13.6.1 Applicable greases for guide .......................................................................................100
13.6.2 Applicable grease for ball screw..................................................................................101
13.6.3 How to apply grease ....................................................................................................102
13.7 Belt .............................................................................................................................................107
13.7.1 Inspection of Belt ..........................................................................................................107
13.7.2 Applicable Belt .............................................................................................................107
13.7.3 Adjustment of Belt Tension ..........................................................................................107
13.8 Motor Replacement (AC Servo Motor: RCA2) ........................................................................108
13.9 Replacement of Belt and Motor for Reversing Type (AC Servo Motor: RCA2) .....................112
13.10 How to Replace Spiral Cover....................................................................................................116
14.5 Conditions of Conformance with Applicable Standards/Regulations, Etc.,
and Applications ........................................................................................................................120
14.6 Other Items Excluded from Warranty .......................................................................................120
Appendix: Using the home position marks ....................................................................121
Change History ................................................................................................................122
Page 8
Page 9
Safety Guide
“Safety Guide” has been written to use the machine safely and so prevent personal injury or
property damage beforehand. Make sure to read it before the operation of this product.
Safety Precautions for Our Products
The common safety precautions for the use of any of our robots in each operation.
No.
1 Model
Operation
Description
Selection
Description
This product has not been planned and designed for the application
where high level of safety is required, so the guarantee of the protection
of human life is impossible. Accordingly, do not use it in any of the
following applications.
1) Medical equipment used to maintain, control or otherwise affect
human life or physical health.
2) Mechanisms and machinery designed for the purpose of moving or
transporting people (For vehicle, railway facility or air navigation
facility)
3) Important safety parts of machinery (Safety device, etc.)
Do not use the product outside the specifications. Failure to do so may
considerably shorten the life of the product.
Do not use it in any of the following environments.
1) Location where there is any inflammable gas, inflammable object or
explosive
2) Place with potential exposure to radiation
3) Location with the ambient temperature or relative humidity exceeding
the specification range
4) Location where radiant heat is added from direct sunlight or other
large heat source
5) Location where condensation occurs due to abrupt temperature
changes
6) Location where there is any corrosive gas (sulfuric acid or
hydrochloric acid)
7) Location exposed to significant amount of dust, salt or iron powder
8) Location subject to direct vibration or impact
For an actuator used in vertical orientation, select a model which is
equipped with a brake. If selecting a model with no brake, the moving
part may drop when the power is turned OFF and may cause an
accident such as an injury or damage on the work piece.
1
Page 10
No.
Operation
Description
Description
2 Transportation When carrying a heavy object, do the work with two or more persons or
utilize equipment such as crane.
When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
When in transportation, consider well about the positions to hold,
weight and weight balance and pay special attention to the carried
object so it would not get hit or dropped.
Transport it using an appropriate transportation measure.
The actuators available for transportation with a crane have eyebolts
attached or there are tapped holes to attach bolts. Follow the
instructions in the operation manual for each model.
Do not step or sit on the package.
Do not put any heavy thing that can deform the package, on it.
When using a crane capable of 1t or more of weight, have an operator
who has qualifications for crane operation and sling work.
When using a crane or equivalent equipments, make sure not to hang a
load that weighs more than the equipment’s capability limit.
Use a hook that is suitable for the load. Consider the safety factor of the
hook in such factors as shear strength.
Do not get on the load that is hung on a crane.
Do not leave a load hung up with a crane.
Do not stand under the load that is hung up with a crane.
3 Storage and
Preservation
The storage and preservation environment conforms to the installation
environment. However, especially give consideration to the prevention
of condensation.
Store the products with a consideration not to fall them over or drop due
to an act of God such as earthquake.
4 Installation
and Start
(1) Installation of Robot Main Body and Controller, etc.
Make sure to securely hold and fix the product (including the work part).
A fall, drop or abnormal motion of the product may cause a damage or
injury.
Also, be equipped for a fall-over or drop due to an act of God such as
earthquake.
Do not get on or put anything on the product. Failure to do so may
cause an accidental fall, injury or damage to the product due to a drop
of anything, malfunction of the product, performance degradation, or
shortening of its life.
When using the product in any of the places specified below, provide a
sufficient shield.
1) Location where electric noise is generated
2) Location where high electrical or magnetic field is present
3) Location with the mains or power lines passing nearby
4) Location where the product may come in contact with water, oil or
chemical droplets
2
Page 11
No.
Operation
Description
4 Installation
and Start
Description
(2) Cable Wiring
Use our company’s genuine cables for connecting between the actuator
and controller, and for the teaching tool.
Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do
not coil it around. Do not insert it. Do not put any heavy thing on it.
Failure to do so may cause a fire, electric shock or malfunction due to
leakage or continuity error.
Perform the wiring for the product, after turning OFF the power to the
unit, so that there is no wiring error.
When the direct current power (+24V) is connected, take the great care
of the directions of positive and negative poles. If the connection
direction is not correct, it might cause a fire, product breakdown or
malfunction.
Connect the cable connector securely so that there is no disconnection
or looseness. Failure to do so may cause a fire, electric shock or
malfunction of the product.
Never cut and/or reconnect the cables supplied with the product for the
purpose of extending or shortening the cable length. Failure to do so
may cause the product to malfunction or cause fire.
(3) Grounding
The grounding operation should be performed to prevent an electric
shock or electrostatic charge, enhance the noise-resistance ability and
control the unnecessary electromagnetic radiation.
For the ground terminal on the AC power cable of the controller and the
grounding plate in the control panel, make sure to use a twisted pair
cable with wire thickness 0.5mm
2
(AWG20 or equivalent) or more for
grounding work. For security grounding, it is necessary to select an
appropriate wire thickness suitable for the load. Perform wiring that
satisfies the specifications (electrical equipment technical standards).
Perform Class D Grounding (former Class 3 Grounding with ground
resistance 100 or below).
3
Page 12
No.
4 Installation
Operation
Description
and Start
Description
(4) Safety Measures
When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
When the product is under operation or in the ready mode, take the
safety measures (such as the installation of safety and protection
fence) so that nobody can enter the area within the robot’s movable
range. When the robot under operation is touched, it may result in
death or serious injury.
Make sure to install the emergency stop circuit so that the unit can be
stopped immediately in an emergency during the unit operation.
Take the safety measure not to start up the unit only with the power
turning ON. Failure to do so may start up the machine suddenly and
cause an injury or damage to the product.
Take the safety measure not to start up the machine only with the
emergency stop cancellation or recovery after the power failure. Failure
to do so may result in an electric shock or injury due to unexpected
power input.
When the installation or adjustment operation is to be performed, give
clear warnings such as “Under Operation; Do not turn ON the power!”
etc. Sudden power input may cause an electric shock or injury.
Take the measure so that the work part is not dropped in power failure
or emergency stop.
Wear protection gloves, goggle or safety shoes, as necessary, to
secure safety.
Do not insert a finger or object in the openings in the product. Failure to
do so may cause an injury, electric shock, damage to the product or
fire.
When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the
actuator dropped by gravity.
5 Teaching When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
Perform the teaching operation from outside the safety protection
fence, if possible. In the case that the operation is to be performed
unavoidably inside the safety protection fence, prepare the “Stipulations
for the Operation” and make sure that all the workers acknowledge and
understand them well.
When the operation is to be performed inside the safety protection
fence, the worker should have an emergency stop switch at hand with
him so that the unit can be stopped any time in an emergency.
When the operation is to be performed inside the safety protection
fence, in addition to the workers, arrange a watchman so that the
machine can be stopped any time in an emergency. Also, keep watch
on the operation so that any third person can not operate the switches
carelessly.
Place a sign “Under Operation” at the position easy to see.
When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the
actuator dropped by gravity.
* Safety protection Fence : In the case that there is no safety protection
fence, the movable range should be indicated.
4
Page 13
No.
Operation
Description
6 Trial
Operation
7 Automatic
Operation
Description
When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
After the teaching or programming operation, perform the check
operation one step by one step and then shift to the automatic
operation.
When the check operation is to be performed inside the safety
protection fence, perform the check operation using the previously
specified work procedure like the teaching operation.
Make sure to perform the programmed operation check at the safety
speed. Failure to do so may result in an accident due to unexpected
motion caused by a program error, etc.
Do not touch the terminal block or any of the various setting switches in
the power ON mode. Failure to do so may result in an electric shock or
malfunction.
Check before starting the automatic operation or rebooting after
operation stop that there is nobody in the safety protection fence.
Before starting automatic operation, make sure that all peripheral
equipment is in an automatic-operation-ready state and there is no
alarm indication.
Make sure to operate automatic operation start from outside of the
safety protection fence.
In the case that there is any abnormal heating, smoke, offensive smell,
or abnormal noise in the product, immediately stop the machine and
turn OFF the power switch. Failure to do so may result in a fire or
damage to the product.
When a power failure occurs, turn OFF the power switch. Failure to do
so may cause an injury or damage to the product, due to a sudden
motion of the product in the recovery operation from the power failure.
5
Page 14
No.
8 Maintenance
Operation
Description
and
Inspection
Description
When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
Perform the work out of the safety protection fence, if possible. In the
case that the operation is to be performed unavoidably inside the safety
protection fence, prepare the “Stipulations for the Operation” and make
sure that all the workers acknowledge and understand them well.
When the work is to be performed inside the safety protection fence,
basically turn OFF the power switch.
When the operation is to be performed inside the safety protection
fence, the worker should have an emergency stop switch at hand with
him so that the unit can be stopped any time in an emergency.
When the operation is to be performed inside the safety protection
fence, in addition to the workers, arrange a watchman so that the
machine can be stopped any time in an emergency. Also, keep watch
on the operation so that any third person can not operate the switches
carelessly.
Place a sign “Under Operation” at the position easy to see.
For the grease for the guide or ball screw, use appropriate grease
according to the Operation Manual for each model.
Do not perform the dielectric strength test. Failure to do so may result in
a damage to the product.
When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the
actuator dropped by gravity.
The slider or rod may get misaligned OFF the stop position if the servo
is turned OFF. Be careful not to get injured or damaged due to an
unnecessary operation.
Pay attention not to lose the cover or untightened screws, and make
sure to put the product back to the original condition after maintenance
and inspection works.
Use in incomplete condition may cause damage to the product or an
injury.
* Safety protection Fence : In the case that there is no safety protection
fence, the movable range should be indicated.
9 Modification
and Dismantle
Do not modify, disassemble, assemble or use of maintenance parts not
specified based at your own discretion.
10 Disposal When the product becomes no longer usable or necessary, dispose of it
properly as an industrial waste.
When removing the actuator for disposal, pay attention to drop of
components when detaching screws.
Do not put the product in a fire when disposing of it.
The product may burst or generate toxic gases.
11 Other Do not come close to the product or the harnesses if you are a person
who requires a support of medical devices such as a pacemaker. Doing
so may affect the performance of your medical device.
See Overseas Specifications Compliance Manual to check whether
complies if necessary.
For the handling of actuators and controllers, follow the dedicated
operation manual of each unit to ensure the safety.
6
Page 15
Alert Indication
The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to
the warning level, as follows, and described in the Operation Manual for each model.
Level Degree of Danger and Damage Symbol
This indicates an imminently hazardous situation which, if the
Danger
Warning
Caution
product is not handled correctly, will result in death or serious
injury.
This indicates a potentially hazardous situation which, if the
product is not handled correctly, could result in death or serious
injury.
This indicates a potentially hazardous situation which, if the
product is not handled correctly, may result in minor injury or
property damage.
Danger
Warning
Caution
Notice
This indicates lower possibility for the injury, but should be kept to
use this product properly.
Notice
7
Page 16
Handling Precautions
1.Do Not Set Speed and Acceleration/Deceleration Higher
Than the Rated Values.
Do not set speed and acceleration/deceleration higher than the rated values. It causes vibration, failure, or
shortening of life. If acceleration/deceleration higher than the rated value is set, creeping phenomenon or
coupling slide may occur.
2.The Allowable Load Moment Must be Within the Tolerance.
The allowable load moment must be within the tolerance value. If a load exceeding the allowable load
moment is applied, the life may be shortened. If an extreme load is applied, flaking may occur.
3.Oil Film of Grease May Run Out If Short-distance
Reciprocating Operation is Performed.
When performing continuous reciprocating operation of a distance of 30 mm or shorter, oil film of grease
may run out. To recover oil film, perform approximately five cycles of a distance of 50 mm or longer, every
5,000 to 10,000 cycles, as a guideline
4.Handling of Spiral Cover
The spiral covers used on short types (TC3N, TC4N, TW3N, TW4N, TF3N, TF4N) are each made of a thin
sheet rolled into a spiral form. Exercise caution not to bump the spiral sheet or press it strongly with fingers,
because the spiral sheet may deform.
Spiral cover
5.Make sure to attach the actuator properly by following this
operation manual.
Using the product with the actuator not being certainly retained or affixed may cause abnormal noise, vibration,
malfunction or shorten the product life.
8
Page 17
6.Transportation
6.1Handling a Single Actuator
Please adhere to the following when handling a single actuator.
6.1.1Handling the Packed Unit
Unless otherwise specified, the actuator is shipped with each axis packaged separately.
Do not damage or drop. The package is not applied with any special treatment that enables it to resist
an impact caused by a drop or crash.
Transport a heavy package with at least more than two operators. Consider an appropriate method for
transportation.
Keep the unit in horizontal orientation when placing it on the ground or transporting. Follow the
instruction if there is any for the packaging condition.
Do not step or sit on the package.
Do not put any load that may cause a deformation or breakage of the package.
6.1.2Handling the Actuator After Unpacking
Do not carry an actuator by a cable or attempt to move it by pulling the cable.
Hold the body base when transporting the actuator.
Be careful not to bump the actuator into anything when moving it.
Do not apply an excessive force to each part of the actuator. In particular, prevent the motor unit and
rear bracket from receiving an unnecessary force.
Supplement) For the names of each part of the actuator, refer to 1, “Part Names”.
9
Page 18
6.2Handling the Actuator Assembly
When carrying the actuator, exercise caution not to bump it against nearby objects or structures.
Secure the sliders to prevent sudden movement during transport.
If any end of the actuator is overhanging, secure it properly to avoid significant movement due to
external vibration.
When transporting the assembly without the ends of the actuators fastened, do not subject the assembly
to an impact of 0.3 G or more.
When suspending the mechanical equipment (system) with ropes, avoid applying force to actuator,
connector box, etc. Also, avoid the cables being pinched or caused an excessive deformation.
10
Page 19
1.Part Names
The names of the actuator parts are indicated below.
In this manual, the right and left are determined by viewing the actuator from the top and from the motor
side.
Also, the front side means the side opposite from the motor.
1.1Motor Unit Types
1.1.1Motor coupling types
RCA2-TA4C, TA5 C, TA 6C, TA7C
Right
Other side
Front plate
Left
Motor unitConnector
*Refer to 2, “External Dimensions” for details.
*The connector position shown above is for when cable exit direction is not changed.
Ball screw cover
Motor side
Table
1. Part Names
1.1.2Motor reversing types
RCA2-TA4R, TA5R, TA6R, TA7R (AC Servo Motor)
Ball screw cover
Reversing bracket
Motor side
Other side
Front plate
Right
Left
Connector
Table
Motor unit
*Refer to 2, “External Dimensions” for details.
Caution: When the table has moved away from its home position, there is a gap between the table and
[7] UL2854-VVSWKA TS06V1200 (25AWG x 7P + 22AWG x 6C)
Terminal number
on actuator side
Wiring diagram
[ABZ][Serial]
Red [U] [U]
Yellow [V] [V]
Black [W] [W]
Terminal number
on controller side
TATSUTA ELECTRIC
WIRE & CABLE
[3]
3. Cable Drawings
[1]
Yellow (Red)[BK+] [BK+]
Yellow (Blue)[BK-] [BK-]
Pink(Red)[LS+][LS+
Pink(Blue
White (Red)[A+] [-]
White (Blue)[A-] [-]
Orange (Red)[B+] [-]
Orange (Blue)[B-] [-]
Gray (Red)[Z+] [SD+]
Gray (Blue) [Z-] [SD-]
Orange (Red/continuous)[-] [BAT+]
Orange (Blue/continuous)[/PS] [BAT-]
Gray (Red/continuous)[VCC] [VCC]
Gra
Blue/continuous)[GND] [GND]
(Shield)[FG] [FG]
LS-][LS-
[5]
35
Page 44
4.Options
4.1Optional Connector Cable Exit Direction
In the standard specification, the cable exit direction is opposite to the rod and guide bracket.
If it is desired to pull out the cable on the front plate side according to the device layout, etc., the cable can
be pulled out from the opposite direction by using the option (model number: K2).
4.2Power-saving Function
This option reduces the maximum current of the controller compared to actuator of the standard specification.
The maximum current varies depending on the model.
4. Options
Please refer to the power supply capacity in the catalog or each operation manual of ACON, ASEL, ASEP,
or AMEC controller. The model number is indicated as HS.
4.3Brake Type
The brake is a mechanism designed to prevent the table from dropping when the power or servo is turned
off on an actuator of motor unit (TA**) type used vertically.
Use the brake to prevent the installed load, etc., from being damaged due to the falling table.
4.4Reversed-home Specification
On motor unit types (TA**), the standard home position is on the motor side. However, you can specify an
option to reverse the home direction if it is desirable due to the layout of the system, etc.
(Note) Since the home position is adjusted at the factory before shipment, you must return your actuator to
IAI for adjustment if you wish to change the home direction after the delivery of your actuator.
36
Page 45
4.5 Cable Exit Direction Changed
In case of the motor unit type (TA**), the cable exit direction is changed when a change to the cable exit
direction is made.
There are 5 ways to change the direction, which are top side (model code: CJT), right side (model code:
CJR), left side (model code: CJL), bottom side (model code: CJB) and outer side (model code: CJO).
Left Side
: CJL
Top Side: CJT
Right Side
Bottom Side
: CJB
Straight Type
: CJR
Top Side: CJTTop Side: CJT
Outer Side
: CJO
Bottom Side
: CJB
Motor Reversing Type
Reversing Direction: Left Side (ML)
Outer Side
: CJO
Bottom Side
: CJB
Motor Reversing Type
Reversing Direction: Left Side (MR)
4. Options
37
Page 46
5.Checking after Unpacking
After unpacking, check the condition of the product and also check the included items.
5.1Included Items
No.ItemModel numberRemarks
Refer to “How to Read Model
1Actuator
Accessories
RCA integrated
2
motor/encoder cable
3Home mark sticker
4First Step Guide
Operating Manual
5
(CD/DVD)
6Safety Guide
Nameplate” and “How to Read Model
Number.”
CB-APSEP-MPA-: ASEP type
CB-ACS-MPA-
: ACON, ASEL type
Supplied with TA4C, TA5C,
TA6C, TA7C, TA4R, TA5R,
TA6R, and TA7R
5. Checking after Unpacking
5.2Operation Manuals Relating to This Product
1Operation Manual for ASEL ControllerME0165
2Operation Manual for ACON-C/CG/CF ControllerME0176
3Operation Manual for ACON-CY ControllerME0167
4Operation Manual for ACON-SE ControllerME0171
5Operation Manual for ACON-PL/PO ControllerME0166
6Operation Manual for MEC ControllerME0245
7Operation Manual for6120EMrellortnoCPESP/PESA
8Operation Manual for PC Software IA-101-X-MX/IA-101-X-USBMWME0154
9Operation Manual for PC Software RCM-101MW/RCM-101-USBME0155
10Operation Manual for MEC PC SoftwareME0248
11Operation Manual for Teaching Pendant SEL-T/TDME0184
12Operation Manual for Teaching Pendant CON-T/TGME0178
13Operation Manual for Touch Panel Teaching Pendant CON-PT/PD/PGME0227
14Operation Manual for Touch Panel Teaching Pendant SEP-PTME0217
15Operation Manual for Simple Teaching Pendant RCM-EME0174
16Operation Manual for Data Setter RCM-PME0175
17Operation Manual for Touch Panel Display RCM-PM-01ME0182
lortnoCemaN.oNNo.
5.3How to Read Model Nameplate
Serial number
Model
38
MODEL RCA2-TA5C-I-20-10-25-A1-P-B
SERIAL No. 600090254
MADE IN JAPAN
Page 47
5.4 How to Read Model
RCA2 - TA5C - I - 20 - 10 - 25 - A1 - P - B - **
<Series name>
<Type>
Motor unit types
Motor coupling types
TA4C
TA5C
TA6C
TA7C
Motor reversing types
TA4R
TA5R
TA6R
TA7R
Short types
Compact types
TCA3NA
TCA4NA
TCA3N
TCA4N
Wide types
TWA3NA
TWA4NA
TWA3N
TWA4N
Flat types
TFA3NA
TFA4NA
TFA3N
TFA4N
<Encoder type>
I: Incremental
<Motor type>
10 (10 W) : TA4C, TA4R,
TCA3NA, TWA3NA,
TFA3NA
TCA3N, TWA3N,
TFA3N
20 (20 W) : TCA4NA, TWA4NA
TFA4NA
TC4AN,TWA4N,
TFA4N
TA5C, TA5R,
TA6C, TA6R
30 (30 W) : TA7C, TA7R
*1 This may be displayed for the manufacturing reason.
(This is not to indicate the manufacturing model code.)
Identification for IAI use only
<Option>
B:Brake type
CJT: Optional cable exit direction (upper side)
CJR: Optional cable exit direction (right side)
CLJ: Optional cable exit direction (left side)
CJB: Optional cable exit direction (lower side)
CJO:Optional cable exit direction (outer side)
K2: Optional connector cable exit direction
LA: Power-saving function
NM: Reversed-home specification
(1) Max. speed
The maximum speed for this ROBO Cylinder is limited due to the sympathetic vibration of the ball screw shaft
and the limitation of motor rotation speed.
Do not exceed the maximum speed shown in the table below.
Model name Motor typeLead [mm]
TA410W
(Note) The maximum speed may not be reached depending on the acceleration/deceleration setting.
6. Specifications
Model name Motor typeLead [mm]
TA520W
(Note) The maximum speed may not be reached depending on the acceleration/deceleration setting.
Values in < > are for when mounted vertically.
Strokes and maximum speed limits (Unit: mm/s)
Stroke [mm]
2030405060708090100
2100
4200
6300
Strokes and maximum speed limits (Unit: mm/s)
Stroke [mm]
255075100
2.5125
5250
10465 <400>
Strokes and maximum speed limits (Unit: mm/s)
Model name Motor typeLead [mm]
3150
TA620W
(Note) The maximum speed may not be reached depending on the acceleration/deceleration setting.
Values in < > are for when mounted vertically.
Model name Motor typeLead [mm]
TA730W
(Note) The maximum speed may not be reached depending on the acceleration/deceleration setting.
Values in < > are for when mounted vertically.
6300
12560 <500>
Strokes and maximum speed limits (Unit: mm/s)
3150
6300
12600 <580>
255075100125150
255075100125150175200
Stroke [mm]
Stroke [mm]
40
Page 49
Strokes and maximum speed limits (Unit: mm/s)
Model nameMotor typeLead [mm]
TCA3NA
(Lead screw)
TCA3NA
(Ball screw)
TCA4NA
(Lead screw)
TCA4NA
(Ball screw)
TWA3NA
(Lead screw)
TWA3NA
(Ball screw)
TWA4NA
(Lead screw)
TWA4NA
(Ball screw)
TFA3NA
(Lead screw)
TFA3NA
(Ball screw)
10W
10W
20W
20W
10W
10W
20W
20W
10W
10W
150-
2100-
4200-
15050
2100100
4200200
2100-
4200-
6220-
2100100
4200200
6270 <220>300
150-
2100-
4200-
15050
2100100
4200200
2100-
4200-
6220-
2100100
4200200
6270 <220>300
150-
2100-
4200-
15050
2100100
4200200
Stroke [mm]
3050
6. Specifications
41
Page 50
Model nameMotor typeLead [mm]
TFA4NA
(Lead screw)
TFA4NA
(Ball screw)
(Note) Values in < > are for when mounted vertically.
Note : Do not set a speed or acceleration/deceleration exceeding the applicable rating. Doing so may
6. Specifications
Strokes and maximum speed limits (Unit: mm/s)
Stroke [mm]
3050
2100-
20W
20W
result in vibration, failure or shorter life.
Setting the acceleration/deceleration exceeding the applicable rating may also cause creep.
4200-
6220-
2100100
4200200
6270 <220>300
42
Page 51
Strokes and maximum speed limits (Unit: mm/s)
Model nameMotor typeLead [mm]
TCA3N
TC3N (Option BG)
(Lead screw)
TCA3N
(Ball screw)
TCA4N
TC4N (Option BG)
(Lead screw)
TCA4N
TC4N (Option BG)
(Ball screw)
TWA3N
TW3N (Option BG)
(Lead screw)
TWA3N
(Ball screw)
TWA4N
(Option BG)
TW4N
(Lead screw)
TWA4N
TW4N (Option BG)
(Ball screw)
10W
10W
20W
20W
10W
10W
20W
20W
Stroke [mm]
30
150
2100
4200
150
2100
4200
2100
4200
6220
2100
4200
6270 <220>
150
2100
4200
150
2100
4200
2100
4200
6220
2100
4200
6270 <220>
6. Specifications
43
Page 52
Strokes and maximum speed limits (Unit: mm/s)
Model nameMotor typeLead [mm]
TFA3N
TF3N (Option BG)
(Lead screw)
TFA3N
(Ball screw)
TFA4N
TF4N (Option BG)
(Lead screw)
TFA4N
TF4N (Option BG)
(Ball screw)
10W
10W
20W
20W
Stroke [mm]
30
150
2100
4200
150
2100
4200
2100
4200
6220
2100
4200
6270 <220>
6. Specifications
(Note) Values in < > are for when mounted vertically.
Note : Do not set a speed or acceleration/deceleration exceeding the applicable rating. Doing so may
result in vibration, failure or shorter life.
Setting the acceleration/deceleration exceeding the applicable rating may also cause creep.
44
Page 53
(2) Acceleration and load capacity
Model nameMotor typeLead [mm]Rated acceleration [G]
2
TA410W
TA520W
TA620W
TA730W
(Note) Maximum speed may not be reached on all strokes.
The maximum speed for the long stroke type actuator is less than what is shown in the table.
[Refer to (1) Max. speed]
4
6
2.5
5
10
3
6
12
3
6
12
Horizontal0.23
Vertical0.21.5
Horizontal0.32
Vertical0.21
Horizontal0.31
Vertical0.20.5
Horizontal0.25
Vertical0.23
Horizontal0.33.5
Vertical0.22
Horizontal0.32
Vertical0.21
Horizontal0.26
Vertical0.23
Horizontal0.34
Vertical0.21.5
Horizontal0.32
Vertical0.20.5
Horizontal0.28
Vertical0.24
Horizontal0.36
Vertical0.22.5
Horizontal0.34
Vertical0.21
Load capacity [kg]
6. Specifications
45
Page 54
Model nameMotor typeLead [mm]Rated acceleration [G]
TCA3NA
TCA3N
TC3N (Option BG)
(Lead screw)
TCA3NA
TCA3N
(Ball screw)
TCA4NA
6. Specifications
TCA4N
TC4N (Option BG)
(Lead screw)
TCA4NA
TCA4N
TC4N (Option BG)
(Ball screw)
TWA3NA
TWA3N
TW3N (Option BG)
(Lead screw)
TWA3NA
TWA3N
(Ball screw)
(Note) Maximum speed may not be reached on all strokes.
The maximum speed for the long stroke type actuator is less than what is shown in the table.
[Refer to (1) Max. speed]
10W
10W
20W
20W
10W
10W
Load capacity [kg]
1
2
4
1
2
4
2
4
6
2
4
6
1
2
4
1
2
4
Horizontal0.21
Vertical0.20.5
Horizontal0.20.5
Vertical0.20.25
Horizontal0.20.25
Vertical0.20.125
Horizontal0.23
Vertical0.21
Horizontal0.31.5
Vertical0.20.5
Horizontal0.30.75
Vertical0.20.25
Horizontal0.21
Vertical0.20.5
Horizontal0.20.5
Vertical0.20.25
Horizontal0.20.25
Vertical0.20.125
Horizontal0.26
Vertical0.21.5
Horizontal0.33
Vertical0.20.75
Horizontal0.32
Vertical0.20.5
Horizontal0.21
Vertical0.20.5
Horizontal0.20.5
Vertical0.20.25
Horizontal0.20.25
Vertical0.20.125
Horizontal0.23
Vertical0.21
Horizontal0.31.5
Vertical0.20.5
Horizontal0.30.75
Vertical0.20.25
46
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Model nameMotor typeLead [mm]Rated acceleration [G]
2
TWA4NA
TWA4N
TW4N (Option BG)
(Lead screw)
TWA4NA
TWA4N
TW4N (Option BG)
(Ball screw)
TFA3NA
TFA3N
TF3N (Option BG)
(Lead screw)
TFA3NA
TFA3N
(Ball screw)
TFA4NA
TFA4N
TF4N (Option BG)
(Lead screw)
TFA4NA
TFA4N
TF4N (Option BG)
(Ball screw)
(Note) Maximum speed may not be reached on all strokes.
The maximum speed for the long stroke type actuator is less than what is shown in the table.
[Refer to (1) Max. speed]
20W
20W
10W
10W
20W
20W
4
6
2
4
6
1
2
4
1
2
4
2
4
6
2
4
6
Horizontal0.21
Vertical0.20.5
Horizontal0.20.5
Vertical0.20.25
Horizontal0.20.25
Vertical0.20.125
Horizontal0.26
Vertical0.21.5
Horizontal0.33
Vertical0.20.75
Horizontal0.32
Vertical0.20.5
Horizontal0.21
Vertical0.20.5
Horizontal0.20.5
Vertical0.20.25
Horizontal0.20.25
Vertical0.20.125
Horizontal0.23
Vertical0.21
Horizontal0.31.5
Vertical0.20.5
Horizontal0.30.75
Vertical0.20.25
Horizontal0.21
Vertical0.20.5
Horizontal0.20.5
Vertical0.20.25
Horizontal0.20.25
Vertical0.20.125
Horizontal0.26
Vertical0.21.5
Horizontal0.33
Vertical0.20.75
Horizontal0.32
Vertical0.20.5
Load capacity [kg]
6. Specifications
47
Page 56
(3) Rated thrust
Model nameMotor typeLead [mm]Rated thrust [N]
TA410W
TA520W
TA620W
TA730W
TCA3NA
TCA3N
6. Specifications
TC3N (Option BG)
(Lead screw)
TCA3NA
TCA3N
(Ball screw)
TCA4NA
TCA4N
TC4N (Option BG)
(Lead screw)
TCA4NA
TCA4N
TC4N (Option BG)
(Ball screw)
TWA3NA
TWA3N
TW3N (Option BG)
(Lead screw)
TWA3NA
TWA3N
(Ball screw)
10W
10W
20W
20W
10W
10W
285
443
628
2.5137
568
1034
368
634
1217
3105
653
1226
1100.5
250.3
425.1
1170.9
285.5
442.7
259.7
429.8
619.9
2101.5
450.7
633.8
1100.5
250.3
425.1
1170.9
285.5
442.7
48
Page 57
Model nameMotor typeLead [mm]Rated thrust [N]
TWA4NA
TWA4N
TW4N (Option BG)
(Lead screw)
TWA4NA
TWA4N
TW4N (Option BG)
(Ball screw)
TFA3NA
TFA3N
TF3N (Option BG)
(Lead screw)
TFA3NA
TFA3N
(Ball screw)
TFA4NA
TFA4N
TF4N (Option BG)
(Lead screw)
TFA4NA
TFA4N
TF4N (Option BG)
(Ball screw)
20W
20W
10W
10W
20W
20W
259.7
429.8
619.9
2101.5
450.7
633.8
1100.5
250.3
425.1
1170.9
285.5
442.7
259.7
429.8
619.9
2101.5
450.7
633.8
6. Specifications
49
Page 58
(4) Drive system
Model nameMotor typeLead [mm]
TA410W
TA520W
TA620W
TA720W
TCA3NA
6. Specifications
TCA3N
TC3N (Option BG)
(Lead screw)
TCA3NA
TCA3N
(Ball screw)
TCA4NA
TCA4N
TC4N (Option BG)
(Lead screw)
TCA4NA
TCA4N
TC4N (Option BG)
(Ball screw)
TWA3NA
TWA3N
TW3N (Option BG)
(Lead screw)
TWA3NA
TWA3N
(Ball screw)
*1 Number of pulses input to the controller.
10W
10W
20W
20W
10W
10W
2
6
2.5
10
3
12
3
12
1
2
4
1
4
2
4
6
2
4
6
1
2
4
1
4
No. of encoder
*1
pulses
800
1048
Drive system
Ball screw
6mm
φ
Ball screw
8mm
φ
Ball screw
10mm
φ
Ball screw
10mm
φ
Lead screw
4mm
φ
Ball screw
4mm
φ
Lead screw
6mm
φ
Ball screw
6mm
φ
Lead screw
4mm
φ
Ball screw
4mm
φ
Rolled C104
Rolled C105
Rolled C106
Rolled C106
Rolled C10
Rolled C102
Rolled C10
Rolled C10
Rolled C10
Rolled C102
50
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Model nameMotor typeLead [mm]
TWA4NA
TWA4N
TW4N (Option BG)
20W
(Lead screw)
TWA4NA
TWA4N
TW4N (Option BG)
20W
(Ball screw)
TFA3NA
TFA3N
TF3N (Option BG)
10W
(Lead screw)
TFA3NA
TFA3N
10W
(Ball screw)
TFA4NA
TFA4N
TF4N (Option BG)
20W
(Lead screw)
TFA4NA
TFA4N
TF4N (Option BG)
20W
(Ball screw)
No. of encoder
*1
pulses
Drive system
2
4
Lead screw
6mm
φ
Rolled C10
6
2
4
Ball screw
6mm
φ
Rolled C10
6
1
2
4
1
1048
Lead screw
4mm
φ
Ball screw
4mm
φ
Rolled C10
6. Specifications
Rolled C102
4
2
4
Lead screw
6mm
φ
Rolled C10
6
2
4
Ball screw
6mm
φ
Rolled C10
6
*1 Number of pulses input to the controller.
(5) Common
Item
Positioning repeatability
Lost motion
*1
*1
Lead screwBall screw
±
0.1mm or less0.3mm or less
BaseMaterial : Aluminum with special anodizing treatment
*1 Initial Value
0.05mm
Specifications
0.02mm
±
51
Page 60
7.Operation
7.1Operational Conditions for Positioning Operation
By following the procedures below, check whether the operation is available.
[1] Usage conditions
Check the operational conditions [1] to [6].
[1] Load installation orientation (horizontal, upright, vertical)
[2] Stroke L (mm)
[3] Maximum speed V (mm/s)
[4] Acceleration a (G)
[5] Loading capacity W (kg)
[6] Overhang T (mm): Distance from the end face of the table to the center of gravity of the load
Installation orientation Fig. 1
7. Operation
lacitreVthgirpUlatnoziroH
52
Page 61
[2] Stroke, maximum speed, acceleration
Check whether the operation is available by [2] stroke, [3] maximum speed and [4] acceleration.
Table 1 * The maximum speed assumes an acceleration of 0.2G or 0.3G.
Installation
orientation
Horizontal
ModelLead [mm]Acceleration [G]
20.2100
TA4
60.3300
2.50.2125
TA5
100.3465
30.2150
TA6
120.3600
30.2150
TA7
120.3600
TCA3NA
TWA3NA
TFA3NA
TCA3N
TWA3N
TFA3N
TC3N (Option BG)
TW3N (Option BG)
TF3N (Option BG)
(Slide screw)
TCA3NA
TWA3NA
TFA3NA
TCA3N
TWA3N
TFA3N
(Ball screw)
TCA4NA
TWA4NA
TFA4NA
TCA4N
TWA4N
TFA4N
TC4N (Option BG)
TW4N (Option BG)
TF4N (Option BG)
(Slide screw)
10.250
20.2100
40.2200
10.250
20.3100
40.3200
20.2100
40.2200
60.2220
Max speed
[mm/s]
Max stroke [mm]
10040.3200
10050.3250
15060.3300
7. Operation
20060.3300
30
30
30
53
Page 62
7. Operation
Installation
orientation
Horizontal
Vertical
ModelLead [mm]Acceleration [G]
TCA4NA
TWA4NA
TFA4NA
TCA4N
TWA4N
TFA4N
TC4N (Option BG)
TW4N (Option BG)
TF4N (Option BG)
(Ball screw)
TA4
TA5
TA6
TA7
TCA3NA
TWA3NA
TFA3NA
TCA3N
TWA3N
TFA3N
TC3N (Option BG)
TW3N (Option BG)
TF3N (Option BG)
(Slide screw)
TCA3NA
TWA3NA
TFA3NA
TCA3N
TWA3N
TFA3N
(Ball screw)
20.2100
40.3200
60.3270
20.2100
60.3300
2.50.2125
100.2400
30.2150
120.2500
30.2150
120.2580
10.250
20.2100
40.2200
10.250
20.2100
40.2200
Max speed
[mm/s]
Max stroke [mm]
30
10040.3200
10050.2250
15060.2300
20060.2300
30
30
54
Page 63
Installation
orientation
Vertical
Horizontal
Vertical
ModelLead [mm]Acceleration [G]
TCA4NA
TWA4NA
TFA4NA
TCA4N
TWA4N
TFA4N
TC4N (Option BG)
TW4N (Option BG)
TF4N (Option BG)
(Slide screw)
TCA4NA
TWA4NA
TFA4NA
TCA4N
TWA4N
TFA4N
TC4N (Option BG)
TW4N (Option BG)
TF4N (Option BG)
(Ball screw)
TCA3NA
TWA3NA
TFA3NA
(Ball screw)
TCA4NA
TWA4NA
TFA4NA
(Ball screw)
TCA3NA
TWA3NA
TFA3NA
(Ball screw)
TCA4NA
TWA4NA
TFA4NA
(Ball screw)
20.2100
40.2200
60.2220
20.2100
40.2200
60.2220
10.250
20.2100
40.2200
20.2100
40.2200
60.2300
10.250
20.3100
40.3200
20.2100
40.3200
60.3300
Max speed
[mm/s]
Max stroke [mm]
30
30
50
50
50
50
7. Operation
How to decide: [2] Desired stroke ≤ model stroke
[3] Desired maximum speed ≤ maximum speed for selected stroke
[4] Desired acceleration ≤ 0.2G or 0.3G (Refer to Table 1)
55
Page 64
[3] Maximum speed, loading capacity
Check whether the operation is available by [3] maximum speed and [5] loading capacity.
AC Servo motor (RCA2) (Graph 1)
How to decide: You can use any model that has a [3] maximum speed and [4] loading capacity that is within
[4] Moment
Table 2: Hn measurement (distance from the operation point to end of table)
H1 (mm)304954.561.5
7. Operation
H2 (mm)20253037
H3 (mm)11.513.515.517.5
usage range in the graph.
Check whether the operation is available by [2] moment, [4] acceleration, [5] loading capacity,
and [6] overhang.
Static moment (M1) calculation
Static moment equation
M1 = W x L x 9.8/1000 (Nm); L (mm): Distance from the operation point to load center of gravity
Stroke consideration: L = T + Hn + stroke (Patterns A and B)
No stroke consideration: L = T + Hn (Patterns C, D, and E)
Use Figure 2 and Table 2 to select an Hn measurement based on the installation orientation of the
load.
TA4TA5TA6TA7
TCA3NA, TFA3NA
TCA3N, TFA3N
(Slide screw)
(Ball screw)
TWA3NA
TWA3N
(Slide screw)
(Ball screw)
TCA4NA, TFA4NA
TCA4N, TFA4N
(Slide screw)
(Ball screw)
TWA4NA
TWA4N
(Slide screw)
(Ball screw)
H1 (mm)64646666
H2 (mm)16251829
H3 (mm)11
9.510.59.5
Ball Guide Type (Option: Model Code BG)
H1 (mm)
H2 (mm)
H3 (mm)
TC3N, TF3N
(Slide screw)
71.5
17
16
TW3N
(Slide screw)
68
25
12.5
TC4N, TF4N
(Slide screw)
73.5
19
16
TW4N
(Slide screw)
74.5
29
15.5
TC4N, TF4N
(Ball screw)
73.5
19
16
TW4N
(Ball screw)
74.5
29
15.5
56
Page 65
Static Moment Figure 2
VerticalHorizontalVerticalHorizontal
Pattern A
Pattern D
Load W
Load W
Load W
Pattern B
Load W
Pattern E
Load W
Load W
Pattern C
Dynamic moment (M2) calculation
Dynamic moment equation
M2 = W x L x a x 9.8/1000 (Nm)
L=T+Hn
From Figure 3 and Table 2, select the Hn measurement based on the installation orientation of the load.
7. Operation
Dynamic moment Figure 3
Pattern A
Pattern D
Load W
Load W
Load W
Pattern B
Load W
Pattern E
Load W
Load W
Pattern C
Load W
Load W
Generated moment (M) calculation
Generated moment equation
M = M1 + M2 (Nm)
* Pattern C has different directions for the static moment and the dynamic moment, so set whichever
is larger as M.
From Table 3, select an allowable moment based on the generated moment calculated above.
57
Page 66
Table 3: Allowable moments
Allowable moment: Ma (Nm)
Allowable moment: Mb (Nm)
Allowable moment: Mc (Nm)
TA4
4.2
6.0
8.2
TA5
6.57
9.32
14.32
TA6
7.26
10.30
18.25
TA7
9.91
14.13
28.65
Allowable moment: Ma (Nm)9.99.99.99.9
Allowable moment: Mb (Nm)9.99.99.99.9
Allowable moment: Mc (Nm)3.39.43.312.2
Allowable moment: Ma (Nm)
Allowable moment: Mb (Nm)
Allowable moment: Mc (Nm)
7. Operation
Allowable moment: Ma (Nm)
Allowable moment: Mb (Nm)
Allowable moment: Mc (Nm)
How to decide:You can use any model for which the generated moment (M) < allowable moment for all
Correlation of speed and loading capacity (Vertical)
Lead 2
Lead 4
Lead 6
Loading capacity (kg)
7. Operation
Speed (mm/sec)
Speed (mm/sec)
61
Page 70
8.Installation Environment and Storage Environment
8.1Installation Environment
Install the actuator in an environment meeting the following conditions:
Not exposed to direct sunlight
The machine does not receive radiated heat from large heat sources such as heat treatment furnaces.
Surrounding air temperature of 0 to 40°C
Humidity of 85% or below, non-condensing
Not subject to corrosive or flammable gases
Is a normal environment for assembly work where there is not much dust.
Not subject to oil mist or cutting fluid
Not subject to impact or vibration
Not subject to significant electromagnetic waves, ultraviolet light or radiation
This product is not designed to provide chemical resistance.
In general, the environment shall be one where the operator can work without wearing protective gears.
Open space required for maintenance inspection
8.2Storage Environment
The storage environment should conform to the installation environment. Particularly when the actuator is
stored for a long period of time, give consideration to prevent bedewing.
Unless specified, the actuator is shipped without any drying agent placed in the package. If the actuator is
stored in an environment subject to bedewing, implement anti-bedewing measures over the entire
package or directly on the actuator after unpacking.
The maximum storage temperature is 60°C for a short period. If the storage period exceeds 1 month,
make sure the storage temperature dose not exceed 50°C.
8. Installation Environment and Storage Environment
250mm
62
Page 71
9.Installation
Install the main unit only on a machined surface, or other a surface that is highly flat. Also, the platform
should have a structure stiff enough to install the unit so it would not generate vibration or other abnormality.
9.1Installation of Actuator
9.1.1Motor unit types TA4*, TA5*, TA6*, TA7*
This actuator contains installation tapped holes which allow it to be secured from the rear.
(Note that tapped hole size depends on model. Please see diagrams below and external dimensions.)
The actuator also contains reamed holes for use with positioning pins.
For the male threads for installing the base, use hexagonal socket head bolts.
Use of high-tension bolts meeting at least ISO 10.9 is recommended.
The length of thread engagement should be 1.8 times more than the nominal diameter, and pay
attention not to stick the screw out inside the actuator.
Caution: Exercise caution when selecting the bolt length. Use of bolts of inappropriate lengths may
cause damage to tapped holes, insufficient mounting strength of the actuator and/or
interference with driving parts, resulting in lower precision or unexpected accidents.
This actuator contains installation tapped holes which allow it to be secured from the rear.
The actuator also contains long holes and reamed holes for use with positioning pins.
This actuator contains installation tapped holes which allow it to be secured from the rear.
The actuator also contains long holes and reamed holes for use with positioning pins.
This actuator contains installation tapped holes which allow it to be secured from the rear.
The actuator also contains long holes and reamed holes for use with positioning pins.
(TF3N (Slide screw) Ball Guide Type (Option: Model Code BG))
1030
25
4
+
0.050
depth 3
3
0
Long hole
3-M4, depth 6
9. Installation
50
32233
Tapped hole
4-M4, depth 4
5.5
+
0.030
depth 3
F
3
0
Reamed hole
(TF4N (Slide screw), TF4N (Ball screw) Ball Guide Type (Option: Model Code BG))
1530
30
4
586.5
+
0.050
depth 3
3
0
Long hole
37264
21
4
3-M4, depth 8
264
Model
TF3N
(Slide screw)
TF4N
(Slide screw)
TF4N
(Ball screw)
72
Tapped hole
4-M4, depth 5
+
0.030
depth 3
F
3
0
Reamed hole
Tap size and
maximum
screw-in depth
M4, depth 3
M4, depth 4
Long hole
steel
Tightening torque
Bolt bearing surface is
aluminum
Applicable
bolt
M4
Bolt bearing surface is
3.59 N-m (0.37 kgf-m)1.76 N-m (0.18 kgf-m)
M43.59 N-m (0.74 kgf-m)1.76 N-m (0.35 kgf-m)
Long hole
A: 3, B: 4,
depth 3
A: 3, B: 4,
depth 3
Reamed hole
(mm)
F
3, depth 3
F
3, depth 3
Page 81
Tightening screws
For the male threads for installing the base, use hexagonal socket head bolts.
Use of high-tension bolts meeting at least ISO 10.9 is recommended.
Caution: The tap hole of the mounting part is a through hole. Never use a screw longer than the
effective screw length. Internal mechanisms and electric components may be damaged.
9. Installation
73
Page 82
9.2 Installation Surface
Motor unit types TA4*, TA5*, TA6*, TA7*
Mount on a strong, rigid structure to prevent vibration.
Install the main unit only on a machined surface, or other surface that is highly flat, within ±0.05 mm/m.
Provide adequate space around the device to allow for future maintenance.
On the motor unit type (TA***) actuator, the side and bottom faces of the base provide reference
surfaces for table's travel.
When it is necessary that the slider or table move in a highly precise fashion, please ensure that the
device is installed at an orientation that is based on the position of these surfaces.
9. Installation
Caution: Because the side and bottom faces of the base provide reference surfaces for table travel as
Follow the diagram below when installing the device using the reference surface.
Reference
surface
Motor unit type
Reference
surface
shown in the above diagram, conduct installation based on the position of this side when
precision is required.
R0.3 or less
Model Length of A (mm)
Motor unit type 2 to 4 or less
74
Page 83
9.3Installation of the Load
9.3.1Motor unit types TA4*, TA5*, TA6*, TA7*
Please attach the load to the device using the tapped holes in the front plate of the table type.
There are also tapped holes and reamed holes in the top surface of the table. Please use these to
attach the load.
There are two reamed holes on the slider in the top surface of the table, so if you need to be able to
secure and detach the load multiple times, please use these holes. Also, if you require precision in
your attachment, such as a right angle, use one of the reamed holes to make fine adjustments.
The process for attaching these to the main unit is similar to the installation process of the main unit.
The mounting screws and tightening torque required are also similar to the installation process of the
main unit. (Refer to 9.1.1.)
For exact screw-in depth, please see the table below.
Do not screw in screws deeper than indicated in the table below, as this can interfere with internal
parts and damage the actuator.
Please attach the load to the device using the tapped holes in the front plate of the table type.
There are also tapped holes and reamed holes in the top surface of the table. Please use these to attach
the load.
There is one reamed hole on the slider in the top surface of the table, so if you need to be able to secure
and detach the load multiple times, please use this hole. Also, if you require precision in your attachment,
such as a right angle, use one reamed hole to make fine adjustments.
The process for attaching these to the main unit is similar to the installation process of the main unit. The
mounting screws and tightening torque required are also similar to the installation process of the main unit.
(Refer to 9.1.2.)
Mount a work part by holding the table as shown in the figure. If you hold only the main body and tighten
the work part, excessive moment is applied to the guide area and play may be generated.
9. Installation
Main body
Pay attention to the thread length, because the threaded holes on the front table are through holes.
Caution:A work part shall be mounted on a machined plane or a plane with equivalent precision,
and the flatness shall be 0.01 mm/m or less. If sufficient flatness is not secured, the table
is deformed when mounting and fixing a work part, causing malfunction.
Flatness refers to the height difference between the maximum value (peak) and
minimum value (trough) of surface distortion.
The length of screws used to mount a work part must the effective screw depth
described here or less.
If a screw is screwed in more than the effective screw depth, the end may get into
contact with the guide rail and the table may be deformed, causing malfunction.
Please attach the load to the device using the tapped holes in the front plate of the table type.
There are also tapped holes and reamed holes in the top surface of the table. Please use these to attach
the load.
There is one reamed hole on the slider in the top surface of the table, so if you need to be able to secure
and detach the load multiple times, please use this hole. Also, if you require precision in your attachment,
such as a right angle, use one reamed hole to make fine adjustments.
The process for attaching these to the main unit is similar to the installation process of the main unit. The
mounting screws and tightening torque required are also similar to the installation process of the main unit.
(Refer to 9.1.2.)
Mount a work part by holding the table as shown in the figure. If you hold only the main body and tighten
the work part, excessive moment is applied to the guide area and play may be generated.
9. Installation
Main body
Pay attention to the thread length, because the threaded holes on the front table are through holes.
Caution:A work part shall be mounted on a machined plane or a plane with equivalent precision,
and the flatness shall be 0.01 mm/m or less. If sufficient flatness is not secured, the table
is deformed when mounting and fixing a work part, causing malfunction.
Flatness refers to the height difference between the maximum value (peak) and
minimum value (trough) of surface distortion.
The length of screws used to mount a work part must the effective screw depth
described here or less.
If a screw is screwed in more than the effective screw depth, the end may get into
contact with the guide rail and the table may be deformed, causing malfunction.
Please attach the load to the device using the tapped holes in the front plate of the table type.
There are also tapped holes and reamed holes in the top surface of the table. Please use these to attach
the load.
There is one reamed hole on the slider in the top surface of the table, so if you need to be able to secure
and detach the load multiple times, please use this hole. Also, if you require precision in your attachment,
such as a right angle, use one reamed hole to make fine adjustments.
The process for attaching these to the main unit is similar to the installation process of the main unit. The
mounting screws and tightening torque required are also similar to the installation process of the main unit.
(Refer to 9.1.2.)
Mount a work part by holding the table as shown in the figure. If you hold only the main body and tighten
the work part, excessive moment is applied to the guide area and play may be generated.
9. Installation
Main body
Pay attention to the thread length, because the threaded holes on the front table are through holes.
Caution:A work part shall be mounted on a machined plane or a plane with equivalent precision,
and the flatness shall be 0.01 mm/m or less. If sufficient flatness is not secured, the table
is deformed when mounting and fixing a work part, causing malfunction.
Flatness refers to the height difference between the maximum value (peak) and
minimum value (trough) of surface distortion.
The length of screws used to mount a work part must the effective screw depth
described here or less.
If a screw is screwed in more than the effective screw depth, the end may get into
contact with the guide rail and the table may be deformed, causing malfunction.
9. Installation
81
Page 90
9.4T Grooves
The main unit surface side of TA5C, 6C, 7C and TR type contains T grooves (M3 size) for attaching
external devices.
These grooves are to be used for whatever needs may arise, such as installing sensors, fastening wiring,
etc.
T groove measurements are shown below.
A use of square nut is recommended for the T grooves, but a hex nut can also be used.
Pay careful attention to the length so that the edge of the bolt won't contact the base of T grooves
during installation.
5.5
2.7
5.8
1.8
3.3
9. Installation
82
Page 91
10. Connection with Controller
For the controller and the connection cable between the controller and RCA2 (this actuator), use IAI’s
dedicated controller and dedicated connection cable.
The following explains the wiring method based on single-axis use.
In applications where the dedicated connection cable cannot be secured, make sure the cable does
not deflect more than it would due to the dead weight, or use a self-supporting cable hose or increase
the cable radius to minimize the load applied to the dedicated connection cable.
Do not cut and extend, shorten or reconnect the dedicated connection cable.
Do not pull or forcibly bend the dedicated connection cable.
If you wish to change the specification of the dedicated connection cable, consult IAI.
IAI’s dedicated connection cable
(Connects the RCA2 and dedicated controller)
10. Connection with Controller
Dedicated controller
ASEP
r = 68 mm or more (movable)
r = 34 mm or more (fixed)
Dedicated connection cable
Servo motor cable : CB-APSEP-MPA***
*) *** indicates the cable length. Up to 10 m can be specified.
Example) 080 = 8 m
83
Page 92
Dedicated controller
ASEL
ACON
IAI’s dedicated connection cable
(Connects the RCA2 and dedicated controller)
r = 84 mm or more (movable)
r = 42 mm or more (fixed)
Dedicated connection cable
Servo motor cable : CB-ACS-MPA***
*) *** indicates the cable length. Up to 10 m can be specified.
Example) 080 = 8 m
10. Connection with Controller
84
Page 93
When building an application system using the actuator and controller, incorrect wiring or connection of
each cable may cause broken wire, poor contact or other unexpected problem. The prohibited items
relating to cable wiring are explained below.
Do not cut and reconnect the cable to extend or shorten the cable.
If the cable cannot be secured, reduce the load on the cable by allowing it to deflect only by the weight
of the cable or wire it in a self-standing cable hose, etc., having a large radius.
Prevent the cable from bending at the same point.
Steel band
(piano wire)
Bundle loosly.
Do not let the cable bend, kink or twist.
10. Connection with Controller
Do not pull the cable with a strong force.
Do not let the cable receive a turning force at a single point.
Do not pinch, drop a heavy object onto or cut the cable.
85
Page 94
When fixing the cable, provide a moderate slack and do not tension it too tight.
Do not use a spiral
tube where the cable
flexes frequently.
Separate the I/O and communication lines from the power and drive lines.
Do not wire them in the same duct.
Power line
Duct
I/O lines
(flat cable)
Pay attention to the following points when using a cable track.
Do not let the cable get tangled or kinked in a cable track or flexible tube. When bundling the cable,
keep a certain degree of flexibility (so that the cable will not become too taut when bent).
Do not cause the cables to occupy more than 60% of the space in the cable track.
10. Connection with Controller
Warning
z When connecting and disconnecting cables, be sure to turn off the controller power.
Connecting/disconnecting cables with power on may cause malfunctions of the actuator, critical
accidents resulting in injury or death, or damage to the mechanical equipment.
z Insufficient connector connection is dangerous, as it may cause the actuator to malfunction. Be sure
to confirm that the connector is connected properly.
86
Cable track
Cable
Page 95
11. Notes on Operation
11.1 Placing a Load on the Actuator
Do not exceed the load ratings given in the specification table below.
Be careful not to exceed the load moment, extension load length and maximum loading capacity for
the table.
(Refer to the figures below and on the next page.)
On table types, be careful not to let the load applied to the front plate exceed the Ma moment.
When calculating the load moments, refer to 11.1.1, “Positioning the guide to calculate the load moment”
shown below.
25.5 (2.60)
29.4 (3.00)
42.6 (4.35)
36.5 (3.72)
42.0 (4.29)
60.8 (6.20)
56.1 (5.72)
74.1 (7.56)
123.2 (12.57)
[Motor unit types]
[Short compact types]
Mc
Mc
Mb
Ma
Mb
Ma
11. Notes on Operation
[Short wide types]
88
Mc
Mb
Ma
Page 97
[Short flat types]
Mb
Mc
On motor unit types (TA**), keep the extension length to within the ranges of load moments. On short type
(TC(A)***, TF(A)***, TW(A)***), keep the overhangs within the ranges shown in the table below.
Short typeMaMbMc
TCA***
TFA***
TWA***
Ma
Allowable extension length
100 mm or less100 mm or less100 mm or less
11. Notes on Operation
Mb, Mc direction
Ma direction
L
L
89
Page 98
11.1.1 Positioning the guide to calculate the load moment
When calculating the load moment, please take the following operating positions into account.
Please note that extension length may vary depending on the stroke of a particular table type.
[Motor unit types]
A
Ma moment operating position
ModelTA4TA5TA6TA7
A (mm)30.034.53742
Caution:Excessive load moments may reduce the service life of the guide. Also, exceeding the
11. Notes on Operation
extension load length may cause vibration as well as reduce the service life of the
guide.
90
Page 99
11.1.2 Thrust direction external force
Do not to subject the actuator to external force or mechanical shock in the thrust direction in excess of
allowable capacity.
Subjecting the actuator to levels of external force or mechanical shock above the allowable capacity may
damage or destroy internal components.
Thrust direction external force capacity Unit: N (kgf)
TA5160 (16.3)
TA6220 (22.4)
TA7220 (22.4)
[Motor unit types]
Thrust direction
Please make sure to follow the following notes when thrusting the slider.
[Low-lead type slide screw]
The slider would not move with external force. Use the PC software or teaching pendant to move the
slider with JOG operation.
Or, for those with a slit on the end of the shaft, twist the shaft with putting in a screwdriver to the slit to
move the slider.
[Mid-lead and high-lead type slide screws]
Try to utilize JOG operation to move the slider with using the PC software or teaching pendant as
much as possible. Or, for those with a slit on the end of the shaft, twist the shaft with putting in
a screwdriver to the slit to move the slider.
[Low-lead type ball screw]
There are some models that the slider would not move with external force. Do not try to move it
forcefully. Utilize JOG operation to move the slider with using the PC software or teaching pendant.
Caution:
Do not try to move the slider forcefully when it is difficult.
For mid-lead and high-lead type slide screw models, avoid moving the slider directly
with hand as much as possible.
Applying too much force to the slider may cause a malfunction of the actuator such as
a broken nut.
11. Notes on Operation
91
Page 100
11.2 Adjusting the Home Position
The actuator home position can be adjusted by changing parameter *1. In order to make adjustments,
please do the following.
[1] Verify the home position by performing a home return operation.
[2] Move the actuator to the desired position, verify the distance between the old and new positions, and
adjust the parameter accordingly. The parameter can be set to a positive value in the direction of
movement. (It cannot be set to a negative value.)
[3] Increasing the offset amount restricts the movement range by the amount of the increase. If you set
an offset greater than 1 mm, please reset the stroke soft limit.
*1 ACON controller: No. 22, home return offset distance
ASEL controller: Parameter No. 12 for each axis, home preset value
ASEP controller: Parameter No. 16, home return offset distance
11.3 Changing the Home Position Direction
To change the home position direction after delivery, it is necessary to change the movement direction
parameter. Please contact with IAI if you need to do this.
Warning:
The encoder serves not only to detect the actuator’s position and the home position signal, it also plays
a crucial role in phase switching for the AC servo power line, and is calibrated at a high level of
precision for that purpose. Never touch the encoder in order to change the home position.
11. Notes on Operation
92
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