HySecurity SlideSmart DCS 15, SlideSmart DC 15, SlideSmart DC 10F, SlideSmart DCS 10F Installation And Maintenance Manual

HySecurity

SlideSmart DC 15 Gate Operator

SlideSmart DCS 15 Gate Operator

SlideSmart DC 10F Gate Operator

SlideSmart DCS 10F Gate Operator

Installation and Maintenance Manual

D0337 - Revision C

(15 March 2011)

HySecurity

Corporate Headquarters

6623 S 228th Street

Kent, WA 98032

SlideSmart Components

Revision C Intro-1

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Service Outlet

115VAC, 15A

O

DC

POW

OF

O

AC

POW

OF

Cover

Motor

Gearbox

Sprocket

Idler, 2x

Control Box

Board, Smart
DC Controller

Buzzer

Switch, Reset
Emergency
Stop button

Battery kit, 8Ah

Cover, Latch

DC Switch,
On/Off

AC Switch,
On/Off

Circuit
Breaker

115VAC
Service
Outlet

Board, Power supply

Pulley, Gearbox
Belt Drive, 2ft/s

Protection plate &
Cover

Transformer

Pulley, Motor

Serial # location

Pulley, Gearbox
Belt drive, 1ft/s

Brush kit

WARNING Label

Target sensor (2x)

Base plate

1RWH Refer to Parts & Limited Warranty for SlideSmart parts list.

© 2010 D0394 Rev. B

PRODUCT & WARRANTY REGISTRATION

Enter the following information to register your HySecurity product. Please write legibly. 7RGD\¶V'DWH_____________________

127( To extend the operator warranty beyond 1 year, you must return this registration within 60 days of purchase. Refer to the Limited Warranty.

Installer Information

First/Last Name: _________________________________________

Company Name: _________________________________________

Address: _______________________________________________

City: ____________________________ State/Province: __________

Country: _______________________ Postal Code: ____________

Daytime Phone: ___________________ Fax: __________________

E-mail: _________________________________________________

End-user Information

First/Last Name: _________________________________________

Company/Association: ____________________________________

Address: _______________________________________________

City: ____________________________ State/Province: __________

Country: _______________________ Postal Code: ____________

Daytime Phone: ___________________ Fax: __________________

E-mail: _________________________________________________

Product Information

Model name/number: ______________________________________

Serial number: ___________________________________________

Purchase Date: __________________________________________

Purchase Price: __________________________________________

Distributor’s name: _______________________________________

Distributor’s City: ________________________________________

Country: ________________________________________________

Installation Date: _________________________________________

Who is completing this form?

Installer End User Distributor

Maintenance Personnel Other___________________

Additional Comments

_______________________________________________________

_______________________________________________________

Did you visit the HySecurity website before purchasing your product?

Yes No

How did you hear about HySecurity gate operators? (Check all that apply.)

Advertisement Exhibition Distributor

Business associate Other (please specify): ____________________________________

What factor(s) most influenced your purchase? (Check all that apply.)

Performance Price Power

Reliability Brand Prior Experience

Recommendation Warranty Product Weight

Fax or Mail this completed form to:

HySecurity, Inc Fax: [phone]
6623 South 228th Street Email: [e-mail]
Kent, WA 98032

HySecurity provides product installation, maintenance and troubleshooting training. View opportunities online at the HySecurity website:

www.hysecurity.com/support. For Technical Support, call 800-321-9947.

HySecurity does not share this warranty registration information with third parties unless the requested services, transactions, or legal requirements necessitate it.

Revision C Contents - 1

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SlideSmart Components

Introducing SlideSmart DC

INTELLIGENT FEATURES: SMART DC CONTROLLERTM .......................................................................... INTRO-2

T

ECHNICAL SUPPORT .............................................................................................................................. INTRO-3

I

NSTALLER'S CHECK LIST ........................................................................................................................ INTRO-4

Chapter 1: Safety Requirements

IMPORTANT SAFETY INSTRUCTIONS ............................................................................................................... S-1

Safety Standards - Installer's Responsibility ............................................................................................... S-1

Safety Standards - Owner/User Responsibility ........................................................................................... S-3

Hazardous Materials and Proper Disposal ................................................................................................. S-4

S

ECONDARY ENTRAPMENT PROTECTION SENSORS ........................................................................................ S-5

Identifying Gate Operator Category and Usage Class ................................................................................ S-6

Choosing Secondary Entrapment Protection ............................................................................................. S-7

E

MERGENCY STOP BUTTON ............................................................................................................................ S-8

E

MERGENCY RELEASE ...................................................................................................................................... S-8

S

AFETY NOTICES ............................................................................................................................................. S-9

C

OMMON INDUSTRIAL SYMBOLS .................................................................................................................... S-9

Chapter 2: Installation

SITE OVERVIEW & PLANNING ......................................................................................................................... 1-1

Pad Condition ........................................................................................................................................... 1-2

Using an Existing Pad ............................................................................................................................... 1-3

Front Installation ....................................................................................................................................... 1-4

Rear Installation ........................................................................................................................................ 1-5

U

NPACKING THE OPERATOR ........................................................................................................................... 1-6

C

ONCRETE PAD MOUNT ................................................................................................................................ 1-7

G

ATE BRACKET AND CHAIN INSTALLATION ................................................................................................... 1-8

Aligning the Chain .................................................................................................................................... 1-9

Connecting the Battery and Turning DC Power ON .............................................................................. 1-10

Programming the Initial Setup Menu ...................................................................................................... 1-11

Establishing the OPEN & CLOSE Limits ............................................................................................... 1-12

Installing the Target Magnet ................................................................................................................... 1-13

Front Installation .............................................................................................................................. 1-14

Rear Installation ................................................................................................................................ 1-15

Contents

Contents - 2 SlideSmart Installation and Reference Manual Revision C

Chapter 3: Power

INSTALLING THE EARTH GROUND .................................................................................................................. 2-1

W

IRING AC POWER ......................................................................................................................................... 2-3

Wiring 115VAC Power .............................................................................................................................. 2-4

Wiring 230VAC Power .............................................................................................................................. 2-4

U

SING A SOLAR POWERED OPERATOR ............................................................................................................ 2-6

Design Requirements & Considerations .................................................................................................... 2-6

Connecting the SlideSmart DCS to Solar Power ........................................................................................ 2-7

Connecting Peripherals to Solar Operators ................................................................................................ 2-9

Understanding Gate Activity based on Solar Zones .................................................................................. 2-10

I

MPORTANT CONSIDERATIONS FOR DC-POWERED OPERATORS .................................................................. 2-11

Installing the Extended Battery Backup Kit .............................................................................................. 2-12

Chapter 4: Display and Menu Options

INITIAL SETUP .................................................................................................................................................. 3-1

Turning Both Power Switches On ............................................................................................................. 3-2

Using the Smart DC Controller Buttons In Menu Mode ........................................................................... 3-3

R

UN MODE ...................................................................................................................................................... 3-4

Understanding Gate Status Displays .......................................................................................................... 3-4

Using the Smart DC Controller Buttons in RUN Mode ............................................................................ 3-5

Viewing Operator Status Displays .............................................................................................................. 3-6

U

SER MENU ..................................................................................................................................................... 3-7

Adjusting the Close Timer ......................................................................................................................... 3-8

Setting the Time and Date ......................................................................................................................... 3-9

Setting AC Power Loss Gate Function ..................................................................................................... 3-10

Adjusting the Display Contrast ................................................................................................................ 3-11

I

NSTALLER MENU .......................................................................................................................................... 3-14

Resetting the OPEN and CLOSE Limits ................................................................................................. 3-15

Adjusting Gate Speed ............................................................................................................................... 3-16

Adjusting the IES Sensitivity .................................................................................................................... 3-17

Reinstating Factory Defaults .................................................................................................................... 3-19

Enabling the Fire Department Override ................................................................................................... 3-20

Chapter 5: Smart DC Controller

OVERVIEW OF THE SMART DC CONTROLLER ................................................................................................. 4-2

Vehicle Detector Installation Options ........................................................................................................ 4-4

Connecting HY-5A Vehicle Detectors ................................................................................................. 4-5

Installing Standard 11-Pin Box Type Vehicle Detectors ...................................................................... 4-7

Vehicle Detector Configuration and Quick Close Mode Selection ...................................................... 4-8

Contents

Revision C Contents Contents - 3

C

ONNECTING ACCESSORY DEVICES ............................................................................................................... 4-9

Entrapment Sensor Connections ............................................................................................................... 4-9

Manual Push Button Station ................................................................................................................... 4-10

User Relays - Programming Procedure .................................................................................................... 4-11

Chapter 6: Bi-parting Gate Systems

POWER REQUIREMENTS .................................................................................................................................. 5-1

M

ASTER AND SLAVE WIRING CONNECTIONS ................................................................................................. 5-2

M

ASTER AND SLAVE MENU SETUP .................................................................................................................. 5-3

Chapter 7: Reference

CONNECTING A RADIO RECEIVER FOR REMOTE OPEN .................................................................................. 6-1

I

NSTALLING A MAGLOCK OR SOLENOID LOCK ............................................................................................... 6-2

Installing a Lock for 12VDC or 24VDC Systems ...................................................................................... 6-3

Installing a Lock on 24VAC Systems ......................................................................................................... 6-4

Installing a Lock for High Voltage Systems ............................................................................................... 6-4

Setting the User Relay Function in the

Installer Menu ........................................................................................................................................... 6-5

I

NSTALLING VEHICLE DETECTORS AND LOOPS .............................................................................................. 6-6

I

NSTALLING PHOTOELECTRIC SENSORS FOR SECONDARY ENTRAPMENT PROTECTION ONLY ...................... 6-9

Operation Notes: ................................................................................................................................ 6-9

Supervised Connection: .................................................................................................................... 6-11

Photo Eye Function: ......................................................................................................................... 6-11

U

SING PHOTOELECTRIC SENSORS INSTEAD OF VEHICLE LOOPS .................................................................. 6-12

I

NSTALLING GATE EDGE SENSORS ................................................................................................................ 6-14

S

MART DC CONTROLLER TROUBLESHOOTING ............................................................................................ 6-16

Vehicle Detector and Loop Fault Diagnostics .......................................................................................... 6-21

SlideSmart Schematics ............................................................................................................................. 6-23

G

ENERAL MAINTENANCE .............................................................................................................................. 6-25

Smart Touch Analyze and Retrieve Tool ................................................................................................. 6-25

What You Need ................................................................................................................................ 6-25

Installing START Software ............................................................................................................... 6-25

Setting User Account Controls ......................................................................................................... 6-26

Electrical Controls ................................................................................................................................... 6-26

Mechanical Maintenance ......................................................................................................................... 6-27

Software Maintenance ............................................................................................................................. 6-27

Drive Belt Tension and Alignment ................................................................................................... 6-28

DC Battery Replacement .................................................................................................................. 6-29

Clock Battery Replacement ............................................................................................................... 6-31

Appendix A: Installation Configurations

SLIDESMART INSTALLATION SPECIFICATION DRAWINGS ....................................................... A-2 THROUGH A-7

Contents

Contents - 4 SlideSmart Installation and Reference Manual Revision C

Parts & Limited Warranty

SLIDESMART PARTS IN PRICE BOOK ............................................................................................................... G-1

S

LIDESMART PARTS LIST ................................................................................................................................. G-2

L

IMITED WARRANTY ....................................................................................................................................... G-3

S

LIDESMART DC SPECIFICATIONS .................................................................................................................. G-6

Intelligent Features: Smart DC ControllerTM

Intro-2 SlideSmart Installation and Reference Manual Revision C

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Thank you for purchasing our premium SlideSmart DC™ slide gate operator. At HySecurity® Gate, Inc., we pride
ourselves on quality. Our new line of electromechanical gate operators include a number of unparalleled user benefits:

Robust - An especially low flex, corrosion resistant, steel chassis combines with an attractive, key-locked, fade
resistant, roto-molded cover. The components on the Smart DC Controller

™

are protected by opto-isolators

which shield them from power surges and lightning strikes.

Power - The Smart DC Controller provides variable speed control to a powerful, continuous duty 24V DC
motor which drives the gearbox. The electronics, motor and gear box are rated to operate in temperatures that
range from -13°F to 158°F (-25°C to 70°C). SlideSmart DC 15 is rated for gates up to 40 feet long and 1,500
pounds (12m and 682kg). SlideSmart DC 10F is rate for gates up to 40ft and 1,000lbs. (12m and 454kg).
Solar options are available for both models.

Finesse - A variable rate of gate acceleration and deceleration, dependent upon gate weight and length, assures
very smooth handling.

UPS backup and Solar ready - Two 12V, 8 amp hour (Ah) batteries will provide a fully functional gate operator
(up to 4000ft/1219m of gate travel) when AC power is unavailable. Four user-selectable UPS modes are
available. 12VDC and 24VDC are available to power accessory controls. An optional base extension is available
that provides space for the optional 50Ah batteries which support solar applications or usage during extended
power outages.

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Menus and User relays - The Smart DC Controller has 46 menu items to allow installer configuration of gate
function and two user relays, which can be configured for 22 different functions.

Independent adjustment for open and close gate speeds - An easy-to-use menu on the Smart DC Controller
allows the installer to vary the open and close speed settings.

Intelligent Inherent Entrapment Sensor (IES) - Any impediment to gate travel is sensed by the system, stopping
gate movement per UL 325 Safety Standards. The intelligent system monitors gate power then adapts the IES
to trip at an adjustable threshold above normal power.

Improved Liquid Crystal Display (LCD) - A 32-character LCD provides increased readability for programming
and troubleshooting.

USB communications port - A direct connect provides accessibility to download system diagnostics and upload
system configurations using the Smart Touch Analyze and Retrieve Tool (START) software.

START software and diagnostics - With START software loaded on a laptop computer, you can get the latest
software upgrade and have an invaluable troubleshooting tool for all HySecurity operators. To download this
free software, visit the HySecurity website at www.hysecurity.com.

Technical Support

Revision C Introducing SlideSmart DC Intro-3

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For technical support, call your installer or authorized HySecurity distributor. Obtain the serial number of your
operator before calling. Refer to

SlideSmart Components on the front page. For the name of a distributor near

you, call HySecurity at 800-321-9947.

For information about HySecurity training for installers, maintenance personnel and end users, refer to the
company website at

www.hysecurity.com or call 800-321-9947.

Installer's Check List

Intro-4 SlideSmart Installation and Reference Manual Revision C

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The following list provides a high level overview of the tasks involved in installing the SlideSmart DC gate
operator. Take a moment to review the list and check off the items as you complete the install.

 Site Prep - concrete pad location/dimensions, distance from gate, chain height, and mounting

considerations: post or base extension, front or rear installation.

 Make sure gate installation complies with ASTM F2200 Standard Specification for Automated Vehicular

Gate Construction. And, install the supplied WARNING sign on both sides of the gate.

 Check for compliance with local codes, site conditions, and NEC standards.

 Install operator - (on concrete pad use four ½ - 13 x 3.5in long concrete wedge anchors.)

 Attach chain end bracket to gate at proper height.

 Attach chain to end brackets and feed under SlideSmart idlers and over chain sprocket.

 Tighten chain using tensioning bolts.

 Verify chain is level with idlers and parallel to operator and gate.

 Connect red wire to DC Power Switch.

 Turn DC Power ON.

 Complete Initial Setup Menu programming.

 Install the target magnet and make sure it is in line with and passes by the target sensor so it can be

recognized by the software programming.

 Connect AC Power.

 Connect all accessory devices.

 Set the Close Timer (through the User Menu).

 Set gate speed, if applicable (through Installer Menu). Refer to START (Smart Touch Analyze and Retrieve

Tool) in the Reference section.

 Set IES sensitivity, if needed (through Installer Menu).

 Check the Smart DC Controller software version. If needed, upload the latest version from

www.hysecurity.com. See Smart Touch Analyze and Retrieve Tool.

 Program changes through the Installer Menu depending on the accessory devices that you have installed.

 Give a copy of the operator instructions to the end user. Show the end user how to:

• Remove the operator cover. Turn the power off and on to demonstrate learn limits after DC/AC cycles.

• Turn the DC power switch off, which disengages the motor, and manually push the gate.

• Test the red Emergency Stop Button located on the side of the control box. It can be accessed through a

hole in the cover. See illustration on page S-8.

 Take photographs of the completed installation site and save it in your business files.

Important Safety Instructions

Revision C Safety Requirements S-1

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Automatic gate operators provide user convenience and security. However, because these machines can produce
high levels of force, it is imperative that gate operator system designers, installers and end users be aware of
potential hazards associated with improperly designed, installed, or maintained systems. The gate operator is
only one component of the total gate operating system. It is the joint responsibility of the architect, site
designer, purchaser, installer and end user to verify that the total system is appropriately configured for its
intended use. Additionally, certain municipalities have established licensing, codes or regulations that regulate
automated gate system design and installation. Consult local government agencies for up-to-date rules and
regulations prior to gate system design or installation.

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A moving gate can cause serious injury or death. Start the gate operator only when the gate’s

travel path is clear.

Hazards, associated with automatic gates, can be reduced with proper site design, installation, and use.
Installers, maintenance crew, and owners/users must read and follow the

Important Safety Instructions in this

manual and review all the literature that accompanies the product. It is important that only qualified installers
handle the installation of the SlideSmart gate operator.

A “qualified” installer has one of the following:

• A minimum of three years experience installing similar equipment.

• Proof of attending a HySecurity Technical Training seminar within the past three years.

• Significant manufacturer endorsements of technical aptitude in gate operator installation and operation.

Underwriter Laboratories (UL) and the American Society for Testing and Materials (ASTM) are responsible for
current safety standards and regulations regarding gate operators and automated gates. All aspects of gate
installation must comply with the appropriate safety standard. For the most up-to-date ASTM F2200 Gate and
Fence Standards, refer to

www.astm.org. For UL 325 Safety Standard, refer to www.ul.com.

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• Study the entire contents of this manual prior to installing, operating, or maintaining the SlideSmart gate

operator. Taking extra time to align the gate operator and verify a fully functional installation will reduce
maintenance, guarantee longest system life, and ensure customer satisfaction.

• Verify the gate operator usage class for the site. Refer to Identifying Gate Operator Category and Usage Class

in this manual. Install SlideSmart only when the gate operator class is correct for the site and type of gate.

• Install an automatic operator only on gates that comply with ASTM F2200 Gate and Fence Standards.

Screen or enclose openings in the gate per UL 325 Safety Standards.

→ All horizontal slide gates must guard or screen openings from the gate’s base support to a minimum

height of 4 feet (122cm) above the ground. This must prevent a sphere of 2¼-inches (57mm) in
diameter from passing through an opening in the gate or the adjacent fence that is covered in the gate’s
open position.

Important Safety Instructions

S-2 SlideSmart Installation and Reference Manual Revision C

→ Physical stops exist in the gate construction to prevent over-travel in both directions and guard posts

prevent the gate from falling in the event of a roller failure.

• Before attaching the operator to the gate, slide the gate in both directions. Make sure it is level and moves
freely. A gate that slides easily reduces strain on operator components. Gravity should play no part in the
opening or closing of the gate.

• In the case of hydraulic operators, never over-tighten a clutch or pressure relief valve to compensate for a
stiff or damaged gate.

• Make sure all exposed pinch points, rollers and wheels are guarded.

• To reduce the risk of entrapment throughout the entire travel path, make sure the gate is installed in a
location so enough clearance is supplied between the gate and adjacent structures when opening or closing.
Minimize the parallel gap between the gate and the fence.

• Make sure a separate walk-through entrance is nearby. Make certain a clear pedestrian path is designated
and signs direct pedestrians to the walk-through gate. The automated gate entry is for vehicle use only. No
one should cross the path of a moving gate.

• Install the gate operator on the secure (non-public) side of the gate. Locate controls (Open, Close, Stop/
Reset) where a user will have a clear view of the gate.

• Mount access control devices beyond reach of the gate. The control devices that operate the gate must be:

• Located in a clear line of sight to the gate.

• Mounted beyond 6 feet (183cm) of the gate, to prevent users from touching or accessing the gate

while operating the controls. People attempting to access the controls by reaching through or around
the gate can be seriously injured or killed by the moving gate.

• Incorporate a security feature to prevent unauthorized use.

• The gate operator must be properly grounded and the incoming power voltage must match the voltage
label on the junction box.

• Install enough external entrapment protection sensors so that pedestrians are protected from entrapment in
both directions of the gate travel and all hazard areas and possible pinch points are fully protected. Review
the information found in Secondary Entrapment Protection Sensors.

• Install the supplied WARNING signs on the inside and outside of the gate so they are clearly visible from
both sides of the gate. Installing the signs is a requirement for UL 325 compliance.

• Connect radio and other remote access (non-resetting controls) to the RADIO OPTIONS terminals.

• Open and close the gate to confirm that it was properly installed and to ensure reduced risk of entrapment.
Verify the clearance between the gate and adjacent structures per UL 325 Safety Standards. Have a
qualified gate technician test the gate monthly.

• When you complete the installation, show the end user how to:

→ Remove the cover. Turn the power off and on to demonstrate relearn limits after DC/AC cycles.

→

Turn the DC power switch off, which disengages the motor, and manually push the gate.

→ Use the Emergency Stop Button located on the side of the control box. It can be accessed through a

hole in the cover.

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Gate operator instructions must be given to the owner per UL 325 Safety Standards.

Important Safety Instructions

Revision C Safety Requirements S-3

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A moving gate can cause serious injury or death. Automatic gate operators move gates with high
force. Make sure gates and gate operators are installed to reduce the risks of entrapment. Verify
your gate and gate operator comply with UL 325 Safety Standards and ASTM F2200 Gate and
Fence Standards. Ask for a copy of the gate operator’s product literature and review it. You are
responsible for educating all gate system users about proper use of the automated gate system.

• Automatic gates are for vehicular use only; provide and maintain walkways and signs to direct pedestrians

to a separate walk-through entrance.

• An automatic gate can start at any time without warning; always keep people away from the gate area.

• Never let children operate or play with gate controls. Keep all remote controls, especially radio

transmitters, away from children. Do not allow children to play on or around the gate or gate operators.

• Learn how to turn the power on and off. Learn how to manually release the gate.

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Before attempting a manual release, make sure the gate is not moving.

• WARNING signs supplied with the gate operator must remain installed and clearly visible on both sides of

the gate. The signs are required to maintain UL 325 compliance.

• Do not physically disable the warning buzzer and NEVER disconnect or cut its wires. The buzzer is

required to function in the event of entrapment, regardless of UL 325 gate usage class. It provides an alert
that the gate is about to move. Disabling the warning buzzer may increase the risk or extent of injury if
entrapment occurs.

• Test the gate operator monthly. Specifically, test the primary Inherent Entrapment Sensor (IES) and

secondary entrapment protection sensors. The gate must reverse its direction of travel upon contact with a
rigid object and/or stop when an object activates the non-contact sensors. After adjusting the force or the
limit of travel, retest the gate operator. Failure to adjust and test the gate operator on a regularly maintained
schedule can increase the risk of injury or death.

• Have a professional gate installer routinely test the entire gate operator and entrapment protection sensors.

Have a qualified service person make repairs to gate hardware to keep the gate running smoothly.

Important Safety Instructions

S-4 SlideSmart Installation and Reference Manual Revision C

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SlideSmart uses sealed, state-of-the-art Absorbed Glass Mat (AGM) batteries and highly recommends replacing
used batteries with new AGM-type batteries.

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The batteries used with the SlideSmart gate operator contain materials that are considered haz­ardous to the environment. Proper disposal of the battery is required by federal law. Refer to
federal guidelines found in Hazardous Waste Regulations.

To reduce the risk of fire or injury to persons:

• Observe the polarity between the batteries and charging circuit.

• Never mix battery sizes, types, or brands. The charging circuit on HySecurity DC operators is designed for
AGM-type batteries, not lead acid-type batteries. HySecurity strongly recommends that only sealed AGM
style batteries be used.

• Exercise care in handling batteries. Be aware that the metal found in rings, bracelets, and keys can conduct
electricity, short the batteries, and cause potential injury.

• Do not open or mutilate the batteries. Battery cells contain corrosive materials which may cause burns and
other injuries. The material within batteries is toxic.

• Always dispose of batteries properly. Do NOT place batteries in fire. The battery cells may explode. Follow
federal guidelines for proper disposal of hazardous waste.

• Replace batteries according to the instructions found in DC Battery Replacement.

Secondary Entrapment Protection Sensors

Revision C Safety Requirements S-5

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SlideSmart is equipped with a primary, Type A, inherent entrapment sensor (IES). UL 325 Safety Standard
compliance requires installation of secondary entrapment protection sensors, the number of which, depends on
the entrapment hazards that exist at each particular installation.

To comply with UL 325, the following external sensors may be used:

• Contact sensors, such as edge sensors

• Non-contact sensors, such as photoelectric eyes

The site designer or installer can choose either photoelectric eyes or edge sensors or use these devices in
combination. Whatever devices are used, protection in both the opening and closing directions of gate travel
must be provided.

The UL 325 Safety Standard for automatic sliding gates specifically requires that edge sensors or photoelectric
eyes or a combination of both devices be installed to protect against pedestrian entrapment in BOTH
directions of the gate travel and where an entrapment hazard exists.

PHOTOELECTRIC EYES: One or more photoelectric eyes shall be located where the risk of entrapment or
obstruction exists, such as the perimeter reachable by a moving gate.

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A photoelectric eye or contact sensor is also required to protect against possible entrapment if
the gate opens to a position less than 16 inches from any object, such as a post or wall.

EDGE SENSORS: One or more edge sensors shall be located on the leading and trailing edges of a slide gate
where the risk of entrapment or obstruction exists. One or more contact sensors (edge sensors) shall be located
at the leading edge, trailing edge, and post-mounted, both inside and outside of a sliding gate.

SENSOR SECURITY: A hard-wired sensor shall be located and its wiring arranged so that communication
between the sensor and gate is not subjected to mechanical damage.

SENSOR FUNCTION and COMMUNICATION: A sensor that transmits its signal to the gate operator
must be located so its signal is not impeded by building structures or other obstructions. All sensors must be
installed so that they function as intended for the end-use conditions.

UL 325 LISTING: The edge sensors and photo electric eyes must be tested and labeled as “Recognized
Components” under UL 325 in order to be deemed acceptable for use in a gate operator. Study the

Important

Safety Instructions

and consider your specific installation to determine where the greatest entrapment risks exist.
Locate edge sensors and/or photoelectric sensors accordingly. Be certain that a sufficient number of sensors are
used so that pedestrians are protected from entrapment in both directions of the gate travel and all hazard areas
are fully protected. Refer to the UL website at www.ul.com for the most up-to-date list of gate operator safety
standards (UL 325). Refer to

www.astm.org for a complete list of ASTM F2200 Gate and Fence Standards.

Secondary Entrapment Protection Sensors

S-6 SlideSmart Installation and Reference Manual Revision C

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The SlideSmart operator, according to UL 325 Safety Standards, falls in the Slide Gate and Vertical Barrier
Arm category for gate operators. Its usage class is determined by the area that the vehicular gate services.

Four different vehicular usage classes are defined by UL 325:

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Class I: Intended for use in a location of one to four single family dwellings or a
parking area associated with one to four single family dwellings.

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Class II: Intended for use in a commercial location or building such as a multi­family housing units (five or more single family units) hotels, garages, retail stores
or other buildings servicing the general public.

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Class III: Intended for use in an industrial location or building such as
factories or loading docks or other locations not intended to service the
general public.

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Class IV: Intended for use in guarded industrial locations or buildings such
as an airport security area or other restricted access location, not servicing
the general public, in which access is monitored by security personnel or via
closed circuitry.

Secondary Entrapment Protection Sensors

Revision C Safety Requirements S-7

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The site designer or installer must determine which secondary entrapment sensor devices will be installed with
the SlideSmart operator to meet UL compliance. The type of entrapment sensor device systems are described
below. For a complete listing of the requirements, see UL 325 Safety Standards.

127(

SlideSmart is equipped with a primary, Type A, inherent entrapment sensor (IES) that complies
with UL 325. Any impediment to gate travel causes the gate to stop and reverse.

To comply with UL 325, refer to the chart and take the following steps:

1) Select the Usage Class according to the gate’s locale and purpose.

2) The required UL 325 primary Type A sensor is an integral part of the SlideSmart system.

3) Based on the gate’s usage class, choose Secondary Type Devices: B1, B2, C, D, or E.

• To comply using B1 - install non-contact sensors (photoelectric sensor or the equivalent).

• To comply using B2 - install contact sensors (edge sensor device or the equivalent).

• To comply using a Type D device requires a CONSTANT HOLD push-button station. This CONSTANT
HOLD push-button station must be the only device that opens and closes the gate. It can only be used where
the gate and push button station will be monitored by personnel 24 hours a day in full view of the gate area.
An automatic closing device (such as a timer, loop sensor, or similar device) must not be employed. A Warning
placard stating, “WARNING - Moving Gate has the Potential of Inflicting Injury or Death - Do Not Start the
Gate Unless the Path is Clear” must be placed adjacent to the gate operator controls.

&$87,21

While compliance is possible with Type C, which is a low force limiting clutch, the SlideSmart
operator does not utilize a clutch, therefore this option is not available.

Similar compliance issues exist with a Type E device (audio warn before operate alarm). A Type
E device is permitted as a means of secondary entrapment protection by UL 325 in Class IV
applications, but it is not recommended by HySecurity because a buzzer warns, but cannot
protect against possible entrapment. HySecurity highly recommends, even for Class IV use, that
secondary entrapment protection (edge or photo-eye sensor) devices be installed to detect
possible entrapment.

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Class I, II, III A B1, B2, C, or D

Class IV A B1, B2, C, D, or E

Emergency Stop Button

S-8 SlideSmart Installation and Reference Manual Revision C

(0(5*(1&<6723%87721

An emergency stop button that is accessible from the
outside of the operator is a requirement for compliance
with UL 325 Safety Standards. The red emergency stop
button is located inside a hole cutout on the SlideSmart
cover.

Pressing the emergency stop button while the gate is
opening or closing disables the automatic close timer and
stops gate travel. The gate travel remains stopped until the
operator receives an open or close signal.

Make sure all users of the gate know where the emergency
stop button is located.

A screwdriver or hex key can be used to press lightly on the
switch to activate it.

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Make sure and teach all users how to turn off electric power and how to move the gate manually. SlideSmart
allows a gate to be pushed manually when the operator’s DC power is turned off. (You DO NOT need to turn
AC power off to manually push the gate.) See NOTE.

When you turn DC power off, the following occurs:

• The motor disengages which makes it easier to push the gate open (or close)

• The GATE NO LOAD (FAULT 4) appears on the display

• The position sensor is active and established limits are remembered

To turn DC power on, take the following steps:

1. Make sure the gate is not moving.

2. Flip the DC power switch on.

3. Clear any faults by pressing STOP or RESET.

127(

If you turn OFF both power switches (AC and DC) and manually move the gate, the operator
will search for the target to re-establish its limits. When you turn AC & DC power back ON,
the operator will cycle the gate and search for the target magnet (its “home” position).
An operator with the DC power switch ON and the AC power switch OFF still functions nor­mally, but “NO AC” flashes in the display. If you “push” the gate, it will push back because the
position sensor is active and the motor is engaged.

Red

Emergency Stop

Safety Notices

Revision C Safety Requirements S-9

SAFETY NOTICES

The following four levels of safety notices are used where applicable within this manual; each notice contains
information specific to the situation.

DANGER

!

Indicates death or serious injury will occur if the hazardous situation is not avoided.

WARNING

!

Indicates death or serious injury could occur if the hazardous situation is not avoided.

CAUTION

!

Indicates mild or moderate injury could occur if the hazardous situation is not avoided.

CAUTION

Indicates damage to equipment is probable if the hazardous situation in not avoided.

COMMON INDUSTRIAL SYMBOLS

The following international safety symbols may appear on the product or in its literature. The symbols are used
to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid
possible injury or death.

Attention

- Take Note -

- Danger -

Keep Away

Entrapment

Zone

Possible

Pinch Point

Common Industrial Symbols

S-10 SlideSmart Installation and Reference Manual Revision C

This page intentionally blank.

Site Overview & Planning

Revision C Installation 1-1

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Chapter 1

6

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SlideSmart DC 15 SlideSmart DC 10F

Duty cycle: continuous Duty cycle: continuous
Power, single phase: Switch selectable Power, single phase: Switch selectable

115 volts, 3 amps, 50/60 Hertz 115 volts, 3 amps, 50/60 Hertz
230 volts, 1.5 amps, 50/60 Hertz 230 volts, 1.5 amps, 50/60 Hertz

Motor:

½ hp Motor: ½ hp

Gate speed: 1ft/s Gate speed: 2ft/s
Gate weight: Maximum 1500lbs (675kg) Gate weight: Maximum 1000lbs (450kg)

Note:For SlideSmart DC Solar operators, refer to www.hysecurity.com

Secure Side

Public Side

Le Hand Gate

opening

Pedestrian gate

2” x 2” screen (minimum height = 48”)

Maximum 3” (7.6cm) width
between vertical bars

Target magnet on chain

Photo eye (entrapment protection shown in four locations)

Physical stop - weld stops at both ends of V track

Earth ground

Edge sensor

Edge sensor on

V track

Photo eye

Physical
stop

Make sure a separate walk­through entrance is avail­able and its pedestrian
path is clearly
designated.

Attach WARNING Signs

Be sure to place the
WARNING signs on both

sides of the gate. For your records, take a
photograph of the completed installaon site.

WARNING

Mount access control

beyond gate.

devices at least 6ft

Keypad or Card Reader

on trailing
edge

leading edge

Site Overview & Planning

1-2 SlideSmart Installation and Reference Manual Revision C

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1. Follow the local building codes to
identify the frost line and determine
the required depth of the concrete pad.
HySecurity recommends a minimum
16-inch depth with a minimum 2-inch
extension above ground level. Refer to
Figure 1-2 and Figure 1-3.

2. Before pouring the pad, consider
conduit placement so it fits within the
confines of the 6.9 x 12-inch cutout in
the SlideSmart base as shown in
Figure 1-2. Run separate conduits for:

• high voltage wiring (115-230V

supply power) including
equipment ground

• low voltage wiring (12V and 24V

accessory power)

• vehicle loop control wiring

• master/slave connections

• earth ground (NEC/NFPA)

3. Extend conduit height 2-inches (5cm) above the pad (4-inches (9cm) above ground level). Make sure the
concrete forms are square with the gate and the pad is level. The operator footprint, with covers, is
approximately an 18-inch square (4.7cm). See Figure 1-2 for the minimum pad dimensions.

19" minimum

(48.3cm)

Area

cut out

for

conduit

6.9 x 12"

(17.5 x 30.5cm)

21"

(53.3cm)

10.5"

(26.7cm)

1.6"

(4.1cm)

6.4"

(16.3cm)

10.38"

(26.4cm)

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Chain
#40 Roller

Slotted holes (4x) for
concrete anchors:

½ - 13 x 3½"

Concrete
pad

Gate

Grounding rod depth at
10 (3m) or per local code

Vehicle loop
control wires

Extra conduit
(Master/Slave power)

(Conduit may be shared with low voltage wires)

Low
voltage/Communicaon wires

20.7"

(52.6cm)

Conduit runs
2" (5cm) above
concrete pad

Minimum pad
height is 2" (5cm)
above grade level.

High voltage wires
Main AC power

Cut-away
view

Concrete pad
(depth set per
local codes)

Consult local

codes for

proper depth

3 max.

(91.4cm)

Ground
lug

Chain

SlideSmart DC
operator

Grade level

Ground
wire & rod

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Site Overview & Planning

Revision C Installation 1-3

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In many applications, SlideSmart may be a replacement
operator for an existing gate system.
Make sure the pad is level and inspect the pad for:

• Compliance with local building codes.

• Appropriate distance from the gate. See Figure 1-4.

• Appropriate dimensions (See Figure 1-2) for

SlideSmart installation.

• Durability.

To use an existing pad, take the following steps:

1. Remove any existing equipment from the pad.

2. Measure the pad to ensure it is sized properly for

SlideSmart.

3. Check the mounting hole locations and re-drill, if

necessary.

4. Follow the steps in Concrete Pad Mount.

&$87,21

Consider positioning the operator so existing conduit enters the cutout in the SlideSmart base
plate. Cutting small holes in the plastic base plate and cover for pre-existing conduit is
permissible. Two 0.875-inch (22mm) diameter holes for running conduit are also provided on
both sides of the chassis. See Figure 1-5.

Side View

7¾"

(19.7cm)

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Concrete pad

Chain

Chain to Gate
Ideal distance =
Minimum distance = 2½" (5cm)

height

Grade
level

Gate

3¾" (9.5cm)

Cut out
if rear
install

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Conduit cut outs

Site Overview & Planning

1-4 SlideSmart Installation and Reference Manual Revision C

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The most common and cost efficient type of installation is the front installation.

Secure Side

Public Side

Note: Several different ways to mount the SlideSmart operator exist. A few are shown here.
For more detailed drawings, refer to the

Installation Configurations in the Appendix.

Base extension mount Post mounted

Post mounted with base extension

Chain bracket (2x)

Chain

Physical stop (2x)

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Optional
50Ah
batteries

Chain

Site Overview & Planning

Revision C Installation 1-5

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A rear installation requires additional idler wheels and gate brackets, but it provides aesthetics as the chain is
not visible along the gate.

Le Hand Gate

opening

8"

5"

Idler Post

Posion post to maintain a minimum
distance of 1 foot (31 cm) from the end
of the gate when gate is fully closed.

End of the gate

Gate

Side View

Concrete pad

Chain to Gate

Ideal distance = 3¾" (9.5cm)
Min. distance = 2" (5cm)

7¾"

(19.7cm)

Chain
height

Lengthen the chain
access slot by cung
the cover on the
chain side only.

17½"

(44.5cm)

8"

(20.3cm)

View shows how to feed chain over
sprocket and idler wheel for a

Sprocket

Chain

Idler wheel

Target
magnet

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Target magnet position between idler wheel and sprocket when gate is fully closed.
See Figure 1-20.

rear installation.

Note:
8" (20cm) and 5" (13cm)

Unpacking the Operator

1-6 SlideSmart Installation and Reference Manual Revision C

813$&.,1*7+(23(5$725

Prepare the gate operator for installation. See Figure 1-8.

1. Open the top of the box and remove packing materials.

2. Cut open the box to access the operator.

3. Lift the cover up and off the base of the operator. DO NOT lift the cover by its lock.

Service Outlet

115VAC, 15A

Cover

Base plate

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Lock

Concrete Pad Mount

Revision C Installation 1-7

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Install the operator, by taking the following steps:

1. Place the operator on the pad to best suit the conduit as

shown in Figure 1-2. Use the operator as a template and
center it on the pad. The chain path must be parallel
with the gate.

2. Assess any limitations in the chain path such as gate

support posts. Adjust the operator’s location as required.
Mark the mounting locations based on gate, operator,
and chain requirements. Mark the drill point at the
center of the slot to allow for adjustments.
See Figure 1-4 and Figure 1-9.

3. Remove the operator from the concrete pad and drill the

holes for the concrete anchors. See Tip.

4. Mount the operator with four ½ - 13 x 3½-inch

concrete anchors as shown in Figure 1-10.

5. For additional types of mounting options, refer to the

Appendix.

PUBLIC

SECURE

19" minimum
(48.3cm)

Conduit

cut out

21"

(53.3cm)

10.5"

(26.7cm)

1.6"

(4.1cm)

6.4"

(16.3cm)

10.38"
(26.4cm)

Chain
#40 Roller

slotted holes (4x) for
concrete anchors:

½ - 13 x 3½"

Concrete
pad

Gate

Chain to Gate
Ideal distance =
Minimum distance = 2½" (5cm)

3¾" (9.5cm)

Chain resides
inside gate
support posts

Gate support
posts

Gate support
posts

Left hand gate

SlideSmart

parallel with the
gate.

Mark the center of

Direction of
gate movement

(shown in full CLOSE
position)

when opening

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½ - 13 x 3½"

anchors (4x)

concrete

Concrete
pad

Grade
level

Concrete
base

Tip: To keep pinpoint accuracy while drilling
the mounting holes in the concrete, use a
3/16-inch bit to pilot the holes and then move
to a ½-inch drill bit.

Gate Bracket and Chain Installation

1-8 SlideSmart Installation and Reference Manual Revision C

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Secure Side

Public Side

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7¾"
(19.7cm)

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1. Secure the gate to prevent movement.

2. Measure for proper chain alignment BEFORE welding the brackets to the gate. Make sure the chain will
run horizontal to the ground and parallel with the gate.

3. Weld the chain bracket in two places: leading edge and trailing edge. You may need to cut the length of
the bracket to achieve proper chain alignment. Gusset plates are provided and can be welded to the
bracket for added support.

4. Attach the eye bolts to the brackets, and then attach the connector link between the chain and eye bolt.

5. Feed the chain around the idler wheels and over the sprocket (See Figure 1-12) and attach the chain to
the bracket on the opposite end of the gate. Make sure the chain is horizontal to the ground and parallel
to the gate.

6. Adjust the nuts on the eye bolt to tighten the chain (minimize sag, but avoid overtightening). Chain sag
should not exceed 3 inches (76mm) from its anchor point.

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