IAI TB-01, TB-01D, TB-01DR First Step Manual

Touch Panel Teaching

TB-01/TB-01D/TB-01DR

Applicable for Position Controller

First Step Guide Third Edition

Thank you for purchasing our product.

Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to
this First Step Guide to ensure correct use.
This Instruction Manual is original.

• Using or copying all or part of this Instruction Manual without permission is prohibited.

•

The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.

This product is comprised of th e following parts if it is of standard configuration .
If you find any fault in the cont ained model or any missing parts, contact us or our distributor.

1. Parts (The option is exclude d.)

No.

Part Name

Model

Remarks

1

Main Body

Refer to “How to read the model plate”,
“How to read the model No.”

Accessories 2

Position controller cable

CB-TB1-C050

When model C or SC is selected

3

Program controller cable

CB-TB1-X050

When model S or SJ or SC is selected

4

Adaptor cable

CB-SEL-SJS002

When model SJ or SC is selected

5

Touch Pen Provided with the main body

6

First Step Guide

ME0327, ME0328

7 Instruction Manual (DVD)

8

Safety Guide

2. Instruction manuals related to this product, which are contained in the DVD.

No.

Name

Manual No.

1

Touch panel teaching TB-01, TB-01D, TB-01DR Applicable for Position Controller
Instruction Manual

ME0324

2

PCON-CA/CFA Controller Instruction Manual

ME0289

3

Instruction Manual for the actuator with integrated ERC2 controller <PIO type>

ME0158

4

Instruction Manual for the actuator with integrated ERC2 controller <SIO type>

ME0159

5

Instruction Manual for the actuator with integrated ERC3 controller

ME0297

6

PCON-C/CG/CF Controller Instruction Manual

ME0170

7

PCON-CY Controller Instruction Manual

ME0156

8

PCON-SE Controller Instruction Manual

ME0163

9

PCON-PL/PO Controller Instruction Manual

ME0164

10

ACON-C/CG Controller Instruction Manual

ME0176

11

ACON-CY Controller Instruction Manual

ME0167

12

ACON-SE Controller Instruction Manual

ME0171

13

ACON-PL/PO Controller Instruction Manual

ME0166

14

SCON-C Controller Instruction Manual

ME0161

15

SCON-CA/CAL/CGAL Controller Instruction Manual

ME0243

16

ROBONET Instruction Manual

ME0208

17

ASEP/PSEP/DSEP Controller Instruction Manual

ME0267

18

PMEC/AMEC Controller Instruction Manual

ME0245

19

MSEP Controller Instruction Manual

ME0299

20

MSCON Controller Instruction Manual

ME0306

21

ACON-CA/DCON-CA Controller Instruction Manual

ME0326

3. How to read the model plate

4. How to read the model No.

Supported Models

This First Step Guide is for the position controller.

For details on handling the program controller (X-SEL-J/K/JX/KX/KT/KET/P/Q/PX/QX/R/S/RX/SX/RXD/SXD/TT/TTA/SSEL/
ASEL/PSEL/MSEL), refer to the separate “Touch Panel Teaching TB-01, TB-01D, TB-01DR Applicable for Program Controller
First Step Guide”.

List of Supported Models

*1 Only ERC2 models with 4904 or higher stamped on the Serial No. sticker can be connected.

Information on sticker

Note that touch-panel teaching pendants can be connected to ERC2 controllers of SE type via a SIO converter
regardless of their version.

*2 ACON-CA is supported from V2.10.
*3 The MSEP-C/LC high-power output compatible driver and RCD compatible are supported from V2.20.
*4 SCON-CAL/CGAL are supported from V2.30.

Confirming the Specifications

1. Basic Specification

Item

TB-01/TB-01D/TB-01DR specifications

Cabinet color

Black

Display colors

65536 colors (16-bit color)

Backlight method

White LED backlight

Touch panel screen

3.5-inch TFT color LCD QVGA

Touch detection method

4-wire resistive film method

Hardware key

When operating with teaching: Operation stops with STOP key or ESC key
When inputting data; ESC key, BS key, numeric keypad and return keys are enabled

External memory

SD/SDHC memory card interface mounted (1G to 8G) (Toshiba recommended)

Environmental resistance

IP40 or equivalent

Size

169.5mm (H) x 210mm (W) x 88.6mm (D)

Weight (excluding cable)

TB-01: approx. 507g, TB-01D/TB-01DR: approx. 539g

Cable length

5m (standard)

Wall hanging hook

Hook with M8 hexagon socket bolt

Touch pen

Φ5×100mm

Strap

6mm wide, folded length 190mm (optional part)

Function

Language selection

Japanese/English/Chinese

Touch sound

ON/OFF, Select volume from Loud, medium or small

Monitor

Current position, current speed, I/O state

Alarm code, alarm message, alarm details code, alarm occurrence time
Automatic transition to monitor screen at startup function (only when SEP or

MEC controller is connected)

Position dat a
editing

CON related

controllers

edit items

Target position, speed, acceleration, deceleration, pressing force, threshold,

positioning width, zone ±, acceleration/deceleration mode, incremental, gain

set, stop mode, No vibration

SEP related

controllers

edit items

Target position, speed, pressing force pressing width, acceleration,
deceleration, change position, change speed, energy saving

MEC related

controllers

edit items

Stop position, speed, pressing force, pressing width, acceleration, deceleration,

energy saving

Common
items

Current position import function using jog, inching or direct teaching
Alarm function using input value error

Movement functions

Set position movement, jog movement, inching movement

Parameter edit

CON related controller parameters
SEP related controll er parameters, MEC related controller parameters

Version information

Controller version, series/type name, PCB type, serial No.,
controller manufacturing information

Alarm history

Past 16 alarms or 32 alarms are displayed (depending on the destination
controller)

Data save

Data save/read onto external SD card is supported(position data, parameters, alarm list)

Display adjustment

Contrast and backlight brightness can be adjusted

Time setting

Time can be set with real-time clock (Backed up with CR2032 button battery)

Smart tuning function

Smart tuning function

Maintenance information

Cumulative move times, cumulative travel distance

(

Supported with SCON-CA/CAL/CGAL/PCON-CA/CFA/ACON- CA/DCON-CA/MSEP/

MSCON/ERC3

)

Communication

Communication standards

RS-485 compliant

Communication conditions

Transmission speed: 9,600bps/14,400bps/19,200bps/28,800bps/38,400bps/

57,600bps/76,800bps/115,200bps/230,400bps

8-bit data bit, no parity, 1-bit stop bit

Protocol Modbus RTU

Connector

Mini DIN

Number of connected
controllers

Maximum 16 units (CON related controllers, SEP related controllers)

Maximum 1 unit (MEC related controllers: AMEC, PMEC)
Maximum 4 units (MEC related controllers: ERC3 MEC mode)

(Different related controllers cannot be used together)

Fonts used

Japanese and English: Japanese bitmap font made by Rim Corporation, Co.,
Ltd.: (Fonts: Gothic)

2. Environmental Specifications

Item

TB-01/TB-01D/TB01DR Specifications

Rated voltage

24V DC

Operating voltage range

21.6 to 26.4V DC

Power consumption

3.6W or less (150mA or less)

Working ambient temperature

0 to 50°C

Working ambient humidity

20 to 85%RH (with no dew condensation)

Storage ambient temperature

-20 to 60°C

Storage ambient humidity

10 to 85%RH (with no dew condensation)

LCD life

20,000 hours (atmospheric temperature 25°C)

Vibration resistance

10 to 55Hz (one minute cycle)

Double amplitude 0.75mm, ten minutes in X, Y, Z directions

Impact resistance

147m/s2 11msec four times in X, Y and Z directions

Environmental resistance

IP40 (in initial state)

Wiring Diagram

Turn the controller power OFF before connecting or disconnecting the touch panel teaching TB-01, TB-01D
or TB-1DR.

Operation Menu for CON Related Controllers

Data display of input and Display of input and Display of detailed
output I/O, velocity, etc. output I/O details information for velocity, etc.

Display of
conditions of
input and output
I/O, velocity, etc.

For PCON-CA, ERC3 PIO converter, SCON-CA and MSCON

Password input Position data list display Position data display

(Display of 8 positions at onc e)

Edit of position
data display

If the password is already set
JOG operation Inching operation
Position reading operati on Position reading operation

Password input

(Note1)

Parameter list display

5119 (at delivery) (Display of 8 parameters at once)

Parameter display
and edit

Trial Operation JOG operation Inching operation
menu

Operation test of
axis movement

Movement with position number indication

Movement with position (value) input

Display of PIO
signal input and
output and
compulsory
output of output
signal

Alarm detailed display
(Display of 8 Alarms at once)

Alarm content
Detailed display

Information display for version, etc.

Information
display for
version, etc.

Data transfer between memory and controller

Data transfer
between memory
and controller

Menu 2 window display

Move to Menu 2

Product Check

Controller model

Supported from version

ASEP

V2.00

PSEP

V2.00

DSEP

V2.00

MSEP

V2.00

(*3)

AMEC

V2.00

PMEC

V2.00

MSCON

V2.00

Controller model

Supported from version

ERC2

(*1)

V2.00

ERC3

V2.00

ACON

V2.00

(*2)

PCON

V2.00

SCON

V2.00

(*4)

DCON

V2.10

RACON

V2.00

RPCON

V2.00

I/O type

Not supported

Supported

NP

NP U5 M

NP T1 4904, 4905, 6302

PN

PN U3 M

PN T1 4904, 4905, 6302

Warning : Operation of this equipment requires detailed installation and operation instructions which are

provided on the DVD Manual included in the box this device was packaged in. It should be retained
with this device at all times.

A hard copy of Manual can be requested by contacting your nearest IAI Sales Office listed at

TB- 01- N- ENG

<Model number>

TB-01 : Standard type
TB-01D : With deadman switch
TB-01DR : With deadman switch on right side

<Option>

Not specified: Screens are displayed in Japanese.

(Display can be changed to other
languages)

ENG: Screens are displayed in English.

(Display can be changed to other
languages)

CHI: Screens are displayed in Chinese.

(Display can be changed to other
languages)

<Cable specifications >

N : No cable (only main unit)
S : With program controll er cable
C : With position controller cable
SJ : With program controller cable, c onversion cable
SC : With program controller cable, conversion cabl e, position controller cable

Model

Serial number

Monitor

Monitor Main

Window

I/O Monitor

Window

Data Monitor

Window

Edit Position

Position Table

Window

Position Number

Data Edit Window

Password

Input

Menu 1

Operation

Sub Menu

Operation Window

Edit Parameter

Window

Edit

Parameter

(Note 1) Password input

It is necessary to have the
input of password if
parameter edit is to be
conducted.

If the password

is not changed, input 5119

(the setting at delivery).

Alarm List

Alarm List Window

Menu 2

Menu 2 Window

Information Display Window

Password

Input

Display of PIO signal input and output and compulsory output of output signal

I/O Test

Trial

Operation

JOG Operation

Window

Operation Window for Movement wi th Position Number Indication

Operation Window for Movemen t with Position (value) Input

Jog/Inching

Position

Movement

I/O Test Window

Inching Operation

Window

Movement

With Value

Input

Inching Operation

Window

JOG Operation

Window

Data Backup

Data Backup Window

Smart Tuning Window

Maintenance information

Position controller cable

CB-TB1-C050

Controller

Touch panel teaching

TB-01, TB-01D, TB-01DR

Information

* In TB-01D and TB-01DR, you cannot select any items except for "N: no cable."

Select/change connected axis controller

Select/change
connected
axis controller

Controller reboot

Controller reboot

TP operation mode select

Select TP
Operation Mode
(Monitor 1,
Monitor 2,
Teach 1 and
Teach 2)

Password input

(Note2)

Operations such as execution

5119 (at delivery) of hom e-return operation

Operations such
as execution
of home-return
operation

Par ameter Initializing

Changing parameter back to that when the product was delivered

Parameter
Initializing

Password input

(Note2)

Setting of controller

5119 (at delivery) axis numbers

Setting of
Controller Axis
Numbers

Language setting, touch
operation sound, sleeping time
data entry alarm System password change

Environment of
Language Setting,
Touch Sound
Setting, etc. Position editing password change

Display settings (contrast and brightness changes)

Time setting

Menu 1 window display

Move to Menu 1

Operation Menu for SEP Related Controllers

Data display of input and output I/O, velocity, etc.

Display of
conditions of
input and output
I/O, velocity, etc.

Information Menu Display of setting details such for operation patterns

Information
displays for
operation
patterns,

Information display for version, etc.

version, etc.

Display of manufacturing information such as serial number

Contact information display

Alarm detailed display
(Display of 8 alarms at once)

Alarm content
Detailed display

Select/change connected axis controller

Select/change
connected
axis controller

Edit of position
data display

If the password is already set

JOG operation

Position reading operation

Inching Operation
Position reading operation

Initial Setting MENU Password Input

(Note1)

Operation mode (single solenoid, double

5119 (at delivery) solenoid, etc.) settings for operation patterns

Operation mode
(single solenoid,
double solenoid,
etc.) settings
for operation
patterns

Password input

(Note1)

Parameter list display

5119 (at delivery) (Display of 8 parameters at once)

Parameter display
and edit

Axis number Change of connected axis controller
change for
connected axis
controller

Parameter initializing

Changing parameter back to that when the product was

delivered

Parameter
Initializing

System password change

System password
change

Display of Test Menu Display of PIO signal input and output and compulsory output
PIO signal input of output signal
and output and
compulsory
output of output
signal Operation test of axis movement

Operation test of
axis movement

Environment of
Language Setting,
Touch Sound
Setting, etc.

Data transfer between memor y and controller

Data transfer
between memory
and controller

Operation Menu for MEC Related Controllers

Password input

(Note1)

Operation Pattern

5119 (at delivery) (Two patterns, 2-point stop and

3-point stop)

Operation pattern
(2-point stop,

3-point stop)
setting

Password setting

Edit of position
data display

If the password is already set

Jog or Inching Operation

Position reading operation

Operation test of axis movement

Operation test of
axis movement

Information Menu Display of setting details for operation pattern

(Two patterns, 2-point stop and 3-point stop)

Information
displays for
operation
patterns,

version, Information display for version, etc.

etc.

Display of manufacturing information such as serial number

Contact information display

Password setting Parameter list display

5119 (at delivery) (Display of 8 parameters at once)

Parameter display
and edit

Parameter Initializing

Changing parameter back to that when the product was

delivered

Parameter
Initializing

System password change

System password
change

Display of PIO signal input and output and compulsory output of

output signal

Display of PIO
signal input and

output and
compulsory

output of output
signal Alarm detailed display

(Display of 8 alarms at once)

Alarm content
detailed display

Data transfer between memory and controller

Data transfer
between memory
and controller

Environment of
Language Setting,
Touch Sound
Setting, etc.

Data display of input and output I/O, velocity, etc.

Display of
conditions of
input and
output I/O, velocity,

Treatment in an emergency

When any error occurs, alarms a nd messages on the display come from contr ollers or the touch panel
teaching. Depending on the al arm or message code, confirm Instruction Manu al of each controller or the
touch panel teaching (DVD manual).

Code

Error level

Referent

000～7FF

Controllers warning

Please refer to Instruction Manual provided with each controll er.

080～0FF

Controllers error

100～1FF

Touch panel teaching:
message

Please refer to Instruction Manual provided with the touch panel teaching,
which is applicable to position controllers.

200～2FF

Touch panel teaching:
operation cancel error

300～3FF

Touch panel teaching: cold
start error

External Dimensions

IAI Corporation

Head Office: 577-1 Obane Shimizu-KU Shizuoka City Shizuoka 424-0103, Japan

TEL [phone] FAX [phone]

website : www.iai-robot.co.jp/

Technical Support available in USA, Europe and China

IAI America Inc.

Head Office: 2690 W, 237th Street Torrance, CA 90505

TEL [phone] FAX [phone]

Chicago Office: 110 East State Parkway, Schaumburg, IL 60173

TEL [phone] FAX [phone]

Atlanta Office: 1220 Kennestone Circle Suite 108 Mariet ta, GA 30066

TEL [phone] FAX [phone]

website : www.intelligentactuator.com

IAI Industrieroboter GmbH

Ober der Röth 4, D-65824 Schwalbach am Taunus, Germany

TEL [phone] FAX [phone]

IAI(Shanghai)Co.,Ltd.

SHANGHAI JIAHUA BUSINESS CENTER A8-303, 808, Hongqiao Rd. Shanghai 200030, China

TEL [phone] FAX [phone]

website : www.iai-robot.com

IAI Robot (Thailand) Co.,LTD.

825 PhairojKijja Tower 12th Floor, Bangna-Trad RD., Bangna, Bangna, Bangkok 10260, Thailand

TEL [phone] FAX [phone]

Manual No.: ME0327-3A

User

Adjustment

Parameter

Initializing

Parameter Initializing Window

Global

Global Window

System Password Change Window

Position Editing Password Change Window

Display Setting Window

TP Operation

Mode

TP Operation
Mode Window

Menu 2

Operation

Sub Menu

Operation Window

Change of

Operated axis

Operated Axis Change Window

Controller Reboot

Menu 1

Menu 1 Window

Password

Input

Axis No.

Setting

User Adjustment

Window

Password

Input

Axis No. Setting

Window

Controller

Reboot

(Note 2) Password input

Input of password is
necessary when having a
user adjustment and axis
number settings.

If the

password is not changed,
input 5119 (the setting at

delivery).

Time Setting screen

Version

Informatio

Manufacturin
g Information

Monitor

Monitor Window

Alarm List

Alarm List Window

Information

Setting

Confirmation

Setting Confirmation Window

Version Information Window

Manufacturing Information Window

Contact Information Display Window

Contact

Informatio

SEP Menu

Operation

Sub Menu

Sub Menu

Operation Window

Position
Settings

JOG Operation

Window

Inching Operation

Window

Change of

Operated Axis

Operated Axis Change Window

Password

Input

Position data

display for such as
backward end and

forward end

Position

Settings

Window

Position data

window for such
as backward end
and forward end

Position data list

display (Display
corresponding to
operation pattern)

Password Input

Operation Mode
Setting Window

Initial Setting

I/O Setting

SEP Menu

Operation

Sub Menu

Sub Menu

Operation Window

Parameter

Edit Parameter

Window

Edit

Parameter

Axis No. Setting Window

Parameter Initializing Window

System Password Change Window

Global

Global Window

Test

I/O Test Window

Operation Test Window

Data Backup

Data Backup Window

Password

Input

Password

Input

Parameter setting
menu

(Note 1) Password input

Password input is
necessary when having
I/O settings and
parameter settings. If the
password is not changed,
Input 5119 (the setting at

delivery).

Language setting, touch

operation sound, sleeping
time, automatic monitor

function, data entry alarm

Display settings (contrast
and brightness changes)

Display Setting Window

Initial

Setting

Operation Pattern Window

Menu

Operation

Sub Menu

Sub Menu

Operation Window

Setting Confirmation Window

Version Information Window

Manufacturing Information Window

Contact Information

Display Window

Manual Operation

(Jog/Inching) Window

Password

Input

Test Run

Test Run Window

Position
Settings

Password

Input

Position data

display for such as
backward end and

forward end

Position

Settings

Window

Position data

window for such
as backward end
and forward end

Position data list

Display (Display
corresponding to
operation pattern)

(Note 1) Password input

It is necessary to input
password if Initial Setting
is to be conducted.

If the

password is not changed,
input 5119 (the setting at
delivery).

Parameter

Edit Parameter Window

System Password Change Window

System

Password

Password

Setting

Parameter setting
menu

Parameter Initializing Window

Setting

Confirmation

Version

Information

Manufacturing

Information

Contact

Information

Display

Parameter

Initializing

Edit

Parameter

Axis No.

Setting

Parameter
Initializing

System

Password

I/O Test

Operation

Test

Language setting, touch

operation sound, sleeping
time, automatic monitor

function, data entry alarm

Monitor Window

I/O Test

I/O Test Window

Alarm List

Data Backup

Alarm List Window

Data Backup Window

Global

Global Window

Display Setting Window

SEP Menu

Operation

Sub Menu

Sub Menu

Operation Window

Display settings (contrast
and brightness changes)