IAI PCON-CA, PCON-CFB, PCON-CFA, PCON-CB, PCON-CGFB User Manual

...
PCON-CA/CFA/CB/CFB/CGB/CGFB,
ACON-CA/CB/CGB, DCON-CA/CB/CGB
First Step Guide Seventh Edition
Thank you for purchasing our product. Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to this First Step Guide to ensure correct use. This First Step Guide is original manual written by only this product.
Using or copying all or part of this Instruction Manual without permission is prohibited.
The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.
Product Check
The standard configuration of this product is comprised of the following parts. If you find any fault with the product you have received, or any missing parts, contact us or our distributor.
1. Parts
No. Part Name Model Reference
1 Controller Main Body
Refer to “How to read the model plate”, “How to read the model of the controller”
Accessories
2 Field Network Connector
MSTB2.5/5-STF-5.08AU (CC-Link) MSTB2.5/5-STF-5.08AUM (DeviceNet)
Prepare for separately except for CC, DV type.
3 Power Connector
FMC1.5/8-ST-3.5 (Supplier : PHOENIX CONTACT)
Recommended cable size AWG16 to 20 (1.25 to 0.5mm2)
4 Dummy plug DP-5 For the safety category compliant type 5 Absolute Battery (Option) AB-7 or SEP-ABU* If applicable for Simple Absolute Type
6 Serial Absolute Battery (Option) AB-5
If applicable for Serial Absolute Type
(for ACON only) 7 First Step Guide 8 Instruction Manual (DVD) 9 Safety Guide
2. Teaching Tool (to be purchased separately) A teaching tool, such as PC Software, is necessary when performing programming and commissioning, such as editing position data or parameters. Please utilise any of the following teaching tools. (Note) TB-01/01D/01DR are not applicable for CC-Link IE.
No. Part Name Model
1
PC Software (with RS232C converter adapter + external equipment communication cable)
RCM-101-MW
2
PC Software (with USB converter adapter + USB cable + external equipment communication cable)
RCM-101-USB
3
Touch Panel Teaching TB-01 (Standard / with Deadman Switch Attached on the Left/ Right side)
TB-01/01D/01DR
4 Touch Panel Teaching TB-02 (Standard / with Deadman Switch Attached)
TB-02/02D
5 Data Setter TB-03
TB-03
3. Instruction Manuals related to this product, which are contained in the Instruction Manual (DVD).
No. Name Manual No.
1 PCON-CA/CFA Controller Instruction Manual ME0289 2 PCON-CB/CFB Controller Instruction Manual ME0342 3 ACON-CA, DCON-CA Controller Instruction Manual ME0326 4 ACON-CB Series Contoroller, DCON-CB Series Contoroller Instruction Manual ME0343 5 PC Software RCM-101-MW/RCM-101-USB Instruction Manual ME0155 6 Touch Panel Teaching TB-01/TB-02/TB-03 Position Controller Instruction Manual
ME0324/ME0355/ME0376 7 Instruction Manual for the Serial Communication [for Modbus] ME0162 8 CC-Link Instruction Manual ME0254 9 DeviceNet Instruction Manual ME0256
10 PROFIBUS-DP Instruction Manual ME0258 11 CompoNet Instruction Manual ME0220
12
MECHATROLINK-Ⅰ/Ⅱ Instruction Manual
ME0221
13
MECHATROLINK- Instruction Manual
ME0317
14 EtherCAT Instruction Manual ME0273 15 EtherNet/IP Instruction Manual ME0278 16 PROFINET-IO Instruction Manual ME0333
17
MECHATROLINK- Instruction Manual
ME0317
18 CC-Link IE Instruction Manual ME0389
4. How to read the model plate
5. How to read the model of the controller
z PCON
PCON-CA-56P WAI-EP-2-0-ABU-DN-**
z ACON
ACON-CA-30 I-EC-2-0-AB-DN-**
z DCON
DCON-CA-3 I-EP-2-0-DN-**
Basic Specifications
PCON List of Specifications
Description
Item
PCON-CA/CB/CGB PCON-CFA/CFB/CGFB Number of controlled axes 1-axis Power-supply Voltage 24V DC ±10%
20P, 28P, 28SP MAX. 1A 35P, 42P, 56P MAX. 2.2A
RCP2 RCP3
Motor Type
60P, 86P MAX. 6A
High-thrust function is disabled
MAX.2.2A
28P, 35P, 42P, 56P
High-thrust function is enabled
Rated 3.5A / MAX. 4.2A
Load Capacity (including control side current consumption)
(Note1)
RCP4 RCP5 RCP6
Motor Type
56SP, 60P, 86P
MAX. 6A
Power Supply for Electromagnetic Brake (for actuator equipped with brake)
24V DC ±10% 0.15A (MAX.)
RCP2 , RCP3 5W 26.4W Heat Generation RCP4 to RCP6 3W
Rush Current
(Note2)
8.3A 10A Transient Power Cutoff Durability MAX. 500μs Motor Control System Weak f ield-magnet vector control
RCP2 to RCP5 Incremental Encoder, Battery-less Absolute Encoder Resolution 800pulse/rev Corresponding
Encoder
RCP6 Battery-less Absolute Encoder Resolution 8192pulse/rev Actuator Cable Length MAX. 20m Serial Communication Interface
(SIO Port)
RS485 : 1 CH (based on Modbus Protocol RTU/ASCII) Speed : 9.6 to 230.4Kbps Control available with serial communication in the modes other than the pulse train
PIO Type Signal I/O dedicated for 24V DC (selected from NPN/PNP) … Input 16 points max.,
output 16 points max. Cable length MAX. 10m
External Interface
Fieldbus Type DeviceNet, CC-Link, PROFIBUS-DP, CompoNet, MECHATROLINK-Ⅰ/Ⅱ,
EtherCAT, EtherNet/IP, PROFINET-IO, MECHATROLINK-*, CC-Link IE*
(* Some types cannot connect it.) Data Setting and Input PC Software, Touch Panel Teaching, Teaching Pendant, Data Setter Data Retention Memory Saves position data and parameters to non-volatile memory
(There is no limitation to the number of times data may be written.) Operation Mode Positioner Mode/Pulse Train Control Mode (selected by parameter setting) Number of Positions in Positioner Mode Standard 64 points, MAX. 512 points (PIO Type)
(Note) Number of positions differs depending on the selection in PIO pattern.
Differential System (Line Driver System) : MAX. 200kpps
Cable length MAX. 10m
Input Pulse Frequency
Open Collector System : Not applicable.
* If the host applies the open collector output, prepare AK-04 (option) separately to
convert to the differential type. Command Pulse Multiplying Factor (Electrical Gear : A/B)
1/50 < A/B < 50/1 Setting Range of A and B (set to parameter) : 1 to 4096
Pulse Train Interface
Feedback Pulse Output None
LED Display (mounted on Front Panel)
SV (GN)/ALM (RD)
: Servo ON/Alarm generated
STS0 to 3
: Status display
RDY (GN)/ALM (RD)
: Absolute function in normal / absolute function error (for the
simple absolute type)
1, 0 (GN) (RD)
: Absolute function status display (for the simple absolute type) Electromagnetic Brake Compulsory Release Switch (mounted on Front Panel)
Switching NOM (standard)/BK RLS (compulsory release)
Insulation Resistance 500V DC 10MΩ or more Protection Function against Electric Shock
Class I basic insulation
Incremental Type Screw fixed type : 250g or less
DIN rail fixed type : 285g or less
Screw fixed type : 270g or less DIN rail fixed type : 305g or less
Weight
(Note3)
Simple Absolute Type (including 190g for battery)
Screw fixed type : 450g or less DIN rail fixed type : 485g or less
Cooling Method Natural air-cooling Forced air-cooling
External dimensions
Screw fixed type : 35W×178.5H×69.6D DIN rail fixed type : 35W×185H×78.1D
Screw fixed type : 35W×190H×69.6D
DIN rail fixed type : 35W×196.5H×78.1D Surrounding Air Temperature 0 to 40°C Surrounding Humidity 85%RH or less (non-condensing) Surrounding Environment [Refer to Installation Environment] Surrounding Storage Temperature
-20 to 70°C (Excluding battery)
Usage Altitude 1000m or less Protection Class IP20
Environment
Vibration Durability Frequency 10 to 57Hz / Swing width : 0.075mm
Frequency 57 to 150Hz / Acceleration 9.8m/s2 XYZ directions Sweep time : 10 minutes Number of sweep : 10 times
Note1 Add an additional 0.3A inrush for Fieldbus Types. Note2 In-rush current will flow for approximately 5msec after the power is turned on (at 40°C).
Note that the value of in-rush current differs depending on the impedance of the power supply line.
Note3 Add an additional 30g for CA/CB/CGB Fieldbus Type. Add an additional 10g for CFA/CFB/CGFB Fieldbus Type.
ACON, DCON List of Specifications
Description
Item
ACON-CA/CB/CGB DCON-CA/CB/CGB Number of controlled axes 1-axis Power-supply Voltage 24V DC ±10%
Series Motor Type
Rated
Max. Power Consumption
MAX.
(Note5)
Rated MAX.
2W 0.8A 4.6A
5W 1.0A 6.4A
10W (RCL) 1.3A 6.4A
10W (RCA/ RCA2) 1.3A 2.5A 4.4A
20W 1.3A 2.5A 4.4A
20W (Model: 20S) 1.7A 3.4A 5.1A
RCA, RCA2, RCL
30W 1.3A 2.2A 4.0A
Load Capacity (It does not including control side current consump tion)
(Note1)
RCD 3W 0.7A 1.5A
Power Supply for Electromagnetic Brake (for actuator equipped with brake)
24V DC ±10% 0.15A (MAX.)
Heat Generation 8.4W 4W Rush Current
(Note2)
10A
Transient Power Cutoff Durability MAX. 500μs
<Identification for IAI use only>
* There is no identification in some cases.
<Type of Installation>
(Not Specified) : Screw Attachment Type DN : DIN Rail Mounting Type
<Applicable to Simplified Absolute Unit>
(Not Specified): Incremental
/ Battery-less Absolute AB : Simple Absolute Type (With the Absolute Battery) ABU : Simple Absolute Type (With the Absolute Battery Unit (SEP-ABU)) ABUN : Simple Absolute Type (With no Absolute Battery)
<Power-supply Voltage>
0 : 24V DC
<I/O Cable Length>
0 : Equipped with no cable 2 : 2m (Standard) 3 : 3m 5 : 5m
Warning : Operation of this equipment requires detailed installation and operation instructions which are
provided on the DVD Manual included in the box this device was packaged in. It should be retained with this device at all times.
A hardcopy of the Manual can be requested by contacting your nearest IAI Sales Office listed at
the back cover of the Instruction Manual or on the First Step Guide.
Serial number
Model
Model SER NO. Input Output Actuator
*
*
CAUTION: Connect the wiring correctly and properly, use IAI specified cables or min 60°C Cu wire.
IP20
********* *********
DC24V A 0-24Vac,3ph,0-333Hz, A
*****
Applicable to Fieldbus
<Identification for IAI use only>
* There is no identification in some cases.
<Type of Installation>
(Not Specified) : Screw Attachment Type DN : DIN Rail Mounting Type
<Applicable to Simplified Absolute Unit>
AB : Simple Absolute Type (With the Absolute Battery) ABU : Simple Absolute Type (With the Absolute Battery Unit (SEP-ABU)) ABUN : Simple Absolute Type (With no Absolute Battery)
<Power-supply Voltage>
0 : 24V DC
<I/O Cable Length>
0 : Equipped with no cable 2 : 2m (Standard) 3 : 3m 5 : 5m
<Identification for IAI use only>
* There is no identification in some cases.
<Type of Installation>
(Not Specified) : Screw Attachment Type DN : DIN Rail Mounting Type
<Power-supply Voltage>
0 : 24V DC
<I/O Cable Length>
0 : Equipped with no cable 2 : 2m (Standard) 3 : 3m 5 : 5m
<Series>
<Type>
CA/CB : Standard Type CFA/CFB : High-Thrust Actuator Connection Type CGB
: Sagety Categories Complied Type CGFB : High-Thrust Actuator Connection Sagety Categories
Complied Type
<Detail of Connected Axis>
[Motor Type] 20P : 20□ pulse motor, 20SP : 20□ pulse motor 28P : 28□ pulse motor, 28SP : 28□ pulse motor 35P : 35□ pulse motor, 42P : 42□ pulse motor 42SP : 42□ pulse motor, 56P : 56□ pulse motor 56SP : 56□ pulse motor, 60P : 60□ pulse motor 86P : 86□ pulse motor [Encoder Type] WAI : Incremental / Battery-less Absolute Shared SA : Simple Absolute
<I/O Type>
NP : NPN Type (Sync. Type) (Standard), PN : PNP Type (Source Type), PLN : Pulse Train Control NPN Type (Sync. Type), PLP : Pulse Train Control PNP Type (Source Type), DV : DeviceNet Connection Type, CC : CC-Link Connection Type PR : PROFIBUS-DP Connection Type, CN : CompoNet Connection Type PRT : PROFINET-IO Connection Type, EC : EtherCAT Connection Type EP : EtherNet/IP Connection Type, ML : MECHATROLINK-Ⅰ/Ⅱ Connection Type ML3 : MECHATROLINK- Connection Type (Except for PCON-CA/CFA) CIE : CC-Link IE Type (PCON-CB/CFB/CGB/CGFB only)
<Series>
<Type>
CA/CB : Standard Type CGB : Safety Categories Complied Type
<Detail of Connected Axis>
[Motor Type] 2 : 2W AC servo motor 5 : 5W AC servo motor 10 : 10W AC servo motor 20S : 20W AC servo motor 20 : 20W AC servo motor 30 : 30W AC servo motor [Encoder Type] WAI : Incremental / Battery-less Absolute
shared (CB only) I : Incremental A : Serial Absolute [Option] HA : High Acceleration/Deceleration Type LA : Low Power Consumption Type No description : Standard Type
<I/O Type>
NP : NPN Type (Sync. Type) (Standard), PN : PNP Type (Source Type), PLN : Pulse Train Control NPN Type (Sync. Type), PLP : Pulse Train Control PNP Type (Source Type), DV : DeviceNet Connection Type, CC : CC-Link Connection Type PR : PROFIBUS-DP Connection Type, CN : CompoNet Connection Type PRT : PROFINET-IO Connection Type, EC : EtherCAT Connection Type EP : EtherNet/IP Connection Type, ML : MECHATROLINK-Ⅰ/Ⅱ Connection Type ML3 : MECHATROLINK- Connection Type (Except for ACON-CA) CIE : CC-Link IE Type (ACON-CB/CGB only)
<Series>
<Type>
CA/CB : Standard Type
<Detail of Connected Axis>
[Motor Type] 3 : 2.5W DC Brushless motor [Encoder Type] I : Incremental
<I/O Type>
NP : NPN Type (Sync. Type) (Standard), PN : PNP Type (Source Type), PLN : Pulse Train Control NPN Type (Sync. Type), PLP : Pulse Train Control PNP Type (Source Type), DV : DeviceNet Connection Type, CC : CC-Link Connection Type PR : PROFIBUS-DP Connection Type, CN : CompoNet Connection Type PRT : PROFINET-IO Connection Type, EC : EtherCAT Connection Type EP : EtherNet/IP Connection Type, ML : MECHATROLINK-Ⅰ/Ⅱ Connection Type ML3 : MECHATROLINK- Connection Type (Except for DCON-CA) CIE : CC-Link IE Type (DCON-CB only)
Description
Item
ACON-CA/CB/CGB DCON-CA/CB/CGB
Motor Control System Sinusoidal Waveform (AC) Drive Rectangu lar Waveform (DC) Drive
Corresponding Encoder Incremental Encoder
Serial Absolute Encoder Battery-less Absolute Encoder
Incremental Encoder
Incremental Type 800pulse/rev RCA
Serial Absolute Type 16384pulse/rev
RCA2_*** N 1048pulse/rev RCA2
Other than RCA2_*** N
800pulse/rev
RCA /RCA2
Battery-less Absolute Type
16384pulse/rev
RA1, RA4, SA1, SA4 715pu lse/rev
RA2, RA5, SA2, SA5 855pu lse/rev
RCL
RA3, RA6, SA3, SA6 1145pulse /rev
Correspon ding Encoder Resolution
RCD 400pulse/rev
Actuator Cable Length MAX. 20m MAX. 10m Serial Communication Interface
(SIO Port)
RS485 : 1 CH (based on Modbus Protocol RTU/ASCII) Speed : 9.6 to 230.4Kbps Control available with serial communication in the modes other than the pulse train
PIO Type Signal I/O dedicated for 24V DC (selected from NPN/PNP) … Input 16 points max.,
output 16 points max. Cable length MAX. 10m
External Interface
Field Network Type DeviceNet, CC-Link, PROFIBUS-DP, CompoNet, MECHATROLINK-Ⅰ/Ⅱ,
EtherCAT, EtherNet/IP, PROFINET-IO, MECHATROLINK-*, CC-Link IE*
(* Some types cannot connect it.) Data Setting and Input PC Software, Touch Panel Teaching, Teaching Pendant, Data Setter Data Retention Memory Saves position data and parameters to non-volatile memory
(There is no limitation to the number of times data may be written.) Operation Mode Positioner Mode/Pulse Train Control Mode (selected by parameter setting) Number of Positions in Positioner Mode Standard 64 points, MAX. 512 points (PIO Type)
(Note) Number of positions differs depending on the selection in PIO pattern.
Differential System (Line Driver System) : MAX. 200kpps
Cable length MAX. 10m
Input Pulse Frequency
Open Collector System : Not applicable.
* If the host applies the open collector output, prepare AK-04 (option) separately to
convert to the differential type. Command Pulse Multiplying Factor (Electrical Gear : A/B)
1/50 < A/B < 50/1 Setting Range of A and B (set to parameter) : 1 to 4096
Pulse Train Interface
(Note4)
Feedback Pulse Output None
LED Display (mounted on Front Panel)
SV (GN)/ALM (RD)
: Servo ON/Alarm generated
STS0 to 3
: Status disp lay
RDY (GN)/ALM (RD)
: Absolute function in normal / absolute function error (for the
simple absolute type)
1, 0 (GN) (RD)
: Absolute function status display (for the simple absolute type) Electromagnetic Brake Compulsory Release Switch (mounted on Front Panel)
Switching NOM (standard)/BK RLS (compulsory release)
Insulation Resistance 500V DC 10MΩ or more Protection Function against Electric Shock
Class I basic insulation Incremental Type Screw fixed type : 230g or less DIN rail fixed type : 265g or less Simple Absolute Type Battery (AB-7) : 190g or less
Absolute Battery Case (SEP-ABU) :
140g or less
Weight
(Note3)
(Other than Field Network Type)
Serial Absolute Type Battery (AB-5) : 20g
Cooling Method Natural air-cooling
External dimensions
Screw fixed type : 35W×178.5H×69.6D
DIN rail fixed type : 35W×185H×78.1D
Surrounding Air Temperature 0 to 40°C Surrounding Humidity 85%RH or less (non-condensing) Surrounding Environment [Refer to Installation Environment] Surrounding Storage Temperature
-20 to 70°C (Excluding battery)
Usage Altitude 1000m or less Protection Class IP20
Environment
Vibration Durability Frequency 10 to 57Hz / Swing width : 0.075mm
Frequency 57 to 150Hz / Acceleration 9.8m/s2
XYZ directions Sweep time : 10 minutes Number of sweep : 10 times
Note1 Control power capacity is 0.3A. Note2 In -rush current will flow for approximately 5msec after the power is turned on (at 40°C).
Note that the value of in-rush current differs depending on the impedance of the power supply line. Note3 Add the weight of the battery (case) for “Simple Absolute Type” and “Serial Absolute Type”. Note4 Serial absolute type is not applicable for the pulse train control mode. Note5 The current reaches the maximum at the e xcitation phase detection of the motor conducted when the servo is turned
on for the first time after the power is supplied. (TYP 1 to 2 second, MAX. 10 second)
External Dimensions (ACON, DCON, PCON-CA/CB/CGB)
* There is only Incremental Type in DCON.
● Screw fixed type
● DIN rail fixed type
35
178.5
185
M3
M3
35
178.5
185
M3
35
178.5
185
8.5
4
(5)
(58)
(5)
(5)
(52)
78.1
Simplified Absolute Type
(Option)
Serial Absolute Type
(Option)
Side View
Battery-less Absolute/
Incremental Type
104 from DIN rail center
35.4 (Width of 35mm DIN rail)
(for FG cable attachment)
(for FG cable attachment)
(for FG cable attachment)
External Dimensions (PCON-CFA/CFB/CGFB)
● Screw fixed type
● DIN rail fixed
Installation Environment
This product is capable for use in the environment of pollution degree 2*1 or equivalent. *1 Pollution Degree 2: Environment that may cause non-conductive pollution or transient conductive
pollution by frost (IEC60664-1)
1. Installation Environment
Do not use this product in the following environment
Location where the surrounding air temperature exceeds the range of 0 to 40°C
Location where condensation occurs due to abrupt temperature changes
Location where relative humidity exceeds 85%RH
Location exposed to corrosive gases or combustible gases
Location exposed to significant amount of dust, salt or iron powder
Location subject to direct vibration or impact
Location exposed to direct sunlight
Location where the product may come in contact with water, oil or chemical droplets
Environment that blocks the air vent [Refer to Installation and Noise Elimination]
When using the product in any of the locations specified below, provide a sufficient shield.
Location subject to electrostatic noise
Location where high electrical or magnetic field is present
Location with the mains or power lines passing nearby
2. Storage and Preservation Environment
Storage and preservation environment follows the installation environment. Especially in a long-term storage, consider to avoid condensation of surrounding air. Unless specially specified, moisture absorbency protection is not included in the package when the machine is delivered. In the case that the machine is to be preserved in an environment where dew condensation is anticipated, take the condensation preventive measures from outside of the entire package, or directly after opening the package.
Installation and Noise Elimination
1. Noise Elimination Grounding (Frame Ground)
2. Precautions regarding wiring method
1) Wire is to be twisted for the 24V DC power supply.
2) Separate the signal and encoder lines from the power supply and power lines.
3. Noise Sources and Elimination Carry out noise elimination measures for power devices on the same power path and in the same equipment. The following are examples of measures to eliminate noise sources.
1) AC solenoid valves, magnet switches and relays
[Measure] Install a Surge absorber parallel with the coil.
2) DC solenoid valves, magnet switches and relays
[Measure] Install a diode parallel with the coil. Use a DC
relay with a built-in diode.
4. Heat Radiation and Installation Design and Build the system considering the size of the controller box, location of the controller and cooling factors to keep the surrounding temperature around the controller below 40 °C.
Connection Diagram
● Connection to RCP2 (High-Thrust), RCA and RCL Series
● Connection to RCP3, RCP4, RCP5, RCP6 and RCA2 Series
Surge absorber
Relay coil
Relay coil
R
C
+24V 0V
+24V 0V
+-
MIN. 30mm
MIN. 30mm
MIN. 30mm
MIN. 30mm
MIN. 100mm
MIN. 50mm
MIN. 100mm
Ensure enough space for wiring.
(Note1) Detach the fan unit before
attaching screws to the main unit.
PCON ACON
Motor/ Encoder Connector
Connection Cable
(Note1)
Connection Cable
(Note1)
PCON ACON
Motor/ Encoder Connector
Do not share the ground wire with or connect to other equipment. Ground each controller.
Controller
Other
equipment
Controller
Other
equipment
Other
equipment
Connect the ground cable using the tapped hole for FG connection on the main unit.
M3 × 5 nickeled pan head machine screw (enclosure dedicated for DIN rail fixed type)
Screw fixed type DIN rail fixed type
Connect the ground line together to the main unit using the fixing screw.
Copper wire: Connect a ground wire with a diameter of 1.6mm (2mm
2
) or larger.
Earth Terminal Grounding resistance 100Ω or less (Class D grounding)
Teaching Pendant (Option)
PC Software
(Option)
Personal Computer
Actuator
Brake Release Switch
Host System <PLC>
Axis No. Setting Switch
Operation Mode Setting Switch
35
(7)
170.5
190
5
69.6
φ
5
(Note1)
35
(7)
190
(5)
78.1
8.5
4
196.5
115 from DIN rail center
35.4 (Width of 35mm DIN rail)
35
φ
5
170.5
178.5
5
35
φ
5
5
(40.5)
(58)
170.5
178.5
35
φ
5
5
(34.5)
(52)
170.5
178.5
69.6
Simplified Absolute Type
(Option)
Serial Absolute Type
(Option)
Side View
Battery-less Absolute/
Incremental Type
Loading...
+ 3 hidden pages