IAI RCP5, RCP5CR, RCP5W First Step Manual

RCP5/RCP5CR/RCP5W Actuator
Slider Type/Rod Type
First Step Guide Seventh Edition
Thank you for purchasing our product. Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to this First Step Guide to ensure correct use. This Instruction Manual is original.
Using or copying all or part of this Instruction Manual without permission is prohibited.
The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.
Product Check
This product is comprised of the following parts if it is of standard configuration. If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts (The option is excluded.)
No. Part Name Model Quantity Remarks
1 Actuator Main Body
Refer to How to read the model No.
1
Accessories
2
Motor • Encoder Cable
(Note 1)
1
3
Home Position Marking Stick er
Packaged in slider type.
4 Nut
Packaged in rod type. Refer to list below.
5
Caution and Warning Labels Seal
1 set
Packaged in Dustproof/Splash Proof Type RCP5W-RA8C and
RA10C. 6 First Step Guide 1 7 Instruction Manual (DVD) 1 8 Safety Guide 1
Note 1 Please refer to the wiring layout for the enclosed motorencoder cables.
(List of Included Nut Type)
Nut (M10×1.25) Nut (M14×1.5) Nut (M20×1.5) Nut (M22×1.5)
RA4C, RA4R RA6C, RA6R
1
RA7C, RA7R 1 RA8C, RA8R 1 RA10C, RA10R 1
[Refer to of the instruction manual 6. External Dimensions for the dimensions of nuts.]
The square nut will be enclosed for RCP5W-RA6C and RA7C.
Square Nut (7×7 M4) Square Nut (8×8 M5) RCP5W-RA6C 4 RCP5W-RA7C 4
2. How to Read the Model Plate
3. How to Read the Model No.
3.1 Slider Type
RCP5
SA4CWA35P550P3PB**
Note 1 Identification for IAI use only : It may be displayed for IAI use. It is not a code to show the model type.
3.2 Rod Type
RCP5
RA4CWA35P560P3PB**
Precautions in Handling
1. Handling of the Packed Product
Take the greatest care in transporting the product, not to bump or drop it.
An operator should never attempt to carry a heavy package on his own.
When setting down the package temporarily, keep it horizontal.
Do not step on the package.
Do not place on the package a heavy object that may cause the box deformation or apply
stress on it.
2. Handling of the Unpacked Product
Do not transport the actuator by holding the cable or move it by pulling the cable.
When the actuator is taken out from the package and handled, hold the base section.
When the stainless sheet is attached, never hold the stainless sheet section.
When transporting the actuator, be careful not to hit it against other objects. In particular,
pay attention to the side cover.
Do not give any unnatural force to any of the sections in the actuator. In particular, pay attention not to apply any force on the stainless steel sheet if the actuator is equipped with the stainless steel sheet.
Environments for Installation, Storage and Preservation
1. Installation Environment
Please attempt to avoid installing the product to such places as listed below. It is generally the environment where a worker can work without any protection gear. Also, make sure to keep enough space necessary for maintenance work.
Place where exposed to radiant heat from a huge heat source such as heat treatment
Place where the ambient temperature goes out of the applicable range from 0 to 40°C
Place where condensation would occur due to sudden temperature change
Place where the relative humidity exceeds 85% RH
Dustproof/splash proof type RCP5W possesses the protection structure against dust and
water equivalent to IP65.
Place where exposed to the direct sunlight
Place where corrosive gas or flammable gas exist
Place where it contains a lot of dust, salt or iron (Outside of an ordinary assembly plant)
(Dustproof/splash proof type RCP5W-RA6C and RA7C possesses the protection
structure against dust equivalent to IP67.) (Dustproof/splash proof type RCP5W-RA8C and RA10C possesses the protection structure against dust equivalent to IP65.)
Place where water, oil (includes oil mist and cutting fluid) or chemical is splashed (Dustproof/splash proof type RCP5W-RA6C and RA7C possesses the protection
structure against water equivalent to IP67.) (Dustproof/splash proof type RCP5W-RA8C and RA10C possesses the protection structure against water equivalent to IP65.)
Place where the product main body receives vibration or hit impact
Place with an altitude of 2,000m or more
Make sure to have a treatment for blocking when using in the following conditions:
Place where noise is generated by such facts as static electricity
Place where exposed to the influence of strong electric or magnetic field
Place where exposed to the influence of ultraviolet or radiant rays
2. Storage a nd Preservation Environment
The storage and preservation environment should comply with the same standards as those for the installation environment. In particular, when the machine is to be stored for a long time, pay close attention to environmental conditions so that no dew condensation forms.
Unless specially specified, moisture absorbency protection is not included in the package when the machine is delivered. In the case that the machine is to be stored and preserved in an environment where dew condensation is anticipated, take the condensation preventive measures from outside of the entire package, or directly after opening the package.
For storage and preservation temperature, the machine withstands temperatures up to 60°C for a short time, but in the case of the storage and preservation period of 1 month or more, control the temperature to 50°C or less.
The product should be settled in the horizontal orientation while in storage and reservation. In the case it is stored in the packaged condition, follow the posture instruction if any displayed on the package.
<Series name>
Standard type
RCP5
Dustproof/Splash proof type
RCP5W
<Type>
Motor straight type
RA4C, RA6C RA7C, RA8C RA10C
Motor reversing type
RA4R, RA6R, RA7R, RA8R, RA10R
<Encoder type>
WA : Battery-less absolute
<Motor type>
35P : 35□ size 42P : 42□ size 42SP:
42□ size 56P : 56□ size
56SP:
56□ size 60P : 60□ size
86P : 86□ size
<Lead>
RA4C, RA4R
2.5/5/10/16
RA6C, RA6R
(Note1)
3/6/12/20
RA7C, RA7R
(Note1)
4/8/16/24
RA8C, RC8R
5/10/20
RA10C, RC10R
2.5/5/10
<Stroke>
[Refer to 1.2 Specifications of the Instruction Manual]
<Series name>
Standard type
RCP5
Cleanroom type
RCP5CR
<Type>
Motor straight type
SA4C SA6C SA7C
Motor reversing type
SA4R SA6R SA7R
<Encoder type>
WA : Battery-less absolute
<Motor type>
35P : 35□ size 42P : 42□ size 56P : 56□ size
<Lead>
SA4C, SA4R
2.5/5/10/16
SA6C, SA6R
3/6/12/20
SA7C, SA7R
4/8/16/24
<Stroke>
[Refer to 1.2 Specifications of the Instruction Manual]
Warning : Operation of this equipment requires detailed installation and operation instructions which are
provided on the DVD Manual included in the box this device was packaged in. It should be retained with this device at all times.
A hard copy of Manual can be requested by contacting your nearest IAI Sales Office listed at
the back cover of the Instruction Manual or on the First Step Guide.
MODEL RCP5-SA4C-WA-35P-5-50-P3-P-B
SERIAL No.100090266
MADE IN JAPAN
Model
Serial numbe
r
Identification for IAI use only
(Note 1)
<Options>
B : Brake NM : Reversed-home specification CJT : Cable exit direction changed
(Top)
CJR : Cable exit direction changed
(Right)
CJL : Cable exit direction changed
(Left)
CJB : Cable exit direction changed
(Bottom)
CJO : Cable eject direction changed
(Outward) ML : Motor left reversed(Standard) MR : Motor right reversed SS : Slider spacer(SA7R) SR : Slider part roller type VR : Air vacuum joint on other side
<Cable length>
N : None P : 1m S : 3m M : 5m X□□ : Length specification R□□ : Robot cable
<Controller>
P3 : PCON-CA
MSEP
MSEL
Identification for IAI use only
(Note 1
)
<Options>
B : Brake NM : Reversed-home specification FL : Flange br acket FT : Foot bracket FFA : Tip adapter (Flange) NFA : Tip adapter (Internal thread) KFA : Tip adapter (Keyway) ML : Motor left reversed (Standard) MR : Motor right reversed CJT : Cable exit direction changed
(Top)
CJR : Cable exit direction changed
(Right)
CJL : Cable exit direction changed
(Left)
CJO : Cable exit direction changed
(Outward)
CJB : Cable exit direction changed
(Bottom) AT : Cable exit direction (Top) A3 : Cable exit direction (Right) A1 : Cable exit direction (Left)
<Cable length>
N : None P : 1m S : 3m M : 5m X□□ : Length specification R□□ : Robot cable
<Controller>
P3 : PCON- CA
MSEP MSEL P4 : PCON-CFA
*1 Identification for IAI use only : It may be displayed for IAI use. It is not a code to show the model type. Note 1 There is no RCP5W-RA6C Lead 20 and RCP5W-RA7C Lead 24. (Note)
The motor types RCP5W-RA6C 42SP and RCP5W-RA7C 56SP are equipped with a brake in standard.
There is no option without brake.
Air Vacuum Joint Type
Air Tube Outer Diameter
SA4/6 : φ6
SA7 : φ8
Stainless steel sheet
Side cover
Front bracket
Slider cover
Opposite Side
Right Side
Left Side
Slider
Base
Motor unit
Screw for motor unit attachment
Tapped hole for ground cable connection
Connector
Motor Side
Motor Unit
Screw for Motor Unit Attachment
Rod-Tip Adapter
Front
bracket
Rod
Base
Tapped Hole for Ground Cable Connection
Connector
Frame Cover
Right Side
Left Side
Opposite Side Motor Side
Names of the Parts
1. Slider Type
1.1 Motor Straight Type
1.1.1 SA4C, 6C and 7C [1] Standard Type Motor Straight Type RCP5
Motor unit
Screw for motor unit attachment
Stainless steel sheet
Side cover
Front bracket
Slider cover
Slider
Base
Tapped hole for ground cable connection Connector
Left Side
Right Side
Opposite Side Motor Side
[2] Cleanroom Type Motor Straight Type RCP5CR
1.2 Motor Reversing Type
1.2.1 SA4R, 6R and 7R [1] Standard Type Motor Reversing Type RCP5
The direction of the motor is either left reversed: ML (shown in figure above), right reversed: MR.There is no top reversed type. Note) Reversing types are not applicable to CR specifications.
2. Rod Type
2.1 Standard Type Motor Straight Type RCP5
2.1.1 RA4C, 6C and 7C
2.1.2 RA8C
Grease Supply on the Ball Screw and Guide
Rod-Tip Adapter
Rod
Rear Cover
Right Side
Left Side
Opposite Side Motor Side
Frame Cover
Base
Connector
Motor Cover
Tapped Hole for Ground Cable Connection
Front Bracket
2.1.3 RA10C
2.2 Standard Type Motor Reversing Type RCP5
2.2.1 RA4R, 6R and 7R
The direction of the motor is either left reversed: ML (shown in figure above, standard) or right reversed: MR (option).
2.2.2 RA8R
Right Side
Left Side
Motor Unit
Connector
Base
Tapped Hole for Ground Cable Connection
Grease Supply on the Ball Screw and Guide
Reversing Bracket
Pulley Cover
Front Bracket
2.2.3 RA10R
Right Side
Left Side
Grease Supply on the Ball Screw
Grease Supply on the Guide
Pulley Cover
Tapped Hole for Ground Cable Connection
Reversing Bracket
Motor Unit
Base
Connector
Front Bracket
2.3 Dustproof/Splash Proof Type Motor Straight Type RCP5W
2.3.1 RA6C and RA7C
Cap
Grease Nipple
Rod
Rod-Tip Adapter
Flame
Rear Cover
Actuator Cable
Air joint
Scraper
Front Bracket
Right Side
Left Side
2.3.2 RA8C
2.3.3 RA10C
For the details of dimensions and outlines, refer to the catalog or Instruction Manual (DVD).
Right Side
Left Side
Opposite Side Motor Side
Rod-Tip Adapter
Rod
Base
Rear Cover
Frame Cover
Connector
Motor Cover Tapped Hole for Ground Cable Connection
Grease Supply on the Ball Screw and Guide
Reversing Bracket
Front Bracket
Reversing bracket
Pulley bracket
Pulley cover
Left Side
Right Side
Motor unit
Screw for motor unit attachment
Screw for Motor Unit Attachment
Reversing Bracket
Motor Unit
Pulley Cover
Pulley Bracket
Right Side
Left Side
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