Hyundai HY2800L-2, HY3800LEK-2, HY7000LEK-2, HY9000LEK-2, HY10000LEK-2 User Manual

OPEN FRAME PETROL GENERATORS

Models - HY2800L-2, HY3800L-2, HY3800LEK-2,

HY7000LEK-2, HY9000LEK-2 &
HY10000LEK-2

User Manual

Page 2

Ver 2 - December 2016

CONTENTS PAGE N

O/S

1. SAFETY

4 – 8

2. UNPACKING & ASSEMBLY

8 – 9

3. PARTS LOCATIONS

10

4. PREPARATION FOR USE

11 - 12

5. STARTING & STOPPING MACHINE

13 - 16

6. MAINTENANCE

17 – 20

7. STORAGE & TRANSPORTATION

21

8. SPECIFICATION

22

9. RECYCLING & PRODUCT DISPOSAL

23

10. DECLARATIONS of CONFORMITY

24

11. CONTACT DETAILS

25

12. MANUAL UPDATES

25

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Ver 2 - December 2016

1. SAFETY

1.1. General safety notes.

1.1.1. The operator of the machine is responsible for, and has a duty of care
in making sure that the machine is operated safely and in accordance
with the instructions in this user manual. Keep the manual safe and pass
it on if the machine is loaned or sold to another user.

1.1.2. Please note the following safety points.

1.1.2.1. The machine should never be left it in a condition which would

allow an untrained or unauthorised person/s to operate this machine.

1.1.2.1.1. All due care and diligence should be taken by the
operator for the safety of, and with regard to, those around
whilst using the machine.

1.1.2.1.2. Some or all of the following - warning signs, symbols

and/or PPE pictograms may appear throughout this manual.
You MUST adhere to their warning/s. Failure to do so may
result in personal injury to yourself or those around you.

The FOLLOWING safety notes will help avoid or reduce risk of injury or death.

Indicates a hazard, which, if

not avoided, could result in

serious injury or death.

Indicates a hazard, which, if

not avoided, could result in

serious injury.

Indicates a hazard which, if
not avoided, might result in
minor or moderate injury.

Indicates a situation that

could easily result in
equipment damage.

READ and keep the manual

safe and pass it on if the

machine is loaned or sold

to another user.

You MUST fully read

instructions to make sure

you use and operate

machine safely.

Appropriate Personal Protective Equipment (PPE)

MUST be worn at all times when machine is in use or being repaired.

ALWAYS keep the working area clear of non-essential people to include, but not

limited to, children, the elderly and vulnerable persons.

NEVER ALLOW an untrained person to use this machine.

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Ver 2 - December 2016

1.2. Carbon monoxide.

1.2.1. Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause
death as well as serious long term health problems such as brain damage.

1.2.2. The symptoms of carbon monoxide poisoning can include but are not limited
to the following;

1.2.2.1. Carbon monoxide poisoning symptoms are similar to flu, food

poisoning, viral infections and simply tiredness. It is quite common for
people to mistake this very dangerous poisoning for something else.

1.2.2.2. To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel-

powered equipment inside any of the following;

This list is not exhaustive and if you are in any doubt contact your dealer.

1.2.3. If you think you have or someone around you has been affected by carbon
monoxide poisoning;

1.2.3.1. Get them fresh air immediately, by leaving the affected area or by

opening doors and windows. If safe and practical to do so make sure that
the machine is turned off. DO NOT enter a room you suspect of having
carbon monoxide present – instead call the emergency services.

1.2.3.2. Contact a doctor immediately or go to hospital - let them know that

you suspect carbon monoxide poisoning.

1.2.4. DO NOT use in an enclosed area or a moving vehicle.

Headaches, dizziness, nausea, breathlessness,
collapsing or loss of consciousness.

Home, garage, tent, camper van, mobile home,
caravan or boat.

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Ver 2 - December 2016

1.3. General fuel safety.

ALL FUELS ARE FLAMMABLE

1.3.1. Fire hazard - keep fuel away from all sources of ignition for example

heaters, lamps, sparks from grinding or welding.

1.3.2. DO NOT carry out hot work on tanks that have contained fuel it
is extremely dangerous.

1.3.3. ALWAYS keep work area clean and tidy.

1.3.4. ALWAYS clean up all spills promptly using correct methods i.e.

absorbent granules and a lidded bin.

1.3.5. ALWAYS dispose of waste fuels correctly.

1.4. Fueling/De-fueling (where applicable).

ALL FUELS ARE FLAMMABLE

1.4.1. ALWAYS fuel and defuel in a well-ventilated area outside of buildings.

1.4.2. ALWAYS wear correct, suitable and fit for purpose Personal Protective

Equipment (PPE), suggested items are but not limited to safety gloves
and overalls.

1.4.3. When fueling/de-fueling ALWAYS avoid inhaling fumes

1.4.4. When de-fueling ALWAYS use a propriety fuel retriever.

1.4.5. ALWAYS carry fuel in the correct and clearly marked container.

1.5. Electrical safety.

1.5.1. Electricity can kill - NEVER work on LIVE/ENERGISED equipment.

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Ver 2 - December 2016

1.5.2. Prior to carrying out any maintenance work you MUST Identify electrical
isolation methods and isolate all electrical supplies,

1.5.3. Prior to use and with all electrical supplies isolated You MUST check all
electrical cables, plugs and connections for the following;

1.5.3.1. Are intact and have no signs of damage, to include but not limited to

bare wires, chaffing, cuts and loose wiring.

1.5.3.2. If there are any signs of damage, the damaged item MUST be taken

out of service until the damage has been repaired by an electrically
competent person.

1.5.3.3. All trailing cables should be routed so as not to cause any kind of trip

hazard.

1.5.3.4. NEVER work on or near electricity with wet hands, wet clothing, and

wet gloves.

1.6. Batteries (Not fitted on HY2800L-2/HY3800L-2 models).

1.6.1. Batteries present a risk if they become damaged by the possible leaking of
electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care
should be taken when working on or near them. NOTE the electrolyte may be
in liquid or gel form.

1.6.2. Should you come into contact with electrolyte you should;

1.6.2.1. Remove all clothing contaminated with electrolyte. If you cannot

remove then saturate in water.

1.6.2.2. Get medical assistance as soon as possible. You must advise the

medical staff of the type acid.

1.6.2.2.1. Lead/acid battery = dilute sulphuric acid

1.6.2.2.2. Nickel/cadmium = potassium hydroxide alkali electrolyte.

1.6.2.3. Use fresh running water to wash off excess electrolyte, continue this

until medical assistance arrives. Make sure that you do not wash the
electrolyte to another part of the face or body.

1.6.2.4. If electrolyte comes into contact with Eyes the electrolyte needs to be

immediately washed away with large amounts of water. Make sure that you
do not wash the electrolyte to another part of the face or body.

1.6.3. Gasses from charging batteries are highly flammable and great care should
be taken to charge in well ventilated areas.

1.6.4. There is an explosion risk if the battery terminals are short circuited, when
connecting/dis-connecting ALWAYS exercise great care so that the terminals
or battery leads are NOT allowed to touch and cause a spark. ALWAYS use
suitable insulated tools.

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Ver 2 - December 2016

1.7. Noise.

1.7.1. The operating noise of the machine can damage your hearing. Wear hearing
protection such as earplugs or ear defenders to protect your hearing. Long­term and regular users are advised to have hearing checked regularly. Be
especially vigilant and cautious when wearing hearing protection because your
ability to hear alarm warnings will be reduced.

1.7.2. Noise emissions for this equipment is unavoidable. Carry out noisy work at
approved times and for certain periods. Limit the working time to a minimum.
For your personal protection and protection of people working nearby it is also
advisable for them to wear hearing protection.

1.7.3. See CERTIFICATE of CONFORMITY section for Outdoor Noise declaration of
conformity.

2. UNPACKING & ASSEMBLY

2.1. Unpacking.

2.1.1. Place the carton on a firm flat surface.

2.1.2. Remove everything from the carton except the generator.

2.1.3. Open the carton by carefully cutting the carton down each corner, being
careful not to cut the machine.

2.1.4. Leave the generator on the carton while you install the wheel kit.

N.B. The HY2800L-2/HY3800L-2 versions DO NOT come with wheel kits.

2.2. Packing contents.

2.2.1. Owner’s manual – quantity 1.

2.2.2. Wheels – quantity 2.

2.2.3. Handle assembly – quantity 1.

2.2.4. Wheel axle – quantity 2.

2.2.5. Hardware bag comprising of;

2.2.5.1. Spark plug socket – quantity 1.

2.2.5.2. Socket bar – quantity 1.

N.B. The above packaging contents in this manual are for reference only and do not

represent for any specific model.

2.3. Assembly.

2.3.1. The generator requires some assembly prior to first use.

2.3.2. The wheels are designed to give improved the portability.

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Ver 2 - December 2016

N.B. The wheels are NOT intended for on road use.

2.3.3. To install the wheels.

2.3.3.1. Slide the axle (2) through the wheel (1) from the outside then pass the

axle through the flat washer (3) and through the frame.

2.3.3.2. Once axle is passed through the frame put the ‘P’ clip (4) through the axle

hole.

2.3.4. To fit the rubber feet.

2.3.4.1. Pass the bolt (9) through the rubber pad (8) and support (7).

2.3.4.2. Pass the end of the M8 bolt (9) through the frame and secure it in place

with the M8 nut (6).

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Ver 2 - December 2016