HYT TC-265, TC-365 Service Manual

TC-265/365 SERVICE MANUAL
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Contents
Revision History…………………………………………………………………………………1 General……………………………………………………………………………………………3 Radio Overview..………………………………………………………………………………3 Radio Modes……………………………………………………………………………………5 Circuit Description……………………………………………………………………………13 CPU Pins…………………………………………………………………………………………19 TC-265 Parts List 1……………………………………………………………………………21 TC-365 Parts List 1……………………………………………………………………………36 Adjustment Description………………………………………………………………………55 Disassembly for Repair………………………………………………………………………58 Exploded View…………………………………………………………………………………59 TC-265/365 Parts List 2………………………………………………………………………60 Packing…………………………………………………………………………………………62 TC-265 PC Board View………………………………………………………………………63 TC-365 PC Board View………………………………………………………………………65 TC-265 Schematic Diagram…………………………………………………………………67 TC-365 Schematic Diagram…………………………………………………………………68 Specifications…………………………………………………………………………………69
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Revision History
P/N Date Revision
2004.6
8130026500010 2006.10 IC302 is changed from TA7368F to KIA6278F; Q203/Q203 is changed from
3SK320 to 3SK318; Q102 is changed from 2SK2596 to RD01; Q105 is changed from 2SK2595 to RD07. Changes also be made on the corresponding peripheral circuits.
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General
Manual Scope
This manual is intended for use by experienced technicians familiar with similar types of communication equipment. It contains all service information required for the equipment and is current as of the publication date.
Safety and General Information
The following general safety precautions as would normally apply, should be observed during all phases of operation, service and repair of this equipment.
z This equipment should be serviced by qualified technicians only.
z DO NOT operate the transmitter of radio unless all RF connectors are secure and any open
connectors are properly terminated.
z Do not modify the radio for any reason.
z Use only HYT original batteries and chargers.
z Use only the supplied or an approved antenna.
z Do not use any portable radio that has a damaged antenna. If a damaged antenna comes into
contact with your skin, a minor burn can result.
z For vehicles with an air bag, do not place a radio in the area over an air bag or in the air bag
deployment area. Air bags inflate with great force. If a radio is placed in the air bag deployment area and the air bag inflates, the radio may be propelled with great force and cause serious injury to occupants of the vehicle.
z Turn off your radio prior to entering any area with a potentially explosive atmosphere.
z Do not charge your battery in a potentially explosive atmosphere.
z To avoid possible interference with blasting operations, turn off your radio when you are near
electrical blasting caps, in a blasting area, or in areas posted: “Turn off two-way radio.” Obey all signs and instructions.
z Do not expose the radio to direct sunlight over a long time, nor place it close to heating source.
z When using your radio, hold the radio in a vertical position with the microphone 3 to 4 centimeters
away from your lips.
z If you wear a radio on your body when transmitting, ensure that the radio and its antenna are at
least 2.5cm away from your body.
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Radio Overview
1. Mode
User mode: Turn on the radio to enter the mode. PC modeSet and adjust radio data with PC software or programmer in this mode.
2. Parts description: (1) Antenna (2) Channel Selector Knob
Turn the selector knob to select channels 1-S (channel S can be programmed by dealer as scan function).
(3) LED Indicator
Used to indicate operation status of the radio. Different LED status indicates different operation status of the radio. (See the following table).
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LED Indicates: Red LED glows Transmitting Red LED flashes Low battery Green LED glows Monitoring or receiving Orange LED glows Transmitting 2-Tone/5-Tone signaling Orange LED flashes 2-Tone/5-Tone standby
(4) Radio On-Off/Volume Control Knob
Rotate the knob clockwise to turn the radio on, rotate the knob fully counter-clockwise until a “click” is heard to turn the radio off. Turn the knob clockwise to increase the volume, or counter-clockwise to decrease the volume.
(5) Speaker (6) Microphone (7) PTT (push to talk)
Press and hold PTT to talk, release to receive.
(8) Monitor Key
Press MONI key to monitor activities on the current channel.
(9) Speaker/Microphone Jack (10) Belt Clip (11) Battery (12) Battery Latch
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Radio Modes
1. Frame of Radio Modes
Select the function from the modes and make settings according to your needs.
2. Description of Mode Functions
Mode Function
Conventional Mode This mode is used for normal operation. PC Mode This mode is used to read/write parameters from/to
the radio and to make settings via PC.
Dealer Mode This mode is used for the dealer to set the
following modes: All Reset Mode; Manual Adjust Mode; Wired Clone Mode.
All Reset Mode This mode is used to initialize the radio function
settings, channel data and destination and to enable/disable manual adjust mode.
Manual Adjust Mode
This mode is used for the factory or dealer to make the following adjustment: frequency stability, RX sensitivity, squelch level, transmit power, CTCSS/CDCSS deviation, tone deviation and low battery alert reference value.
Wired Clone Mode This mode is used to transfer data from one radio
to another by an interface cable.
Test Mode Spare
User Mode Conventional Mode
PC Mode
Dealer Mode
All Reset Mode
Manual Adjust Mode
Wired Clone Mode
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3. Keyboard Entry for Mode Startup
Mode Key Remarks
Conventional Mode
Power on
Turn the radio on to enter conventional mode.
User Mode
PC Mode
Connect the radio with PC through interface cable.
You can program the radio via PC in user mode. Short out the two SELF points while turning the radio on. Manual adjust mode is enabled. Press [PTT] and [MONI] simultaneously to reset.
All Reset Mode
Turn the radio on while shorting out the two SELF points.
Press [PTT] for 3 seconds to disable manual adjust mode. In this mode, you can operate in menu mode. In main menu, press [PTT] to enter submenu.
Manual Adjust Mode
Press [PTT] for 3 seconds while turning the radio on. The radio enters manual adjust mode if this mode is enabled and enters user mode if manual adjust mode is prohibited.
In submenus, press [PTT]/[MONI]
to adjust upwards/downwards. Hold down [MONI] and then press [PTT] in 2 seconds to save the value and return to the upper menu.
Dealer Mode
Wired Clone Mode
Press [MONI] for 3 seconds while turning the radio on.
Press [PTT] to transmit.
4. Prohibit Entering Manual Adjust Mode
Manual adjust mode can be prohibited by programming to prevent users from changing the parameter with self-programming function or with external programmer. The factory or the dealer should prohibit this mode after setting and cancel the prohibition before entering this mode.
5. Operation in Radio Modes
In the following modes, when the two SELF points are shorted out, the radio enters all reset mode; if the two points are disconnected, the radio enters other modes.
5.1 All Reset Mode
In this mode, you can initialize the radio parameters or enable/disable manual adjust mode. Operation: Short out the two SELF points, the radio enters all reset mode and manual adjust mode is enabled at the same time. Use channel selector to select radio destination number (Please refer to the initial data table for destination number of each model).
1. Press [PTT] and [MONI] simultaneously, the radio data are all reset.
2. Press [PTT] for 2 seconds, the manual adjust mode is prohibited.
3. Turn the radio off to exit from all reset mode and then enter other modes.
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5.2 Manual Adjust Mode
In this mode, the factory or the dealer can adjust the radio parameters in menu mode. Operation: Turn the radio on while holding down the [PTT], three beeps sound after 2 seconds and green LED flashes. Release [PTT], a beep sounds and orange LED glows indicating that the radio enters manual adjust mode.
1. In the main menu, turn channel selector to select adjustment items. Press [PTT] to enter the submenu.
2. In the submenu, use channel selector to select among center, low, and high frequency or narrowband/wideband. Press [PTT] to transmit or adjust upwards and press [MONI] to adjust downwards.
3. After complete a setting, hold down [MONI] and then press [PTT] in 2 seconds, a beep sounds and orange LED glows. The setting values are saved and the radio returns to the previous menu. Press [PTT]/[MONI] more than 2 seconds to adjust setting values upwards/downwards. Turn the radio off to cancel the setting.
4. CH1-CH9 are defined as follows:
Note: Frequency stability and VCO lock voltage should be adjusted before your adjustment to ensure
the reliability of the adjustment.
(1) Frequency stability and VCO lock voltage: Adjust at center frequency CH1. Press [PTT] to switch between transmit and receive. Adjust frequency stability at VR1, receive VCO at TC2 and transmit VCO at TC1. Turn to low frequency (CH2) and high frequency (CH3) to check that the item is within the set range.
(2) RF BPF: Adjust at center, low and high frequency. Adjust RF BPF at TC-201, TC-202 and TC-203. Pressing [PTT]/[MONI] can adjust upwards/downwards. Receiver sensitivity can be tested in this mode.
(3) Squelch level 9: Adjust at center, low and high frequency. Pressing [PTT]/[MONI] can adjust upwards/downwards.
(4) Squelch level 3: Adjust at center, low and high frequency. Pressing [PTT]/[MONI] can adjust upwards/downwards.
(5) Transmit power: Adjust at center, low and high frequency. Pressing [PTT]/[MONI] can adjust upwards/downwards.
(6) CTCSS deviation: Adjust at center, low and high frequency. Adjust wideband at group 0 and narrowband at group 2. CTCSS signal is 67.0Hz. Save the value. (Adjust wideband at group 1 and narrowband at group 3. CTCSS signal is 250.3Hz. Adjust CTCSS balance at VR500.) Pressing [PTT]/[MONI] can adjust upwards/downwards. Adjust balance of CTCSS deviation at center, low, and high frequency.
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(7) CDCSS deviation: Adjust at center, low and high frequency. Adjust wideband at group 0 and narrowband at group 2. CDCSS is +023. Save the value. (Adjust wideband at group 1 and narrowband at group 3. CDCSS is +754. Adjust CDCSS balance at VR500.) Pressing [PTT]/[MONI] can adjust upwards/downwards. Adjust balance of CDCSS deviation at center, low, and high frequency.
(8) 2-Tone/5-Tone deviation: Turn to any channel. Pressing [PTT]/[MONI] can adjust upwards/downwards. Tone signaling is 1860Hz.
(9) Low battery alert: Turn to any channel. Adjust under maximum transmit power. Adjust power supply voltage to 80% of the rate voltage: 5.8V. Press [PTT]/[MONI] so that red LED flashes.
Note:
1. TC-265/365 radio has 16 channels. Every four adjacent channels is a group. There are four groups and they are marked as group 0, group 1, group 2 and group 3 respectively. The channel frequency of each group is arranged as center, low, high and center frequency. Channels of group 0 and group 1 are wideband and channels of group 2 and group 3 are narrowband. You can adjust low frequency of CTCSS/CDCSS (CTCSS: 67.0Hz, CDCSS: +023) at group 0 and group 2 and high frequency of CTCSS/CDCSS balance (CTCSS: 250.3Hz, CDCSS: +754) at group 1 and group 3.
2. If the radio destination is not included in the initial data table, you can select VHF or UHF according to the frequency range and IF and initialize the radio data through PC programming software.
5.3 PC Mode
You can make the following settings via PC. (Refer to the following table for more details.) Machine serial number parameter; General parameter; User channel data; Factory channel data (only for factory adjustment); Center, low and high frequency (only for factory adjustment); 2-Tone frequency; 5-Tone frequency; Initial data (only for factory adjustment); Maintenance record.
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Function Setting:
Function
No.
Function
Name
Setting (Defaults are
underlined)
Display Remarks
OFF 1 OFF Disable Monitor Momentary 1 1 AF channel opens when [MONI] is
held down.
Monitor Lock 1 2 Squelch opens when [MONI] is held
down. Switches each time [MONI] is held down.
1 Monitor
SQ OFF Momentary 1 3 Squelch opens when [MONI] is held
down and compatible signal is
received. OFF 2 OFF Disable CO 2 CO Carrier operated scan (resume)
2 Channel
Scan
TO 2 TO Time operated scan (resume) OFF 3 OFF No priority setting 3 Priority ON 3 1 Set priority channel
4 1 4 Priority
Channel
0, 1-16 0
4 16
Priority (Only valid when ”fixed
priority ” is enabled)
5 0.5 5 Look
Back A
0.5-5.0s
1.0s (step: 0.1s)
5 5.0
The period that radio checks a priority
channel from a normal channel when
there is no activity on priority channel.
6 0.5 6 RX Dwell
Time
0.5-5.0s
3.0s (step: 0.1s)
6 5.0
Time until scan resumes when it is
stopped by signal input (Only valid in
time-operated scan).
7 0.1 7 Dropout Delay Time
0.1-5.0s
3.0s (step: 0.1s)
7 5.0
Time until scan resumes when there is no signal after it is stopped by signal input.
8 0.1 8 TX Dwell Time
0.1-5.0s
3.0s (step: 0.1s)
8 5.0
Time until scan resumes after transmit stops without compatible channel associated signaling; Scan resume time is decided by dropout delay time/RX dwell time and carrier-operated/time-operated scan mode if compatible channel
associated signaling appears. Current 9 0 It’s the current channel during scan. 9 Talk Back Start + Last Stopped
9 1 It’s the channel where scan resumes
during scan; it’s the channel where
scan is stopped during scan.
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Priority + Last Stopped
9 2 It’s priority channel during scan; It’s the
channel where scan is stopped during scan. Assignment + Last Stopped
9 3 It’s the assignment channel during scan; It’s
the channel where scan is stopped during
scan. Last call 9 4 It’s the latest channel at pause during scan;
It’s the channel where scan is stopped during
scan; It’s the channel where scan starts if
scan never stops. Last used 9 5 It’s the latest transmit channel during scan; It’s
the channel where scan is stopped during
scan; It’s the channel scan starts if scan never
stops.
10 OFF
10 1
10 Assignme
nt Channel
0 OFF 1-16 ON 0
10 16
You can select any channel as revert channel
or talk back channel.
11 0 11 Squelch
Level
0-9 5 (step: 1)
11 9
Squelch level is set higher as the figure
increases.
12 OFF
12 30
12 Time Out
Timer
OFF 30-600s
60
(step:10s)
12 600
The maximum time of continuous
transmission. When OFF, in order to protect
power amplifier, time of continuous
transmission is set as 10 minutes.
13 OFF TOT off.
13 10
13
TOT Alert
Time
OFF 10-180s OFF (step:5s)
13 180
The radio will call an alert at the set time
before TOT is time out and then call alerts
every 10 seconds.
14 OFF Transmission is allowed immediately after the
radio returns to receive mode by TOT.
14 1
14 TOT
Rekey Time
OFF 1-120s OFF
(step:1s)
14 120
Transmission is prohibited until preset time
elapses.
15 OFF TOT is immediately reset after transmission
stops.
15 1
15 TOT
Reset Time
OFF 1-60s OFF (step:1s)
15 60
TOT won’t reset until preset time elapses,
even if transmission has stopped.
Low 16 Low Low transmit power is selected. 16 Select
transmit power
High
16 High High transmit power is selected.
Disable 17 OFF No battery save function 17 Battery
Save
Enable
17 ON Enable battery save function OFF 18 OFF No beep tone 18 Beep ON
18 ON Beep tone sounds
Disable 19 OFF Prohibit data clone. 19 Data
Clone Enable
Enable
19 ON Permit data clone.
Disable 20 OFF Prohibit manual adjust mode. 20 Manual
Adjust Mode
Enable
20 ON Permit manual adjust mode.
21 End 21 End
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5.4 PC Adjust Mode
The following parameters can be adjusted through PC (only for factory adjustment): Adjustment data; Maintenance record.
5.5 Wired Clone Mode
Turn the radio on while holding down the [MONI], after two seconds, a beep sounds and red LED flashes indicating that the radio enters wired clone mode. Operation: (1) Press [PTT] to begin cloning and red LED flashes. (2) Short out the clone mode points FCPY on PCB to enter factory clone mode. (3) Disconnect the clone mode points FCPY on PCB to enter dealer clone mode. (4) You can clone the following data in wired clone mode: General parameter; User channel data; Factory channel data; (only available in factory clone mode) Center, low and high frequency; (only available in factory clone mode) 2-Tone frequency; 5-Tone frequency; Adjustment data; (only available in factory clone mode)
5.6 User Mode
Turn the radio on, a beep sounds and green LED flashes indicating that the radio enters user mode. This mode is used for normal operation.
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6. Appendix: Initial data table
1CH (C) 2CH (L) 3CH (H) 4CH (C) No. Model Frequency
Range (MHz)
Center Frequency (MHz)
IF (MHz)
Rx (MHz) Tx (MHz) Rx (MHz) Tx (MHz) Rx (MHz) Tx (MHz) Rx (MHz) Tx (MHz)
1 TC-265 (1)
136.000-150.000 143.000 +38.85 143.100 143.000 136.100 136.000 149.975 149.900 143.100 143.000
2 TC-265 (2)
136.000-174.000 155.000 +38.85 155.100 155.000 136.100 136.000 173.975 173.900 155.100 155.000
3 TC-265 (3)
146.000-174.000 160.000 +38.85 160.100 160.000 146.100 146.000 173.975 173.900 160.100 160.000
4 TC-265 (4)
150.000-174.000 162.000 +38.85 162.100 162.000 150.100 150.000 173.975 173.900 162.100 162.000
5 TC-265 (5)
155.000-164.000 160.000 +38.85 160.100 160.000 155.100 155.000 163.975 163.900 160.100 160.000
6 TC-265 (6)
216.000-223.000 219.000 +38.85 219.100 219.000 216.100 216.000 222.975 222.900 219.100 219.000
7 TC-365 (1)
330.000-350.000 340.000 -38.85 340.100 340.000 330.100 330.000 349.975 349.900 340.100 340.000
8 TC-365 (2)
350.000-370.000 360.000 -38.85 360.100 360.000 350.100 350.000 369.975 369.900 360.100 360.000
9 TC-365 (3)
370.000-390.000 380.000 -38.85 380.100 380.000 370.100 370.000 389.975 389.900 380.100 380.000
10 TC-365 (4)
400.000-420.000 410.000 -38.85 410.100 410.000 400.100 400.000 419.975 419.900 410.100 410.000
11 TC-365 (5)
400.000-430.000 415.000 -38.85 415.100 415.000 400.100 400.000 429.975 429.900 415.100 415.000
12 TC-365 (6)
420.000-450.000 435.000 -38.85 435.100 435.000 420.100 420.000 449.975 449.900 435.100 435.000
13 TC-365 (7)
440.000-470.000 455.000 -38.85 455.100 455.000 440.100 440.000 469.975 469.900 455.100 455.000
14 TC-365 (8)
450.000-470.000 460.000 -38.85 460.100 460.000 450.100 450.000 469.975 469.900 460.100 460.000
15 TC-365 (9)
470.000-490.000 480.000 -38.85 480.100 480.000 470.100 470.000 489.975 489.900 480.100 480.000
16 TC-365 (10)
480.000-520.000 500.000 -38.85 500.100 500.000 480.100 480.000 519.975 519.900 500.100 500.000
17 Factory
adjustment (VHF)
100.000-500.000 300.000 +38.85 300.100 300.000 100.100 100.000 499.975 499.900 300.100 300.000
18 Factory
adjustment (UHF)
200.000-600.000 400.000 -38.85 400.100 400.000 200.100 200.000 599.975 599.900 400.100 400.000
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Circuit Description
1. Frequency configuration
The receiver utilizes double conversion superheterodyne. The first IF is 38.85MHz and the second IF is 450KHz. The first local oscillator signal is supplied by PLL circuit.
The PLL circuit in the transmitter generates the necessary frequencies. Fig.1 shows the circuit configuration.
TC-265 frequency range: 146MHz—174MHz TC-365 frequency range: 440MHz—470MHz
ANT SW
ANT
RF AMP
MIXER
CF
MCF
AF AMP LPF.HPF
SP
TCXO multiply
IF.MIX
TX AMP
PA AMP AMP
MIC
MIC
PLL
VCO
12.8M
Fig. 1. Circuit configuration
2. Receiver
The receiver employs double conversion superheterodyne.
1-a) Front end RF amplifier (TC-265)
The input signal of antenna is applied to an RF amplifier (Q203) after passing through a transmit/receive switch circuit and a 3-stage low pass filter. The amplified signal is filtered through a band pass filter (a 3-stage LC filter) to eliminate unwanted signal before it is applied to the first mixer. The voltage of varactor is provided by MPU (IC403). (See Fig. 2-a)
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ANT
ANT SW RF AMPBPF MCF IF AMPMIXER
CF200
IF.MIX
AF AMP LPF.HPF
AF PA AMP
SP
multiplyTCXO
1st Local OSC
(PLL)
BPF
MCU
X3
APC
TUNE
Fig. 2-a. Receiver configuration
1-b) Front end RF amplifier (TC-365)
The input signal of antenna is applied to an RF amplifier (Q122) after passing through a transmit/receive switch circuit and a 3-stage low pass filter. The amplified signal is filtered through a band pass filter (a 3-stage LC filter) to eliminate unwanted signal before it is applied to the first mixer. The voltage of varactor is provided by MPU (IC3). (See Fig. 2-b)
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ANT SW
MCU
APC
ANT
BPF BPF
RF AMP
MIXER
IF AMP
CF100
MCF
AF AMP LPF.HPF
AF PA AMP
SP
TUNE
1st Local OSC
(PLL)
TCXO
X5
multiply
IF.MIX
Fig. 2-b. Receiver configuration
2) First mixer
The signal from the RF amplifier is heterodyned with the first local oscillator signal from the PLL frequency synthesizer circuit at the first mixer to create a 38.85 MHz first IF (intermediate frequency) signal. The first IF signal is then applied to two monolithic crystal filters to further remove spurious signal.
3) IF amplifier
The first IF signal is amplified by Q201(TC-265)/Q124(TC-365), and then enters IF processing IC.
The signal is heterodyned again with a second local oscillator signal within IF processing IC to create a 450KHz second IF signal. The second IF signal is then fed through a 450KHz ceramic filter to further eliminate unwanted signals before it is amplified and FM detected in IC200(TC-265)/IC10
TC-365.
4) AF amplifier
The recovered AF signal obtained from IF processing IC is amplified by IC300 (1/4)(TC-265)/IC9
1/4)(TC-365, filtered by the IC300TC-265/IC9TC-365 low-pass filter (2/4) and IC300
TC-265/IC9(TC-365 high-pass filter (4/4), and de-emphasized by R47 and C56(TC-265/ R36
and C53(TC-365). The processed AF signal is then passed to a WIDE/NARROW switch and its
output is applied to an AF volume control circuit and is amplified to a sufficient level to drive a loud speaker by an AF power amplifier .
5) Squelch
Part of the AF signal from IF processing IC re-enters IC , and the noise component is amplified and rectified by a filter and an amplifier to produce a DC voltage corresponding to the noise level. The DC signal is injected to the analog port of the microprocessor. MCU compares the voltage with the preset value and determines whether to output sounds from the speaker. MCU sends a high level signal to the MUTE and AFCO lines and turns IC302(TC-265)/IC7(TC-365) on through Q302, Q304, Q305, Q306 and Q307(TC-265)/Q115, Q116, Q117, Q118(TC-365)
. (See Fig.3)
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FM IF IC
IF AMP DET
DET
HPF AMP
AF
AF AMP HPF MUTE SW AF PF AMP AFCO SW
SP
AFCO SW
LPF
137422
BUSY
MUTE
AFCO
TI
MPU
QT/DQT
LPF
W/N SW
Fig. 3. AF amplifier and squelch
6) Receiving signaling
CTCSS/CDCSS MCU output signal is filtered by 300Hz low-pass filter and the filtered signal is input to the microprocessor. MCU determines whether the CTCSS or CDCSS matches the preset value, and controls the MUTE and AFCO and the speaker sounds output according to the squelch results. 2-Tone/5-Tone IF processing IC output signal is filtered by IC9(TC-265)/IC14(TC-365)and then applied to the
microprocessor. MCU compares TTS with the preset value and controls MUTE and AFCO and speaker output according to squelch results.
3. PLL frequency synthesizer
PLL circuit generates the first local oscillator signal for receive and the RF signal for transmission.
1) PLL
The frequency step of the PLL circuit is 2.5 or 6.25 KHz. A 12.8MHz reference oscillator signal is divided at PLL by a mixed counter to produce 2.5 or 6.25 KHz reference frequency. The voltage controlled oscillator (VCO) output signal is buffer amplified, and then divided in PLL by a dual-module programmable counter. The divided signal is compared in phase with the 2.5 or 6.25 KHz reference signal in the phase comparator in PLL. The output signal from the phase comparator is filtered through a low-pass filter and passed to the VCO to control the oscillator frequency. (See Fig. 4)
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PLL DATA
PLL IC
I/N
5KHz/6.25KHz
PHASE
COMPARATOR
REF OSC
12.8MHz
I/M
5KHz/6.25KHz
CHARGE
LPF
TX VCO
RX VCO
BUFF AMP
VCO T/R SW
RF AMP
PUMP
Fig. 4. PLL circuit
2) VCO
The operating frequency is generated by Q4(TC-265/Q141TC-365in transmit mode and Q3
TC-265/Q142TC-365in receive mode. The oscillator frequency is controlled through applying
the VCO control voltage, which is obtained from the phase comparator to the varactor diodes. The T/R pin is set high in receive mode causing Q5 and Q7 to turn Q4 off, and turn Q3 on(TC-265)/Q140 and
Q138 to turn Q141 off, and turn Q142 on(TC-365). The T/R pin is set low in transmit mode. The outputs are amplified by Q6(TC-265)/Q139(TC-365) and sent to the buffer amplifiers.
3) Unlock Detector
If a low level signal appears at the LD pin of PLL IC, an unlock condition occurs, and the DC voltage obtained from D7, R2(TC-265)/D114R501TC-365, and PLL IC causes the voltage applied to
the UL pin of the microprocessor to go low. When the microprocessor detects this condition, the transmitter is disabled, ignoring the push-to-talk switch input signal. (See Fig. 5)
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PLL IC MPU
5C
LD UL
Fig. 5. Unlock detector circuit
4. Transmitter
1) Transmit audio
The modulation signal from the microphone is amplified by IC500(TC-265)/IC1(TC-365) (1/2), and
then passes through a pre-emphasis circuit and a 3KHz low-pass filter. The resulting signal goes to the VCO for direct FM modulation. (See Fig. 6)
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2) CTCSS/CDCSS encoder
A necessary signal for CTCSS/CDCSS encoding is generated by MCU and FM-modulated to the PLL IC reference signal. Since the reference OSC does not modulate the loop characteristic frequency or higher, modulation is performed at the VCO side by adjusting the balance. (See Fig. 6)
3) 2-Tone/5-Tone encoder
The necessary signal for 2-Tone/5-Tone encoding is generated by MCU. The signal is sent to IC500(TC-265/IC1TC-365(2/2), and then applied to 3KHz low-pass filter. The resulting signal is
applied to VCO for direct modulation (See fig. 6).
MCU
MUTE
PRE EMPHASIS
LPF
IDC
MAX DEV
VCO
(TCXO)
OSC
REFERENCE
MIC
MIC AMP
TO
2 TN/5 TN
Decoder
Balance
MUTE SW
Fig. 6. Transmit audio CTCSS/CDCSS
4-a) RF amplifier (TC-265)
The RF signal obtained from the VCO buffer amplifier Q100 is amplified by Q101 and Q102. This amplified signal is passed to the power amplifier, Q102 and Q105, which consists of a 2-stage FET amplifier and is capable of producing up to 4.5W of RF power (See Fig. 7-a).
1 2 3 4
A
B
C
D
4
321
D
C
B
A
Title
Number RevisionSize
B
Date: 22-Nov-2003 Sheet of File: D:\TC366 CE\se rvice manual\se rvice\
周工031120\维修手 册插图.DDBDrawn By:
5T
AMP
DRIVE AMP FINAL AMP
SW
ANT SW
LPF
ANT
B SW
APC
SW
B
APC
5T
5T
SW
Fig. 7-a. APC system
4-b) RF amplifier (TC-365)
The RF signal obtained from the VCO buffer amplifier Q136 is amplified by Q135 and Q134. This amplified signal is passed to the power amplifier, Q131 and Q129, which consists of a 2-stage FET amplifier and is capable of producing up to 4W of RF power (See Fig. 7-b)
TC-265/365 SERVICE MANUAL
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1 2 3 4
A
B
C
D
4
321
D
C
B
A
Title
Number RevisionSize
B
Date: 22-Nov-2003 Sheet of File: D:\TC366 CE\se rvice manual\se rvice\
周工031120\维修手 册插图.DDBDrawn By:
5T
AMP
DRIVE AMP FINAL AMP
SW
ANT SW
LPF
ANT
B SW
APC
SW
B
APC
5T
5T
SW
Fig. 7-b. APC system
5) ANT switch and LPF
The RF amplifier output signal is passed through a low-pass filter network to filter the second harmonic components and then applied to a transmit/receive switching circuit before it is passed to the antenna terminal. The transmit/receive switching circuit is comprised of D100, D200 and D101. D102 and D103(TC-265)/ D108, D112 and D111. D109 and D110(TC-365) is turned on (conductive)
in transmit mode and off (isolated) in receive mode.
6) APC
The automatic power control (APC) circuit stabilizes the transmitter output power at a predetermined level by sensing the drain current of the final amplifier Field Effect Transistor (FET). The voltage comparison circuit compares the voltage obtained from the above drain current with a reference voltage which is set using the microprocessor. The APC voltage is proportional to the difference
between the sensed voltage and the reference voltage output from IC100 (TC-265)/IC11(TC-365)
(1/2). This output voltage controls the gate of the FET power amplifier, which keeps the transmitter output power be varied by the microprocessor which in turn changes the reference voltage and hence, the output power.
7) Temperature protection circuit
When the thermistor TH100(TC-265)/TH102(TC-365) reaches about 80℃, the protection circuit turns on Q107TC-265/Q126(TC-365) to protect the final-stage amplifier from overheating.
5. Power supply
A 5V reference power supply [5M] for the control circuit is derived from an internal battery. This reference power supply is used to provide a 5V supply in transmit mode [5T], a 5V supply in receive mode [5R], and a 5V supply common in both modes [5C] based on the control signal sent from the microprocessor.
6. Control system
The MCU operates at 7.37MHz. This oscillator has a circuit that shifts the frequency according to the EEPROM data.
TC-265/365 SERVICE MANUAL
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CPU Pins
CPU control M38034M4
Pin No. Port name I/O Function
1 TI I CTCSS/CDCSS input 2 BUSY I Input busy signal 3 BATT I Detect battery voltage 4 NC I NC 5 TO O Output CTCSS/CDCSS
6 BEEP O Beep output
7 NC I NC 8 ENC0 I Input encode
9 ENC1 I Input encode 10 ENC2 I Input encode 11 ENC3 I Input encode 12 TSI I AF signaling decode input 13 PTT I [PTT] input, connect with RXD 14 TXD O RS-232C output 15 RXD I RS-232C input 16 MONI I [MONI] input 17 SELF I Self-Program L: set up model 18 CNVSS I Connect VSS 19 RST I Reset input 20 INT0 I Power detection 21 NC I NC 22 XIN I Oscillator (7.3728MHz) 23 XOUT O Oscillator 24 VSS I Grounding 25 SHIFT O Clock frequency shift H: enable 26 PABC O MOS FET power H: enable 27 WNRC O Audio reference sensitivity L: narrow 28 WNTC O Max deviation control H: narrow 29 NC I NC 30 SDA I/O EEPROM data cable 31 SCL O EEPROM clock cable 32 UL I PLL unlock detector L: unlock 33 DT O Common data output 34 CK O Common clock output 35 LE O PLL IC H: lock up 36 5MC O Power control except for CPU and EEPROM L: unlock 37 AFCO O AF amplifier H: unlock 38 RX O TX/RX VCO H: receive 39 GLED O Green LED control H: light 40 RLED O Red LED control H: light 41 SAVE O Battery save control H: battery save OFF 42 MUTE O mute control H: mic squelch L: AF squelch 43 5RC O Receiver power control L: unlock 44 5TC O Transmitter power control H: unlock 45 NC I NC 46 NC I NC
TC-265/365 SERVICE MANUAL
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47 NC I NC
48 NC I NC 49 NC I NC 50 NC I NC 51 NC I NC 52 NC I NC 53 NC I NC 54 NC I NC 55 TSO O AF signaling encode output 56 APC O TX: APC output RX: BPF tune output 57 VCC I CPU power supply 5V 58 VREF I Connect with VCC 59 AVSS I Connect with VSS 60 NC I NC 61 FCPY I Factory clone L: model set 62 MODE I Additional mode L: enable 63 NC I NC 64 TIBI I CTCSS/CDCSS exterior circuit central input
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