HySecurity UL 325 Quick Start - Supplemental Instructions

UL 325 Standard For Safety

Public side

Protection Against Entrapment

HySecurity Gate Operators

UL 325 – 2016

Quick Start - Supplement

Revision J

Trailing End

Slide Gates: Potential Zones for Entrapment Protection

1. Draw-in zones

2. Leading end

3. Trailing end

Swing Gates: Potential Zones requiring Entrapment Protection

1. Leading Edge

2. Bottom Edge

3. Entry / Exit

4. Posts

5. Post Pivot / Pinch Points

6. Arm Movement

Draw-in Zones

Wired edge sensors can protect areas of entrapment along posts or walls

Leading End

Secure side

Trailing End

Slide Gates: Potential Zones for Entrapment Protection

1. Draw-in zones

2. Leading end

3. Trailing end

Secure side

Draw-in Zones

Wired edge sensors can protect areas of entrapment along posts or walls

Leading End

Secure side

Drawings NOT TO SCALE

This document supplies site planning scenarios and reference tables that help explain the UL 325-2016 requirements for monitoring of external entrapment protection sensors. HySecurity is monitoring Normally Closed (NC) sensors to conform to UL 325 monitored entrapment protection requirements.

Approved sensors recommended for use with HySecurity gate operators are specied in this document.

For more information regarding UL 325-2016, refer to the HySecurity website section: www.hysecurity.com/gatesafety

Important Safety Information

WARNING

A moving gate or barrier arm, bollard, or wedge can cause serious injury or death. It is therefore incumbent on the site designer, installer, and property owner to ensure that these hazards are mitigated and the public is warned of the existence of a potential hazard. Read all the product safety information prior to installation. Verify the gate operator is installed to comply with all safety standards and local and federal regulations and is designated for its proper usage class. For more information, refer to your gate operator's product manual.

To reduce the risk of injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS. Read the gate operator’s product manual and review all the product labels and literature prior to installing, operating, or maintaining the automatic gate operator.

2. Never let children operate or play with gate controls. Keep all remote controls, especially radio transmitters, away from children. Do not allow children to play on or around the gate or gate operators.

3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. Start the gate operator only when a gate’s travel path is clear.

4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Perform routine tests of the entrapment protection sensors, such as photo eyes and edge sensors. Failure to adjust and retest the gate operator properly can increase the risk of injury or death.

5. Use the emergency release only when the gate is not moving.

6. KEEP GATES PROPERLY MAINTAINED. Read the product manuals. Have a qualied service person make repairs to gate hardware and replace batteries in accessory or entrapment protection sensory devices on a regular basis.

7. The automated gate entry is for vehicle use only. Pedestrians must use a separate entrance. Make sure a separate walk-through entrance is nearby. Make certain a clear pedestrian path is designated and signs direct pedestrians to the walk-through gate.

8. Install the supplied WARNING signs on the inside and outside of the gate or barrier gate/operator so they are clearly visible from both the secure and public sides. Installing the signs is a requirement for UL 325 compliance.

9. Use monitored sensors for protection against entrapment as specied in the current UL 325 Standard for Safety. Refer to General Entrapment Protection Provisions per UL 325, Table 31.1 on page 18.

NOTICE: Extensive safety information exists in the gate operator product manuals. Be aware and read all safety information, labels and signage that is shipped with your gate operator document is a supplement, and as such, focuses on the differences in monitoring external entrapment protection sensors and the application of external sensors.

Be sure to read all the information provided with your product manuals.

to ensure quality site design, proper set up for functional gate operation and pedestrian safety

. This

Safety InformatIon SpecIfIc to monItored entrapment

The following is found in HySecurity Programming and Operations Manuals, but re-iterated here. Before installing the gate operator:

Mount access control devices beyond reach of the gate. The control devices that operate the gate must:

• Be located in a clear line of sight to the gate. Locate controls (Open, Close, Stop/Reset) where a user will have a clear view of the gate.

NOTE: An exception for Emergency Access Control devices exists. An EAC device accessible by authorized

personnel only (e.g. re, police, EMS), may be placed at any location within the line-of-sight.

• Be mounted beyond 6 feet (183 cm) of the gate to prevent users from touching or accessing the gate while operating the controls. People attempting to access the controls by reaching through or around the gate can be seriously injured or killed by the moving gate.

• Connect radio and other remote access (non-resetting controls) to the RADIO OPTIONS terminal.

Install an automatic operator only on gates that comply with ASTM F2200 Gate and Fence Standards and the usage class of the gate. Screen or enclose openings in the gate per UL 325 Standards for Safety which include:

• All horizontal slide gates must guard or screen openings from the gate’s base support to a minimum height of 6 feet (183 cm) above the ground. This must prevent a sphere of 2¼-inches (57 mm) in diameter from passing through an opening in the gate or the adjacent fence that is covered in the gate’s open position.

• All exposed pinch points are eliminated or guarded.

• Physical stops must exist in the gate construction to prevent over-travel in both directions and, for slide gates, guide posts must be installed to prevent the gate from falling in the event of a roller failure. Guarding must be supplied for exposed rollers.

• External entrapment protection sensors must be used wherever the risk of entrapment exists. Refer to 6

SAVE THESE INSTRUCTIONS

Contents

Important Safety InformatIon ..................................................................................2

Safety Information Specic to Monitored Entrapment ....................................................................................................2

HySecurity Gate Operators ..............................................................................................................................................5

Table 1: HySecurity Gate Operators requiring External Monitored Entrapment Protection Sensors ...........................5

Table 2: HySecurity Gate Operators maintaining Object Detection .............................................................................5

Table 3: External Entrapment Protection Sensors Approved for Use with HySecurity Gate Operators .......................6

Label Changes to Controller Inputs .................................................................................................................................7

How Software Handles Monitored Entrapment ...............................................................................................................8

Table 4: Changes to Sensor Inputs on the Controller ...................................................................................................8

What the Installer Needs to Do .......................................................................................................................................9

Table 5: Installer Menu Settings for SENSOR Inputs ..................................................................................................10

Table 6: Setting the Sensor Logic ...............................................................................................................................11

Temporarily Power the Sensors ......................................................................................................................................12

Photo Eye Alignment ....................................................................................................................................................12

Troubleshooting .............................................................................................................................................................13

Table 7: Troubleshooting Codes ................................................................................................................................14

Site Assessment & Gate Design for Monitored Entrapment ..........................................................................................16

Site Assessment & Gate Design for Monitored Entrapment ..........................................................................................17

Usage Class 4 Designated Gate Operator Provisions ................................................................................................18

General Entrapment Protection Provisions per UL 325, Table 31.1 ............................................................................18

Diagram 1: Typical Slide Gate Site Assessment .............................................................................................................19

Diagram 2: Typical Swing Gate Site Assessment ...........................................................................................................20

Diagram 3: Typical Barrier Arm Site Assessment ...........................................................................................................21

Diagram 4: Typical Vertical Lift Site Overview ................................................................................................................22

Diagram 5: Typical SlideSmart DC Site Assessment ......................................................................................................23

Diagram 6: SwingSmart DC Site Overview (Dual Gate) .................................................................................................24

WIrIng HySecurIty SenSorS: Smart toucH ...............................................................25

Smart Touch: Wired Edge Sensor with GEM (-104)........................................................................................................26

Smart Touch: Photo Eye Thru Beam (EMX IRB MON) ....................................................................................................27

Smart Touch: Photo Eye / Reective (E3K R10K4) .........................................................................................................28

Smart Touch: The Solution, MIM-62 (Multi-input Module) .............................................................................................29

Smart Touch: Photo Eye / Reecti-Guard (RG-R) ............................................................................................................30

Smart Touch: Wireless Edge, Wireless Gate Link ...........................................................................................................31

Smart Touch: Wired Edge with GEM-104 & Photo Eye .................................................................................................32

Smart Touch: WireLess Edge Gate Link & Photo Eye ....................................................................................................33

Smart Touch: 2 CH Wired Edge with GEM-204 .............................................................................................................34

WIrIng HySecurIty SenSorS: Smart Dc ..................................................................35

Wiring Tips for SENSOR COM Terminal: Smart DC .......................................................................................................36

Menu Mode Navigational Tips .......................................................................................................................................36

Smart DC: Wired Edge Sensor with GEM-104 ...............................................................................................................37

Smart DC: Photo Eye Thru Beam (EMX IRB MON) ........................................................................................................38

Smart DC: Photo Eye / Reective (E3K R10K4) ..............................................................................................................39

Smart DC: Multi-input Module (The Solution, MIM-62) .................................................................................................40

Smart DC: Photo Eye / Reecti-Guard (RG-R) ................................................................................................................41

Smart DC: MGL-RX20 Wireless Gate Link .....................................................................................................................42

Smart DC: Wired Edge with GEM-104 and Photo Eye ..................................................................................................43

Smart DC: WireLess Edge Gate Link and Photo Eye .....................................................................................................44

Smart DC: 2 CH Wired Edge with GEM-204 .................................................................................................................45

Smart DC Bi-Parting Gates: Dual Gate Wiring ............................................................................................................46

Smart DC Bi-Parting Gates: Photo Eye (EMX IRB MON) ...............................................................................................46

HySecurity Contact Information .................................................................................................................................48

HySecurIty Gate operatorS

The following bullet points highlight how your automated gate system sites can monitor external entrapment protection using HySecurity gate operators:

• Normally Closed (NC) sensors - Before gate movement occurs, the gate operator veries that the external entrapment protection sensor is connected and fully functional.

• Build Year (BY) - An added menu item distinguishes between pre-2016 manufacturing dates and post-2016 manufacturing dates. Build Year (BY) is a factory-setting. Build Year 2 (BY 2) is the default for all HySecurity gate operators indicating a manufacturing date of 2016 in the serial number. Replacement controller boards for existing sites allow for a Build Year setting of 1 (BY 1) (pre-2016).

• Independent Sensor Inputs - The edge, photo eye and photo eye COM inputs on the Smart Touch and Smart DC Controllers (STC and SDC) have been re-labeled. The same wiring connections become three independent methods for easy entrapment sensor

conguration and normally closed outputs. Refer to page 7.

Table 1: HySecurity Gate Operators requiring External Monitored Entrapment Protection Sensors

UL 325 Entrapment Protection Device Monitoring Required

HySecurity Gate Operators

(includes Modular, Correctional, and UPS

models)

Build Year post-2016

(set at the factory)

Normally Closed (NC) sensors tested & approved.*

Three SENSOR Inputs on Controller.

Installer Menu congurable.*

Build Year (BY) factory-set to post-2016.

SlideDriver 15, 40, 30F, 50VF 2/3, 80, 200 2

SlideDriver 50VF series 2

SlideSmart DC 15 & DCS 15 2

SlideSmart DC 10F & DCS 10F 2

SwingRiser 14, 14-Twin, 19,

19-Twin, 30, 30-Twin

SwingSmart DC 20 & DCS 20 2

HydraSwing 40, 40F, 40-Twin, 40F-Twin,

80F, 150

HydraLift 10, 10F, 20, 20F 2

*NOTE: Refer to tables on 6 and 10.

●

Table 2: HySecurity Gate Operators maintaining Object Detection

Table 2 indicates those HySecurity gate operators that may be within the exception parameters of UL 325 or comply with standards other than UL 325, but continue to maintain object detection capabilities. HySecurity strongly recommends that you assess every site for entrapment zones and provide the necessary protection to guard against entrapment.

HySecurity Gate Operators

with

Obstruction Protection (Object Detection)

StrongArm (HTG) 14, 20, 28, 36 2

Build Year post-2016

Sensor Inputs automatically set to "NOT USED"

Installer has option to change settings as site design dictates.

●

StrongArmCRASH (M30/M50) 2

StrongArmPark DC 10 & DCS 10 StrongArmPark DC 14 & DCS 14

WedgeSmart DC 10 & 10 DCS 2

WedgeSmart DC 14 & 14 DCS 2

HydraWedge SM50 with HydraSupply XL 2

●

Table 3: External Entrapment Protection Sensors Approved for Use with HySecurity Gate Operators

The site designer or installer must determine which external entrapment protection sensors will be installed with the gate operator to create a UL 325 compliant installation site.

NOTE: Table 3 provides the list of sensors that are approved for use with HySecurity gate operators using the monitoring

capabilities found in software versions h4.50 or h5.50 (or higher).

CAUTION

Temperatures and environmental conditions affect proper operation of external entrapment protection sensors.

Always check the manufacturer's specications shipped with the sensors.

External Entrapment Protection Sensors: Normally Closed Contact, Compatible with

HySecurity Gate Operators

P/N 2016 Monitored Sensors Sensor Type Output Manufacturer

MX3981

MX4161

MX3982

MX4161

MX4037

MX4161

MX3985

MX4015

MX3986

MX4013

Wired Gate Edge Sensor

MGR20-2U-05-T2, Round

2 CH Gate Edge Module

(GEM-204)

Wired Gate Edge Sensor

MGS20-2U-05-T2, Square

2 CH Gate Edge Module

(GEM-204)

KIT: Wired Gate Edge Sensor

MGO20-2E-05-T2, Square

and Channel mount

2 CH Gate Edge Module

(GEM-204)

Reecti-Guard (RG-R) Photo eye, reective Normally Closed

KIT: MGL-K20

(includes MX3986 and MX4013)

Wireless Gate Link

MGL-TX20

Wireless Gate Link

MGL-RX20

Wraparound edge

(5 ft for 2" round post)

Edge Interface Module Normally Closed

Wraparound edge

(5 ft for 2" square post)

Edge Interface Module Normally Closed

Edge (3-sided activation

Slide In Style)

(5 ft, 1½" width)

Edge Interface Module Normally Closed

Wireless Gate Link Normally Closed

Transmitter (battery-

operated, radio control)

Receiver (24VDC, radio

control)

10K Resistor

N/A

Normally Closed

Miller Edge Type B2

Miller Edge Type B1

Miller Edge Yes

UL 325

Recognized

MX3987

MX3990

MX000846

MX000999

NOTE: Bold type indicate sensors or accessories that must be installed together for external entrapment protection to be properly monitored.

The Solution, MIM-62 Multi-Input Module Normally Closed

IRB-MON (Dist.~ 65 ft) Thru-beam photo eye Normally Closed

KIT: IRB-325 (Dist.~ 50 ft) Thru-beam photo eye Normally Closed

KIT: E3K-R10K4-NR (Dist. ~ 40 ft) Photo eye, reective Normally Closed

Miller Edge Yes

EMX Industries Type B1

Omron Type B1

24VDC

24VAC

12VDC

LabeL cHanGeS to controLLer InputS

Labels are available and may be overlaid to cover the silk screened text on the controller inputs.

24VDC

COM

24VDC

COM

COMMON

COM

TERMINALS

EYE OPEN

EYE CLOSE

EXIT LOOP

BLOCK EXIT

IN OBS LOOP

OUT OBS LOOP

CENTER LOOP

EDGE

EYE COM

SENSOR 2

SENSOR 3

EXIT LOOP

BLOCK EXIT

IN OBS LOOP

OUT OBS LOOP

CENTER LOOP

SENSOR 1

SENSOR COM

Post 2016 Label Build Year (BY 2) MX3978-01

Temporary use on existing inventory.

Pre-2016 Build Year (BY 1) MX3978-02

Used on replacement boards for gate operators manufactured prior to 2016.

12VDC

COM

STOP

OPEN

RADIO

OPEN OPEN PARTIAL

SENSOR 2

SENSOR 3

EXIT LOOP

BLOCK EXIT IN OBS LOOP OUT OBS LOOP CENTER LOOP

SENSOR 1 SENSOR

COM

+ 24 V

EMERG OPEN

SHOW LEDs

USER RELAY 1

Electro-mechanical

24V

OPT

Smart DC Controller

Pre-2016 Build Year (BY 1) MX3979-02

Used on replacement boards for gate operators manufactured prior to 2016.

E S

EDGE SENSOR

PHOTO EYE POWER

PHOTO EYE POWER 24 VOLTS COMMO

24 VOLTS COMMON

PHOTO EYE POWER

DO NOT USE

PHOTO EYE

OPEN DIRECTION

DO NOT USE

PHOTO EYE

CLOSE DIRECTION

Smart DC Display

Keypad (buttons)

ower

COMM

Power Supply Board

SENSOR 1

SENSOR

COM

DO NOT USE

SENSOR 2

DO NOT USE

SENSOR 3

Smart Touch Controller

USER 3

HySecurity

MX000585

VERSION S/N

RADIO OPTIONS

+24V +24V

DISPLAY

S 1

RS485

STATUS

RS232

COM

COMOPEN

MOTOR USER 1

EXIT

USER 2

OBSTR

RESET

STOP/BUZZER

FREE

INSIDE

OUTSIDE

VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR

SHADOW

VEHICLE DETECTOR

WIEGAND

DRIVE

LED

LIMIT DUAL GATE

RPM

S2 7 (EYE BOTH) SENSOR #2 TYPE

POWER

STOP BUTTON

OPEN BUTTON

CLOSE BUTTON

REMOTE OPEN AND RADIO CONTROL

OPEN/CLOSE

OPEN PARTIAL

INTERLOCK OPEN TIME CLOCK OPEN

FREE EXIT DETECTOR

DISABLE EXIT DETECTOR DISABLE CLOSE TIMER

INSIDE OBSTRUCTION VEHICLE DETECTOR

OUTSIDE OBSTRUCTION VEHICLE DETECTOR

SHADOW/RESET VEHICLE DETECTOR

EDGE SENSOR

PHOTO EYE POWER 24 VOLTS COMMON

PHOTO EYE POWER

DO NOT USE

PHOTO EYE OPEN DIRECTION

DO NOT USE

PHOTO EYE CLOSE DIRECTION

DO NOT USE

CHARGER AC LOSS

LOCK INTERLOCK

EMERG CLOSE

FIRE DEPT OPEN

Smart Touch Controller

COM COMA B

Post 2016 Label Build Year (BY 2) MX3978-01

Temporary use on existing inventory.

Keypad and Display

How Software HandLeS monItored entrapment

Since HySecurity gate operators use software to control gate movement, contacts, and accessories, the changeover to monitored sensors is simple. In fact, the ability to monitor sensors has always been an available Installer Menu item. (Refer to Table 6: Setting the Sensor Logic on page 11) Instead of an option, it now becomes the default standard.

• Build Year is a new Installer Menu item in Smart DC and Smart Touch Controllers versions h5.50 and h4.50 (and higher).

• New labels show where Edge, Photo Eye Open and Photo Eye Closed have changed to "SENSOR" inputs. You can program the type of sensor wired to one of those inputs. Refer to illustrations on page 7 and Table 4 below.

• Installer Menu items, PC and GC (Photo eye output and edge sensor output) which used to default to Normally Open (NO) have been converted to Normally Closed (NC) contacts so the software can detect the presence and proper operation of entrapment protection sensors.

Table 4: Changes to Sensor Inputs on the Controller

Location of Sensor Inputs on Controller Installer Menu Item Codes

Smart Touch Controller (STC): Hydraulic gate operators Smart Touch Display:

Input # Current Silk Screen Label 2016 Silk Screen

Label

13 EDGE SENSOR SENSOR 1 S1 SENSOR 1

17 PHOTO EYE OPEN DIRECTION SENSOR 2 S2 SENSOR 2

19 PHOTO EYE CLOSE DIRECTION SENSOR 3 S3 SENSOR 3

Smart DC Controller (SDC):

Electromechanical gate operators

No numerical input

number appears on

Smart DC

EYE OPEN SENSOR 2 S2 SENSOR 2

EYE CLOSE SENSOR 3 S3 SENSOR 3

EDGE SENSOR 1 S1 SENSOR 1

OLED - two line,

32 character

Smart DC Display:

32 character LCD

LCD - 7

segment text

NOTE: Three inputs for external entrapment protection sensors are available on the HySecurity gate operator controller. New silk screen controller boards are on order, but until they are ready for shipment, labels will be overlaid on the board to indicate terminology adaptations.

Table 4 indicates how the edge and photo eye inputs have been renamed to generic "sensor" inputs. They are interchangeable and congurable. The software must know what type of sensor is wired to SENSOR 1, 2, and 3 BEFORE it will allow gate travel. Refer to page 10.

wHat tHe InStaLLer needS to do

All HySecurity gate operators indicating a manufacturing date of 2016 (or later) in the serial number, will have the Build Year set to 2. A Build Year of 2 (BY 2) indicates that your gate operator is prepared to monitor for external entrapment protection sensors. The Build Year setting appears in the system scroll on the gate operator display. The gate operator will not automatically cycle the gate unless

an indication that the appropriate number of external entrapment protection sensors are connected and operational.

The normally closed (NC) entrapment protection sensors wired to the Controller's SENSOR inputs are monitored using

HySecurity software. Prompts appear in the display requesting specic congurations based on the gate operator type.

Table 5 illustrates what options are available for the HySecurity Controller's congurable inputs.

SENSOR 1 SENSOR 2 SENSOR 3 SENSOR COM

CAUTION

All external entrapment protection sensors must be NC sensor outputs and wired to the SENSOR COM terminal for monitoring and powering purposes. The sensor becomes actively powered when the gate operator receives a run command.

Assess Your Gate Site.

Design your gate installation so entrapment zones are kept to a minimum, and then install your HySecurity gate operator.

Draw-in zone

Edge sensor (protecting open direction) (EDGE OPEN)

Photo eye thru beam protecting Leading End

(EYE CLOSE)

Photo eye thru-beam

protecting Trailing End (EYE

OPEN)

Install NC sensors.

Install NC contact and non-contact

eyes) for all potential entrapment zones. HySecurity gates monitor normally closed (NC) sensors. Wire your NC sensors to SENSOR input terminals (SENSOR 1, SENSOR 2, or SENSOR 3) on the Smart Touch or Smart DC Controllers. The SENSOR

inputs are interchangeable and congurable. For example, it doesn't matter whether you

wire a normally closed photo eye sensor or edge sensor to the SENSOR 1, 2, or 3 input.

NOTE: When installing wired edge sensors, the WIRED EDGE edge must be connected to an interface module that produces an NC output. Refer to Table on page 6. Wireless edge sensors require no interface module.

sensors (edge sensors and photo

Turn Power ON.

Electromechanical

Hydraulic

I/0 Switch DC Power

I/0 Switch

ower

I/0 Switch AC Power

S1 2 (EYE CLOSE) SENSOR #1 TYPE

SlideSmart DC Control Box

SlideDriver Control Box

NOTE: Use PE, Photo Eye Alignment mode to temporarily

power the sensors. Refer to Photo Eye Alignment on page 12.

Answer Initial Setup Prompts.

For slide gates you will be prompted for USAGE CLASS, GATE HANDING, and SENSOR 1, SENSOR 2, and

SENSOR 3. Each SENSOR input, whether or not it has a contact or non-contact sensor wired to it, must be programmed to a non-zero setting before the gate will move.

NOTE: The gate operator will not automatically cycle unless an indication is received that the appropriate number of external entrapment protection sensors are connected and operational.

STOP BUTTON

OPEN BUTTON

CLOSE BUTTON

REMOTE OPEN AND RADIO CONTROL

OPEN/CLOSE

OPEN PARTIAL

INTERLOCK OPEN TIME CLOCK OPEN

FREE EXIT DETECTOR

DISABLE EXIT DETECTOR DISABLE CLOSE TIMER

INSIDE OBSTRUCTION VEHICLE DETECTOR

OUTSIDE OBSTRUCTION VEHICLE DETECTOR

SHADOW/RESET VEHICLE DETECTOR

SENSOR 1

SENSOR COM

DO NOT USE

SENSOR 2

DO NOT USE

SENSOR 3

DO NOT USE

CHARGER AC LOSS

LOCK INTERLOCK

EMERG CLOSE

FIRE DEPT OPEN

LED

Smart Touch Controller

RPM

COM COMA B

POWER

USER 3

HySecurity

MX000585

VERSION S/N

RADIO OPTIONS

+24V +24V

STOP/BUZZER

MOTOR USER 1

FREE

EXIT

USER 2

INSIDE

OBSTR

OUTSIDE

OBSTR

COM

VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR

STATUS

SHADOW

RESET

DISPLAY

VEHICLE DETECTOR

RS232

WIEGAND

COMOPEN

S 1

DRIVE

COMM

LIMIT DUAL GATE

RS485

S1 2 (EYE CLOSE) SENSOR #1 TYPE

OPEN

STOP

SELECT

RESET

Smart Touch and Smart DC Controller: Menu Mode Navigation Buttons

To change data

appearing in the display

Press Select.

Two left characters blink.

To navigate through

the Selections

Press Next or Previous.

Continue pressing Next to view

all selections.

To choose what appears

on the display

Press Select.

Blinking characters

become static.

Table 5: Installer Menu Settings for SENSOR Inputs

UL 325

HySecurity Gate

Operator

Build

Year

2016

(BY set)

SlideDriver

(xed speed)

SlideDriver VFD 2

SlideSmart DC 15 2

SlideSmart DC 10 2

SwingRiser * 2

SwingSmart DC * 2

HydraSwing * 2

HydraLift 2

DISABLED

Installer Menu Settings for STC & SDC Sensors 1, 2, or 3 (solo operators)

NOT USED

EYE CLOSE

EDGE

● ● ● ● ● ● ●

● ● ● ●

EYE OPEN

To navigate between

menu items

Press Next or Previous.

Advance - press Next

Previous - press Previous

#5 EDGE OPEN

#6 EDGE BOTH DIRECTIONS

EYE BOTH

DIRECTIONS

NOTE: HySecurity does not update software for SlideWinder models. Refer to Table 2: HySecurity Gate Operators maintaining Object Detection on page 5 for an overview of HySecurity gate operators not requiring monitoring of external entrapment

protection sensors to meet the 2016 UL 325 Standard of Safety regulations. * For notes on swing gates, refer to page 20.

Table 6: Setting the Sensor Logic

External entrapment protection sensors can be wired to any one of the three sensor inputs on the HySecurity Controller. The sensor logic, such as Eye Close Logic (EC), Eye Open Logic (EO) and Gate Edge Logic (GR) remain accessible in the Installer Menu, if the corresponding sensor type is installed, and determine how the gate operator will react when a monitored sensor is activated.

NOTE: Default settings shown in Bold.

Installer Menu Setting Options Menu Tasks & Explanations

EC 0 STOP ONLY EYE CLOSE LOGIC

EO 0 STOP ONLY EYE OPEN LOGIC

GR 0 FULL OPEN GATE EDGE LOGIC

SR 1 REVERSE 25 REVERSAL LOGIC

0 = Close eye stops only

1 = Two second reversal to open on swing, slide, or vertical gates. Reverse to full open with barrier gates, StrongArm M30 and StrongArm M50. 2 = Reverse to full open.

0 = Open eye stops only

1 = Two second reverse to close

0 = Edge reverses fully open

1 = Two second reversal only

0 = IES reverses fully open

1 = Two second reversal only

If the close photo eye is triggered, the default setting is non-reversal while the gate is traveling in the close direction. When triggered, with the optional setting of EC 1, the gate pauses and reverses it's direction for a 2-second interval, and then resumes moving in the close direction if the photo eye clears within 5 seconds. (See exception for barrier arms.) A setting of EC 2 causes the gate to reverse and travel full open when triggered.

If the open photo eye is triggered, the default setting is non-reversal while the gate is traveling in the open direction. When triggered, with the optional setting of EO 1, the gate pauses and reverses it's direction for a 2-second interval, and then resumes moving in the open direction if the photo eye clears within 5 seconds.

The default setting is to reopen fully if the edge sensor is triggered while closing. The optional setting of GR 1 sets the gate to a 2-second reversal if triggered while closing.

If the inherent sensor is triggered, the default setting reverses the gate travel for a 2-second duration. The optional setting of SR 0 will cause the gate to reopen fully if triggered while closing.

STC Wire

Connections

Sensor 1, 2, or 3 Sensor COM COM +24V

Sensor 1, 2, or 3 Sensor COM +24V 10K resistor (Edge)

N/A

PC 0 NO INPUT PHOTO EYE OUTPUT

GC 0 NO INPUT GATE EDGE OUTPUT

NOTE: The shaded Installer Menu items do not appear when Build Year is set to 2 (BY 2), post-2016. Exceptions exist for barrier arms, CRASH products, operators set to pre-2016 and Usage Class 4 provisions.

0 = Normally Open NO input

1 = Normally Closed NC input (monitored)

0 = Normally Open NO input

1 = Normally Closed NC input (monitored)

Changes occurring in 2016. The default setting is for photo eyes with Normally Close outputs. When set for NC, the connection is monitored and any short circuit fault will generate a FAULT 2 (FAL2) alert. Press the Stop or Reset button to clear. See NOTE.

Changes occurring in 2016. The default setting is edge sensor with Normally Closed (NC) output. The optional setting of 0 requires an (NO) output. See NOTE.

EYE Close EYE COM 4 wires total: COM +24V COM PHOTO EYE CLOSE

EDGE SENSOR

COM 4 wires total: COM +24V COM EDGE

temporarILy power tHe SenSorS

The sensors are not receiving power until the gate operator receives a command to run (open or close command). To temporarily power sensors and check that the gate operator is monitoring the sensors properly, turn on Photo Eye Align by taking the following steps:

1. Access the User Menu and select PE. To access the User Menu, press the Menu button twice. For a refresher on using the Menu Mode navigational buttons, refer to the chart below.

2. Press NEXT and continue to press NEXT until PE 0 (OFF) appears.

3. Press SELECT. PE characters begin blinking.

4. To turn ON photo eye alignment and temporarily power the sensors, press NEXT so PE 1 (ON) appears.

5. Press SELECT. PE stops blinking.

6. Press MENU to exit Menu Mode and return to Run Mode.

NOTE: NOTE: The Photo Eye Align mode turns OFF with the next limit contact.

Controller Temporarily apply Power to Sensors LED Status

Smart DC PE 1 (ON)

PHOTO EYE ALIGN

Smart Touch PE 1 (ON)

PHOTO EYE ALIGN

When PE is ON, the LEDs associated with the sensor devices will be lit if the sensors are properly connected and sensors are grounded. The LEDs turn off when the ground circuit is removed.

LEDs next to the sensor connections will be lit when no power is being applied. When PE is turned ON, the LEDs turn off. If they do not turn off, check for wiring issues such as a short or misapplied relay COM connections. See CAUTION. If error messages appear on the display, refer to Table 7: Troubleshooting Codes on page 14.

PE 0 (OFF) PHOTO EYE ALIGN

OPEN

SELECT

STOP

Smart DC display and keypad

RESET

pHoto eye aLIGnment

PE 1 (ON)

Most photo eyes require careful optical alignment in order to aim the emitter

beam to the center of the receiver or reector. In order to avoid false triggering, it is

important to carefully align the system.

Align the photo eyes using this feature by taking the following steps:

1. Follow steps 1 through 6 in Temporarily Power the Sensors.

2. Move the photo eyes (up/down, side to side) to align the emitter beam.

Audible Chirp Beam Aligned ??

One No

Two Yes

3. When the buzzer chirps twice, indicating the photo eyes are aligned, set the next photo eye (if the site has one) and continue the process until all photo eyes are aligned.

4. Run the gate with an open or close command. When any limit is triggered, the User Menu item PE resets to zero (OFF).

NOTE: To cover the potential entrapment areas, mount photo eyes preferably within 5 inches

(13 cm) of the gate face. For more information, refer to ASTM F2200 Gate and Fence Standards.

PHOTO EYE ALIGN

OPEN

PE 1 (ON)

PHOTO EYE ALIGN

STOP

SELECT

RESET

troubLeSHootInG

The Smart Touch Controller reports system malfunctions using three simultaneously occurring methods:

• Codes presented on its display (alert, fault or error)

• Activation of a buzzer which emits a series of chirps at dened intervals

• Stop gate travel (and/or reverse direction of travel)

Overriding a tripped sensor or fault condition on a HySecurity gate operator with monitored entrapment sensors requires a 2-step process:

• Press Open or Close momentarily. Audible beeps in quick succession indicate tripped sensors or fault conditions.

• Within 5 seconds of hearing the beeps, apply constant hold pressure to override the tripped sensor or fault. The gate operator runs while pressure is maintained to actuating device (examples include, Push button Open, Push button Close, Open Partial or Keypad Open/ Close), or a limit is reached, or another sensor trips.

A short list of codes appears in Table 7: Troubleshooting Codes and provides additional troubleshooting solutions. For a complete list of troubleshooting codes, refer your gate operator’s Programming and Operations manual.

NOTE: A qualied technician may troubleshoot the operator with the aid of the

information and procedures that follow. If it is necessary to call a distributor for assistance, be sure to have the model and serial numbers available. Other helpful information is the job name, approximate installation date, and service records of any

recently-performed maintenance work.

FAULT 2

SENSOR #1

HYSECURITY

GATE STOPPED

Table 7: Troubleshooting Codes

Type Display Buzzer Chirp Sequence Possible Cause & Suggested Corrective Action

ALERT HYSECURITY

ENTRAPMENT MODE

ENTR

ALERT HYSECURITY

SAFE MODE

SAFE

ALERT !ACTION BLOCKED

PHOTO EYE CLOSE

PEC

ALERT !ACTION BLOCKED

PHOTO EYE OPEN

PEO

ALERT !ACTION BLOCKED

GATE EDGE (Open or Close)

GEO

FAULT FAULT 2

FAL2

2 chirps per second every 2s while control input is active

2 chirps once when in Safe Mode

5 chirps indicating that the command cannot be initiated

2 chirps per second once per minute

An IES has been tripped twice within a specic period of time.

Check the gate site for obstructions and clear the gate area. To return to run mode operation, press the Reset button.

A gate “edge” or IES has been tripped or the operator has exited entrapment mode. Refer to the description above. NOTE: Gate will operate, if it receives a RUN command.

Operator received command to run, but movement is prevented. Photo eye is not recognized as active.

• Clear photo eye path

• Realign photo eye. Refer to Photo Eye Alignment on page 12.

• Replace photo eye battery

• Check N.C. wiring (verify wires are not disconnected or shorted)

• Review wiring diagrams. Especially path to SENSOR COM

• Make sure SENSOR settings S1, S2, and S3 are correctly assigned. Refer to What the Installer Needs to Do on page 9.

Operator received command to run open, but movement is prevented. Photo eye is not recognized as active.

• Clear photo eye path

• Realign photo eye. Refer to Photo Eye Alignment on page 12.

• Replace photo eye battery

• Check N.C. wiring (verify wires are not disconnected or shorted)

• Review wiring diagrams. Especially path to SENSOR COM

• Make sure SENSOR settings S1, S2, and S3 are correctly assigned. Refer to What the Installer Needs to Do on page 9.

Operator received command to run open, but movement is prevented. Gate edge blocked or disconnected and causes operator to enter SAFE mode. Gate edge is not recognized as active.

• Replace sensor batteries

• If using Miller Monitored Edge Link, be aware. Issues with radio interference cause false trips. Placing the antenna high and reducing environmental “noise” is critical to proper wireless transmission. Avoid placing the receiver sets within 100 feet of each other as crosstalk may occur. Use receivers & transmitters Version 1.02 or higher.

• Verify wired edges are using a gate edge converter-type module. Miller Edges must have a wire with blue tape. The blue tape indicates that a resistor is built in.

• Check N.C. wiring (verify wires are not disconnected or shorted)

• Review wiring diagrams. Especially path to SENSOR COM

• Make sure SENSOR settings S1, S2, and S3 are correctly assigned. Refer to What the Installer Needs to Do on page 9.

“Monitored” means the Controller must see the photo eye N.C. contact change from open to close after receiving the command to run, but before starting the motor. FAULT 2 indicates the controller did not see this sequence when the gate received a run command.

• Check the wiring. Refer to the wiring diagram associated with the attached sensor.

• Be sure the eye “common” wire is wired properly to the SENSOR COM terminal.

Type Display Buzzer Chirp Sequence Possible Cause & Suggested Corrective Action

ERROR

ERROR ERROR 2

ERROR ERROR 7

FAIL FAIL

ERROR 4 DUAL GATE

IES DISCONNECT

MENU CHECKSUM

ERR7

PROGRAM DATA ERR

FAIL

3 chirps per second once per minute

Indicates a problem with the communication between the two gate operators in a bi-parting gate system.

• Check the version of software by pressing Reset. The version

number ashes on the display (examples, h4.54 or h5.56).

• The software versions on the Primary and Secondary gate should be the same. If not, upload current software version using S.T.A.R.T. and a PC laptop computer.

• Verify the Installer Menu item DG (DUAL GATE) is set to DG2 in Primary and set to DG1 in Secondary gate operator.

• Make sure the wires are twisted and shielded. See illustration on page 46.

• Be sure the low voltage wire runs, which include the bi-parting gate communication wires, are separate from any high voltage wires runs. Interference occurs if wire runs are mixed or too close to each other.

The error automatically clears when the communication fault is resolved.

• The IES sensor could be bad, check to see that the NC contact is intact.

• Check that you have the most current sensor; visit our website and view the technical bulletins in the Tech Support area. The sensor wire could be loose; you may want to tighten the female connectors with some pliers.

• Verify the version of the software by pressing the Reset button. The software version appears on the display. Make a note of it. The software version should be h4.50 or h5.50 (or higher).

• If necessary, update the software using a PC laptop and S.T.A.R.T. Register and login in at www.hysecurity.com

Contact HySecurity.

1. Try turning off the power to the operator and having the customer re-seat all of the various connectors and cables.

2. Upload the latest software release. If the fail does not go away, contact Technical Support.

NOTE: For a more extensive list of error codes, refer to your gate operator’s product manual.

+ 33 hidden pages

HySecurity UL 325 Quick Start - Supplemental Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual

Important Safety Information

Safety InformatIon SpecIfIc to monItored entrapment

Table 1: HySecurity Gate Operators requiring External Monitored Entrapment Protection Sensors

HySecurity Gate Operators

Table 2: HySecurity Gate Operators maintaining Object Detection

Table 3: External Entrapment Protection Sensors Approved for Use with HySecurity Gate Operators

LabeL cHanGeS to controLLer InputS

How Software HandLeS monItored entrapment

Table 4: Changes to Sensor Inputs on the Controller

wHat tHe InStaLLer needS to do

Table 5: Installer Menu Settings for SENSOR Inputs

Table 6: Setting the Sensor Logic

temporarILy power tHe SenSorS

pHoto eye aLIGnment

troubLeSHootInG

Table 7: Troubleshooting Codes