This document provides Important Safety Information, specications, and references along with
an overview of programming user and installer menu options, designing vehicle loop layouts,
troubleshooting, and maintaining the gate operator.
HySecurity Gate OperatOrS: uL 325 – 2016
The following bullet points highlight how your automated gate system sites can monitor external entrapment
protection using HySecurity gate operators:
• Normally Closed (NC) sensors – Before gate movement occurs, the gate operator veries that the
external entrapment protection sensor is connected and fully functional.
• Build Year (BY) – An added menu item distinguishes between pre-2016 manufacturing dates and
UL 325 - 2016 manufacturing dates. Build Year (BY) is a factory-setting. Build Year 2 (BY 2) is the default for
all HySecurity gate operators indicating a manufacturing date of 2016 in the serial number. Replacement
controller boards for existing sites allow for a Build Year setting of 1 (BY 1) (pre-2016).
• Independent Sensor Inputs – The edge, photo eye and photo eye COM inputs on the Smart Touch and
Smart DC Controllers (STC and SDC) have been re-labeled. The same wiring connections become three
independent methods for easy entrapment sensor conguration and normally closed outputs.
Table 2 indicates those HySecurity gate operators that may be within the exception parameters of UL 325 or
comply with standards other than UL 325, but continue to maintain object detection capabilities. HySecurity
strongly recommends that you assess every site for entrapment zones and provide the necessary protection to
guard against entrapment.
HySecurity Gate Operator's with
Obstruction Protection (Object Detection)
StrongArm (HTG) 14, 20, 28, 362
StrongArmCRASH (M30/M50)2
StrongArmPark DC 10 & DCS 10
StrongArmPark DC 14 & DCS 14
WedgeSmart DC 10 & 10 DCS2
WedgeSmart DC 14 & 14 DCS2
HydraWedge SM502
Build Year
UL 325 - 2016
2
Sensor Inputs automatically set to "NOT USED"
Installer has option to change settings as site design dictates.
Table 3: External Entrapment Protection Sensors Approved for Use with HySecurity
Gate Operators
The site designer or installer must determine which external entrapment protection sensors will be installed
with the gate operator to create a UL 325 compliant installation site.
NOTE: Table 3 provides the list of sensors that are approved for use with HySecurity gate operators using the monitoring
capabilities found in software versions h4.53 or h5.54 (or higher). These sensors are ETL listed or UL recognized to UL 325 and have
been tested and approved by Intertek for use in HySecurity gate operators.
External Entrapment Protection Sensors: Normally Close Contact, Compatible with
Screen Safety Mesh on Gate Height: Per UL 325 and ASTM
F2200, all openings in a sliding gate up to a 72-inch (6 foot or
183 cm) height must be guarded or screened.
Support Post
Gate
SlideDriver
Concrete Pad
Drive Rail
Support Post
Wheel Cover
For clarity, safety mesh
is not shown
Limit
Ramp
Wheel Cover
SlideDriver
Drive
Rail
All models:
(except SD 200)
26" (66cm)
SlideDriver 200:
43¼" (109.5cm)
Height from top of
Drive Rail* to bottom
of gate operator.
All models:
9¼" (23.5cm) using
standard
AdvanceDrive™ wheels, 6 or 8 inch.
*NOTE: using XtremeDrive™ wheels, adjust
height along the length of the Drive Rail by
¼ to ½ inch which increases overall height
between 9¾ and 10 inches (24 to 25 cm).
HySecurity Gate Operators: UL 325 – 2016 ..................................................................................................................... ii
Contact Information .........................................................................................................................................................2
Notices and Bulletins .......................................................................................................................................................2
IMPORTANT SAFETY INFORMATION .............................................................................................................................3
Identifying Gate Operator Category and Usage Class ....................................................................................................5
Safety - Additional Installer’s Responsibility, continued ................................................................................................6
Common Industrial Symbols ............................................................................................................................................9
PoWer ..................................................................................................................11
Installing the Earth Ground ...........................................................................................................................................11
Site Considerations .....................................................................................................................................................12
Wiring AC Power ............................................................................................................................................................12
Turning the Power Switch ON .....................................................................................................................................13
Wire Sizing and Runs ......................................................................................................................................................14
Low Voltage Control Wiring ........................................................................................................................................14
Performance of 50VF-series Operators on 1 and 3 Phase, 50 or 60Hz.......................................................................17
Control Transformer Connections (Non-UPS) ...............................................................................................................19
DC Power Supply (UPS) Connections .............................................................................................................................20
AC Power Supply with HyInverter AC ............................................................................................................................20
Adjusting the Brake Valves ............................................................................................................................................22
Grounding, Breather Cap Installation & Handing .........................................................................................................23
SlideDriver Slow Down Limit Ramps ...........................................................................................................................24
Adjusting the Pressure Relief Valve ................................................................................................................................25
ModBus RTU in SlideDriver 50VF-series ........................................................................................................................26
Emergency Fast Operate (EFO) in SlideDriver 50VF-series ...........................................................................................27
Installing a Push Button Device for Emergency Fast Operate (EFO) ............................................................................28
Emergency Fast Close Speeds ...................................................................................................................................28
Pressure Relief Valve – All Hydraulic Operators: ........................................................................................................29
Inherent Entrapment Sensor System – Hydraulic Operators (IES) ..............................................................................30
The Inherent Entrapment Sensor (IES) ..........................................................................................................................30
How Software Handles Monitoring External Entrapment Protection Sensors ...............................................................31
Table 4: Changes to Sensor Inputs on the Controller .................................................................................................31
External Entrapment Protection Sensors: What the Installer Needs to Do ....................................................................31
Table 5: Installer Menu Settings for SENSOR Inputs ..................................................................................................33
Supply Power to the Sensors .........................................................................................................................................34
control Panel overvieW .......................................................................................35
SlideDriver Wiring Diagram, D0266 REV B ....................................................................................................................36
Variable Speed Drive (VFD) Control Box .......................................................................................................................37
STC Board, Power Supply Board and Display ................................................................................................................39
DiSPlay & menu oPtionS ........................................................................................41
Understanding the Display and Keypad .......................................................................................................................41
Menu Mode and the STC Keypad ................................................................................................................................42
Menu Mode Navigation .................................................................................................................................................42
Run Mode and the STC Keypad ...................................................................................................................................43
Viewing Operator Status Displays ..................................................................................................................................43
Stop the Status Display Scrolling ................................................................................................................................44
Change the Contrast on 7 Segment Displays .............................................................................................................44
Check the Software Version ........................................................................................................................................44
Check Time and Date .................................................................................................................................................45
User Menu ......................................................................................................................................................................45
User Menu: Table 6 ........................................................................................................................................................46
Installer Menu ................................................................................................................................................................48
Setting the Close Timer .................................................................................................................................................54
Test the Operator ...........................................................................................................................................................55
Overview of the STC and Power Supply Board ..............................................................................................................58
Integrating with Security Systems and HyNet™ Gateway .............................................................................................59
User Relays – Programming Procedure ..........................................................................................................................63
Programmable User Relays: Table 8............................................................................................................................63
View Call Level in Real Time .......................................................................................................................................78
Installing Standard 11-Pin Box Type Vehicle Detectors ..................................................................................................79
Photo Eye Connections: Smart Touch & Smart DC Controllers ..................................................................................83
Photo Eye Function .....................................................................................................................................................83
Retro-Reective Photo Eye Systems ..................................................................................................................84
Using Photo Eye Sensors instead of Vehicle Loops ......................................................................................................85
Gate Edge Function ....................................................................................................................................................88
System Diagnostic Messages .........................................................................................................................................89
Access the Event Log through the User Menu ..............................................................................................................95
Typical Problems and Troubleshooting Procedures .......................................................................................................98
general maintenance ...........................................................................................99
Smart Touch Analyze and Retrieve Tool (S.T.A.R.T.) .......................................................................................................99
What You Need ...........................................................................................................................................................99
Stopping the Gate ...................................................................................................................................................101
Starting the Gate .....................................................................................................................................................101
Hydraulic System Maintenance ....................................................................................................................................106
Open Valve ...............................................................................................................................................................107
Wiring Tips for SENSOR COM Terminal: Smart Touch ................................................................................................110
Menu Mode Navigational Tips .....................................................................................................................................110
Smart Touch: Wired Edge Sensor with GEM (-104)......................................................................................................111
Thank you for purchasing our premium SlideDriver™ gate operator. HySecurity Gate, Inc. has manufactured
some of the nest, sturdiest, most innovative, and reliable hydraulic gate operators since the 1970s. We use the
same hydraulic technology common in the aircraft industry while incorporating software capabilities that far
exceed the competition.
All operator designs are tested for hundreds of thousands of cycles before being released to the market. Slide,
swing, trafc barrier, fortied crash barrier and vertical lift operators have all received rigorous testing and
certication. Security, low maintenance, exible conguration, and overall toughness are the foremost criteria
for all HySecurity products.
Our commitment to quality and innovation will become evident as the features and performance of the
expertly engineered and manufactured SlideDriver become familiar to you. Thank you again for the condence
you’ve shown in becoming part of the HySecurity family and in choosing a premium, industry-leading product.
Qualied HySecurity distributors are experienced and trained to assist in resolving any problems. For the name
of a qualied distributor near you, call HySecurity at 800-321-9947.
Before contacting your distributor or HySecurity Technical Support, obtain the serial number of your operator.
For information about HySecurity training for installers, maintenance personnel, and end users, refer to the
company website at www.hysecurity.com.
nOticeSand BuLLetinS
Installers should visit HySecurity’s online Technical Support page at www.hysecurity.com or contact HySecurity
prior to installing product to make sure they have received the most up-to-date information.
SuppLementaL dOcumentS
The product literature is comprehensive and contains information needed to plan, install, operate and maintain
your gate operator. Additional general information concerning HySecurity gate operators can be obtained
from the following:
• The gate safety section of the HySecurity website contains published materials regarding industry
changes due to UL 325 - 2016 requirements involving external entrapment protection sensors.
• Links to the product catalogs, product order form, operator manuals, operator software downloads,
technical support bulletins and other useful information.
• S.T.A.R.T. User’s Guide (D0049) - Smart Touch Analyze and Retrieve Tool - details the extensive
software, diagnostic and troubleshooting capabilities of the Smart Touch Controller board.
• DC Power Supply with HyCharger DC, supplement
• AC Power Supply with HyInverter AC, Installation and Reference Manual
• Technical Bulletins (as applicable).
NOTE: Technical Bulletins are automatically issued to registered users of HySecurity products. The product
warranty registration card can be lled out online at www.hysecurity.com.
Read all the product safety information prior to installation. Automatic gate operators move the gate with high
force and can cause serious injury and death! Make sure the automatic gate operator is installed to reduce the
risks of entrapment. Verify the gate operator is installed to comply with all safety standards and local and federal
regulations.
Understand that you as the site designer, installer, maintenance crew, or owner/user must consider the risks
associated with automatic gate operators. Hazards exist with automatic gate operators and can be reduced
with proper gate site design, installation and use. Installers, maintenance crews, and owners/users must
take responsibility to read and follow the safety requirements and Important Safety Information found in the
HySecurity product manuals and review all the literature that accompanies the product.
It is important that only qualied installers handle the installation of the HySecurity equipment and gate
operator. A “qualied” installer has one of the following:
• A minimum of three years experience installing similar equipment
• Proof of attending a HySecurity Technical Training seminar within the past three years
• Signicant manufacturer endorsements of technical aptitude in automatic gate operator installation
and operation
Underwriter Laboratories (UL) and the American Society for Testing and Materials (ASTM) are responsible for
current safety standards and regulations regarding automatic vehicular gate operators. To pass certication, all
aspects of gate operator and gate installation must comply with the appropriate safety standards.
For the most up-to-date ASTM F2200 Gate and Fence Standards, refer to www.astm.org.
For UL 325 Standard of Safety, refer to www.ul.com.
A moving gate or barrier arm, bollard, or wedge can cause serious injury or death.
To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS. Read the gate operator’s product manual and review all the product
labels and literature prior to installing, operating, or maintaining the automatic gate operator.
2. Never let children operate or play with gate controls. Keep all remote controls, especially radio transmitters, away
from children. Do not allow children to play on or around the gate or gate operators.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING
GATE. Start the gate operator only when a gate’s travel path is clear.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object
activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Perform
routine tests of the entrapment protection sensors, such as photo eyes and gate edges. Failure to adjust and
retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the product manuals. Have a qualied service person make repairs
to gate hardware and replace batteries in accessory or entrapment sensory devices on a regular basis.
7. The automated gate entry is for vehicle use only. Pedestrians must use a separate entrance. Make sure a separate
walk-through entrance is nearby. Make certain a clear pedestrian path is designated and signs direct pedestrians
to the walk-through gate.
8. Install the supplied WARNING signs on the inside and outside of the gate or barrier gate/operator so they are
clearly visible from both the secure and public sides. Installing the signs is a requirement for UL 325 compliance.
9. Use monitored sensors for protection against entrapment as specied in the current UL 325 Standard of Safety.
Safety - Additional Installer Responsibility
• The gate operator must be properly grounded and the incoming power voltage must match the voltage label on
the junction box.
• Verify and install an automatic gate operator per its usage class and only on gate sites that comply with ASTM
F2200 Gate and Fence Standards. See Identifying Gate Operator Category and Usage Class on page 5.
Screen or enclose openings in the gate and install sensors to monitor potential entrapment areas per UL 325
Standard of Safety, which includes:
• All horizontal slide gates must guard or screen openings from the gate’s base support to a minimum height of
6 feet (183 cm) above the ground. This must prevent a sphere of 2¼ inches (57 mm) in diameter from passing
through an opening in the gate or the adjacent fence that is covered in the gate’s open position.
• Physical stops must exist in the gate construction to prevent over-travel in both directions and, for slide gates,
guard posts must be installed to prevent the gate from falling in the event of a roller failure. Exposed rollers
must be capped to avoid potential entrapment.
• Make sure all exposed pinch points are eliminated or any exposed pinch points, rollers and wheels are
guarded.
• External entrapment protection sensors must be used wherever the risk of entrapment exists.
Gate operators are given a usage class according to UL 325 Standard of Safety. The usage class is determined
by the area that the vehicular gate operator services.
Four different vehicular usage classes are dened by UL 325:
Class I
Class I: Intended for use in garages or parking areas associated with a residence
of one to four single families.
Class II
Class II: Intended for use in a commercial location or building such as a multifamily housing unit (ve or more single family units) hotels, garages, retail stores
or other buildings accessible by or servicing the general public.
Class III
Class IV
Class III: Intended for use in an industrial location or building such as a factory
or loading dock area or other locations NOT accessible by or intended to
service the general public.
Class IV: Intended for use in a guarded industrial location or building such as
an airport security area or other restricted access locations, NOT servicing the
general public, in which unauthorized access is prevented via supervision by
Safety - Additional Installer’s Responsibility, continued
• Before attaching the operator to the gate, move the gate or barrier gate in both directions. Make sure it is level
and moves freely. A gate or barrier gate that moves easily reduces strain on operator components. Gravity should
play no part in the opening or closing of a slide gate.
• Never over-tighten a clutch or pressure relief valve to compensate for a stiff or damaged gate.
• Reduce the risk of entrapment throughout the entire travel path by making sure the gate is installed in a location
which ensures the required clearance between the gate and adjacent structures when opening or closing. On
slide gates, minimize the parallel gap between the gate and the fence.
• Install the gate operator on the secure (non-public) side of the gate. Note that swing gates cannot open into
public areas.
• Install external entrapment protection sensors so pedestrians are protected from entrapment in both directions
of gate travel and all hazard areas are fully protected. On hydraulic gates, set the pressure relief valve at the
lowest allowable setting that will reliably operate the gate. The pressure relief valve controls the applied
force of the operator and the sensitivity of the inherent entrapment sensor (IES). Note that no IES exists in the
StrongArm.
• Never disable the Warn Before Operate buzzer. This buzzer provides an alert that the gate is about to move.
• Mount access control devices beyond reach of the gate. The control devices that operate the gate must:
• Be mounted beyond 6 feet (183 cm) of the gate to prevent users from touching or accessing the gate while
operating the controls. People attempting to access the controls by reaching through or around the gate can
be seriously injured or killed by the moving gate.
• Incorporate a security feature to prevent unauthorized use.
• Connect radio and other remote access (non-resetting controls) to the RADIO OPTIONS terminal.
• Be located in a clear line of sight to the gate. Locate access controls (Open, Close, Stop/Reset) where a user
will have a clear view of the gate.
NOTE: An exception for Emergency Access Control devices exists. An EAC device accessible by
authorized personnel only (e.g. re, police, EMS) may be placed at any location within the line-of-sight.
• Open and close the gate to conrm that it was properly installed and to ensure monitoring sensors are working
correctly. Verify the clearance between the gate and adjacent structures per UL 325 Standard of Safety. Have a
qualied technician test the gate monthly.
• When you complete the installation, demonstrate the safety features and operation of the gate operator to the
end user:
• Clearly explain and demonstrate the consequences of removing or defeating any of the safety features.
• Remove the operator cover(s), and then turn the power on and off.
• Manually release the gate. (Use the manual release only when the gate is NOT moving.)
• Use the Emergency Stop Button. (If an emergency stop button is not available, show the user where the Stop
button is located on the gate operator.)
NOTE: Gate operator instructions must be given to the owner per UL 325 Standard of Safety.
• Take photographs of the completed installation site and save it in your business les.
As the owner/user, you are responsible for the correct and safe installation, operation and maintenance of the
SlideDriver gate operator. It is of the utmost importance that you read and follow the specic instructions and
precautions found in the IMPORTANT SAFETY INFORMATION addressed in this manual. In addition, you must
adhere to the safety standards of applicable federal, state, and local safety regulations, industry standards,
and/or procedures.
NOTICE: For installations outside the United States, make sure that you follow the applicable international,
regional, and local safety standards.
• Automatic gates are for vehicular use only; provide and maintain walkways and signs to direct pedestrians to a
separate walk-through entrance.
• An automatic gate can start at any time without warning; always keep people away from the gate area.
• Never let children operate or play with gate controls. Keep all remote controls, especially radio transmitters, away
from children. Do not allow children to play on or around the gate, gate area, or
gate operators.
• Learn how to turn the power on and off. Learn how to manually operate the gate.
• WARNING signs supplied with the gate operator must remain installed and clearly visible on both sides of the
gate. The signs are required to maintain UL 325 compliance.
• Do not physically disable the warning buzzer and NEVER disconnect or cut its wires. The buzzer provides
compliance with the Manual on Uniform Trafc Control Devices (MUTCD) standards. Disabling the warning
buzzer may increase the risk of death or serious injury.
• Do not remove entrapment protection sensors or any other safety features.
• Have a professional gate installer routinely inspect the gate hardware and test the entrapment protection sensors
and overall gate operation. Have a qualied service person make repairs to gate hardware and equipment to
keep the gate running smoothly.
HazardOuS materiaLSand prOper diSpOSaL
Be aware of the international, federal, and local codes in your area and how best to handle hazardous waste
materials.
The pump pack uid, found in all hydraulic HySecurity operators, can be recycled. Gear oil, found in HySecurity
electromechanical gate operators, can also be recycled. If the uids are mixed or contaminated with any
solvents or other chemicals, they become hazardous waste. Hazardous waste requirements for storage and
disposal must be followed.
If the gate operator has a battery backup system, the batteries contain materials that are considered hazardous
to the environment. Proper disposal of the battery is required by federal law. In the U.S.A., refer to federal EPA
guidelines for proper hazardous waste disposal.
Make sure all users of the gate know where the emergency stop
button is located (see illustration). It complies with UL 325 Standard
of Safety requirements.
Pressing the emergency stop button while the gate is opening or
closing disables the automatic close timer and stops gate travel.
Gate travel remains stopped until the operator receives another
open or close signal.
emerGency reLeaSe
Before attempting a manual release, the gate cannot be moving and the power must be disconnected.
Make sure and teach all users how to turn
off electric power, how to move the gate
manually, and how to release the drive
wheels.
Know the weight of the gate you are moving.
Excessively heavy gates can be difcult
to move and may cause serious injury to
those involved in moving the gate. Take
the necessary precautions when manually
moving any gate.
Toggle Handle
clamped
Drive
Wheels
Emergency Stop
button
Toggle Handle
unclamped
To disengage the drive wheels from the drive
rail and manually move the gate, take the
following steps:
1. Remove the front chassis cover and
set it aside.
When releasing the handle inside the chassis, be careful as the mechanism is spring-loaded and drops
rapidly. Hold the handle appropriately so your ngers do not get injured or pinched.
Drive Rail slides between
drive wheels
2. Pull the toggle handle down. The manual release is located under the electric control panel and to the
right of the hydraulic motors.
NOTE: For more information, refer to Drive Wheel Spring Tension (Adjustment of Manual Release) on page 101.
Other types of release mechanisms exist. For example, the Fire and Emergency Access Lock Box is available
through HySecurity distributors. Contact your distributor for more information.
The following four levels of safety notices are used where applicable within this manual; each notice contains
information specic to the situation.
Indicates death or serious injury will occur if the hazardous situation is not avoided.
Indicates death or serious injury could occur if the hazardous situation is not avoided.
Indicates mild or moderate injury could occur if the hazardous situation is not avoided.
NOTICE: Indicates damage to equipment is probable if the hazardous situation in not avoided.
cOmmOn induStriaL SymBOLS
The following international safety symbols may appear on the product or in its literature. The symbols are used
to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid
possible injury or death.
How to wire the operator is presented in the Installation Instructions, but detailed information about the earth
and equipment ground, wiring to AC power and the availability of UPS systems are described in this section.
Supplemental documents to this section include:
• DC Power Supply with HyCharger DC • AC Power Supply with HyInverter AC
inStaLLinGtHe eartH GrOund
An earth ground refers to the grounding rod and accompanying equipment ground which need to be installed
to safeguard against potential electrical shock and damage to personnel and equipment.
The potential for lightning discharge exists with all gates, fences and gate operators. National Electric
Code (NEC) - Article 250 requires a separate earth ground in addition to the required equipment ground.
HySecurity recommends grounding the operator with a separate earth ground rod (or a similar device
in the case of crash products) to shield the operator against electromagnetism and other electrical signals that
may cause, erratic operation with, or damage to, the Smart Touch Controller and other electrical parts.
For earth grounding requirements in the U.S.A.,
refer to the National Fire Protection Association
(NFPA) 780 - Standard for the Installation of
SlideDriver
Chassis
Control Box
Lightning Protection Systems. Highlights of the
standard include:
• The ground rod must be UL listed
copper-clad steel, solid copper, hotdipped galvanized steel, or stainless
steel. Minimum requirements: ⅝ inch
(16 mm) diameter and 8 feet (244 cm) in
Breather Cap
Quick
Disconnects
Toggle Handle
Limit
Switch
3 ft
(91.4 cm)
Maximum
distance
length.
• The ground rod is driven into the earth
Grade
level
(refer to local codes for proper depth
requirements).
• The ground rod is electrically bonded
to the chassis with a single length of
Cut-away view
un-spliced 6 AWG copper wire less than
3 feet (91 cm) long. Due to the large
concrete foundation on crash products,
Concrete foundation
Earth ground
make the necessary adjustments
to accommodate for earth ground
requirements.
• Local jurisdictions may impose other requirements above the NEC, Article 250 and NFPA 780. Consult
the local codes and regulations regarding requirements in your area.
Ground lug
Consult local
codes for
proper depth
NOTICE: Properly grounding the gate operator is critical to gate operator performance and the life of its
electrical components. Use sufcient wire size during installation. If you do not ground the operator with a
separate earth ground, you risk voiding the HySecurity Warranty.
HySecurity gate operators are intended for permanent installation. Make sure you prepare the site with the
following considerations:
• Make sure all electrical wiring is properly routed via conduits.
• Check the distance of the wiring run from the main panel to the gate operator. Make sure the wire size
of the branch circuit supplying power to the gate operator is large enough to avoid excess voltage
drop. Refer to Wire Sizing and Runs on page 14.
• Make sure the available power source matches the electrical requirements specied on the voltage
nameplate.
Each gate operator is built to run on a specic line power voltage and phase. Failure to ensure the source voltage,
phase and frequency match what is specied for the equipment, may result is severe damage to the equipment.
• Make sure a 20-amp circuit (minimum) protected with a 20-amp Inverse Time Breaker is provided for all
AC power connections.
• Verify that the operator is electrically grounded per NFPA 780 and NEC Article 250 and local codes.
WirinG ac pOWer
The SlideDriver has separate Installation Instructions that explain how to connect to AC power. For reference
purposes, the same information is provided below.
In-rush Current: The current needed to start the electric motor spinning in the proper direction (CCW). It may
take as much as 6 to 9 times the in rush current to start one of the heavy duty operators.
NOTE: Use a 20A (minimum) slow kick (thermal) circuit breaker for all AC motors.
Size the primary wires. Consider the voltage, horsepower, and length of the wire run from the main power
panel.
Make sure you have the proper voltage and conversion of voltage taps at the motor and transformer.
DANGER
Turn OFF AC power at the source (circuit breaker panel) before accessing the wires in the SlideDriver.
Follow facility Lock Out/Tag Out procedures. Make sure all power switches are in the OFF position. Follow
all electrical code standards and regulations.
1. Connect to Power: Three wires and a ground are available for connection to a 3 Phase power source
WARNING
15
OUTSIDE
OBSTR
NO
(3Ø). Loosen the screws on the power supply board to open the wire slots at the top and bottom.
2. Connect AC Power: Place the incoming power wires into their appropriate slots. Attach the ground
wires to the chassis. A wiring diagram is provided in the appendix.
Blue - 460 VAC
Orange - 240 VAC
Input taps
connection wires match the voltage found on the operator’s nameplate.
Red - 208 VAC
Black - Common
White - 120 VAC*
Control Transformer
* Variable Frequency (VF) or 2 hp gate operators:
Never connect to the white 120V wire. Make sure the
All (Excluding SD50VF)SD50VF - series
CAUTION
Wiring of gate operators must conform to NFPA and NEC standards
and comply with all local codes. When the installation is compliant and
complete, turn on AC power at the source and at the control box.
Turning the Power Switch ON
The AC power disconnect switch is located on the same enclosure
(control box) where the electrical components, Smart Touch
Controller, transformer, power supply board, etc., are found.
When power is turned ON, a green status light on the Smart Touch
Controller blinks. The status light appears below the coin battery
and indicates that the processor is receiving power. For more
information, refer to Smart Touch Controller Inputs on page 60.
Green LED ashes indicating
processor is receiving power.
Supplying a gate operator with the correct electrical service is crucial to the performance of the operator and
the life of its electrical components. If the wire size used is too small, the voltage loss, especially during motor
startup, will prevent the motor from attaining its rated horsepower. The percentage of horsepower lost is far
greater than the percentage of voltage loss.
A voltage loss can also cause the control components to chatter while the motor is starting, substantially
reducing their life due to the resultant arcing. There is no way to restore lost performance resulting from
undersized wires, except to replace them. Be sure to choose a sufcient wire size at initial installation to avoid
costly rewiring.
The tables on the following page are based on copper wire and allow for a 5% voltage drop. The ampere
values shown are the service factor ampere rating of the motor (maximum full load at continuous duty). At
minimum, a 20A circuit (protected with a 20A Inverse time Breaker) should be provided.
Always connect electrical power and ground the operator in accordance with the NFPA 780 & NEC, Article 430
and Article 250. Research and adhere to other local codes that may apply.
Low Voltage Control Wiring
The Smart Touch Controller has very sensitive control inputs. The following is a chart of maximum distances for
wire size:
Wire Size Maximum Distance
18 ga 7.0 miles (11 km)
20 ga 3.5 miles (5.6 km)
22 ga 2.7 miles (4.3 km)
24 ga 2.0 miles (3.2 km)
26 ga 1.0 mile (1.6 km)
28 ga 3700 feet (1.1 km)
The maximum distance shown is from the operator to the power source, assuming that source power is from a
panel box with adequate capacity to support the addition of this motor load. The values are for one operator,
with no other loads applied to the branch circuit. Avoid placing more than one operator to a circuit, but if you
must, be certain to reduce the maximum allowed wire distance by half.
NOTE: Distance shown in U.S. Standard “feet.” Metric equivalent shown in parentheses.
The maximum distance shown is from the operator to the power source, assuming that source power is from a
panel box with adequate capacity to support the addition of this motor load. The values are for one operator,
with no other loads applied to the branch circuit. Avoid placing more than one operator to a circuit, but if you
must, be certain to reduce the maximum allowed wire distance by half.
Make sure proper wiring is being used. The following table shows the maximum allowable wire run from the
power source to the operator for various wire sizes. Performance of 50VF-series operators on 1Ø and 3Ø
50 or 60 Hz Power.
NOTE: Distance shown in U.S. Standard “feet.” Metric equivalent shown in parentheses.
Performance of 50VF-series Operators on 1 and 3 Phase, 50 or 60Hz
A HySecurity 50VF-series operators can operate on a wide variety of incoming power.
• 50Hz/60Hz operation with no changes or reconnection
• 1Ø or 3Ø operation by eld rewiring and reconnection. The incoming voltage must match the operator
nameplate. Although the electric motor can be reconnected, a different VFD (motor controller inside
the grey control box) is required between 460V and 208V/230V.
• Any AC powered peripherals such as locks, card readers and other devices need to be checked for
compatibility.
• The VF controller in the operator is rated to operate on input frequencies ranging from 48Hz through
62Hz on 1Ø or 3Ø power (a jumper connection is required for phase change) but only on either
460VAC or 208V/230V. (A change between 460V and 230V, either direction, requires replacing the VF
controller).
• The control transformer in the operator is tapped for multiple voltages and rated for 50/60Hz
operation.
• The VF controller rst recties and lters the incoming power to DC, which has no frequency or phase.
It then creates 3Ø variable voltage/variable frequency AC for the motor from the DC.
• Depending on the model, the VF controller ramps the motor voltage and frequency from 0V@0Hz at
start, to either 208/230 or 460 VAC @ 60Hz for full speed. This allows use of 60Hz motors regardless of
the incoming frequency.
• Since the input voltage/frequency is converted to DC to begin with, there is absolutely no relationship
between the input frequency/phase and frequency/phase of the power supplied to the motor. The
input could be 1Ø or 3Ø, 48Hz or 62Hz and the controller/motor combination wouldn’t care. It will
create the ramped 3Ø voltage and frequency for which it is programmed.
NOTE: SlideDriver 50VF operators connected for 1Ø operation will draw more current because the utility power to run the machine
will be carried to the operator on two wires instead of the three used for 3Ø operators. Be sure to allow for this difference when
specifying wire size.
In-Field Connections
SlideDriver 50VF-series operators are eld re-connectable for 1Ø or 3Ø, 208/230VAC input power without
changing the VFD.
SlideDriver 50VF-series operators CANNOT be connected to 120V, 1Ø power or 575V, 3Ø power. If any attempts
are made to do so, serious injury, electrical shock, or death may result. Any electrical damage occurring to the
operator will not be covered by the Warranty.
SlideDriver 50VF-series operators are NOT eld recongurable between 208/230VAC and 460VAC power. The
VFD Motor Controller in a 208/230VAC unit must be replaced with a VFD Motor Controller manufactured for the
Connect the AC input power to the control
transformer according to the following
procedure.
1. Ensure that the primary tap on the
control transformer matches the line
voltage and frequency connected to
the gate operator.
Input taps
Blue - 460 VAC
Orange - 240 VAC
Red - 208 VAC
Black - Common
White - 120 VAC*
2. Measure the line voltage carefully to
distinguish between 208V and 230V
branch circuits.
NOTE: A label on the transformer top
identies the various voltage taps available.
* Variable Frequency (VF) or 2 hp gate operators:
connection wires match the voltage found on the operator’s nameplate.
Never connect to the white 120V wire. Make sure the
Control Transformer
3. Use wire nuts or crimp-connectors to
connect the power input conductors
to the applicable taps on the Control
Transformer.
All (Excluding SD50VF)SD50VF - series
Gate OperatOr cOnnectiOnS (mOduLar unit)
Control box with display
Electric motor
Hydraulic pump pack
Hydraulic motors,
Drive wheels,
Limit switches,
Toggle handle release
High voltage electrical
power input wiring
Vehicle detector & control
signal input wiring
If you have the modular unit, additional conduit is needed to house the hydraulic hoses and electrical wiring.
You need a 2-inch (5 cm) diameter conduit for hydraulic hoses and a ¾-inch (19 mm) conduit for electrical
wiring. AC input power is connected to the hydraulic pump and electrical components enclosure
(HydraSupply).
A supplemental manual, provided with the product, describes the installation overview, wiring and conduit
considerations.
If you have a gate operator with a DC Power Supply unit, you will need to
connect the primary AC input power to the DC Power Supply.
Additional ¾-inch (19 mm) conduit is needed for electrical wiring
interconnections between the gate operator and DC Power Supply
Cabinet. AC input power is connected to the electrical components in
the chassis, and additional wiring is run through conduit to the DC Power
Supply Cabinet.
System features are covered in the DC Power Supply Installation
Posts
Conduit
Instructions supplement shipped with the product and available online at
www.hysecurity.com.
ac pOWer SuppLyWitH Hyinverter ac
Gate operators equipped with the AC Power Supply with HyInverter AC option are powered by four 12-Volt,
110Ah DC batteries which, when AC power loss occurs, maintain a true Uninterrupted Power Supply (UPS)
system. When the local AC power fails, the UPS back up system continues to move the gate. System features
are covered in the HyInverterAC Installation and Reference Manual shipped with the product and available
online at www.hysecurity.com.
NOTICE: The AC Power Supply with HyInverter AC option is intended for single phase (1 hp) gate operators and
single phase (2 hp) gate operators that use Variable Speed Drives (VFD).
Straps
Footman
Loops (2x)
HyInverter AC
Four 12V, 110Ah AGM batteries
Internal & external wiring not shown.
Drawing is not to scale