HySecurity HydraSwing 40, HydraSwing 40F, HydraSwing 40 Twin, HydraSwing 150, HydraSwing 40F Twin Programming And Operations Manual
...
™
HydraSwing
HydraSwing 40, 40F, 40 Twin, 40F Twin, 80F and 150
Programming & Operations Manual
with
HySecurity Smart Touch Controller
MX3636-01 Revision C
This document provides Important Safety Information, specications, and references along with
an overview of programming user and installer menu options, designing vehicle loop layouts,
troubleshooting, and maintaining the gate operator.
HySecurity Gate OperatOrS: uL 325 – 2016
The following bullet points highlight how your automated gate system sites can monitor external entrapment
protection using HySecurity gate operators:
• Normally Closed (NC) sensors – Before gate movement occurs, the gate operator veries that the
external entrapment protection sensor is connected and fully functional.
• Build Year (BY) – An added menu item distinguishes between pre-2016 manufacturing dates and
UL 325 - 2016 manufacturing dates. Build Year (BY) is a factory-setting. Build Year 2 (BY 2) is the default for
all HySecurity gate operators indicating a manufacturing date of 2016 in the serial number. Replacement
controller boards for existing sites allow for a Build Year setting of 1 (BY 1) (pre-2016).
• Independent Sensor Inputs – The edge, photo eye and photo eye COM inputs on the Smart Touch and
Smart DC Controllers (STC and SDC) have been re-labeled. The same wiring connections become three
independent methods for easy entrapment protection sensor conguration and normally closed outputs.
Table 1: HySecurity Gate Operators requiring External Monitored Entrapment
Protection Sensors
UL 325 Entrapment Protection Sensor Monitoring Required
HySecurity Gate Operators
(includes Modular, Correctional, and
UPS models)
Build Year
UL 325 - 2016
(set at the factory)
Normally Closed (NC) sensors tested & approved.
Three SENSOR Inputs on Controller.
Installer Menu congurable.
Build Year (BY) factory-set to UL 325 - 2016.
SlideDriver 15, 40, 30F, 50VF 2/3, 80, 200 2
SlideDriver 50VF series 2
SlideSmart DC 15 & DCS 15 2
SlideSmart DC 10F & DCS 10F 2
SwingRiser 14, 14-Twin, 19,
19-Twin, 30, 30-Twin
SwingSmart DC 20 & DCS 20 2
HydraSwing 40, 40F, 40-Twin, 40F-Twin,
80F, 150
HydraLift 10, 10F, 20, 20F 2
2
2
●
●
●
●
●
●
●
●
Table 2: HySecurity Gate Operators maintaining Object Detection
Table 2 indicates those HySecurity gate operators that may be within the exception parameters of UL 325 or
comply with standards other than UL 325, but continue to maintain object detection capabilities. HySecurity
strongly recommends that you assess every site for entrapment zones and provide the necessary protection to
guard against entrapment.
HySecurity Gate Operator's with
Obstruction Protection (Object Detection)
StrongArm (HTG) 14, 20, 28, 36 2
StrongArmCRASH (M30/M50) 2
StrongArmPark DC 10 & DCS 10
StrongArmPark DC 14 & DCS 14
WedgeSmart DC 10 & 10 DCS 2
WedgeSmart DC 14 & 14 DCS 2
HydraWedge SM50 2
Build Year
UL 325 - 2016
2
Sensor Inputs automatically set to "NOT USED"
Installer has option to change settings as site design dictates.
●
●
●
●
●
●
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External Entrapment Protection Sensors monitored by HySecurity Gate Operators
Any external entrapment protection sensor may be monitored by HySecurity gate operators, provided the
following requirements are met:
• Sensor is marked as certied to UL 325 Standard of Safety by a Nationally Recognized Test laboratory,
such as UL or ETL.
• If the sensor only has a normally open (NO) output with a 8.2KΩ or 10KΩ resistor, such as an edge
sensor, then a conversion device must be used to convert the NO resistor output to an NC output.
Example of two different installation methods:
• Method A - Wired
Connect the edge sensor to a NC conversion module (GEM-104 or GEM-204) and connect the
module to the operator controls according to the manufacturer's instructions.
• Method B - Wireless
Connect the edge sensor to a UL 325 certied wireless edge transmitter and connect a matching
receiver to the operator controls according to the manufacturer's instructions.
A resource list is available from the drop down Gate Safety menu on the HySecurity website. The HySecurity
recommended list shows examples of external entrapment protection sensors available for NC monitoring of
automatic gate operators. All HySecurity gate operators manufactured after January 1, 2016 using software
versions h4.50 or h5.50 (or later) comply with UL 325 Standard of Safety for monitoring entrapment protection
sensors using normally closed contacts.
The site designer or installer must determine which external entrapment protection sensors will be installed
with the gate operator to create a UL 325 compliant automatic gate operator site.
The UL 325 Standard of Safety and ASTM F2200 dene the MINIMUM gate site requirements. Gate site,
gate hardware, gate usage and other conditions may dictate the use of additional entrapment protection
sensors. It is up to the gate system designer and installer to assess appropriate gate safety design and install
the components required to protect all potential entrapment zones. Always check your local area codes and
comply with all standards and regulations.
CAUTION
Temperatures and environmental conditions affect proper operation of external entrapment protection sensors.
Always check the manufacturer's specications shipped with the sensors. Consult the manufacturer’s instructions
for correct wiring connections, hardware installation and proper operation.
www.hysecurity.com © 2017 Introduction MX3636-01 Rev. C iii
HydraSwinG cOmpOnentS
Swing gate
Gate hinge pin
HydraSwing 40
(cover off)
Cylinder
Gate mount
welded to gate
Chassis with
mounting holes
Bearing (2x)
Base of cylinder
Brake valves
Rod end
(clevis end)
Manual release
Brake manifold
assembly
Hoses with
Quick Disconnects
HydraSwing 40, 40F and 40 Twin
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HydraSuppLy cOmpOnentS
Smart Touch Controller
display and keypad
Reset button
(external)
Earth ground
location in cabinet
Power board
Smart Touch Controller
Motor
Control box
.....
Pump pack
assembly
Variable Speed
Drive
Hand pump
location
(Hand pump
not shown)
Grade level
Conduit
Ground rod
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HydraSwinG pump pack cOmpOnentS
Inherent Entrapment Sensor (IES)
Pressure relief valve
Filler plug
Reservoir
Breather cap
Vent plug
Quick Disconnects
Pressure
gauge
Open valve
Solenoid
vi MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Contents
HySecurity Gate Operators: UL 325 – 2016 ..................................................................................................................... ii
Table 1: HySecurity Gate Operators requiring External Monitored Entrapment Protection Sensors ...........................ii
Table 2: HySecurity Gate Operators maintaining Object Detection .............................................................................ii
External Entrapment Protection Sensors monitored by HySecurity Gate Operators ..................................................iii
HydraSwing Components ..............................................................................................................................................iv
HydraSupply Components ............................................................................................................................................... v
HydraSwing Pump Pack Components ............................................................................................................................vi
Welcome to HySecurity ...........................................................................................1
Contact Information .........................................................................................................................................................2
Notices and Bulletins .......................................................................................................................................................2
Supplemental Documents ................................................................................................................................................2
IMPORTANT SAFETY INFORMATION .............................................................................................................................3
Safety - Additional Installer Responsibility ....................................................................................................................4
Safety - Additional Installer’s Responsibility, continued ................................................................................................5
Safety - Owner/User Responsibility ...............................................................................................................................6
Hazardous Materials and Proper Disposal .......................................................................................................................6
Identifying Gate Operator Category and Usage Class ....................................................................................................7
Breather Cap Installation and Grounding ........................................................................................................................8
Emergency Stop Button ..................................................................................................................................................9
Manual Release Option ....................................................................................................................................................9
Hand Pump: Manual Release ........................................................................................................................................10
Wind Load Considerations .............................................................................................................................................11
Safety Notices ................................................................................................................................................................12
Common Industrial Symbols ..........................................................................................................................................12
PoWer ..................................................................................................................13
Installing the Earth Ground ...........................................................................................................................................13
Gate Site Considerations ...............................................................................................................................................14
Wiring AC Power ............................................................................................................................................................14
Turning the Power Switch ON .....................................................................................................................................15
Wiring Diagram: HydraSwing/HydraSupply ..................................................................................................................16
Wire Sizing and Runs ......................................................................................................................................................17
Low Voltage Control Wiring ........................................................................................................................................17
Performance of Operators on 1 and 3 Phase 50/60Hz ...............................................................................................18
UPS Backup Power Options ..........................................................................................................................................20
DC Power Supply (UPS) Connections ........................................................................................................................20
AC Power Supply with HyInverter AC .........................................................................................................................21
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initial SetuP ..........................................................................................................23
Open Position and Hydraulic Hose Swap ......................................................................................................................23
Setting the Close & Open Limits ....................................................................................................................................24
Adjusting the Pressure Relief Valve ................................................................................................................................25
The Inherent Entrapment Sensor (IES) ..........................................................................................................................26
Manufacturer’s responsibility .......................................................................................................................................26
Pressure Relief Valve – All Hydraulic Operators: ........................................................................................................26
Inherent Entrapment Sensor – (IES) ...........................................................................................................................27
ModBus RTU in HydraSwing .........................................................................................................................................27
Emergency Fast Operate (EFO) ....................................................................................................................................28
Setting the Emergency Fast Close ..............................................................................................................................28
Installing a Push-Button Device for EFC ....................................................................................................................28
entraPment Protection .........................................................................................29
Manufacturer’s responsibility ..........................................................................................................................................29
Pressure Relief Valve – All Hydraulic Operators: ........................................................................................................29
Inherent Entrapment Sensor System – Hydraulic Operators (IES) ..............................................................................30
The Inherent Entrapment Sensor (IES) ..........................................................................................................................30
How Software Handles Monitoring External Entrapment Protection Sensors ...............................................................31
Table 3: Changes to Sensor Inputs on the Controller .................................................................................................31
External Entrapment Protection Sensors: What the Installer Needs to Do ....................................................................31
Table 4: Installer Menu Settings for SENSOR Inputs ..................................................................................................33
Supply Power to the Sensors .........................................................................................................................................34
control Panel overvieW .......................................................................................35
STC Board, Power Supply Board and Display ................................................................................................................36
DiSPlay & menu oPtionS ........................................................................................37
Understanding the Display and Keypad .......................................................................................................................37
Initial Setup ....................................................................................................................................................................38
Initial Setup Using S.T.A.R.T. ......................................................................................................................................39
Menu Mode and the STC Keypad ................................................................................................................................40
Menu Mode Navigation .................................................................................................................................................40
Run Mode and the STC Keypad ...................................................................................................................................41
Viewing Gate Operator Scrolling Status ........................................................................................................................41
Stop the Status Display Scrolling ................................................................................................................................42
Change the Contrast on 7 Segment Displays .............................................................................................................43
Display Power Saving Mode .......................................................................................................................................43
Check the Software Version ........................................................................................................................................43
Check Time and Date .................................................................................................................................................43
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User Menu ......................................................................................................................................................................43
Table 5: User Menu ........................................................................................................................................................44
Installer Menu ................................................................................................................................................................46
Table 6: Installer Menu ...................................................................................................................................................46
Adjusting the Gate Speed..............................................................................................................................................53
Resetting Open and Close Limits ..................................................................................................................................54
Learn Close Limits .......................................................................................................................................................54
Learn Open Limits .......................................................................................................................................................54
Setting the Close Timer .................................................................................................................................................55
Test the Operator ...........................................................................................................................................................56
Stc inPutS & Wiring .............................................................................................57
Overview of the STC and Power Supply Board ..............................................................................................................58
Integrating with Security Systems and HyNet™ Gateway .............................................................................................59
Smart Touch Controller Inputs........................................................................................................................................60
STC Terminal Inputs .......................................................................................................................................................60
User Relays – Programming Procedure ..........................................................................................................................63
Table 7: Programmable User Relays............................................................................................................................63
Hy8Relay Module Option ...............................................................................................................................................66
Bi-Parting & Dual gate SyStemS ............................................................................67
Connecting an Interlocked Pair (Dual Gate) ...................................................................................................................67
Dual Gate Wiring Connections ...................................................................................................................................68
Dual or Sequenced Gates: Power, Software & Accessory Requirements ..................................................................69
Programming a Dual Gate (Interlocked Pair) .............................................................................................................69
Connecting Sequenced Gates .......................................................................................................................................70
Twin HydraSwings ..........................................................................................................................................................72
Sequenced Gate: Conguration #1 ...............................................................................................................................73
Sequenced Gate: Conguration #2 ...............................................................................................................................74
veHicle Detector inStallation anD looP layoutS .....................................................75
Anti-TailGate Mode (Closing Logic) ............................................................................................................................75
TailGate Alert .............................................................................................................................................................75
Vehicle Detectors and the Smart Touch Controller ........................................................................................................76
Hy5B Installation ........................................................................................................................................................76
Test the Vehicle Loop ..................................................................................................................................................77
Check the Version of Software ....................................................................................................................................77
Install Hy5B Vehicle Detectors ....................................................................................................................................78
Installing Standard 11-Pin Box Type Vehicle Detectors ..................................................................................................80
Loop Layouts: Single Lane, Bi- or Single-Directional .....................................................................................................81
Loop Layouts: Two Lane, Bi-Directional .........................................................................................................................82
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PHoto eye inStallation ..........................................................................................83
Photo Eyes (Non-Contact) Installation ...........................................................................................................................84
Compatibility ..............................................................................................................................................................84
Installation ...................................................................................................................................................................84
Conguration ..............................................................................................................................................................85
Photo Eye Connections: Smart Touch & Smart DC Controllers ..................................................................................85
Photo Eye Function .....................................................................................................................................................85
Retro-Reective Photo Eye Systems ..............................................................................................................................86
Using Photo Eye Sensors
instead of Vehicle Loops ...............................................................................................................................................87
Photo Eye Alignment Feature .......................................................................................................................................88
inStalling gate eDge SenSorS.................................................................................89
Compatibility ..............................................................................................................................................................90
Installation ...................................................................................................................................................................90
Gate Edge Function ....................................................................................................................................................90
trouBleSHooting ...................................................................................................91
System Diagnostic Messages .........................................................................................................................................91
Table 8: Troubleshooting Codes .................................................................................................................................92
Access the Event Log through the User Menu ..............................................................................................................97
Electrical Issues ..............................................................................................................................................................98
AC-Powered Gate Operators ......................................................................................................................................98
HydraSwing Wiring Diagram: Pre-May 2017 ..............................................................................................................99
Mechanical Issues .........................................................................................................................................................100
Hydraulic Issues ............................................................................................................................................................100
Typical Problems and Troubleshooting Procedures .....................................................................................................101
general maintenance .........................................................................................103
Smart Touch Analyze and Retrieve Tool (S.T.A.R.T.) .....................................................................................................103
What You Need .........................................................................................................................................................103
Installing S.T.A.R.T. Software .....................................................................................................................................103
Software Maintenance ..................................................................................................................................................104
Electrical Controls ........................................................................................................................................................104
Clock Battery Replacement .....................................................................................................................................104
Mechanical Maintenance .............................................................................................................................................105
Hydraulic System Maintenance ....................................................................................................................................105
Brake Valve Adjustments ..........................................................................................................................................106
Pressure Relief Valve Adjustments ...........................................................................................................................107
Open Valve ...............................................................................................................................................................107
HydraSwing Hydraulic Cylinder Maintenance ..........................................................................................................107
HydraSwing Operator Maintenance Schedule .............................................................................................................108
HydraSupply Maintenance Schedule ...........................................................................................................................109
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Wiring HySecurity SenSorS: Smart toucH .............................................................111
Wiring Tips for SENSOR COM Terminal: Smart Touch ................................................................................................112
Menu Mode Navigational Tips .....................................................................................................................................112
Smart Touch: 2 CH Wired Edge with Hy2NC ...............................................................................................................113
Smart Touch: Wired Edge Sensor with GEM (-104)......................................................................................................114
Smart Touch: Photo Eye Thru Beam (EMX IRB MON) ..................................................................................................115
Smart Touch: Photo Eye / Reective (E3K R10K4) .......................................................................................................116
Smart Touch: The Solution, MIM-62 (Multi-input Module) ...........................................................................................117
Smart Touch: Photo Eye / Reecti-Guard (RG-R) ..........................................................................................................118
Smart Touch: Wireless Edge, Wireless Gate Link .........................................................................................................119
Smart Touch: Wired Edge with GEM-104 & Photo Eye ...............................................................................................120
Smart Touch: WireLess Edge Gate Link & Photo Eye ..................................................................................................121
WARRANTY ..................................................................................................................................................................123
Specications ...............................................................................................................................................................124
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xii MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Welcome to HySecurity
Thank you for purchasing our premium HydraSwing™ gate operator. HySecurity Gate, Inc. has manufactured
some of the nest, sturdiest, most innovative, and reliable hydraulic gate operators since the 1970s. We use the
same hydraulic technology common in the aircraft industry while incorporating software capabilities that far
exceed the competition.
All operator designs are tested for hundreds of thousands of cycles before being released to the market. Slide,
swing, trafc barrier, fortied crash barrier gate, wedge, and vertical lift operators have all received rigorous
testing and certication. Security, low maintenance, exible conguration, and overall toughness are the
foremost criteria for all HySecurity products.
Our commitment to quality and innovation will become evident as the features and performance of the
expertly engineered and manufactured HydraSwing gate operator become familiar to you. Thank you for the
condence you’ve shown in becoming part of the HySecurity family and in choosing a premium, industryleading product.
HySecurity Gate, Inc. Headquarters in Kent, WA
www.hysecurity.com © 2017 Safety MX3636-01 Rev. C 1
cOntact infOrmatiOn
Qualied HySecurity distributors are experienced and trained to assist in resolving any problems. For the name
of a qualied distributor near you, call HySecurity at 800-321-9947.
Before contacting your distributor or HySecurity Technical Support, obtain the serial number of your operator.
For information about HySecurity training for installers, maintenance personnel, and end users, refer to the
company website at www.hysecurity.com.
nOticeS and BuLLetinS
Installers should visit HySecurity’s online Technical Support page at www.hysecurity.com or contact HySecurity
prior to installing product to make sure they have received the most up-to-date information.
SuppLementaL dOcumentS
The product literature is comprehensive and contains information needed to plan, install, operate and maintain
your gate operator. Additional general information concerning HySecurity gate operators can be obtained
from the following:
• The gate safety section of the HySecurity website contains published materials regarding industry
changes due to UL 325 - 2016 requirements involving external entrapment protection sensors.
• Links to the product catalogs, product order form, operator manuals, operator software downloads,
technical support bulletins and other useful information.
• S.T.A.R.T. User’s Guide (D0049) - Smart Touch Analyze and Retrieve Tool - details the extensive
software, diagnostic and troubleshooting capabilities of the Smart Touch Controller board.
• DC Power Supply with HyCharger DC, supplement
• AC Power Supply with HyInverter AC, Installation and Reference Manual
• Technical Bulletins (as applicable).
NOTE: Technical Bulletins are automatically issued to registered users of HySecurity products. The product
warranty registration card can be lled out online at www.hysecurity.com.
2 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
impOrtant Safety infOrmatiOn
WARNING
Read all the product safety information prior to installation. Automatic gate operators move the gate with high
force and can cause serious injury and death! Make sure the automatic gate operator is installed to reduce the
risks of entrapment. Verify the gate operator is installed to comply with all safety standards and local and federal
regulations.
Understand that you as the site designer, installer, maintenance crew, or owner/user must consider the risks
associated with automatic gate operators. Hazards exist with automatic gate operators and can be reduced
with proper gate site design, installation and use. Installers, maintenance crews, and owners/users must
take responsibility to read and follow the safety requirements and Important Safety Information found in the
HySecurity product manuals and review all the literature that accompanies the product.
It is important that only qualied installers handle the installation of the HySecurity equipment and gate
operator. A “qualied” installer has one of the following:
• A minimum of three years experience installing similar equipment
• Proof of attending a HySecurity Technical Training seminar within the past three years
• Signicant manufacturer endorsements of technical aptitude in automatic gate operator installation
and operation
Underwriter Laboratories (UL) and the American Society for Testing and Materials (ASTM) are responsible for
current safety standards and regulations regarding automatic vehicular gate operators. To pass certication, all
aspects of gate operator and gate installation must comply with the appropriate safety standards.
For the most up-to-date ASTM F2200 Gate and Fence Standards, refer to www.astm.org.
For UL 325 Standard of Safety, refer to www.ul.com.
SAVE THESE INSTRUCTIONS
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impOrtant Safety infOrmatiOn
WARNING
A moving gate or barrier arm, bollard, or wedge can cause serious injury or death.
To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS. Read the gate operator’s product manual and review all the product
labels and literature prior to installing, operating, or maintaining the automatic gate operator.
2. Never let children operate or play with gate controls. Keep all remote controls, especially radio transmitters, away
from children. Do not allow children to play on or around the gate or gate operators.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING
GATE. Start the gate operator only when a gate’s travel path is clear.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object
activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Perform
routine tests of the entrapment protection sensors, such as photo eyes and gate edges. Failure to adjust and
retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the product manuals. Have a qualied service person make repairs
to gate hardware and replace batteries in accessory or entrapment sensory devices on a regular basis.
7. The automated gate entry is for vehicle use only. Pedestrians must use a separate entrance. Make sure a separate
walk-through entrance is nearby. Make certain a clear pedestrian path is designated and signs direct pedestrians
to the walk-through gate.
8. Install the supplied WARNING signs on the inside and outside of the gate or barrier gate/operator so they are
clearly visible from both the secure and public sides. Installing the signs is a requirement for UL 325 compliance.
9. Use monitored sensors for protection against entrapment as specied in the current UL 325 Standard of Safety.
Safety - Additional Installer Responsibility
• The gate operator must be properly grounded and the incoming power voltage must match the voltage label on
the junction box.
• Verify and install an automatic gate operator per its usage class and only on gate sites that comply with ASTM
F2200 Gate and Fence Standards. See Identifying Gate Operator Category and Usage Class on page 5.
Screen or enclose openings in the gate and install sensors to monitor potential entrapment areas per UL 325
Standard of Safety, which includes:
• All horizontal slide gates must guard or screen openings from the gate’s base support to a minimum height of
6 feet (183 cm) above the ground. This must prevent a sphere of 2¼ inches (57 mm) in diameter from passing
through an opening in the gate or the adjacent fence that is covered in the gate’s open position.
• Physical stops must exist in the gate construction to prevent over-travel in both directions and, for slide gates,
guard posts must be installed to prevent the gate from falling in the event of a roller failure. Exposed rollers
must be capped to avoid potential entrapment.
• Make sure all exposed pinch points are eliminated or any exposed pinch points, rollers and wheels are
guarded.
• External entrapment protection sensors must be used wherever the risk of entrapment exists.
SAVE THESE INSTRUCTIONS
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impOrtant Safety infOrmatiOn
Safety - Additional Installer’s Responsibility, continued
• Before attaching the operator to the gate, move the gate or barrier gate in both directions. Make sure it is level
and moves freely. A gate or barrier gate that moves easily reduces strain on operator components. Gravity should
play no part in the opening or closing of a slide gate.
• Never over-tighten a clutch or pressure relief valve to compensate for a stiff or damaged gate.
• Reduce the risk of entrapment throughout the entire travel path by making sure the gate is installed in a location
which ensures the required clearance between the gate and adjacent structures when opening or closing. On
slide gates, minimize the parallel gap between the gate and the fence.
• Install the gate operator on the secure (non-public) side of the gate. Note that swing gates cannot open into
public areas.
• Install external entrapment protection sensors so pedestrians are protected from entrapment in both directions
of gate travel and all hazard areas are fully protected. On hydraulic gates, set the pressure relief valve at the
lowest allowable setting that will reliably operate the gate. The pressure relief valve controls the applied force of
the operator and the sensitivity of the inherent entrapment sensor (IES). Note that no IES exists in the StrongArm.
• Never disable the Warn Before Operate buzzer. This buzzer provides an alert that the gate is about to move.
• Mount access control devices beyond reach of the gate. The control devices that operate the gate must:
• Be mounted beyond 6 feet (183 cm) of the gate to prevent users from touching or accessing the gate while
operating the controls. People attempting to access the controls by reaching through or around the gate can
be seriously injured or killed by the moving gate.
• Incorporate a security feature to prevent unauthorized use.
• Connect radio and other remote access (non-resetting controls) to the RADIO OPTIONS terminal.
• Be located in a clear line of sight to the gate. Locate access controls (Open, Close, Stop/Reset) where a user
will have a clear view of the gate.
NOTE: An exception for Emergency Access Control devices exists. An EAC device accessible by
authorized personnel only (e.g. re, police, EMS) may be placed at any location within the line-of-sight.
• Open and close the gate to conrm that it was properly installed and to ensure monitoring sensors are working
correctly. Verify the clearance between the gate and adjacent structures per UL 325 Standard of Safety. Have a
qualied technician test the gate monthly.
• When you complete the installation, demonstrate the safety features and operation of the gate operator to the
end user:
• Clearly explain and demonstrate the consequences of removing or defeating any of the safety features.
• Remove the operator cover(s), and then turn the power on and off.
• Manually release the gate. (Use the manual release only when the gate is NOT moving.)
• Use the Emergency Stop Button. (If an emergency stop button is not available, show the user where the Stop
button is located on the gate operator.)
NOTE: Gate operator instructions must be given to the owner per UL 325 Standard of Safety.
• Take photographs of the completed installation site and save it in your business les.
SAVE THESE INSTRUCTIONS
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impOrtant Safety infOrmatiOn
CAUTION
Safety - Owner/User Responsibility
As the owner/user, you are responsible for the correct and safe installation, operation and maintenance of the
HydraSwing gate operator. It is of the utmost importance that you read and follow the specic instructions and
precautions found in the IMPORTANT SAFETY INFORMATION addressed in this manual. In addition, you must
adhere to the safety standards of applicable federal, state, and local safety regulations, industry standards,
and/or procedures.
NOTICE: For installations outside the United States, make sure that you follow the applicable international,
regional, and local safety standards.
• Automatic gates are for vehicular use only; provide and maintain walkways and signs to direct pedestrians to a
separate walk-through entrance.
• An automatic gate can start at any time without warning; always keep people away from the gate area.
• Never let children operate or play with gate controls. Keep all remote controls, especially radio transmitters, away
from children. Do not allow children to play on or around the gate, gate area, or gate operators.
• Learn how to turn the power on and off. Learn how to manually operate the gate.
• WARNING signs supplied with the gate operator must remain installed and clearly visible on both sides of the
gate. The signs are required to maintain UL 325 compliance.
• Do not physically disable the warning buzzer and NEVER disconnect or cut its wires. The buzzer provides
compliance with the Manual on Uniform Trafc Control Devices (MUTCD) standards. Disabling the warning
buzzer may increase the risk of death or serious injury.
• Do not remove external entrapment protection sensors or any other safety features.
• Have a professional gate installer routinely inspect the gate hardware and test the entrapment protection sensors
and overall gate operation. Have a qualied service person make repairs to gate hardware and equipment to
keep the gate running smoothly.
HazardOuS materiaLS and prOper diSpOSaL
Be aware of the international, federal, and local codes in your area and how best to handle hazardous waste
materials.
The pump pack uid, found in all hydraulic HySecurity operators, can be recycled. Gear oil, found in HySecurity
electromechanical gate operators, can also be recycled. If the uids are mixed or contaminated with any
solvents or other chemicals, they become hazardous waste. Hazardous waste requirements for storage and
disposal must be followed.
If the gate operator has a battery backup system, the batteries contain materials that are considered hazardous
to the environment. Proper disposal of the battery is required by federal law. In the U.S.A., refer to federal EPA
guidelines for proper hazardous waste disposal.
SAVE THESE INSTRUCTIONS
6 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
identifyinG Gate OperatOr cateGOry and uSaGe cLaSS
Gate operators are given a usage class according to UL 325 Standard of Safety. The usage class is determined
by the area that the vehicular gate operator services.
Four different vehicular usage classes are dened by UL 325:
Class I
Class I: Intended for use in garages or parking areas associated with a residence
of one to four single families.
Class II
Class II: Intended for use in a commercial location or building such as a multifamily housing unit (ve or more single family units) hotels, garages, retail stores
or other buildings accessible by or servicing the general public.
Class III
Class IV
Class III: Intended for use in an industrial location or building such as a factory
or loading dock area or other locations NOT accessible by or intended to
service the general public.
Class IV: Intended for use in a guarded industrial location or building such as
an airport security area or other restricted access locations, NOT servicing the
general public, in which unauthorized access is prevented via supervision by
security personnel.
SAVE THESE INSTRUCTIONS
www.hysecurity.com © 2017 Safety MX3636-01 Rev. C 7
BreatHer cap inStaLLatiOn and GrOundinG
DANGER
The gate operator has a vent plug that keeps the hydraulic uid from spilling during shipment. The vent plug
must be replaced by the breather cap before operating the swing gate.
Failure to perform the following procedure will cause premature pump shaft failure and void the
Limited Warranty.
1. Remove the vent plug and discard it.
2. Replace the vent plug with the breather cap.
Vent plug
Breather cap
HydraSupply
.....
Ground lug
Refer to the Power section for more
information about the earth ground.
Consult local codes for proper
connection and depth of ground rod.
8 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
emerGency StOp ButtOn
WARNING
Make sure all users of the gate know where the emergency stop
button is located (see illustration). It complies with UL 325 Safety
Standards requirements.
Pressing the emergency stop button while the gate is opening or
closing disables the automatic close timer and stops gate travel.
Gate travel remains stopped until the operator receives another
Emergency Stop
button
open or close signal.
manuaL reLeaSe OptiOn
Before attempting a manual release, make sure the gate is not in motion and power is disconnected
(turned OFF).
HydraSupply
The manual release option can be found on the brake manifold.
To move the gate manually, turn OFF the power switch on the control box in the HydraSupply cabinet, and
then simply push the release lever, as shown in the illustration.
CAUTION
For the HydraSwing 80F or 150 models, pushing
close while using the manual release option may
cause an air pocket to form in the hydraulic
cylinder and cause overow from the reservoir.
If you notice uid leakage, stop gate travel
immediately and use the hand pump.
Manual Release
Open position
HydraSwing 40, 40F, and 40 & 40F Twin
Brake manifold
Closed position
www.hysecurity.com © 2017 Safety MX3636-01 Rev. C 9
Hand pump: manuaL reLeaSe
A hand pump kit is used to manually operate the hydraulic mechanism that secures the gate. In the event of a
power failure, manual operation can be achieved by accessing the hydraulics cabinet. Follow the steps below
to open or close the gate:
NOTE: A manual release mechanism exists on the brake manifold assembly. Refer to Manual Release Option on page 9.
Open the Gate using the Hand Pump
1. Open the HydraSupply cabinet.
2. Turn the power switch OFF.
3. Locate the hand pump and the Knurled Knob on the Open Valve.
4. Firmly, pull and twist the knurled knob counterclockwise. With a few threads showing, release the knob
so that it remains in the open position.
NOTE: If the valve re-seats itself, repeat the pull and twist in the opposite direction until the valve remains open.
5. Begin pumping the handle up and down. As hydraulic uid is
pumped into the cylinder, it begins to move the gate. It is a slow
process.
6. Continue pumping until the gate reaches full open position.
7. Turn the knurled knob so it springs back to the closed position.
Close the Gate using the Hand Pump
1. Check that the knurled knob is in the closed position. Begin
pumping the handle up and down. The gate slowly closes with
the pumping motion.
2. The gate will maintain its position whenever you stop pumping.
3. Continue pumping until the gate reaches the full closed position.
.
.
.
.
.
Knurled knob
.
.
.
.
.
HydraSwing 80F and 150 HydraSwing 40, 40F and Twin 40 & 40F
10 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
wind LOad cOnSideratiOnS
Wind load is always a factor when considering the appropriate gate for a particular site. The HydraSwing
incorporates a primary Type-A inherent entrapment sensor (IES) into its design per UL 325 Safety Standards.
When the IES trips, it sends a signal to the gate operator to stop and reverse direction. This feature may be
falsely triggered in excessively windy conditions because the wind itself, acting over the surface area of the
gate panel, can provide the necessary force to trigger the IES.
• Check gate operator specications. If the gate is heavy and near the weight capacity of what the gate
operator can handle, make sure the gate has an open design that allows wind to ow through it. A
solid gate, under certain wind load conditions, may cause damage to the gate operator and is not
covered by the HySecurity Warranty.
• Do NOT adjust the IES sensitivity to accommodate for inappropriately designed gate panels. Loss of
IES sensitivity increases mechanical wear on the gate hardware and the gate operator. It may also pose
a safety hazard.
NOTICE: Under certain wind load conditions, damage to the gate or gate operator may occur and is not covered
by the HySecurity Warranty.
www.hysecurity.com © 2017 Safety MX3636-01 Rev. C 11
Safety nOticeS
DANGER
WARNING
CAUTION
The following four levels of safety notices are used where applicable within this manual; each notice contains
information specic to the situation.
Indicates death or serious injury will occur if the hazardous situation is not avoided.
Indicates death or serious injury could occur if the hazardous situation is not avoided.
Indicates mild or moderate injury could occur if the hazardous situation is not avoided.
NOTICE: Indicates damage to equipment is probable if the hazardous situation in not avoided.
cOmmOn induStriaL SymBOLS
The following international safety symbols may appear on the product or in its literature. The symbols are used
to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid
possible injury or death.
O
Electrical Phase
Symbol
Ground
Symbol
- Danger -
Keep Away
Entrapment
Zone
Possible
Pinch Point
Attention
- Take Note -
12 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Power
DANGER
How to wire the operator is presented in the Installation Instructions, but detailed information about the earth
and equipment ground, wiring to AC power and the availability of UPS systems are described in this section.
Supplemental documents to this section include:
• DC Power Supply with HyCharger DC • AC Power Supply with HyInverter AC
inStaLLinG tHe eartH GrOund
An earth ground refers to the grounding rod and accompanying equipment ground which need to be installed
to safeguard against potential electrical shock and damage to personnel and equipment.
The potential for lightning discharge exists with all gates, fences and gate operators. National Electric
Code (NEC) - Article 250 requires a separate earth ground in addition to the required equipment ground.
HySecurity recommends grounding the operator with a separate earth ground rod (or a similar device
in the case of crash products) to shield the operator against electromagnetism and other electrical signals
that may cause, erratic operation with, or damage to, the Smart Touch Controller and other electrical parts.
For earth grounding requirements in the U.S.A., refer
to the National Fire Protection Association (NFPA) 780
- Standard for the Installation of Lightning Protection
Systems. Highlights of the standard include:
• The ground rod must be UL listed copperclad steel, solid copper, hot-dipped
galvanized steel, or stainless steel. Minimum
requirements: ⅝ inch (16 mm) diameter and 8
feet (244 cm) in length.
• The ground rod is driven into the earth (refer
to local codes for proper depth requirements).
• The ground rod is electrically bonded to the
chassis with a single length of un-spliced 6
AWG copper wire less than 3 feet (91 cm) long.
Due to the large concrete foundation on crash
products, make the necessary adjustments to
accommodate for earth ground requirements.
• Local jurisdictions may impose other
requirements above the NEC, Article 250
and NFPA 780 Consult the local codes and
regulations regarding requirements in your
area.
HydraSupply cabinet
Power switch
Ground lug
Grade level
Control Box
.....
Variable speed
Drive (VFD)
Consult local
codes for
proper depth
Ground rod
3 ft (91.4cm)
Maximum distance
NOTICE: Properly grounding the gate operator is critical to gate operator performance and the life of its
electrical components. Use sufcient wire size during installation. If you do not ground the operator with a
separate earth ground, you risk voiding the HySecurity Warranty.
www.hysecurity.com © 2017 Power MX3636-01 Rev. C 13
Gate Site cOnSideratiOnS
WARNING
HySecurity gate operators are intended for permanent installation. Make sure you prepare the site with the
following considerations:
Each gate operator is built to run on a specic line power voltage and phase. Failure to ensure the source voltage
(phase and frequency match what is specied for the equipment), may result is severe damage to the equipment.
• Make sure all electrical wiring is properly routed via conduits.
• Check the distance of the wiring run from the main panel to the gate operator. Make sure the wire size
of the branch circuit supplying power to the gate operator is large enough to avoid excess voltage
drop. Refer to Wire Sizing and Runs on page 17.
• Make sure the available power source matches the electrical requirements specied on the voltage
nameplate.
• Make sure a 20-amp circuit (minimum) protected with a 20-amp Inverse Time Breaker is provided for all
AC power connections.
• Verify that the operator is electrically grounded per NFPA 780 and NEC Article 250 and local codes.
wirinG ac pOwer
The HydraSwing has separate Installation Instructions that explain how to connect to AC power. For reference
purposes, the same information is provided below.
In-rush Current is the current needed to start the electric motor spinning in the proper direction (CCW). It may
take as much as 6 to 9 times the in-rush current to start one of the heavy duty operators.
NOTE: Use a 20A (minimum) slow kick (thermal) circuit breaker for all AC motors.
Size the primary wires. Consider the voltage, horsepower, and length of the wire run from the main power
panel.
Make sure you have the proper voltage and conversion of voltage taps at the motor and transformer.
DANGER
Turn OFF AC power at the source (circuit breaker panel) before accessing the wires in the HydraSwing.
Follow facility Lock Out/Tag Out procedures. Make sure all power switches are in the OFF position. Follow
all electrical code standards and regulations.
14 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
1. Connect to Power: Three pig tails and a ground are available for connection to a 3 Phase power
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND
RADIO CONTROL
OPEN/CLOSE
1
OPEN PARTIAL
INTERLOCK OPEN
TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR
DISABLE CLOSE TIMER
INSIDE OBSTRUCTION
VEHICLE DETECTOR
OUTSIDE OBSTRUCTION
VEHICLE DETECTOR
SHADOW/RESET
VEHICLE DETECTOR
EDGE SENSOR
PHOTO EYE POWER
24 VOLTS COMMON
PHOTO EYE POWER
DO NOT USE
PHOTO EYE
OPEN DIRECTION
DO NOT USE
PHOTO EYE
CLOSE DIRECTION
DO NOT USE
CHARGER
AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
Smart Touch Controller
LIMITDUAL GATE
RADIO OPTIONS
DRIVE
POWER
RS485
MOTORUSER 1
USER 2
USER 3
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
STOP/BUZZER
FREE
EXIT
INSIDE
OBSTR
OUTSIDE
OBSTR
SHADOW
RESET
WIEGAND
HySecurity
COM
NO
MX000585
VERSION
S/N
RS232
DISPLAY
VEHICLE DETECTOR
COMCOMAB
RPM
COMOPEN EDGE+24V +24V
STATUS
LED
CAUTION
VEHICLE DETECTOR
VEHICLE DETECTOR
source (3Ø) on the back of the keypad display enclosure.
2. Connect AC Power: Wire nut the incoming power wires to their appropriate pig tails. Attach the
ground wire to the chassis. A wiring diagram is provided in the appendix. Note that for 1Ø wiring, only
the two outside connections/pig tails are used.
ON/OFF power
disconnect switch
Ground
1Ø
3Ø
Wire nut all
three pigtails
1Ø
Ground wire
VFD (Variable Frequency Drive) module
not shown
* Variable Frequency (VF) operators:
Make sure the connection wires match
the voltage found on the operator’s nameplate.
Green LED ashes indicating
processor is receiving power.
CAUTION
Wiring of gate operators must conform to NFPA and NEC standards and
comply with all local codes. When the installation is compliant and
complete,
turn on AC power at the source and at the control box.
16
17
18
19
20
21
22
Turning the Power Switch ON
23
24
The AC power disconnect switch (ON/OFF switch) is located on the
enclosure with keypad display. See the illustration on the previous
LIMIT DUAL GATE
page.
When power is turned ON, a green status light on the Smart Touch
Controller blinks. The status light appears below the disc battery and indicates that the processor is receiving
power. For more information, refer to STC Board, Power Supply Board and Display on page 36.
DO NOT USE
PHOTO EYE
OPEN DIRECTION
DO NOT USE
PHOTO EYE
CLOSE DIRECTION
DO NOT USE
CHARGER
AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
Smart Touch Controller
RPM
COM COMA B
HySecurity
MX000585
VERSION
S/N
RADIO OPTIONS
STATU S
RESET
DISPLAY
RS232
COMOPEN EDGE+24V +24V
SHADOW
WIEGAND
www.hysecurity.com © 2017 Power MX3636-01 Rev. C 15
wirinG diaGram: HydraSwinG/HydraSuppLy
AC POWER IN
FOR SINGLE PHASE (1Ø)
CONNECT TO L1 & L3
FOR 3Ø
CONNECT TO L1,L2 & L3
BE PROVIDED IN THE FIELD BY
THE INSTALLER
STOP
24V DC
COMMON
BUZZER
BUTTON
POWER MODULE
STOP/BUZZER
MOTOR USER 1
RS485
POWER
STOP BUTTON
OPEN BUTTON
DRIVE
2
1
3
CLOSE BUTTON
FREE
EXIT
REMOTE OPEN AND
RADIO CONTROL
4
USER 2
OPEN/CLOSE
FREE EXIT DETECTOR
INTERLOCK OPEN
TIME CLOCK OPEN
OPEN PARTIAL
56789
INSIDE
OBSTR
DISABLE EXIT DETECTOR
DISABLE CLOSE TIMER
INSIDE OBSTRUCTION
VEHICLE DETECTOR
OUTSIDE OBSTRUCTION
VEHICLE DETECTOR
10111214151617181920212223
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
OUTSIDE
OBSTR
NO
COM
USER 3
SHADOW/RESET
VEHICLE DETECTOR
SENSOR 1
SENSOR
COMMON
SHADOW
RESET
STATUS
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
(MX002413)
VEHICLE DETECTOR
DISPLAY
CHARGER
DO NOT USE
HySecurity
AC LOSS
MX000585
LOCK INTERLOCK
NOT SHOWN
DISPLAY AND
KEYPAD WIRING
WIEGAND
COMOPEN EDGE+24V +24V
RS232
D0810 Rev. A
S/N
VERSION
RADIO OPTIONS
Smart Touch Controller
COM COMA B
FIRE DEPT OPEN
EMERG CLOSE
RPM
LED
LIMIT DUAL GATE
24
BOARD, 5V-12V
ENCODER
TO CYLINDER -
SENSOR
GREEN -
RED +
TRANSFORMER
75VA
24VAC
SECONDARY
VARIABLE
FREQUENCY
DRIVE
(VFD)
RS-485
CONNECTION
BLACK XFMR TO L3
11
9
1
COLOR CODED XFMR TO L1
BLUE
2.2K
WHITE/BLUE
L3L2L1
W
V
U
L2
L1
L1 & L3
1 PH. USE ONLY
OR
2 HP @ 230V
2 HP @ 460V
3Ø TO THE ELECTRIC MOTOR
CHASSIS GROUND
L3
A 20A CIRCUIT BREAKER MUST
16 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
wire SizinG and runS
Supplying a gate operator with the correct electrical service is crucial to the performance of the operator and
the life of its electrical components. If the wire size used is too small, the voltage loss, especially during motor
startup, will prevent the motor from attaining its rated horsepower. The percentage of horsepower lost is far
greater than the percentage of voltage loss.
A voltage loss can also cause the control components to chatter while the motor is starting, substantially
reducing their life due to the resultant arcing. There is no way to restore lost performance resulting from
undersized wires, except to replace them. To avoid costly rewiring, be sure to choose a sufcient wire size
during site planning phases and at initial installation.
The tables on the following page are based on copper wire and allow for a 5% voltage drop. The ampere
values shown are the service factor ampere rating of the motor (maximum full load at continuous duty). At
minimum, a 20A circuit (protected with a 20A Inverse Time Breaker) should be provided.
Always connect electrical power and ground the operator in accordance with the NFPA 780 & NEC, Article 430
and Article 250. Research and adhere to other local codes that may apply.
Low Voltage Control Wiring
The Smart Touch Controller has very sensitive control inputs. The following is a chart of maximum distances for
wire size:
Wire Size Maximum Distance
18 ga 7.0 miles (11 km)
20 ga 3.5 miles (5.6 km)
22 ga 2.7 miles (4.3 km)
24 ga 2.0 miles (3.2 km)
26 ga 1.0 mile (1.6 km)
28 ga 3700 feet (1.1 km)
www.hysecurity.com © 2017 Power MX3636-01 Rev. C 17
HydraSwing Wiring Chart (Incoming Power)
The maximum distance shown is from the operator to the power source, assuming that source power is from a
panel box with adequate capacity to support the addition of this motor load. The values are for one operator,
with no other loads applied to the branch circuit. Avoid placing more than one operator to a circuit, but if you
must, be certain to reduce the maximum allowed wire distance by half.
NOTE: HydraSwing gate operators connected for 1Ø operation will draw more current because the utility power to run the
machine will be carried to the operator on two wires instead of the three used for 3Ø operators. Be sure to allow for this difference
when specifying wire size.
Make sure proper wiring is being used. The following table shows the maximum allowable wire run from the
power source to the operator for various wire sizes. Performance of VFD operators on 1Ø and 3Ø 50\60 Hz
Power.
NOTE: Distance shown in U.S. Standard “feet.” Metric equivalent shown in parentheses.
HydraSwing VFD Wire Size Chart
Phase Ø 1 1 3 3 3 3
Voltage 208 230 208 230 380 460
Horsepower 2 2 2 2 2 2
VFD Rating
Amps
Wire Gauge Distance Distance Distance Distance Distance Distance
12 90 (27m) 100 (30m) 220 (67m) 240 (73m) 680 (207m) 830 (253m)
10 150 (46m) 170 (52m) 350 (107m) 390 (119m) 1090 (332m) 1310 (399m)
8 240 (73m) 270 (82m) 560 (171m) 620 (189m) 1730 (527m) 2100 (640m)
6 390 (119m) 430 (131m) 900 (274m) 990 (302m) 2750 (838m) 3330 (1015m)
4 620 (189m) 680 (207m) 1430 (436m) 1580 (482m) 4380 (1335m) 5300 (1615m)
2 990 (302m) 1090 (332m) 2280 (695m) 2530 (771m) 6990 (2130m) 8470 (2582m)
17.4 17.4 8.7 8.7 5.2 5.2
Performance of Operators on 1 and 3 Phase 50/60Hz
A HySecurity Variable Speed Drive (VFD) operators can operate on a wide variety of incoming power.
• 50Hz/60Hz operation with no changes or reconnection
• 1Ø or 3Ø operation by eld rewiring and reconnection. The incoming voltage must match the operator
nameplate. Although the electric motor can be reconnected, a different VFD (motor controller inside
the grey control box) is required between 460V and 208V/230V.
• Any AC powered peripherals such as locks, card readers and other devices need to be checked for
compatibility.
• The electric motors in all variable frequency drive operators are 3Ø/60Hz motors and are connected
for the voltage on the operator nameplate. (208V/230V or 460V)
18 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
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