IAI SCON First Step Manual

SCON
First Step Guide
Sixth Edition
Thank you for purchasing our product. Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to this First Step Guide to ensure correct use. This Instruction Manual is original.
Using or copying all or part of this Instruction Manu al without permission is prohibited.
The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.
Product Check
This product is comprised of the following parts if it is of standard configuration. If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts
No. Part Name Model Reference
1 Controller Main Body
Refer to “How to read the model plate”, “How to read the model”
Accessories
2 I/O Flat Cable CB-PAC-PIO***
*** shows the cable length
3
Service Connector for Pulse Train Control
Plug : 10114-3000PE, Shell : 10314-52F0 (Supplier : 3M)
4 System I/O Plug FMC1.5/4-ST-3.5 (Supplier : Phoenix Contact) 5 Power Supply Plug for Brake MC1.5/2-ST-3.5 (Supplier : Phoenix Contact)
Applicable Cable Size
0.5mm
2
(AWG20)
6 AC Power Supply plug MSTB2.5/6-STF-5.08 (Supplier : Phoenix Contact)
Applicable Cable Size
2.0mm
2
(AWG14) 7 Absolute Batter y AB-5 Enclosed in Absolute Type 8 First Step Guide 9 Instruction Manual (CD/DVD)
10 Safety Guide
2. Teaching Tool (to be purchased separately) A teaching tool such as PC software is necessary when performing the setup for position setting, parameter setting, etc. that can only be done on the teaching tool. Please prepare either of the following teaching tools such as PC software.
No. Part Name Model
1
PC Software (RCS232C converter adapter and external equipment communication cable are included)
RCM-101-MW
2
PC Software (USB converter adapter, USB cable and external equipment communication cable are included)
RCM-101-USB
3 Touch Panel Teaching CON-PT 4 Touch Panel Teaching (Dead-man Switch is included) CON-PD 5 Touch Panel Teaching (Dead-man Switch and TP Adapter (RCB-LB-TG) are included) CON-PG 6 Teaching Pendant CON-T 7 Teaching Pendant (Dead-man Switch and TP Adapter (RCB-LB-TG) are included) CON-TG 8 Simplified Teaching Pendant RCM-E 9 Data Setter RCM-P
10 Touch Panel Indicator (Specified only for SCON-C) RCM-PM-01
3. Instruction manuals related to this product, which are contained in the Instruction manual (CD/DVD).
No. Name Manual No.
1 SCON Controller Instruction Manual ME0161 2 SCON-CA Controller Instruction Manual ME0243 3 PC Software RCM-101-MW/ RCM-101-USB Instruction Manual ME0155 4 Touch Panel Teaching CON-PT/PD/PG Instruction Manual ME0227 5 Teaching Pendant CON-T/TG Instruction Manual ME0178 6 Simplified Teaching Pendant RCM-E Instruction Manual ME0174 7 Data Setter RCM-P Instruction Manual ME0175 8 Touch Panel Indicator RCM-PM-01 (Specified only for SCON-C) ME0182
4. How to read the model plate
5. How to read controller model
Basic Specifications
List of Specifications
Item Less than 400W 400W or more
Corresponding Motor Capacity 20W to 399W 400W to 750W
Power-supply Voltage
Single-Phase 100 to 115V AC (Power fluctuation within ±10%) Single-Phase 200 to 230V AC (Power fluctuation within ±10%)
Single-Phase 200 to 230V AC (Power fluctuation within ±10%)
Power-supply Voltage 100V AC
Rush
Current*1
Power-supply Voltage 200V AC
20A (Controller side), 70A (Drive side)
20A (Controller side), 80A (Drive side) Load Capacity Refer to Power Capacity and Heat Generation Leak Current*2 3.0mA Primary side when noise filter is connected to power supply line Heat Generation Refer to Power Capacity and Heat Generation Power Supply Frequency 50/60Hz PIO Power Supply*3 24V DC±10% Power Supply for Electromagnetic Brake (for actuator equipped with brake)
24V DC±10% 1A (MAX.) (supplied from external equipment)
SCON-C 10ms (50Hz), 8ms (60Hz) Transient Power
Cutoff Durability
SCON-CA 20ms (50Hz), 16ms (60Hz) Motor Control System Sine Wave PWM Vector Current Control Corresponding Encoder Incremental Serial Encoder, Absolute Serial Encoder, ABZ (UVW) Parallel Encoder Actuator Cable Length MAX. 20m Serial Communication Interface RS485 : 1CH … based on Modbus Protocol RTU/ASCII
Speed : 9.6 to 230.4Kbps
Control available with serial communication in the modes other than the pulse train PIO Specifications
Signal I/O dedicated for 24V DC (selected from NPN/PNP) … Input 16 ports max.,
output 16 ports max.
External Interface
Fieldbus Specification
DeviceNet/CC-Link/PROFIBUS/CompoNet/MECHATROLINK …Each dedicated controller
[Refer to each Fieldbus Instruction Manual] PIO MAX. 10m RS485 Total cable length 100m or less.
Cable Length
Fieldbus Refer to each Fieldbus specification
Data Setting and Input PC Software, Touch Panel Teaching, Teaching Pendant
SCON-C Saves position data and parameters to non-volatile memory
(Limitation in number of writing 100,000 times)
Data Retention Memory
SCON-CA Saves position data and parameters to non-volatile memory
(There is no limitation in number of writing)
Operation Mode Positioner Mode/Pulse Train Control Mode
(selected by Pulse Train Mode Changeover Switch on Front Panel)
Number of Positions in Positioner Mode
Standard 64 points, maximum 512 points (PIO Type), 768 points (only for SCON-CA Fieldbus Type)
(Note) Number of positions differs depending on the selection i n PIO pattern and fieldbus operation mode. SCON-C
Differential System (Line Driver System) : MAX. 500Kpps SCON-CA
Differential System (Line Driver System) : MAX. 2.5Mpps
Input Pulse Frequency
Common to C/CA
Open Collector Type : 200Kpps max. (under condition AK-04 is used)
Pulse Train Control Mode (Dedicated for PIO Specifications)
Command Pulse Multiplying Factor (Electrical Gear : A/B)
1/50 < A/B < 50/1
Setting Range of A and B (set to parameter) : 1 to 4096
SCON-C
Differential System (Line Driver System) : MAX. 500Kpps (Linear output available up to 109Kpps) SCON-CA
Differential System (Line Driver System) : MAX. 2.5Mpps
Feedback Pulse (Dedicated for PIO Specifications)
Common to C/CA
Open Collector Type
: MAX. 500Kpps (under condition JM-08 is used) LED Display (mounted on Front Panel)
PWR (green) : Controller in normal condition, SV (green) : Servo on,
ALM (orange) : Alarm generated, EMG (red) : Emergency Stop Electromagnetic Brake Compulsory Releas e Switch (mounted on Front Panel)
Switching NOM (standard)/BK RLS (compulsory release)
Insulation Resistance 500V DC 100MΩ or more Insulation Strength 1,500V AC for 1 min. (Note) Withstand voltage of force control loadcell is 50V DC
Surrounding air temperature
0 to 40°C
Surrounding humidity
85%RH or less (non-condensing)
Surrounding environment
[Refer to Installation Environment]
Surrounding storage temperature
-10 to 65°C
Surrounding storage humidity
90%RH or less (non-condensing)
Environment
Vibration Durability
XYZ Each direction 10 to 57Hz Pulsating amplitude 0.035mm (continuous) 0.075mm (intermittent)
57 to 150Hz 4.9m/s2 (continuous) 9.8m/s2 (intermittent) Protection Class IP20 Weight Approx. 800g Approx. 1100g Cooling Method Natural air-cooling Forced Air Cooling External Dimensions 58W × 194H × 121D [mm] 72W × 194H × 121D [mm]
*1 In-rush current will flow for approximately 20msec after the power is turned on (at 40°C).
Note that the value of in-rush current differs depending on the impedance of the power supply line.
*2
Leak current varies depending on the capacity of connected motor, cable length and the surrounding environment. Measure the leak current at the point where a ground fault circuit interrupter is to be installed when leakage protection is conducted. A ground fault circuit interrupter needs to be selected carefully considering the purposes of prevention of fire and protection of human. Use the harmonic type (for inverter) for the ground fault circuit interrupter.
*3 It is not necessary to supply power to PIO when operating with using ROBONET, Gateway Unit or SIO Converter
without using PIO. In this case, set the parameter No. 74 (PIO Power Supply Monitor) to “1” (Invalid). It will generate the error code No. 0CF (I/O 24V Power Supply Error) if the setting is not done.
Power Capacity and Heat Generation
Rated Power Capacity = Motor Power Capacity + Control Power Capacity Peek Max. Power Capacity = Peek Max. Motor Power Capacity + Control Po wer Capacity
Actuator Motor Type
Motor Power
Capacity
[VA]
Peek Max. Motor
Power Capacity
[VA]
Control Power
Capacity
[VA]
Rated Power
Capacity
[VA]
Peek Max. Power
Capacity [VA]
Heat Generation
[W]
20 26 78 74 126 30
30D (Excluding RS) 46 138 94 186 31
30R (for RS) 138 414 186 462 33
60 138 414 186 462 33
60 (RCS3-CTZ5) 197 591 245 639 32
100 234 702 282 750 35
100S (LSA) 283 851 331 899 36
150 328 984 376 1032 37 200 421 1263 469 1311 38 200S
(LSA excluding LSA-N15H)
486 1458 534 1506 38
200S (LSA-N15H) 773 2319 821 2367 56
300S (LSA) 662 1986 710 2034 40
400 920 2760 968 2808 45
400 (RCS3-CT8) 1230 3690 1278 3738 47
600 1164 2328 1212 2376 56 750 3042 3090 750S
1521
4563
48
1569
4611
58
RS : Rotary Shaft LSA : Linear Actuator
Selection of Circuit Interrupter
3 times of the rated current flows to the controller during the acceleration/deceleration. Select an interrupter that does not trip with this value of current. If a trip occurs, select an interrupter that possesses the rated current of one grade higher. (Refer to the operation characteristics curves in the product catalog.)
Select an interrupter that does not trip with the in-rush current. (Refer to the operation characteristics curves in the product catalog.)
Consider the current that enables to cutoff the current even when a short circuit current is flown for the rated cutoff current. Rated Interrupting Current > Short Circuit Current = Primary Power Capacity / Power Voltage Consider margin for the rated current on the circuit breaker.
Rated Current for Circuit Interrupter > (Rated Motor Power Capacity [VA] + Control Power Capacity [VA]) / AC Input Voltage × Safety Margin (reference 1.2 to 1.4 times)
External Dimensions
Less than 400W 400W or more
Regenerative Resistor Unit (Option) : REU-1, REU-2
This is a unit that converts the regenerative current to heat when the motor decelerates. [Specification] [Appearance]
Item Specification
Body Size W34mm × H195mm × D126mm
Body Weight 0.9kg
Internal Regenerative Resistor 235Ω 80W
REU-1
(2nd unit or later)
Controller Connection Cable
(Model Code CB-ST-REU010) 1m
Accessories
REU-2
(First Unit)
Controller Connection Cable
(Model Code CB-SC-REU010) 1m
[Reference Connectable Quantity]
Motor Wattage
Horizontal Mount/Vertical Mount
Connectable Number of
Regenerative Resistor Units
To 10 0W
(Note 3)
Not Required 101 to 400W 1 401 to 750W 2
(Note 1) This is a reference for the case when the actuator is ran forward and backward on 1,000mm stroke with the
operation duty 50% under the rated acceleration/deceleration speed and rated load.
(Note 2) It is necessary to have the regenerative resistor listed above when the operation duty is above 50%.
The maximum quantity of the external regenerative resistor units that can be connected is as stated below:
2 units for less than 400W 4 units for 400W or more
(Note 3) It is nec essary to have one unit for LSA/LSAS-N10S Type.
Brake Box (Option) : RCB-110-RA13-0
This is applied on NS Actuator and RCS-RA13R with brake. 1 unit of Brake Box possesses brakes for 2 shafts.
[Specification] [Appearance]
Item Specification
Body Size W162 × H94 × D65.5mm
Power Voltage and Current 24V DC±10% 1A
Connection Cable
Encoder Cable
(Model Code CB-RCS2-PLA010) 1m
[24V Power Supply Connector]
Connector on
Cable Side
(Enclosed in
standard package)
MC1.5/2-STF-3.5 (Phoenix Contact)
Applicable Cable AWG28 to 16
Pin No. Signal Explanation
1 0V Power Supply Grounding for
Brake Excitation
Terminal
Assignment
2 24VIN For Brake Excitation and
24V Power Supply
[Connectors 1 and 2 for external brake release switch connection]
Connected Equipment
Brake Release Switch
Connector on
Cable Side
(Please prepare
separately)
XAP-02V-1
(Contact BXA-001T-P0.6) (JST)
Switch Rating 30V DC Minimum Current 1.5mA
Pin No. Signal Explanation
1 BKMRL Brake Release Switch Input
Terminal
Assignment
2 COM
Power Supply Output for Brake
Release Switch Input
(Note) Short circuit of pin No. 1 and 2 of this con nector releases the brake compulsorily. Same as the brake release switch on SCON main unit, it is possible to release the brake.
Do not keep the compulsory release condition while in automatic operation.
Serial numbe
r
Model
SCON-CA-60A-NP-2-1
MODEL
SERIAL No.
800056144 L11
MADE IN JAPAN
SCON-CA-20 I HA-NP-2-0-CT4-**
<Series>
<Type>
C : Standard Type CA : High Performance Type
<Actuator Characteristics>
[Motor Type] 20 : 20W 200 : 200W 30D : 30W (Excluding RS) 200S : 200W (LSA) 30R : 30W (for RS) 300S : 300W (LSA) 60 : 60W 400 : 400W 100 : 100W 600 : 600W 100S : 100W (LSA) 750 : 750W 150 : 150W 750S : Equipped with Loadcell RCS2-RA13R
<Encoder Type>
I : Incremental
A : Absolute
<Option> No Indication : Standard Type HA :
High Acceleration/Deceleration Type
<Identification for IAI use only> * There is no identification in some cases.
<ROBO Cylinder High-Speed Type Connection>
<Power-supply Voltage>
1 : Single-Phase 100V AC 2 : Single-Phase 200V AC
<I/O Cable Length>
0 : Equipp ed with no cable 2 : 2m 3 : 3m (Standard) 5 : 5m
<I/O Type>
NP : NPN Specification (Sink Type) (Standard) PN : PNP Specification (So urce Type) DV : DeviceNet Con nection Type CC : CC-Link Connection Type PR : PROFIBU S Connection Type CN : CompoNet Connection Type
(Note)
ML : MECHATROLINK Connection Type
(Note)
EC : EtherC AT Connection Type
(Note)
EP : EtherNet/IP Connection Type
(Note)
(Note) Specified only for SCON-CA
121min80
58
29
φ
4.2
184
194
(200.5)
5
4.2
Absolute Battery (for Absolute Encoder Type)
72
43
φ
4.2
4.2
5
184
194
(200.5)
Absolute Battery (for Absolute Encoder Type)
Side View (in common)
φ
5
34
195
186
175
126
min 100
16.6
5
94
70
12
55152
162
142
4-φ5
LS Input Connector
Encoder Input Connector
Encoder Output Connector
Primary
Shaft
min100
12
Connector 2 for External Brake Release Switch Connection (for the primary shaft)
Power Supply Input Connector
POWER ON LED (turns in green while on)
Connector 2 for External Brake Release Switch Connection (for the secondary shaft)
Secondary
Shaft
Warning : Operation of this equipment requires detailed installation and operation instructions which are
provided on the DVD Manual included in the box this device was packaged in. It should be retained with this device at all times.
A hardcopy of the Manual can be requested by contacting your nearest IAI Sales Office listed at
the back cover of the Instruction Manual or on the First Step Guide.
Loadcell (Dedicated Option for SCON-CA)
This is the pressing force measurement unit that is used for the force control. This is used by connecting to the actuator corresponding to the force control.
[Specification]
Item Specification
Loadcell System Strain Gauge
Rated Capacity 20000N
Allowable Overload 200%R.C*1
Loadcell Accuracy ±1%R.C*1
Zero ±0.2%R.C/10°C
Temperature Drift
Output ±0.1%R.C/10°C
Applicable Temperature Range
0 to 40°C
*1 R.C.: Rated Capacity
[Refer to RCS2-RA13R Instruction Manual for details of how to attach and the dimensions.]
Installation Environment, Storage Environment
This product is capable for use in the environment of pollution degree 2*1 or equivalent. *1 Pollution Degree 2: Environment that may cause non-conductive pollution or transient conductive
pollution by frost (IEC60664-1)
1. Installation Environment Do not use this product in the following environment
Location where the surrounding air temperature exceeds the range of 0 to 40°C
Location where condensation occurs due to abrupt temperature changes
Location where relative humidity exceeds 85%RH
Location exposed to corrosive gases or combustible gases
Location exposed to significant amount of dust, salt or iron powder
Location subject to direct vibration or impact
Location exposed to direct sunlight
Location where the product may come in contact with water, oil or chemical droplets
Environment that blocks the air vent [Refer to Installation and Noise Elimination]
When using the product in any of the locations specified below, provide a sufficient shield.
Location subject to electrostatic noise
Location where high electrical or magnetic field is present
Location with the mains or power lines passing nearby
2. Storage and Preservation Environment
The storage and preservation environment should comply with the same standards as those for the installation environment. In particular, when the machine is to be stored for a long time, pay close attention to environmental conditions so that no condensation forms. Unless specially specified, moisture absorbency protection is not included in the package when the machine is delivered. In the case that the machine is to be stored and preserved in an environment where condensation is anticipated, take the condensation preventive measures from outside of the entire package, or directly after opening the package.
Installation and Noise Elimination
1. Noise Elimination Grounding (Frame Ground)
2. Precautions regarding wiring method
1) Wire is to be twisted for the 24V DC power supply.
2) Separate the signal and encoder lines from the power supply and power lines.
3. Noise Sources and Elimination Carry out noise elimination measures for power devices on the same power path and in the same equipment. The following are examples of measures to eliminate noise sources.
1) AC solenoid valves, magnet switches and relays
[Measure] Install a Surge absorber parallel with the coil.
2) DC solenoid valves, magnet switches and relays
[Measure] Mount the windings and diodes in parallel.
Select a diode built-in type for the DC relay
4. Heat Radiation and Installation Design and Build the system considering the size of the controller box, location of the controller and cooling factors to keep the ambient temperature around the controller below 40°C
Connection Diagram
Standard
For Models Equipped with brake Except for RCS2-RA13R and NS Actuators
RSC2-RA13R Equipped with Brake, with no Loadcell, or NS Actuators with Brake
RCS2-RA13R Equipped with no Brake, with Loadcell in SCON-CA
RCS2-RA13R Equipped with Brake and Loadcell in SCON-CA
Power Supply and Emergency Stop Circuit
Wiring for Power Supply (to be prepared by customer)
Power consumption of SCON varies depending on the connected actuator, etc. Select the circuit breaker that suits to the specification. [Refer to Basic Specifications] A ground fault circuit interrupter needs to be selected carefully considering the purposes of prevention of fire and protection of human. Have a measurement of the leak current where a ground fault circuit interrupter is to be installed. Use the “harmonic type” for the ground fault circuit interrupter. *1 CLF : Clamp Filter … It is recommended to attach it to improve noise immunity. *2 SK : Surge Killer … It is recommended to attach it to improve noise immunity. *3 NF : Noise Filter … Make sure to install it. It is recommended to have it installed within 0.3m of the cable length from
SCON.
Parts Name Supplier Model
CLF Clamp Filter TDK ZCAT3035-1330
SK Surge Protector Okaya ELECTRIC CO.,LTD R·A·V-781BWZ-2A
SOSHIN ELECTRIC CO.,LTD NF2010A-UP NF Noise Filter
DENSEI-LAMBDA MC1210
Wiring for Emergency Stop Input
The following diagram shows an example of how the emergency stop switch for the teaching pendant may be included in the emergency stop circuit you may construct.
Note 1 When the tea ching pendant is not connected, S1 and S2 become short-circuited in side the controller. Note 2 Connect a contactor to L1 and L2 terminals for external power cutoff by the emergency stop if the motor power is
required to be cut off externally to comply with the Safety Categories. Note 3 The rating for the emergency stop signal to turn ON/OFF at contact CR1 is 24V DC and 10mA. Note 4 For CR1, select the one with coil current 0.1A or less.
A
ttached to RCS2-RA13R
Loadcell
Regenerative Resistor Unit (REU-2 : option) Required depending on usage condition
LED Indication
Axis Number Setting Switch
Pulse Train Mode Changeover Switch
System I/O Connector
CB-SC-REU010
CB-ST-REU010
Regenerative Resistor Unit (REU-1 [for secondary unit] : option)
Power Supply Connector
FG Connection Terminal
Absolute Battery
(for Absolute Type)
Mode Changeover Switch
Brake Release Switch Brake Power Supply Connector
AK-04 (option) Converts PLC open collector output into differential pulse output
JM-08 (option) Converts SCON differential pulse output into open collector output
Flat Cable (Accessories)
PLC (Please prepare separately)
Touch panel teaching (option), or Teaching pendant (option)
PC Software (option)
Detail View of Pulse Train Mode Changeover Switch
Pulse Train Mode Changeover Switch No. 1 ON: to select Pulse Train Control Mode OFF: to select Positioner Mode
Actuator The following models are excluded:
RCS2-RA13R with brake or loadcell equipped
NS Actuators with brake equipped
AK-04
JM-08
Wiring for Pulse Train Control Mode
SW
ADRS
1 2
ON
CB-RCS2-PLLA
RCS2-RA13R (with Loadcel)
Absolute Battery
(for Absolute Type)
24V DC
Power Supply for Brake
Absolute Battery
(for Absolute Type)
Actuator The following models are excluded:
RCS2-RA13R with brake or loadcell equipped
NS Actuators with brake equipped
24V DC
Power Supply for Brake
For LS (option)
Brake Box
CB-RCS2-PLA010 (enclosed to Brake Box)
For LS (option)
NS Actuators (with Brake
RCS2-RA13R (with Brake
Connect to back side
Absolute Battery
(for Absolute Type)
CB-LDC-LTL
CB-RCS2-PLLA
RCS2-RA13R (with Loadcell and Brake)
CB-RCS2-PLA (enclosed to Brake Box)
24V DC
Brake Box RCB-110-RA13-0
Connect to back side
Absolute Battery
(for Absolute Type)
Power Supply for Brake
100V AC
or
200V AC
(Refer to Controller
Power Voltage Specifications)
Circuit Breaker
Ground Fault Circuit Interrupter
*3
NF
*2
SK
CLF
Class D grounding
(Formerly Class-III grounding)
+24V
0V
24V DC Power Supply
SCON
AC Power Supply Input Connector
B. Motor Power Unit
A. Control power supply
L1
L2
L1C
L2C
NC
PE
BK+
PWR-
Brake Power Supply Input Connector
PIO Connector
Brake Release Box
*1
10mm or more
50mm or more
50mm or more
50mm or more
50mm or more
50mm or more
50mm or more
100mm or more
30mm or more
10mm or more
100mm or more
150mm or more
Air Flow
Air Flow
Fan
Brake Box
Regenerative Resistor Unit
Place a fan to make the ambient temperature even
Earth Terminal
Connect using FG connection terminal on the main unit.
Copper Wire : Connect to an ground cable with diameter 1.6mm or more.
Controller
Class D grounding (Formerly Class-III grounding : Grounding resistance at 100
Ω
or less)
Do not share the ground wire with or connect to other equipment. Ground each controller.
Controller
Other
equipment
Controller
Other
equipment
Other
equipment
Surge absorber
Relay coil
Relay coil
R
C
+24V
0V
+24V
0V
+-
24V
Emergency stop reset switch
Emergency stop switch
Emergency stop switch for the teaching pendant
(Note 1)
SCON-CA
First unit
SCON
-CA
Second
unit
SCON
-CA
Nth unit
S1 S2 S1 S2 S1 S2
CR1
(Note 1)
0V
MC1
CR1
CR1
CR1
(Note 1)
MC1
(Note 2)
AC100V AC200V
SCON-CA
EMG+
EMG-
L1
L2
L1C
L2C
24V
Motor power cutoff relay
Motor power supply
Control power supply
CR1
(Note 1)
MC1
(Note 2)
AC100V AC200V
EMG+
EMG-
L1
L2
L1C
L2C
SCON-CA
Second unit
CR1
(Note 1)
MC1
(Note 2)
AC100V AC200V
EMG+
EMG-
L1
L2
L1C
L2C
SCON-CA
Nth Unit
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