IAI SCON-CB-F, SCON-LC-F, SCON-CGB-F, SCON-LCG-F Instruction Manual

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SCON-CB Series Controller

Servo Press Function Instruction Manual

Fifth Edition

CB-F

Standard Type

LC-F PLC Feature Equipped Type CGB-F Safety Category Complied Type

LCG-F

Safety Categories Complying PLC Feature Equipped Type

IAI Corporation

Please Read Before Use

Thank you for purchasing our product.

This Instruction Manual describes all necessary information items to operate this product safely such as the operation procedure, structure and maintenance procedure. Before the operation, read this manual carefully and fully understand it to operate this product safely. The enclosed DVD in this product package includes the Instruction Manual for this product. For the operation of this product, print out the necessary sections in the Instruction Manual or display them using the personal computer.

After reading through this manual, keep this Instruction Manual at hand so that the operator of this product can read it whenever necessary.

[Important]

 This Instruction Manual is original.  The product cannot be operated in any way unless expressly specified in this Instruction

Manual. IAI shall assume no responsibility for the outcome of any operation not specified herein.

 Information contained in this Instruction Manual is subject to change without notice for the

purpose of product improvement.

 If you have any question or comment regarding the content of this manual, please contact

the IAI sales office near you.

 Using or copying all or part of this Instruction Manual without permission is prohibited.  The company names, names of products and trademarks of each company shown in the

sentences are registered trademarks.

Construction of Instruction Manual for Each Controller Model and This Manual

SCON-CB/CGB Servo Press Type

SCON-LC/LCG Servo Press Type

Note 1 CC-Link, DeviceNet, PROFIBUS-DP, CompoNet, MECHATROLINK-Ι/ΙΙ, EtherNet/IP, EtherCAT, PROFINET-IO

z Basic Function

• Press Program Operation SCON-CB-F/CGB-F (This Manual) ME0345

• Serial Communication Serial Communication [Modbus] ME0162

★

Types to Select From

• PIO Control

• Fieldbus Control

(i) CC-Link CC-Link ME0254 (ii) DeviceNet DeviceNet ME0256 (iii) PROFIBUS-DP PROFIBUS-DP ME0258 (iv) CompoNet CompoNet ME0220 (v) MECHATROLINK-Ι/ΙΙ MECHATROLINK -Ι/ΙΙ ME0221 (vi) EtherNet/IP EtherNet/IP ME0278 (vii) EtherCAT EtherCAT ME0273 (ix) PROFINET-IO PROFINET-IO ME0333

 Teaching Tool

• PC Software PC Software ME0155

• Teaching BOX (i) TB-02 Touch Panel Teaching ME0355 (ii) TB-03 Data Setter ME0376

z Basic Specifications

• Positioner Operation SCON-LC-F/LCG-F (This Manual) ME0345

• Rudder Program Programming Manual ME0329

ME0330

★

Types to Select From

• PIO Communication

•

Fieldbus Communication

(Note 1)

 Teaching Tool

• PC Software PC Software ME0155

• Teaching BOX

(i) TB-02 Touch Panel Teaching ME0355 (ii) TB-03 Data Setter ME0376

Table of Overall Contents

Name for Each Parts and Their Functions

In this chapter, explains name for each parts and their functions.

About SCON-LC Type

In this chapter, explains the outline of LC (equipped with PLC feature) type.

Chapter 1 Specifications Check

In this chapter, explains about the specifications, current amperage, model codes and so on for the products.

Chapter 2 Wiring

In this chapter, explains actuator, connecting external device side.

Chapter 3

Operation

In this chapter, explains setting of press program and each operation mode.

3.1 Explain the Operation Mode

3.2 About Trial Run

3.3 About Operation with PIO

Chapter 4 Applicability to Fieldbus

In this chapter, explains applicable for fieldbus.

Chapter 5 Feature of Multi-Function Connector

In this chapter, explains how to use.

Chapter 6

Absolute Type

In this chapter, explains the procedures for absolute reset and replacement of battery.

Chapter 7 Parameter

In this chapter, explains how to set up or fine-tune the controller settings.

Chapter 8 Troubleshooting

In this chapter, explains how to act in errors and contents of them.

Chapter 9 Appendix

In this chapter, explains compliance with safety categories, model codes of connectable actuators, etc.

Chapter 10 Warranty

In this chapter, explains warranty.

135

139

144

180

147

199

223

103

Table of Contents

Safety Guide ···································································································· 1 Precautions in Operation ···················································································· 8 International Standards Compliances ···································································11 Name for Each Parts and Their Functions ·····························································12 About SCON-LC Type·······················································································18 Actuator Axes··································································································20

Chapter 1 Specifications Check ······································································· 21

1.1 Product Check································································································· 21

1.1.1 Parts ······································································································· 21

1.1.2 Teaching Tool···························································································· 23

1.1.3 Instruction Manuals Related to this Product, which are Contained in the Instruction Manual (DVD) ··························································································· 23

1.1.4 How to Read the Model Plate ······································································· 23

1.1.5 How to Read the Model ··············································································· 24

1.2 List of Basic Specifications ················································································· 25

1.2.1 Specification List························································································ 25

1.2.2 Item for the Power Capacity and Heating Value ················································ 27

1.2.3 Selection of Circuit Breaker ·········································································· 27

1.2.4 Selection of Leakage Breaker ······································································· 27

1.3 External Dimensions························································································· 28

1.3.1 SCON-CB/CGB/LC/LCG less than 400W ······················································ 28

1.3.2 SCON-CB/CGB/LC/LCG 400W to 750W ······················································· 28

1.3.3 SCON-CB/CGB/LC/LCG 3000W to 3300W···················································· 29

1.4 External Interface Specifications ·········································································· 30

1.4.1 Standard Input Output Interface Specification (Multi-Function Connector) ··············· 30

1.4.2 Input Output Interface Specification dedicated for PIO Type································· 31

1.4.3 Filedbus Type Specifications········································································· 32

1.5 Options·········································································································· 35

1.5.1 Regenerative Unit for Motors of up to 750W····················································· 35

1.5.2 Regenerative Unit for Motors of 3000W and above············································ 36

1.5.3 Brake Box: RCB-110-RA13-0········································································ 37

1.5.4 Load Cell·································································································· 38

1.5.5 Pulse Converter: JM-08··············································································· 39

1.6 Installation and Storage Environment···································································· 40

1.7 Noise Elimination and Mounting Method································································ 41

Chapter 2 Wiring ·························································································· 45

2.1 Servo Press Controller for Motors of up to 750W (PIO Control) ·································· 45

2.1.1 Wiring Diagram (Connection of Devices) ························································· 45

2.1.2 Wiring······································································································ 46

2.2 Wiring for Controller for Motors of up to 750W ························································ 59

2.2.1 Wiring for Power Supply Circuit ····································································· 59

2.2.2 Wiring of Emergency Stop Circuit (System I/O)················································· 64

2.2.3 Connection of Actuator················································································ 66

2.2.4 Connection of PIO······················································································ 68

2.2.5 Multi-function Connector·············································································· 69

2.2.6 Connection of Regenerative Unit ··································································· 72

2.2.7 SIO Connector Connection··········································································· 74

2.3 Servo Press Controller for Motors of 3000W and above (PIO Control) ························· 75

2.3.1 Wiring Diagram (Connection of Devices) ························································· 75

2.3.2 Wiring······································································································ 76

2.4 Controller for Motors of 3000W and above····························································· 88

2.4.1 Wiring for Power Supply Circuit ····································································· 88

2.4.2 Wiring of Emergency Stop Circuit (System I/O)················································· 92

2.4.3 Connection of Actuator················································································ 94

2.4.4 Connection of PIO······················································································ 96

2.4.5 Multi-function Connector·············································································· 97

2.4.6 Connection of Regenerative Unit ································································· 100

2.4.7 SIO Connector Connection········································································· 102

Chapter 3 Operation·····················································································103

3.1 Explain the Operation Mode and Setting ····························································· 103

3.1.1 Power Supply and Cutoff ··········································································· 103

3.1.2 Explain the Operation Mode ······································································· 104

3.1.3 Basic Operation Setting ··············································································110

3.1.4 Detailed Settings (Optional Settings) ·····························································117

3.2 Trial Run ······································································································ 122

3.2.1 Manual Operation (Jog etc) ········································································ 122

3.2.2 Press Program Operation ·········································································· 123

3.3 Operation with PIO ························································································· 125

3.3.1 I/O Signal Controls ··················································································· 125

3.3.2 Operation Ready and Auxiliary Signals ························································· 125

3.3.3 Operation ······························································································· 130

Chapter 4 Applicability to Fieldbus ··································································135

Chapter 5 Feature of Multi-function Connector···················································139

5.1 Feedback Pulse Output ··················································································· 139

5.1.1 Setting ··································································································· 139

5.2 Analog Output of Load Data ············································································· 142

5.2.1 Specification ··························································································· 142

5.2.2 Setting ··································································································· 142

5.2.3 Rated Capacity of Loadcell Mounted to Each Actuator······································ 142

5.3 Serial Communication 2 (SIO2) ········································································· 143

5.3.1 Specification ··························································································· 143

5.3.2 Setting ··································································································· 143

Chapter 6 Absolute Type···············································································144

6.1 Absolute Reset ······························································································ 144

6.2 Absolute Battery ···························································································· 145

6.2.1 Absolute Encoder Backup Specifications······················································· 145

6.2.2 Replacement of Absolute Battery ································································· 146

Chapter 7 Parameter····················································································147

7.1 Parameter List······························································································· 148

7.2 Detail Explanation of Parameters······································································· 151

7.3 Servo Adjustment··························································································· 178

Chapter 8 Troubleshooting ············································································180

8.1 Action Taken upon Occurence of Problem ··························································· 180

8.2 Fault Diagnosis······························································································ 181

8.2.1 Impossible Operation of Controller ······························································· 181

8.2.2 Generation of Noise and/or Vibration···························································· 181

8.3 Alarm Level ·································································································· 182

8.4 Alarm List····································································································· 183

8.4.1 Controller Alarm (Excluding Program Alarm) ·················································· 183

8.4.2 Program Alarm (When Controller alarm 094 is issued)······································ 193

Chapter 9 Appendix ·····················································································199

9.1 Way to Set Multiple Controllers with 1 Teaching Tool·············································· 199

9.1.1 Connecting Example················································································· 199

9.1.2 Detailed Connection Diagram of Communication Lines····································· 200

9.1.3 Axis No. Setting ······················································································· 201

9.1.4 Handling of e-CON Connector (How to Connect) ············································ 202

9.1.5 SIO Converter ························································································· 203

9.1.6 Communications ······················································································ 205

9.1.7 External Dimension ·················································································· 205

9.2 Conformity to Safety Category of to 750W motor corresponding SCON······················ 206

9.3 Maintenance ································································································· 217

9.4 List of Specifications of Connectable Actuators ····················································· 218

9.4.1 List of Specifications for Actuator Operation Conditions ···································· 218

9.4.2 Specifications and Limitations in Pressing Operation········································ 218

Chapter 10 Warranty······················································································223

10.1 Warranty Period····························································································· 223

10.2 Scope of the Warranty····················································································· 223

10.3 Honoring the Warranty ···················································································· 223

10.4 Limited Liability ······························································································ 223

10.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications ···························································································· 224

10.6 Other Items Excluded from Warranty ·································································· 224

Change History······························································································225

Set pressing program is operated with built-in PLC

Actuator

Controller

PC software

Create Pressing Program

Actuator

Controller

PC software

(Reply)

(Command)

Pressing Program No.

Condition of Judgment and so on

The host PLC selects the set pressing program and makes operation

Create Pressing Program

Starting Procedures

Step 1 Confirm All the Necessary Things are Prepared (Contact us or our sales agency in case of any missing)

Refer to the section this manual “1.1 Product Check” for more detail.

☆ Controller (SCON-CB-F) ☆ Actuator and Connectiong Cable

(The cable differs depending on the actuator type. [Refer to Step3])

* Check also enclosed parts

[Refer to section 1.1.1]

☆ CD-ROM (Enclosed in RCM-101-□□) ☆ DVD Instruction Manual

(The following software is included) (includes the following instruction manuals)

･RC PC Software [Refer to 1.1.3 Operation Manuals related to this product, which are

provided on the DVD more detail.]

SCON-CB/LC-F Servo Press Function Instruciton Manual (This manual)

2) RC PC Software Instruciton Manual (ME0155)

☆

PLC Feature Equipped Type: 3) LC Ladder Programing Manual (ME0329)

Ladder Edit Program (LC-LDS-01) 4) Touch Panel Taching Instruciton Manual (ME0324)

☆ For Fieldbus Type： 5) Each Feildbus Instruciton Manual (ME0254, etc.)

Field Network Setting File 6) Each Actuator Instruciton Manual (EDS File etc.)

Download it in IAI homepage. (http://www.iai-robot.co.jp/)

Step 2 Check How to Operate

This product is a controller dedicated for servo press function. (It cannot conduct positioner operation or pulse train control.)

☆ What is Servo Press Function

It is a pressing method using the servomotor.

There are two types of control available. One is the velocity

control mode which conducts positioning operation to the set position, and the other is the force control mode which conducts pressing with the set load considered as the target pressing force.

CB/CGB Type LC/LCG Type

☆ What is Fieldbus Control

(Reference) What is Positioner Operation…(Unavailable) (Reference) What is Pulse Train Control…(Unavailable)

Operation is conducted by setting the target position, velocity and so on in the position table in advance and indicating the position number.

Send the pulse corresponding to the movement amount of the actuator to the controller from a tool such as the positioning unit.

Fieldbus communication is used instead of connected with and controlled by PIO. Without using position data, operation can also be made by inputting numbers directly.

Check the operation modes and control methods available on the controller you have purchased.

It can be defined on the controller model code shown on the label in the front face of the controller.

Notation Example

Step 3 Installation

• External Dimensions * Check in 1.3 Appearance Dimensions. • Grounding for Noise Prevention (Frame Ground) Controller unit (~750W)

Controller unit (3000~3300W)

Earth Terminal

(Grounding resistance at 100Ω or less)

Copper Wire: Connect to a ground cable with diameter

2mm

(AWG14) or more.

Connect the ground line together to the main unit using the fixing screw.

MODEL :SCON-CB-100IF-NP-5-2 SERIAL No. :100283729 INPUT :φ100-115V,50/60Hz,1.8A

OUTPUT :3φ,0-230V,0-333Hz,1.1A

Type Name

1) CB / CGB (Positioner)

2) LC / LCG (Ladder control)

I/O Type (For PIO control)

1) NP / PN (dedicated for positioner operation)

2) For others (dedicated for fieldbus control)

Encoder Option

1) F (dedicated for Servo Press Function)

“Refer to 1.6 Installation and Storage Environment” “1.7 Noise Elimination and Mounting Method”

For Absolute Battery (For Absolute Encoder Type)

Earth Terminal

(Grounding resistance at 100Ω or less)

Copper Wire: Connect to a ground cable

with diameter 3.3mm

(AWG12).

Connect the ground line to PE terminal

on the power supply connector.

•

Heat Radiation and Installation

Keep the ambient temperature of the controller at 40C or less. To fix the units in the control box, use the attachment holes on top and bottom of the unit for the screw-fixed type. Install in the orientation shown in the figure below for heat radiation.

For 3000 ~ 3300W type

Brake Box

Regeneration Unit

Air Flow

Fan

10mm or more

100mm or more

50mm or more

100mm or more

30mm or more

50mm or more

10mm or more

150mm or more

Air Flow

ir Flow

150mm

or more

100mm or more

50mm or more

30mm or more

50mm or more

30mm or more

Power Supply for Brake It is necessary when actuator with brake

Absolute Battery

(for Absolute Type)

PC Software (option)

(Note1)

PLC

(Note1)

Regenerative Resistor Unit (RESU-1 [for secondary unit] : option)

Regenerative Resistor Unit (RESU-2 : option) Required depending on usage condition

Power Supply Connector

Flat Cable (Accessories)

CB-SC-REU010

CB-ST-REU010

FG Connection Terminal

24V DC

Power

Source

Single

Phase

100V AC

200V AC

Power Source for I/O Control

(Note1)

Changeover Switch

Actuator

Step 4 Wiring Refer to Chapter 2 “Wiring”

* Refer in Chapter 4 for Fieldbus Type.

●Example for Basic Connection 1 (~ 750W or less)

●Example for Basic Connection 2 (3000~ 3300W)

The connecting cable differs depending on the actuator [Refer to section 2.1.2 [4]]

Teaching Tool

Power Cutoff Breaker

As SCON-CGB for 3000 to 3300W does not have the drive cutoff circuit, make sure to establish cutoff externally.

Step 5

Operation

How you should look in the instruction manuals will differ depending on the operation modes and control methods you choose. Establish the settings for your operation needs.

● For Operation with PIO Control

Chapter 3. Operation

● For Fieldbus Type

●For PLC Feature Equipped

Caution Set it away from the mechanical end or peripherals as much as possible when turning the servo ON.

Move it apart when it interferes with peripherals. It may generate an alarm if it hits to the mechanical end or peripherals when the servo is turned ON. Also, in case the actuator is installed in vertical orientation, turning ON/OFF the servo at the same spot may cause a slight drop by the self-gravity. Pay attention not to pinch your finger or damage a work piece.

Caution

Pay attention not to pinch your finger or damage a work piece by dropping the actuator with self-gravity when

it is released compulsorily with the brake release switch placed on the front panel of this controller.

Caution This controller is equipped with a safety velocity function to make the operation in low speed compulsorily.

It is recommended to have this function activated in the first operation.

Instruction Manual for Each Fieldbus (Provided Separately, Refer to Chapter 4 for Manual Number)

Chapter 3. Operation

Operation with Fieldbus (provided separately, instruction manual for each fieldbus)

LC Ladder Programming Manual (provided separately ME0329)

Safety Guide

“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product.

Safety Precautions for Our Products

The common safety precautions for the use of any of our robots in each operation.

No.

Operation

Description

1 Model

Selection

● This product has not been planned and designed for the application where high level of safety is required, so the guarantee of the protection of human life is impossible. Accordingly, do not use it in any of the following applications.

1) Medical equipment used to maintain, control or otherwise affect

human life or physical health.

2) Mechanisms and machinery designed for the purpose of moving or

transporting people (For vehicle, railway facility or air navigation facility)

3) Important safety parts of machinery (Safety device, etc.)

● Do not use the product outside the specifications. Failure to do so may considerably shorten the life of the product.

● Do not use it in any of the following environments.

1) Location where there is any inflammable gas, inflammable object or

explosive

2) Place with potential exposure to radiation

3) Location with the ambient temperature or relative humidity exceeding

the specification range

4) Location where radiant heat is added from direct sunlight or other

large heat source

5) Location where condensation occurs due to abrupt temperature

changes

6) Location where there is any corrosive gas (sulfuric acid or

hydrochloric acid)

7) Location exposed to significant amount of dust, salt or iron powder

8) Location subject to direct vibration or impact

● For an actuator used in vertical orientation, select a model which is equipped with a brake. If selecting a model with no brake, the moving part may drop when the power is turned OFF and may cause an accident such as an injury or damage on the work piece.

No.

Operation

Description

2 Transportation ● When carrying a heavy object, do the work with two or more persons or

utilize equipment such as crane.

● When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.

● When in transportation, consider well about the positions to hold, weight and weight balance and pay special attention to the carried object so it would not get hit or dropped.

● Transport it using an appropriate transportation measure. The actuators available for transportation with a crane have eyebolts attached or there are tapped holes to attach bolts. Follow the instructions in the instruction manual for each model.

● Do not step or sit on the package.

● Do not put any heavy thing that can deform the package, on it.

● When using a crane capable of 1t or more of weight, have an operator who has qualifications for crane operation and sling work.

● When using a crane or equivalent equipments, make sure not to hang a load that weighs more than the equipment’s capability limit.

● Use a hook that is suitable for the load. Consider the safety factor of the hook in such factors as shear strength.

● Do not get on the load that is hung on a crane.

● Do not leave a load hung up with a crane.

● Do not stand under the load that is hung up with a crane.

3 Storage and

Preservation

● The storage and preservation environment conforms to the installation environment. However, especially give consideration to the prevention of condensation.

● Store the products with a consideration not to fall them over or drop due to an act of God such as earthquake.

4 Installation

and Start

(1) Installation of Robot Main Body and Controller, etc.

● Make sure to securely hold and fix the product (including the work part). A fall, drop or abnormal motion of the product may cause a damage or injury. Also, be equipped for a fall-over or drop due to an act of God such as earthquake.

● Do not get on or put anything on the product. Failure to do so may cause an accidental fall, injury or damage to the product due to a drop of anything, malfunction of the product, performance degradation, or shortening of its life.

● When using the product in any of the places specified below, provide a sufficient shield.

1) Location where electric noise is generated

2) Location where high electrical or magnetic field is present

3) Location with the mains or power lines passing nearby

4) Location where the product may come in contact with water, oil or

chemical droplets

No.

Operation

Description

4 Installation

and Start

(2) Cable Wiring

● Use our company’s genuine cables for connecting between the actuator and controller, and for the teaching tool.

● Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it around. Do not insert it. Do not put any heavy thing on it. Failure to do so may cause a fire, electric shock or malfunction due to leakage or continuity error.

● Perform the wiring for the product, after turning OFF the power to the unit, so that there is no wiring error.

● When the direct current power (+24V) is connected, take the great care of the directions of positive and negative poles. If the connection direction is not correct, it might cause a fire, product breakdown or malfunction.

● Connect the cable connector securely so that there is no disconnection or looseness. Failure to do so may cause a fire, electric shock or malfunction of the product.

● Never cut and/or reconnect the cables supplied with the product for the purpose of extending or shortening the cable length. Failure to do so may cause the product to malfunction or cause fire.

(3) Grounding

● The grounding operation should be performed to prevent an electric shock or electrostatic charge, enhance the noise-resistance ability and control the unnecessary electromagnetic radiation.

● For the ground terminal on the AC power cable of the controller and the grounding plate in the control panel, make sure to use a twisted pair cable with wire thickness 0.5mm

(AWG20 or equivalent) or more for grounding work. For security grounding, it is necessary to select an appropriate wire thickness suitable for the load. Perform wiring that satisfies the specifications (electrical equipment technical standards).

● Perform Class D Grounding (former Class 3 Grounding with ground resistance 100 or below).

No.

Operation

Description

4 Installation

and Start

(4) Safety Measures

● When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.

● When the product is under operation or in the ready mode, take the safety measures (such as the installation of safety and protection fence) so that nobody can enter the area within the robot’s movable range. When the robot under operation is touched, it may result in death or serious injury.

● Make sure to install the emergency stop circuit so that the unit can be stopped immediately in an emergency during the unit operation.

● Take the safety measure not to start up the unit only with the power turning ON. Failure to do so may start up the machine suddenly and cause an injury or damage to the product.

● Take the safety measure not to start up the machine only with the emergency stop cancellation or recovery after the power failure. Failure to do so may result in an electric shock or injury due to unexpected power input.

● When the installation or adjustment operation is to be performed, give clear warnings such as “Under Operation; Do not turn ON the power!” etc. Sudden power input may cause an electric shock or injury.

● Take the measure so that the work part is not dropped in power failure or emergency stop.

● Wear protection gloves, goggle or safety shoes, as necessary, to secure safety.

● Do not insert a finger or object in the openings in the product. Failure to do so may cause an injury, electric shock, damage to the product or fire.

● When releasing the brake on a vertically oriented actuator, exercise precaution not to pinch your hand or damage the work parts with the actuator dropped by gravity.

5 Teaching ● When the work is carried out with 2 or more persons, make it clear who

is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.

● Perform the teaching operation from outside the safety protection fence, if possible. In the case that the operation is to be performed unavoidably inside the safety protection fence, prepare the “Stipulations for the Operation” and make sure that all the workers acknowledge and understand them well.

● When the operation is to be performed inside the safety protection fence, the worker should have an emergency stop switch at hand with him so that the unit can be stopped any time in an emergency.

● When the operation is to be performed inside the safety protection fence, in addition to the workers, arrange a watchman so that the machine can be stopped any time in an emergency. Also, keep watch on the operation so that any third person can not operate the switches carelessly.

● Place a sign “Under Operation” at the position easy to see.

● When releasing the brake on a vertically oriented actuator, exercise precaution not to pinch your hand or damage the work parts with the actuator dropped by gravity.

* Safety protection Fence : In the case that there is no safety protection

fence, the movable range should be indicated.

No.

Operation

Description

6 Trial

Operation

● When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.

● After the teaching or programming operation, perform the check operation one step by one step and then shift to the automatic operation.

● When the check operation is to be performed inside the safety protection fence, perform the check operation using the previously specified work procedure like the teaching operation.

● Make sure to perform the programmed operation check at the safety speed. Failure to do so may result in an accident due to unexpected motion caused by a program error, etc.

● Do not touch the terminal block or any of the various setting switches in the power ON mode. Failure to do so may result in an electric shock or malfunction.

7 Automatic

Operation

● Check before starting the automatic operation or rebooting after operation stop that there is nobody in the safety protection fence.

● Before starting automatic operation, make sure that all peripheral equipment is in an automatic-operation-ready state and there is no alarm indication.

● Make sure to operate automatic operation start from outside of the safety protection fence.

● In the case that there is any abnormal heating, smoke, offensive smell, or abnormal noise in the product, immediately stop the machine and turn OFF the power switch. Failure to do so may result in a fire or damage to the product.

● When a power failure occurs, turn OFF the power switch. Failure to do so may cause an injury or damage to the product, due to a sudden motion of the product in the recovery operation from the power failure.

No.

Operation

Description

8 Maintenance

and Inspection

● When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.

● Perform the work out of the safety protection fence, if possible. In the case that the operation is to be performed unavoidably inside the safety protection fence, prepare the “Stipulations for the Operation” and make sure that all the workers acknowledge and understand them well.

● When the work is to be performed inside the safety protection fence, basically turn OFF the power switch.

● Place a sign “Under Operation” at the position easy to see.

● For the grease for the guide or ball screw, use appropriate grease according to the Instruction Manual for each model.

● Do not perform the dielectric strength test. Failure to do so may result in a damage to the product.

● When releasing the brake on a vertically oriented actuator, exercise precaution not to pinch your hand or damage the work parts with the actuator dropped by gravity.

● The slider or rod may get misaligned OFF the stop position if the servo is turned OFF. Be careful not to get injured or damaged due to an unnecessary operation.

● Pay attention not to lose the cover or untightened screws, and make sure to put the product back to the original condition after maintenance and inspection works. Use in incomplete condition may cause damage to the product or an injury.

* Safety protection Fence : In the case that there is no safety protection

fence, the movable range should be indicated.

9 Modification

and Dismantle

● Do not modify, disassemble, assemble or use of maintenance parts not specified based at your own discretion.

10 Disposal ● When the product becomes no longer usable or necessary, dispose of it

properly as an industrial waste.

● When removing the actuator for disposal, pay attention to drop of components when detaching screws.

● Do not put the product in a fire when disposing of it. The product may burst or generate toxic gases.

11 Other ● Do not come close to the product or the harnesses if you are a person

who requires a support of medical devices such as a pacemaker. Doing so may affect the performance of your medical device.

● See Overseas Specifications Compliance Manual to check whether complies if necessary.

● For the handling of actuators and controllers, follow the dedicated instruction manual of each unit to ensure the safety.

Alert Indication

The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the Instruction Manual for each model.

Level Degree of Danger and Damage Symbol

Danger

This indicates an imminently hazardous situation which, if the product is not handled correctly, will result in death or serious injury.

Danger

Warning

This indicates a potentially hazardous situation which, if the product is not handled correctly, could result in death or serious injury.

Warning

Caution

This indicates a potentially hazardous situation which, if the product is not handled correctly, may result in minor injury or

property damage.

Caution

Notice

This indicates lower possibility for the injury, but should be kept to use this product properly.

Notice

Precautions in Operation

1. Use the following teaching tools.

In this controller servo press function for only use the PC sotware.

[Refer to 1.1.2 Teaching Tool.]

2. Backup the data to secure for breakdown.

A non-volatile memory is used as the backup memory for this controller. All the registered press

program and parameters are written into this memory and backed-up at the same time. Therefore, you will not usually lose the data even if the power is shut down. However, make sure to save the latest data so a quick recovery action can be taken in case when the controller is broken and needs to be replaced with another one.

How to Save Data (1) Save the data to non-volatile memory with using the PC software.

3. Set the operation patterns.

Servo press type controller processes 9 types of control logics to meet various ways of usage. To select the operation mode can be performed by using the PC software.

[Refer to Chapter 3 Operation]

Set the pressurize operation mode setting to the logic that suits to your use after the power is

turned on.

4. Clock setting in calendar function

There may be a case that alarm code 069 [Real Time Clock Vibration Stop Detect] is issued at

the first time to turn the power on after the product is delivered. In the case this happens, set

the current time with a teaching tool.

If the battery is fully charged, the clock data is retained for approximately 10 days after the

power is turned off. Even though the time setting is conducted before the product is shipped out,

the battery is not fully charged. Therefore, there may be a case that the clock data is lost even

with fewer days than described above passed since the product is shipped out.

5. Actuator would not operate without servo-ON.

Servo ON signal (SON) is selectable from Enable or Disable by using a parameter. The setup can be performed by using the Parameter No. 21 [To select the servo-ON signal input disable]. [Refer to Chapter 7 Parameter] If it is set to Enable, the actuator would not operate unless turning this signal on. If parameter No.21 is set to “1”, SON is made disable. If it is set to Disable, the servo becomes on and the actuator operation becomes enabled as soon as the power supply to the controller is turned on and the emergency stop signal is cancelled. [Refer to 3.3.2 [1] Preparation for Operation and Supportive Signal] It is set to “0” (enable) at delivery. Establish the settings considering the using control systems.

Warning : SCON controller dedicated for the servo press function is to be operated with the

dedicated press program. It cannot be operated with the positioner mode or pulse train control mode.

6. About the create a sequence program

Please note the following when create a sewuence program. To certainly transfer the signal between controllers with different scan time, it is necessary to have longer scan time than the one longer than the other equipment. (To ensure to end the process safely, it is recommended to have the timer setting more than twice as long as the longer scan time at least)

● Operation Image

Also, if one tries to read the signal that is being re-written by the other, the signal may be read wrongly. Make sure to read the signal after the rewriting is complete. (It is recommended to have more than 2 scan periods to wait.) Make sure not to have the output side to change the output until the other side completes the reading. Also, a setting is made on the input area not to receive the signal less than a certain time to prevent a wrong reading of noise. This duration also needs to be considered.

7. PLC timer setting

Do not have the PLC timer setting to be done with the minimum setting.

Setting to “1” for 100msec timer turns ON at the timing from 0 to 100msec while 10msec timer

from 0 to 10msec for some PLC.

Therefore, the same process as when the timer is not set is held and may cause a failure, and

set “2” as the minimum value for the setting of 10msec timer and when setting to 100msec, use

10msec timer and set to “10”.

This controller

(scan time 1msec)

Host Controller

(e.g. scan time is 20msec)

Output Process

Input Process

As shown in the diagram, the input and output timings of two devices that have different scan time do not match, of course, when transferring a signal. There is no guarantee that PLC would read the signal as soon as this controller signal turns on. In such a case, make the setting to read the signal after a certain time that is longer than the longer scan time to ensure the reading process to succeed on the PLC side. It is the same in the case this controller side reads the signal. In such a case, it is recommended to ensure 2 to 4 times of the scan time for the timer setting margin. It is risky to have the setting below the scan time since the timer is also processed in the scan process. In the diagram, host controller can only read the input once in 20msec even though this controller output once in 1msec. Because host controller only conducts output process once in 20msec, this controller identifies the same output status for that while.

8. Handling of built-in drive cutoff relay and cautions in caution in handling

The product equips a built-in drive cutoff relay, and it is necessary to be careful in handling. Use the product with narrow understanding to the following notes.

 The drive cutoff relay built in our controllers is designed under assumption of limited frequency of use

such as a case to require emergency stop of a system, and frequent operation is not considered. Therefore, in a condition to require high frequency of use of the drive cutoff relay such as a case to turn ON/OFF the driving source in every setup change, the life of the relay may reach to the end in early stage.

 The relay itself may not meet a sufficient safety demand level when it is used in a system that prioritizes

safety in the drive cutoff system. It is necessary to construct a system to meet the safety demand level in a circuit that a customer prepares.



IAI products equip a built-in drive cutoff relay considering customer’s usage. However, as described above, whether it can be used or not relies on such facts as the safety demand level and frequency of drive cutoff. Please use it in limitation to the way to use as described below.



Do not expect reliability of the drive cutoff relay (Anything can do as long as driving source can be cut off.)



Take around 5 times a day as a reference to turn ON/OFF the drive cutoff relay



Thermistor type (which the resistance gets high and restrains in-rush current in low temperature, and resistance gets low and reduce loss in high temperature) in-rush current limiter circuit is equipped. Therefore, to keep the thermistor temperature as low as possible when turning the power on is a key point to make degradation slower on such components as the drive cutoff relay. As a reference, it is preferred to have approximately 30 minutes for cooling after the driving source being cut off.

(Note) There is no built-in drive cutoff relay equipped in those types for 3000W or more.

Establish the construction of the circuit to have an external cutoff.

9. Regarding Servo Press Equipment (Device)

● Regarding the safety circuit, make sure to establish the construction that satisfies the safety requirements as the system by having the risk assessment conducted on the device by its own.

● Have the safety protection fences. Also, make sure to install safety equipment in order to cut off the power supply when an operator gets into the working area.

● Install the controller inside the enclosure of the control panel.

● The circuit inside the controller is charged with high voltage. Do not attempt to touch it while the electricity is conducted or after conduction (when Charge Status Display LED lamp is on). It may cause electric shock.

● The controller temperature gets high. Do not attempt to touch it.

International Standards Compliances

This product comply with the following international standards: Refer to Overseas Standard Compliance Manual (ME0287) for more detailed information.

Controller RoHS Directive CE Marking UL

SCON-(For Servo Press)

{

Please contact IAI

{

(to 750W)

(3000 to 3300W)

1. Use Environment

• It can be used in pollution degree 2 environment.

• Maximum surrounding air temperature rating, 40°C ;

2. Solid State Motor Overload Protection

Solid state motor overload protection in the SCON controller is provided. The overload protection works at 115% of the whole load current of the servomotor as the criteria.

3. Short Circuit Current Rating (SCCR)

This product is to be used with a power supply of 5,000Arms or lower. The available maximum voltage is as shown below: 200V system products: 240V AC 100V system products: 120V AC

4. Branch Circuit Protection

Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electric Code and any additional local codes.

5. Risk of Electric Shock

Do not touch terminals within 10 minutes after disconnect the power. Risk of electric shock.

Name for Each Parts and Their Functions

● ~750W Type

1) FG Grounding Terminal [Refer to 1.7 Installation and Noise Prevention] It is a terminal to connect the grounding line to prevent electric shock and noise. It is connected with the PE of the power connector in the controller.

2) Power Supply Connector (PWR) [Refer to 2.1.2 [1] Main Power Circuit] It is the connector to supply the power to the controller and to the control board.

3) Motor Connector (MOT) [Refer to 2.1.2 [4] Motor • Encoder Circuit] It is a connector to connecting the motor encoder cable of the actuator.

4) Regenerative Unit Connector (RB) [Refer to 2.1.2 [6] Regenerative Unit Circuit] It is a connector to connecting regenerative unit.

5) System I/O Connector (SYS I/O) [Refer to 2.1.2 [3] Actuator Emergency Stop Circuit (System I/O connector)] It is a connector to connecting the operation mode stop switch of the actuator.

2) Power Supply Connector

4) Regenerative Unit Connector

3) Motor Connector

5) System I/O Connector

6) Piano Switch

(Not to use)

7) Axis No. Setting Switch

8) Status Indicator LED

1) FG Grounding Terminal

10) PIO Connector

9) Multi-Function Connector

12) SIO Connector

11) Operation Mode

Setting Switch

13) Brake Release Switch

14)

Motor Power Supply Connector

15) Encoder Connector

16) Absolute Battery Connector

17) Absolute Battery Holder

6) Piano Switch Not to use.

7) Axis No. Setting Switch (ADRS) This switch is used to set an axis number in multi-axis operation through serial communication. Using the SIO converter allows multiple axes to be controlled on a teaching tool such as a PC without connection/disconnection of the connection cable connector. The SIO converter can specify up to 16 axes with hexadecimal numbers 0 to F. [Refer to 9.1.3 Axis No. Setting.] The setting of the switch is read at power-on of the controller. Changing the setting after the power-on is invalid.

Caution : Note duplicate axis number setting, which causes a communication error

(alarm code 30C: no connection axis error) to occur and disables normal communication.

8) Status Indicator LED (PWR, SV, ALM, EMG) Following show the controller operation status:

{ : Illuminating × : OFF ∆ : Undefined (flashing or OFF)

LED

PWR

(Green)

ALM

(Orange)

EMG

(Red)

Operation Status

× × × ×

Control power supply OFF

{

× ×

Controller in normal startup

{

× ×

Servo OFF

{

(Note 1)

× ×

Servo ON

{

∆

Alarm being generated

{

∆

{

In emergency stop condition

{

∆

Warning being generated

Note 1 Blinking in auto servo-OFF state. Blinking in 1Hz

Point the arrow at a desired number with a slotted screwdriver

9) Multi-Function Connector (MF I/F) [Refer to 2.1.2 [7] Multi-Function Connector] It is a connector to use the feedback pulse output, analog output of loadcell load data and SIO communication function (SIO2).

10) PIO Connector (PIO) [Refer to 2.1.2 [5] PIO Circuit] The PIO connector is used for control I/O signals. (Note) It is not mounted in fieldbus type.

11) Operation Mode Setting Switch (MANU/AUTO) The switch for interlock.

Setting to switch SCON-CB SCON-LC

AUTO

Allows auto operation by PIO signals. The teaching tool can only operate the monitor.

Allows operation by Ladder. The teaching tool can only operate the monitor.

MANU

Allows the teaching tool to operate the controller.

The ladder stops. Allows the teaching tool to operate the controller.

12) SIO Connector (SIO) [Refer to 2.2.7 SIO Connector]

The SIO connector is used to connect the controller with a teaching tool such as PC software or a gateway unit through a proper communication cable.

13) Brake Release Switch (BK RLS /NOM) For the actuator equipped with a brake, the switch is used to release the brake control.

14) Motor Power Supply Connector

(

BK PWR) [2.1.2 [2] Brake Power Supply Circuit] For the actuator equipped with a brake, the connector supplies the power (24V DC) to release the brake.

15) Encoder Connector (PG) [Refer to 2.1.2 [4] Motor • Encoder Circuit]

This connector is used to connect the encoder cable of the actuator.

16) Absolute Battery Connector In the absolute specification, the connector is connected with the absolute battery.

17) Absolute Battery Holder (enclosed in the absolute specification)

This is the holder of the absolute battery.

Warning : Always set the switch to NOM in normal operation.

The brake would not work even with the servo OFF condition if the switch is on the RLS side. In the vertical oriented mount, the work may drop and cause an injury or the work to be damaged.

● ~3000W Type

1) FG Grounding Terminal [Refer to 1.7 Installation and Noise Prevention]

It is a terminal to connect the grounding line to prevent electric shock and noise. It is connected with the PE of the power connector in the controller.

2) Power Supply Connector (PWR) [Refer to 2.3.2 [1] Main Power Circuit]

It is the connector to supply the power to the controller and to the control board.

3) System I/O Connector (SYS I/O) [Refer to 2.3.2 [3] Actuator Emergency Stop Circuit (System I/O

connector)] It is a connector to connecting the operation mode stop switch of the actuator.

2) Power Supply Connector

7) Regenerative Unit Connector

6) Motor Connector

3) System I/O Connector

5) Piano Switch

(Not to use)

1) FG Grounding Terminal

12) PIO Connector

11) Multi-Function Connector

14) SIO Connector

13) Operation Mode Setting Switch

15) Brake Release Switch

16)

Motor Power Supply Connecto

17) Encoder Connector

18) Absolute Battery Connector

19) Absolute Battery Holder

4) Axis No. Sttting Switch

Internal Regenerative

Resistor Valid Connector

9) Charge Status Display LED

10) Status Indicator LED

4) Axis No. Sttting Switch (ADRS) This switch is used to set an axis number in multi-axis operation through serial communication. Using the SIO converter allows multiple axes to be controlled on a teaching tool such as a PC without connection/disconnection of the connection cable connector. The SIO converter can specify up to 16 axes with hexadecimal numbers 0 to F. [Refer to 9.1.3 Axis No. Setting.] The setting of the switch is read at power-on of the controller. Changing the setting after the power-on is invalid.

Caution : Note duplicate axis number setting, which causes a communication error

(alarm code 30C: no connection axis error) to occur and disables normal communication.

5) Piano Switch Not to use.

6) Motor Connector (MOT) [Refer to 2.3.2 [4] Motor • Encoder Circuit] It is a connector to connecting the motor encoder cable of the actuator.

7) Regenerative Unit Connector (RB) [Refer to 2.3.2 [6] Regenerative Unit Circuit] It is a connector to connecting regenerative unit.

8) Internal Regenerative Resistor Valid Connector

Short-circuit cable is connected at delivery.

Caution : Make sure to use the unit in the condition that the short-circuit cable is

connected.

Use the unit without this connected may damage the device.

9) Charge Status Display LED It shows the status of electric charge in the controller.

Caution : While this LED lamp is on, do not attempt to touch controller or

regenerative resistor units to prevent electric shock.

10) Status Indicator LED (PWR, SV, ALM, EMG)

Following show the controller operation status:

 : Illuminating × : OFF ∆ : Undefined (flashing or OFF)

LED

Operation Status

PWR

(Green)

ALM

(Orange)

EMG

(Red)

× × × ×

Control power supply OFF



× ×

Controller in normal startup



× ×

Servo OFF



(Note 1)

× ×

Servo ON



∆

Alarm being generated



∆



In emergency stop condition



∆

Warning being generated

Note 1 Blinking in auto servo-OFF state

Point the arrow at a desired number with a slotted screwdriver

11) Multi-Function Connector (MF I/F) [Refer to 2.3.2 [7] Multi-Function Connector]

It is a connector to use the feedback pulse output, analog output of loadcell load data and SIO communication function (SIO2).

12) PIO Connector (PIO) [Refer to 2.3.2 [5] PIO Circuit]

The PIO connector is used for control I/O signals. (Note) It is not mounted in fieldbus type.

13) Operation Mode Setting Switch (MANU/AUTO) The switch for interlock.

Setting to switch SCON-CB SCON-LC

AUTO

Allows auto operation by PIO signals. The teaching tool can only operate the monitor.

Allows operation by Ladder. The teaching tool can only operate the monitor.

MANU

Allows the teaching tool to operate the controller.

The ladder stops. Allows the teaching tool to operate the controller.

14) SIO Connector (SIO) [Refer to 2.4.7 SIO Connector]

The SIO connector is used to connect the controller with a teaching tool as PC software through a proper communication cable.

15) Brake Release Switch (BK RLS /NOM) For the actuator equipped with a brake, the switch is used to release the brake control.

16) Motor Power Supply Connector

(

BK PWR) [2.3.2 [2] Brake Power Supply Circuit] For the actuator equipped with a brake, the connector supplies the power (24V DC) to release the brake.

17) Encoder Connector (PG) [Refer to 2.3.2 [4] Motor • Encoder Circuit]

This connector is used to connect the encoder cable of the actuator.

18) Absolute Battery Connector In the absolute specification, the connector is connected with the absolute battery.

19) Absolute Battery Holder (enclosed in the absolute specification)

This is the holder of the absolute battery.

Warning : Always set the switch to NOM in normal operation.

The brake would not work even with the servo OFF condition if the switch is on the RLS side. In the vertical oriented mount, the work may drop and cause an injury or the work to be damaged.

■About SCON-LC Type■

LC Type is equipped with a built-in PLC feature, and is capable to control SCON with ladder programs instead of the host PLC if the programs are in small scale.

● PIO Type

Each signal of PIO is general input and output. Use it with connecting to internal relay, which each IO pattern is assigned to, with the ladder program if necessary.

SCON-LC/LCG

● Fieldbus Type

Each bit in fieldbus communication is general input and output. Use it with connecting to internal relay, which each IO pattern is assigned to, with the ladder program if necessary.

SCON-LC/LCG

For fieldbus communication, the data volume transferred in one time of communication is restricted.

For CC-Link (1 station 1 time :

Remote device station)

For those other than CC-Link (Input 8 bytes, output 8 bytes)

Master SCON Master SCON

RX00~0F Not to Use RY00~0F Not to Use

PLC

(Word)

SCON

PLC

(Word)

SCON

RX10~1F Not to Use RY10~1F Not to Use Input 0 Y000~00F Output 0 X000~00F

RWr0 Y000~00F RWw0 X000~00F Input 1 Y010~01F Output 1 X010~01F

RWr1 Y010~01F RWw1 X010~01F Input 2 Y020~02F Output 2 X020~02F

RWr2 Y020~02F RWw2 X020~02F

Input 3 Y030~03F Output 3 X030~03F

RWr3 Y030~03F RWw3 X030~03F

CB Types are equipped with PLC feature

Control available with ladder programs instead of host PLC

* Programs in small

scale

PIO Signals

I/O Signals (PIO Connector)

Input (X), Output (Y) memory

Internal process along IO pattern

Internal relay (M)

Connet

Ladder

Fieldbus board

Input (X), Output (Y) memory

Internal process along

IO pattern

Internal relay (M)

Connet

Ladder

Fieldbus Signals

●Operation Pattern (Assignment)

1) The operation pattern is to be set in Parameter No. 84 “Fieldbus Operation Mode”.

Parameter No.84 Setting Operation Pattern

0 Remote I/O mode 1 Full Functional Mode

The set operation patterns are assigned to the internal relay (input signals to M2048 to 2063, output signals to M2304 to M2319). Figure below shows an example for remote I/O mode (occupied 2 bytes).

☆Example of SCON input side Assignment

b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0

Control Signal

M2319

M2318

M2317

M2316

M2315

M2314

M2313

M2312

M2311

M2310

M2309

M2308

M2307

M2306

M2305

M2304

Control Signal

Name

SON

RES

HOME

RMOD

BKRL

CLBR

FPST

ENMV

PHOM

PSTR

PC32

PC16

PC8

PC4

PC2

PC1

☆Example of SCON output side Assignment

Status Signal

M2063

M2062

M2061

M2060

M2059

M2058

M2057

M2056

M2055

M2054

M2053

M2052

M2051

M2050

M2049

M2048

Status Signal

Name

*ALML

*ALM

HEND

RMDS

CEND

JDNG

JDOK

MPHM

PSTP

PRSS

SERC

APRC

PORG

PRUN

PCMP

Caution : It is not applicable for pulse train control.

Understand the features of SCON with this manual before creating a ladder program. [Refer to ME0329 LC Ladder Programming manual]

 Actuator Axes 

Refer to the pictures below for the actuator axes that can be controlled. 0 defines the home position. * The home position cannot be set at the end that the rod is extended (home reversed type).

Rod Type

1. Specications Check

Chapter 1 Specifications Check

1.1 Product Check

1.1.1 Parts

This product is comprised of the following parts if it is of standard configuration. If you find any fault in the contained model or any missing parts, contact us or our distributor.

No. Part Name Model Remarks

1 Controller

Refer to “How to read the model plate”, “How to read the model”.

Accessories

2 I/O Flat Cable

CB-PAC-PIO□□□

□□□shows the cable length (Example) □□□ : 020 = 2 [m]

Plug for Multi-Function Connector

Plug

: 10114-3000PE (Supplier : 3M)

Shell

: 10314-52F0-008 (Supplier : 3M)

Applicable Cable Size

0.2mm

(AWG24)

System I/O Connector (For ~ 750W Type)

FMC1.5/4-ST-3.5 (Supplier : Phoenix Contact)

System I/O Connector (For 3000W ~ Type)

FMC1.5/6-ST-3.5 (Supplier : Phoenix Contact)

Applicable Cable Size

1.25 to 0.5mm

(AWG16 to 20)

Brake Power Supply Connector

MC1.5/2-ST-3.5 (Supplier : Phoenix Contact)

Applicable Cable Size

1.25 to 0.5mm

(AWG16 to 20)

AC Power Supply Connector (For ~ 750W Type)

MSTB2.5/6-STF-5.08 (Supplier : Phoenix Contact)

Applicable Cable Size

Control: 0.75mm2 (AWG18) Motor: 2.0mm2 (AWG14)

AC Power Supply Connector (For 3000W ~ Type)

PC5/6-STF-7.62 (Supplier : Phoenix Contact)

Applicable Cable Size

Control: 0.75mm2 (AWG18) Motor: 3.3mm2 (AWG12)

External Regenerative Resistor Unit Connecting Connector (For 3000W ~ Type)

GIC2, 5/2-STF-7.62 (Supplier : Phoenix Contact)

Applicable Cable Size

0.75mm

(AWG18)

8 Absolute Battery

AB-5

Enclosed for Absolute Type

1. Specications Check

No. Part Name Model Remarks

9 Dummy Plug

DP-5

Enclosed for SCON-CGB/LCG

10 Safety Guide

Shown in the figure is an image.

11 First Step Guide

Shown in the figure is an image.

12 Instruction Manual (DVD)

Shown in the figure is an image.

1. Specications Check

1.1.2 Teaching Tool

A teaching tool such as PC software is necessary when performing the setup for position setting, parameter setting, etc. that can only be done on the teaching tool. Please prepare either of the following teaching tools.

No. Part Name Model

PC Software (Includes RS232C Adapter + Peripheral Communication Cable)

RCM-101-MW

PC Software (Includes USB Adapter + USB Cable + Peripheral Communication Cable)

RCM-101-USB

Touch Panel Teaching (Standard / with Deadman Switch)

TB-02/TB-02D

Data Setter TB-03 (Wired Link)

TB-03

1.1.3 Instruction Manuals Related to this Product, which are Contained in

the Instruction Manual (DVD)

No. Name Manual No.

SCON-CB-F/CGB-F/LC-F/LCG-F Servo Press Function Instruction Manual

ME0345

2 PC Software RCM-101-MW/ RCM-101-USB Instruction Manual ME0155

Touch Panel Teaching TB-02/02D Applicable for Position Controller, ELECYLINDER Instruction Manual

ME0355

Data Setter TB-03 Position Controller, ELECYLINDER Wired Link Instruction Manual

ME0376

5 DeviceNet Instruction Manual ME0256

6 CC-Link Instruction Manual ME0254

7 PROFIBUS-DP Instruction Manual ME0258

8 CompoNet Instruction Manual ME0220

MECHATROLINK-Ι/ΙΙ Instruction Manual

ME0221

10 EtherCAT Instruction Manual ME0273

11 EtherNet/IP Instruction Manual ME0278

12 PROFINET IO Instruction Manual ME0333

13 Instruction Manual for the Serial Communication [for Modbus] ME0162

14 LC Ladder Programming Manual ME0329

15 LC Ladder Edit Software Manual ME0330

1.1.4 How to Read the Model Plate

Model

Serial Numbe

MODEL : SCON-CB-200IF-NP-5-2 SERIALNo. :800056144 L11

INPUT :1φ,100-115V,50/60Hz,1.8A OUTPUT :3φ,0-90V,0-333Hz,1.10A

1. Specications Check

1.1.5 How to Read the Model

Note 1: There is only safety categories applicable type in the lineup for those types for 3000W and

above.

S C O N – CB- 200 I F -NP-3-1- **

<Type>

CB : Standard Type CGB : Safety Categories

Complied Type

(Note 1)

LC : PLC Feature Equipped Type LCG : PLC Feature Equipped Type

Safety Category Compliant Type

[Motor Type] 30 : 30W 60 : 60W 100 : 100W 200 : 200W 400 : 400W 750S

: 750W

3000

: 3000W 3300 : 3300W

WAI : Battery-less Absolute / Incremental A : Absolute

F : Servo Press Type

NP : NPN Specification (Sync. Type) (Standard) PN : PNP Specification (Source Type) DV : DeviceNet Connection Type CC : CC-Link Connection Type PR : PROFIBUS-DP Connection Type CN : CompoNet Connection Type ML : MECHATROLINK-Ι/ΙΙ Connection Type EC : EtherCAT Connection Type EP : EtherNet/IP Connection Type PRT : PROFINET-IO Connection Type

<Power-supply Voltage>

1: Single-phase AC100V 2: Single-phase AC200V 3: Three-phase AC200V

(For 3000 to 3300W)

0: Equipped with No Cable 2: 2m 3: 3m (Standard) 5: 5m

<Identification for IAI use only> *

There is no identification in

some cases

1. Specications Check

1.2 List of Basic Specifications

1.2.1 Specification List

SCON-CB-F/CGB-F

Item

Less than 400W 400 to 750W 3000W or more

Applicable Motor Capacity 30W to 399W 400W to 750W 3000W to 3300W

Power-supply Voltage

Single-phase AC100 to 115V Single-phase AC200 to 230V (Fluctuation of power supply ±10%or less)

Single-phase AC200 to 230V (Fluctuation of power supply ±10% or less)

Three Phase AC200 to 230V (Fluctuation of power supply ±10% or less)

Power-supply Voltage AC100V

Rush Current

Power-supply Voltage AC200V

30A (Control side)

(Note 1)

80A (Drive side)

(Note 1)

30A (Control side)

(Note 1)

80A (Drive side)

(Note 1)

40A (Control side), 40A (Drive side)

Leakage Current

(Note 2)

(Primary side when noise filter is connected to power supply line)

3.0mA 3.5mA

Load Capacity, Heating Value Refer to the Item for the Power Capacity and Heating Value.

Heat Generation Refer to the Item for the Power Capacity and Heating Value. Power Supply Frequency 50 / 60Hz PIO Power Supply

(Note 3)

DC24V ±10%

Power Supply for Electromagnetic Brake (for Actuator equipped with Brake)

DC24V ±10% 1A (MAX.) (Supplied from external equipment)

DC24V ±10% 0.1A (MAX.) (Supplied from external equipment) Supply of 1.5A is necessary separately also for the actuator.

Transient Power Cutoff Durability 20ms (50Hz), 16ms (60Hz) Motor Control System Sinusoidal Waveform PWM vector current control

Corresponding Encoder

Incremental serial encoder Absolute serial encoder

Actuator Cable Length MAX. 20m

SIO Connector

Serial Communication Interface 1

･For connection of Teaching Tool, and connection of Link RS485: 1CH…Modbus Protocol Based on RTU/ASCII Speed: 9.6 to 230.4Kbps

Serial Communication Interface 2

･For display connection RS485: 1CH…Modbus Protocol Based on RTU/ASCII Speed: 9.6 to 230.4Kbps

Feedback Pulse

Differential system (Line Driver System): MAX. 2.5Mpps Open Collector System: MAX. 500Kpps (JM-08 when option was used))

External Interface (Multi-Function Connector)

Analog Output

1 system (Load data) 4 to 20mA current output (±1%) Load resistance 10 to 600Ω

PIO Type

24V DC general-purposed signal I/O (Selection of NPN/PNP) … Input 16 points max., output 16 points max. Insulation with Photocoupler

External Interface

Fieldbus Type

DeviceNet, CC-Link, PROFIBUS, CompoNet, MECHATROLINK-Ⅰ/Ⅱ, EtherCAT, EtherNet/IP, PROFINET IO

SCONCB/CGB

Data Retention Memory Saves position data and parameters to non-volatile memory (No limitation in number of writing.)

PIO MAX. 10m

RS485 Total Cable Length 100mor less

Cable Length

Fieldbus Depends on each fieldbus specifications

Data Setting and Input PC software

Operation Mode (Total 8 Modes)

1) Speed Control, Position Stop Mode 2) Speed Control, Distance Stop Mode 3) Speed Control, Load Stop Mode 4) Speed Control, Incremental Load Stop Mode 5) Force Control, Position Stop Mode 6) Force Control, Distance Stop Mode 7) Force Control, Load Stop Mode 8) Force Control, Incremental Load Stop Mode

Number of Program MAX. 64

LED Display (allocated on front panel)

PWR (Green)

: Controller in normal startup

SV (Green) : Servo ON ALM (Orange) : Alarm generated EMG (Red) : In emergency stop condition

Electromagnetic Brake Compulsory Release Switch

(Allocated on Front Panel)

Switchover of NOM (normal) / BK RLS (compulsory release)

Insulation Resistance (Between secondary – FG)

DC500V 10MΩ or more

Insulation Resistance (Between primary – FG)

AC1500V For 1 minute. (Note) Withstand voltage of pressing operation using force sensor loadcell is 50V DC

1. Specications Check

SCON-CB-F/CGB-F

Item

Less than 400W 400 to 750W 3000W or more

Surrounding Air Temperature

0 to 40°C

Surrounding Humidity 85%RH or less (should be no condensation or freeze) Surrounding Environment [Refer to 1.6 Installation and Storage Environment]

Surrounding Storage Temperature

-20 to 70°C (should be no condensation or freeze)

Surrounding Storage Humidity

85%°C or less (should be no condensation or freeze)

Vibration Resistance

Frequency: 10 to 57Hz / Amplitude: 0.035mm (continuous), 0.075mm (intermittently) Frequency: 57 to 150Hz / Acceleration: 4.9m/s2 (continuous), 9.8m/s2 (continuous) XYZ Each direction Sweep Time: 10min. Number of Sweep Times: 10 times

Impact Resistance

Operation: Half Sine Wave Amplitude / Duration: 50m/s2 (5g) /30ms

Altitude 1000m above sea level or less

Overvoltage Category

Ⅱ

Environment

Pollution Degree 2

Mass Approx. 900g Approx. 1200g Approx. 2800g

Cooling Method Natural air-cooling Forced Air-Cooling Forced Air-Cooling

External Dimensions 58W × 194H × 121D [mm] 72W × 194H × 121D [mm] 92.7W × 300H × 187.7D [mm]

Note 1 In-rush current will flow for approximately 20msec after the power is turned on (at 40°C).

Note that the value of in-rush current differs depending on the impedance of the power supply line.

Note 2 Leak current varies depending on the capacity of connected motor, cable length and the surrounding environment.

Measure the leak current at the point where a ground fault circuit interrupter is to be installed when leakage protection is conducted. Regarding the leakage breaker, it is necessary to have a clear purpose for selection such as a fire protection or protection of human body. Use the harmonic type (for inverter) for a leakage breaker.

Note 3 It is not necessary to supply power to PIO, SIO Converter without using PIO. In this case, set the parameter No.74

(PIO Power Supply Monitor) to “1” (Invalid). It will generate the error code No. 0CF (I/O 24V Power Supply Error) if the setting is not done.

1. Specications Check

1.2.2 Item for the Power Capacity and Heating Value

Rated Power Capacity = Motor Power Capacity + Control Power Capacity Peek Max. Power Capacity = Peek Max. Motor Power Capacity + Control Power Capacity

Wattage of

Actuator Motor

Motor Power

Capacity [VA]

Peek Max. Motor

Power Capacity [VA]

Control Power

Capacity [VA]

Rated Power

Capacity [VA]

Peek Max. Power

Capacity [VA]

Heat Generation

[W]

30 46 138 94 186 31

60 138 414 186 462 33

100 234 702 282 750 35

200 421 1263 469 1311 38

400 920 2760 968 2808 45

750S 1521 4563 1569 4611 58

3000 5657 16970 5705 17018 180

3300 6014 18041

6062 18089 182

1.2.3 Selection of Circuit Breaker

For the selection of the circuit breaker, perform it according to the following items.

• 3 times of the rated current flows to the controller during the acceleration/deceleration. Select an interrupter that does not trip with this value of current. If a trip occurs, select an interrupter that possesses the rated current of one grade higher. (Check the operation characteristics curves in the product catalog.)

• Select an interrupter that does not trip with the in-rush current. (Check the operation characteristics curves in the product catalog.)

• Consider the current that enables to cutoff the current even when a short circuit current is flown for the rated cutoff current. Rated Interrupting Current > Short Circuit Current = Primary Power Capacity / Power Voltage Consider margin for the rated current on the circuit breaker.

1.2.4 Selection of Leakage Breaker

• Regarding the leakage breaker, it is necessary to have a clear purpose for selection such as a fire protection or protection of human body.

• Leak current varies depending on the capacity of connected motor, cable length and the surrounding environment. Measure the leak current at the point where a ground fault circuit interrupter is to be installed when leakage protection is conducted.

• Use the harmonic type for a leakage breaker.

● Calculation for Motors of up to 750W

Rated Current for Circuit Interrupter >

(Rated Motor Power Capacity [VA] + Control Power Capacity [VA]) / AC Input Voltage × Safety Margin (reference 1.2 to 1.4 times)

● Calculation for Motors of 3000W and above

Rated Current for Circuit Interrupter > (Rated Motor Power Capacity [VA] + Control Power Capacity [VA]) / AC Input Voltage × Safety Margin (reference 1.2 to 1.4 times) ÷√3

1. Specications Check

1.3 External Dimensions

1.3.1 SCON-CB/CGB/LC/LCG less than 400W

121

184

194

4.2

In Absolute Battery Attachment (Absolute Encoder Type) It is not necessary when using Pulse Train Control because it does not comply with it.

(200.5)

4.2

min80

1.3.2 SCON-CB/CGB/LC/LCG 400W to 750W

In Absolute Battery Attachment (Absolute Encoder Type) It is not necessary when using Pulse Train Control because it does not comply with it.

Fan

121 min80

184 5 194

(200.5)

4.2

1. Specications Check

1.3.3 SCON-CB/CGB/LC/LCG 3000W to 3300W

92.7

284

2-φ

(15.7) 172

300

1. Specications Check

1.4 External Interface Specifications

1.4.1 Standard Input Output Interface Specification

(Multi-Function Connector)

There are 3 types in the external interface mounted in the standard.

1) Serial Communication Interface 2 (For display device etc.)

2) Analog Output (Load of loadcell)

3) Encoder Feedback Pulse Output

1) Serial Communication Interface 2 (SIO2) Type Serial communication interface 2 is to be assigned to the multi-function connector, it is to be used for connection to a touch panel or display.

Item Specification

Communication standard Based on EIA RS485 Baud rate 9600/14400/19200/28800/38400/57600/

76800/115200/230400bps

Communication system Half duplex communication Connection format 1: N Disequilibrium Bus Connection (MAX. 16 units) Communication cable length MAX. 100m Bit length 8 bit Parity None Stop bit 1 bit Protocol Modbus (RTU/ASCII: Automatic Identification)

Caution

• Connect the PC software to serial communication interface 1 (SIO connector).

•

When using the PC software and serial communication interface 2 (SIO2) at the same

time, use only the query (command) for data readout for SIO2. Using queries for writing or command may cause unexpected operation.

2) Analog Output Type

It outputs the load data as an analog signal from the loadcell.

Item Specification

Output current 4 to 20mA

Output in ratio to the loadcell rated capacity 4mA = -30% 7mA = 0% 17mA = 100% 20mA = 130%

Accuracy (*) ±1%FS Load resistance 10 to 600Ω

* It is the accuracy for analog output, and does not include loadcell accuracy.

3) Encoder Feedback Pulse Output Type

Item Specification Output pulse train Differential (Line driver Output: 26C32 or equiv.) Max. pulse frequency 2.5Mpps

1. Specications Check

1.4.2 Input Output Interface Specification dedicated for PIO Type

[1] Signal I/O type dedicated for 24V (Note) The function of each signal is fixed and cannot be used for general purpose.

Input Section Output Section

Input Voltage 24V DC ±10% Load Voltage DC24V

Input Current 4mA 1circuit

Peak Load

Electric Current

50mA/1circuit

ON/OFF

Voltage

ON Voltage MIN. 18V DC OFF Voltage MAX. 6V DC

Leakage Current MAX.0.1mA/1circuit

Specification

Insulation Insulation with Photocoupler

NPN

P24

680Ω

5.6kΩ

Controller

Internal

Power Circuit

Input Terminal

External Power Supply 24V DC ±10%

10Ω

P24

Controller

Internal

Power Source

Output Terminal

External Power

Circuit

24V DC ±10%

Load

PNP

680Ω

5.6kΩ

Controller

Internal

Power

Circuit

Input Terminal

External Power Supply 24V DC ±10%

Controller

P24

10Ω

Internal

Power Source

Output Terminal

External Power

Circuit

24V DC ±10%

Load

I/O Cable

Refer to 2.1.2 [5] PIO Connector

NPN Specification PNP Specification

Pin No.

Load

1. Specications Check

1.4.3 Filedbus Type Specifications

[1] DeviceNet Specifications

Item Specification

DeviceNet 2.0

Group 2 only Server

Communication Standard

Network-Powered Insulation Node

Baud Rate Automatic Tracking to Master

Communication System Master-Slave System (polling)

Number of Occupied Channels

• 1CH (Remote I/O mode)

• 16CH (Full function support mode)

Number of Occupied Nodes

1 Node

Baud Rate

Network

Max.Length

Total Branch

Cable Length

Max Branch

Cable Length

500kbps 100m 39m

250kbps 250m 78m

Communication cable Length

125kbps 500m 156m

Communication Cable Use a dedicated cable available.

Connector

(Note1)

MSTB2.5/5-GF-5.08 AU (Made by Phoenix Contact or equivalent)

Communication Power Current Consumption

60mA

Communication Power 24V DC (Supplied from Device Net side.)

Note1 Cable side Connector is enclosed in standard.

Made by Phoenix Contact: MSTB2.5/5-STF-5.08 AUM

[2] CC-Link Specifications

Item Specification

Communication Standard CC-Link Ver 1.1

Station Type Remote device station (MAX. 4station occupied)

Baud Rate 10M/5M/2.5M/625K/156kbps

Communication System Broadcast Polling System

Number of Occupied Stations

• 1station (Remote I/O mode)

• 4stration (Full function support mode)

Baud Rate Total Cable length Cable Type

10Mbps 100m

5Mbps 160m

2.5Mbps 400m

625kbps 900m

Communication Cable Length

156kbps 1200m

Dedicated high

performance cable

(FANC-SBH)

Standard Cable

(FANC-SB)

Connector

(Note1)

MSTB2.5/5-GF-5.08 AU (Made by Phoenix Contact or equivalent)

Note1 Cable side Connector is enclosed in standard.

Made by Phoenix Contact: MSTB2.5/5-STF-5.08 AUM

1. Specications Check

[3] PROFIBUS-DP Specifications

Item Specification

Baud Rate Automatic Tracking to Master

Communication System Hybrid System (Master-Slave System or Token Passing System)

Number of Occupied Bytes • 2byte (Remote I/O mode)

• 32byte (Full function support mode)

Max. Total Network Baud Rate Cable Type

100m 12,000/6,000/3,000kbps

200m 1,500kbps

400m 500kbps

1000m 187.5kbps

Communication Cable Length

1200m 9.6/19.2/93.75kbps

Type A Cable

Communication Cable

Twisted pair cable equipped with shield AWG18

Connector

(Note1)

9Pin female D-sub connector

Transmission Path Format

Bus/Tree/Star

Note1 Prepare a 9Pin male D-sub connector for the cable side connector.

[4] CompoNet Specifications

Item Specification

Communication Type Remote I/O Communication

Baud Rate Automatic Tracking to Master

Communication Cable Length

Depends on CompoNet specification

Slave Type Word Mix slave

Number of Occupied Channels

• 1CH (Remote I/O mode)

• 16CH (Full function support mode)

Communication Cable

(Note1)

Round Cable (JIS C3306、VCTF 2cores)

Flat cableⅠ

(without sheath)

Flat cableⅡ

(with sheath)

Connector (Controller side) XW7D-PB4-R (Made by Omron or equivalent)

Note1 Prepare a communication cable separately.

[5] MECHATROLINK-Ⅰ/ⅡSpecifications

Item Specification

Slave Type Intelligent I/O

MECHATROLINK-Ⅰ 4Mbps

Baud Rate

MECHATROLINK-Ⅱ 10Mbps

Max. Transmission Distance 50m

Min. Distance Between Stations 0.5m

MECHATROLINK-Ⅰ 15 station

Connecting Number of Slaves

MECHATROLINK-Ⅱ 30 station (repeater required for 17stations and more)

Transmission Frequency 1 to 8ms

Data Length MECHATROLINK 17/32 byte (* It is applicable only to remote I/O mode)

Communication Cable

(Note1)

Twisted pair cable equipped with shield (Characteristic impedance 130Ω)

Connector Controller Side DUSB-ARB82-T11A-FA (Made by DDK or equivalent)

Note1 Prepare a communication cable separately.

1. Specications Check

[6] EtherNet/IP Specifications

Item Specification

Baud Rate 10BASE-T/100BASE-T (It is recommended to Auto Negotiation setting)

Communication Cable Length

Depends on EtherNet/IP specification (Distance between hub and each nodes: 100m max.)

Number of Connection Depends on master unit

Applicable Node Address 0.0.0.0～255.255.255.255

Number of Occupied Bytes • 2byte (Remote I/O mode)

• 32byte (Full function support mode)

Communication Cable

(Note1)

Category 5 or more (double-shielded cable braided with aluminum tape recommended)

Connector One RJ45 connector

Note1 Prepare a communication cable separately.

[7] EtherCAT Specifications

Item Specification

Physical Layer 100Base-TX (IEEE802.3)

Baud Rate Automatic Tracking to Master

Communication Cable Length

Depend on EtherCAT® spescification (Distance between nodes: 100m max.)

Slave Type I/O slave

Number of Occupied Bytes • 2byte (Remote I/O mode)

• 32byte (Full function support mode)

Communication Cable

(Note1)

Category 5e or more (double-shielded cable braided with aluminum tape recommended)

Connector Two RJ45 connectors (Input×1, Output×1)

Connection Daisy chain connection only

Note1 Prepare a communication cable separately.

[8] PROFINET-IO Specifications

Item Specification

Baud Rate 100Mbps

Communication Cable Length Distance between each segment: 100m max.

Number of Connection Depends on master unit

Applicable Node Address 0.0.0.0 to 255.255.255.255

Number of Occupied Bytes • 2byte (Remote I/O mode)

• 32byte (Full function support mode)

Communication Cable

(Note1)

Category 5 or more (double-shielded cable braided with aluminum tape recommended)

Connector One RJ45 connector

Note1 Prepare a communication cable separately.

1. Specications Check

16.85

17.15

1.5

φ5

4.5

145

154

136

R2.5

4.5

106.5

30.7 34

1.5

φ5

4.5

145

154

136

4.5

115

30.7 34

1.5

8.5

(77 from DIN rail center)

(9)

1.5 Options

1.5.1 Regenerative Unit for Motors of up to 750W

It is a unit to convert the regenerative current generated at motor deceleration into heat. Refer to 2.2.6 Connection of Regenerative Unit for the number of connectable units.

[Model, Accessories]

Item Accessories Screw affixed standard type REU-2 Screw affixed small type

RESU-2

1st unit

DIN rail affixed small type

RESUD-2

SCON controller cable (Model: CB-SC-REU010) 1m enclosed

Screw affixed standard type

REU-1

Screw affixed small type

RESU-1

Model

2nd unit

or later

DIN rail affixed small type

RESUD-1

Regenerative resistor unit cable (Model: CB-ST-REU010) 1m enclosed

[Specifications]

REU-1, REU-2 RESU-1, RESU-2 RESUD-1, RESUD-2 Main Unit Dimension [mm] W34×H195×D126 W34×H154×D106.5 W34×H158×D115 Main Unit Mass

Approx. 0.9kg Approx. 0.4kg

Built-in Regenerative Resistor

235Ω 80W

[External Dimensions]

REU-1, REU-2 (Screw affixed standard type)

RESU-1, RESU-2 (Screw affixed small type) RESUD-1, RESUD-2 (DIN rail affixed small type)

1. Specications Check

1.5.2 Regenerative Unit for Motors of 3000W and above

It is a unit to convert the regenerative current generated at motor deceleration into heat. Refer to 2.4.6 Connection of Regenerative Unit for the number of connectable units.

[Model, Accessories]

Model

Accessories

RESU-35T None

[Specifications]

Item Specification

Main Unit Dimension [mm] W45×H300×D197 Main Unit Mass

Approx. 1.8kg

Built-in Regenerative Resistor

30Ω 450W

Operation Temp.

130°C ±5°C

Contact Format Contact b

Built-in Temp. Sensor

Contact Open-Close Capacity

DC30V (MAX) 200mA (MAX)

[External Dimensions]

Caution :

• The temperature for the external regenerative resistor units get high.

• Do not attempt to install the unit near a flammable object.

• Do not attempt to touch them.

• It is recommended that the cables to be used should possess high performance in the

heat resistance. Also, pay attention to have the cables not to touch the external regenerative resistor units.

• The unit is equipped with a built-in temperature sensor. Establish the circuit constructed to cut off the power source when the temperature sensor is in operation.

• Attach a fan unit if necessary. There are tapped holes equipped so a fan unit sized 80mm

□80mm can be installed.

[Reference] Specifications for External Fan Unit

Item Specification

Size □80mm

Air Blow Volume 0.45m3/min. or more Direction of Air Blow Blow air against resistors

Installation M4 Screw length: Thickness of fan unit + 6mm max.

Position to install fan unit and tapped hole for

installation (air blow)

1. Specications Check

1.5.3 Brake Box: RCB-110-RA13-0

Brakes for two axes can be controlled with one brake box. This is necessary when connecting an actuator with indication to connect a brake box.

[Specifications]

Item Specification

Main Unit Dimension 162×94×65.5mm

Power supply Voltage, Current DC24V±10% 1A

Connection Cable Encoder Cable (Model CB-RCS2-PLA010) 1m

Number of Controlled Axes 2

[External Dimensions]

[24V Power Supply Connector]

Connector on Cable Side

(Enclosed in standard package)

MC1.5/2-STF-3.5 (Phoenix Contact)

Applicable Cable AWG28 to 16

Pin No. Signal Explanation

1 0V

Power Supply Grounding for Terminal Brake Excitation

Terminal Assignments

2 24VIN

For Brake Excitation and 24V Power Supply

[Brake Release Switch Connector for the Current 1, 2]

Short circuit of pin No. 1 and 2 of this connector releases the brake compulsorily. Same as the brake release switch ON controller unit, it is possible to release the brake. Do not keep the compulsory release condition while in automatic operation.

Connected Equipment Brake Release Switch

Connector on Cable Side

(Please prepare separately)

XAP-02V-1

(Contact BXA-001T-P0.6) (J. S. T. Mfg. Co., Ltd.)

Switch Rating

DC30V Min. current 1.5mA

Pin No. Signal Explanation

1 BKMRL Brake Release Switch Input

Terminal Assignment

2 COM

Power Supply Output for Brake Release Switch Input

min100

70 12

55251

261

241

-4 φ5

Encoder Output Connector

Limit switch connector

Encoder Input Connector

Connector 2 for External Brake Release Switch Connection (for the secondary shaft)

Connector 1 for External Brake Release Switch Connection (for the primary shaft)

Power Supply Input Connector

POWER ON LED (turns in green while on)

Primary

Shaft

Secondary

Shaft

1. Specications Check

1.5.4 Load Cell

The pressing operation using force sensor.

[Specifications]

Item Specification Loadcell System Strain Gauge Rated Capacity [N] 200 600 2000 6000 20000 50000

Allowable Oberload

(Note 1)

[%R.C*]

200 200 200 200

200

Lordcell Accuracy [%R.C*]

±1.0 ±1.0 ±1.0

Ambient temperature range [°C] 0 to 40 Dielectric strength voltage [V] DC50

* R.C: Rated Capacity Note 1 An alarm will be generated when exceeding 125%R.C of pressing or 25%R.C of pulling.

[Example of Attachment]

Check the Instruction Manual for details of how to attach and the dimensions.

Caution : Do not give excess shock (caused by dropping it, etc.) to the loadcell. Failure

to follow it may cause the loadcell to be damaged.

1. Specications Check

1.5.5 Pulse Converter: JM-08

It converts the differential system feedback pulse into the open collector specification. Use this converter if the host controller sends pulses input in the open collector mode.

[Specifications]

Item Specification Input Power Supply DC24V±10% (MAX. 50mA) Input Pulse Differential output equivalent to 26C32 (MAX. 10mA) Input Frequency 500KHz or less Output Pulse 24V DC open collector (Collector current MAX. 25mA) Mass 10g or less (excluding cable connector) Accessories 37104-3122-000FL (e-CON Connector) 2 Units

Applicable wire AWGNo.24 to 26 (Less than 0.14 to 0.3mm

, finished

O.D. φ1.0 to 1.2mm)

Caution :

1) Use the pulse converter in the surrounding temperature range between 0°C to 40°C.

2) The temperature increase of about 30°C occurs during operation. Accordingly, neither install several pulse converters in close contact nor install them within a duct. Do not install the pulse converter near other heating devices.

3) If more than one pulse converter are installed, set a pulse converter apart from another by 10mm or more.

External Dimension Drawing

1. Specications Check

1.6 Installation and Storage Environment

This product is capable for use in the environment of pollution degree 2

or equivalent.

*1 Pollution Degree 2 : Environment that may cause non-conductive pollution or transient

conductive pollution by frost (IEC60664-1)

[1] Installation Environment Do not use this product in the following environment.

• Location where the surrounding air temperature exceeds the range of 0 to 40°C

• Location where condensation occurs due to abrupt temperature changes

• Location where relative humidity exceeds 85%RH

• Location exposed to corrosive gases or combustible gases

• Location exposed to significant amount of dust, salt or iron powder

• Location subject to direct vibration or impact

• Location exposed to direct sunlight

• Location where the product may come in contact with water, oil or chemical droplets

• Environment that blocks the air vent [Refer to 1.7 Noise Elimination and Mounting Method]

When using the product in any of the locations specified below, provide a sufficient shield.

• Location subject to electrostatic noise

• Location where high electrical or magnetic field is present

• Location with the mains or power lines passing nearby

[2] Storage and Preservation Environment

• Storage and preservation environment follows the installation environment. Especially in a long-term storage, consider to avoid condensation of surrounding air. Unless specially specified, moisture absorbency protection is not included in the package when the machine is delivered. In the case that the machine is to be stored in an environment where dew condensation is anticipated, take the condensation preventive measures from outside of the entire package, or directly after opening the package.

1. Specications Check

1.7 Noise Elimination and Mounting Method

(1)

Noise Elimination Grounding (Frame Ground)

(2) Precautions Regarding Wiring Method

1) Wire is to be twisted for the power supply.

2) Separate the signal and encoder lines from the power supply and power lines.

3) Set the tightening torque for the FG connection terminal screw to 1.0 to 1.2N•m.

(3) Noise Sources and Elimination

Carry out noise elimination measures for electrical devices on the same power path and in the same equipment. The following are examples of measures to eliminate noise sources.

1) AC solenoid valves, magnet switches and relays [Measure] Install a Surge absorber parallel with the coil.

2) DC solenoid valves, magnet switches and relays [Measure] Mount the windings and diodes in parallel.

Select a diode built-in type for the DC relay.

Do not share the ground wire with or connect to other equipment. Ground each controller.

Earth Terminal Class D for grounding class

(Grounding No. 3 in old standard: Grounding resistance at 100Ω or less)

Use a copper wire cable with its width

2.0mm

(AWG14) or more with rated temperature 60deg or more for wiring. Have it 3.3mm

(AWG12) or more for

3000W and above.

Connect the ground cable using the tapped hole for FG connection (PE terminal for 3000W and higher) on the main unit.

Controller

Other

equipment

Controller

Other

equipment

Other

equipment

Surge absorber

Relay coil

+24V 0V

Controller

1. Specications Check

(4) Heat Radiation and Installation

Design and Build the system considering the size of the controller box, location of the controller and cooling factors to keep the surrounding temperature around the controller below 40°C. Also, set up a fan to keep the ambient temperature even.

●For Controller for Motors of up to 750W

150mm or more

Air Flow

Brake Box

Regeneration Unit

Air Flow

Fan

10mm or more

100mm or more

50mm or more

100mm or more

30mm or more

50mm or more

10mm or more

1. Specications Check

●For Controller for Motors of 3000W and above

30mm or more 50mm or more 30mm or more

50mm

or more

100mm

or more

150mm or more

ir Flow

1. Specications Check

2. Wiring

Chapter 2 Wiring

The servo press type SCON can select PIO or fieldbus* as the control method of the host controller. *

Select when purchasing. Cannot be changed after purchased.

Applicable fieldbus: CC-Link, DeviceNet, PROFIBUS-DP, CompoNet,

MECHATROLINK-Ⅰ/Ⅱ, EtherCAT, EtherNet/IP, PROFINET-IO

There is no actual difference in cable wiring

between CB/CGB Types and LC/LCG Types. The difference is only that each signal is dedicated or general-purposed. CB/CGB Types operate with turning on/off of the dedicated signals or direct numeric indication while LC/LCG Types process (control) the turning on/off of the general-purposed signals with ladder programs. [Refer to About SCON-LC Type in front of Chapter 1 for detail]

2.1 Servo Press Controller for Motors of up to 750W (PIO Control)

* Refer in Section 2.3 and 2.4 for the controller for motors of 3000W and above.

2.1.1 Wiring Diagram (Connection of Devices)

[1] Basic Wiring Diagram

Power Supply for Brake It is necessary when actuator with brake

Absolute Battery

(for Absolute Type)

PC Software (option)

(Note1)

PLC

(Note1)

Regenerative Resistor Unit (RESU-1 [for secondary unit] : option)

Regenerative Resistor Unit (RESU-2 : option) Required depending on usage condition

Power Supply Connector

Flat Cable (Accessories)

CB-SC-REU010

CB-ST-REU010

FG Connection Terminal

24V DC

Power

Source

Single

Phase

100V AC

200V AC

Power Source for I/O Control

(Note1)

Changeover Switch

Actuator

Note 1 Please prepare separately.

Caution : Make sure to turn the power to the controller OFF when inserting or removing the

connector that connects the PC software or touch panel teaching to the controller. Inserting or removing the connector while the power is turned ON causes a controller failure.

2. Wiring

2.1.2 Wiring

[1] Main Power Circuit

Surge Protector

Noise Filter

Earth Leakage Breaker

Circuit Breaker

Motor Power Supply

Control Power Supply

L1 L2

L1C

L2C

SCON Power Supply Connector

Grounding resistance at 100Ω or less (Grounding Class D)

(Note) The power voltage of the controller (100V AC or 200V AC) cannot be changed.

[2] Brake Power Supply Circuit

(Note) Supply 24V DC if the used actuator is equipped with a brake.

Brake Power Supply Connector

BK PWR

24V DC 0V

SCON

2. Wiring

Wiring Conducted at Delivery

Drive Cutoff Circuit

SIO Connector Detection Circuit (contact opens

when connected)

Short-circuit in PC Software Cable

SCON

Short-circuit in PC Software Cable

Dedicated

for Emergency Stop Circuit

Dedicated

for Emergency Stop Circuit

System I/O Connecto

SIO

Connecto

System I/O Connecto

SIO

Connecto

[3] Actuator Emergency Stop Circuit (System I/O connector)

As an example of a circuit, cases of 3 conditions are shown. Select from 2) or 3) for CGB/LCG type.

★

Reference: Operate the actuator for try (Note: It is not emergency stop)

1) Operate actuator with the equipment and emergency stop of teaching tool input (EMG-) activated

2) Stop supplying external motor power at emergency stop input

3) Shut off the motor power externally by inputting the emergency stop with using two units of controllers or more.

★

Reference: Operate the actuator with the PC software for try

● Example of a Circuit ● Image of Wiring

● Example of a Circuit

● Image of Wiring

Wiring Conducted at Delivery

SIO Connector Detection Circuit (contact opens

when connected)

External Emergency

Stop Switch

SCON

Drive Cutoff Circuit

External Emergency Stop Switch

System I/O Connector

SCON

SIO Connector

System I/O Connector

SCON

PC Software

(Note) It is not emergency

stop switch.

SIO Connector

PC Software

1) Operate actuator with the equipment and emergency stop of teaching tool input (EMG-) activated

2. Wiring

Motor power cutoff relay

Motor power supply

Control power supply

(Note 3)

(Note 1)

(Note 2)

(Note 4)

System I/O connector SIO connector

EMG A EMG B

Emergency stop reset switch

Emergency stop switch

Emergency stop circuit exclusive use 24V

AC power supply

input connector

Short-circuit in PC

software cable

AC100V AC200V

Note 1 The rating for the emergency stop signal (EMG-) to turn ON/OFF at contact CR1 is 24V

DC and 10mA or less.

Note 2 Connect such as a connector to L1/L2 terminals when cutting off the motor power source

externally. (CB/LC type are equipped with the drive cutoff relay mounted inside the controller.)

Note 3 CGB/LCG type are not equipped with a relay to enable to automatically identify a

teaching tool was inserted and switch the wiring layout. (The system I/O connector does not get short-circuited between S1 and S2 terminals even if a teaching tool is removed.) The controller on CB/LC type automatically identifies that a teaching tool was inserted. (Short-circuit is made between S1 and S2 terminals inside the controller once connection is detected.)

Note 4 Since there is no motor power cutoff relay in CGB/LCG type, make sure to establish

a cutoff relay externally.

2) Stop supplying external motor power at emergency stop input

2. Wiring

24V

Emergency stop reset switch

Emergency stop switch

CR1

(Note 1)

MC1

CR1

EMG

CR1

(Note 1)

MC1

(Note 2)

AC100V AC200V

System I/O SIO connector

Emergency stop circuit exclusive use 24V

SIO connector

connecter

System I/O

connecter

EMG+

EMG-

L1C

L2C

AC power supply

Motor power cutoff relay

(Note 3)

(Note 4)

(Note 3)

input connector

AC power supply input connector

Motor power supply

Control power supply

CR1

(Note 1)

MC1

(Note 2)

AC100V AC200V

EMG+

EMG-

L1C

L2C

Short-circuit in PC software cable

Note 1 The rating for the emergency stop signal (EMG-) to turn ON/OFF at contact CR1 is 24V

DC and 10mA or less.

Note 2 Connect such as a connector to L1/L2 terminals when cutting off the motor power source

externally. (CB/LC type are equipped with the drive cutoff relay mounted inside the controller.)

Note 3 CGB/LCG type are not equipped with a relay to enable to automatically identify a

Note 4 Since there is no motor power cutoff relay in CGB/LCG type, make sure to establish

a cutoff relay externally.

3) Shut off the motor power externally by inputting the emergency stop with using two units of controllers or more.

2. Wiring

[4] Motor • Encoder Circuit

Use the dedicated connection cables for the connection between an actuator and controller.

1) Connecting the single axis robots (except for RCS2-RA13R)

SCON

Note 1 Applicable Connection Cable Model Codes □□□ : Cable Length Example) 030 = 3m

Actuator Series Name Cable

CB-RCS2-PLDA□□□

RCS3-RA6/RA7/RA8/RA10

CB-RCS2-PLDA□□□-RB (robot cable)

Note 2 Applicable Motor Cable Model Codes □□□ : Cable Length Example) 030 = 3m

Actuator Series Name Cable

CB-RCC-MA□□□

RCS3-RA6/RA7/RA8/RA10, RCS2-RA13R

CB-RCC-MA□□□-RB (robot cable)

2) Connecting the RCS2-RA13R with loadcell (with no brake)

SCON

RCS2-RA13R

(Equipped with loadcell)

MOT

Motor Connector

Brake Power Supply Connector

Encoder Connector

CB-RCS2-PLLA□□□

CB-RCC-MA□□□

CB-LDC-CTL□□□ (Cable in the cable track)

PG Encoder Connector

MOT

Motor

Connector

Encoder Cable

(

Note 1)

tor Cable

(Note2)

2. Wiring

3) Connecting the RCS2-RA13R with loadcell (with brake)

SCON

Brake Box (RCB-110-RA13)

24VIN 0V

CONTROLLER1

Encoder Input Connector

Limit Switch Connector

ACTUATOR1 Encoder Output Connector

V0CD V42

RCS2-RA13R

(Equipped with brake and loadcell)

BK+

V0CD V42

CB-RCS2

-PLA□□□

PWR-

CONTROLLER2 Encoder Input Connector

ACTUATOR2 Encoder Output Connector

MOT

Motor Connector

Brake Power Supply Connector

Encoder Connector

CB-RCC-MA□□□

CB-RCS2

-PLLA□□□

CB-LDC-CTL□□□-JY (only when force control is used)

CB-LDC-CTL□□□ (Cable in the cable track)

2. Wiring

[5] PIO Circuit

1) PIO Circuit for CB/CGB Types

● List of Control Signal Assignments and Features

See the table below for the signal assignment of the I/O flat cable. Follow the following table to connect the external equipment (PLC etc).

Pin No.

Category

Signal

Abbreviation

Signal Name Function Description

1A 24V P24 2A 24V P24

P24 Supply 24V DC power for I/O power

3A - - 4A - - 5A PC1 Command Program No. 1 6A PC2 Command Program No. 2 7A PC4 Command Program No. 4 8A PC8 Command Program No. 8 9A PC16 Command Program No. 16

10A PC32 Command Program No. 32

Indicate the press program number to make operation. The available to indecate range is 0 to 63.

Indicate in the binary data expressed in PC1 to PC32. e.g.) For Program No.3

: PC1, PC2 is turned ON

For Program No.10: PC2, PC8 is turned ON

For Program No.61: PC1, PC4, PC8,

PC16, PC32 is turned ON

11A PSTR Program Start

Turn this signal ON after indicating in the command program number and then the press program starts to be executed. Turn this signal ON while a program is executed or an axis is moving and then an alarm occurs.

12A PHOM

Program Home Return Movement

Turn this signal ON after indicating in the command program number and then the actuator moves to the

program home position of the indicated press program.

Turn this signal ON while a program is executed or an axis is moving and then an alarm occurs.

13A ENMV Axis Operation Permission

Turn this signal ON and the axis movement and program execution get accepted. For the OFF as condition below:

1) Axis operation stop

2) Press program stop

3) FPST signal input disable

4) Servo ON is continued (Note)

When this signal is turned OFF, even if the signal

gets turned back ON, the axis movement or program execution that stopped on the way would not resume.

14A FPST

Program Compulsory Stop

Turn this signal ON and then the program in execution stops. At the time to input this signal, whether to move to the program home position in execution or not can be selected

(*)

15A CLBR

Loadcell Calibration Derective

Turn this signal ON for more than 20ms to perform calibration (adjustment) of loadcell.

16A BKRL

Brake Release The brake will forcibly be released.

17A RMOD Operation Mode Switch

The operating mode is selectable when the operation mode switch of the controller is set to AUTO. (The setting is AUTO when signal is OFF, and MANU when ON.)

18A HOME Home Return

The controller will perform home return when this signal is turned ON.

19A RES Reset Turn the signal ON to reset the alarm.

20A

Input

SON Servo ON Command

Turn the signal ON to servo ON. Turn the OFF to Servo OF F.

* Select the Parameter No.179.

2. Wiring

Pin No.

Category

Signal

Abbreviation

Signal Name Function Description

1B PCMP

Program Finished in Normal Condition

This signal turns ON to show that the press program has finished in normal condition and moved to the standby stage. It is kept on till the next press program execution, axis movement command or servo-OFF command.

2B PRUN Program Excecuted

This signal turns ON to show the press program is in execution.

“In execution” means from the startup of the

program till the end of the standby stage. It does not turn ON while in movement to the program home position.

3B PORG Program Home Position

This signal turns ON to show the current position is at the program home position of the indicated press program.

4B APRC

While in Approaching the Operation

This signal turns ON to show the approach stage in the press program is in operation.

5B SERC While in Probing Operation

This signal turns ON to show the probing stage in the press program is in operation.

6B PRSS

While in Pressurizing Operation

This signal turns ON to show the pressurize stage in the press program is in operation.

7B PSTP Pressurize during the Stop

This signal turns ON to show the stop stage in the press program is in operation.

8B MPHM

Program Home Return during the Movement

This signal turns ON in the following conditions;

1) Program home movement

2) While depressurizing stage in the press program is in operation

3) While returning stage in the press program is in operation

4) While in escape operation to the program home position due to an alarm generated

5) While in escape operation to the program home position due to program compulsory finish

9B JDOK Judgement OK

Total judgment is made from the values of the position and the load at the end of the judgment period. (The result is maintained till execution of next program.)

Judgement

Signal

Position OK Load OK

Position NG Load OK

Position OK Load NG

Position NG Load NG

Position Invalid Load

Invaild JDOK ON OFF OFF OFF OFF JDNG OFF ON ON ON OFF

10B JDNG Judgement NG

11B CEND

Loadcell Calibration Completion

Turns ON after loadcell calibration is complete. This signal turns OFF if CLBR signal is turned OFF.

12B RMDS

Operation Mode Status Output

Output the controller operation mode status.

This signal

turns OFF when the controller is in AUTO Mode, and on when in MANU Mode.

13B HEND Home Return Completion

This signal will turn ON when home return has been completed. It will be kept ON unless the home position is lost.

14B SV Servo ON Status Output This signal will remain ON while the servo is ON.

15B *ALM Alarm

Turns ON when controller in normal condition, and OFF when alarm is generated.

16B

Output

*ALML

Light Failure Alarm OFF when a message level alarm is generated. 17B - - 18B - - 19B 0V N 20B 0V N

N Supply 0V DC power for I/O power

(Reference) signal of active low

Signal with “*” expresses the signal of active low. Active low signal is an output signal of the type is normally ON in the power-on status and turned OFF at signal output.

2. Wiring

● Examples for Connection Circuit

Use the attached cable for the I/O connection.

Model : CB-PAC-PIO□□□ (□□□ indicates the cable length L. Example. 020 = 2m)

Half Pitch MIL Socket HIF6-40D-1.27R (Hirose Electric)

Flat Cable (20-core)

20A 20B

1A 1B

BK -4 (20B)

Bottom Line

Top Line

BK -2 (20A)

BR -3 (1B)

BR -1 (1A)

No connector

Caution : When having a conduction check on the flat cable, make sure not to spread out

the inside of the connector female pins. It may cause a contact error and may disable normal operation.

0V (NPN Type)

24V DC Supply

BR- 1

P24

PCMP

BR- 3

0V Supply

24V DC (NPN Type)

24V DC (PNP Type)

RD- 1

P24

PRUN

RD- 3

0V (PNP Type)

Command Program No. 1 Command Program No. 2 Command Program No. 4

Command Program No. 8 Command Program No. 16 Command Program No. 32

Program Start

Program Home Return Movement

Axis Operation Permission Program Compulsory Stop

Loadcell Calibration Command

Brake Release

Operation Mode Switch

Home Return

Reset

Servo ON

OR- 1

PC1

PORG APRC

OR- 3

Program Finished in Normal Condition Program Excecuted Program Home Position While in Approaching the Operation While in Probing Operation While in Pressurizing Operation Pressurize during the Stop Program Home Return during the Movement Judgement OK Judgement NG Loadcell Calibration Completion Operation Mode Status Output Home Return Completion Servo ON Status Alarm Light Failure Alarm

YW- 1

PC2

SERC

YW- 3

GN- 1

PC4

PRSS

GN- 3

BL- 1

PC8

PSTP

BL- 3

PL- 1

PC16

MPHM

PL- 3

GY- 1

PC32

JDOK

JDNG

GY- 3

WT- 1

FPST

PSTR

PHOM ENMV

WT- 3

BK- 1

10A

CLBR

CEND

10B

BK- 3

BR- 2

11A

BKRL

RMDS

11B

BR- 4

RD- 2

12A

RMOD

HEND

12B

RD- 4

OR- 2

13A

HOME

13B

OR- 4

YW- 2

14A

RES

14B

YW- 4

GN- 2

15A

SON

*ALM

*ALML

15B

GN- 4

BL- 2

16A

16B

BL- 4

PL- 2

17A

17B

PL- 4

GY- 2

18A

18B

GY- 4

WT- 2

19A

19B

WT- 4

BK- 2

20A

20B

BK- 4

SCON

PIO Connector

“*” in codes above shows the signal of the active low. Processing occurs when an input signal of the type is turned OFF. An output signal of the type is normally ON in the power-on status and turned OFF at signal output.

2. Wiring

2) PIO Circuit for LC/LCG Types

●List of Control Signal Assignments and Features

The table below shows the signal assignment of the flat cable. Follow the following table connect the external equipment (such as PLC). Refer to LC Ladder Programing Manual (ME0329) provided separately for how to assign memories in built-in ladder or how to use it.

No.

Category I/O No. Signal Name Function Description Relevant Sections

1A 24V Power Supply Power Supply for I/O +24V 2A 24V Power Supply Power Supply for I/O +24V 3A 4A

Not used -

5A IN0 X000 6A IN1 X001 7A IN2 X002 8A IN3 X003 9A IN4 X004

10A IN5 X005

11A IN6 X006 12A IN7 X007 13A IN8 X008 14A IN9 X009 15A IN10 X00A 16A IN11 X00B 17A IN12 X00C 18A IN13 X00D 19A IN14 X00E 20A

General

Input

IN15 X00F

They are 24V general-purposed terminals. Assign to the built-in ladder and use them if necessary.

1B OUT0 X000 2B OUT1 X001 3B OUT2 X002 4B OUT3 X003 5B OUT4 X004 6B OUT5 X005 7B OUT6 X006 8B OUT7 X007 9B OUT8

10B OUT9

11B OUT10 12B OUT11

X008

X009 X00A X00B

13B OUT12 X00C 14B OUT13 X00D 15B OUT14 X00E 16B

General

Output

OUT15 X00F

They are 24V general-purposed terminals. Assign to the built-in ladder and use them if necessary.

Refer to LC ladder

Programming

Manual provided

separatery

17B 18B

Not used -

19B 0V Power Supply Power Supply for I/O 0V 20B 0V Power Supply Power Supply for I/O 0V

2. Wiring

● Examples for Connection Circuit

Use the attached cable for the I/O connection.

Model : CB-PAC-PIO□□□ (□□□ indicates the cable length L. Example. 020 = 2m)

Half Pitch MIL Socket HIF6-40D-1.27R (Hirose Electric)

Flat Cable (20-core)

20A 20B

1A 1B

BK -4 (20B)

Bottom Line

Top Line

BK -2 (20A)

BR -3 (1B)

BR -1 (1A)

No connector

Caution : When having a conduction check on the flat cable, make sure not to spread out

the inside of the connector female pins. It may cause a contact error and may disable normal operation.

24V DC Supply

P24

0V Supply

P24

X000 X001

X002 X003 X004 X005 X006 X007

X008 X009 X00A X00B

X00C X00D X00E X00F

Y000 Y001

Y002 Y003 Y004 Y005 Y006 Y007

Y008 Y009 Y00A Y00B

Y00C Y00D Y00E Y00F

10A

10B

11A

11B

12A

12B

13A

13B

14A

14B

15A

15B

16A

16B

17A

17B

18A

18B

19A

19B

20A

20B

PIO

Connector

BR- 1 RD- 1

OR- 1

YW- 1

GN- 1

BL- 1 PL- 1

GY- 1

WT- 1

BK- 1 BR- 2 RD- 2

OR- 2

YW- 2

GN- 2

BL- 2 PL- 2

GY- 2

WT- 2

BK- 2

BR- 3 RD- 3 OR- 3 YW- 3 GN- 3 BL- 3 PL- 3 GY- 3 WT- 3 BK- 3 BR- 4 RD- 4 OR- 4 YW- 4 GN- 4 BL- 4 PL- 4 GY- 4 WT- 4 BK- 4

0V(NPN Type)

24V DC(NPN Type)

24V DC(PNP Type)

0V(PNP Type)

2. Wiring

[6] Circuit of Regenerative Units

SCON

Regenerative Units Connector

Regenerative Units REU2 (RESU-2, RESUD-2)

Regenerative Units REU1 (RESU-1, RESUD-1)

CB - SC - REU010

CB - ST

RB IN

RB OUT

RB IN

RB OUT

-REU010

2. Wiring

[7] Multi-function Connector

1) When Host Inputting Feedback Pulse with Line Receiver

(Note) Connect cable also to 0V if there is 0V (COM) on the host unit.

2) When Host Inputting Feedback Pulse with Open Collector It is necessary to pulse converter (JM-08 : Option).

Caution: Use the same power source for the positioning unit of the host and JM-08.

2. Wiring

2.2 Wiring for Controller for Motors of up to 750W

* Refer in Section 2.3 and 2.4 for the controller for motors of 3000W and above.

2.2.1 Wiring for Power Supply Circuit

Power Supply Type Specifications Reference Motor Power Supply Control Power Supply

100V Specification : 100 to 115V AC ±10% 50/60Hz 200V Specification : 200 to 230V AC ±10% 50/60Hz

2.2.1.1 Main Power Circuit (Power Supply Connector)

Supply the appropriate power from the following considering the controller type. Loaded current may differ depending on the connected actuators. Select a circuit breaker and leakage breaker that can apply to the specifications. [Refer to section 1.3]

● Image of Wiring

AC100 to 115V AC200 to 230V (Note) Voltage cannot be changed after purchased.

Note It is the model code when one unit of noise filter is connected to one unit of SCON.

Caution : For the noise filter in 1), it is recommended to have one unit connected to one unit of

SCON. * Refer also to the [reference] in the next page. Attach 2) and 3) if necessary considering the noise environment and the power supply condition. It is recommended to attach them even though it is not mandatory.

Parts Name Model Supplier Position to attach

NAC-10-472

(Note)

COSEL

1) Noise Filter NF2010A-UP

(Note)

SOSHIN ELECTRIC

CO.,LTD

Attach in range of 300mm or less from controller

2) Clamp Filter ZCAT3035-1330 TDK

Attach as close as possible to controller

3) Surge Protector R • A • V-781BWZ-2A

Okaya ELECTRIC

CO.,LTD

Attach at the input terminal of noise filter

Circuit Breaker

(Please prepare

separatery)

Leakage

Breaker

(

Please prepare

Noise Filter (Please prepare

separatery)

Surge Protector (Please prepare separatery)

Power Supply Connector

Clamp Filter (Please prepare

separately)

2. Wiring

[Reference 1 Caution When Connecting Multiple SCON Units to One Unit of Noise Filter

Caution : When connecting several units of SCON to one unit of noise filter, make sure

that each device in the equipment would not get any influence of noise. Also, considering the case that they get influence of noise, ensure space so noise filters or noise prevention component can be additionally allocated.

* The contents above are not something that guarantees normal operation of the

equipment. Check carefully in the actual operational conditions.

[Reference 2] Caution When Selecting Noise Filter

Consider two points as stated below when you select a noise filter. Please contact the supplier of each noise filter for details.

1) Allowable Current : The power current

(Note 1)

of the controller should be in the range of the

allowable current of the noise filter.

◆

Allowable Current of Noise Filter ˃ ated Current Amperage of Connected Controller

Note 1 : Rated Current Amperage of SCON = Motor Current Amperage +

Control Current Amperage As the rated current amperage differs depending on the connected actuator (motor), it is required to check in the section of 1.2.2 Current Amperage and Heat Radiation for the necessary current value.

2) Attenuation Characteristics : A noise filter which possesses the similar attenuation characteristics to the noise filter code stated in the previous page should be selected. The attenuation characteristics of each noise filter is open to the public by each supplier.

For example, shown below is the graph of the attenuation characteristics of NAC-10-472 that IAI recommends.

NAC-10-472

■Attenuation Characteristics (Static Characteristics)

Frequency [MHz]

Normal Mode Common Mode

Attenuation Volume [dB]

2. Wiring

● Wiring Method

Connect the wiring of power supply to the enclosed connector (Model code: MSTB2.5/6-STF-5.08: Phoenix Contact). See below for how to lay out the power supply wires.

1) Loosen the terminal screw with using such as a slotted screwdriver to open up the inlet.

2) Reveal the sheath for 7mm on the cable that satisfies the cable diameter complies the specification shown in the table below and put it in the inlet.

3) Tighten the terminal screw with using such as a slotted screwdriver. The inlet closes and affixes the wire.

4) Connect all the wires in the same manner and insert the enclosed connector to the power connector.

Power supply connector (PWR)

Pin No. Signal name Items Applicable cable diameter

1 L1 2 L2

Motor power AC input 2.0mm

(AWG14)

3 L1C 4 L2C

Control power AC input 0.75mm

(AWG18)

5 NC Unconnected 6 PE Protective grounding wire 2.0mm2 (AWG14)

1) Loosen the screw with a slotted screwdriver

2) Insert wire

Wire Inlet

3) Tighten the screw with a slotted screwdriver

3) Plug in the enclosed connector to the power connector on the controller side

2. Wiring

3) Tighten the screw with a slotted screwdriver

1) Loosen the screw with a slotted screwdriver

2) Insert wire

BK+ PWR-

24V

24V 0V

2.2.1.2 Brake Power Supply (Brake Power Connector)

Supply 24V DC±10% and 1A max. when using an actuator equipped with a brake.

● Image of Wiring

● Wiring Method

Connect the wiring of brake power supply to the enclosed connector (Model code: MC1.5/2-ST-3.5: Phoenix Contact). See below for how to lay out the power supply wires.

1) Loosen the terminal screw with using such as a slotted screwdriver to open up the inlet.

2) Reveal the sheath for 7mm on the cable that satisfies the cable diameter complies the specification shown in the table below and put it in the inlet.

3) Tighten the terminal screw with using such as a slotted screwdriver. The inlet closes and affixes the wire.

4) Connect all the wires in the same manner and insert the enclosed connector to the power connector.

Brake Power Supply Connector

Pin No. Signal name Items Applicable cable diameter

BK+ 24V DC power input PWR- 24V DC ground

1.25 to 0.5mm

(AWG16 to 20)

24VDC Power (Please prepare

separately)

2. Wiring

● For Actuators Necessary to Have Brake Box

When connecting RCS2-RA13R, it is necessary to have a brake box (RCB-110-RA13-0) connected.

[Refer to Section 1.5.3 for details of the brake box.] Supply 24V DC 1A max. as the power supply for the brake box.

24V

24VIN 0V

24V 0V

The way to layout wires on the connector enclosed in the brake box (MC1.5/2-STF-3.5: Phoenix Contact) is the same as that described in brake power connector.

2. Wiring

2.2.2 Wiring of Emergency Stop Circuit (System I/O)

Make sure to construct the wiring of the emergency stop circuit considering the suitability to the Safety Category of the whole system.

● Image of Wiring

Note 1 CGB/LCG type are not equipped with a relay to enable to automatically identify a

teaching tool was inserted and switch the wiring layout. (The system I/O connector does not get short-circuited between S1 and S2 terminals even if a teaching tool is removed.) The controller on CB/LC type automatically identifies that a teaching tool was inserted. (When there is nothing plugged in, S1 and S2 are short-circuited inside the controller.)

Note 2 Construct the circuit considering the safety category of the whole equipment. Note 3 Make sure to construct the emergency stop circuit using the built-in 24V (EMG+

Terminal) output for EMG- Terminal.

Note 4 There is no motor power cutoff relay in CGB/LCG type.

[Refer to Chapter 9.2 for conformance to Safety Category.]

2. Wiring

● Wiring Method

Connect the wiring of operation stop (system I/O connector) to the enclosed connector (Model code: FMC1.5/4-ST-3.5: Phoenix Contact). See below for how to lay out the power supply wires.

1) Loosen the terminal screw with using such as a slotted screwdriver to open up the inlet.

2) Reveal the sheath for 10mm on the cable that satisfies the cable diameter complies the specification shown in the table below and put it in the inlet.

3) Tighten the terminal screw with using such as a slotted screwdriver. The inlet closes and affixes the wire.

4) Connect all the wires in the same manner and insert the enclosed connector to the power connector.

System I/O connector

Pin No. Signal name Items

Applicable cable

diameter 1 S1 Operation stop switch contact 2 S2 Operation stop switch contact 3 EMG+ Operation stop dedicated power output 4 EMG- Operation stop input

1.25 to 0.5mm

(AWG16 to 20)

1) Push in a slotted screwdriver to the protruded area

2) Insert wire

Wire Inlet

Protruded Area

Pin Number and Signal Name

1. S1

2. S2

3. EMG+

4. EMG-

Enclosed Part

3) Plug in the enclosed connector to the power connector on the controller side

2. Wiring

2.2.3 Connection of Actuator

Connect the motor cable to the MOT connector. Connect the encoder cable to the PG connector. Connect the brake release box if using RCS2-RA13R or NS Type equipped with brake. [Refer to 2.1.2 [4]]

● Image of wiring

Attach a clamp filter to the motor cable if necessary considering the noise environment.

Parts Name Model Supplier Position to attach

1) Clamp Filter ZCAT3035-1330 TDK

• Near SCON

• Near Actuator

Caution : For Absolute Type, remove the absolute battery connector from the controller

before connecting the encoder cable.

MOT

(Motor Connector)

Motor Cable

Encoder Cable

PG (Encoder Connector)

Control Box

SCON

MOT

Motor Cable

Actuator

Encoder Cable

1) 1)

2. Wiring

Motor Connector (MOT)

Model Remarks Cable Side GIC2.5/4-STF-7.62 Controller Side GIC2.5/4-GF-7.62

Pin No. Signal name Items Applicable cable diameter

1 PE Protective grounding wire 2 U Motor drive U-phase 3 V Motor drive V-phase 4 W Motor drive W-phase

Dedicated cable for IAI actuator

Encoder Connector (PG)

Model Remarks Cable Side 10126-3000VE Controller Side 10226-6202JL

Pin No. Signal name Items

Applicable cable

diameter 1 A+ Phase A Difference + Input (Phase U+) 2 A- Phase A Difference - Input (Phase U-) 3 B+ Phase B Difference + Input (Phase V+) 4 B- Phase B Difference - Input (Phase V-) 5 Z+ Phase Z Difference + Input (Phase W+) 6 Z- Phase Z Difference - Input (Phase W-)

7 SRD+

Send/Receive Difference + (Pulse/Magnetic Pole Changeover +)

8 SRD-

Send/Receive Difference – (Pulse/Magnetic Pole Changeover -)

9 LC_SRD+ Loadcell Communication +

10 LC_SRD- Loadcell Communication -

11 NC Unconnected 12 E24V Sensor Power Output 13 0V 24V Power Supply GND 14 BAT+ Backup Battery Power Supply 15 BAT- Battery Ground 16 VCC Encoder Power 17 GND GND 18 LC_VCC Loadcell Power + 19 LC_GND Loadcell Power -

20 BKR-

Brake Release Output Signal -

(COM : Common to All Axes) 21 BKR+ Brake Release Output Signal + 22 NC Unconnected 23 RSV Sensor Input (Reserve) 24 OT Sensor Input (Over Travel) 25 CREEP Sensor Input (Creep sensor) 26 LS Sensor Input (limit switch)

Cable dedicated for IAI encoders

2. Wiring

2.2.4 Connection of PIO

For the signal assignment of each wire, refer to the following considering the operation mode.

● Image of wiring

* Indicate the enclosed I/O cable length in ”m” unit in the controller model code.

(MAX. 5m)

Up to 10m is available at maximum with separate sold option.

(Model: CB-PAC-PIO□□□: □□□ is cable length L e.g. 020 = 2m)

No.

Cable

Color

Wiring No.

Cable

Color

Wiring

1A BR-1 1B BR-3 2A RD-1 2B RD-3 3A OR-1 3B OR-3 4A YW-1 4B YW-3 5A GN-1 5B GN-3 6A BL-1 6B BL-3 7A PL-1 7B PL-3 8A GY-1 8B GY-3

9A WT-1 9B WT-3 10A BK-1 10B BK-3 11A BR-2 11B BR-4 12A RD-2 12B RD-4 13A OR-2 13B OR-4 14A YW-2 14B YW-4 15A GN-2 15B GN-4 16A BL-2 16B BL-4 17A PL-2 17B PL-4 18A GY-2 18B GY-4 19A WT-2 19B WT-4 20A BK-2

Flat Cable

○

(Solderless)

AWG28

20B BK-4

Flat Cable ○B

(Solderless)

AWG28

● Wiring Method

Conduct the connection of I/O to the controller is to be carried out using the dedicated I/O cable. Cable length is to be indicated in the controller model code. Please check the controller model code. A desired I/O cable can be selected from 2m (standard), 3m, and 5m cables. Up to 10m I/O cables are sold separately.

○

A I/O output signal

○

B I/O input signal

Flat Cable (AWG28, 20cores × 2)

Black-4 (20B) ・

・ (Sheathed)

・ Brown-3 (1B)

(*)

Black-2 (20A) ・

・ (Sheathed)

・ Brown-1(1A)

Half-Pitched MIL Socket

2. Wiring

2.2.5 Multi-function Connector

The multi-function connector is equipped with following interfaces.

1) Analog output of load data

2) Feefback pulse output

3) Serial communication port 2 (SIO2)

[1] Image of wiring

[2] Multi-function connector (MF I/F)

Model Remarks Cable Side 10114-3000PE (3M) Controller Side 10214-52A2PL (3M)

Pin No. Signal name Items Applicable cable diameter

1 IOUT 2 GND

Load data detected at loadcell is output as analog data (current)

3 SD+

4 SD-

SIO communication line for display device

For display of each data 5 6 -

Not used

7 AFB Feedback pulse (+A) 8 /AFB Feedback pulse (-A) 9 BFB Feedback pulse (+B)

10 /BFB Feedback pulse (-B) 11 ZFB Feedback pulse (+Z) 12 /ZFB Feedback pulse (-Z) 13 GND 0V (For feedback pulse) 14 GND 0V (For SIO communication line)

0.2mm

(AWG24)

Load Display Device (Please prepare separately)

2. Wiring

[3] Wiring Method

Connect the multi-function connector to the enclosed connector (Model: 10114-3000PE). See below for how to lay out the power supply wires.

1) Prepare a cable. (Multiple twisted pair shielded cable with AWG24 (0.2mm

) or cable enclosed in the

connected unit (host side))

2) Solder to the connector directly.

Pay attention not to have short circuit with a terminal next to it by having pretinning and so on.

[4] Connector with Cable (Option)

Model: CB-SC-PIOS□□□ □□□ is cable length: e.g. 020 = 2m

Cable length: For differential system, MAX. 10m

For open collector, MAX. 2m

(Note) There is no connector equipped on the host controller (PLC, etc.) side. Make an

appropriate treatment that suits the host controller (PLC, etc.). Also, to prevent the noise influence as much as possible, make the cable as short as possible.

IOUT 1

GND 2

SD+ 3

SD- 4

- 5

- 6

AFB 7

/AFB 8

BFB 9

/BFB 10

ZFB 11

/ZFB 12

GND 13

0.2mm

(AWG24)

GND 14

Wiring Color Signal Name No.

Shield is connected to the cable clamp

Host System Side

Shield

Black

White/Black

White/Red

White/Green

White/Yellow

White/Brown

White/Blue

White/Gray

Red

Green

Yellow

Brown

Blue

Gray

□□□

Caution: Enclosed only in plug and shell.

Do the same wiring layout as the following option.

8th Pin

1st Pin

8th Pin

7th Pin

14th Pin

1st Pin

8th Pin

7th Pin

14th Pin

2nd Pin

Solder

2. Wiring

[5] Pulse Converter: JM-08

The pulse converter converts command pulses in the those in the differential mode to open collector mode. Use this converter if the host controller sends output pulses in the applicable for open collector (24V type).

Caution :

1) Pay attention not to insert wrongly because it is the same e-CON connector as input and output. Putting the power on with the insertion being wrong will burn JM-08.

2) Use the pulse converter in the ambient temperature range between 0°C to 40°C.

3) The temperature increase of about 30°C occurs during operation. Accordingly, neither install several pulse converters in close contact nor install them within a duct. Do not install the pulse converter near other heating devices.

4) If more than one pulse converters are installed, set a pulse converter apart from another by 10mm or more.

5) Make the wiring between the host controller (PLC etc.) and JM-08 as short as possible. Long wires make it easy to pick up noise. Also make the wiring between JM-08 to SCON controller as short as possible. Place JM-08 close to the host controller.

A recommended installation sample is shown in the figure below.

• Make the cable length between the host controller and pulse converter as short as possible.

• Keep pulse converters separated for 10mm or more from each other.

Wiring length : 50mm or shorter recommended

Host Controller

10mm or more

If this installation cannot be avoided, shorten the length of the wiring with the host controller as much as possible.

Host Controller

SCON-CB

(PLC etc.)

2. Wiring

2.2.6 Connection of Regenerative Unit

Connect regenerative unit (s) with attached cables as shown in the figure below.

1) When connecting 1 unit : Connect with enclosed cable (CB-SC-REU)

2) When connecting 2 or more units : Connect with enclosed cable (CB-ST-REU)

● Image of wiring

● Specification of connector for connecting external regenerative unit

Item Items and Model

Connector Name External Regenerative Unit Connector (RB) Cable Side 1-178128-3 Controller Side 1-178138-5

Pin No. Signal name Items Applicable cable diameter

RB+

Regenerative resistor+

(Motor drive DC voltage) RB- Regenerative resistorPE Grounding Terminal

Dedicated cable is enclosed to regenerative unit

● [Reference for the number of connected units: except for RCS2-RA13R]

Wattage of Motor Number of Connected Regenerative Units

to 100W Not necessary

101 to 400W 1

Horizontal Orientation /Vertical Orientation

401 to 750W 2

● [Reference for the number of connected units: RCS2-RA13R]

Wattage of Motor Number of Connected Regenerative Units

Lead 1.25 Not necessary

Horizontal

Orientation

Lead 2.5 1 Lead 1.25 1

Vertical

Orientation

Lead 2.5 1

RB IN

RB OUT

Regenerative Unit Connector

2. Wiring

Caution: 1. The reference table for the number of connected units a reference assuming

back and forth operation is made in rated acceleration/deceleration speed with rated load for 1000mm stroke with the actuator operation duty 50%.

2. Regenerative energy is absorbed inside the controller and when it exceeds the limit, error code “0CA” overheat error is generated. Add an external regenerative unit if this occurs. More units of regenerative unit than referred in the table for the number of connected units are required if the operation duty is higher than 50%. The maximum quantity of the external regenerative units that can be connected is as stated below: Less than 400W · · · · ·2 units 400W or more · · · · · · 4 units (Never attempt to connect more than described above since it may cause a malfunction.)

[1] Connecting Cable

1) Regenerative resistor connection cable for SCON (CB-SC-REU□□□) □□□ is cable length (e.g.) 010 = 1m

2) Regenerative resistor connection cable for XSEL (CB-ST-REU□□□) □□□ is cable length (e.g.) 010 = 1m

RBPE

RB+

RBPE

RB+

KIV

1.0mm

(AWG17)

Controller Side

Wiring WiringColor

Light Blue

Brown

Green/Yellow

Color

Light Blue

Brown

Green/Yellow

Signal SignalNo. No.

External Regenerative

Resistor Unit Side

KIV

1.0mm

(AWG17)

Display of Cable Mode Code

KIV

1.0mm

(AWG17)

KIV

1.0mm

(AWG17)

1 2 3

RBPE

RB+

RBPE

RB+

Controller Side

Wiring WiringColor

Light Blue

Brown

Green/Yellow

Color

Light Blue

Brown

Green/Yellow

Signal SignalNo. No.

External Regenerative

Resistor Unit Side

Display of Cable Mode Code

2. Wiring

2.2.7 SIO Connector Connection

SIO connectors can be used not only for the connection of teaching tool, but also for the connection of the host controller (PLC, touch panel and PC). For the operation, refer to the instruction manual of each module.

SIO Connector Items and Model Connector Name SIO Connector Cable Side miniDIN 8 Pin

Controller Side TCS7587-0121077

Pin No. Signal name Items Applicable cable diameter

1 SGA Teaching tool signal+ 2 SGB Teaching tool signal3 5V Power supply for teaching tool 4 ENB Enable signal input 5 EMGA Emergency stop signal A 6 24V Power supply for teaching tool 7 0V 0V 8 EMGB Emergency stop signal B

Shell 0V 0V

Dedicated connection cables provided by us

Caution : Removing the SIO connector while the power is ON causes a transient

emergency stop. Thus, the devices such as the actuator which are in operation will stop. Do not disconnect the SIO connector during the operation. For SCON-CGB, in case the SIO connector is not used, make sure to insert the dummy plug DP-5 for teaching pendant.

Dummy Plug DP-5

2. Wiring

2.3 Servo Press Controller for Motors of 3000W and above (PIO Control)

* Refer in Section 2.1 for the controller for motors of to 750W.

2.3.1 Wiring Diagram (Connection of Devices)

[1] Basic Wiring Diagram

Teaching Tool

Power Cutoff Breaker

As SCON-CGB for 3000 to 3300W does not have the drive cutoff circuit, make sure to establish cutoff externally.

Caution : Make sure to turn the power to the controller OFF when inserting or removing the

connector that connects the PC software or touch panel teaching to the controller. Inserting or removing the connector while the power is turned ON causes a controller failure.

2. Wiring

2.3.2 Wiring

[1] Main Power Circuit

Noise Filter

Clamp Filter

Surge Absorber

Low Cut

Core

3 200V

SCON

1. L1C

2. L2C

3. L1

4. L2

5. L3

6. PE

Clamp Filter

Electromagnetic

Contactor

[2] Brake Power Supply Circuit

When using an actuator equipped with a brake, supply 24V DC to the controller and the actuator.

Brake Power Supply Connector Type (Cable Side)

• SCON : MC1.5/2-ST-3.5 (Phoenix Contact)

• RCS3-RA15/RA20 : MC1.5/3-STF-3.5 (Phoenix Contact)

DC24V 0V

1. BK+

2. BK-

Brake Power Supply Connector

RCS3-RA15 or RA20

3. BK+

2. BK-

1. FG

Brake Power Supply Connector

2. Wiring

[3] Actuator Emergency Stop Circuit (System I/O Connector)

As an example of a circuit, cases of 2 conditions are shown.

* The controller for motors of 3000W and above is not equipped with the built-in SIO connector

connection detection circuit and drive cutoff circuit.

★

Reference: Operate the actuator for try (Note: It is not emergency stop)

1) Stop supplying external motor power at emergency stop input

2) Example for Wiring for Equivalent to Safety Category 4

★

Reference: Make the emergency stop input (EMG-) of the device valid and have a trial drive of

the actuator.

● Example of a Circuit

● Image of Wiring

SIO Connector

ystem I

Connector

Dedicated

for Emergency Stop Circuit

Circuit for Stop

External Emergency Stop Switch

Wiring Conducted at Delivery

S2 2

S1 1

SDN2 6

EMG+ 3

SDN1 5

EMG- 4

Short-circuit in PC Software Cable

External Emergency Stop Switch

System I/O Connector

SCON

SIO Connector

PC Software

PC Software Cable or Dummy plug

SCON

2. Wiring

Note 1 The rating for the emergency stop signal to turn ON/OFF at contact CR1 is 24V DC and

10mA or less.

Note 2 Connect such as a connector to L1/L2/L3 terminals when cutting off the motor power

source externally.

(This controller is not equipped with internal drive cutoff relay.)

Note 3 It is the contact output to control the drive cutoff device connected externally. The rating is

30V DC and 200mA or less. [Refer to 2.4.2 for detail]

Note 4 Connect the temperature sensor contact when external regenerative resistor units are

connected.

24V

EMG-

EMG+

L1C

L2C

EMG A EMG B

CR1

SDN1

SDN2

AC200V

TM1

TM2

1) Stop supplying external motor power at emergency stop input

Contact Output for Drive Cutoff

(Note 3)

Circuit for Stop

PC Software Cable or Dummy plug

SIO connector

System I/O connector

Emergency stop circuit exclusive use 24V

Emergency stop switch

Short-circuit in PC software cable

CR1

(

Note 1

)

Emergency stop reset switch

Motor power supply

MC1

(

Note 2

)

Control power supply

CR1

(

Note 1

)

C power supply input connector

Temperature Sensor Contact for External Regenerative Resistor Unit

(Note 4)

EMG A EMG B

MC1

2. Wiring

In order to construct a system applicable for the Safety Categories, use the TP adaptor (RCB-LB-TGS) and establish the circuit construction following the example below.

1.S GA

2.S GB

3.5V

4.E N B

ENBSTR

5.E M GA

6.T 24 V

7.G N D

8.E M GB

9.Shell

TP Connection Detection

VP2 4

Three-Phase 200V AC

L2 L3

VP5VP7

SCON-CGB (3000 to 3300W)

G9SA-301 (OMRON)

Controller Connector

System I/O Connector (Safety Unit Connection)

System I/O Connector

2 4V

2.SG A

3.SG B

1 3.RT S

1 4.C TS

R Y

9.EM G1-

1 2.E MG1+

6.E M G2-

5.EM G2+

2 3 .E N B1 -

2 4. E N B1+

2 5 .E N B2 -

2 2. E N B2+

7 .D C2 4V +

26.DC24V-

1. EMG1-

2.EMG1+

3.EMG2-

4. EMG2+

5.EMGIN

6.EMGOUT

7.ENB1-

8.ENB1+

9.ENB2-

10.E NB2+

11.ENBIN

12.ENBOUT

1.S G

RCB- LB-TGS TP

Emergency Stop Switch

Enable Switch

Shell

TP Connector

Reset Switch

2 4V24V

Rectifier

DC Bus

Connect with dedicated cable

5 .SD N1

6 .SD N2

Electromagnetic Contactor

1.S 1

2.S 2

3.E M G+

4.E M G-

E2 4V

2 4V

S DN1

S DN2

S DN1

S DN2

R Y

*SDWN

VP2 4

Install it when external regenerative unit is connected

TM1

TM2

* Connect a dummy plug when TP is detached.

2) Example for Wiring for Equivalent to Safety Category 4

2. Wiring

[4] Motor • Encoder Circuit

Use the dedicated connection cables for the connection between an actuator and controller. * In the case of brake specification, please provide the DC24V to the actuator [Refer to 2.4.1.2

for details.]

1) Connecting the single axis robots

SCON

Note 1 Applicable Encoder Cable Model Codes □□□ : Cable Length Example) 030 = 3m

Actuator Series Name Cable

RCS3-RA15/RA20 CB-RCS3-PLA□□□-RB (robot cable)

Note 2 Applicable Motor Cable Model Codes □□□ : Cable Length Example) 030 = 3m

Actuator Series Name Cable

RCS3-RA15/RA20

CB-RCS3-MA□□□-RB (robot cable)

PG Encoder Connector

MOT

Motor

Connector

Encoder Cable

(

Note 1)

Motor Cable

(

Note 2

)

2. Wiring

[5] PIO Circuit

1) PIO Circuit for CB/CGB Types

● List of Control Signal Assignments and Features

See the table below for the signal assignment of the I/O flat cable. Follow the following table to connect the external equipment (PLC etc).

Pin No.

Category

Signal

Abbreviation

Signal Name Function Description

1A 24V P24 2A 24V P24

P24 Supply 24V DC power for I/O power

3A - - 4A - - 5A PC1 Command Program No. 1 6A PC2 Command Program No. 2 7A PC4 Command Program No. 4 8A PC8 Command Program No. 8 9A PC16 Command Program No. 16

10A PC32 Command Program No. 32

Indicate the press program number to make operation. The available to indicate range is 0 to 63.

Indicate in the binary data expressed in PC1 to PC32. e.g.) For Program No.3

: PC1, PC2 is turned ON

For Program No.10: PC2, PC8 is turned ON

For Program No.61: PC1, PC4, PC8,

PC16, PC32 is turned ON

11A PSTR Program Start

12A PHOM

Program Home Return Movement

Turn this signal ON after indicating in the command program number and then the actuator moves to the

program home position of the indicated press program.

Turn this signal ON while a program is executed or an axis is moving and then an alarm occurs.

13A ENMV Axis Operation Permission

Turn this signal ON and the axis movement and program execution get accepted. For the OFF as condition below:

1) Axis operation stop

2) Press program stop

3) FPST signal input disable

4) Servo ON is continued (Note)

When this signal is turned OFF, even if the signal

gets turned back ON, the axis movement or program execution that stopped on the way would not resume.

14A FPST

Program Compulsory Stop

Turn this signal ON and then the program in execution stops. At the time to input this signal, whether to move to the program home position in execution or not can be selected

(*)

15A CLBR

Loadcell Calibration Detective

Turn this signal ON for more than 20ms to perform calibration (adjustment) of loadcell.

16A BKRL

Brake Release The brake will forcibly be released.

17A RMOD Operation Mode Switch

The operating mode is selectable when the operation mode switch of the controller is set to AUTO. (The setting is AUTO when signal is OFF, and MANU when ON.)

18A HOME Home Return

The controller will perform home return when this signal is turned ON.

19A RES Reset Turn the signal ON to reset the alarm.

20A

Input

SON Servo ON Command

Turn the signal ON to servo ON. Turn the OFF to Servo OF F.

* Select the Parameter No.179.

2. Wiring

Pin No.

Category

Signal

Abbreviation

Signal Name Function Description

1B PCMP

Program Finished in Normal Condition

2B PRUN Program Executed

This signal turns ON to show the press program is in execution.

“In execution” means from the startup of the

program till the end of the standby stage. It does not turn ON while in movement to the program home position.

3B PORG Program Home Position

This signal turns ON to show the current position is at the program home position of the indicated press program.

4B APRC

While in Approaching the Operation

This signal turns ON to show the approach stage in the press program is in operation.

5B SERC While in Probing Operation

This signal turns ON to show the probing stage in the press program is in operation.

6B PRSS

While in Pressurizing Operation

This signal turns ON to show the pressurize stage in the press program is in operation.

7B PSTP Pressurize during the Stop

This signal turns ON to show the stop stage in the press program is in operation.

8B MPHM

Program Home Return during the Movement

This signal turns ON in the following conditions;

1) Program home movement

2) While depressurizing stage in the press program is in operation

3) While returning stage in the press program is in operation

4) While in escape operation to the program home position due to an alarm generated

5) While in escape operation to the program home position due to program compulsory finish

9B JDOK Judgement OK

Total judgment is made from the values of the position and the load at the end of the judgment period. (The result is maintained till execution of next program.)

Judgement

Signal

Position OK Load OK

Position NG Load OK

Position OK Load NG

Position NG Load NG

Position Invalid Load

Invaild JDOK ON OFF OFF OFF OFF JDNG OFF ON ON ON OFF

10B JDNG Judgement NG

11B CEND

Loadcell Calibration Completion

Turns ON after loadcell calibration is complete. This signal turns OFF if CLBR signal is turned OFF.

12B RMDS

Operation Mode Status Output

Output the controller operation mode status.

This signal

turns OFF when the controller is in AUTO Mode, and on when in MANU Mode.

13B HEND Home Return Completion

This signal will turn ON when home return has been completed. It will be kept ON unless the home position is lost.

14B SV Servo ON Status Output This signal will remain ON while the servo is ON.

15B *ALM Alarm

Turns ON when controller in normal condition, and OFF when alarm is generated.

16B

Output

*ALML

Light Failure Alarm OFF when a message level alarm is generated. 17B - - 18B - - 19B 0V N 20B 0V N

N Supply 0V DC power for I/O power

(Reference) signal of active low

Signal with “*” expresses the signal of active low. Active low signal is an output signal of the type is normally ON in the power-on status and turned OFF at signal output.

2. Wiring

● Examples for Connection Circuit

Use the attached cable for the I/O connection.

Model : CB-PAC-PIO□□□ (□□□ indicates the cable length L. Example. 020 = 2m)

Half Pitch MIL Socket HIF6-40D-1.27R (Hirose Electric)

Flat Cable (20-core)

20A 20B

1A 1B

BK -4 (20B)

Bottom Line

Top Line

BK -2 (20A)

BR -3 (1B)

BR -1 (1A)

No connector

Caution : When having a conduction check on the flat cable, make sure not to spread out

the inside of the connector female pins. It may cause a contact error and may disable normal operation.

0V (NPN Type)

24V DC Supply

BR- 1

P24

PCMP

BR- 3

0V Supply

24V DC (NPN Type)

24V DC (PNP Type)

RD- 1

P24

PRUN

RD- 3

0V (PNP Type)

Command Program No. 1 Command Program No. 2 Command Program No. 4

Command Program No. 8 Command Program No. 16 Command Program No. 32

Program Start

Program Home Return Movement

Axis Operation Permission Program Compulsory Stop

Loadcell Calibration Command

Brake Release

Operation Mode Switch

Home Return

Reset

Servo ON

OR- 1

PC1

PORG APRC

OR- 3

YW- 1

PC2

SERC

YW- 3

GN- 1

PC4

PRSS

GN- 3

BL- 1

PC8

PSTP

BL- 3

PL- 1

PC16

MPHM

PL- 3

GY- 1

PC32

JDOK

JDNG

GY- 3

WT- 1

FPST

PSTR

PHOM ENMV

WT- 3

BK- 1

10A

CLBR

CEND

10B

BK- 3

BR- 2

11A

BKRL

RMDS

11B

BR- 4

RD- 2

12A

RMOD

HEND

12B

RD- 4

OR- 2

13A

HOME

13B

OR- 4

YW- 2

14A

RES

14B

YW- 4

GN- 2

15A

SON

*ALM

*ALML

15B

GN- 4

BL- 2

16A

16B

BL- 4

PL- 2

17A

17B

PL- 4

GY- 2

18A

18B

GY- 4

WT- 2

19A

19B

WT- 4

BK- 2

20A

20B

BK- 4

SCON

PIO Connector

2. Wiring

2) PIO Circuit for LC/LCG Types

●List of Control Signal Assignments and Features

No.

Category I/O No. Signal Name Function Description Relevant Sections

1A 24V Power Supply Power Supply for I/O +24V 2A 24V Power Supply Power Supply for I/O +24V 3A 4A

Not used -

5A IN0 X000 6A IN1 X001 7A IN2 X002 8A IN3 X003 9A IN4 X004

10A IN5 X005

11A IN6 X006 12A IN7 X007 13A IN8 X008 14A IN9 X009 15A IN10 X00A 16A IN11 X00B 17A IN12 X00C 18A IN13 X00D 19A IN14 X00E 20A

General

Input

IN15 X00F

They are 24V general-purposed terminals. Assign to the built-in ladder and use them if necessary.

1B OUT0 X000 2B OUT1 X001 3B OUT2 X002 4B OUT3 X003 5B OUT4 X004 6B OUT5 X005 7B OUT6 X006 8B OUT7 X007 9B OUT8

10B OUT9

11B OUT10 12B OUT11

X008

X009 X00A X00B

13B OUT12 X00C 14B OUT13 X00D 15B OUT14 X00E 16B

General

Output

OUT15 X00F

They are 24V general-purposed terminals. Assign to the built-in ladder and use them if necessary.

Refer to LC ladder

Programming

Manual provided

separatery

17B 18B

Not used -

19B 0V Power Supply Power Supply for I/O 0V 20B 0V Power Supply Power Supply for I/O 0V

IAI SCON-CB-F, SCON-LC-F, SCON-CGB-F, SCON-LCG-F Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual