IAI ERC, ERC-RA54, ERC-SA7, ERC-SA6, ERC-RA64 Quick Start Manual

ERC Quick Start Guide
1. Parts Confirmation
Please contact your sales representative if any of these parts are missing or incorrect:
- ERC Actuator: Slider type (ERC-SA6/SA7) or Rod type (ERC-RA54/RA64)
- Relay Cable: CB-ERC-PWBIO***
- CD with Manuals (PDF format) Optional: - Teaching Pendant - PC Software Kit - Insulated PIO Terminal Block - SIO Converter
INTELLIGENT SOLUTIONS
2. Installation
a. Install the Actuator.
Screw diameter Standard torque for bolting
b. Mount to the Actuator.
- Slider Type: Use the 4 tapped holes (M5, depth 10mm) located on the top of the slider. The maximum torque for mounting is 7.5Nm (0.77Kgf.m).
- Rod Type: Be sure to use a wrench to prevent adding rotational moment  to the rod (see picture to the right). Use a 13mm wrench for the RA54 model and a 17mm wrench for the RA64 model.
SA6/SA7
M4
2.3Nm
(0.23Kgf.m)
Slider type
4.3Nm
(0.44Kgf.m)
Flange
RA54
M5
(0.68Kgf.m)
RA64
M6
6.7Nm
Rod typeSlider type
Foot Bracket
RA54
M6
6.7Nm
(0.68Kgf.m)
Rod type
Foot bracket
RA64
M8
14.0Nm
(1.43Kgf.m)
Rod type
Flange
3. Wiring
Connect the connector end of the relay cable to the actuator cable connector. Individually connect the open ends of the cable to: (1) 24V DC control/motor power supply, (2) Emergency stop circuit, (3) I/O circuit, (4) Ground wire, (5) Brake release switch (when brake option is used). Because the HOLD signal is a normally closed contact, it is ON during operation and OFF during pause. If there is no PLC software at the time of adjustment, change parameter #15 (refer to the last page of this Quick Start Guide). You can temporarily short it to 0V. (It becomes necessary to use the teaching pendant or PC for operation). Afterwards, you must remove this short if you plan to automatically operate it with a PLC.
4. LED Indicator for Power Supply
Before supplying 24V power, confirm that the brake release switch is OFF and that the emergency stop circuit is not operating. Supply power. The LED located on top of the motor cover should be GREEN. A RED light indicates a cutoff in the motor power supply, or that an alarm is occurring. At this point, you should refer to the "Troubleshooting" section of your Operating Manual to resolve this problem.
www.intelligentactuator.com
LED
5. Input Data & Operate with PC or Teaching Pendant
Connect the teaching pendant or PC to the mini DIN connector located at the rear of the motor cover. Input desired data such as position, speed, acceleration/deleceration, position range. Other operations can be performed such as position movement verfication, direct teaching of positions, and data correction based on the load situation. Note that during operation the Start Signal Input and Home Return are OFF, and Pause is ON.
INTELLIGENT SOLUTIONS
System Configuration Diagram
Refer to following pages
PC
PERSONAL
PERSONAL
COMPUTER
COMPUTER
for operating instructions
BIGIN
ESC
ESC
END
END
7
7
89
89
7
7
89
89
4
5
4
5
4
5
4
5
PC Software
263
1
263
1
263
1
263
1
0
0
ERC Actuator
Teaching Pendant,
Standard <RCA-T>
1234567891
AM
D‑
0
0
<RCB-101-MW>
Relay Cable <CB-ERC-PWBIO***>
Brake Release
Emergency Stop I/O SignalsControl/Motor Power Supply
Ground Wire
FG Connection
ON/OFF Switch
Relay
EMG Switch
24V Power Supply Unit
PLC
Note: When using an insulated PIO terminal block, switch to a relay cable with connectors on both ends (CB-ERC-PWBIO***-H6) and connect all wires to the terminal block except for the ground wire.
Connection Diagram
ERC Actuator
EMG
Switch
Host System (PLC)
Light Blue (Red 1)
Light Blue (Black 1)
MC
Yellow (Black 1)
White (Black 1)
Brake Release Switch
Orange (Red 2)
Orange (Black 2)
Output
Portion
Input
Light Blue (Red 2)
Light Blue (Black 2)
White (Black 2)
Yellow (Black 2)
Portion
Orange (Red 1)
(Not Used)
Orange (Black 1)
CN2
FG
Yellow (Red 1)
Pink (Red 1) Pink (Black 1) White (Red 1)
White (Red 2)
Yellow (Red 2)
Pink (Red 2)
Pink (Black 2)
CN1
A2 B2
A4 B4 A5 B5 A3 B3
A6 B6 A7 B7 A8 B8 A9 B9 A10 B10
A1 B1 Ground Wire
EMS1 EMS2
MPI GND MPI GND 24V BKR
PC1 PC2 PC4 HOME CSTR *STP PEND HEND ZONE *ALM
SGA SGB
Contact Output for EMG Switch on Teaching Pendant
Motor Drive Power Supply
Control Power Supply
Normally OFF; ON when brake is released (only for actuators with brakes)
Command Position 1 Command Position 2 Command Position 4 Home Start Pause Position Complete Home Complete Zone Output Alarm
Serial Communication
Note: shows an example of an emergency stop circuit.
Input Power Supply (2A or more)
24V
0V
EMG Reset
Switch
MC
Loading...
+ 3 hidden pages