Hyundai Atos Exterior Repair Manual

GENERAL

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INFORMATION

INTRODUCTION

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This Body Repair Manual provides detailed repair procedures for repair of commonly
damaged structural panels on the Hyundai ATOS PRIME. To aid in the information of
the damaged vehicle, body construction, replacement parts, body dimensions, body sealing
locations, corrosion protection and body repair procedures are contained herein.

The repair procedures specify locations where body members may be structurally sectioned.
All of the repair procedures have been performed on Hyundai ATOS PRIME body shells
and that is currently available in most auto body repair shops.

The repair procedures illustrated in this manual were developed to simplify body repair
in order to reduce insurance costs, and indirectly, cost of ownership.

The vehicle should not be sectioned in locations other than those illustrated in this repair
manual. Furthermore, these repair procedures DO NOT apply to any other vehicle. The
individuals performing the work must assume full responsibility for the quality of their
workmanship.

We believe this manual to be helpful for Hyundai dealers, and anticipate it to be effectively
used for Hyundai vehicle bodies.

For the services of other than collision-damaged body parts of the Hyundai ATOS PRIME,
refer to the ATOS PRIME shop manual.

The illustrations and descriptive text in this manual were correct at the time of printing.
It is the policy of HYUNDAI MOTOR COMPANY to continuously improve its products.
Specifications and procedures are subject to change at any time without notice.

April 2003, Printed in Korea

All rights reserved. No part of this publication may be reproduced, stored in any retrieval
system or transmitted in any form or by any means without the prior written permission of
Hyundai Motor Company.

CONTENTS

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GENERAL INFORMATION

GENERAL GUIDELINES AND PRECAUTIONS ..............................................................................................6

SRS AIR-BAG ................................................................................................................................................ 7

ELECTRONIC PARTS .................................................................................................................................... 8

CORROSION PROTECTION AND SEALING ................................................................................................. 8

SIDE BODY PANELS ..................................................................................................................................... 8

WELDING ....................................................................................................................................................... 9

BODY CONSTRUCTION

BODY COMPONENTS ................................................................................................................................. 12

ZINC-GALVANIZED STEEL PANELS .......................................................................................................... 14

HIGH-STRENGTH STEEL PANELS ............................................................................................................. 16

FRONT BODY .............................................................................................................................................. 22

SIDE BODY .................................................................................................................................................. 33

FLOOR PANELS .......................................................................................................................................... 39

REAR BODY ................................................................................................................................................ 44

FENDER & HOOD PANELS ......................................................................................................................... 46

ROOF PANELS ............................................................................................................................................ 47

DOOR PANELS ............................................................................................................................................ 48

TAIL GATE ................................................................................................................................................... 50

REPLACEMENT PARTS

FRONT BODY .............................................................................................................................................. 52

SIDE BODY .................................................................................................................................................. 53

REAR BODY ................................................................................................................................................ 54

DOOR PANELS ............................................................................................................................................ 55

BODY DIMENSIONS

MEASUREMENT METHOD .......................................................................................................................... 58

UPPER BODY .............................................................................................................................................. 59

SIDE BODY .................................................................................................................................................. 61

INTERIOR .................................................................................................................................................... 64

UNDER BODY .............................................................................................................................................. 66

ENGINE COMPARTMENT ........................................................................................................................... 70

LUGGAGE COMPARTMENT ........................................................................................................................ 72

BODY PANEL REPAIR PROCEDURE

RADIATOR SUPPORT PANELS .................................................................................................................. 76

FENDER APRON AND FRONT SIDE MEMBER (ASSEMBLY) .................................................................... 77

FRONT SIDE MEMBER (PARTIAL) ............................................................................................................. 83

FRONT SIDE OUTER PANELS .................................................................................................................... 87

SIDE SILL OUTER PANELS(ASSEMBLY) ................................................................................................. 100

SIDE SILL OUTER PANELS(PARTIAL) ..................................................................................................... 104

REAR SIDE OUTER PANELS .................................................................................................................... 107

REAR FLOOR PANELS .............................................................................................................................. 110

REAR SIDE MEMBER (ASSEMBLY) ......................................................................................................... 111

REAR SIDE MEMBER (PARTIAL) ............................................................................................................. 116

FRONT AND REAR DOOR OUTER PANELS ............................................................................................. 119

BODY SEALING LOCATIONS

FLOOR PANELS ........................................................................................................................................ 124

UPPER & SIDE BODY ............................................................................................................................... 127

CORROSION PROTECTION

ZINC-GALVANIZED STEEL PANELS ........................................................................................................ 132

ZINC-PHOSPHATE COAT & CATIONIC ELECTODEPOSITION PRIMER ................................................. 136

ANTI-CORROSION PRIMER ...................................................................................................................... 137

ANTIVIBRATION PADS-LOCATION & SECTION ...................................................................................... 138

ATTACHMENT OF ANTIVIBRATION PADS .............................................................................................. 139

UNDER BODY COAT ................................................................................................................................. 140

SIDE BODY ................................................................................................................................................ 141

CAVITY WAX INJECTION.......................................................................................................................... 142

UNDER BODY ANTI-CORROSION AGENT ................................................................................................ 145

GENERAL INFORMATION - General guide lines and precautions

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GENERAL GUIDE LINES AND PRECAUTIONS

The Hyundai ATOS PRIME is a completely new vehicle design. During its development, close attention has been
given to safety, stability, weight and corrosion protection. Typical of unit body design, the Hyundai ATOS PRIME
is designed so that the front and rear compartments will absorb much of the collision energy so that the passengers
are better protected. During collisions, these front and rear energy absorbing systems may be severely damaged.
During repair, these damaged areas must be returned to their original strength and geometry. If this is not properly
done, the vehicle will not provide the intended level of protection to its occupants in the event of another collision.

The repairs described in this manual were performed on ATOS PRIME body shells. In some instances special
fixtures were welded in place to support the structure. During the repair of an actual vehicle, the interior would
be fully disassembled and standard jack screws or portable braces may be used for temporary support.

During the repair of an accident involved vehicle, the vehicle must first be returned to pre-impact dimensions prior
to beginning the sectioning repair procedures. The extent of damage that must be repaired should then be evaluated
to determine the appropriate repair procedures. This manual provides locations and procedures where structural
sectioning may be employed. It is the responsibility of the repair technician, based upon the extent of damage,
to determine which location and procedure is suitable for the particular damaged vehicle.

During the repair of a collision damaged automobile, it is impossible to fully duplicate the methods used in the
factory during the vehicle manufacture. Therefore, auto body repair techniques have been developed to provide
a repair that has strength properties equivalent to those of the original design and manufacture.

Certain guidelines and precaution are noted as follow.

6

CON-0010

SRS AIR-BAG

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SYSTEM COMPONENT

CLOCK SPRING

DAB

GENERAL INFORMATION - SRS Air-bag

CLOCK SPRING

PAB

PAB

SRSCM

CON-0020

The Hyundai ATOS PRIME is equipped with a Supplemental Restraint System AIR-BAG to provide the vehicle's
driver and/or the front passenger with additional protection than that offered by the seat-belt system alone, in case
of a frontal impact of sufficient severity.

When handling airbag components (removal, installation or inspection, etc.), always follow the directions given in
the repair manual for the relevant model to prevent the occurrence of accidents and airbag malfunction.

Also take the following precautions when repairing the body:

1. Work must be started after approximately 30 seconds or longer from the time the ignition switch is turned
to the LOCK position and the negative (-) terminal cable is disconnected from the battery. (The airbag system
is equipped with a back-up power source so that if work is started within 30 seconds of disconnecting the
negative (-) terminal cable of the battery, the airbag may be deployed.)
When the negative(-) terminal cable is disconnected from the battery, memory of the clock and audio systems
will be cancelled. So before starting work, make a record of the contents memorized by the audio memory
system. Then when work is finished, reset the audio system as before and adjust the clock.

2. When using electric welding, first disconnect the air-bag connectors under the steering column near the MULTI­FUNCTION SWITCH and the passenger's side crash pad before starting work.

3. Store the air-bag modules where the ambient temperature remains below 93°C (200° F ), without high humidity
and away from electrical noise.

4. WARNING/CAUTION labels are attached to the periphery of the air-bag components.
Refer to the ATOS PRIME SHOP MANUAL

7

GENERAL INFORMATION - Electronic parts

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ELECTRONIC PARTS

Vehicles today include a great many electronic parts and components, and these are in general very susceptible to
adverse effects caused by overcurrent, reverse current, electromagnetic waves, high temperature, high humidity
impacts, etc.
In particular such electronic components can be damaged if there is a large current flow during welding from the body
side.
Therefore, take the following precautions during body repair to prevent damage to the CONTROL MODULS (ECM, TCM,
ABS CM, SRS CM, etc.)

1. Before removing and inspecting the electrical parts or before starting electric welding operations, disconnect the
negative (-) terminal cable from the battery.

2. Do not expose the CONTROL MODULS to ambient temperatures above 80°C (176° F).

NOTE :
If it is possible the ambient temperatures may reach 80°C (176°F) or more, remove the CONTROL MODULS
from the vehicle before starting work.

3. Be careful not to drop the CONTROL MODULS and not to apply physical shocks to them.

CORROSION PROTECTION AND SEALING

Proper corrosion protection and sealing is an important part of any repair. When reviewing these repair procedures, it
is important to recognize the need for corrosion restoration to provide for long term strength of the repaired member.

A two part epoxy primer was applied to the metal surfaces during the latter part of the repair. For closed sections,
such as front and rear rails, rocker panels and pillars, the primer is applied without applying the metal conditioner and
the conversion coating. These steps are omitted to insure that no rinse water is trapped in the closed sections. The
primer application in followed by an application of an oil or wax based rust proofing material.

After the corrosion restoration process for the closed sections are completed, then the process can be applied to all
exterior sections. For exterior surfaces, both metal conditioner and conversion coating treatments are applied to the
exterior surface prior to application of the epoxy primer. The procedure in applying the corrosion restoration process
is important order to insure that moisture, due to the water rinsing of the metal conditioner and conversion coating is
not inadvertently trapped inside any closed section before the epoxy primer and rust proofing materials have been
applied.

Appropriate seam sealers are then applied to all joints. Follow manufacturer's recommendations for the appropriate type
of seam sealer to be used at each seam or joint.

SIDE BODY PANELS

The side body panel for ATOS PRIME is designed and stamped from a single piece of sheet metal in factory as shown
in the figure. While the entire side panel is available for service, the partial panels sectioned by several damaged areas
are also available. Therefore when repairing side body, refer to "Replacement parts section" of this manual to select
and use the appropriate part.

: Service part line

CON-0030

8

GENERAL INFORMATION - Welding

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WELDING

All repairs in this manual require the use of a Metal-Inert Gas (MIG) welder, Gas (oxyacetylene) welding must
not be used.
Both high strength steel and mild steel can be welded using the MIG welder. The I-CAR recommendations for
welding should be followed. The shielding gas should be 75% Argon and 25% CO2.
The recommended welding wire size is 0.23" and the wire should satisfy the American Welding Society Standard
code AWSER70S-6.

During the repair process, plug welds are used to duplicate original factory spot welds. All plug welds should be
done with the MIG welder. An 8 mm (5/16") hole is placed in the top (welding side) sheet metal.

You then begin welding along the edges and the spiral towards the center (see illustration). This is important so
that weld penetration between the two metal pieces may take place along the circumference of the circle.

Weld around
edges first
working in
towards the
center
(Top wiew)

PLUG WELDING

8mm or 5/16" dia. hole

Illustration-Welding in collision Repair

HP-0040

SAFETY FACTORS

Disconnect the negative(-) battery cable before performing any work on the vehicle.
Protect yourself by wearing goggles, earplugs, respirators, gloves, safety shoes, caps, etc. when working on a
vehicle.
Safely support the vehicle before any work is done. Block the front or rear wheels if the vehicle is not lifted
off of the ground.
Cap or remove the fuel tank when working on the rear section of the car.
Insure proper ventilation of your working area. Some paint and sealant can generate toxic gases when heated.
Use an air chisel or saw to remove damaged panels instead of a gas torch.
Observe all local and national safety regulations when performing any work.
Cover interior with heat-resistant cover to insure safety when welding.
Take care when using gas or cutting torches so as not to burn body sealer or interior. Extinguish immediately
if they should catch fire.

9

BODY

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CONSTRUCTION

BODY CONSTRUCTION - Body components

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BODY COMPONENTS

Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep
in mind that the information contained herein is based on vehicles for general destination.

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50

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36

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91

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CON-0050

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BODY CONSTRUCTION - Body components

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1. Head lamp support panel

2. Radiator support upper side member

3. Radiator support upper center member

4. Radiator support center member

5. Radiator support center cross member

6. Dash panel

7. Dash panel reinforcement

8. Dash lower center reinforcement

9. Side sill inner front extension

10. Dash lower side reinforcement

11. Dash lower side panel

12. Dash anti pad

13. Front side inner member

14. Front side member inner reinforcement

15. Battery tray mounting bracket

16. Sub frame front mounting bracket

17. Sub frame front mounting reinforcement

18. Front side outer member gusset

19. Front side outer member

20. Front side rear lower member

21. Front side rear upper member

22. Fender apron inner panel

23. Fender apron inner front panel

24. Front shock absorber cover panel

25. Center floor panel

26. TGS lever mounting reinforcement

27. ESPS mounting reinforcement

28. Center floor rear reinforcement

29. Front seat cross member

30. Center floor side member

31. Side sill inner panel

32. Front seat rear side mounting bracket

33. Rear floor panel

34. Rear front side member

35. Rear floor side reinforcement

36. Rear floor side extension

37. Rear floor side support

38. Rear floor front side support

39. Side sill inner rear extension

40. Rear shock absorber outer side mounting bracket

41. Rear bumper mounting bracket

42. Rear floor front cross member

43. Rear floor center cross member

44. Back panel

45. Rear transverse member

46. Front pillar inner lower panel

47. Cowl inner lower panel

48. Plenum chamber guide bracket

49. Cowl inner lower center reinforcement

50. Cowl front outer panel

51. Cowl top outer panel

52. Cowl side panel

53. Cowl cross bar

54. Steering column mounting plate

55. Cowl cross bar mounting bracket

56. Fender panel

57. Roof panel

58. Roof center rail

59. Roof rear rail

60. Roof front rail

61. Front side outer panel

62. Rear side outer panel

63. Front pillar outer reinforcement

64. Side sill outer reinforcement

65. Fuel filler housing

66. Quarter outer rear lower extension

67. Rear combination lamp housing panel

68. Rear seat belt upper mounting bracket

69. Quarter outer rear upper extension

70. Quarter outer rear center extension

71. Front inner upper pillar

72. Center inner pillar

73. Center pillar outer reinforcement

74. Front seat belt upper mounting bracket

75. Roof side inner rail

76. Quarter inner panel

77. Wheel house inner panel

78. Quarter inner rear panel

79. Quarter inner rear lower extension

80. Wheel house inner front extension

81. Quarter pillar reinforcement

82. Hood outer panel

83. Hood inner panel

84. Tail gate outer panel

85. Tail gate inner panel

86. Front door outer panel

87. Front door inner panel

88. Front door hinge face reinfrocement

89. Front door upper member

90. Front door beam

91. Front door frame

92. Rear door outer panel

93. Rear door inner panel

94. Rear door hinge face reinforcement

95. Rear door upper member

96. Rear door beam

97. Rear door frame

13

BODY CONSTRUCTION - Zinc-galvanized steel panels (For domestic)

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ZINC-GALVANIZED STEEL PANELS

Because galvanized steel panel has excellent resistance, it is used in areas which have a high possibility of painting
deficiency below.

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7

2

1

4

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5

14

CON-0050

BODY CONSTRUCTION - Zinc-galvanized steel panels (For domestic)

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1. Side sill inner front extension

2. Battery tray mounting bracket

3. Sub frame front mounting bracket

4. Sub frame front mounting reinforcement

5. Side sill inner panel

6. Side sill inner rear extension

7. Plenum chamber guide bracket

15

BODY CONSTRUCTION - High-strength steel panels (For domestic)

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HIGH STRENGTH STEEL PANELS

Because High strength steel panel has excellent resistance, it is used in areas which have a high possibility of painting
deficiency below.

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3

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CON-0050

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BODY CONSTRUCTION - High-strength steel panels (For domestic)

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1. Dash lower center reinforcement

2. Side sill inner front extension

3. Dash lower side reinforcement

4. Front side inner member

5. Front side member inner reinforcement

6. Battery tray mounting bracket

7.Sub frame front mounting bracket

8. Sub frame front mounting reinforcement

9. Front side outer member gusset

10. Front side outer member

11. Front side rear lower member

12. Front side rear upper member

13. Fender apron inner front panel

14. Front shock absorber cover panel

23. Rear bumper mounting bracket

24. Back panel

25. Front pillar inner lower panel

26. Cowl inner lower panel

27. Cowl front outer panel

28. Cowl top outer panel

29. Cowl side panel

30. Steering column mounting plate

31. Fender panel

32. Roof center rail

33. Roof rear rail

34. Roof front rail

35. Front pillar outer reinforcement

36. Side sill outer reinforcement

15. TGS lever mounting reinforcement

16. Center floor rear reinforcement

17. Center floor side member

18. Side sill inner panel

19. Front seat rear side mounting bracket

20. Rear floor side reinforcement

21. Side sill inner rear extension

22. Rear shock absorber outer side mounting

bracket

37. Front inner upper pillar

38. Center inner pillar

39. Center pillar outer reinforcement

40. Roof side inner rail

41. Quarter pillar reinforcement

42. Hood outer panel

43. Tail gate outer panel

17

BODY CONSTRUCTION - Zinc-galvanized steel panels (For export)

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ZINC-GALVANIZED STEEL PANELS

Because galvanized steel panel has excellent resistance, it is used in areas which have a high possibility of painting
deficiency below.

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36

34

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35

38

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40

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32

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25 28

29

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19

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55

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CON-0050

BODY CONSTRUCTION - Zinc-galvanized steel panels (For export)

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1. Head lamp support panel

2. Radiator support upper side member

3. Radiator support upper center member

4. Radiator support center member

5. Radiator support center cross member

6. Dash panel

7. Dash lower center reinforcement

8. Side sill inner front extension

9. Front side inner member

10. Front side member inner reinforcement

11. Battery tray mounting bracket

12. Sub frame front mounting bracket

13. Sub frame front mounting reinforcement

14. Front side rear lower member

15. Front side rear upper member

31. Back panel

32. Front pillar inner lower panel

33. Cowl inner lower panel

34. Plenum chamber guide bracket

35. Cowl inner lower center reinforcement

36. Cowl front outer panel

37. Cowl top outer panel

38. Cowl side panel

39. Fender panel

40. Front side outer panel

41. Rear side outer panel

42. Front pillar outer reinforcement

43. Side sill outer reinforcement

44. Fuel filler housing

45. Quarter outer rear lower extension

16. Fender apron inner panel

17. Fender apron inner front panel

18. Front shock absorber cover panel

19. Center floor panel

20. TGS lever mounting reinforcement

21. Center floor rear reinforcement

22. Center floor side member

23. Side sill inner panel

24. Rear floor panel

25. Rear front side member

26. Rear floor side reinforcement

27. Side sill inner rear extension

28. Rear bumper mounting bracket

29. Rear floor front cross member

30. Rear floor center cross member

46. Quarter inner panel

47. Wheel house inner panel

48. Quarter inner rear lower extension

49. Wheel house inner front extension

50. Hood outer panel

51. Hood inner panel

52. Tail gate outer panel

53. Tail gate inner panel

54. Front door outer panel

55. Front door inner panel

56. Front door hinge face reinfrocement

57. Rear door outer panel

58. Rear door inner panel

59. Rear door hinge face reinforcement

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BODY CONSTRUCTION - High-strength steel panels (For export)

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HIGH STRENGTH STEEL PANELS

Because High strength steel panel has excellent resistance, it is used in areas which have a high possibility of painting
deficiency below.

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CON-0050

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BODY CONSTRUCTION - High-strength steel panels (For export)

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1. Dash lower center reinforcement

2. Side sill inner front extension

3. Dash lower side reinforcement

4. Front side inner member

5. Front side member inner reinforcement

6. Battery tray mounting bracket

7. Sub frame front mounting bracket

8. Sub frame front mounting reinforcement

9. Front side outer member gusset

10. Front side outer member

11. Front side rear lower member

12. Front side rear upper member

13. Fender apron inner front panel

14. Front shock absorber cover panel

15. TGS lever mounting reinforcement

23. Rear bumper mounting bracket

24. Back panel

25. Front pillar inner lower panel

26. Cowl inner lower panel

27. Cowl front outer panel

28. Cowl top outer panel

29. Cowl side panel

30. Steering column mounting plate

31. Fender panel

32. Roof center rail

33. Roof rear rail

34. Roof front rail

35. Front pillar outer reinforcement

36. Side sill outer reinforcement

37. Front inner upper piller

16. Center floor rear reinforcement

17. Center floor side member

18. Side sill inner panel

19. Front seat rear side mounting bracket

20. Rear floor side reinforcement

21. Side sill inner rear extension

22. Rear shock absorber outer side mounting bracket

38. Center inner pillar

39. Center pillar outer reinforcement

40. Roof side inner rail

41. Quarter pillar reinforcement

42. Hood outer panel

43. Tail gate outer panel

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FRONT BODY

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BODY CONSTRUCTION - Front body

3

4

No.

2

5

1

CON-0090/CON-0091

PART NAME

1
2
3
4
5

Radiator support panel
Front side member
Fender apron panel
Cowl top outer panel
Cowl cross member

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BODY CONSTRUCTION - Front body <Radiator support panel>

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1. RADIATOR SUPPORT PANEL

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2

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6

3

8

PART NAMENo.

1
2
3
4
5
6
7
8
9

10

Head lamp support panel
Radiator support member mounting reinforcement
Radiator support member mounting reinforcement
Front bumper mounting reinforcement
Radiator support upper side member
Radiator support center member
Radiator support upper center member
Radiator support center cross member
Horn mounting bracket
Radiator support upper center reinforcement

23

CON-0110

BODY CONSTRUCTION-Front body <Radiator support panel>

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<Cross-Sectional Views>

Í

A

A'

Í

C

C'

Í

Í

Í

Í

B

Í

B'

D

D'

Í

Radiator support upper side member

Head lamp support panel

Radiator support center
cross member

CON- 0111

Head lamp support panel

Front bumper mounting
reinforcement

Radiator support
upper center
member

Radiator support center
cross member

Head lamp support panel

SECTION B-B'SECTION A-A'

Radiator support center
member

CON-0110

Radiator support
upper side
member

CON- 0112

Radiator support upper
center member

CON- 0113

SECTION D-D'SECTION C-C'

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CON- 0114

BODY CONSTRUCTION - Front body <Front side member>

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2. FRONT SIDE MEMBER

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1

4

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No.

1
2
3
4
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8

9
10
11
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13

9

PART NAME

Front side member inner
Front side member inner reinforcement
Sub frame front mounting bracket
Side member front mounting reinforcement
Battery tray mounting bracket
Front side outer member
Front side outer member gusset
Brake hose mounting bracket
Front side rear lower member
Front side rear upper member
Sub frame rear mounting reinforcement
Sub frame front mounting nut
Sub frame rear mounting retainer

7

6

8

CON-0120

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BODY CONSTRUCTION - Front body <Front side member, LH/RH>

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<Cross-Sectional Views>
LH

RH

A

A'

Í

Í

B

B'

Í

Í

CON-0130

D

C

Í

Í

Front side inner
member

Sub frame front
mounting bracket

Front side inner member

Í

C'

Front side outer member

Front side outer
member gusset

CON-0132

Í

D'

Front side inner member

Front side inner member

CON-0131

Front side outer member

SECTION B-B'SECTION A-A'

CON-0133

Front side outer member

SECTION C-C'

CON-0134

SECTION D-D' CON-0135

26

Front side outer member

BODY CONSTRUCTION - Front body <Fender apron panel>

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3. FENDER APRON PANEL

3

4

No.

1

2

3

4

2

1

CON-0140

PART NAME

Fender apron inner panel
Fender apron inner front panel
Front shock absorber cover panel
Relay box mounting bracket

27

BODY CONSTRUCTION - Front body <Fender apron panel>

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<Cross-Sectional Views>

Î

A

Î

B

Fender apron panel

A'

Î

Î

B'

Front shock absorber cover panel

CON-0150

SECTION A-A' SECTION B-B'

CON-0151

28

Fender apron inner panel

CON-0152

4. DASH PANEL

WWW.INFOTECHCAR.COM

BODY CONSTRUCTION - Front body <Dash panel>

17

4

6

3

5

1

9

7

15

10

13

11

2

8

13

12

16

14

No.

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17

CON-0160

PART NAME

Dash panel
Dash panel reinforcement
Dust cover panel
Clutch pedal mounting bracket
Heater lower mounting bracket
Evaporator & blower mounting bracket
Side sill inner front extension (LH)
Side sill inner front extension (RH)
Dash lower side reinforcement (LH)
Dash lower side reinforcement (RH)
Dash lower side panel (LH)
Dash lower side panel (RH)
Dash lower center reinforcement
Dash panel anti pad
Fuse box mounting bracket
Foot rest mounting bracket
Accelerator pedal mounting bracket

29

BODY CONSTRUCTION - Front body <Dash panel>

WWW.INFOTECHCAR.COM

<Cross-Sectional Views>

Ð

B

Dash panel

Front side rear
lower member

Ð

Ð

A

A'

B'

Ð

Ð

CC'

Foot rest bracket

Dash lower side reinforcement

Dash lower side panel

Ð

Ð

D

Ð

D'

Dash panel

PRO-0170

Dash panel
reinforcement

SECTION B-B'SECTION A-A'

SECTION D-D'

Dust cover panel

Dash panel anti pad

Heater lower mounting bracket

SECTION C-C'

Dash panel

Dash panel
reinforcement

CON-0171

Dash panel reinforcement

CON-0173

30

CON-0172

Dash panel

Dash panel anti pad

CON-0174

5. COWL PANEL

WWW.INFOTECHCAR.COM

BODY CONSTRUCTION - Front body <Cowl panel>

17

14

15

13

12

5

4

3

11

9

18

16

10

8

7

6

No. PART NAME

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18

Cowl front outer panel
Cowl inner lower center reinforcement
Plenum chamber guide bracket
Cowl side panel
Fender mounting rear bracket
Cowl inner lower panel
Cowl top outer panel
Steering column mounting lower support
Wiper pivot mounting center reinforcement
Steering column mounting upper support
Heater upper mounting bracket
Evaporator mounting bracket
Cowl cross bar support
Cowl cross bar lower mounting bracket
Cowl cross bar upper mounting bracket
Cowl cross bar mounting bracket
Steering column mounting plate
Cowl cross bar

1

2

CON-0180

31

BODY CONSTRUCTION - Front body <Cowl panel>

WWW.INFOTECHCAR.COM

<Cross-Sectional Views>

Cowl top outer panel

A

Ð

A'

Ð

Steering column mounting
upper support

Cowl component
bar

Ð

Ð

B

B'

C

Ð

C'

Ð

Cowl top outer panel

Ð

Ð

D

D'

PRO-0600

Cowl front outer
panel

Steering column mounting
lower support

Cowl front outer panel

SECTION A-A'

Cowl inner lower panel

SECTION C-C'

CON-0191

Heater upper
mounting bracket

CON-0193

Cowl inner lower
panel

SECTION B-B'

Cowl top outer panel

Cowl front outer panel

SECTION D-D'

32

CON-0192

Cowl inner lower panel

Plenum chamber guide bracket

CON-0194

SIDE BODY

WWW.INFOTECHCAR.COM

BODY CONSTRUCTION - Side body

3

5

10

9

6

4

7

11

12

14

2

1

13

No.

1
2
3
4
5
6
7
8

9
10
11
12
13
14

8

CON-0200

PART NAME

Front side outer panel
Front pillar outer reinforcement
Center pillar outer reinforcement
Center inner pillar
Front inner upper pillar
Roof side inner rail
Front seat belt upper mounting bracket
Front inner lower pillar
Front door check mounting bracket
Front door upper mounting bracket
Front door lower mounting bracket
Front seat belt mounting bracket
Side sill outer reinforcement
Center inner pillar lower reinforcement

33