IAI DeviceNet PSEL, DeviceNet SSEL, DeviceNet SCON-C, DeviceNet TT, DeviceNet TTA Operation Manuals

...
Operation Manual Twenty Fourth Edition
XSEL TT MSEL TTA SSEL SCON-C ASEL E-Con PSEL RCS-C
Please Read Before Use
This Operation Manual explains the handling methods, structure and maintenance of this product, among others, providing the information you need to know to use the product safely.
Before using the product, be sure to read this manual and fully understand the contents explained herein to ensure safe use of the product. The DVD that comes with the product contains operation manuals for IAI products. When using the product, refer to the necessary portions of the applicable operation manual by printing them out or displaying them on a PC.
After reading the Operation Manual, keep it in a convenient place so that whoever is handling this product can reference it quickly when necessary.
This Operation Manual is original. The product cannot be operated in any way unless expressly specified in this Operation Manual. IAI
shall assume no responsibility for the outcome of any operation not specified herein.
Information contained in this Operation Manual is subject to change without notice for the purpose of
product improvement.
If you have any question or comment regarding the content of this manual, please contact the IAI
sales office near you. Using or copying all or part of this Operation Manual without permission is prohibited. The company names, names of products and trademarks of each company shown in the sentences
are registered trademarks.
[Important]
Note
Notes on DeviceNet Products
Please note that the IAI products and Omron PLCs listed below cannot be connected via DeviceNet:
[IAI’s products subject to this limitation]
Controller : All XSEL models Tabletop actuator: TT series Gateway unit: RCM-GW-DV
* Units shipped on or after July 30, 2008
[Omron’s products subject to this limitation] DeviceNet master unit C200HW-DRM21-V1
CVM1-DRM21-V1
* Units manufactured in or before September 2008
Units manufactured in or after October 2008 can be connected to the above-listed products by IAI.
[Cause]
Communication disharmony
[Action]
Use a PLC of other type, or use a DeviceNet master unit C200HW-DRM21-V1 or CVM1-DRM21-V1 manufactured in or after October 2008. If changing the PLC is difficult, contact the IAI sales office near you or our customer center “Eight.”
Caution: The following functions are described in the separate operation manual.
Title of operation manual/Overview Control number
DeviceNet Operation Manual Refer to this operation manual if you are using an
1
ACON, DCON, PCON or SCON (excluding SCON-C)
ME0256
controller(s).
Table of Contents
Safety Guide.................................................................................................................................. 1
1. Overview ................................................................................................................................ 9
2. XSEL-J/K/P/Q/JX/KX/PX/QX ................................................................................................. 10
2.1 Models ................................................................................................................................ 10
(1) Compact type (J type)................................................................................................. 11
(2) General-purpose type (K type).................................................................................... 11
(3) P/Q types.................................................................................................................... 12
2.2 Interface Specifications...................................................................................................... 13
2.3 DeviceNet board ................................................................................................................ 14
2.3.1 Name of Each Part..................................................................................................... 14
2.3.2 DIP Switch Settings.................................................................................................... 15
(1) Setting the node address (MAC ID) ........................................................................... 15
(2) Setting the baud rate.................................................................................................. 15
2.3.3 Monitor LED Indicators............................................................................................... 16
2.4 Setting of I/O Parameters (Assignment of I/O Ports)......................................................... 17
2.4.1 Board Installation Position (Slot) and I/O Parameter Numbers ................................. 17
(1) J type.......................................................................................................................... 17
(2) K type ......................................................................................................................... 17
2.4.2 Factory-set Parameters.............................................................................................. 18
(1) Factory-set parameters for J/K types......................................................................... 18
(2) Factory-set parameters for P/Q types........................................................................ 19
(3) P/Q types.................................................................................................................... 20
2.5 Parameter Setting Examples............................................................................................. 21
2.5.1 Setting Example for J/K Types................................................................................... 21
(1) Setting example when only a DeviceNet board is installed ....................................... 21
(2) Setting example when a DeviceNet board is used together
with an expansion I/O board ...................................................................................... 23
2.5.2 Setting Example for P/Q Types.................................................................................. 27
(1) Setting example (2) Setting example when a DeviceNet board is used together
with a standard I/O board........................................................................................... 30
2.6 I/O Port Numbers for XSEL ............................................................................................... 36
when only a DeviceNet board is installed ....................................... 27
3. XSEL-R(A)/S(A)/R(A)X/S(A)X/R(A)XD/S(A)XD.................................................................... 38
3.1 Models ......................................................................................................................................... 38
3.2 Interface Specifications ............................................................................................................... 39
3.3 DeviceNet Interface ..................................................................................................................... 40
(1) Name of Each Part .............................................................................................................. 40
(2) Monitor LED Indications ....................................................................................................... 40
3.4 Parameter Settings ......................................................................................................................41
3.5 Setting Example ........................................................................................................................... 45
(1) Example for when using only DeviceNet ............................................................................45
(2) Example for when using DeviceNet and I/O Board 1 together (3) Example for when using DeviceNet and I/O Board 1 together
3.6 Standard I/O Ports of XSEL Controller ........................................................................................ 51
3.7 Troubleshooting ........................................................................................................................... 53
...........................................
...........................................
47 49
4. ···············································································································
MSEL
4.1 Model···········································································································
4.2 Interface Specifications........................................................................................................ 56
4.3
DeviceNet Interface·························································································
(1) Communication Connector········································································ (2) Monitor LED indications
4.4 Parameter Settings
4.5 Setting Example
··························································································
·····························································································
(1) Example for when using only (2) Example for when using DeviceNet and I/O Board 1 together
4.6 I/O Ports of the MSEL
4.7 Troubleshooting
·······················································································
······························································································
···········································································
DeviceNet (I/O2)
··············································
···························
55
55
57
57
57 58 61 61
63
65
68
5. Tabletop Robot TTA·····························································································
5.1 Model···········································································································
5.2 Interface Specifications........................................................................................................ 71
5.3
DeviceNet Interface··························································································
(1) Name of Each Part ················································································· (2) Monitor LED indications
5.4 Parameter Settings
5.5 Setting Example
··························································································
····························································································
(1) Example for when using only (2) Example for when using DeviceNet and I/O Board 1 together (3) Example for when using
5.6 I/O Ports of the TTA
5.7 Troubleshooting
·························································································
·····························································································
···········································································
DeviceNet (I/O2)
··············································
···························
DeviceNet (I/O2 and I/O3) together
···························
70
70
72
72
72 73
77 77
79 81
83 86
6. Tabletop Robot TT ............................................................................................................... 88
6.1 Model................................................................................................................................. 88
6.2 Interface Specifications...................................................................................................... 89
6.3 DeviceNet board ................................................................................................................ 90
6.3.1 Name of Each Part..................................................................................................... 90
6.3.2 DIP Switch Settings.................................................................................................... 91
(1) Setting the node address (MAC ID) ........................................................................... 91
(2) Setting the baud rate.................................................................................................. 91
6.3.3 Monitor LED Indicators............................................................................................... 92
6.4 Setting of I/O Parameters (Assignment of I/O Ports)......................................................... 93
(1) Board Installation Position (Slot) and I/O Parameter Numbers ................................. 93
(2) Factory-set parameters for TT type ........................................................................... 94
(3) Parameter setting example for tabletop robot TT ...................................................... 95
6.5 I/O Port Numbers for TT Robots........................................................................................ 97
7. RCS-C and E-Con................................................................................................................ 99
7.1 Model................................................................................................................................. 99
(1) RCS-C........................................................................................................................ 99
(2) E-Con ......................................................................................................................... 99
7.2 Interface Specifications.....................................................................................................100
7.3 DeviceNet Interface ..........................................................................................................101
7.3.1 Name of Each Part....................................................................................................101
7.3.2 DIP Switch Settings...................................................................................................102
(1) Setting the node address (MAC ID) ..........................................................................102
(2) Setting the baud rate.................................................................................................102
7.3.3 Monitor LED Indicators..............................................................................................103
7.4 Input/Output (I/O)..............................................................................................................104
(1) RCS-C signal assignments .......................................................................................104
(2) E-Con signal assignments ........................................................................................105
8. SCON-C ...............................................................................................................................107
8.1 Model .................................................................................................................................107
8.2 Interface Specifications......................................................................................................108
8.3 DeviceNet Interface ...........................................................................................................109
8.3.1 Name of Each Part.....................................................................................................109
8.3.2 DIP Switch Settings....................................................................................................110
(1) Setting the node address (MAC ID) ...........................................................................110
(2) Setting the baud rate..................................................................................................110
8.3.3 Monitor LED Indicators...............................................................................................111
8.4 Assignment of I/O Signals .................................................................................................112
8.5 Assi
gnment of DeviceNet Addresses ................................................................................114
9. ASEL, PSEL and SSEL........................................................................................................115
9.1 Models ...............................................................................................................................115
9.1.1 ASEL, PSEL...............................................................................................................115
9.1.2 SSEL ..........................................................................................................................116
9.2 Interface Specifications...................................................................................................... 117
9.3 DeviceNet Interface ...........................................................................................................118
(1) Name of Each Part.....................................................................................................118
(2) Status LED indications ............................................................................................... 119
(3) DeviceNet connectors ................................................................................................120
9.4 Setting of I/O Parameters .................................................................................................. 121
(1) Network type setting................................................................................................... 121
(2) Node address............................................................................................................. 121
(3) I/O port assignments .................................................................................................. 121
(4) Network error monitor ................................................................................................ 121
9.5 Assignment of I/O Port Numbers and DeviceNet Addresses ............................................ 124
(1) Basic example............................................................................................................ 124
(2) Using in the positioner mode...................................................................................... 125
10. Troubleshooting.................................................................................................................... 129
11. Common Items and Others .................................................................................................. 130
11.1 Communication Cable ....................................................................................................... 130
11.2 Connection of Communication Cable Connector .............................................................. 131
11.3 Power Supply Connection and Terminal Resistor............................................................. 131
11.3.1 Power Supply Connection.......................................................................................... 131
11.3.2 Terminal Resistor ....................................................................................................... 131
11.4 Useful Functions You Should Know When Adjusting an XSEL Controller........................ 131
12. EDS File ............................................................................................................................... 132
Change History............................................................................................................................ 133
Safety Guide
“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product.
Safety Precautions for Our Products
The common safety precautions for the use of any of our robots in each operation.
No.
1 Model
Operation
Description
Selection
Description
This product has not been planned and designed for the application where high level of safety is required, so the guarantee of the protection of human life is impossible. Accordingly, do not use it in any of the following applications.
1) Medical equipment used to maintain, control or otherwise affect human
life or physical health.
2) Mechanisms and machinery designed for the purpose of moving or
transporting people (For vehicle, railway facility or air navigation facility)
3) Important safety parts of machinery (Safety device, etc.)
Do not use the product outside the specifications. Failure to do so may considerably shorten the life of the product.
Do not use it in any of the following environments.
1) Location where there is any inflammable gas, inflammable object or
explosive
2) Place with potential exposure to radiation
3) Location with the ambient temperature or relative humidity exceeding
the specification range
4) Location where radiant heat is added from direct sunlight or other large
heat source
5) Location where condensation occurs due to abrupt temperature
changes
6) Location where there is any corrosive gas (sulfuric acid or hydrochloric
acid)
7) Location exposed to significant amount of dust, salt or iron powder
8) Location subject to direct vibration or impact
For an actuator used in vertical orientation, select a model which is equipped with a brake. If selecting a model with no brake, the moving part may drop when the power is turned OFF and may cause an accident such as an injury or damage on the work piece.
1
No.
Operation
Description
Description
2 Transportation ● When carrying a heavy object, do the work with two or more persons or
utilize equipment such as crane.
When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
When in transportation, consider well about the positions to hold, weight and weight balance and pay special attention to the carried object so it would not get hit or dropped.
Transport it using an appropriate transportation measure. The actuators available for transportation with a crane have eyebolts attached or there are tapped holes to attach bolts. Follow the instructions in the operation manual for each model.
Do not step or sit on the package.
Do not put any heavy thing that can deform the package, on it.
When using a crane capable of 1t or more of weight, have an operator
who has qualifications for crane operation and sling work.
When using a crane or equivalent equipments, make sure not to hang a load that weighs more than the equipment’s capability limit.
Use a hook that is suitable for the load. Consider the safety factor of the hook in such factors as shear strength.
Do not get on the load that is hung on a crane.
Do not leave a load hung up with a crane.
Do not stand under the load that is hung up with a crane.
3 Storage and
Preservation
The storage and preservation environment conforms to the installation environment. However, especially give consideration to the prevention of condensation.
Store the products with a consideration not to fall them over or drop due to an act of God such as earthquake.
4 Installation
and Start
(1) Installation of Robot Main Body and Controller, etc.
Make sure to securely hold and fix the product (including the work part). A fall, drop or abnormal motion of the product may cause a damage or injury. Also, be equipped for a fall-over or drop due to an act of God such as earthquake.
Do not get on or put anything on the product. Failure to do so may cause an accidental fall, injury or damage to the product due to a drop of anything, malfunction of the product, performance degradation, or shortening of its life.
When using the product in any of the places specified below, provide a sufficient shield.
1) Location where electric noise is generated
2) Location where high electrical or magnetic field is present
3) Location with the mains or power lines passing nearby
4) Location where the product may come in contact with water, oil or
chemical droplets
2
No.
Operation
Description
4 Installation
and Start
Description
(2) Cable Wiring
Use our company’s genuine cables for connecting between the actuator and controller, and for the teaching tool.
Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it around. Do not insert it. Do not put any heavy thing on it. Failure to do so may cause a fire, electric shock or malfunction due to leakage or continuity error.
Perform the wiring for the product, after turning OFF the power to the unit, so that there is no wiring error.
When the direct current power (+24V) is connected, take the great care of the directions of positive and negative poles. If the connection direction is not correct, it might cause a fire, product breakdown or malfunction.
Connect the cable connector securely so that there is no disconnection or looseness. Failure to do so may cause a fire, electric shock or malfunction of the product.
Never cut and/or reconnect the cables supplied with the product for the purpose of extending or shortening the cable length. Failure to do so may cause the product to malfunction or cause fire.
(3) Grounding
The grounding operation should be performed to prevent an electric shock or electrostatic charge, enhance the noise-resistance ability and control the unnecessary electromagnetic radiation.
For the ground terminal on the AC power cable of the controller and the grounding plate in the control panel, make sure to use a twisted pair cable with wire thickness 0.5mm
2
(AWG20 or equivalent) or more for grounding work. For security grounding, it is necessary to select an appropriate wire thickness suitable for the load. Perform wiring that satisfies the specifications (electrical equipment technical standards).
Perform Class D Grounding (former Class 3 Grounding with ground resistance 100Ω or below).
3
No.
4 Installation
Operation
Description
and Start
Description
(4) Safety Measures
When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
When the product is under operation or in the ready mode, take the safety measures (such as the installation of safety and protection fence) so that nobody can enter the area within the robot’s movable range. When the robot under operation is touched, it may result in death or serious injury.
Make sure to install the emergency stop circuit so that the unit can be stopped immediately in an emergency during the unit operation.
Take the safety measure not to start up the unit only with the power turning ON. Failure to do so may start up the machine suddenly and cause an injury or damage to the product.
Take the safety measure not to start up the machine only with the emergency stop cancellation or recovery after the power failure. Failure to do so may result in an electric shock or injury due to unexpected power input.
When the installation or adjustment operation is to be performed, give clear warnings such as “Under Operation; Do not turn ON the power!” etc. Sudden power input may cause an electric shock or injury.
Take the measure so that the work part is not dropped in power failure or emergency stop.
Wear protection gloves, goggle or safety shoes, as necessary, to secure safety.
Do not insert a finger or object in the openings in the product. Failure to do so may cause an injury, electric shock, damage to the product or fire.
When releasing the brake on a vertically oriented actuator, exercise precaution not to pinch your hand or damage the work parts with the actuator dropped by gravity.
5 Teaching When the work is carried out with 2 or more persons, make it clear who is
to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
Perform the teaching operation from outside the safety protection fence, if possible. In the case that the operation is to be performed unavoidably inside the safety protection fence, prepare the “Stipulations for the Operation” and make sure that all the workers acknowledge and understand them well.
When the operation is to be performed inside the safety protection fence, the worker should have an emergency stop switch at hand with him so that the unit can be stopped any time in an emergency.
When the operation is to be performed inside the safety protection fence, in addition to the workers, arrange a watchman so that the machine can be stopped any time in an emergency. Also, keep watch on the operation so that any third person can not operate the switches carelessly.
Place a sign “Under Operation” at the position easy to see.
When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the actuator dropped by gravity.
* Safety protection Fence : In the case that there is no safety protection
fence, the movable range should be indicated.
4
No.
Operation
Description
Description
6 Trial Operation When the work is carried out with 2 or more persons, make it clear who is
to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
After the teaching or programming operation, perform the check operation one step by one step and then shift to the automatic operation.
When the check operation is to be performed inside the safety protection fence, perform the check operation using the previously specified work procedure like the teaching operation.
Make sure to perform the programmed operation check at the safety speed. Failure to do so may result in an accident due to unexpected motion caused by a program error, etc.
Do not touch the terminal block or any of the various setting switches in the power ON mode. Failure to do so may result in an electric shock or malfunction.
7 Automatic
Operation
Check before starting the automatic operation or rebooting after operation stop that there is nobody in the safety protection fence.
Before starting automatic operation, make sure that all peripheral equipment is in an automatic-operation-ready state and there is no alarm indication.
Make sure to operate automatic operation start from outside of the safety protection fence.
In the case that there is any abnormal heating, smoke, offensive smell, or abnormal noise in the product, immediately stop the machine and turn OFF the power switch. Failure to do so may result in a fire or damage to the product.
When a power failure occurs, turn OFF the power switch. Failure to do so may cause an injury or damage to the product, due to a sudden motion of the product in the recovery operation from the power failure.
5
No.
8 Maintenance
Operation
Description
and Inspection
Description
When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
Perform the work out of the safety protection fence, if possible. In the case that the operation is to be performed unavoidably inside the safety protection fence, prepare the “Stipulations for the Operation” and make sure that all the workers acknowledge and understand them well.
When the work is to be performed inside the safety protection fence, basically turn OFF the power switch.
When the operation is to be performed inside the safety protection fence, the worker should have an emergency stop switch at hand with him so that the unit can be stopped any time in an emergency.
When the operation is to be performed inside the safety protection fence, in addition to the workers, arrange a watchman so that the machine can be stopped any time in an emergency. Also, keep watch on the operation so that any third person can not operate the switches carelessly.
Place a sign “Under Operation” at the position easy to see.
For the grease for the guide or ball screw, use appropriate grease
according to the Operation Manual for each model.
Do not perform the dielectric strength test. Failure to do so may result in a damage to the product.
When releasing the brake on a vertically oriented actuator, exercise precaution not to pinch your hand or damage the work parts with the actuator dropped by gravity.
The slider or rod may get misaligned OFF the stop position if the servo is turned OFF. Be careful not to get injured or damaged due to an unnecessary operation.
Pay attention not to lose the cover or untightened screws, and make sure to put the product back to the original condition after maintenance and inspection works. Use in incomplete condition may cause damage to the product or an injury.
* Safety protection Fence : In the case that there is no safety protection
fence, the movable range should be indicated.
9 Modification
and Dismantle
Do not modify, disassemble, assemble or use of maintenance parts not specified based at your own discretion.
10 Disposal When the product becomes no longer usable or necessary, dispose of it
properly as an industrial waste.
When removing the actuator for disposal, pay attention to drop of components when detaching screws.
Do not put the product in a fire when disposing of it. The product may burst or generate toxic gases.
11 Other Do not come close to the product or the harnesses if you are a person
who requires a support of medical devices such as a pacemaker. Doing so may affect the performance of your medical device.
See Overseas Specifications Compliance Manual to check whether complies if necessary.
For the handling of actuators and controllers, follow the dedicated operation manual of each unit to ensure the safety.
6
Alert Indication
The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the Operation Manual for each model.
Level Degree of Danger and Damage Symbol
Danger
Warning
Caution
Notice
This indicates an imminently hazardous situation which, if the product is not handled correctly, will result in death or serious injury.
This indicates a potentially hazardous situation which, if the product is not handled correctly, could result in death or serious injury.
This indicates a potentially hazardous situation which, if the product is not handled correctly, may result in minor injury or property damage.
This indicates lower possibility for the injury, but should be kept to use this product properly.
Danger
Warning
Caution
Notice
7
8
1. Overview
DeviceNet, which is an open field network, is a multiple-bit type multi-vendor network that combines controls and data on a machine/line control level. By connecting to DeviceNet, XSEL, TT, TTA, MSEL, ASEL, PSEL, SSEL, ACON, DCON, PCON, SCON, RCS-C and E-Con controllers (hereinafter referred to collectively as “controllers” or individually as a “controller” ) can be used to configure a system based on minimal wiring.
ACON, DCON, PCON and SCON (excluding SCON-C) are not specified in this operation manual. Refer to the separate ME0256 DeviceNet.
* For details of DeviceNet, refer to the operation manual for the programmable controller (hereinafter
referred to as “PLC” ) in which the master unit is installed. When reading this Operation Manual, also refer to the operation manual for the each controller you are using.
Take note that operations and uses not expressly permitted in this Operation Manual should be considered prohibited.
Example of system configuration
PLC
Master
unit
CPU
unit
1. Overview
(Node)
Remote I/O
terminal
(Node)
A S E L
(Node) (Node) (Node) (Node)
Remote I/O function
XSEL
(Node)
P S E L
TT/ TTA
(Node)
S
S
C
C
O
O
N
N
-
-
C
C
B
A
M S E L
R C S
-
C
(Node)
E
-
C
o n
(Node)
S C O N
-
C
(Node)
S S E L
A C O N
P C O N
(Node) (Node)(Node)(Node)
D C O N
9
2. XSEL-J/K/P/Q/JX/KX/PX/QX
2.1 Models
DeviceNet-ready XSEL controllers come in six different models as specified below.
Network I/O
Controller
No.
2. XSEL-J/K/P/Q/JX/KX/PX/QX
type
(maximum
inputs/outputs)
1
J type 256/256
2
3 K type 256/256
4 JX type 256/256
5 KX type 256/256
P type 256/256
6
Q type 256/256
PX type 256/256
7
QX type 256/256
points
Board installation position
Standard
(I/O1)
slot
Expansion
slot 1 (I/O2)
Expansion
slot 2 (I/O3)
Expansion
slot 3 (I/O4)
Installation position of field network board
Installation position of field network board
Installation position of DeviceNet board
XSEL model
1 axis XSEL-J-1--DV---
2 axes XSEL-J-2---DV---
3 axes
4 axes
XSEL-J-3----DV-­- XSEL-J-4-----DV­--
1 axis XSEL-K-1--DV---
: :
4 axes
XSEL-K-4-----DV­-- XSEL-JX-­DV--- XSEL-KX-­DV---
1 axis XSEL-P-1--DV----3
: :
6 axes
XSEL-P-6------­DV----3
1 axis XSEL-Q-1--DV----3
: :
6 axes
4 axes
5 axes
XSEL-Q-6------
-DV----3 XSEL-PX4--
DV­XSEL-PX5-
--DV­XSEL-PX6-
6 axes
--­DV-
4 axes
5 axes
XSEL-QX4-­DV-
XSEL-QX5-
--DV­XSEL-QX6-
6 axes
--­DV-
I/O slot
arrangement
Fig. 2-1
Fig. 2-2
*1
*2
Fig. 2-3
*3
*3
*3
*1 The installation position of DeviceNet board is the same as the position for the 4-axis specification
shown in Fig. 2-1. *2 The installation position of DeviceNet board is the same as the position shown in Fig. 2-2. *3 The installation position of DeviceNet board is the same as the position shown in Fig. 2-3. Even when
there are five or six axes, the installation position of DeviceNet board is the same as the position for
the 4-axis specification.
10
(1) Compact type (J type)
1 axis 2 axes 3/4 axes
2. XSEL-J/K/P/Q/JX/KX/PX/QX
DeviceNet board DeviceNet board
(Note) I/O boards cannot be installed in controllers of 1/2-axis specifications. Only one
expansion I/O board
(Note 1)
can be installed in controllers of 3/4-axis specifications.
DeviceNet board
Fig. 2-1
(2) General-purpose type (K type)
A DeviceNet board is installed in the standard slot (I/O1 --- the slot at the far left). Either an expansion I/O board
(Note 1)
or SIO board
(Note 2)
can be installed in each expansion slot.
Expansion slot
DeviceNet board
Fig. 2-2
11
(3) P/Q types
A DeviceNet board is installed in the installation position of field network board.
Standard I/O Expansion I/ODeviceNet board DeviceNet board
Standard I/O
2. XSEL-J/K/P/Q/JX/KX/PX/QX
XSEL-P-1--DV----3 XSEL-P-2---DV----3 XSEL-P-3----DV----3 XSEL-P-4-----DV----3 XSEL-P-5------DV----3 XSEL-P-6-------DV----3
(Note 1) Expansion I/O board
Model [1] IA-103-X-32 (32 input points/16 output points, NPN specification)
[2] IA-103-X-32-P (32 input points/16 output points, PNP specification) [3] IA-103-X-16 (16 input points/32 output points, NPN specification) [4] IA-103-X-16-P (16 input points/32 output points, PNP specification) [5] IA-IO-3204-NP (48 input points/48 output points, NPN specification) [6] IA-IO-3204-PN (48 input points/48 output points, PNP specification) [7] IA-IO-3205-NP (48 input points/48 output points, NPN specification) [8] IA-IO-3205-PN (48 input points/48 output points, PNP specification) (Note) [5] and [6] are used for K/P/Q types only, while [7] and [8] are used for J type only.
For details of each specification, refer to the “Operation Manual for XSEL Controller.”
(Note 2) SIO board
Model [1] IA-105-X-MW-A (RS232C)
[2] IA-105-X-MW-B (RS422) [3] IA-105-X-MW-C (RS485)
XSEL-Q-1--DV----3 XSEL-Q-2---DV----3 XSEL-Q-3----DV----3 XSEL-Q-4-----DV----3 XSEL-Q-5------DV----3 XSEL-Q-6-------DV----3
Fig. 2-3
With all boar
12
ds, one board supports two channels.
2.2 Interface Specifications
The DeviceNet interface specifications are summarized below.
noitacificepS metI
Communication protocol
Communication specification Master-slave connection
Baud rate 500 k / 250 k / 125 kbps (selectable by DIP switches)
Communication cable length
Communication power supply 24 VDC (supplied from DeviceNet)
Consumption current of communication power supply
Number of occupied nodes 1 node
Connector MSTBA2.5/5-G-5.08AU M (*1) by Phoenix Contact
A certified DeviceNet 2.0 interface module is used (certification pending).
Group 2 only server
Network-powered insulation node
Bit strobe
Polling
Cyclic
Baud rate Maximum network length Maximum branch
line length
500 kbps 100 m 39 m
250 kbps 250 m 78 m
6 m
125 kbps 500 m
Note) When a large-size DeviceNet cable is used.
60 mA
2. XSEL-J/K/P/Q/JX/KX/PX/QX
Total branch line length
156 m
(*1) The cable-end connector is a standard accessory.
MSTB2.5/5-ST-5.08 ABGY AU by Phoenix Contact
13
2.3 DeviceNet board
2.3.1 Name of Each Part
2. XSEL-J/K/P/Q/JX/KX/PX/QX
J/K/JX/KX
types
P/Q/PX/QX
types
DeviceNet communication connector
Monitor LEDs
DIP switches
• Node address setting
• Baud rate setting
DIP switches
• Node address setting
• Baud rate setting
14
MS NS
Monitor LEDs
DeviceNet communication connector
2.3.2 DIP Switch Settings
The DIP switches are used to set the following items:
(1) Node address
(2) Baud rate
(Note) Turn off the controller power before setting the DIP switches.
(1) Setting the node address (MAC ID)
Set the node address (MAC ID) using a hexadecimal value according to the table below.
1: ON 0: OFF
sehctiws PID
Node address
(MAC ID)
0 0 0 0 0 0 0 1 0 0 0 0 0 1 2 0 0 0 0 1 0 3 0 0 0 0 1 1
...
60 1 1 1 1 0 0 61 1 1 1 1 0 1 62 1 1 1 1 1 0 63 1 1 1 1 1 1
(Note) The node address corresponds to the remote I/O address in the PLC. This DeviceNet card
supports a maximum of 256 input points and 256 output points. Accordingly, the node address corresponding to the I/O points used will be occupied in the PLC. Take note that all node addresses must be unique. (For details, refer to the operation manual for the PLC.)
NA32 NA16 NA8 NA4 NA2 NA1
...
...
...
...
...
2. XSEL-J/K/P/Q/JX/KX/PX/QX
...
(2) Setting the baud rate
Set the baud rate according to the table below.
DIP switches
Baud rate DR1 DR0
125 kbps 0 0 250 kbps 0 1 500 kbps 1 0
Setting prohibited 1 1
1: ON 0: OFF
15
2.3.3 Monitor LED Indicators
The two LEDs, MS and NS, provided on the front panel of the board are used to check the board (node) condition and network condition. (The remaining two LEDs are not currently used.) The LEDs illuminate in two colors (red and green), and you can monitor the conditions listed in the table below based on the illumination status and color of each LED.
MS (Module Status) LED: Condition of the board (node) itself NS (Network Status) LED: Condition of the network
LED Color Illumination status Description (meaning)
Green Steady light The board is operating normally.
MS
Red
Steady light A hardware error occurred. The board must be replaced.
A minor error occurred, such as a DIP switch setting error or configuration
Blinking
error. The error can be reset by, for example, reconfiguring the applicable setting.
2. XSEL-J/K/P/Q/JX/KX/PX/QX
- Off Power is not supplied.
NS
Green
Red
- Off
Self test is performed when the power is turned on.
During the test, the monitor LEDs cycle in the following sequence:
[1] NS turns off. [2] MS illuminates in steady green (approx. 0.25 second). [3] MS illuminates in steady red (approx. 0.25 second). [4] MS illuminates in steady green. [5] NS illuminates in steady green (approx. 0.25 second). [6] NS illuminates in steady red (approx. 0.25 second).
[7] NS turns off. When the self test is finished and the board starts communicating normally, both the MS and NS LEDs change to steady green.
Steady light
Blinking
Steady light
Blinking A communication error occurred (communication time-out occurred).
Network connection has been established and the board is communicating normally.
The board is online, but network connection is not yet established. Communication is stopped. (The network is normal.)
Node address duplication or bus-off state was detected. Communication is not possible.
• The board is not online.
• DeviceNet power is not supplied.
16
2.4 Setting of I/O Parameters (Assignment of I/O Ports)
Set the XSEL I/O ports to be used in DeviceNet communication. XSEL controllers support various I/O port settings through use of I/O parameters. (For details, refer to the “Operation Manual for XSEL Controller.”) A representative method to set I/O parameters is explained below. The basic steps are to set I/O Parameter No. 1, “I/O port assignment type” to “Fixed assignment” and then set I/O port addresses for each I/O slot.
2.4.1 Board Installation Position (Slot) and I/O Parameter Numbers
(1) J type
(3/4-axis specifications)
Parameter
Parameter
(Note) On J-type controllers, Parameter Nos. 6 to 9 are all set to “-1,” while Parameter Nos. 12 and 13
are set to “0,” because expansion I/O slots 2 and 3 are not available. On controllers of 1/2-axis specifications, similarly Nos. 4 and 5 are both set to “-1,” while No. 11 is
et to “0.”
s
2. XSEL-J/K/P/Q/JX/KX/PX/QX
(2) K type
Parameter
Parameter
Parameter
Parameter
17
2.4.2 Factory-set Parameters
(1) Factory-set parameters for J/K types
No. Parameter name Input range Setting Remarks
1 I/O port assignment type 0 ~ 20 0 0: Fixed assignment
2 Input port start number for standard I/O
based on fixed assignment (I/O1)
3 Output port start number for standard
I/O based on fixed assignment (I/O1)
4 Input port start number for expansion
I/O1 based on fixed assignment (I/O2)
2. XSEL-J/K/P/Q/JX/KX/PX/QX
5 Output port start number for expansion
I/O1 based on fixed assignment (I/O2)
6 Input port start number for expansion
I/O2 based on fixed assignment (I/O3)
7 Output port start number for expansion
I/O2 based on fixed assignment (I/O3)
8 Input port start number for expansion
I/O3 based on fixed assignment (I/O4)
9 Output port start number for expansion
I/O3 based on fixed assignment (I/O4) 10 Error monitor for standard I/O (I/O1) 0 ~ 5 2 11 Error monitor for expansion I/O1 (I/O2) 0 ~ 5 0 12 Error monitor for standard I/O2 (I/O3) 0 ~ 5 0 13 Error monitor for expansion I/O3 (I/O4) 0 ~ 5 0
14 Number of ports used for remote input
via network I/F card 15 Number of ports used for remote
output via network I/F card
122 Bits 0 to 11:
Network attribute 3
1: Automatic assignment (Priority: Assigned
from slot 1)
* Ports are assigned consecutively only for
slots where a board is physically installed, starting from slot 1, for safety reasons.
-1 ~ 299 000 0 + (multiple of 8) (Invalid, if a value is entered with a negative sign.)
-1
300 ~ 599
-1 ~ 299 -1 0 + (multiple of 8) (Invalid, if a value is entered
-1
300 ~ 599
-1 ~ 299 -1 0 + (multiple of 8) (Invalid, if a value is entered
-1
300 ~ 599
-1 ~ 299 -1 0 + (multiple of 8) (Invalid, if a value is entered
-1
300 ~ 599
0 ~ 256 64 Multiple of 8
0 ~ 256 64 Multiple of 8
0H ~
FFFFFFFFH
300 300 + (multiple of 8) (Invalid, if a value is
entered with a negative sign.)
with a negative sign.) (Slot immediately next to the standard I/O slot)
-1 300 + (multiple of 8) (Invalid, if a value is entered with a negative sign.)
with a negative sign.)
-1 300 + (multiple of 8) (Invalid, if a value is entered with a negative sign.)
with a negative sign.)
-1 300 + (multiple of 8) (Invalid, if a value is entered with a negative sign.) 0: Do not monitor 1: Monitor 2: Monitor (Do not monitor 24-V I/O power
supply errors) (Main application version 0.55 or later)
3: Monitor (Monitor 24-V I/O power supply
errors only) (Main application version 0.55 or later)
Optional
"PC/TP Reconnection Latency at Software Reset" added time (sec) when fieldbus in use * Valid Values from 0 to 500 (sec) (XSEL-J/K: Main application of Ver.1.16 or later XSEL-JX/KX: Main application of Ver.0.51 or later)
I/O1 through I/O4 indicate slot numbers.
18
(2) Factory-set parameters for P/Q types
No. Parameter name Input range Setting Remarks
1 I/O port assignment type 0 ~ 20 0 0: Fixed assignment
1: Automatic assignment (Priority: Assigned
from slot 1)
* Ports are assigned consecutively only for
slots where a board is physically installed, starting from slot 1, for safety reasons.
2 Input port start number for standard I/O
based on fixed assignment (I/O1)
3 Output port start number for standard
I/O based on fixed assignment (I/O1)
4 Input port start number for expansion
I/O1 based on fixed assignment (I/O2)
5 Output port start number for expansion
I/O1 based on fixed assignment (I/O2)
6 Input port start number for expansion
I/O2 based on fixed assignment (I/O3)
7 Output port start number for expansion
I/O2 based on fixed assignment (I/O3)
8 Input port start number for expansion
I/O3 based on fixed assignment (I/O4)
9 Output port start number for expansion
I/O3 based on fixed assignment (I/O4) 10 Error monitor for standard I/O (I/O1) 0 ~ 5 0 11 Error monitor for expansion I/O1 (I/O2) 0 ~ 5 0 12 Error monitor for standard I/O2 (I/O3) 0 ~ 5 0 13 Error monitor for expansion I/O3 (I/O4) 0 ~ 5 0
14 Number of ports used for remote input
via network I/F card 15 Number of ports used for remote
output via network I/F card 16 Input port start number for network I/F
module based on fixed assignment 17 Output port start number for network
I/F module based on fixed assignment 18 Error monitor for network I/F module 0 ~ 5 1 0: Do not monitor
Network attribute 2 0H ~
121
Network attribute 3 0H ~
-1 ~ 299 -1 0 + (multiple of 8) (Invalid, if a value is entered with a negative sign.)
-1
300 ~ 599
-1 ~ 299 -1 0 + (multiple of 8) (Invalid, if a value is entered
-1
300 ~ 599
-1 ~ 299 -1 0 + (multiple of 8) (Invalid, if a value is entered
-1
300 ~ 599
-1 ~ 299 -1 0 + (multiple of 8) (Invalid, if a value is entered
-1
300 ~ 599
0 ~ 256 64 Multiple of 8
0 ~ 256 64 Multiple of 8
-1 ~ 299 0 0 + (multiple of 8) (Invalid, if a value is entered
-1
300 ~ 599
FFFFFFFFH
FFFFFFFFH
-1 300 + (multiple of 8) (Invalid, if a value is entered with a negative sign.)
with a negative sign.) (Slot immediately next to the standard I/O slot)
-1 300 + (multiple of 8) (Invalid, if a value is entered with a negative sign.)
with a negative sign.)
-1 300 + (multiple of 8) (Invalid, if a value is entered with a negative sign.)
with a negative sign.)
-1 300 + (multiple of 8) (Invalid, if a value is entered with a negative sign.) 0: Do not monitor 1: Monitor 2: Monitor (Do not monitor 24-V I/O power
supply errors) (Main application version 0.55 or later)
3: Monitor (Monitor 24-V I/O power supply
errors only) (Main application version 0.55 or later)
with a negative sign.)
300 300 + (multiple of 8) (Invalid, if a value is
entered with a negative sign.)
1: Monitor * Some exceptions apply.
Optional
Optional122
Bits 16 to 27: Value of Link Timeout at initializing of the Fieldbus (100ms) (XSEL-P/Q: Main application of Ver.1.28 or later XSEL-PX/QX: Main application of Ver.0.60 or later) Bits 0 to 11: "PC/TP Reconnection Latency at Software Reset" added time (sec) when fieldbus in use * Valid Values from 0 to 500 (sec) (XSEL-P/Q: Main application of Ver.1.28 or later XSEL-PX/QX: Main application of Ver.0.60 or later)
2. XSEL-J/K/P/Q/JX/KX/PX/QX
I/O1 through I/O4 indicate slot numbers.
19
(3) P/Q types
Parameter Parameter Parameter Parameter
2. XSEL-J/K/P/Q/JX/KX/PX/QX
Standard
Standard
Parameter Parameter
Expansion I/O
Parameter
20
2.5 Parameter Setting Examples
2.5.1 Setting Example for J/K Types
(1) Setting example when only a DeviceNet board is installed
Assign 32 input points and 16 output points to the DeviceNet board from the first standard I/O port, as you would for the standard XSEL I/O board (50-pin connector), and do not use any other I/O port. * In this case, the I/O power connector need not be connected to 24 VDC (K type).
XSEL (J type)
Not used.
(Not available on controllers of 1/2-axis specifications.)
Input port Nos. 000 to 031 Output port Nos. 300 to 315
XSEL (K type)
2. XSEL-J/K/P/Q/JX/KX/PX/QX
(This example assumes the installed condition shown in Fig. 2-1 and Fig. 2-2 under 2.1.)
Input port Nos. 000 to 031 Output port Nos. 300 to 315
Not used.
21
I/O parameters for XSEL J/K types
No. Parameter name
1 I/O port assignment type 0 0 ~ 20 0 0: Fixed assignment
2 Input port start number for standard I/O
based on fixed assignment (I/O1)
3 Output port start number for standard
I/O based on fixed assignment (I/O1)
4 Input port start number for expansion
I/O1 based on fixed assignment (I/O2)
2. XSEL-J/K/P/Q/JX/KX/PX/QX
5 Output port start number for expansion
I/O1 based on fixed assignment (I/O2)
6 Input port start number for expansion
I/O2 based on fixed assignment (I/O3)
7 Output port start number for expansion
I/O2 based on fixed assignment (I/O3)
8 Input port start number for expansion
I/O3 based on fixed assignment (I/O4)
9 Output port start number for expansion
I/O3 based on fixed assignment (I/O4) 10 Error monitor for standard I/O (I/O1) 2 0 ~ 5 2 11 Error monitor for expansion I/O1 (I/O2) 0 0 ~ 5 0 12 Error monitor for standard I/O2 (I/O3) 0 0 ~ 5 0 13 Error monitor for expansion I/O3 (I/O4) 0 0 ~ 5 0
14 Number of ports used for remote input
via network I/F card 15 Number of ports used for remote output
via network I/F card
Network attribute 3 Bits 0 to 11:
122 14H
Default value
(reference)
000 -1 ~ 299 000 0 + (multiple of 8) (Invalid, if a value is
300
-1 -1 ~ 299 -1 0 + (multiple of 8) (Invalid, if a value is
-1
-1 -1 ~ 299 -1 0 + (multiple of 8) (Invalid, if a value is
-1
-1 -1 ~ 299 -1 0 + (multiple of 8) (Invalid, if a value is
-1
64 0 ~ 256 32 Multiple of 8
64 0 ~ 256 16 Multiple of 8
Input
range
-1
300 ~ 599
-1
300 ~ 599
-1
300 ~ 599
-1
300 ~ 599
0H ~
FFFFFFFFH
Setting Remarks
1: Automatic assignment (Priority:
Assigned from slot 1)
* Ports are assigned consecutively only
for slots where a board is physically installed, starting from slot 1, for safety reasons.
entered with a negative sign.)
300 300 + (multiple of 8) (Invalid, if a value is
entered with a negative sign.)
entered with a negative sign.) (Slot immediately next to the standard I/O slot)
-1 300 + (multiple of 8) (Invalid, if a value is entered with a negative sign.)
entered with a negative sign.)
-1 300 + (multiple of 8) (Invalid, if a value is entered with a negative sign.)
entered with a negative sign.)
-1 300 + (multiple of 8) (Invalid, if a value is entered with a negative sign.) 0: Do not monitor 1: Monitor 2: Monitor (Do not monitor 24-V I/O power
supply errors) (Main application version 0.55 or later)
3: Monitor (Monitor 24-V I/O power supply
errors only) (Main application version 0.55 or later)
Optional
"PC/TP Reconnection Latency at Software Reset" added time (sec) when fieldbus in use * Valid Values from 0 to 500 (sec) (XSEL-J/K: Main application of Ver.1.16 or later XSEL-JX/KX: Main application of Ver.0.51 or later)
I/O1 through I/O4 indicate slot numbers.
22
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