Hyundai HY3100LE, HY7000LEk, HY9000LEk User Manual
PETROL GENERATOR
Models HY3100LE/HY7000LEk/HY9000LEk
User Manual
CONTENTS
Section Description
Page No/N
o’s
1. SAFETY 3 – 6
2. MACHINE LAYOUT 7 – 8
3. PRE-OPERATION CHECKS 9 – 10
4. STARTING THE ENGINE – RECOIL 10
5. STARTING THE ENGINE USING IGNTION KEY
11
6. USING THE MACHINE
11 – 12
7. STOPPING THE ENGINE
13
8. BATTERY
13
9. PERIODIC MAINTENANCE 14 – 16
10. TROUBLESHOOTING 19 – 20
11. STORAGE
20
12. SPECICIFATIONS
21
13. WIRING DIAGRAM 22
14. CONTACT DETAILS
23
15. DECLARATIONS of CONFORMITY
24
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Rev 3
1. SAFETY.
1.1. The operator of the machine is;
1.1.1. Responsible for and has a duty of care in making sure that the machine is operated
safely and in accordance with the instructions in this user manual.
1.1.2. Should never be left it in a condition which would allow an untrained or
unauthorised person/s to operate this machine.
1.1.3. All due care and diligence should be taken by the operator for the safety of and with
regard to those around whilst using the machine, to include but not limited to;
1.1.3.1. Elderly, children, pets, livestock and property.
1.2. Some or all of the following PPE, Warning Signs and symbols may appear throughout this
manual and you must adhere to their warning/s. Failure to do so may result in personal
injury.
Personal Protective Equipment (PPE)
1.3. Carbon Monoxide
1.3.1. Carbon monoxide is a colourless and odourless, inhaling this gas can cause death as
well as serious long term health problems such as brain damage.
1.3.2. The symptoms of carbon monoxide poisoning can include the following;
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Rev 3
Warning Signs and Symbols – FOLLOW safety messages to avoid or reduce risk of injury or death.
DANGER - indicates a
hazard which if not
avoided could result in
serious injury or death.
WARNING - indicates a
hazard which if not
avoided could result in
serious injury or death.
CAUTION - indicates a
hazard which if not
avoided might result
in minor or moderate
injury.
NOTE - indicates a
situation that could
easily result in
equipment damage.
READ MANUAL
1.3.2.1. Headaches, dizziness, nausea, breathlessness, collapsing or loss of
consciousness.
1.3.2.2. Carbon monoxide symptoms are similar to flu, food poisoning, viral infections
and simply tiredness. That’s why it’s quite common for people to mistake this very
dangerous poisoning for something else.
1.3.3. To avoid Carbon monoxide poisoning DO NOT Use Petrol/Diesel powered equipment
inside a home or garage even if doors and windows are open.
1.3.4. If you think you or someone around you has been affected by carbon monoxide
poisoning;
1.3.4.1. Get fresh air immediately.
1.3.4.2. Open doors and windows, turn off machine and leave the affected area.
1.3.4.3. See your doctor immediately or go to hospital - let them know that you
suspect carbon monoxide poisoning.
1.3.5. DO NOT use in an enclosed area or a moving vehicle.
1.4. General fuel safety.
1.4.1. Fuel Safety additional information can be obtained from the Health and Safety
Executive (HSE) document SR16.
1.4.2.
All fuels are Flammable.
1.4.3. Keep away from all ignition sources i.e. Heaters, Lamps, sparks from Grinding or
welding.
1.4.4. Hot work on tanks that have contained fuel is extremely dangerous and should not
be carried out.
1.4.5. Keep work area clean and tidy.
1.4.6. Clean up all spills promptly using correct methods i.e. absorbent granules and a
lidded bin.
1.4.7. Dispose of waste fuels correctly.
1.4.8. Diesel safety.
1.4.8.1. Always fuel and defuel in well-ventilated area.
1.4.8.2. Always wear correct, suitable and fit for purpose Personal Protective
Equipment (PPE), suggested items are as follows, but are not limited too.
1.4.8.3.
Hand protection.
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Rev 3
1.4.8.4.
Protective clothing.
1.4.8.5.
Respiratory protective equipment should be used when in an
unventilated area.
1.4.8.6. When defueling always use a propriety fuel retriever.
1.4.8.7. Always carry fuel in the correct and clearly marked container.
1.4.9. Petrol safety.
1.4.9.1. Always fuel and defuel in well-ventilated area.
1.4.9.2. Always wear correct, suitable and fit for purpose Personal Protective
Equipment (PPE), suggested items are as follows, but are not limited too.
1.4.9.3.
Hand protection.
1.4.9.4.
Protective clothing.
1.4.9.5.
Respiratory protective equipment should be used when in an
unventilated area.
1.4.9.6. When defueling always use a propriety fuel retriever.
1.4.9.7. Always carry fuel in the correct and clearly marked container.
1.4.10. Electrical Safety.
1.4.10.1. Electricity can kill - never work on LIVE/ENERGISED equipment.
1.4.10.2. Identify electrical isolation method and always isolate all electrical supplies,
prior to carrying out any maintenance work.
1.4.10.3. Prior to use and with all electrical supplies isolated check all electrical cables,
plugs and connections for the following.
1.4.10.3.1. Are intact and have no signs of damage, to include but not limited to
bare wires, chaffing, cuts and loose wiring. If there are any signs of damage,
the damaged item should be taken out of service until the damage has been
repaired by an electrically competent person.
1.4.10.4. All trailing cables should be routed so as not to cause any kind of trip hazard.
1.4.10.5. Never work on or near electricity with wet hands, wet clothing, and wet
gloves.
1.4.10.6. Batteries present a risk if they become damage by the
possible leaking of electrolyte. This electrolyte is an acid and can cause serious
injuries. Care should be taken when working on or near them.
1.4.10.6.1. Should you come into contact with acid you should;
1.4.10.6.1.1.
Get medical assistance as soon as possible.
1.4.10.6.1.2.
Remove all clothing contaminated with acid.
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Rev 3
1.4.10.6.1.3. Use fresh running water to wash excess acid, continue this
until medical assistance arrives.
1.4.10.6.1.4. Eye contact with acid needs to be washed away. Make sure
that you do not wash the acid to another part of the face or body.
1.4.10.6.1.5. Gasses from charging batteries are highly flammable and great
care should be taken to charge in well ventilated areas.
1.5. Additional Safety guidelines’
1.5.1. Exhaust and Engine
1.5.1.1. The engine and exhaust will become very hot during use do not touch.
1.5.1.2. These items remain hot for some time after use.
1.5.1.3. Place the machine in an area where pedestrians or children are not likely to
touch the machine.
1.5.1.4. Avoid placing any flammable materials near the exhaust outlet during
operation.
1.5.1.5. Keep the machine at least 1 m from buildings or other equipment, or the
engine may overheat.
1.5.1.6. Avoid operating the engine with a dust cover.
1.5.2. Control Functions
1.5.2.1. Oil Warning System
1.5.2.1.1. When the oil falls below the lower level the engine will stop
automatically.
1.5.2.1.2. Unless you refill with oil the engine will not start again.
1.5.3. Starter Switch (SW)
1.5.3.1. The engine starter switch controls the ignition.
1.5.3.2. In the ‘OFF’ Position the ignition circuit is switched off
and the engine will not run
1.5.3.3. In the ‘ON’ position the engine is ready for starting
1.5.3.4. In the ‘START’ position (pushed against spring tension)
the starter motor turns and the machine will start.
1.5.4. AC Switch (Breaker)
1.5.4.1. The AC Switch (Breaker) will turn ‘OFF’ automatically
when the load exceeds the generator output.
1.5.4.2. If AC switch turns ‘OFF’ then before resetting reduce load
and keep below the rated output of the machine.
1.5.5. DO NOT Connect to any AC outlets – commonly known as ‘back
feeding’ it is extremely dangerous.
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Rev 3
Fuel Gauge
Fuel Filler Cap (Unleaded Petrol)
2. MACHINE LAYOUT
Page 7
Rev 3
Page 8
Rev 3
3. PRE-OPERATION CHECKS
Pre-operation checks should be carried out each time the generator is used.
3.1. Check engine fuel.
3.1.1. Check fuel level at fuel level gauge.
3.1.2. If fuel level is low – refill with fresh unleaded petrol.
3.1.3. Make sure you use the fuel filter screen on the fuel filler neck.
3.1.4. Fuel tank capacities;
Model/s
Full
HY3100LE
12 Litres
HY7000LEK/HY9000LEk
22 Litres
3.1.5. DO NOT refill tank while engine is running or HOT.
3.1.6. Close fuel tap before re-fuelling.
3.1.7. DO NOT allow any dust, dirt, water or any other foreign objects get into the fuel or
fuel tank.
3.1.8. Wipe off any spilt fuel thoroughly before starting the engine.
3.1.9. Keep all sources of ignition and naked flames away from the area in which you are
fueling machine.
3.2. Check Engine oil
3.2.1. Before checking oil make sure generator is put on stable and level ground.
3.2.2. Remove oil filler cap and check engine oil level
3.2.3. If oil level is below the lower level line, refill with oil
15W 40 oil to the upper level. N.B. do not screw filler in
the oil filler cap when checking oil level.
3.2.4. Change contaminated oil.
3.2.5. Oil Capacities
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Rev 3
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