HySecurity HydraSwing 40F, HydraSwing 40F Twin, HydraSwing 40, HydraSwing 40 Twin, HydraSwing 80F Installation Instructions Manual

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Page 1
MX3635-01
800-321-9947 www.hysecurity.com
Installation Instructions
MX3635-01 Rev. D
Linear actuators for large, heavy swing gates and swing gates subject to extreme peak winds
HydraSwing 80 & 150
HydraSwing 40s
Models
4,000 lb (1,814 kg) 10-15 seconds
HydraSwing 40 4,000 lb (1,814 kg) 15-20 seconds
HydraSwing 40 Twin 4,000 lb (1,814 kg)/leaf 15-20 seconds
HydraSwing 40F Twin 4,000 lb (1,814 kg)/leaf 10-15 seconds
HydraSwing 80F 8,000 lb (3,629 kg) 15-25 seconds
HydraSwing 150 15,000 lb (6.804 kg) 20-30 seconds
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© 2017 www.hysecurity.com HydraSwing Installation and Assembly MX3635-01 Rev. D Page 2
Read & Plan
Read and follow the Important Safety Information provided in the Programming and Operations Manual prior to installing the HydraSwing. Read and follow these installation
instructions and make sure to conform to site specications and all local and federal
regulations and codes.
30” (78 cm)
HydraSwing: Plan Site Design
1
2
Measure and Calculate
Pay attention to gate swing (retracted or extended cylinder) and clearance around the mounting location. Consider right handing and left handing. Allow for access to brake valves.
Use the charts, provided on pages 3 and 4, to determine gate geometry and placement of the chassis and gate mount.
HydraSupply
Reector
Key or card reader
Mount access control devices at least 6 ft (183 cm) beyond gate.
Pedestrian gate
HydraSwing
Warning Signs
Shadow Loop
Inside Obstruction Loop or Free Exit
Outside Obstruction Loop
3
Design Vehicle Loops
If automatic close is desired for a uni- or bi-directional gate, a SHADOW and one other loop (IOLD or OOLD) is required.
Three loops are preferred: SHADOW, IOLD, OOLD (Free Exit, optional)
NOTE: Loop layout is dependent on uni- or bi-directional trafc and length of gate and width
of roadway. Vehicle must move from one loop to the next without loss of detection. The site design shown on this page is for illustrative purposes only.
NOTE: Pay attention to and plan for clearance and access.
4
Install conduit for communication and power
Locate and install the HydraSupply within 50 feet (6.1 m) of the HydraSwing gate operator.
NOTE: Order hose through HySecurity. See CAUTION.
Hose length in feet
(Total Run)
Hose Diameter: Model 40 & 40F, Twin Hose Diameter: Model 80F & Model 150
0 to 50 ft 1/4 inch 3/8 inch
50 to 100 ft 3/8 inch 1/2 inch*
Minimum conduit required No. Min. Size cm
3/8 inch Hydraulic hoses* 1 2 inch 5
1/2 inch Hydraulic hoses* 1 3 inch 7.6
Sensor wire to operator 1 3/4 inch 2
AC Main power 1 1 inch 2.5
Conduit
Addt’l conduit may be ordered and used for: No. Min. Size cm
Bi-parting gate connection for low voltage wiring 1 1 inch 2.5
Heater or Emergency Release options 2 3/4 inch 2
HydraSupply Cabinet
Concrete pad
Shown Post-mounted.
Roadway
Gate
Secure base plate with anchor bolts. See NOTE regarding bolt sizes on page 3.
HydraSwing 80F & 150 chassis dimensions: 41”L x 20½” W (104 x 52 cm) optional base extension adds an additional 4” to the width
HydraSwing 40 & 40F chassis dimensions: 27” L x 13” W (69 x 33 cm)
Conduit runs between HydraSwing and cabinet.
NOTE: Design shown for illustrative purposes only. Drawings are NOT TO SCALE.
WARNING
Be sure to place the WARNING signs on the gate. For your records, take a photograph of the completed installation site.
Wall
36” (91 cm)
minimum
36” (91 cm)
Door swing
Photo eye
Left handing
Right handing
12” (32 cm)
42
(107 cm)
HydraSupply
Cabinet
*NOTE: HydraSwing orders include two (2) uid-charged hoses and attached ttings totaling up to 50 ft (15 m).
Additional hose is billed by the foot. For HydraSwing 80F and 150, use 1/2-inch hose and ttings where the
HydraSupply cabinet is installed more than 50 ft from the actuator AND temperatures routinely fall below 0°F. For distances between the HydraSupply and actuator longer than 100 ft (30 m), contact Tech Support.
HydraSwing Left handing
Incoming power
HydraSupply Cabinet
Inches: 30W x 42H x 12D
Centimeters: 78W x 107H x 32D
Additional Hose estimate
HydraSwing Right handing
HydraSupply
HydraSwing Bi-parting Gate
Maximum 50 foot run (15 m). See Hose Diameter chart above.
12 inches (30 cm) minimum clearance from grade
HydraSupply Cabinet
Wall or post-mount the HydraSupply cabinet.
If planning a post mount, mounting holes need to be drilled (U-bolts, fasteners, and unistrut are not provided). Cabinet may also be wall­mounted with anchor bolts. NOTE: The mounting holes on the top and bottom anges are 5/16- inch diameter.
13½” (34 cm)
1” (5 cm)
1¼” (3 cm)
Door clip
C
/
L
C
/
L
Flange
Flange Unistrut
U-bolt
30¾” (78 cm)
CAUTION
Remember to order hose through HySecurity! In addition to conduit length, make sure to measure hose requirements inside the HydraSwing and HydraSupply. For example, HydraSwing 80F requires about 1 ft of additional hose length inside the operator and another 2 or 3 ft inside the HydraSupply.
For proper sequencing of bi-parting (dual) gate systems, it is critical that the hydraulic cylinder be fully extended. See “Determine Arm Geometry: 40 & 40F” on page 4.
CAUTION
Page 3
© 2017 www.hysecurity.com HydraSwing Installation and Assembly MX3635-01 Rev. D Page 3
Assembly: Exploded Views
Optional base extension provides 4” offset for 80F or 150 models.
HydraSwing: Model 40 and 40F
HydraSwing: Model 80F and 150
Nuts and washers (6x) secure optional base extension.
Remove 2 phillips-head screws to move brake manifold and provide access to mounting holes on the HydraSwing chassis.
Remove 5 fasteners on the top panel to access interior of HydraSwing. Tamper proof screws require TX40 drive bit (included).
1a
1c
2
1b
1. Assemble and secure chassis to mounting surface.*
2. Feed hoses through conduit and connect them to the QD ttings (quick disconnects).
3. Ground the gate operator.
4. Feed sensor wire through conduit to HydraSupply and connect it to the 4-pin receiver board.
*NOTE: Refer to Arm Geometry, on pages 3 and 4, for mounting dimensions and requirements.
Gate mount**
Access cover plate (for conduit and hoses)
3
4
Conduit
HydraSwing: Model 80F and 150
Move the brake manifold to mount the HydraSwing chassis whether you use the optional base extension or not.
Two hoses connect to QDs (quick disconnects) on the hoses fed through conduit from the HydraSupply
Drawings NOT to Scale
HydraSwing 40 & 40F
Right handing
HydraSwing 40 & 40F
Left handing
Brake valve location
Brake valve location
**NOTE: Depending on whether the chassis is mounted recessed or elevated, you will need to modify the gate mount to accommodate the gate geometry.
20½” (52 cm) Additional 4” for the optional base extension
4” (10 cm)
41” (104 cm)
HydraSwing 80F & 150 chassis dimensions: 41”L x 20½” W (104 x 52 cm) optional base extension adds an additional 4 inches to the width
HydraSwing 40 & 40F chassis dimensions: 27” L x 13” W (69 x 33 cm)
27” (69 cm)
13” (33 cm)
Base extension (option)
Base extension (option)
NOTE: Anchor bolts for 80F and 150. 5/8-inch, Grade 8. Minimum 4 bolts required for steel to steel mount. Anchoring to concrete is dependent on concrete strength. Before installing, consult a structural engineer.
NOTE: Anchor bolts for 40 and 40F. 1/2-inch, Grade 8. Minimum 4 bolts required for steel to steel mount. Anchoring to concrete is dependent on concrete strength. Before installing, consult a structural engineer.
.....
4-pin sensor wire connector
Earth ground
Ground rod
NOTE: Outswing gate mount requires customer fabrication. See pages 4 and 5.
Page 4
© 2017 www.hysecurity.com HydraSwing Installation and Assembly MX3635-01 Rev. D Page 4
Determine Arm Geometry: 40 & 40F
90° Opening
95° Opening
100° Opening
Inswing Closed Position:
Center hinge
Gate Opening and Gate Geometry: Outswing
Degree of Swing Xf Xg Yg
90 8 (20 cm) 5¼” (13.3 cm) (21.6 cm)
95 (21 cm) 5 (14.3 cm) 7½ (19 cm)
100 8 (22 cm) 6 (15.2 cm) 6¾(17.1 cm)
Gate Opening and Gate Geometry:
Inswing
Degree
of Swing
Xf Xg Yg
90
8
(20 cm)
(21 cm)
(13.3 cm)
95
(21 cm)
8
(20 cm)
5
(12.7 cm)
100
8
(22 cm)
(19.7 cm)
(12 cm)
Open Position = R
“Retracted”
in the Installer Menu
Gate
Gate mount
Cylinder rod
Gate swing OPEN
Drawings NOT to Scale
Open Position = E
“Extended”
in the Installer Menu
Outswing Open Position: Center hinge
Cylinder rod
NOTE: Outswing gate mount requires customer fabrication.
90° Opening
95° Opening
100° Opening
Shadow Loop
Entering vehicle
Access control
HydraSupply
Photo eye
Gate swing OPEN
34½” (88 cm) minimum
Hinge centerline
Xg
Mounting Surface: Shimmed, Flush, or Inset
If Yf dimension is between Then use Cylinder Position
to 3¾” (7 to 9.5 cm) 1
1 to 2” (2.5 to 5 cm) 2
0 ± ½” (0 ± 1.3 cm) 3
13” (33 cm)
2
1
Photo eye
Roadway edge
C
/
L
Xg Xf
5”
(13cm)
14” (35cm)
24” (61cm)
5” (13cm)
Yg
C
/
L
C
/
L
C
/
L
Yf
Hinge centerline
Mounting Surface
Dashed lines:
Indicate mounting hole centerlines
Gate
Overhead View: Model 40 and 40F
Gate hinge centerline
NOTE: Use the Mounting Surface chart to determine the best position for the cylinder. Round up and shim to meet Yf dimension requirements.
Inswing mount shown: Center hinge
C
/
L
Yg
C
/
L
Inline hinge example
Xg Xf
Cylinder Position 3 Flush mount or slightly inset
C
/
L
C
/
L
Mounting surface
Gate
Cylinder Position 1
Cylinder Position 2
Cylinder Position 3 Mounting holes shared with brake cylinder bracket
Position 3
Cut out view
Conduit cover (2x)
Brake manifold
CAUTION
Use the measurements for your gate type:
Inswing or Outswing.
Measure and cut (or shim) gate mount to meet the Yg requirement. Fasten the gate mount to the cylinder to meet the Xg requirement. Tack weld until hoses available or the accuracy of the dimensions
are conrmed. The gate mount and cylinder need to
remain in a horizontal plane throughout gate travel. If any vertical movement occurs, the load on the cylinder is strained and will lessen its life and void the Warranty.
Torque fasteners to
70 ft-lbs
Discard washers and lock nuts if using Cylinder Position 3
Cut or shim along mounting edge depending on your gate arm geometry. Refer to tables for Yg and Xg measurements.
Gate mount: 6½ inch dimension
Cylinder end head with swivel
Three cylinder positions adjust for the differences in surface mounting requirements: shimmed, ush, or inset (notched). For example, inset type mounts use Cylinder Position 3.
Xg
Outswing Gate
See NOTE’s.
Xf
Yf
NOTE: Outswing gate mount requires customer
fabrication.
Close the gate. Measurements are based on a closed gate. Use the hand pump, if necessary. For bi-parting (dual) gates and proper sequencing on
HydraSwing 40 Twin or 40F Twin models, the hydraulic cylinder must be fully extended. Abiding by arm geometry on this page is critical.
CAUTION
Yg
Hinge centerline
Page 5
© 2017 www.hysecurity.com HydraSwing Installation and Assembly MX3635-01 Rev. D Page 5
Determine Arm Geometry: 80F & 150
HydraSwing: Model 80F and 150
Gate Opening and Gate Geometry: 80F & 150
Degree of Swing Xf Xg Yf ± ¼ Yg
90 11 (28 cm) 13½ (34.3 cm) 5 (12.7 cm) 9½ (24.1 cm)
100 11¼ (28.6 cm) 13¼(33.6 cm) 3½ (8.9 cm) 8 (20.3 cm)
HydraSwing: Model 80F and 150
Overhead View
HydraSwing: Model 80F and 150
Mounting Dimension 90° Opening
with Optional Base Extension: Provides 4-inch offset
C
/
L
Yg
C
/
L
C
/
L
Gate
Yf
C
/
L
Mounting bolts Centerlines
Xg Xf
Gate hinge
Optional base extension: Provides 4-inch offset from mounting surface. Anchor bolts: 5/8-inch, Grade 8 See NOTE on page 3.
Suggested minimum height from grade: 12” (30.5 cm)
Mounting tab included: 1” (2.5 cm) thick Must be cut and welded by installer to meet Yg measurement requirements.
C
/
L
Gate hinge
Xf
16 inches (40.6 cm)
5” (12.7 cm)
10” (25.4 cm)
20” (50.8 cm)
CAUTION
The gate mount and cylinder need to remain in a horizontal plane throughout gate travel. If any vertical movement occurs, the load on the cylinder is strained and will lessen its life and void the Warranty.
3” (7.6 cm)
1½” (3.8 cm)
Optional base extension: Provides 4-inch offset from mounting surface
2” (5 cm)
Drawings NOT to Scale
7½ inch (19 cm) Models: 80F and 150
Minimum 41 inches (104 cm) Minimum space required: 49 inches (125 cm) (Cylinder housing plus Xf dimension)
Fully extended cylinder: 62½ inches (159 cm)
Optional base extension shown
22¼” (57 cm)
13” (33 cm)
10” (25 cm)
1
2
C
/
L
Gate Geometry: View B Outswing: 80F & 150
Degree of Swing Xf Xg Yf ± ¼ Yg
90 12 (30.5 cm) 11 (28 cm) 5 (12.7 cm) 13½ (34.3 cm)
Hinge centerline
Mounting Surface
Gate hinge centerline
NOTE: Use the chart below to determine Yf dimension require­ments. If needed, notch or shim the mounting surface to remain within ± ¼ inch of the dimension given.
Xg
View B
Xf
Yf
Yg
Outswing gate mount requires
customer fabrication
Gate mount
To assemble the HydraSwing 80F or 150, close the gate. Take measurements based on a closed gate position.
Determine the best geometry for your site. An optional 4-inch base extension may be ordered to help create the appropriate Yf mounting surface dimension.
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© 2017 www.hysecurity.com HydraSwing Installation and Assembly MX3635-01 Rev. D Page 6
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
1
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
EDGE SENSOR
PHOTO EYE POWER 24 VOLTS COMMON
PHOTO EYE POWER
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
Smart Touch Controller
LIMITDUAL GATE
RADIO OPTIONS
DRIVE
POWER
RS485
MOTORUSER 1
USER 2
USER 3
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
STOP/BUZZER
FREE
EXIT
INSIDE
OBSTR
OUTSIDE
OBSTR
SHADOW
RESET
WIEGAND
HySecurity
COM
NO
MX000585
VERSION S/N
RS232
DISPLAY
VEHICLE DETECTOR
COMCOMAB
RPM
COMOPEN EDGE+24V +24V
STATUS
LED
Wiring AC Power
Power connection
Size the primary wires, appropriately. Consider the voltage, horsepower, and length of the wire run from the main power panel.
Verify you have the proper input voltage and make sure the motor and transformer are wired correctly.
NOTE: Use a 20A (minimum) protected with a 20A Inverse Time Breaker for all AC motor connections.
1. Connect to Power: Three pig tails and a ground are available for connection to a 3 Phase power source (3Ø) on the back of the keypad display enclosure.
2. Connect AC Power: Wire nut the incoming power wires to their appropriate pig tails. Attach the ground wire to the chassis. A wiring diagram is provided in the
appendix. Note that for 1Ø wiring, only the two outside connections/pig tails are used.
DANGER
Turn OFF AC power at the source (circuit breaker panel) before accessing the wires in the HydraSwing. Follow facility Lock Out/Tag Out procedures. Make sure all power switches are in the OFF position. Follow all electrical code standards and regulations.
Turning the Power Switch ON
The AC power disconnect switch (ON/OFF switch) is located on the same enclosure as the STC keypad and display.
When power is turned ON, a green status light on the Smart Touch Controller blinks. The status light appears below the disc battery and indicates that the processor is receiving power.
Site Considerations
HySecurity gate operators are intended for permanent installation. Make sure you prepare the site with the following considerations:
• Make sure all electrical wiring is properly routed via conduits.
• Check the distance of the wire run from the main panel to the gate operator. Make sure the wire size of the branch circuit supplying power to the gate operator is large enough to avoid excess voltage drop. Refer to Wire Sizing and Runs in the HydraSwing Programming and Operations Manual.
• Make sure the available power source matches the electrical requirements
specied on the voltage nameplate.
CAUTION
Each gate operator is built to run on a specic line power voltage and phase. Failure to ensure the source voltage, phase and frequency match, what is specied for the equipment, may result is
severe damage to the equipment.
• Make sure a 20A circuit (minimum) protected with a 20A Inverse Time Breaker is provided.
• Verify that the operator is electrically grounded per NFPA 780 and NEC Article 250, and local codes.
NOTE: Refer to the HydraSwing Programming and Operations manual for Important Safety Instructions, programming, troubleshooting, maintenance and general information
Green LED ashes indicating
processor is receiving power.
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
16
17
18
19
20
21
22
23
24
Smart Touch Controller
LIMIT DUAL GATE
RADIO OPTIONS
VEHICLE DETECTOR
SHADOW
RESET
WIEGAND
HySecurity
MX000585
VERSION S/N
RS232
DISPLAY
VEHICLE DETECTOR
COM COMA B
RPM
COMOPEN EDGE+24V +24V
STATUS
LED
CAUTION
Wiring of gate operators must conform to NFPA and NEC standards and comply with all local codes. When the installation is compliant and complete, turn on AC power at the source and at the control box. For Variable Frequency (VF) operators, make sure the connection wires match the voltage found on the operator’s nameplate.
WARNING
In-Field Connections: HydraSwing operators are eld re-congurable for 1Ø or 3Ø, 208/230VAC input power without changing the VFD. However, if reconguring from 208/230VAC to 460/480VAC the VFD Motor
Controller in a 208/230VAC unit must be replaced with a VFD Motor Controller manufactured for the higher (460/480VAC) voltage input. Any electrical damage occurring to the operator will not be covered by the Warranty.
WARNING
HydraSwing operators CANNOT be connected to 115/120VAC, 1Ø power or 575V, 3Ø power. If any attempts
are made to do so, serious injury and possible electrical shock may result. Any electrical damage occurring to the operator will not be covered by the Warranty.
Drawings NOT to Scale
VFD not shown
Page 7
© 2017 www.hysecurity.com HydraSwing Installation and Assembly MX3635-01 Rev. D Page 7
Complete the Installation
Replace Vent Plug with Breather Cap
Manual Hand Pump: 80F and 150 Models
.....
DANGER
Failure to perform the following procedure will cause premature pump shaft failure and void the Warranty.
The gate operator has a vent plug that
keeps the hydraulic uid from spilling
during shipment. The vent plug must be replaced by the breather cap before operating the swing gate.
• Remove the vent plug and discard it.
• Replace the vent plug with the breather cap.
Breather cap
Vent plug
Manual Hand Pump: 40 and 40F Models
WARNING
Before attempting a manual release, make sure the gate is not in motion and power is disconnected (turned OFF).
CAUTION
Pushing the gate closed when the lever is in the released position may cause
an air pocket to form in the hydraulic cylinder and cause overow from the reservoir. If you notice uid leakage, stop gate travel immediately and use
the hand pump.
Integrated manual release Run mode
Brake manifold
Released position
When the hoses are installed, the gate may be opened (cylinder retracted) manually by moving the release lever as shown in the illustration.
NOTE: For models 80F and 150, DO NOT extend the cylinder using the manual release lever. Refer to CAUTION below. Outswing installation sites must pull the cylinder pin (disengages the gate from the operator) or use the hand pump.
When the hoses are installed, a hand pump option kit can be used to manually operate the hydraulic mechanism that secures the gate. In the event of a power failure, manual operation is achieved by accessing the hydraulics cabinet. Follow the steps below to open or close the gate:
NOTE: An integrated manual release mechanism exists on the brake manifold assembly.
Open the Gate using the Hand Pump
1. Open the HydraSupply cabinet.
2. Turn the power switch OFF.
3. Locate the hand pump and the Knurled Knob on the Open Valve.
4. Firmly, pull and twist the knurled knob counterclockwise. Release the knob so that it remains in the open position.
NOTE: If the valve re-seats itself, repeat the pull and twist in the opposite direction until the valve remains open.
5. Begin pumping the handle up and down. As hydraulic uid is pumped into the cylinder, it begins to move the gate.
6. Continue pumping until the gate reaches full open position.
7. Turn the knurled knob so it springs back to the closed position.
Close the Gate using the Hand Pump
1. Check that the knurled knob is in the closed position. Begin pumping the handle up and down. The gate slowly closes with the pumping motion.
2. The gate will maintain its position whenever you stop pumping.
3. Continue pumping until the gate reaches the full closed position.
Hand pump: 40 & 40F models
.
.
.
.
.
High capacity hand pump: 80F & 150 models
Released
Run mode
Drawings NOT to Scale
Knurled knob
.
.
.
.
.
Cylinder pin
Page 8
800-321-9947 www.hysecurity.com
MX3635-01
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