HySecurity HydraSwing 40F, HydraSwing 40F Twin, HydraSwing 40, HydraSwing 40 Twin, HydraSwing 80F Installation Instructions Manual
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MX3635-01
800-321-9947 www.hysecurity.com
Installation Instructions
MX3635-01 Rev. D
Linear actuators for large, heavy swing gates and swing gates subject to extreme peak winds
HydraSwing 80 & 150
HydraSwing 40s
Models
HydraSwing 40F
4,000 lb (1,814 kg) 10-15 seconds
HydraSwing 40 4,000 lb (1,814 kg) 15-20 seconds
HydraSwing 40 Twin 4,000 lb (1,814 kg)/leaf 15-20 seconds
HydraSwing 40F Twin 4,000 lb (1,814 kg)/leaf 10-15 seconds
HydraSwing 80F 8,000 lb (3,629 kg) 15-25 seconds
HydraSwing 150 15,000 lb (6.804 kg) 20-30 seconds
© 2017 www.hysecurity.com HydraSwing Installation and Assembly MX3635-01 Rev. D Page 2
Read & Plan
Read and follow the Important Safety Information provided in the Programming and
Operations Manual prior to installing the HydraSwing. Read and follow these installation
instructions and make sure to conform to site specications and all local and federal
regulations and codes.
30⅝” (78 cm)
HydraSwing: Plan Site Design
1
2
Measure and Calculate
Pay attention to gate swing (retracted or extended
cylinder) and clearance around the mounting location.
Consider right handing and left handing. Allow for
access to brake valves.
Use the charts, provided on pages 3 and 4, to
determine gate geometry and placement of the chassis
and gate mount.
HydraSupply
Reector
Key or card reader
Mount access control
devices at least 6 ft (183 cm)
beyond gate.
Pedestrian gate
HydraSwing
Warning Signs
Shadow Loop
Inside Obstruction Loop
or Free Exit
Outside
Obstruction
Loop
3
Design Vehicle Loops
If automatic close is desired for a uni- or bi-directional
gate, a SHADOW and one other loop (IOLD or OOLD) is required.
Three loops are preferred: SHADOW, IOLD, OOLD (Free Exit, optional)
NOTE: Loop layout is dependent on uni- or bi-directional trafc and length of gate and width
of roadway. Vehicle must move from one loop to the next without loss of detection. The site
design shown on this page is for illustrative purposes only.
NOTE: Pay attention to
and plan for clearance
and access.
4
Install conduit for communication and power
Locate and install the HydraSupply within 50 feet (6.1 m) of the HydraSwing gate operator.
NOTE: Order hose through HySecurity. See CAUTION.
Hose length in feet
(Total Run)
Hose Diameter: Model 40 & 40F, Twin Hose Diameter: Model 80F & Model 150
0 to 50 ft 1/4 inch 3/8 inch
50 to 100 ft 3/8 inch 1/2 inch*
Minimum conduit required No. Min. Size cm
3/8 inch Hydraulic hoses* 1 2 inch 5
1/2 inch Hydraulic hoses* 1 3 inch 7.6
Sensor wire to operator 1 3/4 inch 2
AC Main power 1 1 inch 2.5
Conduit
Addt’l conduit may be ordered and used for: No. Min. Size cm
Bi-parting gate connection for low voltage wiring 1 1 inch 2.5
Heater or Emergency Release options 2 3/4 inch 2
HydraSupply Cabinet
Concrete pad
Shown
Post-mounted.
Roadway
Gate
Secure base plate with anchor
bolts. See NOTE regarding
bolt sizes on page 3.
HydraSwing 80F & 150 chassis
dimensions: 41”L x 20½” W
(104 x 52 cm) optional base
extension adds an additional
4” to the width
HydraSwing 40 & 40F chassis
dimensions: 27” L x 13” W
(69 x 33 cm)
Conduit runs between HydraSwing and cabinet.
NOTE: Design shown for illustrative purposes only.
Drawings are NOT TO SCALE.
WARNING
Be sure to place the WARNING signs on the gate. For your
records, take a photograph of the completed installation site.
Wall
36” (91 cm)
minimum
36” (91 cm)
Door swing
Photo eye
Left handing
Right handing
12⅝”
(32 cm)
42⅜”
(107 cm)
HydraSupply
Cabinet
*NOTE: HydraSwing orders include two (2) uid-charged hoses and attached ttings totaling up to 50 ft (15 m).
Additional hose is billed by the foot. For HydraSwing 80F and 150, use 1/2-inch hose and ttings where the
HydraSupply cabinet is installed more than 50 ft from the actuator AND temperatures routinely fall below 0°F.
For distances between the HydraSupply and actuator longer than 100 ft (30 m), contact Tech Support.
HydraSwing
Left
handing
Incoming power
HydraSupply Cabinet
Inches: 30⅝W x 42⅜H x 12⅝D
Centimeters: 78W x 107H x 32D
Additional Hose
estimate
HydraSwing
Right
handing
HydraSupply
HydraSwing Bi-parting Gate
Maximum 50 foot run (15 m). See Hose Diameter chart above.
12 inches
(30 cm)
minimum
clearance from
grade
HydraSupply Cabinet
Wall or post-mount the
HydraSupply cabinet.
If planning a post mount, mounting
holes need to be drilled (U-bolts,
fasteners, and unistrut are not
provided). Cabinet may also be wallmounted with anchor bolts.
NOTE: The mounting holes on the
top and bottom anges are 5/16-
inch diameter.
13½”
(34 cm)
1⅞”
(5 cm)
1¼”
(3 cm)
Door clip
C
/
L
C
/
L
Flange
Flange Unistrut
U-bolt
30¾” (78 cm)
CAUTION
Remember to order hose through HySecurity!
In addition to conduit length, make sure
to measure hose requirements inside the
HydraSwing and HydraSupply. For example,
HydraSwing 80F requires about 1 ft of
additional hose length inside the operator
and another 2 or 3 ft inside the HydraSupply.
For proper sequencing of bi-parting (dual) gate systems, it is critical that the hydraulic
cylinder be fully extended. See “Determine Arm Geometry: 40 & 40F” on page 4.
CAUTION
© 2017 www.hysecurity.com HydraSwing Installation and Assembly MX3635-01 Rev. D Page 3
Assembly: Exploded Views
Optional base extension
provides 4” offset for 80F
or 150 models.
HydraSwing: Model 40 and 40F
HydraSwing: Model 80F and 150
Nuts and washers (6x)
secure optional base
extension.
Remove 2 phillips-head screws to move
brake manifold and provide access to
mounting holes on the HydraSwing chassis.
Remove 5 fasteners on the
top panel to access interior
of HydraSwing. Tamper
proof screws require TX40
drive bit (included).
1a
1c
2
1b
1. Assemble and secure chassis to mounting surface.*
2. Feed hoses through conduit and connect them to the QD ttings
(quick disconnects).
3. Ground the gate operator.
4. Feed sensor wire through conduit to HydraSupply and connect it
to the 4-pin receiver board.
*NOTE: Refer to Arm Geometry, on pages 3 and 4, for mounting
dimensions and requirements.
Gate
mount**
Access cover
plate (for conduit
and hoses)
3
4
Conduit
HydraSwing: Model 80F and 150
Move the brake manifold to mount the
HydraSwing chassis whether you use the
optional base extension or not.
Two hoses connect to QDs (quick
disconnects) on the hoses fed through
conduit from the HydraSupply
Drawings NOT to Scale
HydraSwing 40 & 40F
Right handing
HydraSwing 40 & 40F
Left handing
Brake valve
location
Brake valve
location
**NOTE: Depending on whether the chassis is mounted
recessed or elevated, you will need to modify the gate mount
to accommodate the gate geometry.
20½” (52 cm)
Additional 4” for
the optional base
extension
4” (10 cm)
41” (104 cm)
HydraSwing 80F & 150 chassis dimensions:
41”L x 20½” W (104 x 52 cm) optional base extension adds an additional 4 inches to the width
HydraSwing 40 & 40F chassis dimensions:
27” L x 13” W (69 x 33 cm)
27” (69 cm)
13”
(33 cm)
Base extension
(option)
Base extension
(option)
NOTE: Anchor bolts for 80F and 150.
5/8-inch, Grade 8.
Minimum 4 bolts required for steel to steel mount.
Anchoring to concrete is dependent on concrete
strength. Before installing, consult a structural engineer.
NOTE: Anchor bolts for 40 and 40F.
1/2-inch, Grade 8. Minimum 4 bolts
required for steel to steel mount.
Anchoring to concrete is
dependent on concrete
strength. Before installing,
consult a structural engineer.
.....
4-pin sensor
wire connector
Earth ground
Ground rod
NOTE: Outswing gate mount
requires customer fabrication.
See pages 4 and 5.
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