IAI CV-M77 Operation Manual

RGB Color
Progressive Scan Camera
CV-M77
Camera: Revision B
Manual: Version 2.1
M77BmanMay11.doc
JPT 11-05-04
CV-M77
Table of Contents
1. General......................................................................................................... 2
2. Standard Composition ....................................................................................... 2
3. Main Features ................................................................................................. 2
4. Locations and Functions..................................................................................... 3
5. Pin Assignment................................................................................................ 4
5.1. 12-pin Multi-connector (DC-IN/Trigger) ....................................................................... 4
5.2. 6 pin Multi-connector (RS-232C/Trigger)...................................................................... 4
5.3. 9 pin D-sub connector (RGB/SYNC) ............................................................................ 5
5.4. Principle diagram for input and output jumpers............................................................. 5
5.4. Input output Circuits ............................................................................................. 6
6. Functions and Operations ................................................................................... 7
6.1. Basic operation modes ........................................................................................... 7
6.1.1. High frame rate. ........................................................................................... 7
6.2. Input/Output of HD/VD Signal .................................................................................. 8
6.2.1. Input of External HD/VD signals ......................................................................... 8
6.2.2. Output of Internal HD/VD signals ....................................................................... 8
6.3. Continuous operation............................................................................................. 9
6.4. Trigger modes ....................................................................................................10
6.4.1. Edge Pre-select Trigger ..................................................................................11
6.4.2. Pulse Width Control Trigger.............................................................................12
6.4.3. Frame Delay Readout EPS ...............................................................................13
6.4.4. Frame Delay Readout PWC ..............................................................................14
6.4.5. Long Time Exposure ......................................................................................15
6.5. Other functions...................................................................................................16
6.6. Request functions................................................................................................17
6.7. Save and Load functions ........................................................................................17
7. Configuring the Camera ................................................................................... 18
7.1. Setting by Switch and Jumper .................................................................................18
7.1.1 Rear Switch .................................................................................................18
7.1.2. Internal Switch setting ...................................................................................18
7.1.3. Jumper settings ...........................................................................................20
7.1.4. Jumper table ..............................................................................................21
7.2. RS-232C control ..................................................................................................22
7.3. Command Protocol...............................................................................................23
8. Camera Control Tool for CV-M77......................................................................... 24
8.1. Control Tool Windows ...........................................................................................24
8.2. Camera Control Tool Interface ................................................................................25
7.3.3. Using the Camera Control Tool .........................................................................27
9. External Appearance and Dimension .................................................................... 28
10 Specifications............................................................................................... 29
10.1. Specification table .............................................................................................29
10.2. Spectral sensitivity .............................................................................................30
11. Appendix ................................................................................................... 30
11.1. Precautions ......................................................................................................30
11.2. Typical Sensor Characteristics................................................................................30
11.3. References.......................................................................................................30
12. Users Record ............................................................................................... 31
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CV-M77

1. General

The CV-M77 camera is a compact RGB color progressive scan camera designed for automated imaging applications. The 1/3" CCD sensor with square pixels and primary mosaic filter offers a superb image quality and the built-in DSP assures high color reproduction. The camera incorporates several triggered modes and various shutter functions to capture moving objects and to control the light. All camera mode settings can be controlled via an RS­232C interface or by the switch at the rear of the camera. The CV-M77 camera is ideal for demanding color applications such as color inspection, gauging and color printing.
Revision B is updated with the high framerate read out mode.
The latest version of this manual can be downloaded from: The latest version of the Camera Control Tool software can be downloaded from:
www.jai.com .
www.jai.com .

2. Standard Composition

The standard camera composition consists of the camera main body.

3. Main Features

New 1/3” full frame progressive scan interline transfer CCD
RGB Primary color mosaic filter(Bayer) and DSP for excellent color reproduction
1034 (h) x 779 (v) 4.65µm square pixels (1028 x 768 pixels read out) – XGA format
25 full frames 1028 (h) x 770 (v) RGB video output per second
Fast frame readout of every third line in the full frame
74 fps 1028 (h) x 242 (v) RGB video output
Internal, external HD/VD or random trigger synchronization
Edge pre-select and pulse width controlled external trigger modes
Programmable shutter speed from 1.5 H to 791 H
Long time exposure with external VD pulse interval
Frame delay readout for edge pre-select and pulse width controlled shutter
Exposure enable EEN, write enable WEN and pixel clock output
Short ASCII commands for fast mode setup via serial port
Setup by Windows 98/NT/2000/XP software via RS 232C
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4. Locations and Functions

CV-M77
1 Lens mount of C-mount type. *1) 2 1/3" CCD sensor with primary color mosaic filter. (Bayer filter). 3 R Gain Potentiometer. To adjust Red gain level manually. 4 B Gain Potentiometer. To adjust Blue gain level manually. 5 MG Gain Potentiometer. To adjust Master gain level manually. 6 6 pin connector for RS 232C signals, input of ext. trigger pulse and WEN output. 7 12 pin connector for +12V DC power and HD/VD input/output. 8 9 pin D-Sub connector for RGB video output, video sync. and pixel clock output. 9 Switch to set shutter speed and function mode. 10 Screw holes for tripod mounting plate (optional plate) 11 4 M3 mounting threads. *2)
*1) Note: Rear protrusion on C-mount lens must be less than 6mm (0.24-inch approx.) *2) Note: Notice depth of thread is only 5mm. Too long screws may harm inside electronics.
Fig. 1. Locations
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CV-M77

5. Pin Assignment

5.1. 12-pin Multi-connector (DC-IN/Trigger)

Type: HR10A-10R-12PB-01 (Hirose) male. (Seen from rear of camera.)
9
1
2
11
3
4
8
10
7
12
6
5
Fig. 2. 12-pin connector.
*1) Signals on pin no. 4 and 6 can be changed by jumpers.
See “7. Configuring the Camera” for more information
*2) Do not input ext. VD in trigger modes *)JP301 is “short” by a capacitor
Pin no. Signal Remarks
1 GND 2 +12 V DC input 3 GND 4 Iris video output
5 GND 6 HD input/output
7 VD input/output
8 GND 9 NC/Pclk out
10 GND/NC/WEN out
11 Trigger input
/NC/+12V
12 GND
Notes:
Factory settings in bold italic
Video for lens iris control. (With comp sync.) Can only be used in normal continuous mode.
SW-S301.1 “ON” for 75 termination, SW-S303.1 “OFF” for HD output
SW-S301.2 “ON” for 75 termination, SW-S303.2 “OFF” for VD output
PCLK out: JP305 “short”, JP306 “open” Do not output Pclk if not used! NC: JP309 and JP310 “open”. GND: JP308 “open” JP309 and JP310 “short”
NC: JP401 and JP301* “open”. +12V DC JP401 “short” and JP301* “open”

5.2. 6 pin Multi-connector (RS-232C/Trigger)

Type: HR10A-7R-6PB (Hirose) male. (Seen from camera rear.)
Pin no. Signal Remarks
1 TXD out 2 RXD in 3 GND 4 NC/GND 5 Ext. Trig input 6 EEN out
/WEN out
Notes:
Factory settings in bold italic
*1) Signals on pin no. 4 and 6 can be changed by jumpers.
See “7. Configuring the Camera” for more information.
1
6
2
5
3
4
Fig. 3. 6-pin connector
RS-232C
RS-232C
GND if JP402 short. *1)
WEN out if JP312 open, JP311 short. *1)
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CV-M77

5.3. 9 pin D-sub connector (RGB/SYNC)

Fig. 4. 9-pin connector
Factory settings in bold italic
*1) Signals on pin no.1, 4, 6, ,7 and 9 can be changed by jumpers.
See “7. Configuring the Camera” for more information.
Pin No. Signal Remarks
1 NC/VD in 2 GND 3 R output 4 G output
/Sync on G
5 B output 6 HD input
/HD output
7 Sync output
/WEN output
8 GND 9 NC/Pclk
Notes:
VD input: JP303 “open” and JP304 “short”
Sync. on G: SW302-3 “ON” or SY=1
HDinput: SW303-1 “ON”. HDout: SW303-1 “OFF”
WEN output: SW302-4 “ON” or WS=1
PCLK output: JP305 “open” and JP306 “short” Do not output Pclk if not used!

5.4. Principle diagram for input and output jumpers

The below diagram shows the input output circuits with jumpers for alternative pin connections. It can be useful for control of jumpers and connections. Jumpers are shown in factory settings.
+12VGND
Connectors
NC/GND 4/6
NC/Pclk 9/12
NC/Pclk 9/9
NC/Trig/+12v 11/12
Trig 5/6
NC/VDin 1/9
VDin/VDout 7/12
HDin/VDout 6/12
HDin 6/9
EEN/W EN 6/6
JP402
JP401
Jumper and switch
in fa cto ry s etting
JP305
JP306
JP301
JP304
JP303
JP302
JP307
JP312
Cam era circuit
SW301-3
SW 301-2
SW
303-2
SW301-1
SW
303-1
75
75
75
Pclk
Trigger
VD in
VD out
HD in
HD out
EEN
JP311
WEN/GND 10/12
pin#/Connector
/12. 12pin HR /9. 9pin sub-D
/6. 6pin HR
JP309
JP308
JP310
GND
WEN
Fig. 5. Input and output jumpers and signals
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CV-M77

5.4. Input output Circuits

In the following schematic diagrams the input and output circuits for video and timing signals are shown. For alternative connections refer to “7. Configuring the Camera”. Jumper settings are shown as for factory default.
RGB video output
The video output signal is a RGB video signal. The signal level is 0.7Vpp from 75. The video output is DC coupled. Composite sync. is selectable on the green video signal via software or the internal switch 302-3. The sync. signal level is 0.3Vpp.
75
75
75
DC level with
DC level with
75 termination
75 termination
Video
Video
Video
Output
Output
Output
GND
GND
GND
400 mV
400 mV
Iris video output
A video signal for lens iris control is found on pin 4. 12-pin connector. The signal is with composite sync. It is ac coupled from a 75 source. It can only be used for iris control in normal continuous mode.
Fig. 6. Video outputs
Trigger input
The trigger input is AC coupled. To allow a long wide pulse width, the input circuit is a flip-flop, which is toggled by the negative and positive differentiated spikes cause buy the falling and rising edge. The input signal level is 4V ± 2V. The trigger input impedance is 1.2 k or 75 selectable via the internal switch S301-3.
Fig. 7. Trigger input
HD and VD input
The HD and VD input circuit can be 75 terminated via the internal switch S301-1 and S301-2. The input signal level is 4V ± 2V.
75
75
GND
GND
Iris
Iris
Video
Video
Fig. 8. HD and VD inputs
HD, VD, PCLK, WEN and EEN output
The output circuits for these signals are 75 complementary emitter followers. The single circuit delivers a TTL signal. The output level 4 V from 75 (no termination).
Fig. 9. HD, VD, PCLK and EEN output
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CV-M77

6. Functions and Operations

6.1. Basic operation modes

Apart from the standard continuous operation mode, the CV-M77 features four external triggering modes and a long time exposure mode. In all modes the camera can be synchronized to an external sync. The shutter time can be selected from 12 fixed steps, or from 788 steps with 1H resolution. In triggered mode it can also be controlled by the trigger pulse width. The frame delayed readout can operate in either edge pre-selected trigger, or pulse width controlled shutter mode.
Switches can set most modes and functions locally. All modes and functions can be remote controlled by RS-232C control. Alternative connections for input and output signals can be done by internal jumpers.
For details: refer to “7. Configuring the Camera”.

6.1.1. High frame rate.

From revision C, the CV-M77 camera has a new readout mode. It is the high frame rate mode. Here only every third line is read out. The 2 lines between are dumped. In this way the Bayer RGB mosaic pattern is unchanged. The DSP interpolation algorithm for RGB color output can still be used. The figures below shows the CCD sensor in normal mode and high frame rate mode. In high frame rate, the vertical ccd register is clocked with 3 times higher rate. But only the signals from every third line is transferred to the horizontal ccd register for read out. Signals from the lines between are dumped. The horizontal resolution is unchanged, but the vertical resolution is reduced to 1/3.
The advantages are:
Frame rate 3 times higher The image is sampled from the whole sensor area Horizontal resolution unchanged
Xsub
Xsub
Xsub
Xsub
Xsub
Xsub
Shutter
Shutter
Shutter
Normal V-clock
Normal V-clock
Normal V-clock
G
G
G
R
R
Vertical ccd register
Vertical ccd register
Vertical ccd register
R
G
G
G
R
R
R
G
G
G
R
R
R
Horizontal ccd register
Horizontal ccd register
Horizontal ccd register
CCD with normal readout. CCD with high frame rate readout.
Xsg1
Xsg1
Xsg1
B
B
B
G
G
G
G
G
G
G
G
G
G
G
G
R
R
R
G
G
G
B
B
B
B
B
B
R
R
R
G
G
G
R
R
R
Photo diode
Photo diode
Photo diode (pixel)
(pixel)
(pixel)
Video
Video
Video coder
coder
coder
R
R
R
G
G
G
B
B
B
Shutter
Shutter
Shutter
High frame rate V-cl ock
High frame rate V-cl ock
High frame rate V-cl ock
Normal V-clock
Normal V-clock
Normal V-clock
Vertical ccd register
Vertical ccd register
Vertical ccd register
Horizontal ccd register
Horizontal ccd register
Horizontal ccd register
B
B
B
G
G
G
G
G
G
R
R
R
G
G
G
R
R
R
G
G
G
G
G
G
R
R
R
G
G
G
G
G
G
R
R
R
G
G
G
B
B
B
R
R
R
G
G
G
B
B
B
R
R
R
Xsg1
Xsg1
Xsg1
Photo diode
Photo diode
Photo diode (pixel)
(pixel)
(pixel)
Video
Video
Video coder
coder
coder
R
R
R
G
G
G
B
B
B
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CV-M77

6.2. Input/Output of HD/VD Signal

6.2.1. Input of External HD/VD signals

This setting is factory pre-set. The video output is synchronized with external HD/VD signals if applied. If no ext. HD signal is input, the camera will switch to the internal X-tal controlled HD sync. If no ext. VD is connected, the camera will continue with its internal VD. For details: refer to “7. Configuring the Camera”.
To use this mode: Set function: SW 303.1 and 303.2 to ON for external HD/VD input. Factory default. SW 301.1 and 301.2 to OFF for TTL level for HD/VD. Factory defaults SW 301.1 and 301.2 to ON for 75 termination of HD/VD.. Input: Ext. HD in on pin 6 on 12-pin connector. 4.0 Vp-p ±2.0V. Ext. VD in on pin 7 on 12-pin connector. 4.0 Vp-p ±2.0V.
Important notes on using this mode
External sync system should follow the camera scanning system.
The ext. HD/VD phase relations should follow as shown in fig. 10.
Fig. 10. External VD and HD phase relation

6.2.2. Output of Internal HD/VD signals

Internal HD/VD signals can be output for synchronizing external equipment. For details: refer to “7. Configuring the Camera”.
To use this mode: Set function: SW 303.1 and 303.2 to OFF for internal HD/VD output. Output: Int. HD out on pin 6 on 12-pin connector. 4.0 Vp-p from 75 source. Int. VD out on pin 7 on 12-pin connector. 4.0 Vp-p from 75 source.
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CV-M77
s

6.3. Continuous operation

This mode is used for applications that do not require asynchronous external trigger, but run in continuous operation. Mode setting and all other settings can be done via RS 232C control if rear switch SW1-10 is ON. Mode setting and some other settings can be done by switch if rear switch SW1-10 is OFF. For details: refer to “7. Configuring the Camera”.
To use this mode: RS SW1- Set function: Trigger mode to “Normal” TR=0 5, 6, 7 OFF Shutter to “Normal” or “Programmable” SM=0, SM=1 “Shutter speed” SH=0 through 11 1, 2, 3, 4 “Programmable exposure” PE=3 through 791 Other functions Input: Ext. HD in on pin 6 on 12-pin connector. 4.0 Vp-p ±2.0V. (If used). Ext. VD in on pin 7 on 12-pin connector. 4.0 Vp-p ±2.0V. (If used).
Important notes on using this mode
External sync system should follow the camera scanning system.
The ext. HD/VD phase relations should follow as shown in fig. 10.
1028 (h) effective pixels in continuous mode. 1016 (h) in trigger modes.
1ck = 40ns
Note! 1016ck in trigger mode
Fig. 11. Horizontal timing
Fig. 12. Vertical timing
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