IAI RCS4-TA7C, RCS4-TA4R, RCS4-TA6R, RCS4-TA6C, RCS4-TA7R Instruction Manual

Specifications
Installation
Maintenance and Inspection
External Dimensions
Life
Warranty
ROBO Cylinder
®
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1
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2
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3
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4
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Instruction Manual
Connecting with the Controller
Table Type
First Edition ME3774-1B
RCS4- TA4C/TA6C/TA7C
TA4R/TA6R/TA7R
Please Read Before Use
Thank you for purchasing our product.
This instruction manual explains the handling methods, structure and maintenance of this product,
providing the information you need in order to use the product safely.
Before using the product, be sure to read this manual and fully understand the contents explained
herein to ensure safe use of the product.
The DVD enclosed with the product contains instruction manuals for IAI products.
When using the product, refer to the necessary sections of the applicable instruction manual by
printing them out or displaying them on a PC.
After reading the instruction manual, keep it in a convenient place so that whoever is handling the
product can refer to it quickly when necessary.
[Important]
● This instruction manual is an original document dedicated for this product.
● This product cannot be used in ways not shown in this instruction manual. IAI shall not be
liable for any result whatsoever arising from the use of the product in any other way than what
is noted in the manual.
● The information contained in this instruction manual is subject to change without notice for the
purpose of product improvement.
● If any issues arise regarding the information contained in this instruction manual, contact our
customer center or the nearest sales office.
● Use or reproduction of this instruction manual in full or in part without permission is prohibited.
● The company names, names of products and trademarks of each company shown in the text
are registered trademarks.
RCS4 Table Type Instruction Manual Configuration
Product name Instruction manual name
Control number
RCS4 First Step Guide ME3775
RCS4 Table Type
Instruction Manual
(this document)
ME3774
SCON-CB/CFB Controller
SCON-CB/CFB Controller
Instruction Manual
ME0340
SCON-CAL/CGAL Controller
SCON-CAL/CGAL Controller
Instruction Manual
ME0243
MSCON-C Controller
MSCON-C Controller
Instruction Manual
ME0306
SSEL-CS Controller
SSEL-CS Controller
Instruction Manual
ME0157
XSEL-P/Q Controller
XSEL-P/Q Controller
Instruction Manual
ME0148
XSEL-R/S Controller
XSEL-R/S Controller
Instruction Manual
ME0313
XSEL-RA/SA Controller
XSEL-RA/SA Controller
Instruction Manual
ME0359
PC Compatible Software for RC/EC
RCM-101-MW/RCM-101-USB
Instruction Manual
ME0155
PC Compatible Software for XSEL
IA-101-X-MW/IA-101-X-USBMW
Instruction Manual
ME0154
Touch Panel Teaching Pendant
TB-01/01D/01DR
Applicable for Position Controller
Instruction Manual
ME0324
Touch Panel Teaching Pendant
TB-02/02D
Applicable for Position Controller
Instruction Manual
ME0355
Data Setter
TB-03
Applicable for Position Controller
ME0376
Touch Panel Teaching Pendant
TB-01/01D/01DR
Applicable for Program Controller
Instruction Manual
ME0325
Touch Panel Teaching Pendant
TB-02/02D
Applicable for Program Controller
Instruction Manual
ME0356
Data Setter
TB-03
Applicable for Program Controller
ME0377
Contents
Safety Guide ···················································································· Intro-1 Precautions for Handling ···································································· Intro-9
International Standard Compliance ······················································· Intro-10 Names of the Parts ··········································································· Intro-11
Chapter 1 Specifications
1.1 Checking the product ································································ 1-1
Parts ··············································································································· 1-1 How to Read the Model Nameplate ········································································· 1-2 How to Read the Model Number ············································································ 1-2 Product list ········································································································ 1-3
1.2 Specifications ·········································································· 1-4
Specifications ····································································································· 1-4 Moment Load Displacement Amount ······································································· 1-40 Duty ratio ·········································································································· 1-43
1.3 Options ·················································································· 1-45
With brake (Model Code: B) ··················································································· 1-45 Cable Exit Direction Changed
(Model Code: CJT, CJR, CJL, CJB and CJO) ·················································· 1-45 Motor Reversed Direction (Model Code: ML, MR) ······················································· 1-45 Reversed-home Specification (Model Code: NM) ······················································· 1-45 High Rigidity Specification (Double Guide Block) (Model Code: DB) ······························· 1-46 Rear Attachment Plate (Model Code: RP) ································································· 1-46
1.4 Accessories ············································································ 1-47
Motor Cable ······································································································· 1-47 Encoder Cable ···································································································· 1-48
Chapter 2 Installation
2.1 Precautions for transportation ····················································· 2-1
2.2 Installation and storage/preservation environment ··························· 2-3
Installation Environment ······················································································· 2-3 Storage/preservation environment ·········································································· 2-4
2.3 How to Install ·········································································· 2-5
Installation Orientation ························································································· 2-5 Installation surface ······························································································ 2-6 Installation of the Main Unit ··················································································· 2-7 Mounting transported objects ················································································· 2-20
Chapter 3 Connecting with the Controller
3.1 Connecting with the Controller ···················································· 3-1
Chapter 4 Maintenance and Inspection
4.1 Precautions for maintenance and inspection work ··························· 4-1
4.2 Inspection Items and Schedule ··················································· 4-3
Table type ·········································································································· 4-4 Grease supply timing (Guideline) ············································································ 4-5
4.3 Visual inspection items ······························································ 4-4
External visual inspection ······················································································ 4-4 Internal visual inspection ······················································································· 4-5
4.4 Cleaning ················································································ 4-7
External cleaning ································································································ 4-7 Internal Cleaning ································································································· 4-7
4.5 Greasing method ····································································· 4-8
Grease used ······································································································ 4-8 Greasing method ································································································ 4-9
4.6 How to replace components ······················································· 4-11
Belt replacement/adjustment ·················································································· 4-11 Motor Replacement ····························································································· 4-16
Chapter 5 External Dimensions
5.1 External Dimensions ································································· 5-1
RCS4-TA4C ······································································································· 5-1 RCS4-TA6C ······································································································· 5-3 RCS4-TA7C ······································································································· 5-5 RCS4-TA4R ······································································································· 5-7 RCS4-TA6R ······································································································· 5-9 RCS4-TA7R ······································································································· 5-11
Chapter 6 Life
6.1 Concept of life ········································································· 6-1
Chapter 7 Warranty
7.1 Warranty period ······································································· 7-1
7.2 Scope of the warranty ······························································· 7-1
7.3 Honoring the warranty ······························································· 7-1
7.4 Limited liability ········································································· 7-2
7.5 Conformance with applicable standards/regulations,etc., and application conditions ·························································· 7-2
7.6 Other Items excluded from warranty ············································· 7-2
Chapter 8 Appendix
8.1 Index ····················································································· 8-1
8.2 Revision history ······································································· 8-3
Safety Guide
Intro-1
Safety Guide
The Safety Guide is intended to permit safe use of the product and thus to prevent risks and property
damage. Be sure to read it before handling the product.
Safety Guide
Intro-2
Safety Precautions for Our Products
Common safety precautions for the use of robots in various operations are indicated here.
No. Operation Precautions
1 Model
Selection
This product is not intended or designed for applications where high levels of safety are required, and so cannot guarantee that human lives will be protected. Accordingly, do not use it in any of the following applications. (1) Medical equipment used to maintain, control or otherwise affect human life
or physical health
(2) Mechanisms or machinery designed for the purpose of moving or
transporting people (vehicles, railway facilities, aviation facilities etc.)
(3) Machinery components essential for safety (safety devices etc.)
Do not use the product outside the range of the specifications. Otherwise, the product life may be drastically shortened, and product damage or facilities stoppage may occur.
Do not use it in any of the following environments. (1) Locations with flammable gases, ignitable objects or explosives (2) Locations with potential exposure to radiation (3) Locations with ambient temperature or relative humidity exceeding the
specifications range
(4) Locations where radiant heat is applied by direct sunlight or other large
heat source (5) Locations where condensation occurs due to abrupt temperature changes (6) Locations with corrosive gases (sulfuric acid, hydrochloric acid, etc.) (7) Locations exposed to significant amounts of dust, salt or iron powder (8) Locations subject to direct vibration or impact
● For an actuator used in vertical orientation, select a model which is equipped with a brake. If a model without brake is selected, the moving parts may fall when the power is turned OFF, causing accidents such as injury or workpiece damage.
Safety Guide
Intro-3
No. Operation Precautions
2 Transportation ● When transporting heavy objects, do the work with two or more persons or
utilize equipment such as a crane.
● When working with two or more persons, make it clear who is to be in charge and communicate well with each other to ensure safety.
● During transportation, carefully consider the carrying positions, weight, and weight balance, and be careful to avoid collisions or dropping.
● Use appropriate transportation measures for transport. The actuators available for transportation with a crane have eyebolts attached or tapped holes to attach bolts. Follow the instructions in the instruction manual for each model.
● Do not climb onto the package.
● Do not put anything heavy that could deform the package on it.
● When using a crane with capacity of 1t or more, have an operator qualified for crane operation and sling work.
● When using a crane or equivalent equipment, make sure not to suspend loads exceeding the equipment's rated load.
● Use a hook that is suitable for the load. Consider the safety factor of the hook in such factors as shear strength. Also, check to make sure that the hook is free of damage.
● Do not climb on loads suspended from cranes.
● Do not leave loads suspended from cranes for long periods.
● Do not stand under loads suspended from cranes.
3 Storage
and Preservation
For the storage and preservation environment, see the installation environment. However, give especial consideration to the prevention of condensation.
Store the products so as to prevent them from falling over or down in the case of natural disasters such as earthquakes.
Safety Guide
Intro-4
No. Operation Precautions
4 Installation
and Startup
(1) Installation of robot body and controller, etc.
Be sure to securely hold and fix the product (including the workpiece).
If the product falls over, is dropped, or operates abnormally, it may lead to damage and injury. Also, be equipped for falls over or down due to natural disasters such as earthquakes.
Do not climb on or put anything on the product. Otherwise, this may lead to
accidental falling, injury or damage to the product due to falling objects, product loss of function or performance degradation, or shortening of product life.
When using the product in any of the places specified below, provide sufficient
shielding. (1) Locations where electrical noise is generated (2) Locations with strong electrical or magnetic fields (3) Locations with mains or power lines passing nearby (4) Locations where the product may come in contact with water, oil or
chemical spray
(2) Cable wiring
Use IAI genuine cables for connecting the actuator and controller, and for the
teaching tools.
Do not scratch cables, bend them forcibly, pull them, coil them, snag them,
or place heavy objects on them. Otherwise, this may lead to fire, electric shock, or abnormal operation due to leakage or conduction malfunction.
Perform the wiring for the product after turning OFF the power to the unit, and
avoid miswiring.
When wiring DC power (+24V), be careful with the positive/negative polarity.
Incorrect connections may lead to fire, product breakdown or abnormal operation.
Connect the cable connector securely so that there is no disconnection or
looseness. Otherwise, this may lead to fire, electric shock, or abnormal operation of the product.
Never cut or reconnect the cables supplied with the product for the purpose of
extending or shortening the cable length. Otherwise, this may lead to fire or abnormal operation of the product.
(3) Grounding
Grounding must be performed, in order to prevent electric shocks or
electrostatic charge, enhance noise-resistant performance and control unnecessary electromagnetic radiation.
For the ground terminal on the AC power cable of the controller and the
grounding plate in the control panel, be sure to use a twisted pair cable with wire thickness 0.5mm
2
(AWG20 or equivalent) or more for grounding work. For safeguard grounding, it is necessary to select an appropriate wire diameter for the load. Perform wiring that satisfies the specifications (electrical equipment technical standards).
Perform Class D grounding (former Class 3 grounding, with ground resistance
100Ω or below).
Safety Guide
Intro-5
No. Operation Precautions
4 Installation
and Startup
(4) Safety measures
When working with two or more persons, make it clear who is to be in charge
and communicate well with each other to ensure safety.
When the product is operating or in the ready mode, take safety measures
(such as the installation of safety/protection fences) so that nobody can enter the area within the robot's movable range. Contact with an operating robot may lead to death or serious injury.
Be sure to install an emergency stop circuit so that the unit can be stopped
immediately in an emergency during operation.
Take safety measures such that turning the power ON alone will not start up the
unit. Otherwise, this may cause the product to start unexpectedly, leading to injury or product damage.
Take safety measures such that emergency stop cancel or recovery after
power failure alone will not start up the unit. Otherwise, this may lead to injury or equipment damage.
When installation or adjustment operation is to be performed, display signs
such as "Operating: No Power ON!" etc. Sudden power input may cause electric shock or injury.
Take measures to prevent workpieces, etc. from falling during power failures or
emergency stop.
Wear protection gloves, goggles and safety shoes, as necessary, to secure
safety.
Do not insert fingers or objects into the openings in the product. Otherwise,
this may lead to injury, electric shock, product damage, or fire.
When releasing the brake on a vertically oriented actuator, be careful that it
does not fall under its own weight, catching the operator's hand or damaging workpieces.
5 Teaching ● When working with two or more persons, make it clear who is to be in charge
and communicate well with each other to ensure safety.
● Perform teaching operation from outside the safety/protection fence, if possible. If operation must be performed within the safety/protection fence, prepare "Work Regulations" and make sure that all the workers acknowledge and understand them well.
● When operation is to be performed inside the safety/protection fence, operators should have emergency stop switches available at hand so that the unit can be stopped at any time if abnormalities occur.
● When operation is to be performed inside the safety/protection fence, have a monitor standing by in addition to the operator(s) so that the unit can be stopped at any time if abnormalities occur. Also, keep watch on the operation so that a third party cannot operate the switches carelessly.
● Place a sign indicating "Operating" where it can be seen easily.
● When releasing the brake on a vertically oriented actuator, be careful that it does not fall under its own weight, catching the operator's hand or damaging workpieces.
* Safety/protection fence: If there is no safety/protection fence, the movable
range should be indicated.
Safety Guide
Intro-6
No. Operation Precautions
6 Trial
Operation
● When working with two or more persons, make it clear who is to be in charge and communicate well with each other to ensure safety.
● After teaching or programming, carry out trial operation step by step before switching to automatic operation.
● When trial operation is to be performed inside the safety/protection fence, use the same work procedure, determined in advance, as teaching operation.
● Be sure to confirm program operation at safe speeds. Otherwise, this may lead to accidents due to unexpected motion caused by program error, etc.
● Do not touch the terminal block or any of the various setting switches while the equipment is live. Otherwise, this may lead to electric shock or abnormal operation.
7 Automatic
Operation
Check before starting automatic operation or restarting after operation stop that
there is nobody within the safety/protection fence.
Before starting automatic operation, make sure that all peripheral equipment is
ready for automatic operation and that there is no alarm indication.
Be sure to start automatic operation from outside the safety/protection fence.
If the product produces abnormal heat, smoke, odor, or noise, immediately stop
it and turn OFF the power switch. Otherwise, this may lead to fire or damage to the product.
When a power failure occurs, turn OFF the power switch. Otherwise, this may
lead to injury or product damage due to unexpected product motion during recovery from the power failure.
8 Maintenance
and Inspection
● When working with two or more persons, make it clear who is to be in charge and communicate well with each other to ensure safety.
● Perform the work outside the safety/protection fence, if possible. If operation must be performed within the safety/protection fence, prepare "Work Regulations" and make sure that all the workers acknowledge and understand them well.
● When work is to be performed inside the safety/protection fence, turn OFF the power switch as a rule.
● When operation is to be performed inside the safety/protection fence, operators should have emergency stop switches available at hand so that the unit can be stopped at any time if abnormalities occur.
● When operation is to be performed inside the safety/protection fence, have a monitor standing by in addition to the operator(s) so that the unit can be stopped at any time if abnormalities occur. Also, keep watch on the operation so that a third party cannot operate the switches carelessly.
● Place a sign indicating "Operating" where it can be seen easily.
● For the grease for the guide or ball screw, use appropriate grease according to the Instruction Manual for each model.
● Do not perform dielectric strength testing. Otherwise, this may lead to damage to the product.
Safety Guide
Intro-7
No. Operation Precautions
8 Maintenance
and Inspection
● When releasing the brake on a vertically oriented actuator, be careful that it does not fall under its own weight, catching the operator's hand or damaging workpieces.
● The slider or rod may be misaligned from the stop position if the servo is turned OFF. Avoid injury or damage due to unnecessary operation.
● Be careful not to lose the cover or any removed screws, and be sure to return the product to the original condition after maintenance and inspection work. Otherwise, this may lead to product damage or injury due to incomplete mounting.
* Safety/protection fence: If there is no safety/protection fence, the movable
range should be indicated.
9 Modification
and Disassembly
Do not modify, disassemble/assemble, or use maintenance parts not specified
on your own discretion.
10 Disposal When the product exceeds its useful life or is no longer needed, dispose of it
properly as industrial waste.
When removing the actuator for disposal, avoid dropping components when
detaching screws.
Do not put the product in a fire when disposing of it. The product may rupture or
generate toxic gases.
11 Other If you are equipped with a medical device such as a pacemaker, do not
approach the product or its wiring, as the device may be affected.
See the Overseas Specifications Compliance Manual to check compliance with
overseas standards if necessary.
For the handling of actuators and controllers, follow the dedicated instruction
manual of each unit to ensure safety.
Safety Guide
Intro-8
Precaution Indications
The safety precautions are divided into "Danger", "Warning", "Caution" and "Notice" according to
the warning level, as follows, and described in the Instruction Manual for each model.
Level Degree of risk to persons and property Symbol
Danger
This indicates an imminently hazardous situation which, if the product is not handled correctly, will result in death or serious injury.
Danger
Warning
This indicates a potentially hazardous situation which, if the product is not handled correctly, could result in death or serious injury.
Warning
Caution
This indicates a potentially hazardous situation which, if the product is not handled correctly, may result in minor injury or property damage.
Caution
Notice
This indicates a situation in which, while injury is not a likely result, the precautions should be observed in order to use the product appropriately.
Notice
Precautions for Handling
Intro-9
Precautions for Handling
1. The Safety Guide attached with the product is intended to permit safe use of
the product and thus to prevent risks and property damage. Be sure to read it
before handling the product.
2. Do not attempt any handling or operation that is not indicated in this instruction
manual.
3. Make sure to secure the actuator properly in accordance with this instruction
manual.
If the actuator is not securely fixed, this may lead to abnormal noise, vibration, breakdown or
shortened product life.
4. Make sure to observe the usage conditions and environment of the product.
Operation outside the warranty could cause decreased performance or product breakdown.
Use within the allowable range for each item.
Item
Cautions
for use
Problems or breakdowns which may
occur if the allowable
range is exceeded
Speed and
acceleration/deceleration
Use within the
allowable
range
May lead to abnormal noise, vibration, breakdown, or shortened product life.
Allowable load moment
Use within the
allowable
range
May lead to abnormal noise, vibration, breakdown, or shortened product life. In extreme cases, flaking may occur on the guide or ball screw.
Overhang load length
Mounting a load with an overhang length greater than the allowable values may lead to vibration or abnormal noise.
Precautions for Handling International Standard Compliance
Intro-10
5. If return operations are continued over a short distance, they may rapidly
degrade the film of grease.
Continuous return operation within a distance less than 30mm may cause the grease film to
degrade rapidly.
As a guideline, in every 5,000 to 10,000 cycles, have approximately 5 cycles of return operation
over a 50mm distance or more to regenerate the oil film. Continued use of the actuator in that
state may lead to breakdown.
In extreme cases, flaking may occur on the guide or ball screw.
6. Do not attempt to have tables collide with an obstacle at high speed.
This may damage the coupling or other mechanical parts.
7. In some conditions of environment of use, postures of installation and conditions of operation, the base oil separated from the grease may come out of ROBO Cylinder. It is recommended to have a protection in case the peripheral devices could get influence of the base oil.
International Standard Compliance
The ROBO Cylinder complies with the following overseas standards.
Refer to the Overseas Standard Compliance Manual (ME0287) for more detailed information.
CE Marking RoHS Directive
{ {
Names of the Parts
Intro-11
Names of the Parts
In this manual, the actuator left/right sides and motor/opposite sides are shown as in the figure
below.
Motor Straight Type
Motor Reversing Type
Rear Bracket
Right Side
Reverse Bracket
Opposite Side of the Motor
Left Side
Motor Side
Hole Cap
(
Oil Supply Inlet
)
MotorCove
r
Actuato
r
Cable Ass
y
Tapped hole fo
r
Ground Line Attachment
End Cove
r
Front Cove
r
Table
Coupling Cove
r
Motor Bracket
Pulley Cove
r
Front Plate
Oil Pad
Base Frame
MotorUnit
Names of the Parts
Intro-12
Specifications
1.1 Checking the product ··············································· 1-1
Parts ······················································································ 1-1 How to Read the Model Nameplate ·············································· 1-2 How to Read the Model Number ·················································· 1-2 Product list ·············································································· 1-3
1.2 Specifications ························································· 1-4
Specifications ·········································································· 1-4 Moment Load Displacement Amount ············································ 1-40 Duty ratio ················································································ 1-43
1.3 Options ································································· 1-45
With brake (Model Code: B) ························································ 1-45 Cable Exit Direction Changed (Model Code: CJT, CJR, CJL, CJB and CJO) ······························· 1-45 Motor Reversed Direction (Model Code: ML, MR) ··························· 1-45 Reversed-home Specification (Model Code: NM) ···························· 1-45 High Rigidity Specification (Double Guide Block) (Model Code: DB) ···· 1-46 Rear Attachment Plate (Model Code: RP) ······································ 1-46
1.4 Accessories ··························································· 1-47
Motor Cable ············································································· 1-47 Encoder Cable ········································································· 1-48
ROBO Cylinder
Chapter
1.1 Checking the Product
1-1
1. Specifications
1.1 Checking the Product
Parts
The following table shows the product configuration for the standard specification.
See the component list for the details of the enclosed components. If you find any fault or missing
parts, contact your local IAI distributor.
Body Accessories
Actuator Quantity 1 Motor Cable Quantity 1
Encoder Cable Quantity 1
Accessories
In-house Made Seals
Quantity 1
Cross Recessed Pan Head Screw
with Captive Washer M3×6
Quantity 2
For affixing ground cable
Cable Band Quantity 2
For clamping connector cover
* Refer to International
Application Manual (ME0287)
for how to use it.
Accessories (Documents/DVD)
First Step Guide
Quantity 1
Safety Guide Quantity 1
Instruction Manual (DVD)
Quantity 1
1.1 Checking the Product
1-2
1. Specifications
How to Read the Model Nameplate
How to Read the Model Number
Model→
Serial number→
[Nameplate Position]
N
P
S
M
X□□
R□□
2.5
3
4
5
6
8
10
12
16
20
24
25 25mm
390mm
WARCS4
B
CJT
CJR
CJL
CJO
CJB
DB
ML
MR
NM
RP
TA4C
TA6C
TA7C
TA4R
TA6R
TA7R
WA
60
100
200
400
60W
100W
200W
400W
T2
SCON MSCON SSEL XSEL-P/Q XSEL-RA/SA
Applicable
Controller
Ball Screw
Lead
Encoder
Type
Motor
Wattage
Type Series
Stroke
Options
Cable Length
Body Width 40mm Coupling Type
Body Width 60mm Coupling Type
Body Width 70mm Coupling Type
Body Width 40mm Motor-Reversed Type
Body Width 60mm Motor-Reversed Type
Body Width 70mm Motor-Reversed Type
Battery-less Absolute
Lead 2.5mm
Lead 3mm
Lead 4mm
Lead 5mm
Lead 6mm
Lead 8mm
Lead 10mm
Lead 12mm
Lead 16mm
Lead 20mm
Lead 24mm
390
to to
None
1m
3m
5m
Length Specification
Robot Cable
With brake
Cable Exit Direction Changed (Top)
Cable Exit Direction Changed (Right)
Cable Exit Direction Changed (Left)
Cable Exit Direction Changed (Outward)
Cable Exit Direction Changed (Bottom)
High Rigidity Specification (Double Guide Block)
Motor Left Reversed Direction
Motor Right Reversed Direction
Reversed-home Specification
Rear Attachment Plate
* Please note that the available range of ball screw lead, stroke and options will differ depending on the actuator type.
1.1 Checking the Product
1-3
1. Specifications
Product list
1.5[−]
3
6
9
4[−]
6
10
12
5[−]
10[8]
18
20[24]
1.5[−]
3
6
9
4[−]
6
10
10[12]
5[−]
10[8]
18
20[24]
4[−]
5[8]
5[10]
5[10]
8[−]
8[14]
8[20]
10[20]
12[−]
15[25]
15[30]
15[30]
4[−]
5[8]
5[10]
5[10]
8[−]
8[14]
8[20]
10[20]
12[−]
15[25]
15[30]
15[30]
53[−]
85
170
340
85[−]
142
283
566
142[−]
214
427
855
53[−]
85
170
340
85[−]
142
283
566
142[−]
214
427
855
900[−]
600
300
150
1100[−]
720
360
180
1300[−]
960
480
240
800[−]
600
300
150
1000[−]
720
360
180
1200[−]
960
480
240
±0.01
±0.01
±0.01
±0.01
±0.01
±0.01
* The specifications should be applicable only to single block (SB) type. Values in brackets [ ] show specifications for double block type
40mm
60mm
70mm
40mm
60mm
70mm
TA4 C
TA6 C
TA7 C
TA4 R
TA6 R
TA7 R
16*
10
5
2.5
20*
12
6
3
24*
16
8
4
16*
10
5
2.5
20*
12
6
3
24*
16
8
4
60
100
200
60
100
200
Max. Speed
(mm/s)
Category Type Appearance
Body Width
(mm)
Lead (mm)
Motor Wattage
(W) (mm)
Stroke
(mm)
Horizontal
Max. Payload (kg)
Vertical
Rated Thrust
(N)
Positioning Repeatability
Motor Straight Type
Motor Reversing Type
SB type: 25 to 150 (Every 25 st)
DB type: 40 to 90 (Every 25 st)
140, 190, 240
SB type: 25 to 200 (Every 25 st)
DB type: 45 to 120 (Every 25 st)
170 to 320 (Every 50 st)
SB type:
25 to 200 (Every 25 mm)
DB type: 40 to 90 (Every 25 mm)
140 to 390 (Every 50 mm)
SB type: 25 to 150 (Every 25 st)
DB type: 40 to 90 (Every 25 st)
140, 190, 240
SB type: 25 to 200 (Every 25 st)
DB type: 45 to 120 (Every 25 st)
170 to 320 (Every 50 st)
SB type:
25 to 200 (Every 25 mm)
DB type: 40 to 90 (Every 25 mm)
140 to 390 (Every 50 mm)
250, 300
250, 300
1.2 Specifications
1-4
1. Specifications
1.2 Specifications
Specifications
[1] RCS4-TA4C
~ Single Guide Block
[Lead and Payload]
Lead
(mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
16 4 1.5 53
10 5 3 85
5 5 6 170
2.5 5 9 340
[Stroke and Max Speed]
Unit: mm/s
Lead (mm)
25 to 150
(Every 25mm)
16 900 10 600
5 300
2.5 150
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-5
1. Specifications
~ Single Guide Block
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 16 Lead 10
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
4 4 4 4 3 1.5 1.5 1.5 1.5 1.5 5 5 5 5 5 3 3 3 3 3
Lead 5 Lead 2.5
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
5 5 5 5 6 6 6 6 5 5 5 9 9 9
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
1.2 Specifications
1-6
1. Specifications
~ Double Guide Block (Option Model: DB)
[Lead and Payload]
Lead (mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
10 8 3 85
5 10 6 170
2.5 10 9 340
[Stroke and Max Speed]
Unit: mm/s
Lead (mm)
40, 65, 90, 140, 190 and 240
10 600
5 300
2.5 150
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-7
1. Specifications
~ Double Guide Block (Option Model: DB)
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 10 Lead 5
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
8 8 8 6 4 3 3 3 3 3 10 10 10 8 6 6 6 6
Lead 2.5
Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
10 10 10 9 9 9
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
If the stroke is long, lighten the transportable mass according to the following graph.
Horizontal
installation
Vertical installation
Sideway
installation
Stroke [mm]
Mass [kg]
Stroke [mm]
Mass [kg]
Stroke [mm]
Mass [kg]
Single Block Double Block Single Block Double Block Single Bloc k Double Block
1.2 Specifications
1-8
1. Specifications
[Actuator Specifications]
Item Content
Drive System Ball Screw φ8mm, Rolled C10
Positioning Repeatability (*1) ±0.01mm
Lost Motion 0.1 mm or less
Base Material: Aluminum, White Anodized
Single Guide Block
Allowable static moment Ma direction: 13.0 N•m, Mb direction: 18.6 N•m, Mc direction: 25.3 N•m
Allowable dynamic moment (*1) Ma direction: 5.0 N•m, Mb direction: 7.11 N•m, Mc direction: 9.68 N•m
Double Guide Block
Allowable static moment Ma direction: 76.8 N•m, Mb direction: 110 N•m, Mc direction: 50.5 N•m
Allowable dynamic moment (*1) Ma direction: 23.9 N•m, Mb direction: 34.1 N•m, Mc direction: 15.7 N•m
No. of Encoder Pulses 16384
Ambient operating temperature/humidity 0 to 40°C, 85%RH or less (Non-condensing)
Overhang load length guideline: Within the range of dynamic load moment
(*1) For reference rated life of 5000km. The running life differs according to operation conditions and mounting
status.
1.2 Specifications
1-9
1. Specifications
Table type moment direction
Table type overhang load length (L = Within the range of dynamic load moment)
Ma direction MbMc direction
* For calculation of Ma and Mc moments, take the position pointed with an arrow as the datum.
Caution
If the actuator is used with excessive allowable moment and overhang load, it may not only lead to abnormal noise and vibration but also significantly reduce the life of the actuator.
Ma
(Pitching)
Mb
(Yawing)
Mc
(Rolling)
L
L
Guide Block Center Position
44 (Single Block) 74 (Double Block)
1.2 Specifications
1-10
1. Specifications
[2] RCS4-TA6C
~ Single Guide Block
[Lead and Payload]
Lead (mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
20 8 4 85 12 8 6 142
6 8 10 283 3 10 12 566
[Stroke and Max Speed]
Unit: mm/s
Lead (mm)
25 to 200
Every 25mm
20 1100 12 720
6 360 3 180
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-11
1. Specifications
~ Single Guide Block
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 20 Lead 12
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
8 8 8 6 4 4 4 3 3 2 8 8 8 8 8 6 6 6 6 6
Lead 6 Lead 3
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
8 8 8 8 10 10 10 10 10 10 10 12 12 12
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
1.2 Specifications
1-12
1. Specifications
~ Double Guide Block (Option Model: DB)
[Lead and Payload]
Lead (mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
12 14 6 142
6 20 10 283 3 20 12 566
[Stroke and Max Speed] Unit: mm/s
Lead (mm)
40, 70, 95, 120, 170, 220, 270 320
12 720 575
6 360 285 3 180 140
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-13
1. Specifications
~ Double Guide Block (Option Model: DB)
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 12 Lead 6
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
14 14 14 14 12 6 6 6 6 6 20 20 20 20 10 10 10 10
Lead 3
Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
20 20 20 12 12 12
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
If the stroke is long, lighten the transportable mass according to the following graph.
Horizontal
installation
Vertical installation
Sideway
installation
Stroke [mm]
Mass [kg]
Stroke [mm]
Mass [kg]
Stroke [mm]
Mass [kg]
Single Block Double Block Single Block Double Block Single Block Double Block
1.2 Specifications
1-14
1. Specifications
[Actuator Specifications]
Item Content
Drive System Ball Screw φ 10mm, Rolled C10
Positioning Repeatability (*1) ±0.01mm
Lost Motion 0.1mm or less
Base Material: Aluminum White Anodized
Single Guide Block
Allowable static moment Ma direction: 32.3 N•m, Mb direction: 46.2 N•m, Mc direction: 68.3 N•m
Allowable dynamic moment (*1) Ma direction: 11.6 N•m, Mb direction: 16.6 N•m, Mc direction: 24.6 N•m
Double Guide Block
Allowable static moment Ma direction: 169 N•m, Mb direction: 242 N•m, Mc direction: 137 N•m
Allowable dynamic moment (*1) Ma direction: 49.5 N•m, Mb direction: 70.7 N•m, Mc direction: 40 N•m
No. of Encoder Pulses 16384
Ambient operating temperature/humidity 0 to 40°C, 85%RH or less (Non-condensing)
Overhang load length guideline: Within the range of dynamic load moment
(*1) For reference rated life of 5000km. The running life differs according to operation conditions and mounting
status.
1.2 Specifications
1-15
1. Specifications
Table type moment direction
Table type overhang load length (L = Within the range of dynamic load moment)
Ma direction MbMc direction
* For calculation of Ma and Mc moments, take the position pointed with an arrow as the datum.
Caution
If the actuator is used with excessive allowable moment and overhang load, it may not only lead to abnormal noise and vibration but also significantly reduce the life of the actuator.
Ma
(Pitching)
Mb
(Yawing)
Mc
(Rolling)
L
L
Guide Block Center Position
58 (Single Block) 98 (Double Block)
1.2 Specifications
1-16
1. Specifications
[3] RCS4-TA7C
~ Single Guide Block
[Lead and Payload]
Lead (mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
24 12 5 142 16 15 10 214
8 15 18 427 4 15 20 855
[Stroke and Max Speed]
Unit: mm/s
Lead (mm)
25 to 200 (Every 25mm), 250 and 300
24 1300 16 960
8 480 4 240
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-17
1. Specifications
~ Single Guide Block
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 24 Lead 16
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
12 12 12 10 8 5 5 4 4 3 15 15 15 15 15 10 10 8 8 6
Lead 8 Lead 4
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
15 15 15 15 18 18 18 18 15 15 15 20 20 20
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
1.2 Specifications
1-18
1. Specifications
~ Double Guide Block (Option Model: DB)
[Lead and Payload]
Lead (mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
16 25 8 214
8 30 18 427 4 30 24 855
[Stroke and Max Speed]
Unit: mm/s
Lead (mm)
40, 65, 90, 140, 190,
240 and 290
340 390
16 960 730 600
8 480 365 300 4 240 180 150
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-19
1. Specifications
~ Double Guide Block (Option Model: DB)
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 16 Lead 8
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
25 25 20 20 15 8 8 8 8 6 30 30 25 25 18 18 18 18
Lead 4
Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
30 30 30 24 24 24
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
If the stroke is long, lighten the transportable mass according to the following graph.
Horizontal
installation
Vertical installation
Sideway
installation
Stroke [mm]
Mass [kg]
Stroke [mm
]
Mass [kg]
Single Block Doub le Block
Stroke [mm]
Mass [kg]
Single Block Doub le Block
Single Block Doub le Block
Horizontal allowable Payload Vertical allowable Payl
oad
Sideway allowable Payload
1.2 Specifications
1-20
1. Specifications
[Actuator Specifications]
Item Content
Drive System Ball Screw φ12mm, Rolled C10
Positioning Repeatability (*1) ±0.01mm
Lost Motion 0.1 mm or less
Base Material: Aluminum, White Anodized
Single Guide Block
Allowable static moment Ma direction:115 N•m,Mb direction:115 N•m,Mc direction:229 N•m
Allowable dynamic moment (*1) Ma direction:44.7 N•m,Mb direction:44.7 N•m,Mc direction:89.1 N•m
Double Guide Block
Allowable static moment Ma direction:620 N•m, Mb direction:620 N•m, Mc direction:458 N•m
Allowable dynamic moment (*1) Ma direction:196 N•m, Mb direction:196 N•m, Mc direction:145 N•m
No. of Encoder Pulses 16384
Ambient operating temperature/humidity 0 to 40°C, 85%RH or less (Non-condensing)
Overhang load length guideline: Within the range of dynamic load moment
(*1) For reference rated life of 5000km. The running life differs according to operation conditions and mounting
status.
1.2 Specifications
1-21
1. Specifications
Table type moment direction
Table type overhang load length (L = Within the range of dynamic load moment)
Ma direction MbMc direction
* For calculation of Ma and Mc moments, take the position pointed with an arrow as the datum.
Caution
If the actuator is used with excessive allowable moment and overhang load, it may not only lead to abnormal noise and vibration but also significantly reduce the life of the actuator.
Ma
(Pitching)
Mb
(Yawing)
Mc
(Rolling)
L
L
Guide Block Center Position
72 (Single Block) 127 (Double Block)
1.2 Specifications
1-22
1. Specifications
[4] RCS4-TA4R
~ Single Guide Block
[Lead and Payload]
Lead
(mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg) 16 4 1.5 53 10 5 3 85
5 5 6 170
2.5 5 9 340
[Stroke and Max Speed]
Unit: mm/s
Lead
(mm)
25 to 150
Every 25mm
16 800 10 600
5 300
2.5 150
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-23
1. Specifications
~ Single Guide Block
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 16 Lead 10
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
4 4 4 4 1.5 1.5 1.5 1.5 5 5 5 5 3 3 3 3
Lead 5 Lead 2.5
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
5 5 5 5 6 6 6 6 5 5 5 9 9 9
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
1.2 Specifications
1-24
1. Specifications
~ Double Guide Block (Option Model: DB)
[Lead and Payload]
Lead (mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
10 8 3 85
5 10 6 170
2.5 10 9 340
[Stroke and Max Speed]
Unit: mm/s
Lead (mm)
40, 65, 90, 140, 190 and 240
10 600
5 300
2.5 150
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-25
1. Specifications
~ Double Guide Block (Option Model: DB)
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 10 Lead 5
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
8 8 8 6 3 3 3 3 10 10 10 8 6 6 6 6
Lead 2.5
Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
10 10 10 9 9 9
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
If the stroke is long, lighten the transportable mass according to the following graph.
Horizontal
installation
Vertical installation
Sideway
installation
Stroke [mm]
Mass [kg]
Stroke [mm]
Mass [kg]
Stroke [mm]
Mass [kg]
Single Block Double Block Single Block Doub le Block Single Block Double Block
1.2 Specifications
1-26
1. Specifications
[Actuator Specifications]
Item Content
Drive System Ball Screw φ8mm, Rolled C10
Positioning Repeatability (*1) ±0.01mm
Lost Motion 0.1mm or less
Base Material: Aluminum, White Anodized
Single Guide Block
Allowable static moment Ma direction: 13.0 N•m, Mb direction: 18.6 N•m, Mc direction: 25.3 N•m
Allowable dynamic moment (*1) Ma direction: 5.0 N•m, Mb direction: 7.11 N•m, Mc direction: 9.68 N•m
Double Guide Block
Allowable static moment Ma direction: 76.8 N•m, Mb direction: 110 N•m, Mc direction: 50.5 N•m
Allowable dynamic moment (*1) Ma direction: 23.9 N•m, Mb direction: 34.1 N•m, Mc direction: 15.7 N•m
No. of Encoder Pulses 16384
Ambient operating temperature/humidity 0 to 40°C, 85%RH or less (Non-condensing)
Overhang load length guideline: Within the range of dynamic load moment
(*1) For reference rated life of 5000km. The running life differs according to operation conditions and mounting
status.
1.2 Specifications
1-27
1. Specifications
Table type moment direction
Table type overhang load length (L = Within the range of dynamic load moment)
Ma direction MbMc direction
* For calculation of Ma and Mc moments, take the position pointed with an arrow as the datum.
Caution
If the actuator is used with excessive allowable moment and overhang load, it may not only lead to abnormal noise and vibration but also significantly reduce the life of the actuator.
Ma
(Pitching)
Mb
(Yawing)
Mc
(Rolling)
L
L
Guide Block Center Position
44 (Single Block) 74 (Double Block)
54
42
12
1.2 Specifications
1-28
1. Specifications
[5] RCS4-TA6R
~ Single Guide Block
[Lead and Payload]
Lead (mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
20 8 4 85 12 8 6 142
6 8 10 283 3 10 10 566
[Stroke and Max Speed]
Unit: mm/s
Lead (mm)
25 to 200
(Every 25mm)
20 1000 12 720
6 360 3 180
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-29
1. Specifications
~ Single Guide Block
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 20 Lead 12
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
8 8 8 6 4 4 3 3 8 8 8 8 6 6 6 6
Lead 6 Lead 3
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
8 8 8 8 10 10 8 8 10 10 8 10 10 8
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
1.2 Specifications
1-30
1. Specifications
~ Double Guide Block (Option Model: DB)
[Lead and Payload]
Lead (mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
12 14 6 142
6 20 10 283 3 20 12 566
[Stroke and Max Speed] Unit: mm/s
Lead (mm)
40, 70, 95, 120, 170, 220 and 270 320
12 720 575
6 360 285 3 180 140
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-31
1. Specifications
~ Double Guide Block (Option Model: DB)
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 12 Lead 6
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
14 14 14 14 6 6 6 6 20 20 20 20 10 10 10 10
Lead 3
Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
20 20 20 12 12 12
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
If the stroke is long, lighten the transportable mass according to the following graph.
Horizontal
installation
Vertical installation
Sideway
installation
Stroke [mm]
Mass [kg]
Stroke [mm]
Mass [kg]
Stroke [mm]
Mass [kg]
Single Block Double Block
Single Block Double Block
Single Block Double Block
1.2 Specifications
1-32
1. Specifications
[Actuator Specifications]
Item Content
Drive System Ball Screw φ10mm, Rolled C10
Positioning Repeatability (*1) ±0.01mm
Lost Motion 0.1mm or less
Base Material: Aluminum, White Anodized
Single Guide Block
Allowable static moment Ma direction: 32.3 N•m, Mb direction: 46.2 N•m, Mc direction: 68.3 N•m
Allowable dynamic moment (*1) Ma direction: 11.6 N•m, Mb direction: 16.6 N•m, Mc direction: 24.6 N•m
Double Guide Block
Allowable static moment Ma direction: 169 N•m, Mb direction: 242 N•m, Mc direction: 137 N•m
Allowable dynamic moment (*1) Ma direction: 49.5 N•m, Mb direction: 70.7 N•m, Mc direction: 40 N•m
No. of Encoder Pulses 16384
Ambient operating temperature/humidity 0 to 40°C, 85%RH or less (Non-condensing)
Overhang load length guideline: Within the range of dynamic load moment
(*1) For reference rated life of 5000km. The running life differs according to operation conditions and mounting
status.
1.2 Specifications
1-33
1. Specifications
Table type moment direction
Table type overhang load length (L = Within the range of dynamic load moment)
Ma direction MbMc direction
* For calculation of Ma and Mc moments, take the position pointed with an arrow as the datum.
Caution
If the actuator is used with excessive allowable moment and overhang load, it may not only lead to abnormal noise and vibration but also significantly reduce the life of the actuator.
Ma
(Pitching)
Mb
(Yawing)
Mc
(Rolling)
L
L
Guide Block Center Position
58 (Single Block) 98 (Double Block)
65
48.5
16.5
1.2 Specifications
1-34
1. Specifications
[6] RCS4-TA7R
~ Single Guide Block
[Lead and Payload]
Lead (mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
24 12 5 142 16 15 10 214
8 15 18 427 4 15 20 855
[Stroke and Max Speed]
Unit: mm/s
Lead (mm)
25 to 200 (Every 25mm), 250 and 300
24 1200 16 960
8 480 4 240
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-35
1. Specifications
~ Single Guide Block
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 24 Lead 16
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
12 12 12 10 5 5 4 4 15 15 15 15 10 10 8 8
Lead 8 Lead 4
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
15 15 15 15 18 18 18 18 15 15 15 20 20 20
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
1.2 Specifications
1-36
1. Specifications
~ Double Guide Block (Option Model: DB)
[Lead and Payload]
Lead (mm)
Max. Payload
Rated Thrust
(N)
Horizontal(kg) Vertical(kg)
16 25 8 214
8 30 18 427 4 30 24 855
[Stroke and Max Speed
Unit: mm/s
Lead (mm)
40, 65, 90, 140, 190,
240 and 290
340 390
16 960 730 600
8 480 365 300 4 240 180 150
Caution
The maximum speed may not be achieved when the stroke or movement distance is short or when acceleration/deceleration is set low. Setting at or below the minimum speed may lead to abnormal noise or unstable speeds. Do not attempt to set below the minimum speed. The minimum speed can be calculated with the equation below. Minimum speed [mm/s] = ball screw lead [mm/r] ÷ 16384 [p/r] x 1000 [1/s] (mm/r: movement per 1 motor revolution, p/r: pulse per 1 motor revolution)
1.2 Specifications
1-37
1. Specifications
~ Double Guide Block (Option Model: DB)
[Payload by Acceleration]
At low load capacity, the acceleration/deceleration can be increased.
Lead 16 Lead 8
Horizontal Vertical Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
25 25 20 20 8 8 8 8 30 30 25 25 18 18 18 18
Lead 4
Horizontal Vertical
0.3 0.5 0.7 1.0 1.2 0.3 0.5 0.7 1.0 1.2
30 30 30 24 24 24
Caution
Do not attempt to configure settings for acceleration/deceleration above the specifications. This may lead to vibration, breakdown, or shortened product life.
If the stroke is long, lighten the transportable mass according to the following graph.
Horizontal
installation
Vertical installation
Sideway
installation
Stroke [mm]
Mass [kg]
Stroke [mm
]
Mass [kg]
Single Block Doub le Block
Stroke [mm]
Mass [kg]
Single Block Doub le Block
Single Block Doub le Block
Horizontal allowable Payload Vertical allowable Payload Sideway allowable Payload
1.2 Specifications
1-38
1. Specifications
[Actuator Specifications]
Item Content
Drive System Ball Screw φ12mm, Rolled C10
Positioning Repeatability (*1) ±0.01mm
Lost Motion 0.1mm or less
Base Material: Aluminum, White Anodized
Single Guide Block
Allowable static moment Ma direction: 115 N•m, Mb direction: 115 N•m, Mc direction: 229 N•m
Allowable dynamic moment (*1) Ma direction: 44.7 N•m, Mb direction: 44.7 N•m, Mc direction: 89.1 N•m
Double Guide Block
Allowable static moment Ma direction: 620 N•m, Mb direction: 620 N•m, Mc direction: 458 N•m
Allowable dynamic moment (*1) Ma direction: 196 N•m, Mb direction: 196 N•m, Mc direction: 145 N•m
No. of Encoder Pulses 16384
Ambient operating temperature/humidity 0 to 40°C, 85%RH or less (Non-condensing)
Overhang load length guideline: Within the range of dynamic load moment (*1) For reference rated life of 5000km. The running life differs according to operation conditions and mounting
status.
1.2 Specifications
1-39
1. Specifications
Table type moment direction
Table type overhang load length (L = Within the range of dynamic load moment)
Ma direction MbMc direction
* For calculation of Ma and Mc moments, take the position pointed with an arrow as the datum.
Caution
If the actuator is used with excessive allowable moment and overhang load, it may not only lead to abnormal noise and vibration but also significantly reduce the life of the actuator.
Ma
(Pitching)
Mb
(Yawing)
Mc
(Rolling)
Guide Block Center Position
72 (Single Block) 127 (Double Block)
75
55.5
19.5
L
L
1.2 Specifications
1-40
1. Specifications
Moment Load Displacement Amount
[1] RCS4-TA4C and TA4R
Single Guide Block Double Guide Block [Ma direction moment load ­Displacement amount]
Amount of table displacement when Ma direction moment load F is applied to the table tip with the table moved to the distance Z
[Mb direction moment load ­Displacement amount]
Amount of table displacement when Mb direction moment load F is applied to the table tip with the table moved to the distance Z
[Mc direction moment ­Displacement angle]
Displacement angle when Mc direction moment is applied on the guide center section to the table
Mc
θ
Guide Center Section
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Moment [Nm]
Table displacement angle
Displacement angle [deg]
Moment [Nm]
Table displacement angle
Displacement angle [deg]
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
1.2 Specifications
1-41
1. Specifications
[2] RCS4-TA6C and TA6R
Single Guide Block Double Guide Block [Ma direction moment load ­Displacement amount]
Amount of table displacement when Ma direction moment load F is applied to the table tip with the table moved to the distance Z
[Mb direction moment load ­Displacement amount]
Amount of table displacement when Mb direction moment load F is applied to the table tip with the table moved to the distance Z
[Mc direction moment ­Displacement angle]
Displacement angle when Mc direction moment is applied on the guide center section to the table
Mc
θ
Guide Center Section
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Moment [Nm]
Table displacement angle
Displacement angle [deg]
Moment [Nm]
Table displacement angle
Displacement angle [deg]
1.2 Specifications
1-42
1. Specifications
[3] RCS4-TA7C and TA7R
Single Guide Block Double Guide Block [Ma direction moment load ­Displacement amount]
Amount of table displacement when Ma direction moment load F is applied to the table tip with the table moved to the distance Z
[Mb direction moment load ­Displacement amount]
Amount of table displacement when Mb direction moment load F is applied to the table tip with the table moved to the distance Z
[Mc direction moment ­Displacement angle]
Displacement angle when Mc direction moment is applied on the guide center section to the table
Mc
θ
Guide Center Section
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Moment [Nm]
Table displacement angle
Displacement angle [deg]
Distance Z [mm]
Amount of table displacement
Displacement amount [mm]
Moment [Nm]
Table displacement angle
Displacement angle [deg]
1.2 Specifications
1-43
1. Specifications
Duty ratio
The duty ratio is the operating rate,
shown in %, of the actuator operating
time within one cycle.
As the reference for duty available to use may differ depending on the operation conditions
(payload, acceleration / deceleration, etc.), it is necessary to figure out the load factor LF and
acceleration / deceleration time ratio t
od
using the calculation formulae below and find it out from
the graph.
1) Figure out the load factor LF using the calculation formulae below.
Maximum payload at the acceleration 0.3G is described in 1.2 Specifications.
2) Figure out the acceleration / deceleration time ratio tod using the calculation formulae
below.
Acceleration / Deceleration Time Ratio tod =
Acceleration Time during Operation + Deceleration Time during Operation
Duration of Operation
[%]
Acceleration Time =
Velocity during Operation [mm/s]
Acceleration during Operation [mm/s
2
] [sec]
Acceleration [mm/s2] = Acceleration [G] × 9,800mm/s2
Deceleration Time =
Velocity during Operation [mm/s]
Deceleration during Operation [mm/s
2
] [sec]
Deceleration [mm/s
2
] = Deceleration [G] × 9,800mm/s
2
[When indicated acceleration / deceleration is at
acceleration / deceleration 0.3G or below]
Load Factor: LF =
M×α
M
r
×0.3
[%]
Max. Payload at Acceleration 0.3G
: Mr [kg] Acceleration / Deceleration 0.3G : 0.3 [G] Payload during Operation : M [kg] Acceleration during Operation : α [G]
[When indicated acceleration / deceleration is at
acceleration / deceleration 0.3G or above]
Load Factor: LF =
M×α
M
d
×α
=
M
M
d
[%]
Payload at Indicated Acceleration : M
d
[kg] Payload during Operation : M [kg] Acceleration during Operation : α [G]
1.2 Specifications
1-44
1. Specifications
3) Read a reference for duty with the figured out “Load Factor” and “Acceleration /
Deceleration Time Ratio”.
e.g.) The reference for duty when the load factor LF is 80% and the acceleration / deceleration time
ratio t
od
is 80% should be approximately 75%.
0
20
40
60
80
100
0 20406080100
加減速度時間比率 tod%
デュ
ティ
目安〔%
LF
=60%
LF
= 50%
未満
75%
LF
LF
LF LF
= 70%
= 80%
= 90%
=100%
荷率〔%
Reference for Duty [%]
Acceleration / Deceleration Time Ratio tod [%]
LF = Below 50%
Load Factor [%]
Approximately 75%
1.3 Options
1-45
1. Specifications
1.3 Options
With brake (Model Code: B)
This is used to prevent the table from moving during power outages or when the servo is OFF.
It can also be used to prevent the table from falling when mounted vertically.
Cable Exit Direction Changed (Model Code: CJT, CJR, CJL, CJB and CJO)
The orientation of the motor / encoder cable to be installed on the actuator unit can be changed to
top/bottom/right/left.
Motor Reversed Direction (Model Code: ML, MR)
It is the code to indicate the direction of motor reversed when selecting the motor reversed type.
ML shows reversed to left and MR to right.
Reversed-home Specification (Model Code: NM)
The standard home position is on the motor side.
However, the opposite side specification is selected if the home position direction is reversed in
accordance with equipment layout or assembly direction.
CJT
Top Side
Figure viewed from motor side
CJB
Bottom Side
CJL
Left Side
CJR
Right Side
Motor Straight Type
Motor Reversing Type
CJT
Top Side
CJB
Bottom Side
CJO
Out Side
R
(RIGHT)
L
(LEFT)
Actuator
1.3 Options
1-46
1. Specifications
High Rigidity Specification (Double Guide Block) (
Model Code
: DB)
By making the guide block double, dynamic allowable moment and transportable mass at the time
of horizontal flat installation will improve.
Rear Attachment Plate (Model Code:
RP
It is a bracket (plate) to affix the motor reversed type (TA4R) at the back to a device.
Double Guide Block
1.4 Accessories
1-47
1. Specifications
1.4 Accessories
Motor Cable
● The cable length should be 1m at minimum and 20m at maximum.
Order can be make in unit of 1m long.
● An example for model codes is as shown below. Cable length 1
m → CB-RCC-MA010 (-RB)
Cable length 3
m → CB-RCC-MA030 (-RB)
Cable length 10m → CB-RCC-MA100 (-RB)
Model code:
CB-RCC-MA□□□/ CB-RCC-MA□□□-RB
Controller Side
Actuator Side
Wire Size Color Signal No. Wire SizeColorSignalNo.
Green
Red
White
Black
Red
White
Black
Green
(Crimped)
(16)
(20)
(10)
(
φ
9)
(21)
(18)
(41)
1
1
4
4
(Front View)
(Front View)
Minimum bending radius r = 51mm or more (for movable use) * It is only robot cable available to use inside the cable track
1.4 Accessories
1-48
1. Specifications
Encoder Cable
● The cable length should be 1m at minimum and 20m at maximum.
Order can be make in unit of 1m long.
● An example for model codes is as shown below. Cable length 1
m → CB-X1-PA010
Cable length 3m → CB-X1-PA030 Cable length 10
m → CB-X1-PA100
Model code:
CB-X1-PA□□□
Controller Side
Actuator Side
Color
Signal
No.
(
φ
8)
(Front View)
(Front View)
Clamp the shield to the hood.
Ground wire or braided shield wire
L
(41)
(13)
(37)
(14)
(8)
(25)
1
1
13
14
26
Wire Size
AWG26
(Soldered)
AWG26
(Crimped)
Color
SignalNo.
Wire Size
Orange
Orange
Green
Green
Purple
Purple
Gray
Gray
Red
Red
Black
Black
Blue
BlueYellow
Yellow
Drain
Minimum bending radius r = 44mm or more (for movable use) *Robot cable is standard for this model.
1-49
1. Specifications
Installation
2.1 Precautions for transportation ···································· 2-1
2.2 Installation and storage/preservation environment ·········· 2-3
Installation Environment ····························································· 2-3
Storage/preservation environment ················································ 2-4
2.3 How to Install ························································· 2-5
Installation Orientation ······························································· 2-5
Installation surface ···································································· 2-6
Installation of the Main Unit ························································· 2-7
Mounting transported objects ······················································ 2-20
ROBO Cylinder
Chapter
2.1 Precautions for transportation
2-1
2. Installation
2.1 Precautions for transportation
[Handling the package]
● Do not damage or drop the package. The package is not specially designed to withstand dropping or shock due to collision.
● Keep the unit in horizontal orientation for stationary positioning or transportation.
● Do not climb onto the package.
● Do not put anything that could deform the package on it.
2.1 Precautions for transportation
2-2
2. Installation
[Handling after unpacking]
● Hold the base part when you carry the unit.
● Do not carry the unit by its motor cover or stainless steel sheet.
● Do not damage or drop the package during transportation.
● Do not apply excessive force to any part of the actuator.
→For the names of each part, refer to "Names of the Parts" on page Intro-11.
[Handling when assembled into machinery (system)]
● Fix the table so they would not accidently move during transportation.
● If the actuator or any moving part is overhanging, fix it appropriately to avoid large wobbles due to
external vibration. When transporting without fixing the tip, do not apply impact of 0.3G or more.
● When suspending machinery (system) with ropes, be careful not to catch the rope on the actuator or cable.
2.2 Installation and storage/preservation environment
2-3
2. Installation
2.2 Installation and storage/preservation environment
Usage is possible in environments of pollution degree 2 or equivalent.
Pollution degree 2: Environment in which generally only nonconductive pollution occurs,
but temporary conductive pollution may occur due to condensation
(IEC 60664-1)
Installation Environment
The actuator should be installed in a location other than those specified below.
In general, the installation environment should be one in which an operator can work without
protective gear.
● Where the actuator receives radiant heat from strong heat sources such as heat treatment
furnaces
● Where the ambient temperature exceeds the range of 0 to 40°C
● Where the temperature changes rapidly and condensation occurs
● Where the relative humidity exceeds 85% RH
● Where the actuator receives direct sunlight
● Where the actuator is exposed to corrosive or combustible gases
● Where the ambient air contains a large amount of powder dust, salt or iron (at level exceeding
what is normally expected in an assembly plant)
● Where the actuator is subject to splashed water, oil (including oil mist or cutting fluid) or
chemical solutions
● Where the actuator receives impact or vibration
● Where the altitude is more than 2,000m
Also, provide sufficient work space for the following maintenance and inspection:
● Space to replenish grease
● Space to replace the motor
If the actuator is used in any of the following locations, provide sufficient shielding measures:
● Where noise generates due to static electricity, etc.
● Where the actuator is subject to a strong electric or magnetic field
● Where the actuator is subject to ultraviolet ray or radiation
2.2 Installation and storage/preservation environment
2-4
2. Installation
Storage/preservation environment
● For the storage and preservation environment, see the installation environment. However, give especial consideration to the prevention of condensation during long-term
storage/preservation.
● Unless especially specified, desiccant is not included in the package at shipping. If the product is to be stored/preserved in an environment where condensation is anticipated,
take condensation preventive measures.
● For short-term storage, it can be stored at 60°C or below. For storage of one month or more, make sure that the temperature does not exceed 50°C.
● The product should be placed horizontally for storage and preservation. If storing in the packaged condition, observe the conditions, if any, regarding storage
orientation.
2.3 How to Install
2-5
2. Installation
2.3 How to Install
Installation Orientation
Type: RCS4 –TA4/TA6/TA7
Horizontal installation Vertical installation
Sideway installation Ceiling mount installation
Caution
When installing the unit vertically, keep the motor on top to the greatest extent possible. If the motor is installed on the bottom, the grease may separate due to long-term disuse, causing the base oil to flow into the motor part. The controller and motor/encoder may break down due to the entry of the base oil.
2.3 How to Install
2-6
2. Installation
Installation surface
● The body mounting surface should be a machined surface or a plane with similar accuracy, with flatness within 0.02mm/m.
● The mounting frame should have a structure rigid enough to prevent the generation of vibration, etc.
● Also consider enough space necessary for maintenance work such as actuator replacement and inspection.
2.3 How to Install
2-7
2. Installation
Installation of the Main Unit
[When using the tapped holes on the base bottom]
The unit has a tapped holes at the bottom of the base for mounting.
It can be affixed at the back using the tapped holes.
→For details regarding the position and dimensions, Refer to "Chapter 5 External Dimensions".
Dimensions for Tapped Hole Positions
Model Name
Tap ped
Hole Size
Tapped Holes Depth Reamed Hole (mm) Oblong Hole
TA4C TA4R
M4
Through
(screwing depth should be
7.5mm or less)
φ4H7 Depth 4
A:4H7 B:5 Depth 4.5mm or less
TA6C TA6R
M5 10mm
φ5H7 Depth 5.5
A:5H7 B:6 Depth 5.5mm or less
TA7C TA7R
M6 12mm
φ6H7 Depth 6
A:6H7 B:7 Depth 6mm or less
Oblong
Hole
Through
Hole
Tapped
Hole
Oblong
Hole
Reamed Hole
B
A
2.3 How to Install
2-8
2. Installation
[Tightening Torque]
Model Name Tapped Hole
Tightening Torque Reamed Hole (mm)
In the case that steel is used for
the bolt seating surface:
In the case that aluminum is used
for the bolt seating surface:
TA4C TA4R
M4
3.59N•m
(0.37kgf•m)
1.76N•m
(0.18kgf•m)
TA6C TA6R
M5
7.27N•m
(0.74kgf•m)
3.42N•m
(0.35kgf•m)
TA7C TA7R
M6
12.34 N•m
(1.26 kgf•m)
5.36 N•m
(0.55 kgf•m)
Notice
● The use of high-strength bolts of ISO-10.9 or higher is recommended.
● Make sure the internal thread and bolt effective engagement length is approximately 1.8 times the nominal diameter or more.
2.3 How to Install
2-9
2. Installation
[Using the Through Holes on the Top of the Base]
As TA4, TA6 and TA7 are equipped with through holes on the base for purpose of
installation from the top, it is available to screw in from the top side.
(Note) When the stroke is short, the through hole on the front side of
TA4R, TA6R, and TA7R cannot be used, since it interferes with the motor.
[Refer to 5. “External Dimensions”]
Detach the ball screw covers when installing.
For mounting bolts, use hexagonal socket head bolts indicated in the following
table depending on the platform material.
Notice
● The use of high-strength bolts of ISO-10.9 or higher is recommended.
● Make sure the internal thread and bolt effective engagement length is approximately 1.8 times the nominal diameter or more.
Model
Name
Through Hole Mounting Bolt
Tightening
Tor que
TA4C
TA4R
φ5 through hole, φ8 counter
boring depth 4
M4
1.76N•m
(0.18kgf•m)
TA6C
TA6R
φ6 through hole, φ9.5 counter
boring depth 5
M5
3.42N•m
(0.35kgf•m)
TA7C
TA7R
φ7 through hole, φ11 counter
boring depth 6
M6
5.36N•m
(0.55kgf•m )
Through hole
2.3 How to Install
2-10
2. Installation
Detaching Ball Screw Cover
1) Pull the table forward as shown in the figure..
The table cannot be driven only with ROBO Cylinder itself if it is equipped with a brake.
Connect a controller and have JOG operation to move the table to perform installation.
Or, for Motor Straight Type, detach the motor unit once to move the table for
installation, and put the motor unit back on.
[Refer to Motor Replacement in “4.6 How to replace components”]
2) Remove the front cover and the ball screw cover (made of resin).
Remove the two bolts and pull forward the front cover.
Deform the ball screw cover toward inside to remove it.
When the installation is completed, affix the ball screw cover by the reverse order.
When affixing the front cover, tighten the screws with the tightening torque described
below.
Tightening Torque
64.8 N•cm
取付⽤
ボル
六⾓棒レンチ
フロントカバー
フロントカバー付ボルト
取付⽤ボルト
ボールネジカバ
Ball Screw Cover
Front Cover
Front Cover
Attachment Bolts
Attachment Bolts
Hexagonal Bar Wrench
2.3 How to Install
2-11
2. Installation
[When mounting with the through holes at the tip of the side opposite the motor]
Perform the following procedure when mounting with the through holes at the tip of the
side opposite the motor.
Figure viewed from bottom
Through holes at the tip of the side opposite the motor
2.3 How to Install
2-12
2. Installation
1) Pull out the table forward, remove the left and right bolts using an Allen wrench
of 2.5 mm across flats and remove the front cover (pull out).The through holes at the
tip will be seen once the front cover is removed.
(Note) For models with brakes, please connect the controller, release the brake
and move the table.
Table
Front Cover
Front Cover
2.3 How to Install
2-13
2. Installation
2) Retract the table to the motor side and insert the mounting bolts to the through holes.
While the table is pulled out, the bolt head will hit the rod under the table, preventing
the bolt from being inserted into the holes.
Mounting bolt
Table
Rod under the table
2.3 How to Install
2-14
2. Installation
3) Use an Allen wrench with a short tip or the like to tighten the mounting bolt.
4) Pull the table forward after installation.
While the front cover is opened, insert it into the rod under the table.
Attach the front cover and tighten the left and right bolts using an Allen wrench of
2.5 mm across flats.
Rod under the table
Table
Allen wrench with a short ti
p
2.3 How to Install
2-15
2. Installation
Front cover attachment bolt tightening
torque
64.8Ncm (6.61kgf•cm)
Front cover
Table
Front cover
2.3 How to Install
2-16
2. Installation
[When Using Attachment Holes on Bracket in Motor Reversing Type]
As there are tapped holes on the reversing bracket, it is available to screw in from the back.
It should be an option (Model Code: RP) for TA4R.
● For TA4R (Option)
● For TA6R
Model Name
A B
Attachment
Hole
Diameter
Attachment Hole
Depth
Tightening Torque
TA4R
32 7.5 M4 8mm
1.76N•m
(0.18kgf•m)
TA6R
47 5.5 M5 10mm
3.42N•m
(0.35kgf•m)
4M
A
A
B
4M A
A
B
2.3 How to Install
2-17
2. Installation
● For TA7R
Notice
● The use of high-strength bolts of ISO-10.9 or higher is recommended.
● Make sure the internal thread and bolt effective engagement length is approximately 1.8 times the nominal diameter or more.
Model Name
A B
Attachment
Hole
Diameter
Attachment Hole
Depth
Tightening Torque
TA7R
58 6 M6 12mm
5.4N•m
(0.55kgf•m)
4M A
A B
2.3 How to Install
2-18
2. Installation
[Precautions when using brackets]
● Availability of installation for each installation posture is as shown below:
Caution
Do not attempt to affix the unit only with the tapped holes on the side-mounted bracket.
Do not apply external force to the actuator body after installation.
External force may cause malfunctions or damage to parts.
Horizontal
Vertic al
Ceiling
Mount
Installation Posture
Support
Horizontal Vertical
Ceiling
Mount
× × × No ○ × Yes
2.3 How to Install
2-19
2. Installation
[Precautions for horizontal mounting using reversing brackets]
● Prepare a support block for the body, as shown in the figure below.
Support block
2.3 How to Install
2-20
2. Installation
Mounting transported objects
● Use the tapped mounting holes on the top surface of the table to fix transported objects.
● The way to affix follows the installation of the main unit. Flatness of the mounting
surface of transported object should be within 0.020mm as well.
● There is reamed hole and oblong hole on the top surface of the table.
Use these reamed holes and oblong holes if repeated attaching and detaching is required.
● If fine-tuning of perpendicularity, etc. is required, use one of the reamed holes for this
adjustment.
● Do not fix the perpendicular biplanes of the front plate and the table at the same time.
The perpendicularity of the mounted parts may affect the center of the actuator axis,
which can lead to operational failures of the table.
● Refer to the figure below for the screw-in depth and reamed hole depth.
Model
Name
A B C D E F G H J K
TA4C, TA4R
30 29 15 M4 8 or less 20 50 M4 6 or less
φ4H7 Depth 4.5
TA6C, TA6R
40 30 20 M5 10 or less 30 50 M5 10 or less
φ5H7 Depth 5.5
TA7C, TA7R
50 35 25 M6 13 or less 36 50 M6 11 or less
φ6H7 Depth 6
* The depth of the positioning pin holes is the distance from the mounting surface
2.3 How to Install
2-21
2. Installation
Caution
Be careful with regard to the length of the mounting bolt and positioning pin. The use of screw-in depth greater than that of the tapped or reamed mounting holes may damage the tapped hole or reduce the mounting strength of the transported object, leading to decreased accuracy or unexpected accidents.
Notice
● The mounting bolts are to be prepared by the customer.
● The use of high-strength bolts of ISO-10.9 or higher is recommended.
Connecting with
the Controller
3.1 Connecting with the Controller ··································· 3-1
ROBO Cylinder
Chapter
3.1 Connecting with the Controller
3-1
3. Connecting with the Controlle
r
3.1 Connecting with the Controller
As the connection cable for the controller and the actuator, use the IAI-dedicated connection
cable.
Please consult with IAI if you require a different kind of cable than the one supplied.
● If the dedicated connection cable cannot be secured, reduce the load on the cable by allowing
it to deflect only by the weight of the cable or wire it in a self-standing cable hose, etc., having a
large radius.
● Do not cut and reconnect the dedicated connection cable for extension or shorten the cable.
● Do not pull on the dedicated connection cable or bend it forcibly.
● The actuator cable coming out of the motor unit is not meant to be bent. Fix the cable so it
would not be bent repeatedly.
Robot Cable : r=51mm or more (movable use) : r=46mm or more (fixed use)
Dedicated Controller
Dedicated Cable
● Motor Cables: CB-RCC-MA□□□
● Motor Robot Cables: CB-RCC-MA□□□-RB
● Encoder Robot Cables: CB-X1 -PA□□□ * □□□ represents the cable length. The longest corresponds to 20m. e.g.) 080 = 8m
● SCON-CB/CGB
● SCON-CAL/CGAL
● SCON-LC/LCG
● MSCON-C
● SSEL-CS
● XSL-P/Q/R/S/RA/SA
RCS4-××
Dedicated Connection Cable
3.1 Connecting with the Controller
3-2
3. Connecting with the Controller
Caution
For wiring, please follow the warnings stated below. When constructing a system as the machinery equipment, pay attention to the wiring and connection of each cable so they are conducted properly. Not following them may cause not only a malfunction such as cable breakage or connection failure, or an operation error, but also electric shock or electric leakage, or may even cause a fire.
Use dedicated cables of IAI indicated in this instruction manual. Contact us if you wish to have a
change to the specifications of the dedicated cables.
Make sure to turn the power off in the process of power line or cable connection or disconnection.
Do not attempt to cut a dedicated cable with connectors on both ends to extend, shorten or re-joint it.
Hold the dedicated cable to avoid mechanical force being applied to the terminals and connectors.
Use a cable pipe or duct to have an appropriate protection when there is a possibility of mechanical damage on a dedicated cable.
In case a dedicated cable is to be used at a moving part, make sure to lay out the cable without applying any force to pull the connector or extreme bend on the cable. Do not attempt to use the cable with a bending radius below the allowable value.
Make certain that the connectors are plugged properly. Insufficient connection may cause an operation error, thus it is extremely risky.
Do not lay out the cables to where the machine runs over them.
Pay attention to the cable layout so it would not hit peripherals during an operation. In case it does, have an appropriate protection such as a cable track.
When a cable is used hanging on the ceiling, prevent an environment that the cable swings with acceleration or wind velocity.
Make sure there is not too much friction inside the cable storage equipment.
Do not apply radiated heat to power line or cables.
3.1 Connecting with the Controller
3-3
3. Connecting with the Controlle
r
Caution
Have a sufficient radius for bending, and avoid a bend concentrating on one point.
Do not let the cable bend, kink or twist.
Do not pull the cable with a strong force.
Pay attention not to concentrate the twisting force to one point on a cable.
Tie them up softly.
Steel Strap
3.1 Connecting with the Controller
3-4
3. Connecting with the Controller
Caution
Do not pinch, drop a heavy object onto or cut the cable.
When a cable is fastened to affix, make sure to have an appropriate force and do not tighten too
much.
PIO line, communication line, power and driving lines are to be put separately from each other and
do not tie them together. Arrange so that such lines are independently routed in the duct.
Do not use spiral tube in any position
where cables are bent frequently.
Duct
I/O Lines
Power Line
3.1 Connecting with the Controller
3-5
3. Connecting with the Controlle
r
Caution
Follow the instructions below when using a cable track.
If there is an indication to the cable for the space factor in a cable track, refer to the wiring instruction
given by the supplier when storing the cable in the cable track.
Avoid the cables to get twined or twisted in the cable track, and also to have the cables move freely
and do not tie them up. (Avoid tension being applied when the cables are bent.)
Do not pile up cables. It may cause faster abrasion of the sheaths or cable breakage.
Maintenance and Inspection
4.1 Precautions for maintenance and inspection work ·········· 4-1
4.2 Inspection Items and Schedule ·································· 4-3
Table type ··············································································· 4-3
Grease supply timing (Guideline) ················································· 4-3
4.3 Visual inspection items ············································· 4-4
External visual inspection ··························································· 4-4
Internal visual inspection ···························································· 4-5
4.4 Cleaning ······························································· 4-7
External cleaning ······································································ 4-7
Internal Cleaning ······································································ 4-7
4.5 Greasing method ···················································· 4-8
Grease used ············································································ 4-8
Greasing method ······································································ 4-9
4.6 How to replace components ······································ 4-11
Belt replacement/adjustment ······················································· 4-11
Motor Replacement ··································································· 4-16
ROBO Cylinder
Chapter
4.1 Precautions for maintenance and inspection work
4-1
4. Maintenance and Inspection
4.1 Precautions for maintenance and inspection work
Make sure to read the following precautions before conducting any maintenance or inspection
work.
Caution
Do not climb on or put anything on the actuator. Otherwise, this may lead to accidental falling, injury or damage to the product due to falling objects, product loss of function or performance degradation, or shortening of product life. Before releasing the brake, make sure to check there is nothing that will interfere with moving parts within the operation range. The table may fall, possibly injuring the operator or people nearby and damaging the actuator, workpiece or equipment.
Caution
Check that the power to the actuator is OFF before conducting any maintenance or inspections. Be careful not to lose the cover or any removed screws. Be sure to return the product to the original condition after maintenance and inspection work. Mounting in an incomplete state may cause injuries or damage to the product. Do not modify, disassemble/assemble, or use maintenance parts not specified on your own discretion under any circumstances.
4.1 Precautions for maintenance and inspection work
4-2
4. Maintenance and Inspection
Caution
The grease film may run out if the actuator performs return operation continuously over a
distance of 30mm or less. As a guideline, every 5,000 to 10,000 cycles, have
approximately 5 cycles of return operation over a 50mm distance or more to regenerate
the oil film.
The ball screw or guide may be damaged if the oil film runs out.
Notice
● First, be sure to wipe off the old grease, and then supply new grease.
● The degradation speed of grease may differ depending on the operating environment
(temperature, humidity and ambient atmosphere).
It is recommended to shorten the grease supply period if the actuator is used under poor
environmental conditions such as high temperatures, high humidity or dusty
atmospheres.
● Also, it is recommended to improve the environmental conditions in case the grease
changes color notably due to poor operating conditions.
● Base oil may separate from the grease due to the mounting orientation or operating
conditions.
Base oil may also leak from the inside of the actuator to the exterior through gaps.
Check visually for oil drips when supplying grease.
● An actuator stored for 6 months or more may suffer from grease degradation.
Supply grease before the start of use.
→For details, refer to "4.5 Greasing method".
4.1 Precautions for maintenance and inspection work
4-3
4. Maintenance and Inspection
4.2 Inspection Items and Schedule
Follow the maintenance inspection schedule below.
It is assumed that the equipment is operating 8 hours per day.
If the equipment is running continuously night and day or otherwise running at a high operating
rate, inspect more often as needed.
Table typ e
*Stainless steel sheet life guideline: 5,000km
Inspection period
External
inspection
Internal
inspection
Greasing
Start of work inspection
1-month inspection
3-month inspection
3-month inspection on
Grease supply timing
(Guideline) dependent
6-month inspection
Every 6 months thereafter
Grease supply timing (Guideline)
Maximum operating speed [mm/s]
Grease supply timing (Guideline)
Operation distance Months
0 to 750 or less
1,250km
12 months
750 to 1300 5,000km
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