HySecurity MX3037R, MX3037, MX001457 Installation Instructions Manual

Page 1
MX3037, MX3037R, MX001457
EXAMPLE
Smart DC Controller Installation Instructions
The following instructions are intended to assist the user in replacing the Smart DC Controller (SDC) in HySecurity electromechanical gate operators. Please read all assembly instructions before installing the kit.
REQUIRED TOOLS
 Phillips head screwdriver  Needle nose pliers
latest available version. The latest available version is at www.hysecurity.com/contact-us/technical-
support/operator-software/ or by naviagting the
HySecurity website by clicking:
TechSupport Resources  Operator Software Current Operator Software Versions
UL 325 - 2018 requires that gate operators monitor external entrapment protection sensors. Affects all HySecurity gate operators manufactured beginning in 2016.
CAUTION
Remember the operator may have unique user & installer menu settings on the existing board. Prior to replacing the SDC board, compare the programmed settings that appear in the existing board’s display to the default settings shown in the "Smart DC Controller Worksheet" on page 2 and note any changes. If you have a bi-parting gate system, be sure the software version in both operators is identical.
COPY USER & INSTALLER MENU SETTINGS
Examples of the settings that need to be reprogrammed when you replace an SDC board include: Build Year, Operator Type, Usage Class, Gate Handing and Learn Limits. Other settings may include Gate Weight, Close Timer, and
accessory congurations. The operator can be
reprogrammed on site by entering the User or Installer Menu via the Menu buttons or using S.T.A.R.T. software and a laptop PC to save/load existing settings. If you need more information, see "Technical Support" on page 1.
Create a backup copy of the gate operator
congurations, using one of two methods:
z Use a PC laptop and S.T.A.R.T. with a USB cable
(Type A to Type B).
z Use the "Smart DC Controller Worksheet" on
page 2. Go through each menu item and write the number that appears in the display into the chart’s column titled, “Display Setting.”
TWO METHODS TO RECORD USER & INSTALLER MENU SETTINGS
TECHNICAL SUPPORT
For technical support, call your installer or authorized HySecurity distributor. Obtain the serial number of your operator before calling. For the name of a distributor near you, contact HySecurity at 800-321-9947.
For more information regarding how HySecurity is handling monitoring of external entrapment protection sensors, go online to:
www.hysecurity.com/gatesafety
Figure 2. SDC Programmable Menu Items Settings
D0360 REV. I ©2018 SMART DC INSTALLATION INSTRUCTIONS www.hysecurity.com | 1
Figure 1. S.T.A.R.T. Display
User Menu Item* Default Setting Display Setting
CT _ Close Timer 0
HC _ Hold to Close 0
HO _ Hold to Open 0
AP _ AC Loss function 0
RO_ Radio Open/Close 0
BF _ Warn Before Operate 2
FA _ Forced Open Alert 0
DA _ Drift Close Alert 0
PE _ Photo Eye Alignment 0
CL_ Set Clock (24 hour) 0
LD_ LCD Contrast setting 5
CA_ Close Limit Adjustment 0
AL_ Flash on Close Limit 1
DS_ Diagnostic Log 0
*NOTE: The items shown in the user & installer menu charts may or may not appear on your operator’s display. The menu items that appear are dependent on the operator type
Installer Menu Item* Default Setting Display Setting
OT _ Select Operator Type 0
MN _ Model Number 0
LL _ Learn Limits 0
UC _ Usage Class 0
SH _ Gate Handing 0
WT _ Gate Weight (lbs) 0
LN _ Gate Length (Feet) 0
OS _ Open Speed 5
CS _ Close Speed 5
FD _ Load Factory Defaults 0
DG _ Dual Gate 0
SG _ Sequenced Gate 0
CH _ Charger Type 0
FO _ Fire Dept. Open 0
Smart DC Controller Worksheet
(write it down here)
(write it down here)
Notes:
SE _ IES Sensitivity 2
SS _ Inherent sensor Stop 0
LC _ Leaf Delay Close 0.0 Secs
LO_ Leaf Delay Open 0.0 Secs
RT _ Maximum Run Timer 30 Secs
PO _ Partial Open distance 0
EC _ Eye Close Logic 0
EO _ Eye Open Logic 0
GR _ Gate Edge Logic 0
SR _ IES Sensor Logic 1
PC _ Photo Eye Contact NC 0
GC _ Gate Edge Output NC 0
DT _ Disable Free Exit 0
OR _ Outside Obstr Loop 1
IR _ Inside Obstr Loop 1
HD _ Center Loop Hold 1
DL _ Detector Logic 1
CR _ RLD Reverse Open 0
CB _ RLD Disables ELD 0
CP _ Counts PBO 0
EB _ ELD Back off - Detector 0
R1 _ Relay 1 Logic - disabled 0
R2 _ Relay 2 Logic - Close Limit 1
TL _ Gate Open alert 2
LT _ Loitering alert 3
SA _ STC Address 0
ELD _ Exit Loop Set 0
ILD _ Inside Obstr. Loop Set 0
OLD _ Outside Obstr. Loop Set 0
CLD _ Center Loop Set 0
Installer Menu Item* Default Setting Display Setting
(write it down here)
Notes:
Page 2
SMART DC CONTROLLER WORKSHEET
Table 1. User Menu
User Menu Item*
Default Setting
CT _ Close Timer 0
HC _ Hold to Close 0
HO _ Hold to Open 0
AP _ AC Loss function 0
RO_ Radio Open/Close 0
BF _ Warn Before Operate 2
FA _ Forced Open Alert 0
DA _ Drift Close Alert 0
PE _ Photo Eye Alignment 0
CL_ Set Clock (24 hour) 0
LD_ LCD Contrast setting 5
US_ Clear count 0
CA_ Close Limit Adjustment 0
AL_ Flash on Close Limit 1
DS_ Diagnostic Log 0
PD_ Set password 0
NOTE: Available menu items are dependent on operator type
and programming congurations or options.
Table 2. Installer Menu
Installer Menu Item*
BY _ Build Year
OT _ Select Operator Type 0
MN _ Model Number 0
S1_ Sensor 1 Type
S2_ Sensor 2 Type
S3_ Sensor 3 Type
LL _ Learn Limits 0
UC _ Usage Class 0
SH _ Gate Handing 0
WT _ Gate Weight (lbs) 0
LN _ Gate Length (Feet) 0
OS _ Open Speed 5
CS _ Close Speed 5
FD _ Load Factory Defaults 0
DG _ Dual Gate 0
1
See "Setting the Build Year" and Table 3 on page 5
2
Setting dependent on BY. S1, S2, S3 appear if BY is set to 2 or
higher. NOTE: Available menu items are dependent on operator type
and programming congurations or options.
1
1
1
1
Default Setting
Display Setting
Display Setting
0
0
0
0
Table 2. Installer Menu
Installer Menu Item*
Default Setting
SG _ Sequenced Gate 0
CH _ Charger Type 0
OC_Emergency Close 0
BT_ Battery type 0
FO _ Fire Dept. Open 0
DR_ Reversing Sensor 0
SE _ IES Sensitivity 2
SS _ Inherent sensor Stop 0
LC _ Leaf Delay Close 0.0 Secs
LO_ Leaf Delay Open 0.0 Secs
RT _ Maximum Run Timer 30 Secs
PO _ Partial Open distance 0
EC _ Eye Close Logic 0
EO _ Eye Open Logic 0
GR _ Gate Edge Logic 0
SR _ IES Sensor Logic 1
PC _ Photo Eye Contact NC
GC _ Gate Edge Output NC
2
2
0
0
DT _ Disable Free Exit 0
OR _ Outside Obstr Loop 1
IR _ Inside Obstr Loop 1
HD _ Center Loop Hold 1
DL _ Detector Logic 1
CR _ RLD Reverse Open 0
CB _ RLD Disables ELD 0
CP _ Counts PBO 0
EB _ ELD Back off - Detector 0
R1 _ Relay 1 Logic - disabled 0
R2 _ Relay 2 Logic - Close Limit 1
R3 -R10 Multiple Relay Logic 0
TL _ Gate Open alert 2
LT _ Loitering alert 3
BA_ Break Away (Arm only) 0
SA _ SDC Address 0
NE_ Network Address 0
ELD _ Exit Loop Set 0
ILD _ Inside Obstr. Loop Set 0
OLD _ Outside Obstr. Loop Set 0
CLD _ Center Loop Set 0
1
See "Setting the Build Year" and Table 3 on page 5
2
Setting dependent on BY. S1, S2, S3 appear if BY is set to 2 or
higher. NOTE: Available menu items are dependent on operator type
and programming congurations or options.
Display Setting
2 | www.hysecurity.com SMART DC BOARD INSTALLATION INSTRUCTIONS D0360 REV. I ©2018
Page 3
TO SCREWS
ANDOFF
REPLACING THE SMART DC CONTROLLER
To replace a SDC board, take the following steps:
1. Back up (make a copy) of the existing board’s menu
settings. See "www.hysecurity.com/gatesafety" on page 1 and "Smart DC Controller Worksheet" on page 2.
2. Turn OFF power to the Control Box (both AC & DC
switches).See Figure 3.
3. Use tape to identify the various accessory connections and then disconnect all accessory cables attached to the board. See Figure 4.
4. Disconnect all harness connectors and any HY-5A or HY-5B vehicle loop detectors. Use needle nose pliers to crimp the HY-5A or HY-5B standoffs and then push the standoff through the mounting hole. See Figure 4.
5. Use a Phillips-head screwdriver to remove the seven screws from the board and three screws at the top of the control box. Set the Smart DC Controller board and the ten screws aside. See Figure 4.
6. Note the orientation of the replacement board and align the holes with the mounting standoffs. Secure the board using the screws removed in Step 5.
NOTICE
Tighten the three screws on top of the control
box rst, then tighten the remaining screws
that secure the board.
7. Reattach all accessories, harness connectors, and HY-5A or HY-5B vehicle detectors to their proper locations on the replacement Smart DC Controller board. Make sure all jumpers are wired correctly. See Figure 4.
DC POWER I/O
AC POWER I/O
Figure 3. Turn AC and DC Power On
P THREE
CONTROL BOX
Phillips Head Screws (7x)
CUT-AWAY VIEW
MOUNTING STANDOFF
SDC BOARD HY-5A or HY-5B
HY-5A or HY-5B
MOUNTING ST
HY-5A or HY-5B
HY-5A or HY-5B
MOUNTING STANDOFF
8. Turn ON the Control Box AC & DC power switches
(Figure 3), and then set the operator type and other parameters by following "Setting the Operator Type" on page 4.
Figure 4. Control Box - Cut-away view of the SDC
Board in a SwingSmart DC Operator
DANGER
Failure to select the correct operator type (OT) can result in gate operator malfunction which has the potential to cause serious injury or death due to the improper operation of the gate.
D0360 REV. I ©2018 SMART DC INSTALLATION INSTRUCTIONS www.hysecurity.com | 3
Page 4
SETTING THE OPERATOR TYPE
After replacing an SDC board and supplying power, the display prompts you to address the operator type. Depending on what operator type you have, several other prompts need to be addressed before the operator will enter Run Mode.
1. Press SELECT. Display characters blink which indicates that the menu item can be addressed.
2. Use the NEXT and PREV buttons to scroll through the options and display the appropriate data for entry before pressing Select again to lock-in the selection.
NOTICE
Make sure you designate the correct operator type! Refer to Table 3.
3. The display prompts you to complete the standard setup. A sequence of menus, such as build year, usage class, gate handing, or model number need to be addressed before the operator will work properly. Pressing
NEXT allows you to ow through the set up.
If necessary, review the operator’s product manual.
4. When the last menu item in the series is addressed, the operator enters Run Mode and a gate status appears on the display.
NOTICE
If you make a mistake and need to redene the
operator type, use a PC and S.T.A.R.T. software version 3.00 or higher to reset the operator type. If necessary, contact HySecurity Technical Support at 800-321-9947.
Load operator’s custom settings that you saved in the S.T.A.R.T. backup copy or wrote on the worksheet on "Smart DC Controller Worksheet" on page 2. This reprograms the replacement SDC board with the same settings and operator functionality as the old board.
4 | www.hysecurity.com SMART DC BOARD INSTALLATION INSTRUCTIONS D0360 REV. I ©2018
Page 5
ASSESS YOUR GATE SITE. UL 325-
Left Hand Gate
24VDC
24VDC
24VAC
24VAC
12VDC
12VDC
(BUTTONS)
1
Three inputs are available on the Controller for monitoring external entrapment protection sensors. Set Build Year according to your gate manufacturing date. See "Setting the Build Year" on page 6.
opening
2016 COMPLIANCE
Review your gate installation. Entrapment zones should be kept to a minimum.
6 ft (1.8 m) minimum
WARNING
ENTRAPMENT
Photo eye thru-beam protecting Trailing End (EYE OPEN)
Figure 5. Site Overview
ZONE
Photo eye thru-beam protecting Leading End (EYE CLOSE)
WHEN BY 2, INSTALL NC
2
for all entrapment zones. HySecurity gates monitor normally closed (NC) sensors. Wire your NC sensors to SENSOR input terminals (SENSOR 1, SENSOR 2, or SENSOR 3) on Smart DC Controllers.
SENSORS.
Install contact and/or non-contact sensors (edge sensors and photo eyes)
CAUTION
Table 3. Menu Mode Navigation
Change
Displayed
Data
Press
Select.
Two left
characters
blink.
Labels are available and may be overlaid to cover the silk screened text on the controller inputs.
EYE OPEN
EYE CLOSE
EXIT LOOP
BLOCK EXIT
IN OBS LOOP
OUT OBS LOOP
CENTER LOOP
EDGE
EYE COM
Pre-2016
Build Year (BY 1)
MX3978-02
Figure 6. SDC Board BY-Lable Changes
3
Navigate
Selections
Press Next
or Previous.
Continue
pressing
Next to view all
selections.
COMMON TERMINALS
SENSOR 2
SENSOR 3
EXIT LOOP
BLOCK EXIT
IN OBS LOOP
OUT OBS LOOP
CENTER LOOP
SENSOR 1
SENSOR COM
Post 2016 Label
Build Year (BY 2)
MX3978-01
COM
COM
COM
COM
COM
COM
COM
COM
STOP
OPEN
CLOSE
OPEN PARTIAL
SENSOR 2
SENSOR 3
EXIT LOOP BLOCK EXIT IN OBS LOOP OUT OBS LOOP CENTER LOOP SENSOR 1
SENSOR COM
+ 24 V
EMERG OPEN
24VDC
24VDC
12VDC
12VDC
RADIO
OPEN
SHOW LEDs
Choose
Displayed
Data
Press
Select.
Blinking
characters
become
static.
USER RELAY 1
Electro-mechanical
2
+
N
E
P
O
M
O
C
A
B
M
OP
O
C
O
I
AD
R
E
T
A
G
L
A
U
D
TURN POWER ON.
See Figure 3.
Navigate
Menu Items
Press Next
to Advance
Press
Previous to
Previous.
SMART DC DISPLAY
KEYPAD
5
-48
S
R
B
S
U
C
2
D
R
E
S
U
1
O
S
N
V
4
M
O
C
S
ON
I
T
All external entrapment protection sensors must be wired to the SENSOR COM terminal for power and monitoring purposes. The three SENSOR inputs are interchangeable and
congurable. For example, it doesn’t matter
whether you wire a normally closed photo eye sensor or edge sensor to the SENSOR
1, 2, or 3 input. However, due to monitoring requirements, each SENSOR input (1, 2, and
3) can only accept one NC sensor output
4
based on the date the gate was manufactured.
Each SENSOR input whether or not it has a sensor wired to it, must be programmed before the gate will move.
ANSWER INITIAL SETUP PROMPTS.
Answer the prompts. When you enter Operator Type, access the next prompt by pressing Next. Enter the Build Year
connection.
D0360 REV. I ©2018 SMART DC INSTALLATION INSTRUCTIONS www.hysecurity.com | 5
Page 6
SETTING THE BUILD YEAR
Set the Build Year to 1 for HySecurity gate operator’s manufactured prior to 2016. Set the Build Year to 2 for gate operators manufacutured between 1/1/2016 and 7/31/2018. Set the Build Year to for gate operators manufactured after 7/31/2018.
`
CAUTION
When Build Year is set to 2 or 3, the gate operator will not automatically cycle unless an indication is received that the appropriate number of external entrapment protection sensors are connected and operational. See Table 4 for SENSOR settings. At minimum, external entrapment protection sensors must be used to protect both open and close directions of gate travel. If you choose not to use the monitoring capabilities of the gate operator, your site may not be in compliance with UL 325-2016 Standard of Safety.
Table 4. Installer Menu Settings for SENSOR Inputs
Build
UL 325 HySecurity
Gate Operator
SlideDriver
(xed speed)
SlideDriver VFD 2 or 3
SlideSmart DC 15 2 or 3
SlideSmart DC 10 2 or 3
SlideSmartDC HD
25
SlideSmartDC HD
30
SwingRiser 2 or 3
SwingSmart DC 2 or 3
HydraSwing 2 or 3
HydraLift 2 or 3
NOTE: HySecurity does not update software for SlideWinder models.
Year
2018
(BY set)
2 or 3
2 or 3
2 or 3
#0
DISABLED
USED
Installer Menu Options for Sensors 1, 2, or 3
#1
NOT
#2
EYE
CLOSE
#3
EDGE
CLOSE
#4
EYE
OPEN
#5 EDGE OPEN
#6 EDGE BOTH DIRECTIONS
#7
EYE BOTH
DIRECTIONS
6 | www.hysecurity.com SMART DC BOARD INSTALLATION INSTRUCTIONS D0360 REV. I ©2018
Page 7
Table 5. HySecurity Gate Operators requiring External Monitored Entrapment Protection Sensors
UL 325 Entrapment Protection Device Monitoring Required
Normally Closed (NC) sensors tested & approved.*
Three SENSOR Inputs On Controller.
Installer Menu congurable.*
Build Year (BY) factory-set to post-2018.
HySecurity Gate Operator
(includes Modular, Correctional, and UPS
models)
SlideDriver 15, 40, 30F, 80, 200 2 or 3
SlideDriver 50VF series 2 or 3
SlideSmart DC 15 & DCS 15 2 or 3
SlideSmart DC 10F & DCS 10F 2 or 3
SlideSmartDC HD 25 & HD 30 2 or 3
SwingRiser 14, 14-Twin, 19, 19-Twin, 30,
30-Twin
SwingSmart DC 20 & DCS 20 2 or 3
HydraSwing 2 or 3
HydraLift 10, 10F, 20, 20F 2 or 3
Build Year post-2016
(set at the
factory)
2 or 3
Table 6 indicates those HySecurity gate operators that may be within the exception parameters of UL 325 or comply with standards other than UL 325, but continue to maintain object detection capabilities. HySecurity strongly recommends that you assess every site for entrapment zones and provide the necessary protection to guard against entrapment.
Table 6. HySecurity Gate Operators maintaining Object Detection
HySecurity Gate Operator with Obstruction Protection (Object
Detection)
StrongArm (HTG) 2 or 3
StrongArmCRASH (M30/M50) 2 or 3
StrongArmPark DC 10 & DCS 10 StrongArmPark DC 14 & DCS 14
WedgeSmart DC 10 & 10 DCS WedgeSmart DC 14 & 14 DCS
HydraWedge SM50 2 or 3
NOTE: For more information, refer to the Quick Start Supplement describing changes to HySecurity software due to UL 325 - 2016 Standard of Safety updates. Review the information regarding monitoring of external entrapment protection sensors online at www.hysecurity.com/gatesafety
Build Year
2018
2 or 3
2 or 3
Sensor Inputs automatically set to "NOT USED"
Installer has option to change settings as site design dictates.
D0360 REV. I ©2018 SMART DC INSTALLATION INSTRUCTIONS www.hysecurity.com | 7
Page 8
Table 7. Reprogramming the SDC Replacement Board (OT_12 - OT_17)
Operator
Model
Operator Type (OT)
Build Year (BY)**
SwingSmart
DC20 & DCS
20 Solar
WedgeSmart
DC
OT_12 OT_13 OT_13 OT_14 OT_15 OT_16 OT_17
BY_3 (post-2018 monitored)
BY_3 BY_3 BY_3 BY_3 BY_3 BY_3
1 = family
dwelling User Class (UC)
2 = multi-family
3 = industrial*
4 = guarded
location
Model Number (MN)
1
1 = Arm
2 = Wedge
SH_R = Face
Gate Handing (SH)
SH_R = Face
Smart DC
Controller display.
Gate swings right
to open
SH_L = Face
Smart DC
Controller display.
Gate swings left
to open
Smart DC Controller display. Arm raises right to open.
SH_L = Face Smart DC Controller display. Arm raises left to open.
Gate Weight (WT) (Enter weight in pounds (lbs.))
Gate Length (LN) Enter length in feet (ft.))
SENSOR Type
1
Not servicing general public.
2
Only appears when BY is set to 2 or higher.
0 = Gate Disabled
1 = 0 to 300
2 = 301 to 600
3 = 601 to 800
4 = 800 to 1300
0 = Gate Disabled
1 = 0 to 8
2 = 8 to 12
3 = 12 to 16
4 = 16 to 20
2
S1, S2, S3 S1, S2, S3 S1, S2, S3 S1, S2, S3 S1, S2, S3 S1, S2, S3
NOTE: Build Year is an Installer Menu item added in 2016 and denes HySecurity gate operators as having monitoring capabilities
for external entrapment protection sensors per UL 325 Standard of Safety. See page 6
StrongArmPark
DC10 & DC14
DCS 10 Solar &
DSC 14 Solar
0 = Gate Disabled 1 = DC10 model or DCS 10 solar 2 = DC 14 model or DCS 14 solar
SH_R = Face Smart DC Controller display. Arm raises right to open
SH_L = Face Smart DC Controller display. Arm raises left to open.
SlideSmart
DC 15 & DCS
15 Solar
1 = family dwelling 2 = multi-family 3 = industrial* 4 = guarded location
SH_R = Face Smart DC Controller display. Gate slides right to open.
SH_L = Face Smart DC Controller display. Gate slides left to open.
0 = Gate Disabled 1 = 0 to 400 2 = 401 to 800 3 = 801 to 1100 4 = 1101 to 1500
1
SlideSmart DC
10F & DCS 10F
Solar
1 = family dwelling 2 = multi-family 3 = industrial* 4 = guarded location
SH_R = Face Smart DC Controller display. Gate slides right to open.
SH_L = Face Smart DC Controller display. Gate slides left to open.
0 = Gate Disabled 1 = 0 to 250 2 = 251 to 500 3 = 501 to 750 4 = 751 to 1000
1
SlideSmart
DC HD 25 &
30
1 = family dwelling 2 = multi-family 3 = industrial* 4 = guarded location
SH_R = Face Smart DC Controller display. Gate slides right to open.
SH_L = Face Smart DC Controller display. Gate slides left to open.
0 = Gate Disabled 1 = 0 to 700 2 = 701 to 1400 3 = 1401 to 2100 4 = >2100
1
8 | www.hysecurity.com SMART DC BOARD INSTALLATION INSTRUCTIONS D0360 REV. I ©2018
Loading...