7
7-8
7·9
7·10
7·11
7-12
7·13
7·14
7-15
7-17
7·18
8-1
FO-1
iv
Abbreviations
AID
ALD
ASCII
CE
CK
CNCL
CPU
CRT
CU
CW
DEL
DUP duplicate
EBCDIC
EC
EOF
FE
Ferro
FRU
GLP
HV
lOR
INS MODE
I/O
attention
automated
American
Interchange
Customer Engineer
check
cancel
control
cathode-ray
control
control
delete
extended
engineering change
end
of
field
Field Engineering
ferro-resonant transformer
field replaceable
General Logic Probe
high voltage
identification reader
insert
mode
input/output
identification
logic diagram
Standard
processing
unit
word
binary-coded-decimal interchange code
tube
unit
unit
Code
for
Information
KB
LV
MDT
NL
PA
PC
PCBD
PF
POR
PS
SLT
SMS
SOR
TB
TCU
TEST REO
TP
VOM
keyboard
low voltage
mod ified data tag
new line
program access
printed circuit
printed circuit board
program function
power
on
power supply
solid logic technology
standard modu lar system
start
terminal board
transmission
test request
test
volt-ohmmeter
reset
of
record
pattern,
control
test
point
unit
Abbreviations
y
LEGEND
,
)
I:
<>
o
v
Terminal
Indicates beginning
Action
Indicates a major action. When
to
left of each action.
Annotation
Gives descriptive
Decision
Indicates a
is
pOSSible,
Probe
Indicates a
the
determilled
Car
d Chanqe
IndlCd(~
()+t
~f)dH,dtes
point
point
loqlc
probe. Pin
by
rhat card
Paqe Connector
connection
point
of
a Troubleshooting Diagram.
comment
in
a Troubleshooting Diagram
in a Troubleshooting Diagram
probe
or
or
is
specified in
result.
cards specified in symbol should
point
between
more
than
explanatory
the
symbol. Path
different
one
note.
sheets
action
is
described,
where
a branch
where
a logic pin should
to
be
be
of
the
bullet
symbols
to
alternate
followed
changed
Troubleshooting Diagrams.
and
data
paths
be
probed
after
probing is
new ones installed.
appear
with
o
7P
Uri
/)aqe Connector
Indicates
S',
t\.1
Millor
Data
Nlimber
Data Transfer
Identifies
Screwdriver
Switch
'!1t)C)1
I"
II
Bus
connection
points
Data
Path
Data Path
of
lines
data
between
to
correspondingly-numbered symbol (line-of·sight).
or
Control
on
bus
bits transferred
Adjustment
two
parts
Line
is
identified in circle.
to
or
from
of
the
same
sheet
a logic element.
or
diagram. Arrow leaving
vi
Section 1. Maintenance Approach
1.1 INTRODUCTION
Maintenance
repair and adjustment
attached features
can
be
of
attached
IBM
3277 Display Stations (including
of
Model 1 and Model 2 units) and
is
described
to
a 3277 include keyboards, a selector
in
this manual. Features
of
that
light-pen, and an operator identification card reader.
The objective
the failing
unit
of
display station maintenance
to
customer service as quickly as possible.
is
to
return
This manual guides the Customer Engineer through
procedures
enable him
to
adjust
or
replace a
that
malfunctioning component.
1.1.1
Online/Offline Maintenance
Display Station maintenance and testing can be performed
online
and/or
unit
offline when possible because
possibility
system. Unnecessary delays
offline. It
of
interaction with
is
better, however,
other
in
normal customer infor-
it
units
to
service
eliminates
of
the display
the
the
mation processing are thereby avoided. The maintenance
approach described
offline analysis first
this manual
to
resolve reported troubles.
is
structured
to
perform
in
1.1.2 Field Replaceable Units (FRU)
Component replacement
replaceable units (FRU). When
the
FRU
unit should be replaced immediately rather
is
limited
the
trouble
to
certain field-
is
isolated
to
than
an
repaired. The FRU parts replacement philosophy
practical because functionally packaged logic and densely
the
packed components are used throughout
display
station.
1.1.3 Troubleshooting Aids
Several tools are available
the Customer Engineer
to
to
simplify trouble analysis. The following paragraphs describe
these aids.
1.1.3.1 Symptom Index
The Symptom Index (Section
malfunctions
that
may be encountered on display stations.
3)
lists (by category)
The categories include such areas as display malfunctions,
power malfunctions, keyboard malfunctions, etc.
In
each
category, subcategories specify unique trouble areas. The
subcategories direct the Customer Engineer
to
an entry
the Troubleshooting Diagrams (Section 4), which contain
step-by-step isolation procedures.
Symptom
I ndex points directly
In some cases, the
to
a replaceable unit
causing the problem.
1.1.3.2 Troubleshooting Diagrams
The Customer Engineer
Diagrams from
procedures
adjustment.
observations
procedure.
the
to
isolate a failing F
The
diagrams call
that
shou
The
logic probe test device
is
directed
Symptom Index.
RU
out
Id
be made during
to
Troubleshooting
The
diagrams detail
or
an out-of-tolerance
specific checks
the
is
used
the diagrammed procedures.
1.
1.3.3 Diagnostic Programs
Two types
of
diagnostic programs may be available
Customer Engineer. Diagnostic program aids are described
in
Section 2
1.1.3.4 Customer Engineer Tool
Special tools are
Stations. The basic Customer Engineer
volt-ohmmeter, and
of
this
manual.
Kit
not
required
to
maintain
3277
tool
the
logic probe can successfully isolate
most display station problems. An oscilloscope may
required
in
some instances when
the
basic tools fail
resolve a problem.
1.2 TROUBLE ANAL
The sequence
performed
is
Diagram
used
1-1
to
isolate display station failures.
in
is
important
shows
VSIS
which display station trouble analysis
in
minimizing machine down-time.
the
five-step procedure
that
The
main points
the display station maintenance approach are summarized
below.
1.2.1 Obvious Symptoms
that
Obvious symptoms are those
operator or Customer Engineer action
that
Failures
could cause obvious symptoms
do not require any
to
bep>me evident.
include display image quality and positioning, mechanical
problems, and component breakage. These failures should
be
remedied by going directly
to
the Symptom Index
the appropriate adjustment or removal procedure
5.
Use
the
in
first entry
1.2.2
Isolation
If
an obvious symptom does
the cause
of
that
matches the failure.
to
a Display Station
not
the failure must
exist on a display station,
be
isolated between the
control unit and the display station. Sheet 1
Troubleshooting Diagrams describes
of
isolating the cause
connecting coaxial cable,
a failure
or
display station.
to
the
either
procedure for
the
and
diagnostic
in
many
of
to
the
Display
kit,
the
IBM
be
to
should be
of
to
occur
or
in
Section
of
the
control unit,
is
to
Maintenance
Approach
1-1
1.2.3 Offline Symptoms
Once it
is
determined
that
the
display station
is
the
cause
of
a failure, an offline symptom should be developed. A quick
offline
test
of
the
r---
.......
---or--------...---------..,
I.
~_.Ylie.s
.J'
____
,Obvious
focus,
physi col
'
Find
(Use
that
failure
first
matches
.. ~ Symptom
symptoms
tilt,
damage,
Index.
entry
include:
centering,
etc.
in
failure.)
That
3.2.
the
test
as soon as a symptom becomes evident, and match
the
symptom
the
first
Index tells
test should expose a repairable symptom.
entry
what
display station
with one listed in
that
matches
corrective action should be taken .
is
described
the
the
failure. The
Symptom
in
paragraph
Index.
Symptom
Stop
Use
2,
3.
4.
,-'
f
I
L
,':,>01-
persis
•
_____
...
_____
po
Yes
..
_____
,.. (Paragraph 5. 1 •
Yes
•
-----.~
...
.. ~ Use Troubleshooting
.. ~ Use keyboard
..
~Use
Sheet
Diagram,
(Paragraph
3.2).
failure
Find
Symptom
Index.
(Use
first
entry
that
matches foil
Test Pattern 1
Find
failure
Symptom
Index.
(Use first
entry
that
matches
Find
failure
Symptom Index .
(Use first
entry
that
matches
1.
check
in
ure.)
1).
in
failure.)
in
failure.)
1.2.4 Formatted Buffer Symptoms
If
an offline
symptom
does
not
become evident,
the
display station, including features, must be tested with
buffer formatted. The procedure described
5.1.1 should be used with Test Pattern 1
symptom.
evident, and match it
entry
what
Stop
the
test
as
soon as a
in
the
Symptom
that
matches
the
failure. The
corrective action should be taken.
Symptom
in
to
symptom
Index.
Use
paragraph
develop a
becomes
the
I ndex tells
1.2.5 Customer-Reported Failures
It may be necessary
failure if a
symptom
Test Pattern 1 using the procedures described
preceding paragraphs. Try
existed when
the
duplicated symptom
the
corrective action indicated.
matches the failure.
be duplicated, it must be assumed
error or an interm ittent failure
to
work with a customer-reported
cannot
be developed offline or with
in
to
duplicate the conditions
customer failure occurred. Match
in
the
Symptom
If
the
originally reported failure
that
Index and perform
Use
the
first
that
it was an
has failed
entry
operator
to
reappear.
cannot
entire
the
first
the
that
the
that
a>.·.:
'·2
·n
1·1.
3277
Malfltenance
Approach
This
section describes
aids used
hensive description
proper
station maintenance.
2.1
to
maintain
use
of
MAINTENANCE TOO LS
this
of
tool
the
the
tools
and programmed diagnostic
3277
Display Stations. A compre-
logic probe
is essential
is
included because
to
successful display
2.1.1 Customer Engineer Tool Kit
The
Customer Engineer
necessary
standard
voltage measurements. The meter's
20,000 ohms per
checking
when a check
using
referenced
return and frame ground are
display station
the
to
maintain
IBM
volt-ohmmeter
the
400V
of
VOM,
to
dc return rather than
is
not
tool
kit
contains all basic tools
IBM
3277
Display Stations. The
(VOM)
volt
causes
an erroneous reading when
dc power supply. This effect
that
power
supply
all
dc
voltage measurements should
at
connected
to a control
is
adequate
input
is
called
to
frame ground. DC
different
levels when the
unit.
for
impedance
is
noted
out.
When
all
be
2.1.2 Oscilloscope
I n some
an
equivalent, should
However, the
whenever possible, rather than
cases
of
trouble
oscilloscope. The
be
logic probe
analysis,
Tektronix
used
when
it
may be necessary
* model
is
an
453
an
oscilloscope
recommended
oscilloscope.
to
oscilloscope,
is
required.
for
use
use,
2.1.3 Logic Probes
Either
of
two
styles
of
logic probes
levels
while
signal
FE ALDs. The older-style probe (PN453652)
completely in
Diagram
shown in Diagram 2-18.
includes the G LP, standard accessories, and the General
Logic Probe Manual,
features
feature,
duplicated here,
Customer
ordering procedures should
*Trademark
2·1
of
the
and
A probe should
Engineers
of
using the Troubleshooting Diagrams
the
following
A.
The newer General Logic Probe
An
available GLP
SY27-0113. The manual describes the
GLP,
the
functions and
a checkout procedure.
so
the
user
is
referred
be
obtained
who
service
be
used
Tektronix,
Inc.
can
be
used
to
probe
is
described
paragraphs and shown in
(G
LP)
Kit
(PN 453212)
limitations
(That
information
to
SY27-0113.)
from
Mechanicsburg by all
3270
units. Normal tool-
to
obtain the probe.
of
each
is
not
Section 2. Tools and Diagnostic Programs
2.
1.3.
1 Description
2-1
A)
is
The logic probe (Diagram
of
an
consisting
green indicator incorporated near the probe end. A cable
containing
from
the
sealed
threaded stud
green indicators tell the state
three signal states
plus level, (2) a solid minus level, and (3) a pulse
presence
push-on connectors are attached
logic board being probed. They carry the operating voltage
(+5V dc
tip
of
carries the
2.1.3.2 Probe
To
threaded stud.
equivalent) should
probe are attached
probed. The
Connect the
+6V
to
or
lead
connected, the red
in the Troubleshooting Diagrams
The
probe:
1.
or
2.
is
3.
2.1.3.3 Probe Checkout
Note: This checkout procedure applies
logic probe
General Logic
panies the GLP.
and
screws
use
the logic probe, a probe
lead
to
the board
onto
Connect the oscilloscope probe
following
Red
indication
a.
Probe
b.
Plus signal on
Green indication - Ground (negative) signal on the
being probed.
Red
and
plus
and
condition
This
indicator pulsing on
seemingly on at the
frequency
seen.
anodized aluminum
two
wires and
top
is
at
that
of
pulses. The
ground)
on
the threaded stud
input
signals
Usage
An
leads
GND
any
D03
by
pushing
the designated pin. When the last wire
conditions can
not
attached
green
indication
ground)
can
of
the pulsing signal). Single pulses
(PN
453652). G
Probe Manual, SY27-0113, which accom-
SL
T-type
end
of
the
the
probe end
can
be
two
for
the
to
the indicators.
SL
T probe
be
used. The
to
the back
are
clearly labeled:
lead
to
any D08 pin, and connect the
pin
(+5V dc). The leads are connected
the
indicator
the
should light.
to
a pin
net being probed.
- A pulsing signal (alternately
is
present on
appear
and
same
a self-contained device
tube
with
push-on terminals leads
probe. A plastic
of
the device.
of
the
net
being probed. The
distinguished are: (1) a solid
wires
with
to
pins on the back
probe.
An
oscilloscope probe
at
the
tip
of
the probe. This
tip
must
be
attached
tip
(PN 453163,
two
wires at
of
the
logic board being
GND
connector
be
either
off,
LP
at
the end
tip
to
the pin designated
or
as
determined in logic.
observed
(floating
time
checkout
condition),
the
net being probed.
as
the red and the green
or
as
both
(depending on the
to
the Older-style
is
a red and
head
with
Red
or
the SL
T-type
of
to
the
top
of
and
of
by
the logic
indicators
can
also
described in
a
and
the
the
the
or
the
+6V.
each
is
or
net
be
Tools
and
Diagnostic Programs 2-1
Threaded
Tip
Cable
Red Green
A.
Tip
Older
Style
Probe
61
0
...J
0
Z
J:
U
W
.....
Q.
:>
~
0)
I11I1
~
t=
N
..J
:>
~
en
~
~
I
.-
~
~
Z
~
8
~
0)
J:
U
.....
«
...J
I 1II1 I
Q.
w
Z
:>
z
~
0
0
Z
0
I IIII I
~I
w
.....
«
<:J
>
~
+
Connect
003
0
>
Z
~
(!)
.,
pin
to
any
~@
.....
«
<:J
Push-Qn
Connectors
@
+
w
III
0
II:
Q.
u
e,:)
0
..J
..J
ct
II:
w
Z
W
e,:)
Z
.xl
.....
B.
IBM
General
Diagram 2·1.
2-2
Logic
Logic
Cable
Probe
Probes
Power must be applied
1.
Attach
453163
2.
Connect probe
3. Connect probe +6V lead wire
red indicator should light as soon as this wire
4. Touch probe
should remain lighted.
5.
Touch probe tip
should
008
6. Remove probe tip from
should light again.
2.1.3.4
The logic probe
experienced during probe checkout, check for
conditions:
1.
Power
2.
Probe leads are on
3. Proper pins are being probed.
If
operate correctly, obtain a new probe before troubleshooting
2.1.4 Alignment Mask
Alignment masks are provided for both
models. The mask
ments. Diagram 2-2 illustrates
(PN
alignment mask
thin, clear plastic. Horizontal and vertical lines printed on
the
adjustments described
Each line
The mask
each edge are tucked under
probe
or
similar.
light and remain lighted
pin.
Probe Repair
is
applied
the
above conditions are met and
the
display station.
2577899), and Diagram 2-3 illustrates
mask serve
is
identified by an arrow and a letter designation.
is
centered against
to
the
3277
tip
to
probe. Use SL T probe tip
GN
0 lead wire
tip
to
any
003
to
any
008
008
is
not
field-repairable.
to
the
3277.
proper
source pins.
is
used during
the
(PN
2565170). The mask
as
boundaries when
in
Section 5 are being performed.
the
CRT bezel
during this procedure.
PN
to
any
008
pin.
to
any
003
pin. Probe's
is
attached.
pin. Probe's red indicator
pin. Probe's green indicator
as
long as probe
pin. Probe's red indicator
If
the
the
probe fails
display station
all
display image adjust-
Model 1 alignment mask
the
is
constructed
the
display image
the
CRT, and
to
keep
trouble
following
Model 2
the
tabs on
the
is
on
mask
in
position while adjusting
mask
is
not
being used, it should be
display station.
lOR FE Test Card
2.1.5
tool
(PN
This
test
card which
specifications
37-character
the
back of
on
precedes
check character
initiates
display station.
of
the
operator
are shipped with each card reader.
is
2.2
DIAGNOSTIC PROGRAMS
Diagnostic programs provide
tests to
Display
to
The programs reside
called
in
two
diagnostic programs
for Test (RFT) and
not
include OL Ts since this
Most
systems will have RFTs.
describe
in
to
the
2.2.1 Test Patterns
of
Six test patterns are included
patterns are used
Stations. Model 1 display
Model 2
4 and 6 are used by printers and are
EBCDIC, ASCII, and World Trade Corporation display
stations use these patterns. EBCDIC test
in
Diagrams 2-4 through 2-7. Some characters will differ
from those shown for
uses the ASCII code or a
those patterns are summarized
2143816)
conforms
in
respect
test
message
the
card. A start-of-record (SOR) character
the
message, and an end-of-card character
follow
the
read operation
The
card
identification card reader.
al
ign
and exercise
Stations
by
the
display station when R FTs
display
on both local and
the
display station when
Online Tests (OLT).
test
patterns and
to
stations
the
display image. When
stored
is
a magnetically encoded, plastic
to
American Banking Association
to
size, format,
is
encoded
the
message.
but
is
used
to
test
3277
in
the
host
CPU
that
apply
is
optional
The
the
in
troubleshoot
stations
use patterns 1, 3,
patterns
1 and 5 if
WTC
language. The differences
in
Diagram 2-8.
is
not
check
patterns and interactive
Model 1
to
methods
RFTs and OL Ts.
and align
use
and
on
the
magnetic stripe
The
SOR character
transferred
the
Two
remote
program and can
they
are required.
3277's
Some
to
following paragraphs
for
or
OL
Ts
patterns
and
not
described here.)
patterns
the
the
in
or
near
the
coding. A
and
a
to
the
performanct~
test cards
and
Model 2
control units.
be
The
are Requests
systems
the
calling them
are
3277
display
may
customer.
available.
Four
Display
1,
2,
and 5;
5. (patterns
are shown
station
for
~===
Diagram 2-2.
Alignment
[±]
=====
H
Mask. Model 1
2.2.1. 1
Test Pattern 1
the
The pattern contains
high-intensity
detectable fields.
Diagram 2-4
in
field
also tested by this pattern.
Test Pattern 1 (Diagram 2-4)
is
a functional test
display station.
is
the
illustration
is
in
the
All
protected
fields, nondisplay fields, and selector-pen-
The
not
displayed on
to
show
display buffer.
field marked "NON DISPLAY"
that
thoroughly checks
available characters are displayed.
data
fields, numeric fields,
in
the
screen
but
is
included
that
a programmed nondisplay
The
audible alarm feature
Tools
and
Diagnostic
Programs
2-3
is
t'
r-
0
'-
E
'-
Diagram 2-3.
B
J
F
Alignment
11
-1.
-
Mask, Model 2
N
9
M
-
-
480
1920
CHAR
CHAR
H
.........
K
L
G
2565170
-----.
--
./
Paragraph 5.1.1 describes
procedure
during
2.2.1.2 Test Pattern 2 (Diagram 2-5)
Test Pattern 2
described in paragraph 5.2.1.
displayed in normal intensity. The audible alarm (if
installed) sounds when this pattern appears on
22.1.3
Test Pattern 3
described in paragraph 5.2.1.
displayed in normal intensity. The audible alarm (if
installed) sounds when this pattern appears on
22.1.4
Test Pattern 5 loads
available uppercase and lowercase character codes. The
that
uses Test Pattern
the
execution of several Troubleshooting Diagrams.
is
used
to
Test Pattern 3 (Diagram 2-6)
is
used
Test Pattern 5 (Diagram 2-7)
the
the
comprehensive checkout
1.
This
pattern
align
the
Modell
All
data
to
align the Model 2 image
All
data
display station buffer with
is
also used
display image
is
protected and
the
is
protected and
the
as
screen.
as
screen.
all
audible alarm (if installed) sounds when this pattern
on
the
appears
2.2.2 Requesting RFT Patterns
RFT patterns can be requested for
attached
control unit (3271). Patterns can be requested from
display station
patterns,
BTAM
Access Method)
Basic Telecommunications Access Method), and
cation program must
system programmer can verify
request RFT patterns are met. The eight test patterns (four
EBCDIC and four ASCII)
and their identification numbers are listed
3). The diagrams are flowcharts arranged in a sequence
ensures successful trouble resolution
The steps
because successive steps depend on
obtained
seem
discouraged to avoid unnecessary duplication
prolonged service
Sheet
caused by a display station problem or by a control
problem. Subsequent flowcharts cover display, keyboard,
selector pen, and card reader malfunctions. Additional
sheets analyze power troubles and miscellaneous keyboard
assembly
Observe good safety habits
station with power on.
anode,
voltage distribution points. Always remove power from the
display station when removing
avoids damaging circuitry
feeding it.
The flowcharts use
"change card XX". "Replace" means to reinstall the same
card
new card from stock. The
probable cause of the failure.
Two unique symbols are used
symbol
means
in
the symbol. Seven logic probe conditions can be seen
with
from the probe symbol specifies one
ditions.
specified
flowchart.
specified
"Other".
the flowcharts and their definitions are
1.
Red
2.
Green - solid green.
Red
3.
blink.
in
in
illogical and shortcuts may seem apparent, deviation
1 determines whether
electrical and mechanical troubles.
the
that
was earl
to
probe (with
the
older style probe
If
in
result, use
The seven logic probe observations specified
- solid red.
Blink - solid green with one (and only one) red
directed by
the
flowcharts must be followed
preceding steps. Although
calls.
yoke assembly,
ier
removed; "change" means
the
the observed condition
the
flowchart, continue down
If
the observed result
the
the
Symptom I ndex (Section
the
the
symptom experienced
while working on
High
voltage
the
HV
power supply, and
or
replacing logic cards. This
on
that
the
terms "replace card XX" and
old card being changed
in
logic probe) the point designated
(PN
453652).
is
part
of
the flowchart labeled
in
this section
in
a minimum time.
in
sequence
actions and resu Its
the
sequence may
of
effort and
the
display
is
present at
card
the flowcharts. The
of
is
the
different from the
as
follows:
the
or
other
cards
to
install a
is
An
output
the seven con-
same
as
that
part
of
CRT
that
is
is
unit
the
the
line
that
the
in
4. Green Blink - solid red with one (and only one) green
blink.
5. Pulsing Red - solid green with
of
pulses
as
frequency
stay on.)
6. Pulsing Green -
of
frequency
stay on.)
7.
Red and Green - approximately equal red and green
pulses (any frequency).
The same conditions can be observed using the new G
(General Logic Probe),
older-style logic probe
red
to
indicate a plus
indicate a minus level. This difference must be kept
when troubleshooting with
in
this manual were designed for use with the
logic probe. ' ,
The card-shaped symbol
appearing
location
problem.
1. Turn power off.
2.
3. Turn power on.
4. Verify
5.
6. Return display station
the
specified. Change
stock.
problem, check
these card locations.
voltages and voltage pins.
removal procedures. Because
utility
Section 5. Flowchart references
as
Section 5 where
of
It
Change card (5).
that
Replace covers.
When
more than one card
failing card by card-swapping from among those
If
changing
The flowcharts
as
three-
or
pulses
at
the
end
the
card(s)
also means
trouble
the
all voltages
standalone procedures, they are contained
four-digit numbers, indicating
the
long as green indicator appears
solid red with regular green pulses. (Any
as
long as red indicator appears
PN
453212. The difference from
is
that
level
and
of
a diagnostic sequence gives
to
be replaced
to
take
is
repaired.
to
failing card, and return the others
the
specified cards does not repair the
Use
call
out
procedures are found.
regular red pulses. (Any
to
LP
the
the G LP
DOWN
the
GLP because the flowcharts
the
user.
is
listed
on
the
Diagram 6-14
certain check, adjustment, and
uses
UP
in
place of
in place
that
following action:
in
the
A 1 board backpanel
of
their length and their
to
these procedures appear
of
green
ol~r-style
will
repair
symbol, isolate
to
identify
the
paragraphs
in
to
mind
the
the
to
the
to
at
in
In
Troubleshooting
Diagrams 4-1
Check
properly before beginning
Basic cards
Model 2 basic cards
I should also
shows logic board card plugging
that
all
basic
for
Model 1 display stations
are
be
installed and seated properly. Diagram 6-12
cards
are
installed
the
troubleshooting procedure.
C-K. Applicable feature cards
for
display stations
are
C-E
and
and
with
seated
G-K.
features (1/2 board); Diagram 6-13 shows card plugging
. display stations
The
logic probe
isolate failing cards. Ensure
correctly before troubleshooting.
paragraph 2.1.3.3
no
that
have features installed (2/3 board).
is
used
extensively in this section
that
the logic probe
Use
to
check
out
the probe.
for
to
is
operating
the procedure in
4-2
I
Example
not requi
1.
CLEAR
to Null
2.
CUf'IOr
3.
Image
4.
Image
of _ openItionr
..
CU:
key
does
not
••
PCIIitl_lng keys.
quality.
.iz
•.
clear
that do
buffer
Display station
troubl.
SWop
coo>ciai
betw
..
n the
stations.
reportee!.
cabl.,
two
di'pl
No
Trouble
is
probably in
display
stotion.
If
verlfic:otlon
pnlYe
trouble
stotion,
described
Yes
No
Assume
displ
ay
Symptom Index and
Troubleshooting Diagrams
to
resolve problem.
ay
further
is
required
is
in
display
perform operotions
at
left.
that
trouble is in
station.
Use
to
Dia
..... m 4-1. Display Station Troubleshooting Diagrams (Sheet 1
of
Yes
No
No
29)
Originol
probably
ccable
connection
intermittent
that
cannot
at
this tim
failur.
was
a loose cooxial
Or
on
problem
be
resolved
•.
Troublelhooting DWgrams 4-3
1A1
•
Pr
i mary power
plugged
• Power switch turned
on (Pull).
• Turn
to maximum (full
clockwise).
Bri
in.
ghtness
cord
contra
I
Yes
• Turn power
•
Open
e
Check
poor
A-AIZ3.
e Check for loose
connector
card.
(5.3.1).
connector
off
side
covers
for loose or
on
•
ot
anaiog
• T urn power
• Remove
•
• Turn Brightness control
• Press
• Turn Brightness control
off
feature
A2, 82, M2. N?
T urn power
on.
to minimum (fully
counterel
ockwise).
and
hold INTEN
CRT
switch.
toward maximum.
.
card(s).
•
•
Compare
Diags
Release
switch.
3-19
INTEN
No
display
to
3-23.
CRT
with
Yes
Sheet
Yes
• Turn
4
•
•
• Power on ond
Replace
A2,
82,
Change
(Mod
Mod
2,
(5.2:
power
feature
analog
I,
5.3.3.4).
I).
off.
M2,
N2.
5.3.3.3;
adjust
card(s)
cord
Sheet
3
• T urn power off •
Change
analog
1,
2,
5.3.3.4).
5.3.3.3;
and
adjust
card
Sheet
4
•
(Mod
Mod
• Power on
(5.2.1).
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet 2
of
29)
• Turn
pawer
•
Replace
feature
A2, 82, M2, N2.
•
Chonge
analog
(Mod
1,
5.3.3.3
Mod
2,
5.3.3.4).
• Power on
(5.2.
and
n.
off.
card(s)
card
adjust
Yes
•
Tu"'"
pawer
•
Change
yoke
• Adjust
(5.2.1).
• Replace
A2, 82, M2, N2.
•
U~
check
(5.1.2)
to
functions
off.
(5.3.3.2).
feature
procedure
verify
are
card(s)
all
normal.
Sheet
~
e Chonge fUM.
e
Turn
power
on.
Yes
e Remove
CRT
cone
shield
e Connect
e Turn power
socket and
(5.3.3.2).
CRT
on.
socket.
No
Check cables from
board
to
C/TB I ond
PC
board
from
fefTO
to
~onsformer.
No
e
Repoirfoult.
e Check
out
unit
for
pc-oper
operotion.
Sheet
~
e
Turn
power
CRT
cone shield
CRT
off.
sock.t
(5.3.3.2).
ond
e
Remove
e Connect
socket.
No
Yes
PC
e
Turn
power
Yes
Chonge vol toge
distribution board
!Diog.
7-6\.
CRT
CRT
I,
5.3.2.6,
5.3.2.7;
2,5.3.2.8,
5.3.2.9).
oH.
socket.
'4.
e Remove
e Measure resistance
between
pins I ond
Chonge ferro transforMer
(Mod
Mod
e
Tum
power aH.
e Remove
e Measure r
between
piN
I ond 14.
Check cobl
CRT
,ocket
or broken
CRT
socket.
..
istance
CRT
..
ond
for
l_
connections.
e
Turn power
e Reploce
e Chonge onalog cord
Mod
e Power
(Mod
2,
(5.2.1).
off.
cone
shield.
I,
5.3.3.3;
5.3.3.~).
on
ond odJust
Diagram 4-1. Display
Station
Troubleshooting
Diagrams
(Sheet 3 of
29)
Troubleshooting Di8gqms 4-6
• Tum
power
• Remove
cover.
• Remove
A2, 82, M2,
• Turn
power
off.
right
feature
on
side
N2.
.
cordis)
Sheet 2 Sheet 2
Meaoure
following
voltage
at
PS2)
,.~
return, (Oiag
HVPS
(011/
10
7-14).
Remove
push-on connec:tar
Ifroln
supply
pin 3 (IN)
1
___
de
voltage
connector on wi
• Change analog ecwd.
(Mod
I,
Mod
2,
•
Power
on
(5.2.1).
at
...
5.3.3.3
5.3.3.-4) .
and
odj
and
..
t
Yes
• Turn
po_r
feoture
82,
M2,
1,5.3.3.3
2,5.3.3
off.
N2.
.•
cordh)
)
• Reploce
A2,
• Change analog cord
(Mod
Mod
• Power on and odjus
(5.2.1).
Meaoure
following
voltages
with
YOM
15Y
scale.
negotive
return.
t
Measure
voltage
board terminol
(Oiog
7-11)
distribution
•
Verify
Reference
leod to
de
voltage
distribution
11.
boord .
repoir.
on
on
Me
......
e
voltage
orc-wppression
terminol E8. (Oiag
7-\5)
on
board
S
.....
3
~m
4-1. Dispbtv
Stftion
Troubleshooting
Diegrems
(ShMt
4 of
29)
• Remove
•
Adjvst
Contro'
ILlpp',5
left
Focus
0""
2.:
H V
cover.
using
JX)wer
3,
rocus
• Turn
• Change
Mod
Mod
• Power
(5.2.1
power
off
analog
1,5.3.3.3
2,
5.3.3.4
on
and
).
.
cord
adjust
Check
while
control
mini
....
um.
voltoge
turning
from
maximum
(Oiog
at
BIAI
Brightne
7-12)
..
to
P3-2
(~.
• Turn
• TUln
brig
clockwise
contrast
•
mwcin'1um
maxirnufT'
CheCk
vo"oge
....,~ile
tur~in9
control
f
..
o,.... ",0)(1"...:,.
Q'
B.
ight"'lE!''!t5
Yes
Checlo
vol'age
at
'''pply pic
whl
..
0d,u.'ing
iometer
eo·
oft
H
'.
IX>weo
10
r
H\
I.
'juDP!
•
y
power
CheCk
~
OCuS
potent
Diog 7-14)
;,
....
f)O
......
•
C~onge
) 3 2
•
'.;~rj~y
C
k2B
......
to
fi.
Diagram 4-1. Display
Station
• Turn
power
off •
Change
control
•
(5.3.3.5).
•
Verify
repair.
Troublnhooting
•
Turn
power
•
Model
1 -
Change
suppression
•
Model
2 -
Change
distribution
•
Verily
repair.
• T urn
power
•
Change
(Moo
Mod
2,5.3.3.4)
• Power
(5.2.1).
Diagrams (Sheet 5
off.
board.
boord.
analog
I,
5.3.3.3.
On
of
ono
orc-
(Diog
VOltage
(Dioq
off
odivst
29)
.
cord
7-3).
7-61.
•
Turn
power
•
Change
5.3.3.61.
•
Verdy repair.
con'rol
off.
Troubfnhooting
Diagrams 4-7
I
• Turn
power
•
Change
analog
(Mod
1.
5.3.3.3
"""d 2. 5. 3 . 3 .4 )
• Power
on
and
(5.2.
I,.
off.
card
adju,t
• Turn
power
Open
Change
,Mod
Mod
Power
'5.2.
off.
right
side
feature
power
off
analog
1.
5.3.3.3'
2, 5. 3 . 3 . 4 I
on
and
I,.
•
• Remove
(A2, 82, M2, N21.
• r",n
•
•
cover.
cordIs)
.
card
adjust
•
Turn
power
• Remove
• Remove
A2,
82, M2,
•
Turn
power
off.
right
feature
on.
side
N2.
cover.
card(s)
Sheet 8
Diagram 4·1. Display Station Troubleshooting Diagrams (Sheet 6 of
29)
•
Tum
power off •
Remove
front
control
power
on.
unit.
cover.
•
• Disconnect signal cable
from
•
Turn
•
Remove
right side
cover.
•
Remove
front cover.
• Disconnect control unit
cable.
•
Tum
• Change anolog card
(Mood
Mod
• Power
(5.2.1).
I
power
1,
2,
5.3.3.4).
on
off.
5.3.3.3
and adj ust
Red
•
Tum
power
• Repair security keylock,
or change switch
(5.3.7).
off.
Green
Diagram
*
Moodel 2 only.
4·1.
Displav Station Troubleshooting Diagrams (Sheet 7 of
29)
• Perform Test Pattern 1
procedure
after
for
each
Sheet
(5.1.1).
parity check
key.
17
• Check
No
Yes
Troublelhooting Diagrams 4-9
Sheet
Displ
include
cord
without
light-pen.
2,4,6,9,
ay
statio"
keyboard
reader
..
with
leclar
10,26
features
and
or
•
Move
from
•
Replace
feature
•
Tum
• Test
operations.
keyboard
Z4
Ia
keyboard
cards
power
keyboard
Zl.
on.
(A2,
cable
82).
Yes
•
Replace
feature
• Turn
• Test
operations.
keyboard
cards
power
keyboard
(A2,821.
on.
Yes
• T urI"
power
Replace
feature
Replace
feature
previolJsl y
Move
keyboard
ho'"
Zl to Z4.
off.
cord
card
light-pen
card
removed.
reader
(N21.
(M2)
coble
if
• Turn
power
off
light-pen
card
power
keyboard
off.
cord
cord
keyboard
to
Z4.
on.
reader
IN2l.
.
1M2,.
coble
• Replace
feature
•
Turn
• Test
operations.
• Turn
•
Replace
feature
•
Move
frolT'
power
Zl
-""od.1
•
•
•
2
onl
y.
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet 8
No
of
29)
4-10
• Turn
•
Open
• Remove
IA2,
• Turn
power
right
82,
power
off.
side
feature
M2,
on.
cover.
card(s)
N21.
Probe
power
Probe
power
Sheet
while
on.
while
on.
8
turning
turning
Sheet
10
*
Model 2 only.
Diagram
I
Probe
while
on.
turning
I
power
Yes
4·1.
Display Station Troubleshooting Diagrams (Sheet 9 of
29)
Troubleshooting Diagrams 4-11
Sheets
9,
28
•
Disconnect
from
• Remove
(A2,
• T
ur"
COr'ltrol
feature
82,
power
M2,
signal
unit.
on.
card(s)
N2I.
Yes
coble
Yes
• Turn power
•
•
• Remove
off.
Open
front
Disconnect
(A2, 82, M2, N2).
cover.
CU
feature
cable.
cord(s)
Green
Other
• Turn power
•
A2, 82, M2, N2.
• Turn power
Remove
off
feature
on.
•
cord(s)
Otfter
Other
Other
Green
Other
Model 2 Only
I
Diagram 4-1. Display Station Troubleshooting
4-12
Di.gr.ms
(Sheet
10
of
Other
Other
Other
29)
• Turn POW"
• Remove
front
•
Disconnect
from control lJnil.
• Tu,n
po_'
off.
cove,.
lignal
on.
cabl.
•
Display
attached
station
10
an
mUlt
active
be
Diagram
4·1.
Displav
Station
Troubleshooting
Diagrams
(Sheet
11
of
291
•
Turn
po_r
• Repair
security
(5.
•
V.rl
off.
cabl.
Or
k.ylock
J.
7).
fi".
Troubleshooting
change
switch
Diagrams
4-13
Probe
while
pressing a
and
RESET
alternately
character
key.
key
Remove
·
Disconnect
Press
·
·
Pre.s
·
RE5ET
Space
Probe
listed
right
CU
pin.
in
side
key.
bar.
cover.
cable.
2A2-2B2
Probe 1
B2505
B2S08
B2509
B2502
B2U05
B2Ml0
B2U09
B2Mll
B2513
Code
G
R
G
G
G
G
G
G
G G
Chart
G
R
Probe pins
PrObe
pi,,~
I
Diagram
No
Yes
4-1_
Display Station Troubleshooting Diagrar'ns (Sheet
12
of
P'ohif' pin,;
291
4-14
• Press
CLEAR
and
key.
re
lease
Probe
whil.
a character
pr
key.
••
sing
Other
Red
and
Green
Sheet
21
Customer program
All fields
protected.
defined
error.
as
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet
13
of
29)
Troubltllhooti
..
0.......
4-15
Probe while pressin8
a
choroc'-r
key.
2Cl
Shee'
18
K
Ves
Shee'
9
No
No
Ves
Probe while
_~,..".&-.,..."...---.
Shee'
D~
...
m 4-1. Display Stlltion Troubleshooting Dill8raml (Sheet
____
Pulsing
21
Green
key pressed.
L-_;"';"'
____
holdirIQ
...J
4-18
14
of
Shee'21
29)
No
No
No
Y
..
---'--...,-- - -
Probe
while
while
holding
holdl",
leey..-d.
Sheet
21
f
Probe
keyp--'.
--.'---..,;.----~
Other
G
....
n
• Connect CU
•
Load
• Olaoonnect
e
.....
e
Press
CUl1Dl' up
e
Pr_
briefly.
T
..
t Pattem 1.
RESET.
•
leey
OM
.....
leey
M
Sheet 16
cable.
CU
to
cable.
IftOve
row.
Diagram 4-1. Display
No
Station
SM: Mod
I,
Olag
Mod 2,
Olag
$Met
21
Troubleshooting
3-1
3-2
Diagrams
Probe
key",...ed.
(Sheet
while holding
15
of
29)
Other
Troubleshooting
Diagrams 4-17
Sheet
IS
Probe
while
holding
~
Sheet
key pre,sed.
17
Sheet
Probe while holding _
key
prnsed.
Red
ond
Gr
.... n
19
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet
4.18
16
of
29)
Either
or
buffer
protected
reported.
trouble
wos
when
disappeored,
fully
trouble
Sheet
16
No
Sheet 7
No
_--1..---,-
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet
17
of
29)
- - -
Otner
Sheet
-r---------,
Probe
while
I
key
pressed.
21
holding
_
Yes
Troubleshooting Diagrams
4-19
Sheet
>heet
11
14
Probe
while
ERA
holdir>9
Sf
EOF
key
pressed.
Probe
while
ERASE
EOF
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet 18
holdir>9
key
pressed.
of
29)
Probe
ERASE
pressed.
while
INPUT
~olding
key
4-20
Sheet 16
Pulsing
Green
She.t
Probe
while
key.
pressing
Probe
while
holding
key
pressed.
21
_
RESET
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet 19
of
291
Troubleshooting Diagrams 4-21
Sheet
26
No
.r--
........
----,
- - - - - -
Other
...--------..,
Probe
foiling
while
key,
pressing
Change
keybutton
defective
(5.3.5.5).
No
R~d
81'llk
IEcK:h
(Imp.
dlph~'vme'
Ie
kfl'Y
pr
..
~st!d
dno
character
Pro
hE>
whilp
fA"
key.
Nhilp
"'y
["e~\i"g
orp,>:.;"o
CfAR
Pro~)e
(I
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet
4-22
20
of
29)
Sheel9
•
Chonge
feedback
•
Replace
if
foilure
audible
assembly
still
original
occurs
cord.
.
s •• parograp!.
descriptian
and 8
••
ybaarda.
5. 1 .•
for
~
Type
A
No
•
Type
A-
Chong"
keyboard
ossembly
(5.3.5.3\.
e
Type
8-
Chonge
circuit
board
(5.3.5.11).
No
Other
Probe
character
lost
position.
while
in
ent
ned-to-
...
ng
Yes
Yes
No
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet 21
of
29)
I •
~r:o~~s;:~:=~d
I
15.3.5.
I\,
I • Remove top
I
I •
I battom pon
cover
(5.3.5.2\.
::=~~~;!:,rd
(5.3.5.3).
Troubleshooting
Diagqms
~23
Other
Probe
switch
e
Chonge
light-pen
e Verify
while
closed.
holding tip
selector
(5.3.81.
fix.
Diagram
4-24
4·1.
Display Station Trouble.hooting Diagrams (Sheet
22
of
291
• Model 1-Remove left
side
cover.
• Model 2-Remove front
cover.
• Unplug
lin.
cord
source.
-PULL
from
switch.
power
• Pull
OFF
e Set ohmmeter on X 1
range.
• Mealure resistance
across line cord plug.
Ves
Ves
Sheet 2
e
Turn
power off.
• Change
analog
(Mod
1,5.3.3.3
Mod
2,
5.3.3.4)
• Power on and
(5.2.1)
cord.
adiust.
e
Change,
in following
order:
1.
PC
board
(5.3.2.1).
2.
AC
capacitor
(5.3.2.3),
3.
Ferro transformer
1,5.3.2.6,
(Mod
5.3.2.7)
Mod
2,5.3.2.8,
unit
5.3.2.9)
installed.
• Check for repair ofter
each
Ves
No
No
ug
2-wire
connector
P2
on bock
pow.r
pi
ns
5.3.2.6,
5.3.2.7
5.3.2.
bal(.
of
pi
ug
range.
of pri mary
• Measure resistonce
ocross
removed.
• Ohmmeter on X 1
Change ferro transformer
1,
(Mod
Mod
2,5.3.2.8
Yes
• Turn power
e Remove plugs
e Change fuse F 1 •
•
Change line
and
pow.r
Tum
P4
bOl(o
pow.r
from
off.
prime
on.
cord.
P2
Ves
•
Ch.ck
prime power
• Change prime powerbox
(Mod
1,
5.3.2.4
Mod
2,5.3.2.5)
• Change fuse
•
Reconn.ct
Fl.
all
conn.ctors.
bOl(
if
and
no
connectors.
shorts
or.
evident.
•
Turn
power
power
board.
1,
5.3.2.6,
5.3.2.7
2,5.3.2.8,
5.3.2.9).
off.
plug
P2.
Fl.
on.
off.
P1
from
Fl.
Fl.
connectors.
•
Reconn.ct
• Change fuse
• Turn power
•
Turn
• Reconnect plug P4.
•
Remove plug
PC
• Change fuse
• Change ferro transformer
(Mod
Mod
• Change fuse
• Reconnect all
No
No
•
Ch.ck
cord
connectors.
• Change cord
no shorts are
• Reconnect all
Sheet 25
reader
reader
evident.
connectors.
and
if
Diagram 4-1. DispilY
Stltion
Troubleshooting Dillll'llmi (Sheet
23
of
29)
Troubl ..... ooting Diagrams 4-26
Sh
• Remove
regulator
•
Change
fuse.
• Turn power
sec,
then
•
Check
F3
•• t 23
on
off.
again.
No
V.s
card.
for 10
Change
ferro tronsformer
(Mod
1,
5.3.2.6,
5.3.2.7)
(Iv'tod 2,
5.3.2.8,
5.3.2."
Change
(Mod
5.3.2.7)
(Mod
5.3.2.9)
__
ferro transformer
I,
5.3.2.6,
2,5.3.2.8,
---1
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet
24
of
29)
•
Change
• Disconnect
power
• Turn power
• Measure +
No
Chonge
(5.3.2.
fuse.
plug.
Ves
PC
11.
analog
on.
8V
board
.
Ves
•
Change
onalog
1,5.3.3.3
2,
5.3.3.4\
on
and
card
adjust
(Mod
Mod
• Power
(5.2.11.
4-26
Sheet
23
• Turn power
• Reconnect
• Remove plug
• Change f
• Turn power on for
•
• Replace plug
• Remove lines supplying +5,
•
• Change fuse.
•
.....
then
off.
Check
flMe
and
-12
to
logic
page
DO
NO T remove plug
low-voltage
Turn
power
then off.
•
Use
Y
AO
in
gote,
logic card(s) by
removing
from
•
If
nat
cards,
logic
off.
plug
PI
from
P3
from
about I minute,
F 1 in primary
P3
on
analog
logic
gate.
YAOll for
PC
board.
on
for
about 1 minute,
wiring
diagram
11
to
locate
wiring
10
logic
or ilOlate 10
all
gate.
in wiring or
change
board.
analog
connectors.)
P2
cards
PC
paw.r
(See
short
board.
card.
-+6,
from
card.
box.
No
+~,
FEALD
Yes
Change
board
PC
(5.3.2.1)
• Replace plug
e Remove
push-an
pin 5 of
e Tum pawer
HV
then
off.
•
Change
(Mod
Mad 2,
•
R~place
to
pin
e Power on
(5.2.ll
1,
P3
on
connector
power IUpply
on
for
about 1 minute,
analog
card.
5.3.3.3
5.3.3.4)
push-an
5 HV pawer
and
adlUlt.
analog
connector
supply.
cord.
to
(+~V).
No
Change
pawer
suppl
(5.3.2.10)
HV
y
Diagram 4-1. Display
Station
Troubleshooting
Diagrams
(Sheet
25
of
29)
Troubleshooting
0 iagrams 4-27
•
Verify
functIons
• Swap
cobl.
good
all
offline
are
coaxIal
wIth known
devic
•.
correct •
sIgnal
Yes
Yes
Diagram 4-1. Display
Station
Check
cooxial
connector
coble
to
input
Troubleshooting
from
board.
Diagrams
(Sheet
26
of
29)
No
• Reseat ex>nnector.
•
Check
card
operations.
• Return to
reader
customer.
Check
connector.
that
card
reader
e Press
and
•
Feed
RESET,
RESET
test
keys.
card
No
CLEAR,
into
Yes
Sheet
28
---------,
Pins for
next
identified
reoder
coble
assembly.
Measure
resistance
A 1
and
A2
cable
plug for
approx
imote Iy
Check
display
power
cabling
reader
ex>nnector
transformer.
by
150Hz)
reoder
between
of
check
numbers on
plug
reoder
400
station
from
motor
to
are
pins
ohms.
card
ferro
- - - - -
No
Yes
--
Measure
resistance
and
10
cable
approximately
Refe'
10 Reode-;::MOtorized
Theory-Maintenance-
Par~
Diagram 4-1. Display Station Troubleshooting Diagrams (Sheet
reoder
between
24
of
plug for
to
IDR-M
Catalog.
27
motor
reoder
400
of
pins
ohms.
29)
Troubleshooting Diagrams
4-29
Sheel27
operotiOr"5
• Relurn 10
• Insert
• T
...
sl
cord
operations.
•
Retvf"
C(
cu,tomer.
card
corrC!ctly
read
.. ,
to
customet.
No
• Press
and
•
Jesl
RESE
RE,ET
cord
No
T,
CL
~eY'.
reoder
EAR,
I
I
•
Disconnect
from
and
•
Set
•
Connect
on
attached
•
Check
wires
.]V
I!xil'!
OIA-N2007,
008.
VOM
minus
wire
formerly
to
Ihe
for
approximateI
ac
as
reader.
reader
on
N2008.
two
lest
.5V
cord
de
1-"
signal
cable
8(\3,
l~ac1
v
Retvrq
Cursor
prolected
under
character.
Diagram
to
was.
CW'I
cvstoMef.
in
fiei.:!
attrihute
4-1.
a
or
Display
•
• :::heck
Station
Check
cord
co!')nections
coble
Connect
grl)vr'ld
Te,t
cad
operations.
wires
to
reader
and
signal
reade'
cudome
ground
.::orredly.
signa!
0IA-"<2D07
01A-N2DOB.
•
•
• Returr'"
Troubleshooting
B03.
and
cohle
of
r
.
01
Ye,
Diagrams
(Sheet
28
of
29)
Refer
10
IDR-M
ID
~"ader-Motorized
Th';~~
Ports
Catalog.
Ye,
No
Return
customer.
to
4-30
Turn_oil
lie
Mealure ,
~
A/F2-B Mod I
01C1F2-B Mod 2
No
.......
+34V
....
tarec:.
CII
....
In
10110"'",
otdo<'
I
LVPC
Boord
(5.3.2.11
2.
Ferro transformer
(5.3.2.615.3.291
o..ck
for repeir after
..
chstep.
F
.....
0<
With
ohmme'.'
keybo.rd
tln\e
until
21124
to
connector
one.,
Short
c.rd.
stili
connected. remove
co,dsiftOIA/A1.nd
the
OIA/Al
•
ISOI.ted
or board
IS
connector
In
R
........
10<30
T ..
,n_on
tu,n
_
34VI
......
Chock In
ohm
.....
'.
__
_
oil.
ChocIl
'n_
Chongo
In
10110wt'"
ordlr.
1 An.IOIIcord
2.
HV
go
....
a.c:k
for
f'ePIi"
ooch '
...........
CIIocIIend,_rr
3CV
wi"",
L'o'_,suppiV
CirCUit boarel
t
...
hoidet. s..
1000IcPIfIOVAOII
for
WIr'
routine
, s .. pplv
.fte,
nl.
from
to
fol1owl",
o,do<
1.01A/A1M2cord
2
34
V
WIring
from
tu
..
10
boord. s..
1000Ie
pogo YAOII
wire
routine.
3 34'0'
ont'v
on
It
0IA/A1K8B04
bGo,d
fo'
Troubleshooting
Diegrams 4-31
Section 5. Checks, Adjustments, and Removals
This section contains all alignment, adjustment, and
removal procedures
Display Stations.
checkout procedures
required and
to
nece~ry
to
maintain
IBM
It also contains service checks and
to
determine whether adjustments are
verify
the
accuracy
of
any adjustments
3277
made.
5.1 CHECKS
5.1.1 Display Station Test Using Test Pattern 1
A comprehensive test
features
is
performed
the procedures described
step-by-step procedures describe
various operations should be performed and
of
expected
each operation.
The tests should be performed
presented, because each test
the
screen from preceding tests. The observations described
in
paragraph 5.1.1.1 apply
testing depends on what features are attached
of
the
display station and
by
using diagnostic Test Pattern 1 and
in
the
following paragraphs. The
the
sequence
all
in
which
attached
the
in
the sequence
is
dependent on data left on
to
all display stations. Further
to
the
the
results
display
station.
If a problem
ational test, refer
shooting Diagrams
5.1.1.1 Initialization and Observations
1.
Load Test Pattern 1
is
discoverect while performing this oper-
to
the
to
Symptom I ndex or
resolve
the
problem.
on
display station being checked.
the
Trouble-
(See paragraph 2.2.1 for instructions for loading Test
Pattern 1.)
that
should
SYSTEM AVAILABLE
be
on
after
pattern
is
the only indicator
is
loaded.
2. Take display station offline by removing control unit
signal cable. Jack
under front cover. Do
removing cable
3. Compare image
is
located at front of display station,
not
turn
power off while
or
Test Pattern 1 wi" be lost.
on
screen with expected image shown
in
Diagram 2-4. The "NON DISPLAY" field should be
blank.
Top
two
rows are displayed
next two rows are displayed
is
of last row
displayed
4. Check for only
character position
in
high intensity.
one
cursor. Cursor should be
of
second row
5. Check quality of displayed image.
or
tilted
blurred, and characters should be formed
in
normal intensity,
in
high intensity, and half
of
displayed data.
Image should
in
not
first
be
properly with correct inter-row spacing.
6. Vary Brightness
control. Set it where high intensity
characters have proper brightness.
7. Vary Contrast control.
characters contrast with high intensity characters
Set
it
where normal intensity
at
desired level.
5.1.1.2 Security Keylock
1. Turn security key
disappear from screen,
should
light, and cursor should remain displayed.
2. Turn security key on. Original data should reappear
5.
1.
screen,
and
1.3 Tests
INPUT INHIBITED indicator should go
from
Test
(Optional Feature)
off
(vertical position).
All
INPUT INHIBITED indicator
Keyboard (Optional Feature)
data should
on
out.
Press the RESET key. The display image should appear as
shown
character C
indicators should
in
Diagram 2-4, with
in
the
second row of displayed data.
be
on.
1.
Key
in
the
row
of alphabetic characters and
space exactly as they appear
the
cursor located under the
in
the row above.
the
No
one
All
characters should enter correctly, and cursor should
move under
2.
Move
data, using
3. Press
I after Space bar
cursor under C of
~ (Right) key.
INS
MODE
key. INSERT
is
pressed.
CK
in
second row of displayed
MODE
indicator should
light.
4. Press A key. Field should now appear
A~K.
5. Press FIELD MARK key. (Use B key on Ope.ator
Console keyboard.) Field should now appear
A;
~K
(AB£K).
6. Press C key. The data should
not
change,
but
the
INPUT INHIBITEQ indicator should come on (in
addition
INSERT
MODE
indicator, which has
to
the
remained on.)
7. Press
8. Press DEL key. The
9.
RESET key. Both indicators should
C should disappear, and the field
A;~
should now appear
(AB~)'
Press +-I key (New Line). Cursor should move under C
character
in
fourth row of displayed data.
10. Enter the special characters as they appear
go
out.
in
the row
above, shifting where required. Cursor should appear
under 0 character after last special character enters.
11. Enter
the
digits 0 through 9 and the characters, . - and
A as they appear
in
the row above.
keyboards, use the , over
(On
Data Entry
* and . over $ keys
to
enter
the , and . characters.) The following results should
occur:
a. Typewriter and
out
numeric lock feature -
Operator Console keyboards with-
all
characters should
enter.
Checks, Adjustments, and Remova.. 5·1
b. Data Entry keyboard without Ilumeric lock
feature -
characters,
character enters as
c.
All
keyboards with numeric lock feature - char-
acters . and -
lock and
INPUT INHIBITED should light
and A keys are pressed. (Use Reset and
. and - entpr .nnrrnally; the A
< symbol.
enter
normaHy; keyboard should
when,
-+
keys to
move cursor from those positions.)
Check t (Up),
12.
'"
(Down), and ~ (Backspace) cursor
move keys for proper operation.
Check
the
13.
other
in
the
Typamatic function of
key with Typamatic.capability. Use
fourth row
of
displayed data for this step.
14. Move cursor under first character displayed
the
Space bar
the
or
any
first field
of
test
message.
15. Press any alphameric key.
tor
should come on, and character should
display because field
INPUT INHIBITED indica-
not
enter
is
designated as a protected data
or
field.
16. Press
17. Press ENTER key. INPUT INHIBITED indicator
RESET key. INPUT INHIBITED indicator should
go
out.
should light, and keyboard should lock.
18. Press
RESET key. INPUT INHIBITED indicator should
go
out,
and keyboard should unlock.
Note: The following steps check tab, DUP, and new
line functions.
~
19. Press
character A
20. Press
position, and cursor should move under
(On
should move under
should
21.
Space one character position. The I should disappear.
22. Press
space
23. Press Tab key.
boards.) The cursor should appear in
position of
(Tab) key. Cursor should appear under
in
second row of characters.
DUP
key.
An
asterisk
(*)
should appear
in
cursor
I of INSERT.
Operator Console keyboard, use Tab key; cursor
I of INSERT,
not
appear.)
t+- (Backtab) key. Cursor should move back one
to
where
the
I was formerly located.
(Use
SKIP key on Data Entry key-
the
fourth row of displayed data.
but
the asterisk
the
first character
Note: The following steps test the erase and clear
functions.
in
24. Position cursor under character E
second row of
displayed data.
25. Press
26. Press E
27. Proceed
ERASE EOF key. Characters E through Z should
not
disappear, and cursor should
RASE I NPUT key.
including keyed-in characters and field
appeared as
INSERT CK, should disappear from screen.
to
paragraph 5.1.1.4 if display station being
tested has a selector light-pen attached.
move.
All
unprotected data,
that
If a pen
originally
is
not
attached, press CLEAR key. All characters remaining
on
screen should disappear, and cursor shou'd reappear
in
first character position
in
first row. Press RESET
key.
to
28. Proceed
operator identification card reader attached.
reader
off, and reconnect control
Using tabs on centering rings, rotate rings
zontal
to
trace
(Geometric center
of
alignment mask. Vertical center
on the Model 1 mask and
mask.
Horizontal center
trace
to
vertical lines at
4.
Reinstall cone shield.
5.
Proceed
adjustments)
paragraph 5.2.1.4) attached
for
this adjustment.
until
locking tabs disengage, and slide cone
1-1/2 inches
to
expose tabs on centering rings.
until
passes
through geometric center
is
indicated
edges
to
paragraph 5.2.1.6 (Model 1 analog card
or
to
paragraph 5.2.1.7 (Model 2 analog
is
judged
by
crossed lines in center
is
indicated
by
line D on the Model 2
by
comparing ends
of
mask.)
of
and
screen.
by
the
hori-
line B
of
card adjustments).
5.2.1.6
Modell
Analog Card Adjustments
The procedures described in the following paragraphs apply
only
to the IBM 3277 Model 1 Display Stations.
paragraph 5.2.1.7
procedures.
alignment mask
face
of
the CRT.
Model 1
Horizontal
for
These
procedures require
(PN
2577899)
Model 2 analog card adjustment
that
be
positioned against the
Width: The vertical deflection
grounding jumper (connected in step 2
the Model 1
of
See
paragraph
5.2.1.4) should remain attached during this adjustment.
Proceed
1.
2.
3.
as
follows:
Adjust Horizontal Width potentiometer
horizontal trace on screen coincide
and E on
should
Check
through geometric center
centering rings
necessary
alignment mask. When adjusted correctly, trace
be 6.4 inches ±1/16 inch.
to
make sure
to
move trace back through center
that
horizontal trace still
of
CRT (Line B). Readjust
as
described in paragraph 5.2.1.5
so
with
vertical lines C
Remove vertical deflection grounding jumper.
that
of
ends
passes
if
CRT.
it
of
is
Checks,
Adjustments,
and Removals 5-7
Model 1 Top Margin: Adjust
that
top
trace
of
first character row falls within line A
marked on alignment mask.
Top
Margin potentiometer so
3. Remove vertical skip disabling jumper. Display image
should appear nearly normal, with inter-row spacing.
Overall image may
be
too
large
or
too
small.
Model 1 Character Height: Adjust Character Height poten-
tiometer
within line 0
overall height
Model 1
ring, and analog card adjustments, check
characters on sixth and seventh rows
at
characters
adjustments if this specification
5.2.1.7
The procedures described in
to
the
following procedures require
mask
so
that
bottom
of
alignment mask. When adjusted correctly,
of
display image should
Linearity:
center
of
alignment mask. Test Pattern 2 provides
in
these four locations. Recheck preceding
Model 2 Analog Card Adjustments
trace
of
characters
After completing
is
not
the
foil owing paragraphs apply
in
last row falls
be
3.9
inches.
the
yoke, centering
that
20th and
fall
within rectangle H
met.
21
Model 2 display stations only. (See paragraph 5.2.1.6 for
Model 1 analog card adjustment procedures.) The
that
the Model 2 alignment
(PN
2565170)
be
in
place
at
the
face
of
the
CRT and
Test Pattern 3 be displayed.
Model 2
grounding jumper (connected in step 2
Horizontal
Width: The vertical deflection
of
paragraph
5.2.1.4) should remain attached during this adjustment.
as
Proceed
1.
Adjust Horizontal Width potentiometer so
follows:
that
ends of
horizontal trace on screen coincide with lines E and G
on
alignment mask. When adjusted correctly, trace
should be
2.
Check
through geometric center of CRT (line
centering rings
necessary
10.5 inches.
to
make sure
to
move trace back through center
as
described
that
horizontal trace still passes
in
paragraph 5.2.1.5 if
0).
of
Readjust
it
CRT.
3. Remove vertical deflection grounding jumper.
Model 2 Top Margin:
1. Connect a jumper between logic board pin A
and ground (any
skip circuit, causing
display image
2.
Adjust
Top
008
pin). This jumper disables vertical
i:1ter-row spacing
to
gather toward
top
of screen.
Margin potentiometer so
to
that
lJ2M03
disappear and
top
trace of
first character row falls within center of line A (marked
on alignment mask).
Model 2 Character Height:
1. Leave vertical skip disabling jumper attached for this
adjustment.
2.
Adjust Character
trace of characters in last row coincides with
line C
on
overall height
to
line A
line
Hei~t
potentiometer so
that
bottom
center
alignment mask. When adjusted correctly,
of
display image should be 3.3 inches from
C.
Model 2
tiometer
Inter-Row
so
that
bottom
Spacing: Adjust Row Spacing poten-
trace of characters in last row falls
within line F on alignment mask. When adjusted correctly,
of
overall height
from line B
st
Model 2
Linearity:
and analog card adjustments, check
characters
image should be approximately
to
line F.
After completing yoke, centering ring,
on
12th and
13th
rows fall within rectangle M on
that
40th
alignment mask. Test Pattern 3 provides characters in these
four locations. Recheck preceding adjustments if this
is
not
specification
5.2.2
-12V Regulator Card
This adjustment should
regulator card
that
-12V
is
are made on
Model 1 display stations and
in
CRT
1.
Model 2 display stations.
Set volt-ohmmeter selector switch
met.
be performed when
is
replaced or when a voltage check shows
not
at
Its nominal value. Voltage measurements
TB
1.
TB 1 is
located on
is
under
the
right side frame
the
left side
to
a position
accurately measure 12V dc.
2.
Attach meter plus
(+)
lead to a dc return
(-)
TB1.
3. Attach meter minus
lead to
the
-12V terminal on
(-)
TB1.
4. Adjust potentiometer on
small screwdriver.
Set potentiometer so voltmeter shows
-12V regulator card.
12V.
5. Remove meter leads from
TB
1.
is
5.2.3 OFF-PUSH Switch (Model 2 Only)
This adjustment should be made after replacing the prime
power box or switch actuator mechanism. Ensure
upper chassis
chassis clamps are latched, and power
proceeding.
specified
1.
Loosen the following components:
a.
is
seated properly on
Use
Diagram
in
this adjustment.
Front
control cable clamp.
5-1
to
the
lower chassis,
is
locate
removed before
the
b. Rear control cable clamp.
c. Control wire setscrew.
d. Actuator bracket mounting screw.
2. Position control assembly flush with
the
rear control cable clamp.
3. Tighten rear control cable clamp.
of
4. Adjust actuator mounting bracket (front
center actuator over power switch plungers.
5. Tighten actuator mounting bracket.
6. Tighten front control cable clamp.
8.0
inches
and 41st
the
-12V
in
of
the
that
will
terminal on
Use
a
that
the
the
components
rear edge of
to
rear)
to
5-8
(Flush Here)
Set Screw
(Access
Actuotor
Hole For Side)
Mounting Bracket
Rear
Cable
Control
Clamp
Actuator
Center
Diagram
5·1.
7.
OFF-PUSH Switch
Pull
OFF-PUSH switch fully forward
Adjustment
position. Slider should be against
the
to
stop ring.
the
on
8. Press down and hold actuator so power switch plungers
are fully activated.
9. Tighten control wire setscrew. (Avoid overtightening
setscrew. Overtightening
cause control wire
to
will
bend and prevent proper operation.)
10. Activate
OFF-PUSH switch
to
check
that
slider remains
forward against stop ring with power switch plungers
fully depressed. Repeat steps 8 and 9
if
these condi-
tions are not met.
5.3
REMOVALS
The following paragraphs describe removal and replacement
procedures for
procedure for removing and replacing a
display station differs from the procedure used with
IBM
3277 Display Station FRUs. Where
unit
in
the
the
Modell
the
Model 2 display station, a separate paragraph describing the
unique procedure
is
presented.
All
removal and replacement
Power Switch Plungers
procedures require
accessible by the removal
the
removal of power. The
by
(2)
that
the
desired
of
necessary
top
unit
has been made
cOIIers
cover can
and made safe
be
left
on
the
display station while performing most maintenance procedures. This provides a degree
of
safety by keeping
the
CRT covered.
5.3.1 Covers
5.3.
1.
1 Model 1 Cover Removal
1. Front Cover: Pull
Note: Security key must be removed from lock before
out
on bottom edge.
removing right-side cover.
2.
Side Covers: Insert a stiff card
grillwork
at
edge
of
top
cover
3. Top/Rear Center Cover: Release the four
disconnect fasteners
center cover
to
that
frame.
or
badge
in
slot
to
unlatch side cover.
quick-
hold combination top/rear
in
Checks,
Adjustments,
and
Removals 5-9
5.3.1.2 Model 2 Cover Removal
1.
Front
Cover:
underside
assembly at
bottom.
Side Covers: Security key
2.
before removing right-side cover. Pull
(under
When stud reaches
cover slightly away
simultaneously.
side covers
the
Using an insulated jumper wire, momentarily ground
CRT anode terminal
present.
to
discharge static charge.
10. Disconnect yoke cable from analog card, and disconnect ground wire(s) from yoke shield.
11. Remove socket from base of CRT.
12. Remove cone shield from base area of CRT:
a.
Loosen cone shield retaining shoulder screw.
b.
Rotate cone counterclockwise until locking tabs
disengage.
c.
Pull cone straight back and clear
13.
Open new CRT carton and place pad on firm surface
close
to
display station so
when old CRT
is
removed.
that
of
CRT neck.
a safe place
CAUTION
The following steps free the CRT from its mounting.
The
tube
weighs about 16 pounds. Protect and support
CRT from excessive pressures
to
the
CRT or other components.
14. Remove
top
two
CRT holding nuts, and remove
that
could cause damage·
grounding spring.
15. Loosen bottom two holding nuts.
16.
Connect lifting strap
(PN
2565197)
mounting ears.
17. Remove bottom two holding nuts.
18.
Carefully slide CRT and yoke assembly toward rear of
display station and clear
19. Place
CRT face down on pad.
of
unit.
20. Note approximate orientation of yoke with reference
to
CRT.
side rail;
to
is
available
to
top CRT
the
expose
5-12
21. Loosen
slide assembly
22.
Install
location noted
23. Install new CRT
grounding spring (step 14)
yoke
and shield retaining clamp and carefully
off
CRT neck.
yoke
and shield assembly
in
step 20.
in
reverse order, ensuring
and
yoke
wire(s) (step 12) are reconnected.
24. Perform
(5.2.1
5.3.3.2 Yoke and Shields
The
yoke
as
neck
be separated.
Note:
removed before cone
all
Model 2 display station image adjustments
through 5.2.1.7).
and shield assemblies are removed from the CRT
a unit. After
Top
cover
the
assemblies are removed,
on
Model 2 display station
sh ield can be moved back
CRT filament.
1.
Disconnect
ground wire(s) from
2. Remove socket from base
stations
it
is
yoke
cable from analog card, and disconnect
yoke
shield.
of
CRT. (On Model 1 display
necessary
to
perform step 3 before socket
can be removed.)
3. Remove
a. Loosen
b.
cone
Rotate
shield from base area
of
shield retaining shoulder screw.
cone
counterclockwise until locking tabs
disengage.
c.
Pull
cone
straight back and clear
4. Note approximate orientation
of
of
yoke
CRT.
5. Loosen
slide assembly
6. Separate yoke from
7. Replace
in
screw shouid
yoke
and shield retaining clamp and carefully
off CRT neck.
shield.
in
reverse order. Position
step
4. (Yoke cable should be
be
on
left side as viewed from
yoke
at
display station.)
that
8. Ensure
is
in
contact
by pressing
tightening
9. Perform
grounding spring (fingers)
with
the
conductive coating
yoke
assembly toward face
clamp screw.
all
display image adjustments (5.2.1.4 through
5.2.1.7).
5.3.3.3
Modell
Analog Card
CAUTION
Perform
HV
power supply check (par. 5.1.3.5) before
installing a new analog card. Premature failure
analog card may result if power supply
1.
Unplug connectors
2. Loosen
the
card and into wire form. (These
knurled
heads and a spacer
at
top
of
analog card.
two
captive screws passing through analog
two
on
them.)
on
new CRT
that
shield ground
they
must
to
observe
CRT:
CRT neck.
with reference
on CRT
bottom,
as
and clamp
top·front
on
front
of
of
the
CRT bell
of
CRT before
of
is
defective.
screws have large
in
CRT
can
be
to
noted
of
yoke
new
3. UnpJug
bottom
connector.
4. Remove analog card from machine.
5. Remove
the
two
screws
and
spacers from old analog
card.
6. Reassemble screws
7.
Plug in
bottom
and
spacers in new analog card.
connector.
8. Replace analog card in machine.
Note:
The
two
open
slots
in
the
card
must
fit
into
the
slots
rear edge
in
the
rear leg
of
the
of
form.
9. Tighten
10. Plug in
11. Perform
and 5.2.1.7)
the
two
captive screws.
two
top
connectors.
analog card adjustments (paragraphs 5.2.1.6
if
a new card
is
installed
or
adjustments were disturbed.
5.3.3.4 Model 2 Analog Card
CAUTION
Perform
HV
power supply check (par. 5.1.3.5) before
installing a new analog card. Premature failure o'f
analog card may result if power supply
is
defective.
1. Open logic gate.
the
two
2. Remove
shield, and lift
3. Unplug cables plugged into
4. Remove
the
upper screws supporting analog card
off
shield.
front
of
analog card.
two
screws holding analog card
chassis.
5. Remove analog card from support.
6.
Unplug rear connector.
7.
Replace in reverse order.
8. Perform
new card
5.3.3.5
The
power box
these
5.3.2.4
analog card adjustments (paragraph 5.2.1.7) if a
is
installed
Modell
Brightness and Contrast controls are
on
Model 1 display stations. Do
controls; replace prime
for
prime power box replacement procedure.
or
if
the
adjustments are disturbed.
Brightness and Contrast Controis
part
power
box. See paragraph
ot
not
the
5.3.3.6 Model 2 Brightness and Contrast Controls
1.
Unsolder
the
three leads
on
each
of
the
two
tiometers. Note terminals from which wires are removed,
for
later reinstallation.
2.
Pull
the
two
knobs
off
3. Remove rear-most C
slider bracket
4.
Pull
off
to
potentiometer
large retaining clip
concentric
clip
control
on
slider bracket
shaft.
that
holds potentiometers
shafts.
that
mounting bracket.
5. Lift
assembly clear
of
unit
from rear.
analog
the
if
to
prime
replace
poten-
retains
wire
the
;:
a'b
base
to
Checks, Adjustments, and Removals
5-13
6. Assemble in reverse order.
7.
Turn
power on.
8. Check
5.3.3.7 Power Control Switr:h
The
it
must
prime
5.3.2.5 for
procedure.
5.3.4
5.3.4. 1 Logic Card
1.
2. Pull
3. Pull logic
4. If card
5. Place card in
6.
7.
5.3.4.2 Logic Board
1.
2. Remove
3. Remove
4. Remove all cables on pin side
5. Remove plastic
6. Remove
7. Remove all socket-head screws with clamps
for
proper
operation
power
control
is
necessary
be replaced. See paragraph 5.3.2.4
power
logic
Turn
power
out
disengage
logic board.
is
card
and
Push card
sure card seats
Turn
power
Tum
pO\Ner
positions.
capacitor
wires were terminated,
labeled with
presence
Note terminations.
Note positions
board
to
switch
to
replace
box replacement procedure
the
Model 2 prime power box replacement
Components
off.
on
the
two
card
from
board.
card
from
being changed, remove card holder
install it on new
socket
guides.
on
logic
board
firmly, with a snap,
on.
off.
all cards from board
decoupling capacitor from clip, and remove
wires from
their
pin assignments.
bumper
of
Keyboard
voltage buses
for
re-installation.
gate.
of
is
part
of
the
switch,
handles
socket
evenly and perpendicular
card.
pins. Do
the
two
for
later reinstallation.
(yoke assembly). Check
Feature
from
board with cables attached.
both
controls.
the
prime
power
the
prime
power
for
the
Model 1
or
paragraph
on
plastic card holder
from
not
bend pins. Make
in
socket.
to
be
replaced, noting
board pins. Note where
of
board. Cables are
Jumpers (Diag. 6-10).
that
box.
8. Remove board from machine while unplugging connec-
tors plugged
9. Replace
replace wires, cables,
and
pins
10. Rewire Keyboard Feature
feature was present.
in
card side
in
reverse order.
to
replace logic cards in proper sockets.
of
and
connectors
board.
Be
extremely careful
on
Jumpers
onto
correct
board
new board
5.3.5 Keyboard Components
This section describes procedures
keyboard
are
paragraphs
and paragraphs
Type
following
5-14
components.
common
B.
Ensure
equipment
to
Type A and
5.3.5.6
Paragraphs 5.3.5.1
through
5.3.5.9
that
may be required:
5.3.5.8 apply only
through
the
correct
to
remove and replace
through
Type
B keyboard assemblies,
5.3.5.11 apply only
procedure is used.
to
5.3.5.5
Type
Key
top
puller
tool
I sopropyl alcohol
(lint-free)
If
box
to
to
old
Cloth
5.3.5.1 Keyboard from Display Station
1.
Turn
power off.
2. Remove display
3. Disconnect
4.
Remove keyboard cable
Model 2 display stations, I/O cable retainer must
unhooked
display stations,
5. Replace
6. Ensure
sockets
5.·3.5.2 Keyboard Top Cover
1.
Turn
2.
loosen
bottom
in
that
and
keyboard over.
the
pan.
station
keyboard
to
release keyboard
nylon
reverse
all
I/O cable
that
ground straps are
four
3. Place keyboard upright
4. Lift
top
cover
off
5. Replace
5.3.5.3 Keyboard Assembly from Bottom
1. Disconnect
graph
Remove keyboard
2.
Disconnect keyboard cable
3.
4. Remove
to
screws.)
5.
for
hold
to
if
A,
to
The
Lift
6.
Replace
7. Ensure
5.3.5.4 Audible Feedback Assembly
1. Disconnect keyboard from display station. (See para-
graph 5.3.5.1.)
Remove keyboard
2.
Note:
blies. The logic card
socket.
with steps
3. Disconnect
assembly
access
4.
keyboard
5.
in
reverse
keyboard
5.3.5.1.)
the
four fasteners
mounts. (Type A assemblies use nuts;
keyboard assembly
in
reverse
that
cable
connector
The
audible feedback device consists
To
remove
3 and 4.
the
at
connector
(blue wire). On
horizontally,
Remove
Replace
to
leads.
the
bottom
in
reverse
it
two
is
PN
9900373
75475,
PN
2200200 (or
transport
PN
2108930
or
PN
cleaner -
(preferred),
627953
IBM
PN
(or
tissue -
2123106)
front
cover.
cable
ground
connector
cable
order
0
connectors
captive screws in
on a flat
keyboard.
order.
from
top
cover. (See paragraph 5.3.5.2.)
connector.
that
off
mounts.
order.
top
cover. (See paragraph 5.3.5.2.)
is
removed by pulling
the
audible feedback assembly, proceed
two
leads
positions 8 (white wire)
assemblies where logic card
necessary
screws
pan.
order.
strap
from
chassi~
from
its socket.
connector.
clamp
must
attached.
corners
surface.
display station. (See para-
hold keyboard assembly
is
firmly seated.
from
to
remove card
that
hold relay assembly
On Model 1
be removed.
are firmly seated
of
keyboard
Pan
Type
of
two
it
out
audible feedback
is
socket
PN
tape
453511)
PN
011
be
in
B use
assem-
of
its
and
mounted
for
to
9
5.3.5.5 Keybutton
A keybutton should
appearance
or
when
stem. Buttons are removed
over the key
top
be
replaced when
it
fails
to
remain attached
by
sliding the key top puller tool
and pulling straight up.
it
deteriorates in
5.3.5.6 Type A Switch Module
Steps
1-3
must be performed in the order listed before
removing the switch module.
1.
Disconnect keyboard from display station.
graph 5.3.5.1.)
2.
Remove keyboard
top
cover.
(See
paragraph 5.3.5.2.)
3. Remove keyboard assembly from bottom
paragraph 5.3.5.3.)
Switch Module Removal (Except Spacebar Switch
A.
Module):
1.
Record locations
module
(PN
keybutton
as
others
2. Take the
needed
two
containing new module,
inside face
brackets away from locking channels on plastic
case
of
old module (Diagram 5-2).
3. With
flat
portion
tools in this position, grip shouldered
of
pull switch module straight out.
of
keybuttons in
area
5995542) being replaced. Remove
from
faulty
module (and from
to
provide
work
space).
small, flat, pointed tools
and
slip one down the
of
each
D bracket (retainer)
switch module plunger
with
to
the key
(See
para-
pan.
(See
of
switch
as
many
from
box
to
force
pliers, and
4. The black plastic lead frame package
when
the
plunger assembly
is
removed. Usinp
solderwick (PN 5151439), unsolder and
excess
printed
frame package from printed
solder from the fou r terminal
circuit
board (Diagram 5-3). Remove lead
circuit
gram 5-4).
15-Watt Soldering Iron
is
left
behind
remOVE
pads
board (Dia-
on
CAUTION
In the next step, do
for
longer than
necessary
not
apply the soldering iron
to
flo·"" the solder.
Lead Frame Terminal Pads
Diagram 5-3. U nsoldering Lead Frame
lead
Frame
Package
Terminals
(Type
A)
Diagram 5-2.
Switch
Module
Removal
(Type
A)
Diagram 5-4. Lead Frame Removal
Checks,
Adjustments,
(Type
A)
and Removals
5-15
Note:
distorted during
it back
squeezing
seat firmly against the sides of
If
the
switch mounting frame becomes
removal
to
its normal position. This can
the
0 brackets together until they will
of
the
old module, form
the
be
done by
new module
housing.
B.
Switch Module Replacement:
Do
not
disassemble
replacement module. Lead frame and plunger
assemblies
follows:
as
1.
Check
boss on bottom
(Diagram 5-5). If it
that
boss. Compress and rotate spring until
expands around boss.
should be parallel
Note:
check the
not bent and
of
are matched during manufacture. Proceed
that
return spring
of
is
firmly seated on spring
plunger
is
of
new switch module
not, invert switch module so
lead frame terminals are up. Place spring on
last coil
When
properly seated, spring
to
long axis
When
the plunger return spring
lead frame terminals
that
they are parallel
of
switch module.
is
to
see
that
to
the long axis
in
they are
the switch module.
place,
2.
Insert module into keyboard switch mounting
frame, with orientation arrow on top of
pointed
modules (Diagram 5-6).
sure
bottom
terminals extend through
in
the same direction
As
as
module
plunger return spring seats on raised boss on
of
mounting frame and
holes
in
board.
Diagram 5-6. Switch Module Orientation (Type A)
module
arrows on other
is
inserted, be
that
the four
printed-circuit
Lead Frame
Terminals
Diagram
5·5.
,/
I(
I I
Switch Plunger
I~Spring
I
I
) Plunger
Return
Spring
Boss
Return
Spring POSitioning (Type
A)
Once new module
is
in
place, check for
the
following conditions:
• Plunger moves freely.
•
Top surface of module
modules.
other
• 0
brackets on mounting frame lock module
firmly
in
place.
Note: Should
module
careful not
it
be necessary
to
correct any of these conditions,
to
mar any portion
is
even with those of
to
remove the new
of
the plunger,
be
since operation of the module and/or retention
of the keybutton
would be affected.
CAUTION
In
the
next step, do not apply soldering iron for
longer than necessary
3.
Solder terminals
amount
of
solder.
of
to
flow the solder.
lead frame.
Use
a minimum
4. Reassemble key buttons on switch modules. Check
to
see
that
correct keybuttons are returned
to
correct module positions.
Install the assembly on the bottom pan, replace
5.
keyboard
top
cover, and reconnect keyboard
to
display station.
5-16
5.3.5.7 Type A Spacebar Assemblies
Type A spacebar assemblies consist
(PN
5995544) and the spacebar switch module (identical
other
switch modules). The spacebar group comprises
spacebar,
modules. Replacement
removal
removals
the
torsion bar, and
of
any spacebar part requires
of
the spacebar and torsion bar. Perform the
in
paragraphs 5.3.5.1 through 5.3.5.3 for access
of
the
spacebar group
the
two spacebar guide
the keyboard assembly.
A.
Spacebar Removal:
1.
Grasp torsion bar near one end with thumb and
forefinger (Diagram 5-7) and flex it upward, snapping
it forward
out
of
retaining lugs on spacebar guide
module.
2. Swing loose end of torsion bar upward, and disengage
it from other spacebar guide module.
3.
Lift
spacebar straight up
out
of
spacebar guide
modules. This exposes spacebar guide modules and
spacebar switch
module.
to
the
to
5.
If spacebar switch module
switch
module as described
is
to
be replaced, remove
in
paragraph 5.3.5.6A,
steps 2 through 4.
B.
Spacebar Replacement:
1.
If spacebar switch module
procedure described
in
is
to
be
replaced, use
paragraph 5.3.5.68, steps 1
through 3.
If spacebar group
2.
is
to be replaced, insert new
spacebar guide modules into mounting frame;
careful
to
modules firmly
Insert spacebar guides
3.
drop spacebar
4.
Holding torsion bar
insert end
the
to
have torsion bar retaining lugs positioned
front.
Be
in
in
place.
of
torsion bar
sure
that
D brackets lock
place.
in
spacebar guide modules, and
at
a suitable angle and position,
in
the hole
in
one spacebar
guide (Diagram 5-8). At the same time, engage torsion
bar with retaining
torsion bar
to
lugs
on guide module. Lower
horizontal. Flex it as during removal,
and insert other end simultaneously into hole
spacebar guide and into retaining lugs on other guide
module.
5. Operate spacebar
freely and
to
see
that
switch module operates
that
torsion bar and spacebar guides
bind.
6.
Replace keyboard
to
display station.
top
cover and reconnect keyboard
in
do
be
gu
ide
other
not
Diagram 5-7. Torsion Bar Removal
4. If spacebar group
guide modules
as
step 2. (See Diagram 5-8).
(Type
is
to
be
explained
A)
replaced, remove spacebar
in
paragraph 5.3.5.6A,
Lift
module straight
with thumb and forefinger.
8ernoval
Toot
Diagram 5-8. Spacebar Guide Module Removal
(Type
A)
out
5.3.5.8 Keybutton Support Modules - Type A Keyboards
Only
The longer keybuttons, 1-3/4 and 2-3/4 units long,
A keyboard
utilize support modules
PN
5995543 and
·on
Type
PN
5995547, respectively.
A.
Support Module Removal:
1.
Remove keybutton(s)
to
provide adequate work
space.
2.
Take the two small, flat, pointed tools from box
containing new
of
each D bracket (retainer)
from
locking channels on plastic case
With
3.
flat tools
portion
module, and slip one down inside face
to
force brackets away
of
old module.
in
this position, grip shouldered
of
support module plunger with pliers, and
pull old module straight out.
B.Support
1.
Module Replacement:
Check
that
return spring
boss on bottom
it
is
not, invert module, place spring on boss, and
of
plunger of
is
firmly seated on spring
nfi!W
support module. If
compress and rotate spring until last coil expands
around boss.
2.
Insert new module into keyboard switch mounting
top
of
frame, with orientation arrow on
housing pointed
modules.
As
in
same direction as arrows on other
module
is
inserted, be sure plunger
module
Checks, Adjustments,
and
Removals 5-17
return spring seats on raised boss on bottom
of
mounting frame.
Once new module
moves freely,
extend above other modules, and
mounting frame have locked module firmly
3. Reassemble key buttons
that
correct keybuttons are returned
that
is
top
in
su
on
place, check
rface of modu
that
Ie
that
D brackets on
plunger
does not
in
switch modules. Check
to
correct
place.
module positions.
5.3.5.9 Type B Module
Steps
1-3
must
be
performed
removing the module.
working
module flyplate and the
problem. Before keyboard disassembly, prepare a smooth,
on
the keyboard.
printed
in
Cleanliness
Any
particle between the key
circuit
the order listed before
is
important when
board
is
a potential
clean work area by wiping contamination away with a
lint-free cloth dampened with isopropyl alcohol. Gently
tap, brush, and shake the keyboard assembly
most loose particles
that
could get into the
to
PC
board and
remove
flyplate area during disassembly and reassembly.
1.
Disconnect keyboard from display station. (See para·
graph 5.3.5.1.)
2. Remove keyboard
top
cover. (See paragraph 5.3.5.2.)
3. Remove keyboard assembly from bottom pan. (See
paragraph 5.3.5.3.)
A.
Module Removal (Including Spacebar Module):
Diagram 5-9. Screw Loosening
6.
Lift
the all-keys assembly from the circuit board,
and place
up)
the
assembly right side up (keybuttons
in
the
clean area. Handle the all·keys assembly
by the sides (Diagram
depress any keys while removing assembly, since a
flyplate could detach.
(Type
B)
5-10).
Be
careful not
to
Note: See paragraph 5.3.5.10 for spacebar removal if
spacebar module
1. Ensure
inate
the
is
to
be replaced.
that
all
small particles
that
might contam-
keyboard assembly are removed from the
work area.
2. Record locations of keybuttons
that
is
being replaced. Remove key button from
faulty module and from as many others as may
required
to
provide enough work space. '
3. Place keyboard assembly upside down
in
area
of
module
in
be
the
cleaned area, and loosen the screws holding base
plate and circuit board
(Diagram
5·9).
Do
to
the all-keys assembly
not
remove the holding screws
at this time.
to
slide
expose
4. Place keyboard assembly right side up, and
one corner off
the
work surface edge
one holding screw. With fingers, remove hblding
screw from bottom.
5. Carefully rotate keyboard assembly and remove
remaining holding screws, one
all-keys assembly and
PC
at
a time. Keep the
board together.
Circuit Board and Electronics Assembly
Diagram
5·10.
Keyboard
Note: Replace
comes off.
Do
Assembly Separation
the
key module
not
attempt
to
(Type
repair the module.
Repaired modules can cause intermittent failures.
B)
if
the flyplate
5-18
7. Raise
8.
the
module
key
down on
out
snaps
edge of
the
of
the
all-keys assembly nearest the
to
be replaced
shoulder
the
retaining plate (Diagram 5-11).
about
of
the
key module until it
Select either removal method, a
is
most conven ient.
a.
Lift
the
all-keys assembly, leaving behind the
defective key module.
assembly
b.
Lift
defective
rightside up
the
all-keys assembly, leaving behind the
module. Place the all-keys assembly
upside down, either
Place the all-keys
in
the
on
the existing system
or
clean area.
keyboard mounting hardware and brackets or
on prepared supports (such
or
standoffs).
B.
Module Replacement:
1.
Observe orientation
Ensure
that
in
the
same position as
in
the
all-keys assembly.
Install new module
2.
the
all-keys assembly over
Sa
step
the
key module
the
from
the
alignment
(PN
was used for removal)
in
the
bottom (if step
as
blocks of wood
of
the
new key module.
lug
and keystem are
the
rest of the modules
1772948) by lowering
the
new module (if
retaining plate by hand
8b
removal).
Clean the printed circuit board (Diagram 5-12)
3.
and key module
flyplates by carefully wiping
each with a lint-free cloth dampened with
isopropyl
remove flyplates from key modules.
4. Align
plate,
alcohol.
the
PC
board, insulator, and
8e
careful
not
holding screw holes through base
top
present). Diagram 7-18 shows the correct
locations
of
these components. Lower the
all-keys assembly into place.
5. Carefully slide one corner of the keyboard
assembly off
the
work area edge, and install
one holding screw finger tight. Rotate keyboard assembly carefully, and install remaining
screws finger tight.
6. Turn keyboard assembly upside down, and
all
tighten
7.
Turn keyboard assembly rightside up, and
reinstall keybuttons
holding screws with a screwdriver.
in
proper locations.
8. Manually check operation of each key module.
9. With an ohmmeter, check for continuity
between
pin
008.
the
base plate and
The
two
KB
base plate grounding studs
(Diagram 5-13) must contact the
ground circuit.
10. Install
the
keyboard assembly on the bottom
pa
n,
replace keyboard
reconnect keyboard
top
to
the display station.
1/4
inch. Press
b,
below,
or
by snapping
was used for
to dislodge
insulator (if
1 connector
PC
board
cover, and
that
or
Diagram
5-11.
Module
Removal
Circuit
Diagram 5-12.
Diagram 5-13. Base Plate G rou
Board and
(Type
B)
Electronics
nd
Studs
(Type
Assembly
Ground
B)
(Type
Stud
B)
(2)
Checks,
Adjustments,
and Removals
5-19
5.3.5. 10 Type 8 Spacebar
Perform the removals described
through 5.3.5.3 for access
A. Spacebar Removal:
1.
Grasp spacebar button
of
the
modules) and remove by applying even upward
force.
2.
Pivots can be removed
the tip
the side
of
a screwdriver placed
of
the
to
the
keyboard assembly.
at
each extreme end (outboard
(if
pivot (Diagram 5-14).
in
paragraphs 5.3.5.1
required) by prying with
in
the
molded slot
in
1.
Clean
the
work area and prepare the keyboard.
steps
1-3
of paragraph 5.3.5.9.)
2. Disassemble keyboard.
5.3.5.9A.)
3. Reassemble keyboard.
5.3.5.9B.)
5.3.6 Audible Alarm (Optional Feature)
The audible alarm device circuitry
metal box mounted on
inside the front cover. The audible alarm box
vertically
Model 2 display stations.
1.
2.
3. Remove circuit board from
4. Remove cable wires from audible alarm circuit board
with long-nosed pliers
5. Replace
color code
on
Model 1 display stations and horizontally on
Remove front cover.
Remove audible alarm box from chassis. Box can be
removed from snap fasteners by rocking metal box while
pulling away from chassis.
in
reverse order. Circuit board
of
wires
(Use
steps
(Use
steps
is
the
base chassis beneath
the
metal box.
or
small blade screwdriver.
to
be replaced.
3-6
of
2-9
of
packaged
is
etched with
(Use
paragraph
paragraph
in
a small
the
CRT,
is
mounted
I Diagram
B.
5.3.5.11 Circuit Board and Electronics Assembly - Type B
The circuit board and electronics assembly
replaceable unit on Type B keyboards. To remove or
replace
as
5·14.
Spacebar
Spacebar Replacement:
1.
Snap any pivots removed
mounting frame.
2.
Place spacebar button over its respective modules,
and lower it into position while engaging the
stabilizer bar
3. Apply downward pressure on spacebar
directly over spacebar modules to seat
button.
4. Check spacebar operation for binds.
present,
right module stem. This stem can be straightened
eliminate the bind.
5. Replace keyboard
to
display station.
Keyboards Only
the
circuit board and electronics assembly, proceed
follows:
Pivot Removal (Type B)
in
the
two pivots.
the
most common problem
top
cover, and reconnect keyboard
in
step 2 (above) into
at
the points
the
If binds are
is
a slightly bent
is
spacebar
a field-
5.3.7 Security Keylock
5.3.7. 1 Model 1
1.
Remove screws that hold keylock assembly
2.
Release cable clamps
logic board.
3. Remove cable leads from connector
Note positions from which wires are removed (for later
reconnection) .
4.
Lift
switch cable assembly free
5.
Reassemble in reverse order.
removed
positions and
in right side cover.
to
5.3.7.2
1.
Remove screws
2.
Remove keylock assembly cover.
3. Remove cable leads from switch with pliers
screwdriver. Note terminals from which leads are
removed (for later connection).
4. Remove cable strain relief from hole
5. Remove cable from keylock assembly.
6. Reassemble
assembly with hole
in
Model2
in
step 3 are replaced
that
(Optional Feature)
that
route switch assembly cable
of
keylock assembly
that
hold keylock assembly
reverse order. Make sure
in
right side cover.
to
at
socket A 1 Z3.
machine.
Make
sure
in
proper connector
is
aligned with hole
to
in
switch assembly.
to
align keylock
frame.
that
frame.
or
to
leads
small
5-20
5.3.8
Selector Ught-Pen (Optional Feature)
5.3.8.1 Model1
from
base
of
1. Remove screws
remove cable.
2.
Unplug feature cable from logic board cable
3. Unscrew nylon
center
rear
4. Remove screw
and
ground wire
5. Slip cable
of
out
cable
board
and
to
of
slotted
clamp
assembly.
retainer
rear
selector light pen holder;
screw
that
that
clamps routing cable
of
chassis.
hole
at
center
6. Replace in reverse order. Make sure
reconnected
so
slot
7. Position light-pen cable
from holder
to
chassis, and
that
extra insulation
to
cable
end
that
on
in
pen holder
of
pen is
,cable is positioned in
cable
about
holds cable
rear
of
that
ground wire
acts
as a grommet.
so
that
30
socket
chassis.
distance
inches.
Y 4.
to
not
aids are
CEMs,
5A.1
Ceaning
The importance
keyboards
the
key module flyplate and
potential problem.
5.4.1. 1 Work
Before beginning any keyboard disassembly, prepare a
is
smooth,
with a lint-free cloth dampened with isopropyl
Gently
remove most loose particles
and flyplate area during disassembly and reassembly.
intended
or
other
published
cannot
A,.
clean work area
tap,
brush,
to
replace
data.
of
cleanliness when servicing
be overemphasized.
and
shake
by
that
the
existing procedures,
Any
the
printed
wiping
contamination
the
keyboard assembly
can
get
particle between
circuit board
into
the
Type
away
alcohol.
PC
board
B
is
a
to
5.3.8.2 Model 2
1.
Remove screws from base
remove cable.
2. Unplug feature cable from logic board cable
3. Release cable from cable clamps
bottom
of
chassis.
of
selector light pen holder;
socket
that
route
cable
Y
4. Disconnect ground wire from frame.
5.
Slip cable
chassis.
Replace in reverse order. Make sure cable
6.
cable clamps so
grommet
Make sure
7. Position light pen
from holder
inches.
5.3.9
1. Disconnect card reader cable ground strap from chassis.
2. Remove card reader cable
Model 1 display stations, nylon cable clamp
removed. On Model 2 display stations,
retainer
3. Replace in reverse order.
4. Ensure
sockets
ground terminal.
out
of
slotted hole
that
extra
where cable passes through hole in chassis.
that
ground
to
Operator Identification Card Reader (Optional
Feature)
must
be
that
all
and
that
wire
cable
cable
end
unhooked
I/O cable
all grou nd straps are attached
at
bottom,
is
insulation
is
reconnected
in pen holder so
of
pen
connector
to
release cable connector.
connectors
on
cable acts as a
to
is
approximately
from its socket.
the
are firmly seated in
right, rear
positioned
frame.
that
distance
must
110
cable
to
chassis
30
On
5.4.1.2 Keyboard Assembly
Before reassembling
circuit board and key module flyplates
4.
cleaned by wiping each with a lint-free
to
with isopropyl alcohol.
remove flyplates from key modules while cleaning. Replace,
rather than
flyplate separates from
of
5.4.2
in
Some minor liquid
sugar, can be removed by first
affected
mixture
water-dampened, lint-free cloth. Finally, clean with lint-free
cloth dampened with isopropyl
Note: Sticky key modules
spill may necessitate replacement
assembly.
5.4.3
be
Two
types
module and a new
currently
modules
to
3277
mittent
attempt
Uquid
Spills
fly plates with a lint-free
of
water and mild hand soap.
Key Modules
of
in
use
must
display stations. These modules can cause inter-
errors.
the
keyboard assembly,
Be
to
repair,
the
spills, such as
must
key modules,
"super
on
Type
not
be used
must
cloth
careful
module.
"washing"
alcono!.
slick"
B keyboards.
on
keyboards
not
to
the
key
module if
soft
drinks
or
the
cloth
dampened with a
"Rinse"
be replaced. A severe liquid
of
the
entire
the
original "black
white
body
Super
that
the
printed
be
carefully
dampened
dislodge
coffee with
PC board and
module, are
are attached
or
the
with a
keyboard
body"
slick key
5.4 TYPE B
The
Symptom
Diagrams
tions.
in
this
keyboard faults. This section provides miscellaneous main-
tenance aids
KEYBOARD
Index
in
Chapter 4 isolate
The
check
chapter
to
MAINTENANCE AIDS
in
Chapter 3
and
removal procedures presented earl ier
provide detailed instructions
supplement
and
the
Troubleshooting
Type
B keyboard malfunc-
the
existing procedures. These
for
repairing
5.4.4 Contamination Shields
Some keyboards have foam
a 1.S-mil protective membrane/shield
contamination from entering
during customer use. The presence
of
the
function
shown
in
Diagram 7-18.
EC level
strips, foam side insulators, and
the
PC
board
of
of
the
keyboard.
Checks. Adjustments, and Removals 5-21
added
to
prevent
and
flyplate area
these shields
The
shields are
is
a
5.4.5 Protective Membrane/Shield
When removing a key
protective
shield, care must be taken
shield when snapping
module from a keyboard with the
out
the defective module.
5.4.6 Ground Check
There
should
grounding studs (Diagram 5-13) and
on
the
ohmmeter connected between the
ground pin,
be
continuity between the two base plate
PC
board. Grounding can
008,
at
the
interface signal connector,
the
be
base
5.4.7 Ground Loop Isolation
Nonconductive inserts have been added
holding
base plate and
assembly. With
the 3277, check
assembly
screws on some keyboard assemblies
PC
board
dc
ground from
the
keyboard assembly disconnected from
to
ensure
that
the
base plate and all-keys
are
not
electrically shorted.
not
to
puncture
dc ground circuit
checked with an
plate and
KB
to
the base plate
to
isolate
the
all-keys
the
the
1.
the
5.4.8 Crooked
Key
module stems can
crooked
to
tighten loose key tops.
or
looking key top. The keystem ears can be widened
Loose
Key
tops
be
formed left
or
right
to
align a
5-22
Section 6. Reference Data
This section contains miscellaneous reference information
that
can
be
helpful in maintaining
IBM
3277 Display
Stations.
CONTROLS
6.1
Controls are divided into two categories: external and
internal. External controls are those
without remov
ing
covers. I nternal controls are those
are under covers and are accessible
nel
only. The audible alarm volume control, although
located under
control because
the
front cover,
the
display station operator can adjust
that
are accessible
to
maintenance person-
is
considered an external
that
the
volume.
6.1.1 External Controls (Diagram
6.1.1.1 OFF-PUSH (Power, Brightness, and Contrast)
The OFF-PUSH switch
adjusts
the
display image brightneS5 and contrast. I t also
is
controls display station power. Pulling
CRT
Bezel
6-1
)
a triple-function control
the
switch
Indicators
that
out
(3)
toward
overall displayed image
Brightness control (outer knob) clockwise;
made dimmer by rotating
Contrast control (inner knob)
the
clockwise reduces
and normal intensity characters; rotating
counterclockwise increases
6.1.1.2 Security Keylock (Optional Feature)
This operator control
key must
position)
key must remain
station enabled.
unless it is returned
6.1.1.3 Selector Light-Pen Tip Switch (Optional Feature)
the
operator turns display station power on. The
is
made brighter by rotating
the
knob counterclockwise.
is
on a concentric shaft with
Brightness control. Rotating
the
difference in contrast between high
the
is
a key-operated switch lock. The
be inserted
to
enable
the
in
the
The
key cannot
to
in
the
lock and turned
display station for operation. The
On position
the
Off
the
difference
be
removed from
position.
Contrast control
in
to
keep
the
image
the
contrast.
on
(horizontal
the
the
the
The
control
display
lock
The selector light-pen contains a spring-loaded switch in its
tip. The switch
is
used
to
select detectable fields
on
the
is
OFF·PUSH
OFF-PUSH Switch
(Power/Contrast/Brightness)
Diagram 6-1. External Controls
and
IBM
CRT
Indicators
SYSTEM
AVAILABLE
INSERT
MODE
INPUT
INHIBITED
Security Key
Reference Datil 6-1
screen by placing
field and pushing
Removing
the
the
point
the
barrel
tip from
the
of
of
screen
the
pen
the
pen toward
on
turns
the
the
desired
the
switch
automatically.
6.1.1.4 Audible Alarm Volume (Optional Feature)
The loudness
display station operator by turning
volume control.
to
the
protrudes downward from
right side
the
control protrudes frontward from
box
on
6.
1.1.5 Keyboard Audible
A knob
the volume
Volume can
depressed)
6.1.2
of
the
audible
tone
can be adjusted by
the
The
front
cover must be lowered for access
control. On Model 1 display stations,
the
audible alarm box
of
the
base chassis. On Model 2 display stations
the
the
left side
at
the
to
of
the
upper chassis.
Response
rear of
of
be
adjusted from
the
keyboard
the
keyboard audible response device.
bottom
off
(no click when a key
maximum loudness by rotating
Internal Controls
audible alarm
the
audible alarm
plate adjusts
the
knob.
data
screen.
off
the
control
on
the
is
spacing between character rows and, thus, determines
overall height
control
6.1.2.6
This control
located
reference line
image adjustments are made.
reference line remains stationary during
is
TOP
on
not
of
the
displayed image. The
used
in
Model 1 display stations.
MARGIN
is
a screwdriver-adjustable potentiometer
the
analog card.
on
the
CRT, from which all
The
Once
ROW
control sets
other
the
control
other
SPACING
the
vertical
is
set,
vertical
character and image adjustments.
6.1.2.7 Image
The deflection yoke, mounted
tilt
the
the
image for squareness with
6.1.2.8 Magnetic Centering Rings
The magnetic centering rings are mounted
neck, directly behind
rings are rotated
geometric center
Tilt
on
the
CRT neck, is used
entire displayed image. Rotating
the
edges
the
deflection yoke.
to
position the displayed image
of
the
CRT.
the
of
yoke
the
CRT bezel.
on
The
adjusts
the
centering
about
the
top
the
to
CRT
the
6.1.2.1
This momentary-contact switch
INTEN
CRT
is
located
on
the
display
station analog card. The switch overrides intensity and
6.2.1 External Indicators (Diagram 6-1)
The three external indicators on
displayed as
small boxes (blips) generated by analog
circuitry. They are displayed
at
3277
Display Stations are
the
right edge
Each indicator has its function identified by a
CRT bezel, adjacent
indicators
6.2.1.1 SYSTEM A
is
controlled by
This indicator
display stations and
stations.
signifies
control
In remote system configurations,
that
unit
(TCU)
is
displayed
the
carrier
to
the
indicator. The brightness of
the
Brightness control.
VAILABLE
at
character row
is
online when lighted.
Indicator
at
character row 4
is
on
and
lOon
Model 2 display
that
the
In
control sets
of
the
CRT.
label
on
on
Model 1
the
indicator
transmission
local system
to
the
the
6-2
configurations,
channel 'operational
6.2.1.2
INSERT
This indicator
display stations and
stations.
the
on
station
keyboard
is
remains on, and
until
the
6.2.1.3
INPUT
This indicator
display stations and
stations. The
the
display station from
Operator Identification Card Reader
and
indicator
the
RESET key. When
the
indicator being
out'
MODE Indicator
is
displayed
at
character row
The
indicator lights when
is
pressed.
in
the
Insert mode
the
display station remains in Insert mode
RESET key
is
pressed.
INHIBITED
is
displayed
at
character row
tag line
is
active.
at
character row 6
12
the
It
signifies
of
operation.
Indicator
at
character row 8
14
lighted indicator signifies
the
keyboard, selector light pen,
is
extinguished by program control
the
security key lock
on
signifies
on
Model 2 display
INSERT
that
The
on
Model 2 display
that
manual input
is
blocked.
or
that
the
on
Model 1
MODE
key
the
display
indicator
on
Model 1
The
by pressing
is
off, this
to
indicator lights.
Internal Indicator (SWEEP INDIC)
6.2.2
The SWEEP INDIC indicator
is
a neon bulb mounted
on
the display station analog card. The lighted indicator
that
the
signifies
horizontal deflection circuits are oper-
ating.
6.2.3 Arc-Suppression Neon
a~c-suppression
The
board
in
Model 1 display stations and on
distribution board
indicator and will never be seen lighted. The
the
neon bu
of
and
the
display station frame ground. The neon acts
momentary short circuit whenever
neon
is
located
in
Model 2 display stations. It
Ib
are connected between de ground
on
the
the
difference
arc-suppression
the
two
voltage
is
not
an
elements
(R
ET)
as
in
potential between its two elements would have exceeded approx.imately 90V. The difference
the
generated by
to
tube
arc. Arcing causes transients
inherent characteristic of a cathode-ray
the tube. Restricting potentials
in
potential
to
in
the return path
90V
to
ground protects
is
occasionally
of
display station circuitry from possible damage.
KEYBOARDS (Optional Feature)
6.3
Four keyboards are used with
Keyboards
of
the
same type are interchangeable among
321"1
Display Stations.
display stations having keyboard adapter circuitry installed.
EBCDIC
is
the basic code used
on
all keyboards.
6.3.1 Types
6.3.1. 1 Typewriter Keyboard
of
Keyboards
The typewriter keyboard uses a standard typewriter key
of
66
layout
be
may
Diagram 6-2 illustrates
6.3.1.2 Operator Console Keyboard
The operator console keyboard uses an
keys. An additional 12 Program Function keys
incorporated
in
the
standard typewriter keyboard.
the
typewriter keyboard.
IBM
1052-7
key layout with an additional 12 Program Function keys.
the
Diagram 6-3 illustrates
6.3.1.3 Data
The two data
Entry
entry
alphameric keys and
trates the two data
EBCDIC Keyboard Codes
6.3.2
The
EBCDIC
entry
code
operator console keyboard.
Keyboards
keyboards use
30
control keys. Diagram 6-4 illus-
66
keys, consisting
keyboards.
is
the standard code used with
system keyboards. Diagram 6·5, sheet 1, shows the keyboard codes for the typewriter and operator console
keyboards.
Graphics column
Characters (and functions) are shown
as
they appear on typewriter keyboard
key tops. The operator console keyboard key layout
similar. Sheet 2 shows the EBCDIC code arrangement used
on the data entry keyboard(s). Diagrams 6-6 and 6-7 show
ASCI
I and
WTC
the codes for unique
6.4
ASCII OPTIONS
ASCII*
character generator and keyboard options may be
present on
available only
a
3277
Display Stations. ASCII options are
in
the United States and Canada. The
language characters.
following paragraphs describe the characteristics of these
options.
6.4.1
ASCII Character Generators (Optional Features)
Two
ASCII
character generator options allow
code set
symbols [,
EBCDIC code set. ASCII option A uses
-',
to
be displayed.
],
\ , and
The
ASCII code set includes
"which
are
while option B substitutes
not
used
in
the
symbols I and
the
symbols ! and 1\
respectively. Each option requires a different character
-ASCII
American
change, X3.4-1968.
National
Standard Code
for
Information
type
of
all
3270
in
the
ASCII
the 3277
Inter-
36
the
is
the
Reference Data
6·3
generator
display
option;
same
6.4.2
Two
3277
writer
unique
keys
keyboards
tionally
but
installed
Option
symbols
provides
logic card in
station
is
not
however, if logic
type
number
ASCII Keyboards (Optional Features)
ASCII
typewriter
Display
Station.
keyboards
ASC
II
characters
1-12
are included
location
affected
card
must
keyboards
Tt-ey
described
are
card
in
are serviced like EBCDIC keyboards,
they
are
the
same. Unique logic
ASC
II
character
to
enter
A provides
I (logical or)
the
64
and
the
ASCII
generator
display
64
ASCII
and
character
(exclamation point) for logical
logical
not.
K2. Maintenance
by
the
presence
K2
must
be changed,
be
used.
can
be
attached
are
similar
in
paragraph
included
the
to
EBCDIC type-
6.3.1.1,
on
some
78-key version. ASCII
cards
option A or B must
the
unique
character
-,
(logical
or
ASCII characters.
set
not).
set
but
and 1\ (circumflex)
of
of
the
ASCII
to
except
key
tops.
and
opera-
are
not
used,
including
Option
substitutes
the
the
the
PF
be
the
B
for
6.5 REFERENCE
Diagrams
6· 7 through
be helpful
Display
foldout
station
page located
6-8 lists all logic cards used
describes
used as
the
probe
(Section 4) are listed
in
maintaining
data
function
points
DIAGRAMS
6-14
contain
flow
is
at
the
of
each card.
in
the
in
Diagram 6-9. ALD references are
reference
IBM
3277
shown
back
in
of
this manual. Diagram
in
the
display station and
All
troubleshooting
Display Stations.
Diagram
logic
data
card
also listed. Logic board jumpering data for the various
keyboard
Diagram 6-11 shows
feature
options
how
is
included
characters are
in
Diagram 6-10.
encoded
keyboard assembly. Diagrams 6-12 and 6-13 show logic
card plugging for
respectively. Logic board pin identification
component locations. Type A keyboard locations are
shown
locations and
in
Diagrams 7-7 and 7-8. Voltage component
test
points are shown
in
Diagrams 7-9 through
7 -15. Diagram 7-16 shows component locations on both the
old and new analog 'cards. Type B keyboard locations are
shown in Diagrams 7-17 through 7-19.
*OFF-PUSH
(Power)
Switch
(Brightness (Contrast -
Outer Knob)
Inner Knob)
Indicators (3)
*Line
Fuse
(F1)
Jack
(Feature)
Line Cord
Retaining
Diagram 7-1.
Modell
Slot
Locations, Front View
Reader Jack
Jack
Signal Cable
Retaining
Slot
Volume
Control
*Field Replaceable Unit
Com
......
Locations 7·1
Cone
Shield
Centering
Magnets (2)
(Under Shields)
Yoke Shield
(*Yoke
under
Shield)
*CRT
CRT
Anode
*Prime
Power
Box
* -12V Regulator
(Behind LowVoltage
PC
Board)
*Ferro
Focus
Potentiometer
Diagram 7-2. Model 1 Locations, Left-Side View
*High-Voltage
Power
Supply
INTEN
CRTPb
~==Slj~
Analog Card
Adjustments (4)
*Field
Replaceable
Units
7-2
*+5V
Decoupling
Capacitor
*CRT
Yoke
Shield
Cone
Shield
Diagram 7-3. Model 1 Locations. Rear View
*-12V
Regulator
* Arc-
Su
Board
ppression
*Field
Replaceable
Component Locations
Units
7-3
+5V
Fuse
AI
(Fl)
+34V
Fuse
AI
(F2)
TB1
Diagram 7-3.1. Location
74
of
+5V and
+34V
Fuses (Model 1)
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.