IAI America RCA2-TW4N User Manual

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ROBO Cylinder
RCA2 Actuator
Table Type
Operating Manual
Ninth Edition
Motor unit types
[Slim Small ROBO Cylinders] Short types
Motor coupling types
Motor reversing types
Compact types
Flat types
[Slim Small ROBO Cylinder] TA4C
TA5C, TA6C, TA7C
[Slim Small ROBO Cylinder] TA4R
TA5R, TA6R, TA7R
TCA3NA, TCA4NA, TCA3N, TCA4N
TWA3NA, TWA4NA, TWA3N, TWA4N
TFA3NA, TFA4NA, TFA3N, TFA4N
IAI America, Inc.
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Page 3

Please Read Before Use

Thank you for purchasing our product.
This Operating Manual describes all necessary information to operate this product safely such as the
operation procedure, structure and maintenance procedure.
Before operation, read this manual carefully and fully understand it to operate this product safely. The
enclosed CD/DVD in this product package includes the Operating Manual for this product.
For the operation of this product, print out the necessary sections in the Operating Manual or display them
using the personal computer.
After reading through this manual, keep this Operating Manual at hand so that the operator of this
product can read it whenever necessary.
[Important]
This Operating Manual is original.
The product cannot be operated in any way unless expressly specified in this Operating Manual.
IAI shall assume no responsibility for the outcome of any operation not specified herein.
Information contained in this Operating Manual is subject to change without notice for the
purpose of product improvement.
If you have any question or comment regarding the content of this manual, please contact the
IAI sales office near you.
Using or copying all or part of this Operating Manual without permission is prohibited.
The company names, names of products and trademarks of each company shown in the
sentences are registered trademarks.
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CE Marking

If a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual (ME0287) that is provided separately.
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Table of Contents

Safety Guide ........................................................................................................................1
Handling Precautions .......................................................................................................... 8
1. Part Names .................................................................................................................. 11
1.1 Motor Unit Types .........................................................................................................................11
1.1.1 Motor coupling types
RCA2-TA4C, TA5C, TA6C, TA7C .................................................................................11
1.1.2 Motor reversing types
RCA2-TA4R, TA5R, TA6R, TA7R (AC Servo Motor) ...................................................11
1.2 Short Types ..................................................................................................................................12
1.2.1 Compact types
RCA2-TCA3N (Slide screw, Ball screw), TCA4N (Slide screw, Ball screw) ............... 12
1.2.2 Wide types
RCA2-TWA3N (Slide screw, Ball screw), TWA4N (Slide screw, Ball screw) ..............12
1.2.3 Flat types
RCA2-TFA3N (Slide screw, Ball screw), TFA4N (Slide screw, Ball screw) ................13
2. External Dimensions ...................................................................................................14
2.1 RCA2-TA4C .................................................................................................................................14
2.2 RCA2-TA5C .................................................................................................................................15
2.3 RCA2-TA6C .................................................................................................................................16
2.4 RCA2-TA7C .................................................................................................................................17
2.5 RCA2-TA4R .................................................................................................................................18
2.6 RCA2-TA5R, Reversing to Left (Right) ......................................................................................19
2.7 RCA2-TA6R, Reversing to Left (Right) ......................................................................................20
2.8 RCA2-TA7R, Reversing to Left (Right) ......................................................................................21
2.9 RCA2-TCA3N (Slide screw, Ball screw) ....................................................................................22
2.10 RCA2-TCA4N (Slide screw, Ball screw) ....................................................................................23
2.11 RCA2-TWA3N (Slide screw, Ball screw) ....................................................................................24
2.12 RCA2-TWA4N (Slide screw, Ball screw) ....................................................................................25
2.13 RCA2-TFA3N (Slide screw, Ball screw) .....................................................................................26
2.14 RCA2-TFA4N (Slide screw, Ball screw) .....................................................................................27
2.15 RCA2-TC3N (Slide screw)
Ball Guide Type (Option: Model Code BG) ................................................................................28
2.16 RCA2-TC4N (Slide screw), TC4N (Ball screw)
Ball Guide Type (Option: Model Code BG) ................................................................................29
2.17 RCA2-TW3N (Slide screw)
Ball Guide Type (Option: Model Code BG) ................................................................................30
2.18 RCA2-TW4N (Slide screw), TW4N (Ball screw)
Ball Guide Type (Option: Model Code BG) ................................................................................31
2.19 RCA2-TF3N (Slide screw)
Ball Guide Type (Option: Model Code BG) ................................................................................32
2.20 RCA2-TF4N (Slide screw), TF4N (Ball screw)
Ball Guide Type (Option: Model Code BG) ................................................................................33
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3. Cable Drawings ...........................................................................................................34
3.1 ASEP Controller Cables ..............................................................................................................34
3.2 ACON, ASEL Controller Cables .................................................................................................35
4. Options.........................................................................................................................36
4.1 Optional Connector Cable Exit Direction ....................................................................................36
4.2 Power-saving Function ...............................................................................................................36
4.3 Brake Type ...................................................................................................................................36
4.4 Reversed-home Specification .....................................................................................................36
4.5 Cable Exit Direction Changed.....................................................................................................37
5. Checking after Unpacking ...........................................................................................38
5.1 Included Items .............................................................................................................................38
5.2 Operation Manuals Relating to This Product .............................................................................38
5.3 How to Read Model Nameplate .................................................................................................38
5.4 How to Read Model .....................................................................................................................39
6. Specifications ..............................................................................................................40
7. Operation .....................................................................................................................52
7.1 Operational Conditions for Positioning Operation......................................................................52
8. Installation Environment and Storage Environment ..................................................62
8.1 Installation Environment ..............................................................................................................62
8.2 Storage Environment ..................................................................................................................62
9. Installation ....................................................................................................................63
9.1 Installation of Actuator .................................................................................................................63
9.1.1 Motor unit types TA4*, TA5*, TA6*, TA7* ......................................................................63
9.1.2 Short types .....................................................................................................................65
9.2 Installation Surface ......................................................................................................................74
9.3 Installation of the Load ................................................................................................................75
9.3.1 Motor unit types TA4*, TA5*, TA6*, TA7* ......................................................................75
9.3.2 Short types .....................................................................................................................76
9.4 T Grooves ....................................................................................................................................82
10. Connection with Controller ..........................................................................................83
11. Notes on Operation .....................................................................................................87
11.1 Placing a Load on the Actuator ...................................................................................................87
11.1.1 Positioning the guide to calculate the load moment .....................................................90
11.1.2 Thrust direction external force .......................................................................................91
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11.2 Adjusting the Home Position .......................................................................................................92
11.3 Changing the Home Position Direction ......................................................................................92
11.4 How to Move Table by Hand .......................................................................................................93
12. Life ...............................................................................................................................94
12.1 Life of Actuator Using Ball Screws ..............................................................................................94
12.2 Life of Actuator Using Slide-screws ............................................................................................94
12.2.1 Relationship of Cycle Time and Product Life ................................................................95
13. Maintenance and Inspection .......................................................................................96
13.1 Inspection Items and Schedule ..................................................................................................96
13.2 Visual Inspection of Exterior ........................................................................................................96
13.3 Cleaning .......................................................................................................................................97
13.4 Internal Inspections .....................................................................................................................97
13.4.1 Motor unit types ..............................................................................................................97
13.4.2 Short types .....................................................................................................................98
13.5 Internal Cleaning .......................................................................................................................100
13.6 Greasing ....................................................................................................................................100
13.6.1 Applicable greases for guide .......................................................................................100
13.6.2 Applicable grease for ball screw..................................................................................101
13.6.3 How to apply grease ....................................................................................................102
13.7 Belt .............................................................................................................................................107
13.7.1 Inspection of Belt ..........................................................................................................107
13.7.2 Applicable Belt .............................................................................................................107
13.7.3 Adjustment of Belt Tension ..........................................................................................107
13.8 Motor Replacement (AC Servo Motor: RCA2) ........................................................................108
13.9 Replacement of Belt and Motor for Reversing Type (AC Servo Motor: RCA2) .....................112
13.10 How to Replace Spiral Cover....................................................................................................116
14. Warranty ....................................................................................................................119
14.1 Warranty Period .........................................................................................................................119
14.2 Scope of Warranty ..................................................................................................................... 119
14.3 Honoring the Warranty ............................................................................................................. 119
14.4 Limited Liability ..........................................................................................................................120
14.5 Conditions of Conformance with Applicable Standards/Regulations, Etc.,
and Applications ........................................................................................................................120
14.6 Other Items Excluded from Warranty .......................................................................................120
Appendix: Using the home position marks ....................................................................121
Change History ................................................................................................................122
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Safety Guide

“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product.
Safety Precautions for Our Products
The common safety precautions for the use of any of our robots in each operation.
No.
1 Model
Operation
Description
Selection
Description
 This product has not been planned and designed for the application
where high level of safety is required, so the guarantee of the protection of human life is impossible. Accordingly, do not use it in any of the following applications.
1) Medical equipment used to maintain, control or otherwise affect human life or physical health.
2) Mechanisms and machinery designed for the purpose of moving or transporting people (For vehicle, railway facility or air navigation facility)
3) Important safety parts of machinery (Safety device, etc.)
 Do not use the product outside the specifications. Failure to do so may
considerably shorten the life of the product.
 Do not use it in any of the following environments.
1) Location where there is any inflammable gas, inflammable object or explosive
2) Place with potential exposure to radiation
3) Location with the ambient temperature or relative humidity exceeding the specification range
4) Location where radiant heat is added from direct sunlight or other large heat source
5) Location where condensation occurs due to abrupt temperature changes
6) Location where there is any corrosive gas (sulfuric acid or hydrochloric acid)
7) Location exposed to significant amount of dust, salt or iron powder
8) Location subject to direct vibration or impact
 For an actuator used in vertical orientation, select a model which is
equipped with a brake. If selecting a model with no brake, the moving part may drop when the power is turned OFF and may cause an accident such as an injury or damage on the work piece.
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No.
Operation
Description
Description
2 Transportation  When carrying a heavy object, do the work with two or more persons or
utilize equipment such as crane.
 When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
 When in transportation, consider well about the positions to hold,
weight and weight balance and pay special attention to the carried object so it would not get hit or dropped.
 Transport it using an appropriate transportation measure.
The actuators available for transportation with a crane have eyebolts attached or there are tapped holes to attach bolts. Follow the
instructions in the operation manual for each model.  Do not step or sit on the package.  Do not put any heavy thing that can deform the package, on it.  When using a crane capable of 1t or more of weight, have an operator
who has qualifications for crane operation and sling work.  When using a crane or equivalent equipments, make sure not to hang a
load that weighs more than the equipment’s capability limit.  Use a hook that is suitable for the load. Consider the safety factor of the
hook in such factors as shear strength.  Do not get on the load that is hung on a crane.  Do not leave a load hung up with a crane.  Do not stand under the load that is hung up with a crane.
3 Storage and
Preservation
 The storage and preservation environment conforms to the installation
environment. However, especially give consideration to the prevention
of condensation.  Store the products with a consideration not to fall them over or drop due
to an act of God such as earthquake.
4 Installation
and Start
(1) Installation of Robot Main Body and Controller, etc.  Make sure to securely hold and fix the product (including the work part).
A fall, drop or abnormal motion of the product may cause a damage or
injury.
Also, be equipped for a fall-over or drop due to an act of God such as
earthquake.  Do not get on or put anything on the product. Failure to do so may
cause an accidental fall, injury or damage to the product due to a drop
of anything, malfunction of the product, performance degradation, or
shortening of its life.  When using the product in any of the places specified below, provide a
sufficient shield.
1) Location where electric noise is generated
2) Location where high electrical or magnetic field is present
3) Location with the mains or power lines passing nearby
4) Location where the product may come in contact with water, oil or chemical droplets
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No.
Operation
Description
4 Installation
and Start
Description
(2) Cable Wiring  Use our company’s genuine cables for connecting between the actuator
and controller, and for the teaching tool.
 Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do
not coil it around. Do not insert it. Do not put any heavy thing on it. Failure to do so may cause a fire, electric shock or malfunction due to leakage or continuity error.
 Perform the wiring for the product, after turning OFF the power to the
unit, so that there is no wiring error.
 When the direct current power (+24V) is connected, take the great care
of the directions of positive and negative poles. If the connection direction is not correct, it might cause a fire, product breakdown or malfunction.
 Connect the cable connector securely so that there is no disconnection
or looseness. Failure to do so may cause a fire, electric shock or malfunction of the product.
 Never cut and/or reconnect the cables supplied with the product for the
purpose of extending or shortening the cable length. Failure to do so
may cause the product to malfunction or cause fire. (3) Grounding  The grounding operation should be performed to prevent an electric
shock or electrostatic charge, enhance the noise-resistance ability and
control the unnecessary electromagnetic radiation.  For the ground terminal on the AC power cable of the controller and the
grounding plate in the control panel, make sure to use a twisted pair
cable with wire thickness 0.5mm
2
(AWG20 or equivalent) or more for grounding work. For security grounding, it is necessary to select an appropriate wire thickness suitable for the load. Perform wiring that satisfies the specifications (electrical equipment technical standards).
 Perform Class D Grounding (former Class 3 Grounding with ground
resistance 100 or below).
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No.
4 Installation
Operation
Description
and Start
Description
(4) Safety Measures  When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
 When the product is under operation or in the ready mode, take the
safety measures (such as the installation of safety and protection fence) so that nobody can enter the area within the robot’s movable range. When the robot under operation is touched, it may result in death or serious injury.
 Make sure to install the emergency stop circuit so that the unit can be
stopped immediately in an emergency during the unit operation.
 Take the safety measure not to start up the unit only with the power
turning ON. Failure to do so may start up the machine suddenly and cause an injury or damage to the product.
 Take the safety measure not to start up the machine only with the
emergency stop cancellation or recovery after the power failure. Failure to do so may result in an electric shock or injury due to unexpected power input.
 When the installation or adjustment operation is to be performed, give
clear warnings such as “Under Operation; Do not turn ON the power!” etc. Sudden power input may cause an electric shock or injury.
 Take the measure so that the work part is not dropped in power failure
or emergency stop.
 Wear protection gloves, goggle or safety shoes, as necessary, to
secure safety.
 Do not insert a finger or object in the openings in the product. Failure to
do so may cause an injury, electric shock, damage to the product or fire.
 When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the actuator dropped by gravity.
5 Teaching  When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
 Perform the teaching operation from outside the safety protection
fence, if possible. In the case that the operation is to be performed unavoidably inside the safety protection fence, prepare the “Stipulations for the Operation” and make sure that all the workers acknowledge and understand them well.
 When the operation is to be performed inside the safety protection
fence, the worker should have an emergency stop switch at hand with him so that the unit can be stopped any time in an emergency.
 When the operation is to be performed inside the safety protection
fence, in addition to the workers, arrange a watchman so that the machine can be stopped any time in an emergency. Also, keep watch on the operation so that any third person can not operate the switches carelessly.
 Place a sign “Under Operation” at the position easy to see.  When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the actuator dropped by gravity.
* Safety protection Fence : In the case that there is no safety protection
fence, the movable range should be indicated.
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No.
Operation
Description
6 Trial
Operation
7 Automatic
Operation
Description
 When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
 After the teaching or programming operation, perform the check
operation one step by one step and then shift to the automatic operation.
 When the check operation is to be performed inside the safety
protection fence, perform the check operation using the previously specified work procedure like the teaching operation.
 Make sure to perform the programmed operation check at the safety
speed. Failure to do so may result in an accident due to unexpected motion caused by a program error, etc.
 Do not touch the terminal block or any of the various setting switches in
the power ON mode. Failure to do so may result in an electric shock or malfunction.
 Check before starting the automatic operation or rebooting after
operation stop that there is nobody in the safety protection fence.
 Before starting automatic operation, make sure that all peripheral
equipment is in an automatic-operation-ready state and there is no alarm indication.
 Make sure to operate automatic operation start from outside of the
safety protection fence.
 In the case that there is any abnormal heating, smoke, offensive smell,
or abnormal noise in the product, immediately stop the machine and turn OFF the power switch. Failure to do so may result in a fire or damage to the product.
 When a power failure occurs, turn OFF the power switch. Failure to do
so may cause an injury or damage to the product, due to a sudden motion of the product in the recovery operation from the power failure.
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No.
8 Maintenance
Operation
Description
and Inspection
Description
 When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
 Perform the work out of the safety protection fence, if possible. In the
case that the operation is to be performed unavoidably inside the safety protection fence, prepare the “Stipulations for the Operation” and make sure that all the workers acknowledge and understand them well.
 When the work is to be performed inside the safety protection fence,
basically turn OFF the power switch.
 When the operation is to be performed inside the safety protection
fence, the worker should have an emergency stop switch at hand with him so that the unit can be stopped any time in an emergency.
 When the operation is to be performed inside the safety protection
fence, in addition to the workers, arrange a watchman so that the machine can be stopped any time in an emergency. Also, keep watch on the operation so that any third person can not operate the switches carelessly.
 Place a sign “Under Operation” at the position easy to see.  For the grease for the guide or ball screw, use appropriate grease
according to the Operation Manual for each model.
 Do not perform the dielectric strength test. Failure to do so may result in
a damage to the product.
 When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the actuator dropped by gravity.
 The slider or rod may get misaligned OFF the stop position if the servo
is turned OFF. Be careful not to get injured or damaged due to an unnecessary operation.
 Pay attention not to lose the cover or untightened screws, and make
sure to put the product back to the original condition after maintenance and inspection works. Use in incomplete condition may cause damage to the product or an injury.
* Safety protection Fence : In the case that there is no safety protection
fence, the movable range should be indicated.
9 Modification
and Dismantle
 Do not modify, disassemble, assemble or use of maintenance parts not
specified based at your own discretion.
10 Disposal  When the product becomes no longer usable or necessary, dispose of it
properly as an industrial waste.
 When removing the actuator for disposal, pay attention to drop of
components when detaching screws.
 Do not put the product in a fire when disposing of it.
The product may burst or generate toxic gases.
11 Other  Do not come close to the product or the harnesses if you are a person
who requires a support of medical devices such as a pacemaker. Doing so may affect the performance of your medical device.
 See Overseas Specifications Compliance Manual to check whether
complies if necessary.
 For the handling of actuators and controllers, follow the dedicated
operation manual of each unit to ensure the safety.
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Alert Indication
The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the Operation Manual for each model.
Level Degree of Danger and Damage Symbol
This indicates an imminently hazardous situation which, if the
Danger
Warning
Caution
product is not handled correctly, will result in death or serious injury.
This indicates a potentially hazardous situation which, if the product is not handled correctly, could result in death or serious injury.
This indicates a potentially hazardous situation which, if the product is not handled correctly, may result in minor injury or property damage.
Danger
Warning
Caution
Notice
This indicates lower possibility for the injury, but should be kept to use this product properly.
Notice
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Handling Precautions

1. Do Not Set Speed and Acceleration/Deceleration Higher Than the Rated Values.
Do not set speed and acceleration/deceleration higher than the rated values. It causes vibration, failure, or shortening of life. If acceleration/deceleration higher than the rated value is set, creeping phenomenon or coupling slide may occur.
2. The Allowable Load Moment Must be Within the Tolerance.
The allowable load moment must be within the tolerance value. If a load exceeding the allowable load moment is applied, the life may be shortened. If an extreme load is applied, flaking may occur.
3. Oil Film of Grease May Run Out If Short-distance Reciprocating Operation is Performed.
When performing continuous reciprocating operation of a distance of 30 mm or shorter, oil film of grease may run out. To recover oil film, perform approximately five cycles of a distance of 50 mm or longer, every 5,000 to 10,000 cycles, as a guideline
4. Handling of Spiral Cover
The spiral covers used on short types (TC3N, TC4N, TW3N, TW4N, TF3N, TF4N) are each made of a thin sheet rolled into a spiral form. Exercise caution not to bump the spiral sheet or press it strongly with fingers, because the spiral sheet may deform.
Spiral cover
5. Make sure to attach the actuator properly by following this operation manual.
Using the product with the actuator not being certainly retained or affixed may cause abnormal noise, vibration, malfunction or shorten the product life.
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6. Transportation
6.1 Handling a Single Actuator
Please adhere to the following when handling a single actuator.
6.1.1 Handling the Packed Unit
Unless otherwise specified, the actuator is shipped with each axis packaged separately.
Do not damage or drop. The package is not applied with any special treatment that enables it to resist an impact caused by a drop or crash. Transport a heavy package with at least more than two operators. Consider an appropriate method for transportation. Keep the unit in horizontal orientation when placing it on the ground or transporting. Follow the instruction if there is any for the packaging condition. Do not step or sit on the package. Do not put any load that may cause a deformation or breakage of the package.
6.1.2 Handling the Actuator After Unpacking
Do not carry an actuator by a cable or attempt to move it by pulling the cable.
Hold the body base when transporting the actuator. Be careful not to bump the actuator into anything when moving it. Do not apply an excessive force to each part of the actuator. In particular, prevent the motor unit and rear bracket from receiving an unnecessary force.
Supplement) For the names of each part of the actuator, refer to 1, “Part Names”.
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6.2 Handling the Actuator Assembly
When carrying the actuator, exercise caution not to bump it against nearby objects or structures. Secure the sliders to prevent sudden movement during transport. If any end of the actuator is overhanging, secure it properly to avoid significant movement due to external vibration. When transporting the assembly without the ends of the actuators fastened, do not subject the assembly to an impact of 0.3 G or more. When suspending the mechanical equipment (system) with ropes, avoid applying force to actuator, connector box, etc. Also, avoid the cables being pinched or caused an excessive deformation.
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Page 19
1. Part Names
The names of the actuator parts are indicated below. In this manual, the right and left are determined by viewing the actuator from the top and from the motor side. Also, the front side means the side opposite from the motor.

1.1 Motor Unit Types

1.1.1 Motor coupling types
RCA2-TA4C, TA5 C, TA 6C, TA7C
Right
Other side
Front plate
Left
Motor unit Connector
* Refer to 2, “External Dimensions” for details. * The connector position shown above is for when cable exit direction is not changed.
Ball screw cover
Motor side
Table

1. Part Names

1.1.2 Motor reversing types
RCA2-TA4R, TA5R, TA6R, TA7R (AC Servo Motor)
Ball screw cover
Reversing bracket
Motor side
Other side
Front plate
Right
Left
Connector
Table
Motor unit
* Refer to 2, “External Dimensions” for details.
Caution: When the table has moved away from its home position, there is a gap between the table and
the motor unit. Keep hands clear of gap.
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1.2 Short Types

1.2.1 Compact types
1. Part Names
RCA2-TCA3NA, TCA3N (Slide screw, Ball screw), TCA4NA,TCA4N (Slide screw, Ball screw)
Connector Cover
Table
Right Side
Left Side
RearFront
Front Plate
* Refer to 2, “External Dimensions” for details.
1.2.2 Wide types
RCA2-TWA3NA, TWA3N (Slide screw, Ball screw), TWA4NA,TWA4N (Slide screw, Ball screw)
Table
Right Side
Left Side
Cable
Main Body (Aluminum Frame)
Connector Cover
RearFront
Front Plate
* Refer to 2, “External Dimensions” for details.
12
Cable
Main Body (Aluminum Frame)
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1.2.3 Flat types
RCA2-TFA3NA, TFA3N (Slide screw, Ball screw), TFA4NA, TFA4N (Slide screw, Ball screw)
1. Part Names
Connector Cover
Table
Front Plate
Right Side
Left Side
* Refer to 2, “External Dimensions” for details.
RearFront
Cable
Main Body (Aluminum Frame)
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Page 22
2. External Dimensions

2.1 RCA2-TA4C

44.5

2. External Dimensions

H-M4, depth 6
16 G× 40
20
Brake type
5
40
(Reamed hole/
long hole pitch)
4H7, depth 4.5
(from top face of table)
37
40
ME
3
L
Home
(from top face of table)
C 92
4H7, deapth 4.5
A 2
B 25.5
8
ST
SEME
3
9.537.51
13
5
With brake
brake
Without
6.7 18
5
50
(Reamed hole/
long hole pitch)
(from bottom face of table)
4H7, deapth 4.5
5
F
E× 50
ABCDEFGHJ
L Weight [kg]
ST
With brake
Without
brake
20 214.5 259 89 97 122.5 90.5 1 30.5 1 4 6 0.8 1.0
30 224.5 269 99 107 132.5 100.5 1 40.5 1 4 6 0.8 1.0
40 234.5 279 109 117 142.5 110.5 1 50.5 1 4 6 0.8 1.0
50 244.5 289 119 127 152.5 120.5 1 60.5 1 4 6 0.9 1.1
60 254.5 299 129 137 162.5 130.5 2 20.5 2 6 8 0.9 1.1
70 264.5 309 139 147 172.5 140.5 2 30.5 2 6 8 0.9 1.1
80 274.5 319 149 157 182.5 150.5 2 40.5 2 6 8 1.0 1.2
90 284.5 329 159 167 192.5 160.5 2 50.5 2 6 8 1.0 1.2
100 294.5 339 169 177 202.5 170.5 2 60.5 2 6 8 1.0 1.2
5
12 D 20
J-M4,
depth 7.5
31
4H7, depth 4.5
(from bottom face of base)
37.5
32
18
14
37
29
40
115
90 25
5
29
Depth 6
3-M5, depth 7
48
(Side view of motor unit when cable exit direction is changed (option))
Page 23

2.2 RCA2-TA5C

50
32
2. External Dimensions
18
117.5
92.5 25
H-M5, depth 6
5H7, depth 5
5H7, depth 5
(Side view of motor unit when cable exit direction is changed (option))
5H7, depth 5
φ
5H7, depth 5
φ
J-M5, depth 10
With brake
Without
brake
Brake type
Detail view of T-groove (2:1)
3-M6, depth 10
ABCDEFGHJ
With brake
L Weight [kg]
brake
Without
25 244 284.5 103 113 135.5 103 1 43 1 4 6 1.2 1.5
50 269 309.5 128 138 160.5 128 1 68 1 4 6 1.4 1.7
75 294 334.5 153 163 185.5 153 2 43 2 6 8 1.5 1.8
ST
100 319 359.5 178 188 210.5 178 2 68 2 6 8 1.7 2.0
15
Page 24

2.3 RCA2-TA6C

57
32
18
2. External Dimensions
H-M5, depth 8
3-M6, depth 13
121
5H7, depth 5
5H7, depth 5
96 25
(Side view of motor unit when cable exit direction is changed (option))
5H7, depth 5
φ
5H7, depth 5
φ
J-M5, depth 10
With brake
Without
brake
Brake type
Detail view of T-groove (2:1)
16
L Weight [kg]
ABCDEFGHJ
With brake
brake
Without
ST
25 244.5 284 108 121 147.5 110.5 1 50.5 1 4 6 1.8 2.2
50 269.5 3.9 133 146 172.5 135. 5 1 75.5 1 4 6 2.0 2.4
75 194.5 334 158 171 197.5 160.5 2 50.5 2 6 8 2.2 2.6
100 319.5 359 183 196 222.5 185.5 2 75.5 2 6 8 2.4 2.8
125 344.5 384 208 221 247.5 210.5 3 50.5 3 8 10 2.6 3.0
150 369.5 409 233 246 272.5 235.5 3 75.5 3 8 10 2.8 3.2
Page 25

2.4 RCA2-TA7C

H-M6, depth 10
depth 6 6H7,
depth 6 6H7,
121
57
32
2. External Dimensions
18
96 25
(Side view of motor unit when cable exit direction is changed (option))
6H7, depth 6
φ
6H7, depth 6
φ
Brake type
3-M8, depth 15
J-M6, depth 12
Detail view of T-groove (2:1)
L Weight [kg]
With brake
brake
Without
ABCDEFGHJ
With brake
brake
Without
25 261.5 301 118 133 149.5 110.5 1 50.5 1 4 6 2.1 2.5
50 286.5 328 143 158 174.5 135.5 1 75.5 1 4 6 2.3 2.7
75 311.5 351 168 183 199.5 160.5 2 50.5 2 6 8 2.5 2.9
ST
100 336.5 376 193 208 224.5 185.5 2 75.5 2 6 8 2.8 3.2
125 361.5 401 218 233 249.5 210. 5 3 50.5 3 8 10 3.0 3.4
150 386.5 426 243 258 274.5 235. 5 3 75.5 3 8 10 3.2 3.6
175 411.5 451 268 283 299.5 260.5 4 50.5 4 10 12 3.4 3.8
200 436.5 476 293 308 324.5 285.5 4 75.5 4 10 12 3.6 4.0
17
Page 26

2.5 RCA2-TA4R

2. External Dimensions
(from top face of table)
4H7, depth 4.5
5
5
With brake
37
40
Weight [kg]
brake
Without
ME
Home
bottom face of base)
126.2 (standard)
L
158.2 (Brake type)
A 2
B 32
4H7, depth 4.5(from
5
40
G×40
50
(Reamed hole/
long hole pitch)
20 129 89 97 90.5 1 30.5 1 4 6 0.8 1.0
30 139 99 107 100.5 1 40.5 1 4 6 0.9 1.1
40 149 109 117 110.5 1 50.5 1 4 6 0.9 1.1
50 159 119 127 120.5 1 60.5 1 4 6 0.9 1.1
60 169 129 137 130.5 2 20.5 2 6 8 1.0 1.2
70 179 139 147 140.5 2 30.5 2 6 8 1.0 1.2
80 189 149 157 150.5 2 40.5 2 6 8 1.0 1.2
ST L A B D E F G H J
90 199 159 167 160.5 2 50.5 2 6 8 1.1 1.3
100 209 169 177 170.5 2 60.5 2 6 8 1.1 1.3
5 E× 50 F 5
16
20
4H7, depth 4.5
φ
(from top face of table)
H-M4, depth 6
Ensure 100 or more
8
ST
SEME
3 3
12 D 7 19.5
J-M4,
depth 7.5
37 11
37.9
31
4H7, depth 4.5
φ
(from bottom face of base)
37.5
32
18
3.1
81
Brake type
115
90 25
(Side view of motor unit when cable exit direction is changed (option))
3-M5,
29
5
13
depth 6
48
37
40
5
29
18
Page 27

2.6 RCA2-TA5R, Reversing to Left (Right)

2. External Dimensions
Scale 2:1
Detail view of A
117.5
92.5 25
50
32
(Without brake)
5H7, depth 5
5H7, depth 5
H-M5, depth 5
φ
J-M5, depth 10
5H7, depth 5
φ
With brake
Weight [kg]
brake
Without
5H7, depth 5
18
(With brake)
3-M6, depth 10
Brake type
(Side view of motor unit when cable exit direction is changed (option))
25 151 103 113 103 1 43 1 4 6 1.4 1.7
50 176 128 138 128 1 68 1 4 6 1.6 1.9
ST L A B D E F G H J
table (at the home position).
75 201 153 163 153 2 43 2 6 8 1.7 2.0
100 226 178 188 178 2 68 2 6 8 1.9 2.2
(*) On ST-25 models brake types, the motor unit projects from the tip of the
19
Page 28

2.7 RCA2-TA6R, Reversing to Left (Right)

2. External Dimensions
Scale 2:1
Detail view of A
121
5H7, depth 5
5H7, depth 5
H-M5, depth 8
57
φ
32
(Without brake)
5H7, depth 5
5H7, depth 5
φ
H-M5, depth 10
With brake
Weight [kg]
brake
Without
18
(With brake)
Brake type
3-M6, depth 13
96 25
20
(Side view of motor unit when cable exit direction is changed (option))
25 161.5 108 121 110.5 1 50.5 1 4 6 2.1 2.5
50 186.5 133 146 135.5 1 75.5 1 4 6 2.3 2.7
75 211.5 158 171 160.5 2 50.5 2 6 8 2.5 2.9
ST L A B D E F G H J
100 236.5 183 196 185.5 2 75.5 2 6 8 2.7 3.1
table (at the home position).
125 261.5 208 221 210.5 3 50.5 3 8 10 2.9 3.3
150 286.5 233 246 235.5 3 75.5 3 8 10 3.1 3.5
(*) On ST-25 models brake types, the motor unit projects from the tip of the
Page 29

2.8 RCA2-TA7R, Reversing to Left (Right)

5
74
71
(138.5)
126 12.5
5.5
1.82.7
5.8
3.3
2. External Dimensions
Scale 1:1
Detail view of A
6H7, depth 6
G× 5 0
30
3
MEORG
30.5
L
A15
B
7
154.7 (Without brake)
50
27
D19.5
6.5
6H7, depth 6
7
50
5 E× 50 F 5
36
64
ST
6H7, depth 6
F
H-M6, depth 10
SEME
3
J-M6, depth 12
With brake
6H7, depth 6
F
Weight [kg]
brake
Without
53 13
58.5
(5)
A
Brake type
179.2 (With brake)
138.5
44
6.5
3-M8, depth 15
21.5
29.5
39.5
73
75
5
66
25 163.5 118 133 110.5 1 50.5 1 4 6 2.4 2.8
50 188.5 143 158 135.5 1 75.5 1 4 6 2.6 3.0
75 213.5 168 183 160.5 2 50.5 2 6 8 2.8 3.2
ST L A B D E F G H J
100 238.5 193 208 185.5 2 75.5 2 6 8 3.1 3.5
125 263.5 218 233 210.5 3 50.5 3 8 10 3.3 3.7
150 288.5 243 258 235.5 3 75.5 3 8 10 3.5 3.9
(at the home position).
175 313.5 268 283 260.5 4 50.5 4 10 12 3.7 4.1
200 338.5 293 308 285.5 4 75.5 4 10 12 3.9 4.3
(*) On ST-25 models brake type, the m otor unit projects from the tipof the table
21
Page 30

2.9 RCA2-TCA3NA, RCA2-TCA3N (Slide screw, Ball screw)

3 22
2-M4, depth 6
10.5
22 4
30
0.37
0.44
Weight [kg]
B
73.5
93.5
A
86.5
106.5
L
89.5
109.5
30
50
ST
Equipped with Gauge Slippage
Protection Function
2. External Dimensions
+0.030
0
3 depth 3
F
46
26 40
(Note) Only 30mm is available for the
stroke of Slide Screw TCA3N Type.
Ensure
2-M3, depth 3
100 or more
4-M4, depth 5.5
7
+0.050
0
3 depth 3
F
89.5
86.5
4
26 40
ME
2
20 6
30
Home
8 73.5
8
+0.050
0
3 depth 3
F
4
195.5
+0.030
0
3 depth 3
F
3010
25
4-M4, depth 4
22
45
43
0
3 depth 3
+0.050
16
4
167
23
32
31
22.6 Connector Cable exit direction: K2
4-M4, through
+0.030
0
3 depth 3
F
Page 31

2.10 RCA2-TCA4NA, RCA2-TCA4N (Slide screw, Ball screw)

2-M4, depth 8
[Option] Cable Exit Direction: K2
426
34
4 26
0.48
0.60
Weight [kg]
B
80
100
A
95
115
L
98
118
30
50
ST
Equipped with Gauge Slippage
Protection Function
(Note) Only 30mm is available for the
stroke of Slide Screw TCA4N Type.
2. External Dimensions
+0.030
0
3 depth 3
F
4-M4, depth 5.5
722
+0.050
0
3 depth 3
4
48
7
2-M3, depth 4
Ensure
100 or more
+0.050
0
3 depth 3
80810
95
98
4
25
10 30
28 40
28 40
+0.030
0
3 depth 3
F
2
ME
30
Home
4-M4, depth 5
6.5 21
51
49
2420 34
0
3 depth 3
+0.050
4
+0.030
0
3 depth 3
F
4-M4, through
36
7 20
10.5
23
23
Page 32

2.11 RCA2-TWA3NA, RCA2-TWA3N (Slide screw, Ball screw)

3 22
10.5 540
9
0.52
0.58
Weight [kg]
B
73.5
93.5
A
86.5
106.5
L
89.5
109.5
30
50
ST
Equipped with Gauge Slippage
Protection Function
2. External Dimensions
26 40
(Note) Only 30mm is available for the
stroke of Slide Screw TWA3N Type.
3-M4, depth 6
+0.030
0
3 depth 3
4-M4, depth 6.5
F
+0.050
0
3 depth 3
89.5
86.5
4
46
2
ME
37 6.5
Home
30
Ensure
100 or more
+0.050
3 depth 3
8 73.5
8
0
4
25
10 30
+0.030
0
3 depth 3
F
376.5
4-M4, depth 6
43
41
16
21
0
3 depth 3
+0.050
4
24
50
4-M4, through
12 26
Connector Cable exit direction: K2
29
+0.030
0
3 depth 3
F
Page 33

2.12 RCA2-TWA4NA, RCA2-TWA4N (Slide screw, Ball screw)

3-M4, depth 8
[Option] Cable Exit Direction: K2
+0.050
0
3 depth 3
450
4 26
Ensure
100 or more
+0.050
0
3 depth 3
0.65
0.77
Weight [kg]
B
80
100
A
95
115
L
98
118
30
50
ST
Equipped with Gauge Slippage
Protection Function
(Note) Only 30mm is available for the
stroke of Slide Screw TWA4N Type.
2. External Dimensions
+0.030
0
3 depth 3
F
4-M4, depth 7
6.545
98
95
4
48
28 40
8 80
4
25
10 30
10
+0.030
ME
2
30
0
3 depth 3
F
4-M4, depth 8
6.5 45
Home
48
46
2120 31
0
3 depth 3
+0.050
4
58
14 30
+0.030
0
3 depth 3
F
4-M4, through
23
10.5
25
Page 34

2.13 RCA2-TFA3NA, RCA2-TFA3N (Slide screw, Ball screw)

4 24
3-M4, depth 6
10.532 23 3
0.40
0.48
Weight [kg]
B
73.5
93.5
A
86.5
106.5
L
89.5
109.5
30
50
ST
Equipped with Gauge Slippage
Protection Function
2. External Dimensions
46
26 40
+0.030
0
3 depth 3
F
(Note) Only 30mm is available for the
stroke of Slide Screw TFA3N Type.
Ensure
2-M3, depth 3
100 or more
4-M4, depth 5.5
4-M4, depth 4
7
+0.050
0
+0.050
0
3 depth 3
4
89.5
86.5
3 depth 3
4
25
10 30
26 40
ME
20 35
Home
2
30
8 73.5
8
+0.030
0
3 depth 3
F
5.5 50
26
15.5
24
2-M4, through
29.5
25.5
28 1.5
57
61
Connector Cable exit direction: K2
Page 35

2.14 RCA2-TFA4NA, RCA2-TFA4N (Slide screw, Ball screw)

3-M4, depth 8
[Option] Cable Exit Direction: K2
7
2-M3, depth 4
+0.050
0
3 depth 3
98
95
4
48
28 40
28 40
4 26
37 26 4
Ensure
100 or more
80810
10 30
+0.050
0
3 depth 3
25
0.60
0.72
Weight [kg]
B
80
100
A
95
115
L
98
118
30
50
ST
Equipped with Gauge Slippage
Protection Function
2. External Dimensions
(Note) Only 30mm is available for the
stroke of Slide Screw TFA4N Type.
4
+0.030
0
3 depth 3
F
4-M4, depth 5.5
4222
4-M4, depth 5
+0.030
2
ME
30
6.5 58
0
3 depth 3
F
Home
35.5
30.5 2-M4, through
18.5
71
39 28
17
23
34 1.5
10.5
27
Page 36

2.15 RCA2-TC3N (Slide screw) Ball Guide Type (Option: Model Code BG)

2-M4, depth 6
ST Weight [kg]
30 0.37
2. External Dimensions
depth 3
0+0.030
3
4-M4, depth 5.5
[Option] Cable Exit Direction Changed
depth 3
0+0.050
3
2-M3, depth 3
ME
Home
Ensure
100mm or more
73.5
depth 3
0+0.050
3
depth 3
0+0.030
3
4-M4, depth 4
28
0
3
depth 3
0.050
+
depth 3
0+0.030
4-M4, through
3
Page 37

2.16 RCA2-TC4N (Slide screw), TC4N (Ball screw) Ball Guide Type (Option: Model Code BG)

depth 3
0+0.030
3
4-M4, depth 6
2-M4, depth 8
[Option] Cable Exit Direction Changed
depth 3
0+0.050
3
2-M3, depth 4
33
ME
Home
Ensure
100 or more
depth 3
0+0.050
3
ST Weight [kg]
30 0.48
depth 3
0+0.030
3
4-M4, depth 5
2. External Dimensions
0
3
depth 3
0.050
+
depth 3
0+0.030
3
4-M4, through
29
Page 38

2.17 RCA2-TW3N (Slide screw) Ball Guide Type (Option: Model Code BG)

3-M4, depth 6
ST Weight [kg]
30 0.52
2. External Dimensions
depth 3
0+0.030
3
4-M4, depth 8
[Option] Cable Exit Direction Changed
depth 3
0+0.050
3
ME
Home
Ensure
100 or more
depth 3
0+0.050
3
depth 3
4-M4, depth 6
0+0.030
3
30
0
3
depth 3
0.050
+
depth 3
0+0.030
3
4-M4, through
Page 39

2.18 RCA2-TW4N (Slide screw), TW4N (Ball screw) Ball Guide Type (Option: Model Code BG)

depth 3
0+0.030
3
4-M4, depth 8
4-M4, depth 8
[Option] Cable Exit Direction Changed
depth 3
0+0.050
3
ME
Home
Ensure
100 or more
depth 3
0+0.050
3
ST Weight [kg]
30 0.65
depth 3
4-M4, depth 8
0+0.030
3
2. External Dimensions
0
3
depth 3
0.050
+
depth 3
0+0.030
3
4-M4, through
31
Page 40

2.19 RCA2-TF3N (Slide screw) Ball Guide Type (Option: Model Code BG)

3-M4, depth 6
ST Weight [kg]
30 0.4
2. External Dimensions
depth 3
0+0.030
3
4-M4, depth 5.5
[Option] Cable Exit Direction Changed
depth 3
0+0.050
3
2-M3, depth 3
ME
Home
Ensure
100 or more
depth 3
0+0.050
3
depth 3
4-M4, depth 4
0+0.030
3
32
2-M4, through
Page 41

2.20 RCA2-TF4N (Slide screw), TF4N (Ball screw) Ball Guide Type (Option: Model Code BG)

3-M4, depth 8
[Option] Cable Exit Direction Changed
Ensure
100 or more
depth 3
0+0.050
3
depth 3
0+0.050
3
ST Weight [kg]
30 0.6
2. External Dimensions
depth 3
0+0.030
3
4-M4, depth 6
ME
Home
2-M3, depth 4
2-M4, through
depth 3
4-M4, depth 5
0+0.030
3
33
Page 42
3. Cable Drawings

3.1 ASEP Controller Cables

Motor/encoder cable (CB-APSEP-MPA***)
[1][2]
*** indicates the cable length (L). Up to 10 m can be specified.
Example) 080 = 8 m
L
(25) (15) (30)
Model Nameplate

3. Cable Drawings

No. Item Model number Manufacturer
1 Housing D-1100D 1-1827863-1 (black, 2.0-mm pitch, 22 poles) 2 Contact 3 Housing PADP-24V-1-S (white, 2.0-mm pitch, 24 poles) 4 Contact
5 Coupler cover TMS-4ZB008
ZUL2854-
6
OHFRPCVVSW
[5]
[6]
D-1 1827570-2 (AWG 22 to 18, 1.08 to 1.6 )
SPND-001T-C0.5 (AWG 26 to 22, 1.0 to 1.5 )
25AWG x 6P + 25AWG x 2C + 22AWG x 6C, TS08V0350
Terminal number on actuator side
[1] [3]
Wiring diagram [PCON] (ACON)
φ
Black
White
φ
Brown
Green
φ
Yellow
Red
φ
Orange
Gray
White
Yellow
Red
Green
Black
Brown
Black
(identification tape)
Brown
(identification tape)
Green
(identification tape)
(identification tape)
White
(identification tape)
Yellow
(ID tape)
Red
Lot number
φ
φ
Terminal number on controller side
[3][4]
AMP
JST
TATSUTA ELECTRIC WIRE & CABLE TATSUTA ELECTRIC WIRE & CABLE
34
Shield [FG] (FG)
Page 43

3.2 ACON, ASEL Controller Cables

]
)
[
]
y
(
RCA2 Integrated motor/encoder cable (CB-ACS-MPA***)
*** indicates the cable length (L). Up to 10 m can be specified.
Example) 080 = 8 m
[1][2]
[3][4]
[7]
Model Nameplate
[7]
[5][6]
No. Item Model number Manufacturer
[1] Receptacle housing D-1100D 1-1827863-1 AMP [2] Receptacle contact D-1 1827570-2 AMP [3] Socket DF1E-3S-2.5C Hirose [4] Socket contact DF1E-2022SCF Hirose [5] Housing PHDR-18VR JST [6] Contact SPHD-001T-P0.5 JST
[7] UL2854-VVSWKA TS06V1200 (25AWG x 7P + 22AWG x 6C)
Terminal number on actuator side
Wiring diagram [ABZ][Serial]
Red [U] [U]
Yellow [V] [V]
Black [W] [W]
Terminal number on controller side
TATSUTA ELECTRIC
WIRE & CABLE
[3]
3. Cable Drawings
[1]
Yellow (Red)[BK+] [BK+]
Yellow (Blue)[BK-] [BK-]
Pink(Red)[LS+][LS+
Pink(Blue
White (Red)[A+] [-]
White (Blue)[A-] [-]
Orange (Red)[B+] [-]
Orange (Blue)[B-] [-]
Gray (Red)[Z+] [SD+]
Gray (Blue) [Z-] [SD-]
Orange (Red/continuous)[-] [BAT+]
Orange (Blue/continuous)[/PS] [BAT-]
Gray (Red/continuous)[VCC] [VCC]
Gra
Blue/continuous)[GND] [GND]
(Shield)[FG] [FG]
LS-][LS-
[5]
35
Page 44
4. Options

4.1 Optional Connector Cable Exit Direction

In the standard specification, the cable exit direction is opposite to the rod and guide bracket. If it is desired to pull out the cable on the front plate side according to the device layout, etc., the cable can be pulled out from the opposite direction by using the option (model number: K2).

4.2 Power-saving Function

This option reduces the maximum current of the controller compared to actuator of the standard specification. The maximum current varies depending on the model.

4. Options

Please refer to the power supply capacity in the catalog or each operation manual of ACON, ASEL, ASEP, or AMEC controller. The model number is indicated as HS.

4.3 Brake Type

The brake is a mechanism designed to prevent the table from dropping when the power or servo is turned off on an actuator of motor unit (TA**) type used vertically. Use the brake to prevent the installed load, etc., from being damaged due to the falling table.

4.4 Reversed-home Specification

On motor unit types (TA**), the standard home position is on the motor side. However, you can specify an option to reverse the home direction if it is desirable due to the layout of the system, etc. (Note) Since the home position is adjusted at the factory before shipment, you must return your actuator to
IAI for adjustment if you wish to change the home direction after the delivery of your actuator.
36
Page 45

4.5 Cable Exit Direction Changed

In case of the motor unit type (TA**), the cable exit direction is changed when a change to the cable exit direction is made. There are 5 ways to change the direction, which are top side (model code: CJT), right side (model code: CJR), left side (model code: CJL), bottom side (model code: CJB) and outer side (model code: CJO).
Left Side
: CJL
Top Side: CJT
Right Side
Bottom Side : CJB
Straight Type
: CJR
Top Side: CJT Top Side: CJT
Outer Side : CJO
Bottom Side : CJB
Motor Reversing Type Reversing Direction: Left Side (ML)
Outer Side
: CJO
Bottom Side : CJB
Motor Reversing Type Reversing Direction: Left Side (MR)
4. Options
37
Page 46
5. Checking after Unpacking
After unpacking, check the condition of the product and also check the included items.

5.1 Included Items

No. Item Model number Remarks
Refer to “How to Read Model
1 Actuator
Accessories
RCA integrated
2
motor/encoder cable
3 Home mark sticker
4 First Step Guide
Operating Manual
5
(CD/DVD)
6 Safety Guide
Nameplate” and “How to Read Model Number.”
CB-APSEP-MPA- : ASEP type
CB-ACS-MPA-
: ACON, ASEL type
Supplied with TA4C, TA5C, TA6C, TA7C, TA4R, TA5R, TA6R, and TA7R

5. Checking after Unpacking

5.2 Operation Manuals Relating to This Product

1 Operation Manual for ASEL Controller ME0165
2 Operation Manual for ACON-C/CG/CF Controller ME0176
3 Operation Manual for ACON-CY Controller ME0167
4 Operation Manual for ACON-SE Controller ME0171
5 Operation Manual for ACON-PL/PO Controller ME0166
6 Operation Manual for MEC Controller ME0245
7 Operation Manual for 6120EMrellortnoCPESP/PESA
8 Operation Manual for PC Software IA-101-X-MX/IA-101-X-USBMW ME0154
9 Operation Manual for PC Software RCM-101MW/RCM-101-USB ME0155
10 Operation Manual for MEC PC Software ME0248
11 Operation Manual for Teaching Pendant SEL-T/TD ME0184
12 Operation Manual for Teaching Pendant CON-T/TG ME0178
13 Operation Manual for Touch Panel Teaching Pendant CON-PT/PD/PG ME0227
14 Operation Manual for Touch Panel Teaching Pendant SEP-PT ME0217
15 Operation Manual for Simple Teaching Pendant RCM-E ME0174
16 Operation Manual for Data Setter RCM-P ME0175
17 Operation Manual for Touch Panel Display RCM-PM-01 ME0182
lortnoCemaN.oN No.

5.3 How to Read Model Nameplate

Serial number
Model
38
MODEL RCA2-TA5C-I-20-10-25-A1-P-B
SERIAL No. 600090254
MADE IN JAPAN
Page 47

5.4 How to Read Model

RCA2 - TA5C - I - 20 - 10 - 25 - A1 - P - B - **
<Series name>
<Type>
Motor unit types
Motor coupling types
TA4C TA5C TA6C TA7C
Motor reversing types
TA4R TA5R TA6R TA7R
Short types
Compact types
TCA3NA TCA4NA TCA3N TCA4N
Wide types
TWA3NA TWA4NA TWA3N TWA4N
Flat types
TFA3NA TFA4NA TFA3N TFA4N
<Encoder type>
I: Incremental
<Motor type>
10 (10 W) : TA4C, TA4R,
TCA3NA, TWA3NA, TFA3NA TCA3N, TWA3N, TFA3N
20 (20 W) : TCA4NA, TWA4NA
TFA4NA TC4AN,TWA4N, TFA4N TA5C, TA5R, TA6C, TA6R
30 (30 W) : TA7C, TA7R
*1 This may be displayed for the manufacturing reason.
(This is not to indicate the manufacturing model code.)
Identification for IAI use only
<Option>
B: Brake type CJT: Optional cable exit direction (upper side) CJR: Optional cable exit direction (right side) CLJ: Optional cable exit direction (left side) CJB: Optional cable exit direction (lower side) CJO:Optional cable exit direction (outer side) K2: Optional connector cable exit direction LA: Power-saving function NM: Reversed-home specification
<Cable length>
N: None P: 1 m S: 3 m M: 5 m X
: Specified length
<Applicable controller>
A1: ASEL
ACON-C/CG ACON-CY ACON-SE ACON-PL/PO
A3: AMEC
ASEP
<Stroke>
<Lead>
TA3C, TA3R
2/4/6
TA4C, TA4R
2/4/6
TA5C, TA5R
2.5/5/10
TA6C, TA6R
3/6/12
TA7C, TA7R
3/6/12 TCA3NA, TWA3NA, TFA3NA, TCA3N, TWA3N, TFA3N (Slide screw)
1S/2S/4S TCA3NA, TWA3NA, TFA3NA, TCA3N, TWA3N, TFA3N (Ball screw)
1/2/4 TCA4NA, TWA4NA, TFA4NA, TCA4N, TWA4N, TFA4N (Slide screw)
2S/4S/6S TCA4NA, TWA4NA, TFA4NA, TCA4N, TWA4N ,TFA4N (Ball screw)
2/4/6
*1
5. Checking after Unpacking
39
Page 48

6. Specifications

(1) Max. speed The maximum speed for this ROBO Cylinder is limited due to the sympathetic vibration of the ball screw shaft and the limitation of motor rotation speed. Do not exceed the maximum speed shown in the table below.
Model name Motor type Lead [mm]
TA4 10W
(Note) The maximum speed may not be reached depending on the acceleration/deceleration setting.
6. Specifications
Model name Motor type Lead [mm]
TA5 20W
(Note) The maximum speed may not be reached depending on the acceleration/deceleration setting.
Values in < > are for when mounted vertically.
Strokes and maximum speed limits (Unit: mm/s)
Stroke [mm]
20 30 40 50 60 70 80 90 100
2 100
4 200
6 300
Strokes and maximum speed limits (Unit: mm/s)
Stroke [mm]
25 50 75 100
2.5 125
5 250
10 465 <400>
Strokes and maximum speed limits (Unit: mm/s)
Model name Motor type Lead [mm]
3 150
TA6 20W
(Note) The maximum speed may not be reached depending on the acceleration/deceleration setting.
Values in < > are for when mounted vertically.
Model name Motor type Lead [mm]
TA7 30W
(Note) The maximum speed may not be reached depending on the acceleration/deceleration setting.
Values in < > are for when mounted vertically.
6 300
12 560 <500>
Strokes and maximum speed limits (Unit: mm/s)
3 150
6 300
12 600 <580>
25 50 75 100 125 150
25 50 75 100 125 150 175 200
Stroke [mm]
Stroke [mm]
40
Page 49
Strokes and maximum speed limits (Unit: mm/s)
Model name Motor type Lead [mm]
TCA3NA
(Lead screw)
TCA3NA
(Ball screw)
TCA4NA
(Lead screw)
TCA4NA
(Ball screw)
TWA3NA
(Lead screw)
TWA3NA
(Ball screw)
TWA4NA
(Lead screw)
TWA4NA
(Ball screw)
TFA3NA
(Lead screw)
TFA3NA
(Ball screw)
10W
10W
20W
20W
10W
10W
20W
20W
10W
10W
150 -
2 100 -
4 200 -
150 50
2 100 100
4 200 200
2 100 -
4 200 -
6 220 -
2 100 100
4 200 200
6 270 <220> 300
150 -
2 100 -
4 200 -
150 50
2 100 100
4 200 200
2 100 -
4 200 -
6 220 -
2 100 100
4 200 200
6 270 <220> 300
150 -
2 100 -
4 200 -
150 50
2 100 100
4 200 200
Stroke [mm]
30 50
6. Specifications
41
Page 50
Model name Motor type Lead [mm]
TFA4NA
(Lead screw)
TFA4NA
(Ball screw)
(Note) Values in < > are for when mounted vertically.
Note : Do not set a speed or acceleration/deceleration exceeding the applicable rating. Doing so may
6. Specifications
Strokes and maximum speed limits (Unit: mm/s)
Stroke [mm]
30 50
2 100 -
20W
20W
result in vibration, failure or shorter life. Setting the acceleration/deceleration exceeding the applicable rating may also cause creep.
4 200 -
6 220 -
2 100 100
4 200 200
6 270 <220> 300
42
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Strokes and maximum speed limits (Unit: mm/s)
Model name Motor type Lead [mm]
TCA3N
TC3N (Option BG)
(Lead screw)
TCA3N
(Ball screw)
TCA4N
TC4N (Option BG)
(Lead screw)
TCA4N
TC4N (Option BG)
(Ball screw)
TWA3N
TW3N (Option BG)
(Lead screw)
TWA3N
(Ball screw)
TWA4N
(Option BG)
TW4N
(Lead screw)
TWA4N
TW4N (Option BG)
(Ball screw)
10W
10W
20W
20W
10W
10W
20W
20W
Stroke [mm]
30
150
2 100
4 200
150
2 100
4 200
2 100
4 200
6 220
2 100
4 200
6 270 <220>
150
2 100
4 200
150
2 100
4 200
2 100
4 200
6 220
2 100
4 200
6 270 <220>
6. Specifications
43
Page 52
Strokes and maximum speed limits (Unit: mm/s)
Model name Motor type Lead [mm]
TFA3N
TF3N (Option BG)
(Lead screw)
TFA3N
(Ball screw)
TFA4N
TF4N (Option BG)
(Lead screw)
TFA4N
TF4N (Option BG)
(Ball screw)
10W
10W
20W
20W
Stroke [mm]
30
150
2 100
4 200
150
2 100
4 200
2 100
4 200
6 220
2 100
4 200
6 270 <220>
6. Specifications
(Note) Values in < > are for when mounted vertically.
Note : Do not set a speed or acceleration/deceleration exceeding the applicable rating. Doing so may
result in vibration, failure or shorter life. Setting the acceleration/deceleration exceeding the applicable rating may also cause creep.
44
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(2) Acceleration and load capacity
Model name Motor type Lead [mm] Rated acceleration [G]
2
TA4 10W
TA5 20W
TA6 20W
TA7 30W
(Note) Maximum speed may not be reached on all strokes.
The maximum speed for the long stroke type actuator is less than what is shown in the table. [Refer to (1) Max. speed]
4
6
2.5
5
10
3
6
12
3
6
12
Horizontal 0.2 3
Vertical 0.2 1.5
Horizontal 0.3 2
Vertical 0.2 1
Horizontal 0.3 1
Vertical 0.2 0.5
Horizontal 0.2 5
Vertical 0.2 3
Horizontal 0.3 3.5
Vertical 0.2 2
Horizontal 0.3 2
Vertical 0.2 1
Horizontal 0.2 6
Vertical 0.2 3
Horizontal 0.3 4
Vertical 0.2 1.5
Horizontal 0.3 2
Vertical 0.2 0.5
Horizontal 0.2 8
Vertical 0.2 4
Horizontal 0.3 6
Vertical 0.2 2.5
Horizontal 0.3 4
Vertical 0.2 1
Load capacity [kg]
6. Specifications
45
Page 54
Model name Motor type Lead [mm] Rated acceleration [G]
TCA3NA
TCA3N
TC3N (Option BG)
(Lead screw)
TCA3NA
TCA3N
(Ball screw)
TCA4NA
6. Specifications
TCA4N
TC4N (Option BG)
(Lead screw)
TCA4NA
TCA4N
TC4N (Option BG)
(Ball screw)
TWA3NA
TWA3N
TW3N (Option BG)
(Lead screw)
TWA3NA
TWA3N
(Ball screw)
(Note) Maximum speed may not be reached on all strokes.
The maximum speed for the long stroke type actuator is less than what is shown in the table. [Refer to (1) Max. speed]
10W
10W
20W
20W
10W
10W
Load capacity [kg]
1
2
4
1
2
4
2
4
6
2
4
6
1
2
4
1
2
4
Horizontal 0.2 1
Vertical 0.2 0.5
Horizontal 0.2 0.5
Vertical 0.2 0.25
Horizontal 0.2 0.25
Vertical 0.2 0.125
Horizontal 0.2 3
Vertical 0.2 1
Horizontal 0.3 1.5
Vertical 0.2 0.5
Horizontal 0.3 0.75
Vertical 0.2 0.25
Horizontal 0.2 1
Vertical 0.2 0.5
Horizontal 0.2 0.5
Vertical 0.2 0.25
Horizontal 0.2 0.25
Vertical 0.2 0.125
Horizontal 0.2 6
Vertical 0.2 1.5
Horizontal 0.3 3
Vertical 0.2 0.75
Horizontal 0.3 2
Vertical 0.2 0.5
Horizontal 0.2 1
Vertical 0.2 0.5
Horizontal 0.2 0.5
Vertical 0.2 0.25
Horizontal 0.2 0.25
Vertical 0.2 0.125
Horizontal 0.2 3
Vertical 0.2 1
Horizontal 0.3 1.5
Vertical 0.2 0.5
Horizontal 0.3 0.75
Vertical 0.2 0.25
46
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Model name Motor type Lead [mm] Rated acceleration [G]
2
TWA4NA
TWA4N
TW4N (Option BG)
(Lead screw)
TWA4NA
TWA4N
TW4N (Option BG)
(Ball screw)
TFA3NA
TFA3N
TF3N (Option BG)
(Lead screw)
TFA3NA
TFA3N
(Ball screw)
TFA4NA
TFA4N
TF4N (Option BG)
(Lead screw)
TFA4NA
TFA4N
TF4N (Option BG)
(Ball screw)
(Note) Maximum speed may not be reached on all strokes.
The maximum speed for the long stroke type actuator is less than what is shown in the table. [Refer to (1) Max. speed]
20W
20W
10W
10W
20W
20W
4
6
2
4
6
1
2
4
1
2
4
2
4
6
2
4
6
Horizontal 0.2 1
Vertical 0.2 0.5
Horizontal 0.2 0.5
Vertical 0.2 0.25
Horizontal 0.2 0.25
Vertical 0.2 0.125
Horizontal 0.2 6
Vertical 0.2 1.5
Horizontal 0.3 3
Vertical 0.2 0.75
Horizontal 0.3 2
Vertical 0.2 0.5
Horizontal 0.2 1
Vertical 0.2 0.5
Horizontal 0.2 0.5
Vertical 0.2 0.25
Horizontal 0.2 0.25
Vertical 0.2 0.125
Horizontal 0.2 3
Vertical 0.2 1
Horizontal 0.3 1.5
Vertical 0.2 0.5
Horizontal 0.3 0.75
Vertical 0.2 0.25
Horizontal 0.2 1
Vertical 0.2 0.5
Horizontal 0.2 0.5
Vertical 0.2 0.25
Horizontal 0.2 0.25
Vertical 0.2 0.125
Horizontal 0.2 6
Vertical 0.2 1.5
Horizontal 0.3 3
Vertical 0.2 0.75
Horizontal 0.3 2
Vertical 0.2 0.5
Load capacity [kg]
6. Specifications
47
Page 56
(3) Rated thrust
Model name Motor type Lead [mm] Rated thrust [N]
TA4 10W
TA5 20W
TA6 20W
TA7 30W
TCA3NA
TCA3N
6. Specifications
TC3N (Option BG)
(Lead screw)
TCA3NA
TCA3N
(Ball screw)
TCA4NA
TCA4N
TC4N (Option BG)
(Lead screw)
TCA4NA
TCA4N
TC4N (Option BG)
(Ball screw)
TWA3NA
TWA3N
TW3N (Option BG)
(Lead screw)
TWA3NA
TWA3N
(Ball screw)
10W
10W
20W
20W
10W
10W
285
443
628
2.5 137
568
10 34
368
634
12 17
3 105
653
12 26
1 100.5
2 50.3
4 25.1
1 170.9
2 85.5
4 42.7
2 59.7
4 29.8
6 19.9
2 101.5
4 50.7
6 33.8
1 100.5
2 50.3
4 25.1
1 170.9
2 85.5
4 42.7
48
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Model name Motor type Lead [mm] Rated thrust [N]
TWA4NA
TWA4N
TW4N (Option BG)
(Lead screw)
TWA4NA
TWA4N
TW4N (Option BG)
(Ball screw)
TFA3NA
TFA3N
TF3N (Option BG)
(Lead screw)
TFA3NA
TFA3N
(Ball screw)
TFA4NA
TFA4N
TF4N (Option BG)
(Lead screw)
TFA4NA
TFA4N
TF4N (Option BG)
(Ball screw)
20W
20W
10W
10W
20W
20W
2 59.7
4 29.8
6 19.9
2 101.5
4 50.7
6 33.8
1 100.5
2 50.3
4 25.1
1 170.9
2 85.5
4 42.7
2 59.7
4 29.8
6 19.9
2 101.5
4 50.7
6 33.8
6. Specifications
49
Page 58
(4) Drive system
Model name Motor type Lead [mm]
TA4 10W
TA5 20W
TA6 20W
TA7 20W
TCA3NA
6. Specifications
TCA3N
TC3N (Option BG)
(Lead screw)
TCA3NA
TCA3N
(Ball screw)
TCA4NA
TCA4N
TC4N (Option BG)
(Lead screw)
TCA4NA
TCA4N
TC4N (Option BG)
(Ball screw)
TWA3NA
TWA3N
TW3N (Option BG)
(Lead screw)
TWA3NA
TWA3N
(Ball screw)
*1 Number of pulses input to the controller.
10W
10W
20W
20W
10W
10W
2
6
2.5
10
3
12
3
12
1
2
4
1
4
2
4
6
2
4
6
1
2
4
1
4
No. of encoder
*1
pulses
800
1048
Drive system
Ball screw
6mm
φ
Ball screw
8mm
φ
Ball screw
10mm
φ
Ball screw
10mm
φ
Lead screw
4mm
φ
Ball screw
4mm
φ
Lead screw
6mm
φ
Ball screw
6mm
φ
Lead screw
4mm
φ
Ball screw
4mm
φ
Rolled C104
Rolled C105
Rolled C106
Rolled C106
Rolled C102
Rolled C102
50
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Model name Motor type Lead [mm]
TWA4NA
TWA4N
TW4N (Option BG)
20W
(Lead screw)
TWA4NA
TWA4N
TW4N (Option BG)
20W
(Ball screw)
TFA3NA
TFA3N
TF3N (Option BG)
10W
(Lead screw)
TFA3NA
TFA3N
10W
(Ball screw)
TFA4NA
TFA4N
TF4N (Option BG)
20W
(Lead screw)
TFA4NA
TFA4N
TF4N (Option BG)
20W
(Ball screw)
No. of encoder
*1
pulses
Drive system
2
4
Lead screw
6mm
φ
6
2
4
Ball screw
6mm
φ
6
1
2
4
1
1048
Lead screw
4mm
φ
Ball screw
4mm
φ
6. Specifications
Rolled C102
4
2
4
Lead screw
6mm
φ
6
2
4
Ball screw
6mm
φ
6
*1 Number of pulses input to the controller.
(5) Common
Item
Positioning repeatability
Lost motion
*1
*1
Lead screw Ball screw
±
0.1mm or less 0.3mm or less
Base Material : Aluminum with special anodizing treatment
*1 Initial Value
0.05mm
Specifications
0.02mm
±
51
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7. Operation

7.1 Operational Conditions for Positioning Operation

By following the procedures below, check whether the operation is available.
[1] Usage conditions
Check the operational conditions [1] to [6]. [1] Load installation orientation (horizontal, upright, vertical) [2] Stroke L (mm) [3] Maximum speed V (mm/s) [4] Acceleration a (G) [5] Loading capacity W (kg) [6] Overhang T (mm): Distance from the end face of the table to the center of gravity of the load
Installation orientation Fig. 1

7. Operation

lacitreVthgirpUlatnoziroH
52
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[2] Stroke, maximum speed, acceleration Check whether the operation is available by [2] stroke, [3] maximum speed and [4] acceleration.
Table 1 * The maximum speed assumes an acceleration of 0.2G or 0.3G.
Installation orientation
Horizontal
Model Lead [mm] Acceleration [G]
2 0.2 100
TA4
6 0.3 300
2.5 0.2 125
TA5
10 0.3 465
3 0.2 150
TA6
12 0.3 600
3 0.2 150
TA7
12 0.3 600
TCA3NA TWA3NA
TFA3NA
TCA3N TWA3N
TFA3N TC3N (Option BG) TW3N (Option BG)
TF3N (Option BG)
(Slide screw)
TCA3NA
TWA3NA
TFA3NA
TCA3N TWA3N
TFA3N
(Ball screw)
TCA4NA
TWA4NA
TFA4NA
TCA4N TWA4N
TFA4N TC4N (Option BG) TW4N (Option BG)
TF4N (Option BG)
(Slide screw)
1 0.2 50
2 0.2 100
4 0.2 200
1 0.2 50
2 0.3 100
4 0.3 200
2 0.2 100
4 0.2 200
6 0.2 220
Max speed
[mm/s]
Max stroke [mm]
1004 0.3 200
1005 0.3 250
1506 0.3 300
7. Operation
2006 0.3 300
30
30
30
53
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7. Operation
Installation orientation
Horizontal
Vertical
Model Lead [mm] Acceleration [G]
TCA4NA
TWA4NA
TFA4NA
TCA4N
TWA4N
TFA4N TC4N (Option BG) TW4N (Option BG)
TF4N (Option BG)
(Ball screw)
TA4
TA5
TA6
TA7
TCA3NA
TWA3NA
TFA3NA
TCA3N
TWA3N
TFA3N TC3N (Option BG) TW3N (Option BG)
TF3N (Option BG)
(Slide screw)
TCA3NA
TWA3NA
TFA3NA
TCA3N
TWA3N
TFA3N
(Ball screw)
2 0.2 100
4 0.3 200
6 0.3 270
2 0.2 100
6 0.3 300
2.5 0.2 125
10 0.2 400
3 0.2 150
12 0.2 500
3 0.2 150
12 0.2 580
1 0.2 50
2 0.2 100
4 0.2 200
1 0.2 50
2 0.2 100
4 0.2 200
Max speed
[mm/s]
Max stroke [mm]
30
1004 0.3 200
1005 0.2 250
1506 0.2 300
2006 0.2 300
30
30
54
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Installation orientation
Vertical
Horizontal
Vertical
Model Lead [mm] Acceleration [G]
TCA4NA
TWA4NA
TFA4NA
TCA4N
TWA4N
TFA4N TC4N (Option BG) TW4N (Option BG)
TF4N (Option BG)
(Slide screw)
TCA4NA
TWA4NA
TFA4NA
TCA4N
TWA4N
TFA4N TC4N (Option BG) TW4N (Option BG)
TF4N (Option BG)
(Ball screw)
TCA3NA
TWA3NA
TFA3NA
(Ball screw)
TCA4NA
TWA4NA
TFA4NA
(Ball screw)
TCA3NA
TWA3NA
TFA3NA
(Ball screw)
TCA4NA
TWA4NA
TFA4NA
(Ball screw)
2 0.2 100
4 0.2 200
6 0.2 220
2 0.2 100
4 0.2 200
6 0.2 220
1 0.2 50
2 0.2 100
4 0.2 200
2 0.2 100
4 0.2 200
6 0.2 300
1 0.2 50
2 0.3 100
4 0.3 200
2 0.2 100
4 0.3 200
6 0.3 300
Max speed
[mm/s]
Max stroke [mm]
30
30
50
50
50
50
7. Operation
How to decide: [2] Desired stroke ≤ model stroke
[3] Desired maximum speed ≤ maximum speed for selected stroke [4] Desired acceleration ≤ 0.2G or 0.3G (Refer to Table 1)
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[3] Maximum speed, loading capacity
Check whether the operation is available by [3] maximum speed and [5] loading capacity. AC Servo motor (RCA2) (Graph 1) How to decide: You can use any model that has a [3] maximum speed and [4] loading capacity that is within
[4] Moment
Table 2: Hn measurement (distance from the operation point to end of table)
H1 (mm) 30 49 54.5 61.5
7. Operation
H2 (mm) 20 25 30 37
H3 (mm) 11.5 13.5 15.5 17.5
usage range in the graph.
Check whether the operation is available by [2] moment, [4] acceleration, [5] loading capacity, and [6] overhang. Static moment (M1) calculation Static moment equation M1 = W x L x 9.8/1000 (Nm); L (mm): Distance from the operation point to load center of gravity Stroke consideration: L = T + Hn + stroke (Patterns A and B) No stroke consideration: L = T + Hn (Patterns C, D, and E) Use Figure 2 and Table 2 to select an Hn measurement based on the installation orientation of the load.
TA4 TA5 TA6 TA7
TCA3NA, TFA3NA
TCA3N, TFA3N
(Slide screw) (Ball screw)
TWA3NA
TWA3N
(Slide screw) (Ball screw)
TCA4NA, TFA4NA
TCA4N, TFA4N
(Slide screw) (Ball screw)
TWA4NA
TWA4N
(Slide screw) (Ball screw)
H1 (mm) 64 64 66 66
H2 (mm) 16 25 18 29
H3 (mm) 11
9.5 10.5 9.5
Ball Guide Type (Option: Model Code BG)
H1 (mm)
H2 (mm)
H3 (mm)
TC3N, TF3N (Slide screw)
71.5
17
16
TW3N
(Slide screw)
68
25
12.5
TC4N, TF4N
(Slide screw)
73.5
19
16
TW4N
(Slide screw)
74.5
29
15.5
TC4N, TF4N
(Ball screw)
73.5
19
16
TW4N
(Ball screw)
74.5
29
15.5
56
Page 65
Static Moment Figure 2
Vertical HorizontalVertical Horizontal
Pattern A
Pattern D
Load W
Load W
Load W
Pattern B
Load W
Pattern E
Load W
Load W
Pattern C
Dynamic moment (M2) calculation Dynamic moment equation M2 = W x L x a x 9.8/1000 (Nm) L=T+Hn From Figure 3 and Table 2, select the Hn measurement based on the installation orientation of the load.
7. Operation
Dynamic moment Figure 3
Pattern A
Pattern D
Load W
Load W
Load W
Pattern B
Load W
Pattern E
Load W
Load W
Pattern C
Load W
Load W
Generated moment (M) calculation Generated moment equation M = M1 + M2 (Nm) * Pattern C has different directions for the static moment and the dynamic moment, so set whichever
is larger as M.
From Table 3, select an allowable moment based on the generated moment calculated above.
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Table 3: Allowable moments
Allowable moment: Ma (Nm)
Allowable moment: Mb (Nm)
Allowable moment: Mc (Nm)
TA4
4.2
6.0
8.2
TA5
6.57
9.32
14.32
TA6
7.26
10.30
18.25
TA7
9.91
14.13
28.65
Allowable moment: Ma (Nm) 9.9 9.9 9.9 9.9
Allowable moment: Mb (Nm) 9.9 9.9 9.9 9.9
Allowable moment: Mc (Nm) 3.3 9.4 3.3 12.2
Allowable moment: Ma (Nm)
Allowable moment: Mb (Nm)
Allowable moment: Mc (Nm)
7. Operation
Allowable moment: Ma (Nm)
Allowable moment: Mb (Nm)
Allowable moment: Mc (Nm)
How to decide: You can use any model for which the generated moment (M) < allowable moment for all
TCA3NA, TFA3NA
TCA3N, TFA3N
(Slide screw) (Ball screw)
TWA3NA
TWA3N (Slide screw) (Ball screw)
TCA4NA, TFA4NA
TCA4N, TFA4N
(Slide screw) (Ball screw)
TWA4NA
TWA4N (Slide screw) (Ball screw)
Ball Guide Type (Option: Model Code BG)
TC3N TF3N TW3N TC4N TF4N TW4N
(Slide screw) (Slide screw) (Slide screw) (Slide screw) (Slide screw) (Slide screw)
0.86
0.68
0.92
0.75
0.55
0.88
1.74
1.50
2.85
1.65
1.28
1.77
1.42
1.07
1.69
Ball Guide Type (Option: Model Code BG)
TC4N
(Ball screw)
1.65
1.28
1.77
TF4N
(Ball screw)
1.42
1.07
1.69
TW4N
(Ball screw)
3.46
2.93
5.63
three of Ma, Mb, Mc. Operation is available when all the items are below the specified values.
3.46
2.93
5.63
58
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Graph 1 AC Servo Motor: RCA2
Horizontal
Lead 2
Lead 4
Vertical
Lead 2
Lead 6 Lead 4
Lead 6
Loading capacity (kg)
Speed (mm/sec) Speed (mm/sec)
Correlation of speed and loading capacity (Horizontal)
Lead 2.5
Lead 5
Lead 10
Loading capacity (kg)
Speed (mm/sec) Speed (mm/sec)
Correlation of speed and loading capacity (Horizontal) Correlation of speed and loading capacity (Vertical)
Lead 3
Lead 6
Lead 12
Loading capacity (kg)
Loading capacity (kg)
Correlation of speed and loading capacity (Vertical)
Lead 2.5
Lead 5
Lead 10
Loading capacity (kg)
Lead 3
Lead 6
Loading capacity (kg)
Lead 12
7. Operation
Speed (mm/sec) Speed (mm/sec)
Correlation of speed and loading capacity (Horizontal) Correlation of speed and loading capacity (Vertical)
Lead 3
Lead 6
Loading capacity (kg)
Speed (mm/sec) Speed (mm/sec)
Lead 12
Loading capacity (kg)
Lead 3
Lead 6
Lead 12
59
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Graph 2 AC Servo Motor: RCA2
Short types (TCA***, TWA***, TFA***)
TCA3NA, TWA3NA, TFA3NA, TCA3N, TWA3N, TFA3N (Slide screw)
Correlation of speed and loading capacity (Horizontal)
Lead 1
Loading capacity (kg)
Lead 2
Lead 4
Horizontal
TCA3NA, TWA3NA, TFA3NA, TCA3N, TWA3N, TFA3N (Ball screw)
Correlation of speed and loading capacity (Horizontal)
Lead 1
Lead 2
Loading capacity (kg)
Lead 4
7. Operation
Speed (mm/sec)
TCA4NA, TWA4NA, TFA4NA, TCA4N, TWA4N, TFA4N (Slide screw)
Correlation of speed and loading capacity (Horizontal)
Lead 2
Loading capacity (kg)
Lead 4
Lead 6
Speed (mm/sec)
Speed (mm/sec)
TCA4NA, TWA4NA, TFA4NA TCA4N, TWA4N, TFA4N (Ball screw)
Correlation of speed and loading capacity (Horizontal)
Lead 2
Lead 4
Lead 6
Loading capacity (kg)
Speed (mm/sec)
60
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Graph 2 AC Servo Motor: RCA2
Short types (TCA***, TWA***, TFA***)
TCA3NS, TWA3NA, TFA3NA, TCA3N, TWA3N, TFA3N (Slide screw)
Correlation of speed and loading capacity (Vertical)
Vertical
TCA3NA, TWA3NA, TFA3NA, TCA3N, TWA3N, TFA3N (Ball screw)
Correlation of speed and loading capacity (Vertical)
Lead 1
Lead 1
Loading capacity (kg)
Lead 2
Lead 4
Speed (mm/sec)
TCA4NA, TWA4NA, TFA4NA, TCA4N, TWA4N, TFA4N (Slide screw)
Correlation of speed and loading capacity (Vertical)
Lead 2
Loading capacity (kg)
Lead 4
Lead 6
Lead 2
Loading capacity (kg)
Speed (mm/sec)
Lead 4
TCA4NA, TWA4NA, TFA4NA, TCA4N, TWA4N, TFA4N (Ball screw)
Correlation of speed and loading capacity (Vertical)
Lead 2
Lead 4
Lead 6
Loading capacity (kg)
7. Operation
Speed (mm/sec)
Speed (mm/sec)
61
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8. Installation Environment and Storage Environment

8.1 Installation Environment

Install the actuator in an environment meeting the following conditions:
Not exposed to direct sunlight The machine does not receive radiated heat from large heat sources such as heat treatment furnaces. Surrounding air temperature of 0 to 40°C Humidity of 85% or below, non-condensing Not subject to corrosive or flammable gases Is a normal environment for assembly work where there is not much dust. Not subject to oil mist or cutting fluid Not subject to impact or vibration Not subject to significant electromagnetic waves, ultraviolet light or radiation This product is not designed to provide chemical resistance.
In general, the environment shall be one where the operator can work without wearing protective gears.
Open space required for maintenance inspection

8.2 Storage Environment

The storage environment should conform to the installation environment. Particularly when the actuator is stored for a long period of time, give consideration to prevent bedewing. Unless specified, the actuator is shipped without any drying agent placed in the package. If the actuator is stored in an environment subject to bedewing, implement anti-bedewing measures over the entire package or directly on the actuator after unpacking. The maximum storage temperature is 60°C for a short period. If the storage period exceeds 1 month, make sure the storage temperature dose not exceed 50°C.

8. Installation Environment and Storage Environment

250mm
62
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9. Installation
Install the main unit only on a machined surface, or other a surface that is highly flat. Also, the platform should have a structure stiff enough to install the unit so it would not generate vibration or other abnormality.

9.1 Installation of Actuator

9.1.1 Motor unit types TA4*, TA5*, TA6*, TA7*
This actuator contains installation tapped holes which allow it to be secured from the rear. (Note that tapped hole size depends on model. Please see diagrams below and external dimensions.) The actuator also contains reamed holes for use with positioning pins.

9. Installation

A
Table type
Tap size and
Model
TA4* M4, depth 7.5 M4 3.59 N-m (0.37 kgf-m) 1.76 N-m (0.18 kgf-m) 31
TA5* M5, depth 10 M5 7.27 N-m (0.74 kgf-m) 3.42 N-m (0.35 kgf-m) 45
TA6* M5, depth 10 M5 7.27 N-m (0.74 kgf-m) 3.42 N-m (0.35 kgf-m) 55
TA7* M6, depth 12 M6 12.34 N-m (1.26 kgf-m) 5.36 N-m (0.55 kgf-m) 64
maximum screw-
in depth
Applicable
bolt
Bolt bearing surface is
Tightening torque
steel
Bolt bearing surface is
aluminum
(mm)
A
Reamed hole (mm)
F
4H7, depth 4.5
F
5H7, depth 5
F
5H7, depth 5
F
6H7, depth 6
63
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Tightening screws
For the male threads for installing the base, use hexagonal socket head bolts. Use of high-tension bolts meeting at least ISO 10.9 is recommended. The length of thread engagement should be 1.8 times more than the nominal diameter, and pay attention not to stick the screw out inside the actuator.
Caution: Exercise caution when selecting the bolt length. Use of bolts of inappropriate lengths may
cause damage to tapped holes, insufficient mounting strength of the actuator and/or interference with driving parts, resulting in lower precision or unexpected accidents.
9. Installation
64
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9.1.2 Short types
[1] TCA3NA, TCA3N (Slide screw, Ball screw), TCA4NA, TCA4N (Slide screw, Ball screw)
This actuator contains installation tapped holes which allow it to be secured from the rear. The actuator also contains long holes and reamed holes for use with positioning pins.
(TCA3NA, TCA3N (Slide screw, Ball screw))
Long hole
depth 3
2-M4, depth 6
Tapped hole
4-M4, depth 3
(TCA4NA, TCA4N (Slide screw, Ball screw))
Long hole
depth 3
depth 3
Reamed hole
2-M4, depth 6
9. Installation
Tapped hole
4-M4, depth 4
Model
TCA3NA
TCA3N
(Slide screw)
(Ball screw)
TCA4NA
TCA4N
(Slide screw)
(Ball screw)
depth 3
Reamed hole
Long hole
steel
Tightening torque
Bolt bearing surface is
aluminum
Tap size and
maximum
screw-in depth
M4, depth 3 M4 3.59 N-m (0.37 kgf-m) 1.76 N-m (0.18 kgf-m)
M4, depth 4 M4 3.59 N-m (0.74 kgf-m) 1.76 N-m (0.35 kgf-m)
Applicable
bolt
Bolt bearing surface is
Long hole
A: 3, B: 4, depth 3
A: 3, B: 4, depth 3
Reamed hole
(mm)
F
3, depth 3
F
3, depth 3
65
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(TC3N (Slide screw) Ball Guide Type (Option: Model Code BG))
+
Tapped hole 4-M4, depth 4
5.5
+
0.030
F
3
0
Reamed hole
depth 3
0.050
depth 3
3
0
Long hole
2-M4, depth 6
(TC4N (Slide screw), TC4N (Ball screw) Ball Guide Type (Option: Model Code BG))
15 30
30
4
+
0.050
depth 3
3
0
Long hole
2-M4, depth 8
9. Installation
(Slide screw)
(Slide screw)
(Ball screw)
Model
TC3N
TC4N
TC4N
21
Tapped hole 4-M4, depth 5
6.5
+
0.030
depth 3
F
3
0
Reamed hole
Tap size and
maximum
screw-in depth
M4, depth 3
M4, depth 4
Applicable
bolt
M4
M4
Tightening torque
Bolt bearing surface is
steel
3.59 N-m (0.37 kgf-m)
3.59 N-m (0.74 kgf-m)
Long hole
Bolt bearing surface is
aluminum
1.76 N-m (0.18 kgf-m)
1.76 N-m (0.35 kgf-m)
26
4
26 4
34
Long hole
A: 3, B: 4,
depth 3
A: 3, B: 4,
depth 3
Reamed hole
(mm)
F
3, depth 3
F
3, depth 3
66
Page 75
Tightening screws
For the male threads for installing the base, use hexagonal socket head bolts. Use of high-tension bolts meeting at least ISO 10.9 is recommended.
Caution: The tap hole of the mounting part is a through hole. Never use a screw longer than the
effective screw length. Internal mechanisms and electric components may be damaged.
9. Installation
67
Page 76
[2] TWA3NA, TWA3N (Slide screw, Ball screw), TWA4NA, TWA4N (Slide screw, Ball screw)
This actuator contains installation tapped holes which allow it to be secured from the rear. The actuator also contains long holes and reamed holes for use with positioning pins.
(TWA3NA, TWA3N (Slide screw, Ball screw))
Long hole
depth 3
3-M4,
4-M4, depth 6
Tapped hole
Reamed hole
depth 3
depth 6
(TWA4NA, TWA4N (Slide screw, Ball screw))
Long hole
depth 3
9. Installation
(Slide screw)
(Ball screw)
(Slide screw)
(Ball screw)
Model
TWA3NA
TWA3N
TWA4NA
TWA4N
4-M4, depth 6
Tapped hole
Tap size and
maximum
screw-in depth
M4, depth 6 M4 3.59 N-m (0.37 kgf-m) 1.76 N-m (0.18 kgf-m)
M4, depth 6 M4 3.59 N-m (0.74 kgf-m) 1.76 N-m (0.35 kgf-m)
Applicable
bolt
depth 3
Reamed hole
Long hole
Bolt bearing surface is
Tightening torque
Bolt bearing surface is
steel
aluminum
Long hole
A: 3, B: 4, depth 3
A: 3, B: 4, depth 3
3-M4, depth 6
Reamed hole
(mm)
F
3, depth 3
F
3, depth 3
68
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(TW3N (Slide screw) Ball Guide Type (Option: Model Code BG))
+
3
0.050 0
depth 3
Long hole
3-M4, depth 6
Tapped hole
4-M4, depth 6
+
0.030
depth 3
F
3
0
Reamed hole
(TW4N (Slide screw), TW4N (Ball screw) Ball Guide Type (Option: Model Code BG))
15 30
30
4
+
0.050
depth 3
3
0
Long hole
4-M4, depth 8
9. Installation
F
3
Reamed hole
Model
TW3N
(Slide screw)
TW4N
(Slide screw)
TW4N
(Ball screw)
24.5
4
Tapped hole
4-M4, depth 8
6.5 45
+
0.030
depth 3
0
Long hole
steel
Tightening torque
Bolt bearing surface is
aluminum
Tap size and
maximum
screw-in depth
Applicable
bolt
Bolt bearing surface is
M4, depth 6 M4 3.59 N-m (0.37 kgf-m) 1.76 N-m (0.18 kgf-m)
M4, depth 6 M4 3.59 N-m (0.74 kgf-m) 1.76 N-m (0.35 kgf-m)
Long hole
A: 3, B: 4,
depth 3
A: 3, B: 4,
depth 3
450
Reamed hole
(mm)
F
3, depth 3
F
3, depth 3
69
Page 78
Tightening screws
For the male threads for installing the base, use hexagonal socket head bolts. Use of high-tension bolts meeting at least ISO 10.9 is recommended.
Caution: The tap hole of the mounting part is a through hole. Never use a screw longer than the
effective screw length. Internal mechanisms and electric components may be damaged.
9. Installation
70
Page 79
[3] TFA3NA, TFA3N (Slide screw, Ball screw), TFA4NA, TFA4N (Slide screw, Ball screw)
This actuator contains installation tapped holes which allow it to be secured from the rear. The actuator also contains long holes and reamed holes for use with positioning pins.
(TFA3NA, TFA3N (Slide screw, Ball screw))
Long hole
Tapped hole
depth 3
4-M4, depth 3
depth 3
Reamed hole
3-M4, depth 6
(TFA4NA, TFA4N (Slide screw, Ball screw))
Long hole
3-M4, depth 6
depth 3
9. Installation
4-M4, depth 4
Tapped hole
Model
TFA3NA
TFA3N
(Slide screw)
(Ball screw)
TFA4NA
TFA4N
(Slide screw)
(Ball screw)
depth
Reamed hole
3
Long hole
steel
Tightening torque
Bolt bearing surface is
aluminum
Tap size and
maximum
screw-in depth
Applicable
bolt
Bolt bearing surface is
M4, depth 3 M4 3.59 N-m (0.37 kgf-m) 1.76 N-m (0.18 kgf-m)
M4, depth 4 M4 3.59 N-m (0.74 kgf-m) 1.76 N-m (0.35 kgf-m)
Long hole
A: 3, B: 4, depth 3
A: 3, B: 4, depth 3
Reamed hole
(mm)
F
3, depth 3
F
3, depth 3
71
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(TF3N (Slide screw) Ball Guide Type (Option: Model Code BG))
10 30
25
4
+
0.050
depth 3
3
0
Long hole
3-M4, depth 6
9. Installation
50
32 23 3
Tapped hole 4-M4, depth 4
5.5
+
0.030
depth 3
F
3
0
Reamed hole
(TF4N (Slide screw), TF4N (Ball screw) Ball Guide Type (Option: Model Code BG))
15 30
30
4
586.5
+
0.050
depth 3
3
0
Long hole
37 26 4
21
4
3-M4, depth 8
264
Model
TF3N
(Slide screw)
TF4N
(Slide screw)
TF4N
(Ball screw)
72
Tapped hole 4-M4, depth 5
+
0.030
depth 3
F
3
0
Reamed hole
Tap size and
maximum
screw-in depth
M4, depth 3
M4, depth 4
Long hole
steel
Tightening torque
Bolt bearing surface is
aluminum
Applicable
bolt
M4
Bolt bearing surface is
3.59 N-m (0.37 kgf-m) 1.76 N-m (0.18 kgf-m)
M4 3.59 N-m (0.74 kgf-m) 1.76 N-m (0.35 kgf-m)
Long hole
A: 3, B: 4,
depth 3
A: 3, B: 4,
depth 3
Reamed hole
(mm)
F
3, depth 3
F
3, depth 3
Page 81
Tightening screws
For the male threads for installing the base, use hexagonal socket head bolts. Use of high-tension bolts meeting at least ISO 10.9 is recommended.
Caution: The tap hole of the mounting part is a through hole. Never use a screw longer than the
effective screw length. Internal mechanisms and electric components may be damaged.
9. Installation
73
Page 82

9.2 Installation Surface

Motor unit types TA4*, TA5*, TA6*, TA7*
Mount on a strong, rigid structure to prevent vibration. Install the main unit only on a machined surface, or other surface that is highly flat, within ±0.05 mm/m. Provide adequate space around the device to allow for future maintenance. On the motor unit type (TA***) actuator, the side and bottom faces of the base provide reference
surfaces for table's travel.
When it is necessary that the slider or table move in a highly precise fashion, please ensure that the device is installed at an orientation that is based on the position of these surfaces.
9. Installation
Caution: Because the side and bottom faces of the base provide reference surfaces for table travel as
Follow the diagram below when installing the device using the reference surface.
Reference
surface
Motor unit type
Reference
surface
shown in the above diagram, conduct installation based on the position of this side when precision is required.
R0.3 or less
Model Length of A (mm)
Motor unit type 2 to 4 or less
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Page 83

9.3 Installation of the Load

9.3.1 Motor unit types TA4*, TA5*, TA6*, TA7*
Please attach the load to the device using the tapped holes in the front plate of the table type. There are also tapped holes and reamed holes in the top surface of the table. Please use these to attach the load. There are two reamed holes on the slider in the top surface of the table, so if you need to be able to secure and detach the load multiple times, please use these holes. Also, if you require precision in your attachment, such as a right angle, use one of the reamed holes to make fine adjustments. The process for attaching these to the main unit is similar to the installation process of the main unit. The mounting screws and tightening torque required are also similar to the installation process of the main unit. (Refer to 9.1.1.) For exact screw-in depth, please see the table below. Do not screw in screws deeper than indicated in the table below, as this can interfere with internal parts and damage the actuator.
A
3-D
B
C
Model A B C D
TA4* 29 5 13 M6, depth 10
TA5* 29 6.5 14 M6, depth 10
TA6* 35 7 18 M6, depth 13
TA7* 44 6.5 21.5 M8, depth 15
9. Installation
75
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9.3.2 Short types
[1] TCA3NA, TCA3N (Slide screw, Ball screw), TCA4NA, TCA4N (Slide screw, Ball screw)
Please attach the load to the device using the tapped holes in the front plate of the table type. There are also tapped holes and reamed holes in the top surface of the table. Please use these to attach the load. There is one reamed hole on the slider in the top surface of the table, so if you need to be able to secure and detach the load multiple times, please use this hole. Also, if you require precision in your attachment, such as a right angle, use one reamed hole to make fine adjustments. The process for attaching these to the main unit is similar to the installation process of the main unit. The mounting screws and tightening torque required are also similar to the installation process of the main unit. (Refer to 9.1.2.) Mount a work part by holding the table as shown in the figure. If you hold only the main body and tighten the work part, excessive moment is applied to the guide area and play may be generated.
9. Installation
Main body
Pay attention to the thread length, because the threaded holes on the front table are through holes.
(TCA3NA, TCA3N (Slide screw, Ball screw)) (TCA4NA, TCA4N (Slide screw, Ball screw))
F
4-M4, through
depth 3
depth 3
depth 3
F
depth 3
4-M4, through
etalptnorFetalptnorF
76
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(TCA3NA, TCA3N (Slide screw, Ball screw)) (TCA4NA, TCA4N (Slide screw, Ball screw))
F
depth 3
F
4-M4 depth 5.5
depth 3
depth 3
Table upper surface
4-M4 depth 5.5
Home
depth 3
Table upper surface
Caution: A work part shall be mounted on a machined plane or a plane with equivalent precision,
and the flatness shall be 0.01 mm/m or less. If sufficient flatness is not secured, the table is deformed when mounting and fixing a work part, causing malfunction. Flatness refers to the height difference between the maximum value (peak) and minimum value (trough) of surface distortion. The length of screws used to mount a work part must the effective screw depth described here or less.
If a screw is screwed in more than the effective screw depth, the end may get into contact with the guide rail and the table may be deformed, causing malfunction.
9. Installation
77
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[2] TWA3NA, TWA3N (Slide screw, Ball screw), TWA4NA, TWA4N (Slide screw, Ball screw)
Please attach the load to the device using the tapped holes in the front plate of the table type. There are also tapped holes and reamed holes in the top surface of the table. Please use these to attach the load. There is one reamed hole on the slider in the top surface of the table, so if you need to be able to secure and detach the load multiple times, please use this hole. Also, if you require precision in your attachment, such as a right angle, use one reamed hole to make fine adjustments. The process for attaching these to the main unit is similar to the installation process of the main unit. The mounting screws and tightening torque required are also similar to the installation process of the main unit. (Refer to 9.1.2.) Mount a work part by holding the table as shown in the figure. If you hold only the main body and tighten the work part, excessive moment is applied to the guide area and play may be generated.
9. Installation
Main body
Pay attention to the thread length, because the threaded holes on the front table are through holes.
(TWA3NA, TWA3N (Slide screw, Ball screw)) (TWA4NA, TWA4N (Slide screw, Ball screw))
4-M4, through
depth 3
depth 3
depth 3
depth 3
4-M4, through
etalptnorFetalptnorF
78
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(TWA3NA, TWA3N (Slide screw, Ball screw)) (TWA4NA, TWA4N (Slide screw, Ball screw))
F
depth 3
4-M4 depth 6.5
4-M4 depth 7
F
depth 3
depth 3
Table upper surface
Table upper surface
depth 3
Caution: A work part shall be mounted on a machined plane or a plane with equivalent precision,
and the flatness shall be 0.01 mm/m or less. If sufficient flatness is not secured, the table is deformed when mounting and fixing a work part, causing malfunction. Flatness refers to the height difference between the maximum value (peak) and minimum value (trough) of surface distortion. The length of screws used to mount a work part must the effective screw depth described here or less.
If a screw is screwed in more than the effective screw depth, the end may get into contact with the guide rail and the table may be deformed, causing malfunction.
9. Installation
79
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[3] TFA3NA, TFA3N (Slide screw, Ball screw), TFA4NA, TFA4N (Slide screw, Ball screw),
Please attach the load to the device using the tapped holes in the front plate of the table type. There are also tapped holes and reamed holes in the top surface of the table. Please use these to attach the load. There is one reamed hole on the slider in the top surface of the table, so if you need to be able to secure and detach the load multiple times, please use this hole. Also, if you require precision in your attachment, such as a right angle, use one reamed hole to make fine adjustments. The process for attaching these to the main unit is similar to the installation process of the main unit. The mounting screws and tightening torque required are also similar to the installation process of the main unit. (Refer to 9.1.2.) Mount a work part by holding the table as shown in the figure. If you hold only the main body and tighten the work part, excessive moment is applied to the guide area and play may be generated.
9. Installation
Main body
Pay attention to the thread length, because the threaded holes on the front table are through holes.
(TFA3NA, TFA3N (Slide screw, Ball screw))) (TFA4NA, TFA4N (Slide screw, Ball screw))
2-M4, through
2-M4, through
etalptnorFetalptnorF
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(TFA3NA, TFA3N (Slide screw, Ball screw))) (TFA4NA, TFA4N (Slide screw, Ball screw))
depth 3
F
depth 3
4-M4 depth 6.5
depth 3
F
depth 3
4-M4 depth 5.5
Table upper surface
Table upper surface
Caution: A work part shall be mounted on a machined plane or a plane with equivalent precision,
and the flatness shall be 0.01 mm/m or less. If sufficient flatness is not secured, the table is deformed when mounting and fixing a work part, causing malfunction. Flatness refers to the height difference between the maximum value (peak) and minimum value (trough) of surface distortion. The length of screws used to mount a work part must the effective screw depth described here or less.
If a screw is screwed in more than the effective screw depth, the end may get into contact with the guide rail and the table may be deformed, causing malfunction.
9. Installation
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9.4 T Grooves

The main unit surface side of TA5C, 6C, 7C and TR type contains T grooves (M3 size) for attaching external devices. These grooves are to be used for whatever needs may arise, such as installing sensors, fastening wiring, etc. T groove measurements are shown below.
A use of square nut is recommended for the T grooves, but a hex nut can also be used. Pay careful attention to the length so that the edge of the bolt won't contact the base of T grooves during installation.
5.5
2.7
5.8
1.8
3.3
9. Installation
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10. Connection with Controller

For the controller and the connection cable between the controller and RCA2 (this actuator), use IAI’s dedicated controller and dedicated connection cable. The following explains the wiring method based on single-axis use.
In applications where the dedicated connection cable cannot be secured, make sure the cable does not deflect more than it would due to the dead weight, or use a self-supporting cable hose or increase the cable radius to minimize the load applied to the dedicated connection cable. Do not cut and extend, shorten or reconnect the dedicated connection cable. Do not pull or forcibly bend the dedicated connection cable.
If you wish to change the specification of the dedicated connection cable, consult IAI.
IAI’s dedicated connection cable (Connects the RCA2 and dedicated controller)
10. Connection with Controller
Dedicated controller
ASEP
r = 68 mm or more (movable) r = 34 mm or more (fixed)
Dedicated connection cable
Servo motor cable : CB-APSEP-MPA***
*) *** indicates the cable length. Up to 10 m can be specified.
Example) 080 = 8 m
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Dedicated controller
ASEL ACON
IAI’s dedicated connection cable (Connects the RCA2 and dedicated controller)
r = 84 mm or more (movable) r = 42 mm or more (fixed)
Dedicated connection cable
Servo motor cable : CB-ACS-MPA*** *) *** indicates the cable length. Up to 10 m can be specified.
Example) 080 = 8 m
10. Connection with Controller
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When building an application system using the actuator and controller, incorrect wiring or connection of each cable may cause broken wire, poor contact or other unexpected problem. The prohibited items relating to cable wiring are explained below.
Do not cut and reconnect the cable to extend or shorten the cable. If the cable cannot be secured, reduce the load on the cable by allowing it to deflect only by the weight of the cable or wire it in a self-standing cable hose, etc., having a large radius. Prevent the cable from bending at the same point.
Steel band (piano wire)
Bundle loosly.
Do not let the cable bend, kink or twist.
10. Connection with Controller
Do not pull the cable with a strong force.
Do not let the cable receive a turning force at a single point.
Do not pinch, drop a heavy object onto or cut the cable.
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When fixing the cable, provide a moderate slack and do not tension it too tight.
Do not use a spiral tube where the cable flexes frequently.
Separate the I/O and communication lines from the power and drive lines.
Do not wire them in the same duct.
Power line
Duct
I/O lines (flat cable)
Pay attention to the following points when using a cable track. Do not let the cable get tangled or kinked in a cable track or flexible tube. When bundling the cable,
keep a certain degree of flexibility (so that the cable will not become too taut when bent).
Do not cause the cables to occupy more than 60% of the space in the cable track.
10. Connection with Controller
Warning
z When connecting and disconnecting cables, be sure to turn off the controller power.
Connecting/disconnecting cables with power on may cause malfunctions of the actuator, critical accidents resulting in injury or death, or damage to the mechanical equipment.
z Insufficient connector connection is dangerous, as it may cause the actuator to malfunction. Be sure
to confirm that the connector is connected properly.
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Cable track
Cable
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11. Notes on Operation

11.1 Placing a Load on the Actuator

Do not exceed the load ratings given in the specification table below. Be careful not to exceed the load moment, extension load length and maximum loading capacity for the table. (Refer to the figures below and on the next page.)
Allowable load moment Unit: N-m (kgf-m)
Motor unit type Ma Mb Mc
TA4 4.2 (0.43) 6.0 (0.61) 8.2 (0.84)
TA5 6.57 (0.67) 9.32 (0.95) 14.32 (1.46)
TA6 7.26 (0.74) 10.3 (1.05) 18.25 (1.86)
TA7 9.91 (1.01) 14.13 (1.44) 28.65 (2.92)
Short type Ma Mb Mc
TCA3NA, TCA3N (Slide screw) TFA3NA, TFA3N (Slide screw) TCA3NA, TCA3N (Ball screw) TFA3NA, TFA3N (Ball screw) TCA4NA, TCA4N (Slide screw) TFA4NA, TFA4N (Slide screw) TCA4NA, TCA4N (Ball screw) TFA4NA, TFA4N (Ball screw)
TWA3NA, TWA3N (Slide screw) TWA3NA, TWA3NA (Ball screw)
TWA4NA, TWA4N (Slide screw)
TWA4NA, TWA4N (Ball screw)
9.9 9.9 3.3
9.9 9.9 9.4
9.9 9.9 12.2
11. Notes on Operation
Short type Ma Mb Mc
TC3N (Slide screw)
TF3N (Slide screw)
TW3N (Slide screw)
TC4N (Slide screw)
TC4N (Ball screw)
TF4N (Slide screw)
TF4N (Ball screw)
Ball Guide Type
TW4N (Slide screw)
TW4N (Ball screw)
(Option: Model Code BG)
0.86
0.75
1.74
1.65
1.42
3.46
0.68
0.55
1.50
1.28
1.07
2.93
0.92
0.88
2.85
1.77
1.69
5.63
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Motor unit type Ma Mb Mc
TA5
TA6
TA7
On table types, be careful not to let the load applied to the front plate exceed the Ma moment. When calculating the load moments, refer to 11.1.1, “Positioning the guide to calculate the load moment” shown below.
25.5 (2.60)
29.4 (3.00)
42.6 (4.35)
36.5 (3.72)
42.0 (4.29)
60.8 (6.20)
56.1 (5.72)
74.1 (7.56)
123.2 (12.57)
[Motor unit types]
[Short compact types]
Mc
Mc
Mb
Ma
Mb
Ma
11. Notes on Operation
[Short wide types]
88
Mc
Mb
Ma
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[Short flat types]
Mb
Mc
On motor unit types (TA**), keep the extension length to within the ranges of load moments. On short type (TC(A)***, TF(A)***, TW(A)***), keep the overhangs within the ranges shown in the table below.
Short type Ma Mb Mc
TCA*** TFA***
TWA***
Ma
Allowable extension length
100 mm or less 100 mm or less 100 mm or less
11. Notes on Operation
Mb, Mc direction
Ma direction
L
L
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11.1.1 Positioning the guide to calculate the load moment
When calculating the load moment, please take the following operating positions into account. Please note that extension length may vary depending on the stroke of a particular table type.
[Motor unit types]
A
Ma moment operating position
Model TA4 TA5 TA6 TA7
A (mm) 30.0 34.5 37 42
Caution: Excessive load moments may reduce the service life of the guide. Also, exceeding the
11. Notes on Operation
extension load length may cause vibration as well as reduce the service life of the guide.
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11.1.2 Thrust direction external force
Do not to subject the actuator to external force or mechanical shock in the thrust direction in excess of allowable capacity. Subjecting the actuator to levels of external force or mechanical shock above the allowable capacity may damage or destroy internal components.
Thrust direction external force capacity Unit: N (kgf)
TA5 160 (16.3)
TA6 220 (22.4)
TA7 220 (22.4)
[Motor unit types]
Thrust direction
Please make sure to follow the following notes when thrusting the slider.
[Low-lead type slide screw]
The slider would not move with external force. Use the PC software or teaching pendant to move the slider with JOG operation. Or, for those with a slit on the end of the shaft, twist the shaft with putting in a screwdriver to the slit to move the slider.
[Mid-lead and high-lead type slide screws]
Try to utilize JOG operation to move the slider with using the PC software or teaching pendant as much as possible. Or, for those with a slit on the end of the shaft, twist the shaft with putting in a screwdriver to the slit to move the slider.
[Low-lead type ball screw]
There are some models that the slider would not move with external force. Do not try to move it forcefully. Utilize JOG operation to move the slider with using the PC software or teaching pendant.
Caution:
Do not try to move the slider forcefully when it is difficult. For mid-lead and high-lead type slide screw models, avoid moving the slider directly with hand as much as possible. Applying too much force to the slider may cause a malfunction of the actuator such as a broken nut.
11. Notes on Operation
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11.2 Adjusting the Home Position

The actuator home position can be adjusted by changing parameter *1. In order to make adjustments, please do the following.
[1] Verify the home position by performing a home return operation. [2] Move the actuator to the desired position, verify the distance between the old and new positions, and
adjust the parameter accordingly. The parameter can be set to a positive value in the direction of movement. (It cannot be set to a negative value.)
[3] Increasing the offset amount restricts the movement range by the amount of the increase. If you set
an offset greater than 1 mm, please reset the stroke soft limit. *1 ACON controller: No. 22, home return offset distance
ASEL controller: Parameter No. 12 for each axis, home preset value ASEP controller: Parameter No. 16, home return offset distance

11.3 Changing the Home Position Direction

To change the home position direction after delivery, it is necessary to change the movement direction parameter. Please contact with IAI if you need to do this.
Warning: The encoder serves not only to detect the actuator’s position and the home position signal, it also plays a crucial role in phase switching for the AC servo power line, and is calibrated at a high level of precision for that purpose. Never touch the encoder in order to change the home position.
11. Notes on Operation
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