Hyundai H-TV1404 Service Manual

SERVICE MANUAL
D14V9BN68
I. Safety Instructions...................................................................................................................... 2
II. Specifications........................................................................................................................... 4
III. Level List of Equipments & Instruments Required for Production .............................................. 6
IV. Wiring Diagram....................................................................................................................... 7
V. Block Diagram ......................................................................................................................... 8
VI. Disassembly ........................................................................................................................... 9
VII. Input Signals & Equipments List for Alignment......................................................................... 9
VIII. EEPROM Setting.................................................................................................................10
IX. Electrical Adjustment............................................................................................................ 12
X. Transistor and IC Identification................................................................................................ 16
XI. Schematic Diagram .............................................................................................................. 17
XII. Component Diagrams .......................................................................................................... 18
XIII. Exploded View Diagram ...................................................................................................... 21
This manual is the lates t at the time of printing, and does not include the modification which may be made after the printing, by the cons tant improvement of product.
I. Safety Instructions
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
The lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons .
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER-SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL ONLY.
1. In addition to safety, other parts and assemblies are specified for conformance with suc h regulations as those applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, tuner units, antenna selec tion switches, RF cables, noise-blocking capacitors, noise-blocking filters, etc.
2. Use spec ified internal Wiring. Note especially:
1) Wires covered with PVC tubing
2) Double ins ulated wires
3) High voltage leads
3. Use specified insulating materials for hazardous live parts. Note especially:
1) Insulating Tape
2) PVC tubing
3) Spacers (insulating barriers)
4) Insulating s heets for transistors
5) Plas tic screws for fixing mic ro switches
4. When replacing AC primary side components (trans formers, power cords, noise blocking capacitors, etc.), wrap ends of wires securely about the terminals before soldering.
5. Make sure that wires do not contact heat generating parts (heat sinks, oxide metal film res istors, fusible resistors, etc .)
6. Check if replaced wires do not c ontact sharply edged or pointed parts.
7. Make sure that foreign objects (screws, solder droplets, etc.) do not remain inside the set.
MAKE YOUR CONTRIBUTION TO PROTECT THE ENVIRONMENT
Used batteries with the ISO symbol for recycling as well as small accumulators (rechargeable batteries), mini-batteries (cells) and starter batteries should not be thrown into the garbage can. Please leave them at an appropriate depot.
The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance.
WARNING:
Before servicing this TV receiver, read the X-RAY RADIATION PRECAUTION, SAFETY INSTRUCTION and PRODUCT SAFETY NOTICE.
X-RAY RADIATION PRECAUTION
1. Excessively high can produce potentially hazardous X-RAY RADIATION. To avoid such hazards, the high voltage mus t not exceed the specified limit. The normal value of the high voltage of this TV receiver is 27 KV at zero bean current (minimum brightness). The high voltage must not exceed 30 KV under any circums tances. Each time when a receiver requires servicing, the high voltage should be checked. The reading of the high voltage is recommended to be recorded as a part of the service record, It is important to us e an accurate and reliable high voltage meter.
2. The only source of X-RAY RADIATION in this TV receiver is the picture tube. For continued X-RAY RADIATION protec tion, the replacement tube must be exactly the same type as specified in the parts list.
3. Some parts in this TV receiver have special safety related characteris tics for X-RADIATION protection. For continued safety, the parts replacement should be under taken only after referring the PRODUCT SAFETY NOTICE.
SAFETY INSTRUCTION
The service should not be attempted by anyone unfamiliar with the neces sary instructions on this TV receiver. The following are the necessary instructions to be observed before servicing.
1. An isolation transformer should be c onnected in the power line between the receiver and the AC line when a service is performed on the primary of the converter transformer of the set.
2. Comply with all caution and safety related provided on the back of the cabinet, inside the cabinet, on the chassis or picture tube.
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3. To avoid a shock hazard, always discharge the picture tube's anode to the chass is ground before removing the anode cap.
4. Completely discharge the high potential voltage of the picture tube before handling. The picture tube is a vacuum and if broken, the glass will explode.
5. When replacing a MAIN PCB in the cabinet, always be certain that all protective are installed properly such as control k nobs, adjustment cov ers or shields, barriers, isolation resis tor networks etc.
6. When servicing is required, observe the original lead dressing. Extra precaution should be given to assure correct lead dress ing in the high voltage area.
7. Keep wires away from high v oltage or high tempera ture components.
8. Before returning the set to the customer, alway s perform an AC leakage current check on the ex posed metallic parts of the cabinet, such as antennas, terminals, screwheads, metal overlay, control shafts, etc., to be sure the set is safe to operate without danger of electrical shock . Plug the AC line cord directly to the AC outlet (do not use a line isolation transformer during this check). Use an AC voltmeter having 5K ohms volt sensitivity or more in the following manner. Connect a 1.5K ohm 10 watt resistor paralleled by a
0.15µF AC type capacitor, between a good earth ground (water pipe, conductor etc .,) and the exposed metallic parts, one at a time. Measure the AC voltage ac ross the combination of the 1.5K ohm resistor and 0.15 uF capacitor. Reverse the AC plug at the AC outlet and repeat the AC voltage measurements for eac h exposed metallic part. The measured voltage must not exceed 0.3V RMS. This corresponds to 0.5mA AC. Any value exceeding this limit cons titutes a potential shock hazard and must be corrected immediately. The resistance measurement should be done between acc essible exposed metal parts and power cord plug prongs with the power switch "ON". The resis tance should be more than 6M ohms.
PRODUCT SAFETY NOTICE
Many electrical and mechanic al parts in this TV receiver hav e special safety-related characteristics. These characteristics are offer passed unnoticed by visual spec tion and the protection afforded by them cannot necessarily be obtained by using replacement components rates for a higher voltage, wattage, etc. The replacement parts whic h have thes e special safety characteristics are identified by marks on the sc hematic diagram and on the parts lis t. Before replacing any of these components, read the parts lis t in this manual carefully. The use of substitute replacement parts whic h do not have the same safety characteristics as specified in the parts list may create shock, fire, X-RAY RADIATION or other hazards.
Good earth ground such as the water pipe, conductor, etc.
AC Leakage Current Check
AC VOLTMETER
Place this probe on ea ch ex ­posed metallic part
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II. Specifi cations
1. Power supply TV: AC 220~240V, 50/60Hz
Remote control battery: 3V (UM-3X2)
2. TV system RF input : PAL SECAM BG/DK
Video input: PAL/SECAM/NTSC 3.58/NTSC 4.43
3. Receiving channels VHF-L : E2-S9
VHF-H : E10-S40 UHF : E41-E69
4. Intermediate frequencies Picture : 38.9MHz
5. Scanning Horizontal (Hz) : 15625/15750
Vertical (Hz) : 50/60
6. Color picture tube : 14" 90 degree N (1) hemisphere Bv=0.2G±0.15G
7. Operating temperature Fulfil all specifications: 15°C ~ 35°C
Accept picture/tone reproduction: 5°C ~ 45°C
8. Operating relative humidity Fulfil all specifications: 45% ~ 75%
Accept picture/tone reproduction: 15% ~ 90%
9. Electrical & Optical Specification:
No. Items Instruction Typical Limit Unit
1 Video sensitivity For 30dB S/N 45 51
dBuV
2 FM sound sensitivity For 30dB S/N 30 35 dBuV 3 Synchronizing sensitivity For RF transmission 30 35 dBuV 4 Color sensitivity For RF transmission 32 40 dBuV 5 Teletext sensitivity TV screen refreshes 40 times
number of mistakes 8 N/A N/A dBu 6 Minimum NICAM threshold Without crackline noise N/A N/A dBu 7 AGC static characteristic Accept. Picture/tone repr. 103 100 dBu 8 Selectivity Adjacent sound carrier 35 30
Below adjacent sound carrier 35 30 dB
Adjacent picture carrier 50 40
Up adjacent picture carrier 45 30 9 IF rejection 55 50 dB 10 Image rejection VHF 55 50 dB
UHF 50 45 11 AFT pull-in range M/N ±1.0 ≥|±1.0| MHz
DK/I/BG ±1.5 ≥|±1.0| 12 Chroma sync pull-in range ±500 |±200| Hz 13 Color killer function -25 -16 dB 14 DC restoration 3 10 % 15 Resolution Horizontal PAL/SECAM 320 300
NTSC 270 250
Vertical PAL/SECAM 410 400 lines
NTSC 320 300 16 Oversc an Cross hatc h signal 93 90~96 % 17 Linearity Horizontal 7 10 %
Vertical 6 8 % 18 Pattern distortion 1.5 3 % 19 Picture position In all direction ±3 |±6| mm 20 Raster rotation In all direction 4 6 mm 21 Convergence error 0.4 0.6 % 22 White balance (8700°K) X 0.288 0.288±0.015
Y 0.298 0.298±0.015 / 23 Maximum full white At picture tube center 110 100 cd/m 24 H sync pull-in range ±500 |±200| Hz 25 V sy nc pull-in range 7 6 Hz 26 Anode voltage 22 25 KV 27 Audio frequence response ±3dB ref. to 1KHz 0.1~8.2 0.2~8 KHz
2
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No. Items Instruction Typical Limit Unit
28 Audio output power 1KHz 10% THD 1.3x2 1.3x 2 W
50KHz DEV. (BG/DK/I)
25KHz DEV. (M/N) 29 THD Po=0.5W 1KHz 1 3 % 30 Signal to buzz ratio TV/AV 42 40 dB 31 Minimum volume hum 6 10 mVrms 32 Maximum woofer output power N/A N/A W 33 Woofer audio freqency response ±3dB ref. to 80Hz AV mode N/A N/A Hz 34 Bass control range 100Hz ref. to 1KHz AV mode N/A N/A dB 35 Treble control range 10KHz ref. to 1KHz AV mode N/A N/A dB 36 Balance Center N/A N/A
Max. N/A N/A dB
Min. N/A N/A 37 Volume control curve Kawa A / 38 Video input level 1.0 1±0.2 Vpp 39 Audio input level 0.5 0.5±0.3 Vrms 40 Video output level 1.0 1±0.2 Vpp 41 Audio output level 0.5 0.5±0.3 Vrms 42 Power consumpution Operating 65 80 W
Stand by 10 15 43 IR receiving distance ±30° 6 4 m 44 X-ray radiation <0.1 0.5 mR/h 45 Dielectric strength AC 3KVrms 1min. 3 5 mArms 46 Y input level N/A N/A Vpp 47 Cr input level N/A N/A Vpp 48 Cb input level N/A N/A Vpp
Test Condition
1 Picture Modulation 87.5% 2 Sound Modulation 27KHz Dev. For DK/I/BG
15KHz Dev. For M/N 3 Picture to Sound Ration 10dB 4 Sound Artificial Load Resistor 8 ohm 5 Video signal White and black
(three white & two black) 6 Audio signal 1KHz sine wave 0.5Vrms Convergence error test point on screen
7 Conditions of the TV setting:
A. Switch TV on and let it warm up for more than 30 minutes. B. Connect RMS volt meter to speaker terminals and adjust theTV volume to get 500mW RMS power at each terminal. C. Place the MINOLTA CA-100 test probe to white part of the screen,adjust the contrast until a reading of 80cd/m D. Place the MINOLTA CA-100 test probe to black part of the screen,adjust the brightness until a reading of 2cd/m E. Repeat step C & D until the exact luminance values is obtained or the nearest possible values you can get.then record the
luminance values & R.G.B gun voltage values at the same time. and take the largest values for measurement referenct.
F. Input standard color bar(100/0/75/0),then adjust the colour.until the waveforms at the blue gun of same level is obtained.
+P8 P5+
+P1
+P4 P2++P0 +P7 P6+
+P3
W
1/9H
1/9W
H
2
2
is obtained.
is obtained.
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III . Level List of Equipments & Instruments Required for Production
No. Designation Requirement Reference Model Remark
1 Pattern Generator System of output signal: PHILIPS
PAL DK/I., NTSC 3.58/4.43 PM5518-TN/ PM5418-TN 2 Digital voltmeter Input Resistance 10M FLUKE 45 3 Withstanding Withstanding Voltage:AC 1.5KV, KIKUSUI TOS 8650 For Irresistible Voltage
Voltage Tester 5KV/0-5KV±3% measurement
Cut-off current:AC 0-2mA,20mA/
Continuously Adjustable 4 Insulation Tester Test voltage:1000V. 500V KIKUSUI TOS 7100L 5 Oscilloscope Max Frequency of input signal:
20MHz or above 6 CRT Color MINOLTA CA-100 For White Balance
Analyzer Adjus tment
7 Oscillator Frequency range of output KENWOOD AG-203A For generating Audio Signal
signal: 20Hz -20kHz 8 HV Probe FLUKE For screen voltage
adjustment
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IV. Wiring Diagram
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