Hyundai HY50, HYC50, HYT80, HY80 User Manual

WATER/TRASH/CHEMICAL PUMPS

Models HY50/HYC50/HY80/HYT80

User Manual

PREFACE

Thank you for purchasing a Hyundai water pump.

Please keep a copy of this manual for your reference.

This manual should be kept with this water pump for future reference and be given with it if resold. This is
important to ensure the correct and safe running of this water pump for all current and future users.
This owner's manual contains instructions for the 2"and 3” water pumps. It is extremely important that
these instructions are read thoroughly before operating the water pump in order to obtain the best
results. If any problems occur in relation to this water pump, please call us to speak to a technical advisor.
All of the information and diagrams contained in this manual are correct and relevant at the time of
publishing. We reserve the right to make changes to this manual at any time without prior notice.

Our range of water pumps are designed to give safe and reliable service if the instructions contained in this
manual are followed carefully. For this reason it is important to read and understand all information
contained in this manual before attempting to operate the water pump. Failure to comply with these
instructions may result in personal injury or damage to the water pump.
Clean water pumps and high pressure water pumps in our range have been designed for pumping clean
fresh water only.
Trash pumps have been designed to deal with debris up to 25mm in diameter.
Chemical pumps can be used for the transmission of weak acid and bases (pH 4-11) and commonly used for
liquid fertilizer and seawater.

Rev 6 - 10/11/2015

Contents

1. SAFETY

5 - 8

2. COMPONENT IDENTIFICATION

8 – 9

3. PRE-OPERATION INSPECTION 10 - 12

4. ASSEMBLY & OPERATION 12 - 14

5. STARTING & STOPPING THE ENGINE 15 - 16

6. MAINTENANCE 17 - 19

7. STORAGE 19

8. TROUBLESHOOTING 20

9. WIRING DIAGRAM 21

10. SPECIFICATIONS

22

11. DECLARATION OF CONFORMITY 23

12.

CONTACT DETAILS

24

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1. SAFETY

1.1 The operator of the machine is responsible for and has a duty of care in making sure that

the
machine is operated safely and in accordance with the instructions in this user manual. Please note
the following safety points.

1.2 The machine should never be left it in a condition which would allow an untrained or unauthorised

person/s to operate this machine.

1.2.1 All due care and diligence should be taken by the operator for the safety of and with regard

to those around whilst using the machine.

1.2.2 Some or all of the following PPE, Warning Signs and symbols may appear throughout this

manual and you must adhere to their warning/s. Failure to do so may result in personal
injury.

Personal Protective Equipment (PPE)

Warning Signs and Symbols – FOLLOW safety messages to avoid or reduce risk of injury or death.

DANGER - indicates a

hazard, which, if not

avoided, could result in

serious injury or death.

WARNING - indicates a

hazard, which, if not
avoided, could result in
serious injury or death.

CAUTION - indicates a

hazard which, if not

avoided, might result

in minor or moderate

injury.

NOTE - indicates a

situation that could

easily result in

equipment damage.

READ MANUAL

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1

.3 Carbon monoxide.

1.3.1 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as

serious long term health problems such as brain damage.

1.3.2 The symptoms of carbon monoxide poisoning can include but not limited to the following;

1.3.2.1 Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.

1.3.2.2 Carbon monoxide symptoms are similar to flu, food poisoning, viral infections and simply

tiredness. It is quite common for people to mistake this very dangerous poisoning for
something else.

1.3.3 To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment inside a

home, garage, tent, camper van, mobile home, caravan or boat. The list is not exhaustive if you
are in any doubt contact your dealer.

1.3.4 If you think you or someone around you has been affected by carbon monoxide poisoning;

1.3.4.1 Get fresh air immediately, by opening doors and windows, turning off the machine and

leaving the affected area.

1.3.4.2 See your doctor immediately or go to hospital - let them know that you suspect carbon

monoxide poisoning.

1.3.5 DO NOT use in an enclosed area or a moving vehicle.

1.4 General fuel safety.

1.4.1 Fuel Safety additional information can be obtained from the Health and Safety Executive.

1.4.2 All fuels are flammable.

1.4.3 Keep away from all ignition sources i.e. heaters, lamps, sparks from grinding or welding.

1.4.4 Hot work on tanks that have contained fuel is extremely dangerous and should not be carried

out.

1.4.5 Keep work area clean and tidy.

1.4.6 Clean up all spills promptly using correct methods i.e. absorbent granules and a lidded bin.

1.4.7 Dispose of waste fuels correctly.

1.5 Petrol safety.

1.5.1 Always fuel and defuel in well-ventilated area.

1.5.2 Always wear correct, suitable and fit for purpose Personal Protective Equipment (PPE),

suggested items are as follows, but are not limited too.

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.5.3

1.5.4 Respiratory protective equipment should be used when in an unventilated area.

1.5.5 When defueling always use a propriety fuel retriever.

1.5.6 Always carry fuel in the correct and clearly marked container.

1.6 Additional Safety guidelines.

1.6.1 To prevent fire.

1.6.1.1 Never add fuel to the fuel tank whilst the engine is running. Wipe away any spilt fuel or oil

with a clean cloth before operating. Keep explosives and any other flammable products
away from the machine at all times.

1.6.1.2 To prevent fire and to provide adequate ventilation, keep the machine at least one metre

away from buildings and other equipment during operation.

1.6.1.3 Operate the machine on level ground. - Do not place the machine indoors whilst the

engine is still hot.

1.6.1.4 To prevent inhaling exhaust fumes.

1.6.1.5 Exhaust gas contains poisonous carbon monoxide which is harmful to health and can kill.

1.6.1.6 For this reason, never use the machine in a closed area or areas with poor ventilation.

1.6.2 To prevent burns.

1.6.2.1 The muffler and the engine body becomes very hot whilst the engine is running or just

after running.

1.6.2.2 To prevent any burns, do not touch these parts during these times.

1.6.2.3 Careless or improper use of any water pump may cause serious or fatal injury.

1.6.3 If you are unsure how to use the machine you must read all of this manual and get your dealer

to demonstrate its use.

1.6.4 Observe all applicable local safety regulations and standards.

1.6.5 Children should never be allowed to use this machine.

1.6.6 Bystanders, especially children, and animals should not be allowed in the area where a water

pump is in use.

1.6.7 The operator is responsible for avoiding injury to third parties and damage to their property.

1.6.8 Do not lend or rent your water pump without the owner's manual. Be sure that anyone who

uses your water pump fully understands the information contained in this manual.

1.6.9 You must be fit to work with a water pump.

1.6.10 You should not operate the machine if you are not well or physically unable. if you get tired,

take a break in good time.

1.6.11 Do not operate the blower/vacuum if you are under the influence of any substance (drugs,

alcohol, etc.) which might impair vision, dexterity or judgment.

1.6.12 Only attachments supplied are expressly approved for use with your specific model are

authorised.

1.6.12.1 Other attachments must not be used because of the increased risk of accidents.

1.6.12.2 No liability will be accepted for personal injury and damage to property caused while

using unauthorised attachments.

1.6.13 Before starting check the following points:

1.6.13.1 The choke lever must move freely.

1.6.13.2 The stop switch must move easily to "OFF"

1.6.14 Tightness of spark plug cap - if cap is loose, sparks may occur and ignite the escaping fuel

vapours.

1.7 Starting.

1.7.1 For safety reasons, this water pump must not be used in potentially explosive atmospheres.

1.7.2 Start the engine at least 3 m (10 ft.) from the fueling spot, outdoors only.

1.7.3 To reduce the risk of breathing toxic fumes, never start or run your unit in confined spaces.

1.7.4 Place the machine on firm level ground in an open area.

1.7.5 Make sure you have good balance and secure footing and hold the unit securely.

1.7.6 DO NOT allow other persons to be near the running unit - even when starting. For specific

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s

tarting instructions, see chapter "Starting and Stopping the machine" in the owner's manual.

1.7.7 Take care in slippery conditions such as on ice, in wet or snow and on slopes or uneven ground.

1.7.8 Watch out for obstacles, such as roots, ditches, holes or rubbish which could cause you to trip or

stumble.

2. COMPONENT LOCATION

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