Hyundai HYLS4000H, HYLS7000H User Manual

LOG SPLITTER (HORIZONTAL) 4/7 Ton

Models HYLS4000H - HYLS7000H

User Manual

CONTENTS

Page number/s

1. SAFETY 3 - 5

2. MACHINE SPECIFIC SAFETY 5 - 7

3. PARTS LOCATIONS 8 - 10

4. SPECIFICATIONS 10

5. OPERATION 11 - 14

6. TROUBLESHOOTING 14

7. PARTS SCHEDULE 15 - 16

8. PRODUCT DISPOSAL 17

9. DECLARATIONS of CONFORMITY 17

10. CONTACT DETAILS 18

11.MANUAL UPDATES 19

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1. SAFETY

1.1. General safety notes.

1.1.1. The operator of the machine is responsible for, and has a duty of care in

making sure that the machine is operated safely and in accordance with the
instructions in this user manual. Keep the manual safe and pass it on if the
machine loaned/sold to another user.

1.1.2. Please note the following safety points.

1.1.2.1. The machine should never be left it in a condition which would allow

an untrained or unauthorised person/s to operate this machine.

1.1.2.1.1. All due care and diligence should be taken by the operator for

the safety of and with regard to those around whilst using the
machine.

1.1.2.1.2. Some or all of the following - warning signs, symbols and/or

PPE pictograms may appear throughout this manual. You MUST
adhere to their warning/s. Failure to do so may result in personal
injury to yourself or those around you.

The FOLLOWING safety notes will help avoid or reduce risk of injury or death.

Indicates a hazard, which, if

not avoided, could result in

serious injury or death.

Indicates a hazard, which, if

not avoided, could result in

serious injury.

Indicates a hazard which, if
not avoided, might result in
minor or moderate injury.

Indicates a situation that

could easily result in
equipment damage.

READ & Keep the manual

safe and pass it on if the

machine loaned/sold to

another user.

You MUST fully read

instructions to make sure

you use and operate

machine safely

Appropriate Personal Protective Equipment (PPE)

MUST be worn at all times when machine is in use or being repaired.

ALWAYS keep the working area clear of non-essential people to include

but not limited to children, the elderly and vulnerable persons.

NEVER ALLOW an untrained person to use this machine.

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1.2. Electrical safety (where applicable).

1.2.1. Electricity can kill - NEVER work on LIVE/ENERGISED equipment.

1.2.2. Prior to carrying out any maintenance work you MUST Identify electrical

isolation methods and isolate all electrical supplies,

1.2.3. Prior to use and with all electrical supplies isolated You MUST check all

electrical cables, plugs and connections for the following;

1.2.3.1. Are intact and have no signs of damage, to include but not limited to

bare wires, chaffing, cuts and loose wiring.

1.2.3.2. If there are any signs of damage, the damaged item MUST be taken

out of service until the damage has been repaired by an electrically
competent person.

1.2.3.3. All trailing cables should be routed so as not to cause any kind of trip

hazard.

1.2.3.4. NEVER work on or near electricity with wet hands, wet clothing, and

wet gloves.

1.3. Vibrations (where applicable).

1.3.1. Prolonged use of hand held (operated) machines will cause the user to feel

the effects of/from vibrations. These vibrations can lead to white finger
(Raynaud's phenomenon) or carpal tunnel syndrome. This condition reduces
the ability of the hand to feel and regulate temperature, causing numbness and
heat sensations and may cause nerve damage and circulatory tissue death.

1.3.2. Not all factors that lead to white finger disease are known, but cold weather,

smoking and other diseases that affect blood vessels and blood circulation as
well as large and long-lasting impact of shocks are considered factors called in
the formation of white finger. Note the following to reduce the risk the white
finger and carpal tunnel syndrome to reduce:

1.3.2.1. Wear gloves and keep your hands warm

1.3.2.2. Take regular breaks

1.3.3. All of the above precautions may help reduce the risk of white finger disease

but not rule out carpal tunnel syndrome. Long-term and regular users are
therefore recommended to observe the condition of your hands and fingers.
Seek medical attention immediately if any of the above symptoms should
occur.

1.4. Noise (where applicable).

1.4.1. The operating noise of the machine can damage your hearing. Wear hearing

protection such as earplugs or ear defenders to protect your hearing. Long­term and regular users are advised to have hearing checked regularly. Be
especially vigilant and cautious when wearing hearing protection because your
ability to hear alarm warnings will be reduced.

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1.4.2. Noise emissions for this equipment is unavoidable. Carry out noisy work at

approved times and for certain periods. Limit the working time to a minimum.
For your personal protection and protection of people working nearby it is also
advisable for them to wear hearing protection.

1.4.3. See DECLARATION of CONFORMITY section for Outdoor Noise declaration of

conformity.

2. MACHINE SPECIFIC SAFETY

2.1. Understanding your log splitter.

2.1.1. You MUST read and understand the owner's manual and labels fixed to the

log splitter. Learn its application and limitations as well as the specific potential
hazards peculiar to it.

2.2. Drugs, alcohol and medication.

2.2.1. Do not operate the log splitter while under the influence of drugs, alcohol, or

any medication that could affect your ability to use it properly.

2.3. Avoiding dangerous conditions.

2.3.1. Put the log splitter on a 600 – 750 mm high, stable, flat, and level work bench

where there is plenty of room for handling, and help the operator stay alert.
Bolt the log splitter to the work surface if it tends to slip, walk, or slide.

2.3.2. Keep your work area clean and well lighted. Cluttered areas invites injuries.

2.3.3. DO NOT use the log splitter in wet or damp areas or expose it to rain.

2.3.4. DO NOT use it in areas where fumes from paint, solvents or flammable liquids

pose a potential hazard.

2.4. Inspect your log splitter.

2.4.1. Check your log splitter before turning it on. You MUST keep

guards in place and in working order. Form a habit of checking to
see that keys and adjusting wrenches are removed from tool
area before turning it on. Replace damaged, missing or failed
parts before using it.

2.5. Dress properly.

2.5.1. DO NOT wear loose clothing, gloves, neckties or jewellery (rings, wrist

watches). They can be caught in moving parts.

2.5.2. Protective electrically non-conductive gloves and non-skid

footwear are recommended when working. Wear protective
hair covering to contain long hair, preventing it from get caught
in machinery.

2.6. Protect your eyes and face.

2.6.1. Log splitters may throw foreign objects into the eyes. This can cause

permanent eye damage. Always wear safety goggles. Everyday
eyeglasses have only impact resistant lenses. They are not safety
glasses.

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2.6.2. DO NOT put the log splitter on the ground for operations. This is awkward

operating position that the operator has to bring his face close to the machine,
and thus risks being struck by wood chips or debris.

2.7. Extension leads.

2.7.1. Improper use of extension leads may cause inefficient operation of the log

splitter which can result in overheating. Make sure that the extension lead is no
longer than 10m and its cross sectional area is no less than 2.5mm2 to allow
sufficient current flow to the motor.

2.7.2. All connections MUST be made with protected material suitable for outdoor

use.

2.8. Avoiding electrical shocks.

2.8.1. You MUST check that the electric circuit is adequately protected and that it

corresponds with the power, voltage and frequency of the motor. The
equipment must be connected to an earthed supply and protected by a 30 mA
Residual Current Device (RCD).

2.8.2. NEVER open the pushbutton box on the motor. Should this be necessary you

MUST contact a qualified electrician.

2.8.3. Mark sure your fingers do not touch the plug's metal prongs when plugging

or unplugging the log splitter.

2.9. Keep visitors and children away.

2.9.1. The log splitter MUST be always operated by one person

only. Other people should keep a safe distance from the
work area, especially when the log splitter is under
operations. NEVER use other people to help you with freeing
jammed log.

2.10. Inspect your log.

2.10.1. Before cutting logs you MUST make sure there are no nails or foreign objects

in logs to be split. The ends of the logs must be cut square. Branches must be
cut of flush with the trunk.

2.11. Do not over reach.

2.11.1. You MUST not work on slippery surfaces.

2.11.2. You MUST maintain proper footing and balance at all times.

2.11.3. NEVER stand on the log splitter. Serious injury could occur if the tool is tipped

or if the cutting tools is unintentionally contacted. DO NOT store anything
above or near the log splitter where anyone might stand on the tool to reach
them.

2.12. Avoid injury form unexpected accidents.

2.12.1. ALWAYS pay full attention to the movement of

the log pusher.

2.12.2. DO NOT attempt to load the log on until the

log pusher has stopped. Keep hands out of the
way of all moving parts.

2.13. Protect your hands.

2.13.1. Keep your hands away from splits and cracks which open in

the log, they may close suddenly and crush or amputate your
hands.

2.13.2. DO NOT remove jammed logs with your hands.

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