HySecurity MX3037R, MX3037, MX001457 Installation Instructions Manual

Page 1

MX3037, MX3037R, MX001457

EXAMPLE

Smart DC Controller Installation Instructions

The following instructions are intended to assist the user in replacing the Smart DC Controller (SDC) in HySecurity electromechanical gate operators. Please read all assembly instructions before installing the kit.

REQUIRED TOOLS

 Phillips head screwdriver  Needle nose pliers

Always ensure operator rmware is updated to

latest available version. The latest available version is at www.hysecurity.com/contact-us/technical-

support/operator-software/ or by naviagting the

HySecurity website by clicking:

TechSupport Resources  Operator Software Current Operator Software Versions

UL 325 - 2018 requires that gate operators monitor external entrapment protection sensors. Affects all HySecurity gate operators manufactured beginning in 2016.

CAUTION

Remember the operator may have unique user & installer menu settings on the existing board. Prior to replacing the SDC board, compare the programmed settings that appear in the existing board’s display to the default settings shown in the "Smart DC Controller Worksheet" on page 2 and note any changes. If you have a bi-parting gate system, be sure the software version in both operators is identical.



COPY USER & INSTALLER MENU SETTINGS

Examples of the settings that need to be reprogrammed when you replace an SDC board include: Build Year, Operator Type, Usage Class, Gate Handing and Learn Limits. Other settings may include Gate Weight, Close Timer, and

accessory congurations. The operator can be

reprogrammed on site by entering the User or Installer Menu via the Menu buttons or using S.T.A.R.T. software and a laptop PC to save/load existing settings. If you need more information, see "Technical Support" on page 1.

Create a backup copy of the gate operator

congurations, using one of two methods:

z Use a PC laptop and S.T.A.R.T. with a USB cable

(Type A to Type B).

z Use the "Smart DC Controller Worksheet" on

page 2. Go through each menu item and write the number that appears in the display into the chart’s column titled, “Display Setting.”

TWO METHODS TO RECORD USER & INSTALLER MENU SETTINGS

TECHNICAL SUPPORT

For technical support, call your installer or authorized HySecurity distributor. Obtain the serial number of your operator before calling. For the name of a distributor near you, contact HySecurity at 800-321-9947.

For more information regarding how HySecurity is handling monitoring of external entrapment protection sensors, go online to:

www.hysecurity.com/gatesafety

Figure 2. SDC Programmable Menu Items Settings

Figure 1. S.T.A.R.T. Display

User Menu Item* Default Setting Display Setting

CT _ Close Timer 0

HC _ Hold to Close 0

HO _ Hold to Open 0

AP _ AC Loss function 0

RO_ Radio Open/Close 0

BF _ Warn Before Operate 2

FA _ Forced Open Alert 0

DA _ Drift Close Alert 0

PE _ Photo Eye Alignment 0

CL_ Set Clock (24 hour) 0

LD_ LCD Contrast setting 5

CA_ Close Limit Adjustment 0

AL_ Flash on Close Limit 1

DS_ Diagnostic Log 0

*NOTE: The items shown in the user & installer menu charts may or may not appear on your operator’s display. The menu items that appear are dependent on the operator type

Installer Menu Item* Default Setting Display Setting

OT _ Select Operator Type 0

MN _ Model Number 0

LL _ Learn Limits 0

UC _ Usage Class 0

SH _ Gate Handing 0

WT _ Gate Weight (lbs) 0

LN _ Gate Length (Feet) 0

OS _ Open Speed 5

CS _ Close Speed 5

FD _ Load Factory Defaults 0

DG _ Dual Gate 0

SG _ Sequenced Gate 0

CH _ Charger Type 0

FO _ Fire Dept. Open 0

Smart DC Controller Worksheet

(write it down here)

Notes:

SE _ IES Sensitivity 2

SS _ Inherent sensor Stop 0

LC _ Leaf Delay Close 0.0 Secs

LO_ Leaf Delay Open 0.0 Secs

RT _ Maximum Run Timer 30 Secs

PO _ Partial Open distance 0

EC _ Eye Close Logic 0

EO _ Eye Open Logic 0

GR _ Gate Edge Logic 0

SR _ IES Sensor Logic 1

PC _ Photo Eye Contact NC 0

GC _ Gate Edge Output NC 0

DT _ Disable Free Exit 0

OR _ Outside Obstr Loop 1

IR _ Inside Obstr Loop 1

HD _ Center Loop Hold 1

DL _ Detector Logic 1

CR _ RLD Reverse Open 0

CB _ RLD Disables ELD 0

CP _ Counts PBO 0

EB _ ELD Back off - Detector 0

R1 _ Relay 1 Logic - disabled 0

R2 _ Relay 2 Logic - Close Limit 1

TL _ Gate Open alert 2

LT _ Loitering alert 3

SA _ STC Address 0

ELD _ Exit Loop Set 0

ILD _ Inside Obstr. Loop Set 0

OLD _ Outside Obstr. Loop Set 0

CLD _ Center Loop Set 0

Installer Menu Item* Default Setting Display Setting

(write it down here)

Notes:

Page 2

SMART DC CONTROLLER WORKSHEET

Table 1. User Menu

User Menu Item*

Default Setting

CT _ Close Timer 0

HC _ Hold to Close 0

HO _ Hold to Open 0

AP _ AC Loss function 0

RO_ Radio Open/Close 0

BF _ Warn Before Operate 2

FA _ Forced Open Alert 0

DA _ Drift Close Alert 0

PE _ Photo Eye Alignment 0

CL_ Set Clock (24 hour) 0

LD_ LCD Contrast setting 5

US_ Clear count 0

CA_ Close Limit Adjustment 0

AL_ Flash on Close Limit 1

DS_ Diagnostic Log 0

PD_ Set password 0

NOTE: Available menu items are dependent on operator type

and programming congurations or options.

Table 2. Installer Menu

Installer Menu Item*

BY _ Build Year

OT _ Select Operator Type 0

MN _ Model Number 0

S1_ Sensor 1 Type

S2_ Sensor 2 Type

S3_ Sensor 3 Type

LL _ Learn Limits 0

UC _ Usage Class 0

SH _ Gate Handing 0

WT _ Gate Weight (lbs) 0

LN _ Gate Length (Feet) 0

OS _ Open Speed 5

CS _ Close Speed 5

FD _ Load Factory Defaults 0

DG _ Dual Gate 0

See "Setting the Build Year" and Table 3 on page 5

Setting dependent on BY. S1, S2, S3 appear if BY is set to 2 or

higher. NOTE: Available menu items are dependent on operator type

and programming congurations or options.

Default Setting

Display Setting

Table 2. Installer Menu

Installer Menu Item*

Default Setting

SG _ Sequenced Gate 0

CH _ Charger Type 0

OC_Emergency Close 0

BT_ Battery type 0

FO _ Fire Dept. Open 0

DR_ Reversing Sensor 0

SE _ IES Sensitivity 2

SS _ Inherent sensor Stop 0

LC _ Leaf Delay Close 0.0 Secs

LO_ Leaf Delay Open 0.0 Secs

RT _ Maximum Run Timer 30 Secs

PO _ Partial Open distance 0

EC _ Eye Close Logic 0

EO _ Eye Open Logic 0

GR _ Gate Edge Logic 0

SR _ IES Sensor Logic 1

PC _ Photo Eye Contact NC

GC _ Gate Edge Output NC

DT _ Disable Free Exit 0

OR _ Outside Obstr Loop 1

IR _ Inside Obstr Loop 1

HD _ Center Loop Hold 1

DL _ Detector Logic 1

CR _ RLD Reverse Open 0

CB _ RLD Disables ELD 0

CP _ Counts PBO 0

EB _ ELD Back off - Detector 0

R1 _ Relay 1 Logic - disabled 0

R2 _ Relay 2 Logic - Close Limit 1

R3 -R10 Multiple Relay Logic 0

TL _ Gate Open alert 2

LT _ Loitering alert 3

BA_ Break Away (Arm only) 0

SA _ SDC Address 0

NE_ Network Address 0

ELD _ Exit Loop Set 0

ILD _ Inside Obstr. Loop Set 0

OLD _ Outside Obstr. Loop Set 0

CLD _ Center Loop Set 0

See "Setting the Build Year" and Table 3 on page 5

Setting dependent on BY. S1, S2, S3 appear if BY is set to 2 or

higher. NOTE: Available menu items are dependent on operator type

and programming congurations or options.

Display Setting

Page 3

TO SCREWS

ANDOFF

REPLACING THE SMART DC CONTROLLER

To replace a SDC board, take the following steps:

1. Back up (make a copy) of the existing board’s menu

settings. See "www.hysecurity.com/gatesafety" on page 1 and "Smart DC Controller Worksheet" on page 2.

2. Turn OFF power to the Control Box (both AC & DC

switches).See Figure 3.

3. Use tape to identify the various accessory connections and then disconnect all accessory cables attached to the board. See Figure 4.

4. Disconnect all harness connectors and any HY-5A or HY-5B vehicle loop detectors. Use needle nose pliers to crimp the HY-5A or HY-5B standoffs and then push the standoff through the mounting hole. See Figure 4.

5. Use a Phillips-head screwdriver to remove the seven screws from the board and three screws at the top of the control box. Set the Smart DC Controller board and the ten screws aside. See Figure 4.

6. Note the orientation of the replacement board and align the holes with the mounting standoffs. Secure the board using the screws removed in Step 5.

NOTICE

Tighten the three screws on top of the control

box rst, then tighten the remaining screws

that secure the board.

7. Reattach all accessories, harness connectors, and HY-5A or HY-5B vehicle detectors to their proper locations on the replacement Smart DC Controller board. Make sure all jumpers are wired correctly. See Figure 4.

DC POWER I/O

AC POWER I/O

Figure 3. Turn AC and DC Power On

P THREE

CONTROL BOX

Phillips Head Screws (7x)

CUT-AWAY VIEW

MOUNTING STANDOFF

SDC BOARD HY-5A or HY-5B

HY-5A or HY-5B

MOUNTING ST

HY-5A or HY-5B

MOUNTING STANDOFF

8. Turn ON the Control Box AC & DC power switches

(Figure 3), and then set the operator type and other parameters by following "Setting the Operator Type" on page 4.

Figure 4. Control Box - Cut-away view of the SDC

Board in a SwingSmart DC Operator

DANGER

Failure to select the correct operator type (OT) can result in gate operator malfunction which has the potential to cause serious injury or death due to the improper operation of the gate.

Page 4

SETTING THE OPERATOR TYPE

After replacing an SDC board and supplying power, the display prompts you to address the operator type. Depending on what operator type you have, several other prompts need to be addressed before the operator will enter Run Mode.

1. Press SELECT. Display characters blink which indicates that the menu item can be addressed.

2. Use the NEXT and PREV buttons to scroll through the options and display the appropriate data for entry before pressing Select again to lock-in the selection.

NOTICE

Make sure you designate the correct operator type! Refer to Table 3.

3. The display prompts you to complete the standard setup. A sequence of menus, such as build year, usage class, gate handing, or model number need to be addressed before the operator will work properly. Pressing

NEXT allows you to ow through the set up.

If necessary, review the operator’s product manual.

4. When the last menu item in the series is addressed, the operator enters Run Mode and a gate status appears on the display.

NOTICE

If you make a mistake and need to redene the

operator type, use a PC and S.T.A.R.T. software version 3.00 or higher to reset the operator type. If necessary, contact HySecurity Technical Support at 800-321-9947.

Load operator’s custom settings that you saved in the S.T.A.R.T. backup copy or wrote on the worksheet on "Smart DC Controller Worksheet" on page 2. This reprograms the replacement SDC board with the same settings and operator functionality as the old board.

Page 5

ASSESS YOUR GATE SITE. UL 325-

Left Hand Gate

24VDC

24VAC

12VDC

(BUTTONS)

Three inputs are available on the Controller for monitoring external entrapment protection sensors. Set Build Year according to your gate manufacturing date. See "Setting the Build Year" on page 6.

opening

2016 COMPLIANCE

Review your gate installation. Entrapment zones should be kept to a minimum.

6 ft (1.8 m) minimum

WARNING

ENTRAPMENT

Photo eye thru-beam protecting Trailing End (EYE OPEN)

Figure 5. Site Overview

ZONE

Photo eye thru-beam protecting Leading End (EYE CLOSE)

WHEN BY ≥ 2, INSTALL NC

for all entrapment zones. HySecurity gates monitor normally closed (NC) sensors. Wire your NC sensors to SENSOR input terminals (SENSOR 1, SENSOR 2, or SENSOR 3) on Smart DC Controllers.

SENSORS.

Install contact and/or non-contact sensors (edge sensors and photo eyes)

CAUTION

Table 3. Menu Mode Navigation

Change

Displayed

Data

Press

Select.

Two left

characters

blink.

Labels are available and may be overlaid to cover the silk screened text on the controller inputs.

EYE OPEN

EYE CLOSE

EXIT LOOP

BLOCK EXIT

IN OBS LOOP

OUT OBS LOOP

CENTER LOOP

EDGE

EYE COM

Pre-2016

Build Year (BY 1)

MX3978-02

Figure 6. SDC Board BY-Lable Changes

Navigate

Selections

Press Next

or Previous.

Continue

pressing

Next to view all

selections.

COMMON TERMINALS

SENSOR 2

SENSOR 3

EXIT LOOP

BLOCK EXIT

IN OBS LOOP

OUT OBS LOOP

CENTER LOOP

SENSOR 1

SENSOR COM

Post 2016 Label

Build Year (BY 2)

MX3978-01

COM

STOP

OPEN

OPEN PARTIAL

SENSOR 2

SENSOR 3

EXIT LOOP BLOCK EXIT IN OBS LOOP OUT OBS LOOP CENTER LOOP SENSOR 1

SENSOR COM

+ 24 V

EMERG OPEN

24VDC

12VDC

RADIO

OPEN

SHOW LEDs

Choose

Displayed

Data

Press

Select.

Blinking

characters

become

static.

USER RELAY 1

Electro-mechanical

TURN POWER ON.

See Figure 3.

Navigate

Menu Items

Press Next

to Advance

Press

Previous to

Previous.

SMART DC DISPLAY

KEYPAD

-48

All external entrapment protection sensors must be wired to the SENSOR COM terminal for power and monitoring purposes. The three SENSOR inputs are interchangeable and

congurable. For example, it doesn’t matter

whether you wire a normally closed photo eye sensor or edge sensor to the SENSOR

1, 2, or 3 input. However, due to monitoring requirements, each SENSOR input (1, 2, and

3) can only accept one NC sensor output

based on the date the gate was manufactured.

Each SENSOR input whether or not it has a sensor wired to it, must be programmed before the gate will move.

ANSWER INITIAL SETUP PROMPTS.

Answer the prompts. When you enter Operator Type, access the next prompt by pressing Next. Enter the Build Year

connection.

Page 6

SETTING THE BUILD YEAR

Set the Build Year to 1 for HySecurity gate operator’s manufactured prior to 2016. Set the Build Year to 2 for gate operators manufacutured between 1/1/2016 and 7/31/2018. Set the Build Year to for gate operators manufactured after 7/31/2018.

CAUTION

When Build Year is set to 2 or 3, the gate operator will not automatically cycle unless an indication is received that the appropriate number of external entrapment protection sensors are connected and operational. See Table 4 for SENSOR settings. At minimum, external entrapment protection sensors must be used to protect both open and close directions of gate travel. If you choose not to use the monitoring capabilities of the gate operator, your site may not be in compliance with UL 325-2016 Standard of Safety.

Table 4. Installer Menu Settings for SENSOR Inputs

Build

UL 325 HySecurity

Gate Operator

SlideDriver

(xed speed)

SlideDriver VFD 2 or 3

SlideSmart DC 15 2 or 3

SlideSmart DC 10 2 or 3

SlideSmartDC HD

SwingRiser 2 or 3

SwingSmart DC 2 or 3

HydraSwing 2 or 3

HydraLift 2 or 3

NOTE: HySecurity does not update software for SlideWinder models.

Year

2018

(BY set)

2 or 3

DISABLED

USED

• • • • • • •

• • • •

Installer Menu Options for Sensors 1, 2, or 3

NOT

EYE

EDGE

EYE

OPEN

#5 EDGE OPEN

#6 EDGE BOTH DIRECTIONS

EYE BOTH

DIRECTIONS

Page 7

Table 5. HySecurity Gate Operators requiring External Monitored Entrapment Protection Sensors

UL 325 Entrapment Protection Device Monitoring Required

Normally Closed (NC) sensors tested & approved.*

Three SENSOR Inputs On Controller.

Installer Menu congurable.*

Build Year (BY) factory-set to post-2018.

•

HySecurity Gate Operator

(includes Modular, Correctional, and UPS

models)

SlideDriver 15, 40, 30F, 80, 200 2 or 3

SlideDriver 50VF series 2 or 3

SlideSmart DC 15 & DCS 15 2 or 3

SlideSmart DC 10F & DCS 10F 2 or 3

SlideSmartDC HD 25 & HD 30 2 or 3

SwingRiser 14, 14-Twin, 19, 19-Twin, 30,

30-Twin

SwingSmart DC 20 & DCS 20 2 or 3

HydraSwing 2 or 3

HydraLift 10, 10F, 20, 20F 2 or 3

Build Year post-2016

(set at the

factory)

2 or 3

Table 6 indicates those HySecurity gate operators that may be within the exception parameters of UL 325 or comply with standards other than UL 325, but continue to maintain object detection capabilities. HySecurity strongly recommends that you assess every site for entrapment zones and provide the necessary protection to guard against entrapment.

Table 6. HySecurity Gate Operators maintaining Object Detection

HySecurity Gate Operator with Obstruction Protection (Object

Detection)

StrongArm (HTG) 2 or 3

StrongArmCRASH (M30/M50) 2 or 3

StrongArmPark DC 10 & DCS 10 StrongArmPark DC 14 & DCS 14

WedgeSmart DC 10 & 10 DCS WedgeSmart DC 14 & 14 DCS

HydraWedge SM50 2 or 3

NOTE: For more information, refer to the Quick Start Supplement describing changes to HySecurity software due to UL 325 - 2016 Standard of Safety updates. Review the information regarding monitoring of external entrapment protection sensors online at www.hysecurity.com/gatesafety

Build Year

2018

2 or 3

Sensor Inputs automatically set to "NOT USED"

Installer has option to change settings as site design dictates.

•

Page 8

Table 7. Reprogramming the SDC Replacement Board (OT_12 - OT_17)

Operator

Model

Operator Type (OT)

Build Year (BY)**

SwingSmart

DC20 & DCS

20 Solar

WedgeSmart

OT_12 OT_13 OT_13 OT_14 OT_15 OT_16 OT_17

BY_3 (post-2018 monitored)

BY_3 BY_3 BY_3 BY_3 BY_3 BY_3

1 = family

dwelling User Class (UC)

2 = multi-family

3 = industrial*

4 = guarded

location

Model Number (MN)

1 = Arm

2 = Wedge

SH_R = Face

Gate Handing (SH)

SH_R = Face

Smart DC

Controller display.

Gate swings right

to open

SH_L = Face

Smart DC

Controller display.

Gate swings left

to open

Smart DC Controller display. Arm raises right to open.

SH_L = Face Smart DC Controller display. Arm raises left to open.

Gate Weight (WT) (Enter weight in pounds (lbs.))

Gate Length (LN) Enter length in feet (ft.))

SENSOR Type

Not servicing general public.

Only appears when BY is set to 2 or higher.

0 = Gate Disabled

1 = 0 to 300

2 = 301 to 600

3 = 601 to 800

4 = 800 to 1300

0 = Gate Disabled

1 = 0 to 8

2 = 8 to 12

3 = 12 to 16

4 = 16 to 20

S1, S2, S3 S1, S2, S3 S1, S2, S3 S1, S2, S3 S1, S2, S3 S1, S2, S3

NOTE: Build Year is an Installer Menu item added in 2016 and denes HySecurity gate operators as having monitoring capabilities

for external entrapment protection sensors per UL 325 Standard of Safety. See page 6

StrongArmPark

DC10 & DC14

DCS 10 Solar &

DSC 14 Solar

0 = Gate Disabled 1 = DC10 model or DCS 10 solar 2 = DC 14 model or DCS 14 solar

SH_R = Face Smart DC Controller display. Arm raises right to open

SH_L = Face Smart DC Controller display. Arm raises left to open.

SlideSmart

DC 15 & DCS

15 Solar

1 = family dwelling 2 = multi-family 3 = industrial* 4 = guarded location

SH_R = Face Smart DC Controller display. Gate slides right to open.

SH_L = Face Smart DC Controller display. Gate slides left to open.

0 = Gate Disabled 1 = 0 to 400 2 = 401 to 800 3 = 801 to 1100 4 = 1101 to 1500

SlideSmart DC

10F & DCS 10F

Solar

1 = family dwelling 2 = multi-family 3 = industrial* 4 = guarded location

SH_R = Face Smart DC Controller display. Gate slides right to open.

SH_L = Face Smart DC Controller display. Gate slides left to open.

0 = Gate Disabled 1 = 0 to 250 2 = 251 to 500 3 = 501 to 750 4 = 751 to 1000

SlideSmart

DC HD 25 &

1 = family dwelling 2 = multi-family 3 = industrial* 4 = guarded location

SH_R = Face Smart DC Controller display. Gate slides right to open.

SH_L = Face Smart DC Controller display. Gate slides left to open.

0 = Gate Disabled 1 = 0 to 700 2 = 701 to 1400 3 = 1401 to 2100 4 = >2100