Dummy Plug
SCON
First Step Guide
Ninth Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to
this First Step Guide to ensure correct use. This Instruction Manual is original.
• Using or copying all or part of this Instruction Manu al without permission is prohibited.
•
The company names, names of products and trademarks of each company shown in the sentences are registered trademarks.
Product Check
This product is comprised of the following parts if it is of standard configuration.
If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts (The option is excluded.)
No. Part Name Model Reference
1 Controller Main Body
Refer to “How to read the model plate”,
“How to read controller model”
Accessories
SMSTB2.5/5-ST-5.08AU
(Maker: Phoenix Contact) Enclosed in CA/CB/C Type
DeviceNet Specifications
MSTB2.5/5-STF-5.08AUM (Maker: Phoenix Contact)
Enclosed in CAL Type
SMSTB2.5/5-ST-5.08AU
CA (Maker: Phoenix Contact)
Enclosed in CA/CB Type
MSTB2.5/5-STF-5.08AU
CAL (Maker: Phoenix Contact)
Enclosed in CAL Type
CC-Link Specifications
(Enclosed in terminal
resistance)
MC1.5/5-ST-3.81
C (Maker: Phoenix Contact)
Enclosed in C Type
PROFIBUS-DP Specifications
Prepare D-sub 9-pin (female) connector.
CompoNet Specifications
Prepare flat cable connector dedicated for CompoNet.
MECHATROLINK-Ⅰ/Ⅱ
Specifications
Connector recommended for MECHATROLINK-Ⅱ.
2
Fieldbus
Connector
MECHATROLINK-Ⅲ Specifications
Flat cable recommended for MECHATROLINK-Ⅲ.
~750W Motor
FMC1.5/4-ST-3.5
(Maker: Phoenix Contact)
3 System I/O Plug
3000W~Motor
FMC1.5/6-ST-3.5
(Maker: Phoenix Contact)
4 Power Supply Plug for Brake MC1.5/2-ST-3.5
(Maker: Phoenix Contact)
Applicable Cable Size
1.25mm2 to 0.5mm2
(AWG16 to 20)
~750W Motor
MSTB2.5/6-STF-5.08
(Maker: Phoenix Contact)
Applicable Cable Size
Controller: 0.75mm2 (AWG18)
Motor: 2.0mm2 (AWG14)
5
AC Power
Supply Plug
3000W~Motor
PC5/6-STF-7.62
(Maker: Phoenix Contact)
Applicable Cable Size
Controller: 0.75mm2 (AWG18)
Motor: 3.3mm2 (AWG12)
6 Absolute Battery AB-5
Enclosed in Absolute Type
(Excluded for battery-less
absolute)
7 Dummy Plug DP-5
Enclosed in SCON-CGAL/CGB
8
External Regenerative Resistor Unit
Connecting Plug (3000W~ Motor)
GIC2, 5/2-STF-7.62
(Maker : Phoenix Contact)
Applicable Cable Size
0.75mm
2
(AWG18)
9 Connector for Multi Function
Plug:10114-3000PE, Shell:10314-52F0 (Maker : 3M)
Enclosed in Servo Press Type
10 First Step Guide
11 Instruction Manual (DVD)
12 Safety Guide
2. Teaching Tool (Option)
A teaching tool such as PC software is necessary when performing the setup for position setting, parameter setting, etc.
that can only be done on the teaching tool. Please prepare either of the following teaching tools such as PC software.
(Note) TB-01/01D/01DR are not applicable for CC-Link IE.
No. Part Name Model
1
PC Software (RS232C converter adapter and external equipment communication cable are included)
RCM-101-MW
2
PC Software (USB converter adapter, USB cable and external equipment comm unication cable are included)
RCM-101-USB
3
Touch Panel Teaching TB-01(Standard/with dead-man switch attached on the left/with dead-man switch attached on the right)
TB-01/01D/01DR
4 Touch Panel Teaching TB-02 (Standard/with dead-man switch attached) TB-02/02D
5 Data Setter TB-03 TB-03
3. Instruction manuals related to this product, which are contained in the Instruction manual (DVD).
No. Name Manual No.
1 SCON-C Controller Instruction Manua l ME0161
2 SCON-CA/CAL/CGAL Controller Instru ction Manual ME0243
3 SCON-CB/CGB Controller Instruction Manual/Servo Pressing Function Instruction Manual ME0340/ME0345
4 CC-Link (Remote I/O Type) Instruction Manual (for SCON-C)/(For excluding SCON-C) ME0123/ME0254
5 DeviceNet (Remote I/O Type) Instruction Manual (for SCON-C)/(For excluding SCON-C) ME0124/ME0256
6
PROFIBUS-DP (Remote I/O Type) Instruction Manual (for SCON-C)/(For excluding SCON-C)
ME0153/ME0258
7 CompoNet Instruction Manual (For excluding SCON-C) ME0220
8 MECHATROLINK Instruction Manual (For excluding SCON-C) ME0221
9 MECHATROLINK-Ⅲ Instruction Manual (for SCON-CA) ME0317
10 CC-Link IE Instruction Manual ME0389
11 PC Software RCM-101-MW/ RCM-101-USB Instruction Manual ME0155
12 Touch Panel Teaching TB-01/TB02/TB03 Position Controller Instruction Manual
ME0324/ME0355/ME0376
4. How to read the model plate
5. How to read controller model
Basic Specifications
List of Specifications
SCON-C/CA/CB/CGB
Item
Less than 400W 400 to 750W 3000 to 3300W
SCON-CAL/CGAL
Corresponding Motor Capacity 12W to 399W 400W to 750W 3000 to 3300W 12W to 200W
Power-supply Voltage Single-Phase
100 to 115V AC
Single-Phase
200 to 230V AC
(Power-supply
Fluctuation ±10% or less)
Single-Phase
200 to 230V AC
(Power-supply
Fluctuation ±10% or less)
Three-Phase
200 to 230V AC
(Power-supply
Fluctuation ±10% or less)
Single-Phase
100 to 115V AC
Single-Phase
200 to 230V AC
(Power-supply Fluctuation
±10% or less)
Power-supply Voltage 100V
AC
Rush
Current *1
Power-supply Voltage 200V
AC
30A (Controller side),
80A (Drive side)
30A (Controller side),
80A (Drive side)
40A (Controller side),
40A (Drive side)
30A (Controller side),
80A (Drive side)
3.0mA 3.5mA 3.0mA
Leak Current *2
Primary side when noise filter is connected to power supply line
Load Capacity, Heat Generation
Refer to Power Capacity and Heat Generation
Power Supply Frequency 50/60Hz
PIO Power Supply *3 24V DC±10%
Power Supply for Electromagnetic Brake
(for actuator equipped with brake)
24V DC±10% 1A (MAX.)
(supplied from external equipment)
24V DC±10%
0.1A (MAX.)
(Note) Necessary to
supply 1.5A (max.) to
actuator separately
24V DC±10%
1A (MAX.)
Transient Power Cutoff Durability SCON-C : 10ms (50Hz), 8ms (60Hz)
SCON-CA/CB/CGB : 20ms (50Hz), 16ms (60Hz)
20ms (50Hz),
16ms (60Hz)
Motor Control System Sine Wave PWM Vector Current Control
Corresponding Encoder
• Incremental Serial • Absolute Serial
•
ABZ (UVW) Parallel •
Battery-less Absolute
• Incremental Serial
• Absolute Serial
Encoder Resolution
•
Battery-less Absolute (ISB): 131072 pulse/rev
•
Battery-less Absolute (RCS2/3): 16384 pulse/rev
* In any models other than above, refer to instruction manual of each actuator.
Actuator Cable Length MAX. 20m
Serial Communication Interface RS485 : 1CH … based on Modbus Protocol RTU/ASCII Speed : 9.6 to 230.4Kbps
Control available with serial communication in the modes other than the pulse train
PIO
Specifications
Signal I/O dedicated for 24V DC (selected from NPN/PNP) … Input 16 ports max.,
output 16 ports max.
External Interface
(Each the dedicated
controller)
Fieldbus
Specifications
DeviceNet, CC-Link, PROFIBUS-DP, CompoNet *, MECHATROLINK-Ⅰ/Ⅱ*,
EtherCAT *, EtherNET/IP *, PROFINET IO *, MECHATROLINK-Ⅲ*, CC-Link IE *
(* Some types cannot connect it.)
PIO MAX. 10m
RS485 Total cable length 100m or less.
Cable Length
Fieldbus Refer to each Fieldbus specification
Data Setting and Input PC Software, Touch Panel Teaching, Teaching Pendant, Data Setter
Data Retention Memory
C
: Saves position data and parameters to non-volatile
memory (There is 100,000 times in number of
writing)
CA/CB/CGB: Saves position data and parameters to non-volatile
memory (There is no limitation in n umber of writing)
Saves position data
and parameters to
non-volatile memory
(There is no limitation
in number of writing)
Number of Positions 768 points (Changing on the selection in operation mode)
Feedback Pulse
(Dedicated for Servo Press
Specifications)
CB/CGB Type : Differential System (Line Driver System)
MAX. 2.5Mpps
Common : Open Collector Type 500Kpps max. (under
condition JM-08 is used)
SCON-C/CA/CB/CGB
Item
Less than 400W 400 to 750W 3000 to 3300W
SCON-CAL/CGAL
LED Display
(mounted on Front Panel)
PWR (green) : Controller in normal condition,
SV (green) : Servo ON,
ALM (orange) : Alarm generated,
EMG (red) : Emergency Stop,
WRG (orange): Warning generated (only CAL/CGAL Type)
Electromagnetic Brake Compulsory
Release Switch (mounted on Front Panel)
Switching NOM (standard)/BK RLS (compulsory release)
Insulation Resistance 500V DC 10MΩ or more
Insulation Strength 1,500V AC for 1 min. (Note) Withstand voltage of force control loadcell is 50V DC
Surrounding Air Temperature
0 to 40°C
Surrounding Humidity
85%RH or less (non-condensing)
Surrounding Environment
[Refer to Installation Environment]
Surrounding Storage Temperature
-20 to 70°C (non-condensing)
Surrounding Storage Humidity
85% or less (non-condensing)
Environment
Vibration Durability
XYZ Each direction 10 to 57Hz Pulsating amplitude 0.035mm (continuous)
0.075mm (intermittent)
57 to 150Hz 4.9m/s2 (continuous) 9.8m/s2 (intermittent)
Mass
SCON-C:
Approx. 800g
SCON-CA/CB/CGB:
Approx. 900g
SCON-C:
Approx. 1000g
SCON-CA/CB/CGB:
Approx. 1200g
Approx. 2800g Approx. 560g
Cooling Method Natural air-cooling Forced Air Cooling Forced Air Cooling Force d Air Cooling
External Dimensions [mm] 58W × 194H × 121D 72W × 194H × 121D
92.7W × 300H × 187.7D
49W × 158H × 116D
Power Capacity and Heat Generation
Rated Power Capacity = Motor Power Capacity + Control Power Capacity
Peek Max. Power Capacity = Peek Max. Motor Power Capacity + Control Power Capacity
Actuator Motor Type
Motor Power
Capacity
[VA]
Peek Max.
Motor Power
Capacity [VA]
Control Power
Capacity
[VA]
Rated Power
Capacity
[VA]
Peek Max.
Power Capacity
[VA]
Heat
Generation
[W]
12 41 123 89 171 30
20 26 78 74 126 30
30D (Excluding RS) 46 138 94 186 31
30R (for RS) 138 414 186 462 33
60 138 414 186 462 33
60 (RCS3-CTZ5) 197 591 245 639 32
100 234 702 282 750 35
100S (LSA) 283 851 331 899 36
150 328 984 376 1032 37
200 421 1263 469 1311 38
200(DD) 503 1509 551 1557 7.5
200S
(LSA excluding LSA-N15H)
486 1458 534 1506 38
200S (LSA-N15H) 773 2319 821 2367 56
300S (LSA) 662 1986 710 2034 40
400 920 2760 968 2808 45
400 (RCS3-CT8) 1230 3690 1278 3738 47
600 1164 2328 1212 2376 56
600 (DD) 1462 4386 1510 4434 20.8
750 3042 3090
750S
1521
4563
1569
4611
58
3000 5657 16970 5705 17018 180
3300 6014 18041
48
6062 18099 182
RS : Rotary Shaft LSA : Linear Actuator DD : Direct Drive Motor
Selection of Circuit Interrupter
• 3 times of the rated current may flow to the controller during the acceleration/ deceleration. Select an interrupter that
does not trip with this value of current. If a trip occurs, select an interrupter that possesses the rated current of one
grade higher. (Refer to the operation characteristics curves in the product catalog.)
• Select an interrupter that does not trip with the in-rush current. (Refer to the operation characteristics curves in the
product catalog.)
• Consider the current that enables to cutoff the current even when a short circuit current is flown for the rated cutoff
current.
Rated Interrupting Current > Short Circuit Current = Primary Power Capacity / Power Voltage
Consider margin for the rated current on the circuit breaker.
●
For ~750W Motor
Rated Current for Circuit Interrupter > (Rated Motor Power Capacity [VA] + Control Power Capacity [VA]) / AC Input Voltage
× Safety Margin (reference 1.2 to 1.4 times)
●
For 3000~3300W Motor
Rated Current for Circuit Interrupter > (Rated Motor Power Capacity [VA] + Control Power Capacity [VA]) / AC Input Voltage
× Safety Margin (reference 1.2 to 1.4 times) / √3
External Dimensions
SCON-C/CA/CB/CGB (For ~750W Motor)
Less than 400W 400 to 750W
SCON-CA-20 I HA-NP-3-1-DN-**
<Series>
<Type>
C : Standard Type CA : High Performance Type
CB : High Perform ance Type
CGB : Safety Category Compliant Type
CAL : Sm all Type CGAL:
Safety Category Compliant Type
<Actuator Characteristics>
[Motor Type] * For SCON- CAL/CGAL, 200W or Less
12 : 12W 200S : 200W (LSA)
20 : 20W 300S : 300W ( LSA)
30D : 30W (Excluding RS) 400 : 400W
30R : 30W (for RS) 600 : 600W
60 : 60W 750 : 750W
100 : 100W 750S : Equipped with loadcel
100S : 100W (LSA) RCS2-RA13R l
150 : 150W 3000
: 3000W
200 : 200W 3300 : 3300W
<Encoder Type>
I : Incremental A : Absolute G : Spurious Absolute
(Note 1)
WAI : Battery-less Absolute (Incremental)
(Note 3)
<Option>
No Indication : Standard Type
I :
Index Absolute Type (DD)
(Note 1)
HA : High Acceleration/Deceleration Type M :
Multi-Rotation Absolute Type (DD)
(Note 1)
F : Servo Pressing Type (dedicated for servo press actua tors)
<Identification for IAI use only>
* There is no identification in some cases.
<Type of Installation
(dedicated for SCON-CAL/CGAL)
>
Not Specified : Screw Attachment Type
DN : DIN Rail Mounting Type
<Power-supply Voltage>
1 : Single-Phase 100V AC
2 : Single-Phase 200V AC
3 : Three-Phase 200V AC
<I/O Cable Length>
0 :
Equipped with no cable
2 : 2m
3 : 3m (Standard) 5 : 5m
<I/O Type>
NP : NPN Specification (Sink Type) (Standard) ML : MECHATROLINK-Ⅰ/Ⅱ Connection Type
(Note 2)
PN : PNP Specification (Source Type) ML3 : MECHATROLINK Connection-
Ⅲ
(Motion) Type
(Note 1)
DV : DeviceNet Connection Type EC : EtherCAT Connection Type
(Note 2)
CC : CC-Link Connection Type EP : EtherNet/IP Connection Type
(Note 2)
PR : PROFIBUS-DP Connection Type PRT : PROFINET-IO Connection Type
(Note 2)
CN : CompoNet Connection Type
(Note 2)
CIE : CC-Link IE Connection Type
(Note 3)
(Note 1) Specified only for SCON-CA/CB/CGB
(Note 2) Except for SCON-C
(Note 3) Specified only for SCON-CB/CGB
DeviceNet Connector
CA/CB/C Type CAL Type
CC-Link Connector
CA/CB Type CAL Type C Type
DA
DB
DG
SLD
FG
CC-Link Terminal Resistance
Connector for Multi Function
System I/O Plug
~750W Motor 3000W~Motor
AC Power Supply Plug
~750W Motor 3000W~Motor
Brake Power
Supply Plug
Absolute Battery
Regenerative Resistor Unit
Connecting Plug
3000W~Motor