Touch Panel Display
RCM-PM-01
First Step Guide
Second Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual (CD/DVD) included with the product in addition to
this First Step Guide to ensure correct use.
This Instruction Manual is original.
• Using or copying all or part of this Inst ruction Manual without permission is prohibited.
• The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.
Product Check
This product is comprised of the following parts if it is of standard configuration.
If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts (The option is excluded.)
No. Part Name Model Reference
1 Main Body Refer to “How to read the model plate”,
“How to read the model”
Accessories
2 Mounting Bracket 4 Units
3 Mounting Screw 4 Units
4 Connector 284506-8 (Tyco Electronics AMP K.K.)
5 First Step Guide
6 Instruction Manual (CD/DVD)
7 Safety Guide
2. Instruction Manuals related to this product, which are contained in the Instruction Manuals
(CD/DVD).
No. Name Manual No.
1 Touch Panel Display RCM-PM-01 Instruction Manual ME0182
2
ERC2 Actuator with Integrated Controller Instruction Manual
<PIO type>
ME0158
3
ERC2 Actuator with Integrated Controller Instruction Manual
<SIO type>
ME0159
4 ERC3 Actuator with Integrated Controller Instruction Manual ME0297
5 PCON-CA Controller Instruction Manual ME0289
6 PCON-C/CG/CF Controller Instruction Manual ME0170
7 PCON-CY Controller Instruction Manual ME0156
8 PCON-SE Controller Instruction Manual ME0163
9 PCON-PL/PO Controller Instruction Manual ME0164
10 ACON-C/CG Controller Instruction Manual ME0176
11 ACON-CY Controller Instruction Manual ME0167
12 ACON-SE Controller Instruction Manual ME0171
13 ACON-PL/PO Controller Instruction Manual ME0166
14 SCON Controller Instruction Manual ME0161
15 ROBONET Instruction Manual ME0208
3. How to read the model plate
4. How to read the model
List of Support Models
Model Name Support Started Version
ERC2 V1.00
ERC3*1 V2.00
PCON V1.00
PCON-CA V2.00
ACON V1.00
SCON V1.00
ROBONET V1.00
*1 ERC3 is available to be connected only to CON mode.
It is not connected to MEC mode.
Corresponding Versions of Controllers
The following are the corresponding versions of connectable controllers.
For any earlier versions, it is required to update them.
Please contact us if you need an update.
Model Name Support Started Version
PCON/ERC2 V0008 or later
ACON V0009 or later
SCON V0015 or later
Item Specification
Surrounding Air Temperature
& Humidity
Temperature : 0 to 50°C
Humidity : 10 to 85%RH (non-condensing)
Environment Resistance IP65 (In initial condition)
Dust-proof and drip-proof only from the panel front
Mass Approx. 160g
• Operation Mode Setting Switches
SW No. OFF ON
1 Always set it to OFF before use.
2 Always set it to ON before use.
3
4
Always set it to OFF
before use.
(Note) • Be careful about wiring and routing to avoid exogenous noise from being
applied or introduced to wiring cables.
It is recommended to use shielded lines as wiring cables.
• E is used to set the end station.
• Always use the insulated DC power supply as the power source.
[COM Port (Power: RS422/RS485) ]
1. Connection with Controller or ROBONET GatewayR Unit: Bus-Powered Connection
It is recommended to use the “controller connection cable with the emergency stop box
(CB-PM-SIO030-EB)” (option) as a connection cable.
[Controller connection cable with the emergency stop box CB-PM-SIO030 -EB]
2. Connection with Controller or ROBONET GatewayR Unit: Self-Powered Connection
(Note) The above is the connection diagram on the serial communication lines only. For the connection of
the power supply and emergency stop line, refer to the operating manual of each controller.
Support Models
Basic Specifications
External Dimensions
Names of the Parts
Wiring Diagram
MODEL RCM-PM-01
SERIAL No.900109944 A1 MADE IN JAPAN
Model
Serial number
RCM-PM-01-ENG
<Model>
RCM-PM-01 : Touch Panel Display
<Option>
Unspecified : Indication in Japanese
ENG : Indication in English
ON
OFF
1234
MODE
4
424
2 (Packing)
66
74.5 (Display part)
110
9.5
37.7
(Display part)
72
104
8
1
Mounting Panel
When the panel thickness is 5mm
45
Front View Back ViewSide View
Operation Mode
Setting Switches
Tou ch P an el
Operation
Display
TOOL Port
COM Port
+
−
+SD
−SD
+RD
−RD
E
24V
COM (RS422)
RCM-PM-01
Pin No.
1
2
3
4
5
6
7
8
Signal Name
24V DC
GND
FG
RS422 SD
+
RS422 SD
−
RS422 RD
+
RS422 RD
−
RS422 E
Emergency Stop Switch
120Ω1/4W
Controller SIO Port
(Connection port on the
teaching pendant or
PC in case of ERC2)
Pin No.
1
2
3
4
5
6
7
8
Signal Name
SGA
SGB
5V
ENB
EMGA
24V
GND
EMGB
[Mini-DIN8-Pin Connector]
Touch Panel
Display Side
Emergency
Stop Switch
254506-8
(Tyco Electronics AMP K.K.)
Signal
+
24V
0V
FG
+
SD
−
SD
+
RD
−
RD
E
Color
BL
PL
BK
BR
RD
BR
RD
RD
No.
1
2
3
4
5
6
7
8
Signal
EMGA
EMGB
Color
GN
GY
No.
1
2
ELP-02V
(JST Mfg. Co., Ltd.)
Signal
SGA
SGB
5V
ENB
EMGA
24V
GND
EMGB
GND
Color
BR
RD
OR
GN
BL
PL
GY
Shield
No.
1
2
3
4
5
6
7
8
Controller Side
Resistor :120Ω±5%, 1/2W
RCM-PM-01
Pin No.
1
2
3
4
5
6
7
8
Signal Name
24V DC
GND
FG
RS422 SD
+
RS422 SD
−
RS422 RD
+
RS422 RD
−
RS422 E
Pin No.
1
2
3
4
5
6
7
8
Signal Name
SGA
SGB
5V
ENB
EMGA
24V
GND
EMGB
[Mini-DIN8-Pin Connector]
+
24V
GND
Power Supply
Controller SIO Port
(Connection port on the
teaching pendant or
PC in case of ERC2)
Warning : Operation of this equipment requires detailed installation and operation instructions which are
provided on the CD/DVD Manual included in the box this device was packaged in. It should be
retained with this device at all times.
A hardcopy of the Manual can be requested by contacting your nearest IAI Sales Office listed at
the back cover of the Instruction Manual or on the First Step Guide.
3. Connection with Multiple Controllers
(Note) The above is the connection diagram on the serial communication lines only. For the connection of
the power supply and emergency stop line, refer to the instruction manual of each controller.
(Note) The connection between controllers can be established with the following controller link cables
(option) and junction boxes.
For the connections between the touch panel and the junction and between the junctions,
please prepare cables separately.
• Controller link cable (e-Con Connector, junction and terminal resistor included)
Model: CB-RCB-CLT002
Installation Environment
For the installation, please make sure to follow the conditions and cautions stated below:
• Install the system in ambient temperature 0 to 50°C and humidity 20 to 85% RH where there is no water
drop or splash.
• In case the system is installed in a closed area such as in a control panel, install a forced air cooling
system and ensure the ambient temperature would not exceed 50°C to avoid a temperature rise on the
display unit.
• Avoid installing the system under the direct sunlight or in an environment where it is exposed to
condensation.
• Do not install the system to a place where flammable gas or corrosive gas is generated or where the
system is often exposed to dust, metal powder or soot.
• Do not expose the system to organic solvent (thinner, benzine, etc.), high alkaline (ammonia, sodium
hydroxide, etc.).
• Avoid installing the system close to equipment that generates huge switching surge such as high-voltage
devices, power driving devices, wireless sending devices, etc. Also, place the COM port connection
cables in a separate duct from high-voltage cables, power cables and power supply cables.
Attachment
■
Panel Cutout/Drilling Method
(Note) When mounting other parts or laying out cables for
the Panel during installation, it is recommend to
leave a clearance of approx. 30 to 50mm around
RCM-PM-01 in consideration of cable damage
prevention and workability during installation.
(Note) Never block the body slit.
■
Installation (Including mounting fixtures used: 4 locations)
1) Insert the RCM-PM-01 body into the mounting plate.
2) Fit the mounting fixtures into the grooves of the
RCM-PM-01 body, tighten screws and fix the
RCM-PM-01 body onto the mounting plate.
Note 1) Screw torque: 0.1 to 0.25N•m
Note 2) If you tighten screws excessively, the touch
switches may not operate normally due to front
side deformation.
Tighten them to an appropriate torque.
Position Table
[PCON, ACON, SCON, ERC2, ROBONET]
Set the Position Data to operate the actuator.
1)
No.
2)
Pos
3)
Vel
4)
Acc
5)
Dcl
6)
Push
7)
LoTh
8)
Range
9)
Zone+
9)
Zone−
10)
Acc/Dcl
Mode
11)
Incre-
mental
12)
Cmnd
Mode
13)
Stop
Mode
000 0.00 100.00 0.20 0.20 0 0 0.01 0.00 10.00 0 0 0 0
001 10.00 100.00 0.20 0.20 0 0 0.01 95.00 105.00 0 0 0 0
002
003
1) No. … Indicates position number.
2) Pos … Set the position where the actuator is moved.
3) Vel … Set the actuator speed.
4) Acc … Set the actuator acceleration.
5) Dcl … Set the actuator deceleration.
6) Push … When the push & hold operation is to be performed, set the current limit value (%)
except for “0”.
When “0” is set, the positioning operation is performed.
7) LoTh … In the case of the PCON-CF controller, the load output signal will be output when the
command torque exceeds the threshold if it is set.
8) Range … Defines the distance before the target position to output the positioning complete
signal during the positioning operation.
During the pressing operation, it enables to set the distance to perform the pressing
operation after reaching the target position.
9) Zone+/− … Defines the zone where the PZONE output signal turns ON.
10) Acc/Dcl Mode … In the case of the ACON and SCON controllers, one of the acceleration/deceleration
patterns can be selected from the trapezoid pattern, S-shape motion or the first-order
delay filter.
11) Incremental … Set to “0” when desired the absolute position command. Set to “1” for the relative
position command.
12) Cmnd Mode … This is ineffective even if performing a setting. It is set to “0” at delivery.
(V1.00 or earlier)
13) Stop Mode … Standby power saving mode after positioning is complete can be selected from Auto
Servo, OFF or Full-Servo Control System. Power saving mode is invalid if it is set to “0”.
Operation
Operations can be performed with touching the items displayed on the touch panel operation display.
Tou ch P an el
Operation
Display
Select “TP Operation Mode”.
Select the controller that needs settings.
Select a menu and operate.
(MENU1)
*Select : Axis (controller) select
*Monitor : Controller status display
*TPmode : TP operation mode select
*Alarm : Alarm content detailed display
*PosEdit : Position data edit and teaching functions
(MENU2)
*Move : Axis position move, number move, jog move
*Param : Parameter display and edit
*Display : Settings of language, touch sound, screen contrast, display
brightness and password
*Restart : Restarting of controller
*Version : Display of version information
Enlarged View
Insert it
as far as
it will go.
Appropriate Panel Thickness:
1.0 to 5.0mm
105
+1
0
67
+1
0
RCM-PM-01
Pin No.
1
2
3
4
5
6
7
8
24V DC
GND
FG
RS422 SD
+
RS422 SD
−
RS422 RD
+
RS422 RD
−
RS422 E
1st Unit
Controller SIO Port
(Connection port on the teaching
pendant or PC in case of ERC2)
2nd Unit
Controller SIO Port
(Connection port on the teaching
pendant or PC in case of ERC2)
n-th
Unit Controller SIO Port
(Connection port on the teaching
pendant or PC in case of ERC2)
Pin No.
1
2
3
4
5
6
7
8
SGA
SGB
5V
ENB
EMGA
24V
GND
EMGB
+
24V
GND
Power Supply
Pin No.
1
2
3
4
5
6
7
8
Signal Name
SGA
SGB
5V
ENB
EMGA
24V
GND
EMGB
Pin No.
1
2
3
4
5
6
7
8
Signal Name
SGA
SGB
5V
ENB
EMGA
24V
GND
EMGB
Terminating
resistor
220Ω1/4W
Signal Name
[Mini-DIN8-Pin Connector]
[Mini-DIN8-Pin Connector]
[Mini-DIN8-Pin Connector]
Signal Name
to be prepared by customer
e-Con Connector
Junction
Recommended HK-SB/20276XL
2P × AWG22 (Taiyo Electric Wire & Cable)
(Manufactured by AMP 4-1473562-4)
(Manufactured by AMP 5-1473574-4)
to be prepared by customer
Terminal Resistor
220Ω
0.2m 0.2m 0.2m
Controller
1st unit
Controller Link Cable
(Option)
Model : CB-RCB-CTL002
SIO PIO
ERC2 (PIO type) 2nd unit
Controller Link Cable
(Option)
Model : CB-RCB-CTL002
Connection port on the
teaching pendant or PC
Controller
ν-
th unit
0.2m
e-Con Connector
Color
YW
OR
BL
Signal
SGA
SGB
GND
No.
1
2
3
4
Color
YW
OR
BL
Signal
SGA
SGB
+5V
ENBL
EMGA
+24V
GND
EMGB
No.
1
2
3
4
5
6
7
8
[TP Operation Mode]
Stated below explains TP Operation Mode.
• Teach 1 (PIO Non·Safety ON)
PIO Non : Enables writing of position data, parameters, etc., in the controller and commands of the
actuator movement system.
Safety ON : Keeps the maximum speed at the safety speed set for the parameter regardless of
position data.
• Teach 2 (PIO Non·Safety OFF)
PIO Non : Enables writing of position data, parameters, etc., in the controller and commands of the
actuator movement system.
Safety OFF : Enables movement at the speed registered in position data.
• Monitor 1 (PIO Ena·Safety ON)
PIO Ena : Enables monitoring only. Writing of position data, parameters, etc., in the controller and
commands of the actuator movement system are disabled.
Safety ON : The maximum speed is the safety speed set for the parameter regardless of the
command from the PLC.
• Monitor 2 (PIO Ena·Safety OFF)
PIO Ena : Enables monitoring only. Writing of position data, parameters, etc., in the controller and
commands of the actuator movement system are disabled.
Safety OFF : It is allowed to move at a speed as commanded from the PLC.
How to Operate (Examples)
Position Data Setting
Example for 2-Point Back and Forth Movement (300mm ⇔ 250mm, Velocity 300mm/s)
No. Operation Screen Reference
1
Touch PosEdit on the MENU1
screen.
2 The password input window will be
displayed if the password is set to
other than ‘0000’.
Input the password.
It is set to ‘5119’ at delivery.
3 Move the cursor to the position
where you want to input using ↓
or ↑ .
Alternatively, touch the position No..
The numeral keys will be displayed
and you can also set the position
No. directly.
Position No.
4 Touch the numeric value of Position.
The numeral keys will be displayed.
For any unregistered data, the display
will show “*”.
5
Touch 3 0 and touch
.
To stop during numeric input, touch
ESC
.
Example) With the left operation, by
pressing “ ESC ” immediately after
inputting 3 0 , the status will
return to the “*” display.
6
During new position data registration,
the initial values set with the user
parameters for Velocity, Accelerate,
Decelerate, etc., will automatically be
input.
In the left screen, the initial value is
set as 100mm/s.
7 Touch the numeric value of Velocity.
The numeral keys will be displayed.
8
Here, touch 3 0 0 and touch
.
9
Touch WRT
.
No. Operation Screen Reference
10
Touch YES . To stop rewriting, touch NO .
11
Touc h ES C .
12 Match to the next position (No. 1)
using ↑ .
Position No.
13 Touch the numeric value of Position.
The ten keys will be displayed.
14
touch 2 5 0 and touch .
To stop during numeric input, touch
ESC .
15 During new position data registration,
the initial values set with the user
parameters for Velocity, Accelerate,
Decelerate, etc., will automatically be
input.
In the left screen, the initial value is
set as 100mm/s.
16 Touch the numeric value of Velocity.
The ten keys will be displayed.
17
Here, touch 3 0 0 and touch
.
18
Touc h WR T .
19
Touch YES .
20
Touc h ES C .
21
Disconnecting Process
1) Turn OFF the power to the controller.
2) Take off the connection cables from the main communication port connectors on the front panel of the
controller.
3) Turn ON the power to the controller.
(Note) For PCON, ACON, SCON, ERC2, ERC3 and ROBONET, if the cable equipped with an
emergency stop switch
*1
is disconnected from the touch panel display device during an operation,
it causes a transient emergency stop, and then the emergency stop is cancelled. Therefore, the
operations of devices such as an actuator would stop.
Do not disconnect the cable equipped with an emergency stop switch
*1
from the touch panel
display device during an operation.
*1 : Option cable (CB-PM-SIO030-EB), etc.
(Note) : In the case of the PCON, ACON, ERC2 or ERC3 controller not having the AUTO/MANU switch,
set the TP Operation Mode to “Monitor2” before disconnecting the Teaching Pendant from the
controller.
In the case of ERC2 or when controller setting is made by connecting the Touch Panel Display to
the gateway unit or SIO converter :
• If the Teaching Pendant is disconnected while the setting of “Teach1” or “Teach2” remains, I/O
will become invalid and control from PLC will become impossible.
• If the Teaching Pendant is disconnected while the setting of “Monitor1” remains, the maximum
speed will become the safety speed set for the parameter regardless of a command from PLC.
Troubleshooting
If the connection does not work properly, check the following item.
Hardware Related Error Detected on Touch Panel Display
Code Error Description Cause and Treatment
ER02 Data address is incorrect.
ER03 Data is incorrect.
It is considered that the controller version is
old. Check the version.
Have the software updated if it is old.
ERFF Time-up error
No response is returned from the controller.
1) A wire breakage is caused in the
controller connection cable. Check the
wiring for or wire breakage in the
connection cable.
2) It is a temporary error due to noise.
Reboot either the controller or the main
unit of the touch panel display device.
ERFE Response Error
An abnormal response is returned from the
controller.
It is temporary error due to noise. In case
the error occurs often, check the noise
prevention on cables, terminal resistor or
the power supply devices.
Head Office: 577-1 Obane Shimizu-KU Shizuoka City Shizuoka 424-0103, Japan
TEL +81-54-364-5105 FAX +81-54-364-2589
website: www.iai-robot.co.jp/
Ober der Röth 4, D-65824 Schwalbach am Taunus, Germany
TEL 06196-88950 FAX 06196-889524
SHANGHAI JIAHUA BUSINESS CENTER A8-303, 808, Hongqiao Rd. Shanghai 200030, China
TEL 021-6448-4753 FAX 021-6448-3992
website: www.iai-robot.com
Technical Support available in USA, Europe and China
Head Office: 2690 W. 237th Street, Torrance, CA 90505
TEL (310) 891-6015 FAX (310) 891-0815
Chicago Office: 110 East State Parkway, Schaumburg, IL 60173
TEL(847) 908-1400 FAX (847) 908-1399
TEL (678) 354-9470 FAX (678) 354-9471
website: www.intelligentactuator.com
Atlanta Office: 1220 Kennestone Circle, Suite 108, Marietta, GA 30066
825 PhairojKijja Tower 12th Floor, Bangna-Trad RD., Bangna, Bangna, Bangkok 10260, Thailand
TEL +66-2-361-4458 FAX +66-2-361-4456
Manual No.: ME0283-2C
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