Hyundai HY300SEI User Manual

PRINTSPEC: EN3000sei-2013v1 © 2013 MIDLAND POWER INC.
Thank you for purchasing this Hyundai GreenPower portable inverter generator.
Please register your product in order for us to ensure your continued satisfaction.
This manual covers the safety, operation and maintenance procedures for the HY3000sei.
All information in this publication is based on the latest product information available at the time of approval for printing.
No part of this publication may be reproduced without written permission. If a problem should arise, please contact us by using the contact information at the end of this manual.
It is important that this manual be read and fully understood before operating the generator set. Failure to do so may cause serious injuries or equipment damage, and may void the warranty.
CONTENTS
Safety Precautions AC Safety Guidelines Identication of Components Pre-operation Inspection Fuel Level Check Air Filter Check Operation Using the Generator AC Operation DC Operation Stopping the Generator Maintenance Troubleshooting Specications Warranty Glossary
5 6 7 8
9 10 11 12 13 14 15 17 22 26 28 31
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HY3000sei User Manual
SAFETY PRECAUTIONS
This generator is designed to give safe and dependable service if operated according to instructions. Read and understand this manual carefully before operating the generator, failure to follow instructions could result in serious injury or death.
Engines give off carbon monoxide, an odorless, colorless, poison gas. Breath­ing carbon monoxide can cause nausea, fainting or death. Do not operate the generator indoors or in a conned area and make sure the working environment is well-ventilated.
The exhaust and mufer becomes very hot during operation and remains hot for a while after stopping the engine. Make sure to read all warning labels. Be careful not to touch the mufer while it is hot. Let the engine cool before storing the generator indoors.
When storing gasoline or equipment with fuel in tank: Store away from furnaces, stoves, water heaters or other appliances that have a pilot light or other ignition source because they can ignite.
OPERATING INSTRUCTIONS
Operate the generator according to instructions for safe and depend-
able service.
Always perform a pre-operation inspection before starting the engine.
Properly clean and maintain the equipment.
Make sure to read and understand all warning labels.
Gasoline is a highly ammable and explosive liquid. Make sure to
refuel in a well ventilated area with the engine stopped.
When refuelling the generator, keep it away from cigarettes, open
ames, smoke, and/or sparks.
Connections for standby power to a building’s electrical system must
be done by a qualied electrician and must comply with all applicable laws and electrical codes. Improper connections may cause serious injuries to workers during power outages. When the utility power is restored, the generator may explode or cause res
Place generator at least 1 m (3 ft.) away from buildings or other equip-
ment during operation.
Operate the generator on a level surface. Tilting the generator may
result in fuel spillage.
Know how to stop the generator quickly and understand the operation
of all controls. Never permit anyone to operate the generator without understanding the proper instructions.
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HY3000sei User Manual
Do not operate the generator in rain or snow or allow any moisture to
come in contact with the generator.
Do not touch the spark plug while the generator is operating and
shortly after the generator has been shut down.
Keep children away from the generator when it is in use.
AC SAFETY GUIDELINES
Before connecting the generator to an electrical device, or power cord:
Make sure that everything is in right working order. Faulty devices or
power cords can lead to an electrical shock.
Turn off the generator immediately if the device begins to operate
abnormally. Then disconnect the device and investigate the problem.
Make sure that the electrical rating of the device does not exceed
that of the generator. If the power level of the device is between the maximum output power and the running power of the generator, the generator should not be used for more than 30 minutes.
The connections from the generator to the household power supply
should be done by a professional electrical technician. Improper con­nections may lead to a re hazard or damages to the generator set.
MAINTENANCE SAFETY
After any maintenance is performed, wash your body immediately us-
ing soap and clean water. Repeated exposure to lubricant may cause skin irritation.
Do not clean the lter sponge with ammable uids, such as gasoline,
or explosion may occur.
Turn off the generator set before performing any maintenance. Other-
wise it can cause severe personal injury or death.
Allow the generator set to cool down before performing any mainte-
nance.
Always wear safety glasses when cleaning the generator with air.
Do not clean the generator set with a pressure washer because it may
cause damage to the generator set.
Before working with batteries, ventilate the area, wear safety glasses,
do not smoke and always disconnect the negative cable rst and reconnect it last.
Use rubber gloves when coming into contact with engine oil.
Always stop the generator set before removing the oil ller cap.
Only qualied maintenance personnel with knowledge of fuels,
electricity, and machinery hazards should perform maintenance procedures.
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HY3000sei User Manual
OTHER SAFETY HAZARDS
To avoid breathing in poisonous carbon monoxide from the exhaust
gases, adequate ventilation should be provided if the generator set is running in a partially enclosed space.
If the generator set is stored outdoors, check all the electrical compo-
nents on the control panel before each use.
Moisture can damage the generator and can lead to an electric shock.
IDENTIFICATION OF COMPONENTS
Rear Cover
Choke Rocker
Fuel Switch
Primer Bulb
Maintenance cover
Top Maintenance Cover
Control Panel
Fuel Cap Cover
Starter Grip
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HY3000sei User Manual
PRE-OPERATION INSPECTION
WARNING
Ensure that the generator is on a level surface and the engine is
turned off before inspection.
ENGINE OIL INSPECTION
Use high-detergent, premium quality, 4-stroke engine oil. Select the appropriate viscosity for the average temperature in your area.
1. Loosen the cover screws and remove the maintenance cover (refer to g.).
2. Remove the oil ller cap and wipe the dipstick clean (refer to g.). Check the oil level by inserting the dipstick into the ller neck without rotating it.
3. If the level is low, ll to the upper limit of the oil ller neck with the recommended oil.
4. Reinstall the maintenance cover and tighten the cover screws.
L
L/2
Oil Filler Cap
Upper limit
Dipstick
Lower limit
Cover Screw
Maintenance cover
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HY3000sei User Manual
NOTICE
The oil alert system is designed to prevent engine damage caused by an insufcient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the oil alert system will automatically shut down the engine. If the oil alert system shuts down the engine, the oil alert indicator will come on when you operate the starter and the engine will not run. If this occurs, add engine oil.
FUEL LEVEL CHECK
1. Check fuel level display located on top of generator gas tank.
2. Rell the fuel tank if the level is low. Refuel carefully to avoid spilling fuel. Do no ll above the upper limit mark (Refer to Fig.).
CAUTION
Gasoline is highly ammable and explosive. Keep the engine
away from heat, spark the open ame.
Refuel in a well-ventilated area with the engine stopped.
Only handle fuel outdoors.
Wipe up spills immediately.
Avoid getting dirt, dust, or water in the fuel tank.
Never use an oil/gasoline mixture or dirty gasoline.
Do not use fuel containing alcohol. Fuel system damage or en-
gine performance problems will result from the use of fuels that contain alcohol.
Avoid repeated or prolonged contact with skin or breathing of
fuel vapor.
Open
Fuel cap
Cover of fuel cap
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HY3000sei User Manual
CHECK THE AIR FILTER
WARNING
Never run the engine without the air lter. Rapid engine wear will result from contaminants, such as dust and dirt, being drawn through the carburetor into the engine.
1. Remove air lter cover and sponge.
2. Inspect lter sponge for dirt and debris.
3. Clean lter sponge by soaking in gasoline, ring out before reinstalling.
4. Replace air lter every 24 months or when necessary.
Screws
Maintenance Cover
Air Filter Sponge
Air Filter Cover
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HY3000sei User Manual
OPERATION
STARTING THE GENERATOR SET
NOTICE
A hot engine will not start if there is too much gasoline in the
cylinder. If this happens, wait for 5 to 10 minutes for the engine to cool down before starting.
The engine will stop automatically when it is out of gasoline.
When the output indicator light (green) does not light and the
overload indicator light (red) lights instead, set the engine switch to STOP, stop the engine at once and then start the engine again.
RECOIL START
1. Rotate the fuel switch to the ON position according to the arrow direction.
2. Flip the engine switch to the ON position.
3. Pull the starting grip lightly until resistance is felt, then pull briskly to start the engine. (Refer to Fig.)
WARNING
Do not allow the starter grip to snap back. Return it slowly by
hand
Grasp the carrying handle rmly to prevent the generator from
falling over when pulling the starting grip
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HY3000sei User Manual
NOTICE
If the engine stops and cannot be restarted, check oil level be-
fore troubleshooting other possibilities.
Ensure ECON switch is off before turning on any connected de-
vices.
PRIMER BULB
The primer bulb is used for bringing small amounts of gasoline to the throat opening of the carburetor. The problem is that sometimes generator cannot start because the fuel cannot reach the carburetor.
Procedure for using the primer bulb
1. Set the choke rocker in the OPEN position.
2. Push the primer bulb 7 to 10 times.
3. Move the choke rocker to the CLOSE position and start the engine.
USING THE GENERATOR SET
Connections for standby power to a building’s electrical system must be done by a qualied electrician and must comply with all applicable laws and electrical codes. Improper connections may cause serious injuries to electrical worker during power outages. Additionally, the generator may explode or cause res when the utility power is restored.
WARNING!
To prevent electrical shock from faulty appliances, the generator
should be grounded.
Limit operation requiring maximum power to 30 minutes.
Do not exceed the current limit specied for any one receptacle.
Do not connect the generator to a household circuit.
Do not modify or use the generator for other purposes than it
is intended for.
Be sure to use properly isolated cable when an extension cable
is required.
Limit length of extension cables to 60 m for cables of 1.5 mm
wire thickness and 100 m for cables of 2.5 mm wire thickness.
Keep the generator away from other electric cables or wires,
such as a distribution network.
The DC receptacle can be used while the AC power is in use. If
you use both at the same time, be sure not to exceed the total power for AC and DC.
Before connecting a device to the generator, make sure the elec-
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