How it Works
HySecurity
Loading...
HydraSwing 40

HySecurity HydraSwing 40, HydraSwing 40F, HydraSwing 40 Twin, HydraSwing 150, HydraSwing 40F Twin Programming And Operations Manual

...
Download
Page 1
™
HydraSwing 40, 40F, 40 Twin, 40F Twin, 80F and 150
Programming & Operations Manual
with
HySecurity Smart Touch Controller
MX3636-01 Revision C
This document provides Important Safety Information, specications, and references along with an overview of programming user and installer menu options, designing vehicle loop layouts, troubleshooting, and maintaining the gate operator.
Page 2
HySecurity Gate OperatOrS: uL 325 – 2016
The following bullet points highlight how your automated gate system sites can monitor external entrapment protection using HySecurity gate operators:
• Normally Closed (NC) sensors – Before gate movement occurs, the gate operator veries that the external entrapment protection sensor is connected and fully functional.
• Build Year (BY) – An added menu item distinguishes between pre-2016 manufacturing dates and UL 325 - 2016 manufacturing dates. Build Year (BY) is a factory-setting. Build Year 2 (BY 2) is the default for all HySecurity gate operators indicating a manufacturing date of 2016 in the serial number. Replacement controller boards for existing sites allow for a Build Year setting of 1 (BY 1) (pre-2016).
• Independent Sensor Inputs – The edge, photo eye and photo eye COM inputs on the Smart Touch and Smart DC Controllers (STC and SDC) have been re-labeled. The same wiring connections become three
independent methods for easy entrapment protection sensor conguration and normally closed outputs.
Table 1: HySecurity Gate Operators requiring External Monitored Entrapment Protection Sensors
UL 325 Entrapment Protection Sensor Monitoring Required
HySecurity Gate Operators
(includes Modular, Correctional, and
UPS models)
Build Year
UL 325 - 2016
(set at the factory)
Normally Closed (NC) sensors tested & approved.
Three SENSOR Inputs on Controller.
Installer Menu congurable.
Build Year (BY) factory-set to UL 325 - 2016.
SlideDriver 15, 40, 30F, 50VF 2/3, 80, 200 2
SlideDriver 50VF series 2
SlideSmart DC 15 & DCS 15 2
SlideSmart DC 10F & DCS 10F 2
SwingRiser 14, 14-Twin, 19,
19-Twin, 30, 30-Twin
SwingSmart DC 20 & DCS 20 2
HydraSwing 40, 40F, 40-Twin, 40F-Twin,
80F, 150
HydraLift 10, 10F, 20, 20F 2
2
2
●
●
●
●
●
●
●
●
Table 2: HySecurity Gate Operators maintaining Object Detection
Table 2 indicates those HySecurity gate operators that may be within the exception parameters of UL 325 or comply with standards other than UL 325, but continue to maintain object detection capabilities. HySecurity strongly recommends that you assess every site for entrapment zones and provide the necessary protection to guard against entrapment.
HySecurity Gate Operator's with
Obstruction Protection (Object Detection)
StrongArm (HTG) 14, 20, 28, 36 2
StrongArmCRASH (M30/M50) 2
StrongArmPark DC 10 & DCS 10 StrongArmPark DC 14 & DCS 14
WedgeSmart DC 10 & 10 DCS 2
WedgeSmart DC 14 & 14 DCS 2
HydraWedge SM50 2
Build Year
UL 325 - 2016
2
Sensor Inputs automatically set to "NOT USED"
Installer has option to change settings as site design dictates.
●
●
●
●
●
●
ii MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 3
External Entrapment Protection Sensors monitored by HySecurity Gate Operators
Any external entrapment protection sensor may be monitored by HySecurity gate operators, provided the following requirements are met:
• Sensor is marked as certied to UL 325 Standard of Safety by a Nationally Recognized Test laboratory, such as UL or ETL.
• If the sensor only has a normally open (NO) output with a 8.2KΩ or 10KΩ resistor, such as an edge sensor, then a conversion device must be used to convert the NO resistor output to an NC output. Example of two different installation methods:
• Method A - Wired
Connect the edge sensor to a NC conversion module (GEM-104 or GEM-204) and connect the module to the operator controls according to the manufacturer's instructions.
• Method B - Wireless
Connect the edge sensor to a UL 325 certied wireless edge transmitter and connect a matching
receiver to the operator controls according to the manufacturer's instructions.
A resource list is available from the drop down Gate Safety menu on the HySecurity website. The HySecurity recommended list shows examples of external entrapment protection sensors available for NC monitoring of automatic gate operators. All HySecurity gate operators manufactured after January 1, 2016 using software versions h4.50 or h5.50 (or later) comply with UL 325 Standard of Safety for monitoring entrapment protection sensors using normally closed contacts.
The site designer or installer must determine which external entrapment protection sensors will be installed with the gate operator to create a UL 325 compliant automatic gate operator site.
The UL 325 Standard of Safety and ASTM F2200 dene the MINIMUM gate site requirements. Gate site,
gate hardware, gate usage and other conditions may dictate the use of additional entrapment protection sensors. It is up to the gate system designer and installer to assess appropriate gate safety design and install the components required to protect all potential entrapment zones. Always check your local area codes and comply with all standards and regulations.
CAUTION
Temperatures and environmental conditions affect proper operation of external entrapment protection sensors.
Always check the manufacturer's specications shipped with the sensors. Consult the manufacturer’s instructions
for correct wiring connections, hardware installation and proper operation.
www.hysecurity.com © 2017 Introduction MX3636-01 Rev. C iii
Page 4
HydraSwinG cOmpOnentS
Swing gate
Gate hinge pin
HydraSwing 40 (cover off)
Cylinder
Gate mount welded to gate
Chassis with
mounting holes
Bearing (2x)
Base of cylinder
Brake valves
Rod end (clevis end)
Manual release
Brake manifold assembly
Hoses with Quick Disconnects
HydraSwing 40, 40F and 40 Twin
iv MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 5
HydraSuppLy cOmpOnentS
Smart Touch Controller
display and keypad
Reset button (external)
Earth ground location in cabinet
Power board
Smart Touch Controller
Motor
Control box
.....
Pump pack assembly
Variable Speed Drive
Hand pump location (Hand pump not shown)
Grade level
Conduit
Ground rod
www.hysecurity.com © 2017 Introduction MX3636-01 Rev. C v
Page 6
HydraSwinG pump pack cOmpOnentS
Inherent Entrapment Sensor (IES)
Pressure relief valve
Filler plug
Reservoir
Breather cap
Vent plug
Quick Disconnects
Pressure gauge
Open valve
Solenoid
vi MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 7
Contents
HySecurity Gate Operators: UL 325 – 2016 ..................................................................................................................... ii
Table 1: HySecurity Gate Operators requiring External Monitored Entrapment Protection Sensors ...........................ii
Table 2: HySecurity Gate Operators maintaining Object Detection .............................................................................ii
External Entrapment Protection Sensors monitored by HySecurity Gate Operators ..................................................iii
HydraSwing Components ..............................................................................................................................................iv
HydraSupply Components ............................................................................................................................................... v
HydraSwing Pump Pack Components ............................................................................................................................vi
Welcome to HySecurity ...........................................................................................1
Contact Information .........................................................................................................................................................2
Notices and Bulletins .......................................................................................................................................................2
Supplemental Documents ................................................................................................................................................2
IMPORTANT SAFETY INFORMATION .............................................................................................................................3
Safety - Additional Installer Responsibility ....................................................................................................................4
Safety - Additional Installer’s Responsibility, continued ................................................................................................5
Safety - Owner/User Responsibility ...............................................................................................................................6
Hazardous Materials and Proper Disposal .......................................................................................................................6
Identifying Gate Operator Category and Usage Class ....................................................................................................7
Breather Cap Installation and Grounding ........................................................................................................................8
Emergency Stop Button ..................................................................................................................................................9
Manual Release Option ....................................................................................................................................................9
Hand Pump: Manual Release ........................................................................................................................................10
Wind Load Considerations .............................................................................................................................................11
Safety Notices ................................................................................................................................................................12
Common Industrial Symbols ..........................................................................................................................................12
PoWer ..................................................................................................................13
Installing the Earth Ground ...........................................................................................................................................13
Gate Site Considerations ...............................................................................................................................................14
Wiring AC Power ............................................................................................................................................................14
Turning the Power Switch ON .....................................................................................................................................15
Wiring Diagram: HydraSwing/HydraSupply ..................................................................................................................16
Wire Sizing and Runs ......................................................................................................................................................17
Low Voltage Control Wiring ........................................................................................................................................17
Performance of Operators on 1 and 3 Phase 50/60Hz ...............................................................................................18
UPS Backup Power Options ..........................................................................................................................................20
DC Power Supply (UPS) Connections ........................................................................................................................20
AC Power Supply with HyInverter AC .........................................................................................................................21
www.hysecurity.com © 2017 Introduction MX3636-01 Rev. C vii
Page 8
initial SetuP ..........................................................................................................23
Open Position and Hydraulic Hose Swap ......................................................................................................................23
Setting the Close & Open Limits ....................................................................................................................................24
Adjusting the Pressure Relief Valve ................................................................................................................................25
The Inherent Entrapment Sensor (IES) ..........................................................................................................................26
Manufacturer’s responsibility .......................................................................................................................................26
Pressure Relief Valve – All Hydraulic Operators: ........................................................................................................26
Inherent Entrapment Sensor – (IES) ...........................................................................................................................27
ModBus RTU in HydraSwing .........................................................................................................................................27
Emergency Fast Operate (EFO) ....................................................................................................................................28
Setting the Emergency Fast Close ..............................................................................................................................28
Installing a Push-Button Device for EFC ....................................................................................................................28
entraPment Protection .........................................................................................29
Manufacturer’s responsibility ..........................................................................................................................................29
Pressure Relief Valve – All Hydraulic Operators: ........................................................................................................29
Inherent Entrapment Sensor System – Hydraulic Operators (IES) ..............................................................................30
The Inherent Entrapment Sensor (IES) ..........................................................................................................................30
How Software Handles Monitoring External Entrapment Protection Sensors ...............................................................31
Table 3: Changes to Sensor Inputs on the Controller .................................................................................................31
External Entrapment Protection Sensors: What the Installer Needs to Do ....................................................................31
Table 4: Installer Menu Settings for SENSOR Inputs ..................................................................................................33
Supply Power to the Sensors .........................................................................................................................................34
control Panel overvieW .......................................................................................35
STC Board, Power Supply Board and Display ................................................................................................................36
DiSPlay & menu oPtionS ........................................................................................37
Understanding the Display and Keypad .......................................................................................................................37
Initial Setup ....................................................................................................................................................................38
Initial Setup Using S.T.A.R.T. ......................................................................................................................................39
Menu Mode and the STC Keypad ................................................................................................................................40
Menu Mode Navigation .................................................................................................................................................40
Run Mode and the STC Keypad ...................................................................................................................................41
Viewing Gate Operator Scrolling Status ........................................................................................................................41
Stop the Status Display Scrolling ................................................................................................................................42
Change the Contrast on 7 Segment Displays .............................................................................................................43
Display Power Saving Mode .......................................................................................................................................43
Check the Software Version ........................................................................................................................................43
Check Time and Date .................................................................................................................................................43
viii MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 9
User Menu ......................................................................................................................................................................43
Table 5: User Menu ........................................................................................................................................................44
Installer Menu ................................................................................................................................................................46
Table 6: Installer Menu ...................................................................................................................................................46
Adjusting the Gate Speed..............................................................................................................................................53
Resetting Open and Close Limits ..................................................................................................................................54
Learn Close Limits .......................................................................................................................................................54
Learn Open Limits .......................................................................................................................................................54
Setting the Close Timer .................................................................................................................................................55
Test the Operator ...........................................................................................................................................................56
Stc inPutS & Wiring .............................................................................................57
Overview of the STC and Power Supply Board ..............................................................................................................58
Integrating with Security Systems and HyNet™ Gateway .............................................................................................59
Smart Touch Controller Inputs........................................................................................................................................60
STC Terminal Inputs .......................................................................................................................................................60
User Relays – Programming Procedure ..........................................................................................................................63
Table 7: Programmable User Relays............................................................................................................................63
Hy8Relay Module Option ...............................................................................................................................................66
Bi-Parting & Dual gate SyStemS ............................................................................67
Connecting an Interlocked Pair (Dual Gate) ...................................................................................................................67
Dual Gate Wiring Connections ...................................................................................................................................68
Dual or Sequenced Gates: Power, Software & Accessory Requirements ..................................................................69
Programming a Dual Gate (Interlocked Pair) .............................................................................................................69
Connecting Sequenced Gates .......................................................................................................................................70
Twin HydraSwings ..........................................................................................................................................................72
Sequenced Gate: Conguration #1 ...............................................................................................................................73
Sequenced Gate: Conguration #2 ...............................................................................................................................74
veHicle Detector inStallation anD looP layoutS .....................................................75
Anti-TailGate Mode (Closing Logic) ............................................................................................................................75
TailGate Alert .............................................................................................................................................................75
Vehicle Detectors and the Smart Touch Controller ........................................................................................................76
Hy5B Installation ........................................................................................................................................................76
Test the Vehicle Loop ..................................................................................................................................................77
Check the Version of Software ....................................................................................................................................77
Install Hy5B Vehicle Detectors ....................................................................................................................................78
Installing Standard 11-Pin Box Type Vehicle Detectors ..................................................................................................80
Loop Layouts: Single Lane, Bi- or Single-Directional .....................................................................................................81
Loop Layouts: Two Lane, Bi-Directional .........................................................................................................................82
www.hysecurity.com © 2017 Introduction MX3636-01 Rev. C ix
Page 10
PHoto eye inStallation ..........................................................................................83
Photo Eyes (Non-Contact) Installation ...........................................................................................................................84
Compatibility ..............................................................................................................................................................84
Installation ...................................................................................................................................................................84
Conguration ..............................................................................................................................................................85
Photo Eye Connections: Smart Touch & Smart DC Controllers ..................................................................................85
Photo Eye Function .....................................................................................................................................................85
Retro-Reective Photo Eye Systems ..............................................................................................................................86
Using Photo Eye Sensors
instead of Vehicle Loops ...............................................................................................................................................87
Photo Eye Alignment Feature .......................................................................................................................................88
inStalling gate eDge SenSorS.................................................................................89
Compatibility ..............................................................................................................................................................90
Installation ...................................................................................................................................................................90
Gate Edge Function ....................................................................................................................................................90
trouBleSHooting ...................................................................................................91
System Diagnostic Messages .........................................................................................................................................91
Table 8: Troubleshooting Codes .................................................................................................................................92
Access the Event Log through the User Menu ..............................................................................................................97
Electrical Issues ..............................................................................................................................................................98
AC-Powered Gate Operators ......................................................................................................................................98
HydraSwing Wiring Diagram: Pre-May 2017 ..............................................................................................................99
Mechanical Issues .........................................................................................................................................................100
Hydraulic Issues ............................................................................................................................................................100
Typical Problems and Troubleshooting Procedures .....................................................................................................101
general maintenance .........................................................................................103
Smart Touch Analyze and Retrieve Tool (S.T.A.R.T.) .....................................................................................................103
What You Need .........................................................................................................................................................103
Installing S.T.A.R.T. Software .....................................................................................................................................103
Software Maintenance ..................................................................................................................................................104
Electrical Controls ........................................................................................................................................................104
Clock Battery Replacement .....................................................................................................................................104
Mechanical Maintenance .............................................................................................................................................105
Hydraulic System Maintenance ....................................................................................................................................105
Brake Valve Adjustments ..........................................................................................................................................106
Pressure Relief Valve Adjustments ...........................................................................................................................107
Open Valve ...............................................................................................................................................................107
HydraSwing Hydraulic Cylinder Maintenance ..........................................................................................................107
HydraSwing Operator Maintenance Schedule .............................................................................................................108
HydraSupply Maintenance Schedule ...........................................................................................................................109
x MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 11
Wiring HySecurity SenSorS: Smart toucH .............................................................111
Wiring Tips for SENSOR COM Terminal: Smart Touch ................................................................................................112
Menu Mode Navigational Tips .....................................................................................................................................112
Smart Touch: 2 CH Wired Edge with Hy2NC ...............................................................................................................113
Smart Touch: Wired Edge Sensor with GEM (-104)......................................................................................................114
Smart Touch: Photo Eye Thru Beam (EMX IRB MON) ..................................................................................................115
Smart Touch: Photo Eye / Reective (E3K R10K4) .......................................................................................................116
Smart Touch: The Solution, MIM-62 (Multi-input Module) ...........................................................................................117
Smart Touch: Photo Eye / Reecti-Guard (RG-R) ..........................................................................................................118
Smart Touch: Wireless Edge, Wireless Gate Link .........................................................................................................119
Smart Touch: Wired Edge with GEM-104 & Photo Eye ...............................................................................................120
Smart Touch: WireLess Edge Gate Link & Photo Eye ..................................................................................................121
WARRANTY ..................................................................................................................................................................123
Specications ...............................................................................................................................................................124
www.hysecurity.com © 2017 Introduction MX3636-01 Rev. C xi
Page 12
Page intentionally left blank
xii MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 13
Welcome to HySecurity
Thank you for purchasing our premium HydraSwing™ gate operator. HySecurity Gate, Inc. has manufactured
some of the nest, sturdiest, most innovative, and reliable hydraulic gate operators since the 1970s. We use the same hydraulic technology common in the aircraft industry while incorporating software capabilities that far
exceed the competition.
All operator designs are tested for hundreds of thousands of cycles before being released to the market. Slide, swing, trafc barrier, fortied crash barrier gate, wedge, and vertical lift operators have all received rigorous testing and certication. Security, low maintenance, exible conguration, and overall toughness are the foremost criteria for all HySecurity products.
Our commitment to quality and innovation will become evident as the features and performance of the expertly engineered and manufactured HydraSwing gate operator become familiar to you. Thank you for the condence you’ve shown in becoming part of the HySecurity family and in choosing a premium, industry­leading product.
HySecurity Gate, Inc. Headquarters in Kent, WA
www.hysecurity.com © 2017 Safety MX3636-01 Rev. C 1
Page 14
cOntact infOrmatiOn
Qualied HySecurity distributors are experienced and trained to assist in resolving any problems. For the name of a qualied distributor near you, call HySecurity at 800-321-9947.
Before contacting your distributor or HySecurity Technical Support, obtain the serial number of your operator.
For information about HySecurity training for installers, maintenance personnel, and end users, refer to the company website at www.hysecurity.com.
nOticeS and BuLLetinS
Installers should visit HySecurity’s online Technical Support page at www.hysecurity.com or contact HySecurity prior to installing product to make sure they have received the most up-to-date information.
SuppLementaL dOcumentS
The product literature is comprehensive and contains information needed to plan, install, operate and maintain your gate operator. Additional general information concerning HySecurity gate operators can be obtained from the following:
• The gate safety section of the HySecurity website contains published materials regarding industry changes due to UL 325 - 2016 requirements involving external entrapment protection sensors.
• Links to the product catalogs, product order form, operator manuals, operator software downloads, technical support bulletins and other useful information.
• S.T.A.R.T. User’s Guide (D0049) - Smart Touch Analyze and Retrieve Tool - details the extensive
software, diagnostic and troubleshooting capabilities of the Smart Touch Controller board.
• DC Power Supply with HyCharger DC, supplement
• AC Power Supply with HyInverter AC, Installation and Reference Manual
• Technical Bulletins (as applicable).
NOTE: Technical Bulletins are automatically issued to registered users of HySecurity products. The product
warranty registration card can be lled out online at www.hysecurity.com.
2 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 15
impOrtant Safety infOrmatiOn
WARNING
Read all the product safety information prior to installation. Automatic gate operators move the gate with high force and can cause serious injury and death! Make sure the automatic gate operator is installed to reduce the risks of entrapment. Verify the gate operator is installed to comply with all safety standards and local and federal regulations.
Understand that you as the site designer, installer, maintenance crew, or owner/user must consider the risks associated with automatic gate operators. Hazards exist with automatic gate operators and can be reduced with proper gate site design, installation and use. Installers, maintenance crews, and owners/users must take responsibility to read and follow the safety requirements and Important Safety Information found in the HySecurity product manuals and review all the literature that accompanies the product.
It is important that only qualied installers handle the installation of the HySecurity equipment and gate operator. A “qualied” installer has one of the following:
• A minimum of three years experience installing similar equipment
• Proof of attending a HySecurity Technical Training seminar within the past three years
• Signicant manufacturer endorsements of technical aptitude in automatic gate operator installation and operation
Underwriter Laboratories (UL) and the American Society for Testing and Materials (ASTM) are responsible for current safety standards and regulations regarding automatic vehicular gate operators. To pass certication, all aspects of gate operator and gate installation must comply with the appropriate safety standards.
For the most up-to-date ASTM F2200 Gate and Fence Standards, refer to www.astm.org. For UL 325 Standard of Safety, refer to www.ul.com.
SAVE THESE INSTRUCTIONS
www.hysecurity.com © 2017 Safety MX3636-01 Rev. C 3
Page 16
impOrtant Safety infOrmatiOn
WARNING
A moving gate or barrier arm, bollard, or wedge can cause serious injury or death.
To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS. Read the gate operator’s product manual and review all the product labels and literature prior to installing, operating, or maintaining the automatic gate operator.
2. Never let children operate or play with gate controls. Keep all remote controls, especially radio transmitters, away from children. Do not allow children to play on or around the gate or gate operators.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. Start the gate operator only when a gate’s travel path is clear.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Perform routine tests of the entrapment protection sensors, such as photo eyes and gate edges. Failure to adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the product manuals. Have a qualied service person make repairs to gate hardware and replace batteries in accessory or entrapment sensory devices on a regular basis.
7. The automated gate entry is for vehicle use only. Pedestrians must use a separate entrance. Make sure a separate walk-through entrance is nearby. Make certain a clear pedestrian path is designated and signs direct pedestrians to the walk-through gate.
8. Install the supplied WARNING signs on the inside and outside of the gate or barrier gate/operator so they are clearly visible from both the secure and public sides. Installing the signs is a requirement for UL 325 compliance.
9. Use monitored sensors for protection against entrapment as specied in the current UL 325 Standard of Safety.
Safety - Additional Installer Responsibility
• The gate operator must be properly grounded and the incoming power voltage must match the voltage label on the junction box.
• Verify and install an automatic gate operator per its usage class and only on gate sites that comply with ASTM F2200 Gate and Fence Standards. See Identifying Gate Operator Category and Usage Class on page 5. Screen or enclose openings in the gate and install sensors to monitor potential entrapment areas per UL 325 Standard of Safety, which includes:
• All horizontal slide gates must guard or screen openings from the gate’s base support to a minimum height of
6 feet (183 cm) above the ground. This must prevent a sphere of 2¼ inches (57 mm) in diameter from passing through an opening in the gate or the adjacent fence that is covered in the gate’s open position.
• Physical stops must exist in the gate construction to prevent over-travel in both directions and, for slide gates,
guard posts must be installed to prevent the gate from falling in the event of a roller failure. Exposed rollers must be capped to avoid potential entrapment.
• Make sure all exposed pinch points are eliminated or any exposed pinch points, rollers and wheels are
guarded.
• External entrapment protection sensors must be used wherever the risk of entrapment exists.
SAVE THESE INSTRUCTIONS
4 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 17
impOrtant Safety infOrmatiOn
Safety - Additional Installer’s Responsibility, continued
• Before attaching the operator to the gate, move the gate or barrier gate in both directions. Make sure it is level and moves freely. A gate or barrier gate that moves easily reduces strain on operator components. Gravity should play no part in the opening or closing of a slide gate.
• Never over-tighten a clutch or pressure relief valve to compensate for a stiff or damaged gate.
• Reduce the risk of entrapment throughout the entire travel path by making sure the gate is installed in a location
which ensures the required clearance between the gate and adjacent structures when opening or closing. On slide gates, minimize the parallel gap between the gate and the fence.
• Install the gate operator on the secure (non-public) side of the gate. Note that swing gates cannot open into public areas.
• Install external entrapment protection sensors so pedestrians are protected from entrapment in both directions of gate travel and all hazard areas are fully protected. On hydraulic gates, set the pressure relief valve at the lowest allowable setting that will reliably operate the gate. The pressure relief valve controls the applied force of the operator and the sensitivity of the inherent entrapment sensor (IES). Note that no IES exists in the StrongArm.
• Never disable the Warn Before Operate buzzer. This buzzer provides an alert that the gate is about to move.
• Mount access control devices beyond reach of the gate. The control devices that operate the gate must:
• Be mounted beyond 6 feet (183 cm) of the gate to prevent users from touching or accessing the gate while
operating the controls. People attempting to access the controls by reaching through or around the gate can be seriously injured or killed by the moving gate.
• Incorporate a security feature to prevent unauthorized use.
• Connect radio and other remote access (non-resetting controls) to the RADIO OPTIONS terminal.
• Be located in a clear line of sight to the gate. Locate access controls (Open, Close, Stop/Reset) where a user
will have a clear view of the gate.
NOTE: An exception for Emergency Access Control devices exists. An EAC device accessible by
authorized personnel only (e.g. re, police, EMS) may be placed at any location within the line-of-sight.
• Open and close the gate to conrm that it was properly installed and to ensure monitoring sensors are working correctly. Verify the clearance between the gate and adjacent structures per UL 325 Standard of Safety. Have a qualied technician test the gate monthly.
• When you complete the installation, demonstrate the safety features and operation of the gate operator to the end user:
• Clearly explain and demonstrate the consequences of removing or defeating any of the safety features.
• Remove the operator cover(s), and then turn the power on and off.
• Manually release the gate. (Use the manual release only when the gate is NOT moving.)
• Use the Emergency Stop Button. (If an emergency stop button is not available, show the user where the Stop
button is located on the gate operator.)
NOTE: Gate operator instructions must be given to the owner per UL 325 Standard of Safety.
• Take photographs of the completed installation site and save it in your business les.
SAVE THESE INSTRUCTIONS
www.hysecurity.com © 2017 Safety MX3636-01 Rev. C 5
Page 18
impOrtant Safety infOrmatiOn
CAUTION
Safety - Owner/User Responsibility
As the owner/user, you are responsible for the correct and safe installation, operation and maintenance of the HydraSwing gate operator. It is of the utmost importance that you read and follow the specic instructions and precautions found in the IMPORTANT SAFETY INFORMATION addressed in this manual. In addition, you must adhere to the safety standards of applicable federal, state, and local safety regulations, industry standards, and/or procedures.
NOTICE: For installations outside the United States, make sure that you follow the applicable international, regional, and local safety standards.
• Automatic gates are for vehicular use only; provide and maintain walkways and signs to direct pedestrians to a separate walk-through entrance.
• An automatic gate can start at any time without warning; always keep people away from the gate area.
• Never let children operate or play with gate controls. Keep all remote controls, especially radio transmitters, away
from children. Do not allow children to play on or around the gate, gate area, or gate operators.
• Learn how to turn the power on and off. Learn how to manually operate the gate.
• WARNING signs supplied with the gate operator must remain installed and clearly visible on both sides of the
gate. The signs are required to maintain UL 325 compliance.
• Do not physically disable the warning buzzer and NEVER disconnect or cut its wires. The buzzer provides compliance with the Manual on Uniform Trafc Control Devices (MUTCD) standards. Disabling the warning buzzer may increase the risk of death or serious injury.
• Do not remove external entrapment protection sensors or any other safety features.
• Have a professional gate installer routinely inspect the gate hardware and test the entrapment protection sensors
and overall gate operation. Have a qualied service person make repairs to gate hardware and equipment to keep the gate running smoothly.
HazardOuS materiaLS and prOper diSpOSaL
Be aware of the international, federal, and local codes in your area and how best to handle hazardous waste materials.
The pump pack uid, found in all hydraulic HySecurity operators, can be recycled. Gear oil, found in HySecurity electromechanical gate operators, can also be recycled. If the uids are mixed or contaminated with any solvents or other chemicals, they become hazardous waste. Hazardous waste requirements for storage and disposal must be followed.
If the gate operator has a battery backup system, the batteries contain materials that are considered hazardous to the environment. Proper disposal of the battery is required by federal law. In the U.S.A., refer to federal EPA guidelines for proper hazardous waste disposal.
SAVE THESE INSTRUCTIONS
6 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 19
identifyinG Gate OperatOr cateGOry and uSaGe cLaSS
Gate operators are given a usage class according to UL 325 Standard of Safety. The usage class is determined by the area that the vehicular gate operator services.
Four different vehicular usage classes are dened by UL 325:
Class I
Class I: Intended for use in garages or parking areas associated with a residence of one to four single families.
Class II
Class II: Intended for use in a commercial location or building such as a multi­family housing unit (ve or more single family units) hotels, garages, retail stores or other buildings accessible by or servicing the general public.
Class III
Class IV
Class III: Intended for use in an industrial location or building such as a factory or loading dock area or other locations NOT accessible by or intended to service the general public.
Class IV: Intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations, NOT servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
SAVE THESE INSTRUCTIONS
www.hysecurity.com © 2017 Safety MX3636-01 Rev. C 7
Page 20
BreatHer cap inStaLLatiOn and GrOundinG
DANGER
The gate operator has a vent plug that keeps the hydraulic uid from spilling during shipment. The vent plug must be replaced by the breather cap before operating the swing gate.
Failure to perform the following procedure will cause premature pump shaft failure and void the Limited Warranty.
1. Remove the vent plug and discard it.
2. Replace the vent plug with the breather cap.
Vent plug
Breather cap
HydraSupply
.....
Ground lug
Refer to the Power section for more information about the earth ground.
Consult local codes for proper connection and depth of ground rod.
8 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 21
emerGency StOp ButtOn
WARNING
Make sure all users of the gate know where the emergency stop button is located (see illustration). It complies with UL 325 Safety
Standards requirements.
Pressing the emergency stop button while the gate is opening or closing disables the automatic close timer and stops gate travel. Gate travel remains stopped until the operator receives another
Emergency Stop button
open or close signal.
manuaL reLeaSe OptiOn
Before attempting a manual release, make sure the gate is not in motion and power is disconnected (turned OFF).
HydraSupply
The manual release option can be found on the brake manifold.
To move the gate manually, turn OFF the power switch on the control box in the HydraSupply cabinet, and then simply push the release lever, as shown in the illustration.
CAUTION
For the HydraSwing 80F or 150 models, pushing close while using the manual release option may cause an air pocket to form in the hydraulic
cylinder and cause overow from the reservoir. If you notice uid leakage, stop gate travel
immediately and use the hand pump.
Manual Release Open position
HydraSwing 40, 40F, and 40 & 40F Twin
Brake manifold
Closed position
www.hysecurity.com © 2017 Safety MX3636-01 Rev. C 9
Page 22
Hand pump: manuaL reLeaSe
A hand pump kit is used to manually operate the hydraulic mechanism that secures the gate. In the event of a power failure, manual operation can be achieved by accessing the hydraulics cabinet. Follow the steps below to open or close the gate:
NOTE: A manual release mechanism exists on the brake manifold assembly. Refer to Manual Release Option on page 9.
Open the Gate using the Hand Pump
1. Open the HydraSupply cabinet.
2. Turn the power switch OFF.
3. Locate the hand pump and the Knurled Knob on the Open Valve.
4. Firmly, pull and twist the knurled knob counterclockwise. With a few threads showing, release the knob
so that it remains in the open position.
NOTE: If the valve re-seats itself, repeat the pull and twist in the opposite direction until the valve remains open.
5. Begin pumping the handle up and down. As hydraulic uid is pumped into the cylinder, it begins to move the gate. It is a slow
process.
6. Continue pumping until the gate reaches full open position.
7. Turn the knurled knob so it springs back to the closed position.
Close the Gate using the Hand Pump
1. Check that the knurled knob is in the closed position. Begin pumping the handle up and down. The gate slowly closes with
the pumping motion.
2. The gate will maintain its position whenever you stop pumping.
3. Continue pumping until the gate reaches the full closed position.
.
.
.
.
.
Knurled knob
.
.
.
.
.
HydraSwing 80F and 150 HydraSwing 40, 40F and Twin 40 & 40F
10 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 23
wind LOad cOnSideratiOnS
Wind load is always a factor when considering the appropriate gate for a particular site. The HydraSwing incorporates a primary Type-A inherent entrapment sensor (IES) into its design per UL 325 Safety Standards. When the IES trips, it sends a signal to the gate operator to stop and reverse direction. This feature may be falsely triggered in excessively windy conditions because the wind itself, acting over the surface area of the gate panel, can provide the necessary force to trigger the IES.
• Check gate operator specications. If the gate is heavy and near the weight capacity of what the gate operator can handle, make sure the gate has an open design that allows wind to ow through it. A solid gate, under certain wind load conditions, may cause damage to the gate operator and is not covered by the HySecurity Warranty.
• Do NOT adjust the IES sensitivity to accommodate for inappropriately designed gate panels. Loss of IES sensitivity increases mechanical wear on the gate hardware and the gate operator. It may also pose a safety hazard.
NOTICE: Under certain wind load conditions, damage to the gate or gate operator may occur and is not covered by the HySecurity Warranty.
www.hysecurity.com © 2017 Safety MX3636-01 Rev. C 11
Page 24
Safety nOticeS
DANGER
WARNING
CAUTION
The following four levels of safety notices are used where applicable within this manual; each notice contains information specic to the situation.
Indicates death or serious injury will occur if the hazardous situation is not avoided.
Indicates death or serious injury could occur if the hazardous situation is not avoided.
Indicates mild or moderate injury could occur if the hazardous situation is not avoided.
NOTICE: Indicates damage to equipment is probable if the hazardous situation in not avoided.
cOmmOn induStriaL SymBOLS
The following international safety symbols may appear on the product or in its literature. The symbols are used to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid possible injury or death.
O
Electrical Phase
Symbol
Ground
Symbol
- Danger -
Keep Away
Entrapment
Zone
Possible
Pinch Point
Attention
- Take Note -
12 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 25
Power
DANGER
How to wire the operator is presented in the Installation Instructions, but detailed information about the earth and equipment ground, wiring to AC power and the availability of UPS systems are described in this section.
Supplemental documents to this section include:
• DC Power Supply with HyCharger DC • AC Power Supply with HyInverter AC
inStaLLinG tHe eartH GrOund
An earth ground refers to the grounding rod and accompanying equipment ground which need to be installed to safeguard against potential electrical shock and damage to personnel and equipment.
The potential for lightning discharge exists with all gates, fences and gate operators. National Electric Code (NEC) - Article 250 requires a separate earth ground in addition to the required equipment ground.
HySecurity recommends grounding the operator with a separate earth ground rod (or a similar device in the case of crash products) to shield the operator against electromagnetism and other electrical signals that may cause, erratic operation with, or damage to, the Smart Touch Controller and other electrical parts.
For earth grounding requirements in the U.S.A., refer to the National Fire Protection Association (NFPA) 780
- Standard for the Installation of Lightning Protection Systems. Highlights of the standard include:
• The ground rod must be UL listed copper­clad steel, solid copper, hot-dipped galvanized steel, or stainless steel. Minimum requirements: ⅝ inch (16 mm) diameter and 8 feet (244 cm) in length.
• The ground rod is driven into the earth (refer to local codes for proper depth requirements).
• The ground rod is electrically bonded to the chassis with a single length of un-spliced 6 AWG copper wire less than 3 feet (91 cm) long. Due to the large concrete foundation on crash products, make the necessary adjustments to accommodate for earth ground requirements.
• Local jurisdictions may impose other requirements above the NEC, Article 250 and NFPA 780 Consult the local codes and regulations regarding requirements in your area.
HydraSupply cabinet
Power switch
Ground lug
Grade level
Control Box
.....
Variable speed Drive (VFD)
Consult local
codes for
proper depth
Ground rod
3 ft (91.4cm)
Maximum distance
NOTICE: Properly grounding the gate operator is critical to gate operator performance and the life of its
electrical components. Use sufcient wire size during installation. If you do not ground the operator with a
separate earth ground, you risk voiding the HySecurity Warranty.
www.hysecurity.com © 2017 Power MX3636-01 Rev. C 13
Page 26
Gate Site cOnSideratiOnS
WARNING
HySecurity gate operators are intended for permanent installation. Make sure you prepare the site with the following considerations:
Each gate operator is built to run on a specic line power voltage and phase. Failure to ensure the source voltage (phase and frequency match what is specied for the equipment), may result is severe damage to the equipment.
• Make sure all electrical wiring is properly routed via conduits.
• Check the distance of the wiring run from the main panel to the gate operator. Make sure the wire size of the branch circuit supplying power to the gate operator is large enough to avoid excess voltage drop. Refer to Wire Sizing and Runs on page 17.
• Make sure the available power source matches the electrical requirements specied on the voltage nameplate.
• Make sure a 20-amp circuit (minimum) protected with a 20-amp Inverse Time Breaker is provided for all AC power connections.
• Verify that the operator is electrically grounded per NFPA 780 and NEC Article 250 and local codes.
wirinG ac pOwer
The HydraSwing has separate Installation Instructions that explain how to connect to AC power. For reference purposes, the same information is provided below.
In-rush Current is the current needed to start the electric motor spinning in the proper direction (CCW). It may take as much as 6 to 9 times the in-rush current to start one of the heavy duty operators.
NOTE: Use a 20A (minimum) slow kick (thermal) circuit breaker for all AC motors.
Size the primary wires. Consider the voltage, horsepower, and length of the wire run from the main power panel.
Make sure you have the proper voltage and conversion of voltage taps at the motor and transformer.
DANGER
Turn OFF AC power at the source (circuit breaker panel) before accessing the wires in the HydraSwing. Follow facility Lock Out/Tag Out procedures. Make sure all power switches are in the OFF position. Follow all electrical code standards and regulations.
14 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 27
1. Connect to Power: Three pig tails and a ground are available for connection to a 3 Phase power
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
1
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
EDGE SENSOR
PHOTO EYE POWER 24 VOLTS COMMON
PHOTO EYE POWER
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
Smart Touch Controller
LIMITDUAL GATE
RADIO OPTIONS
DRIVE
POWER
RS485
MOTORUSER 1
USER 2
USER 3
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
STOP/BUZZER
FREE
EXIT
INSIDE
OBSTR
OUTSIDE
OBSTR
SHADOW
RESET
WIEGAND
HySecurity
COM
NO
MX000585
VERSION S/N
RS232
DISPLAY
VEHICLE DETECTOR
COMCOMAB
RPM
COMOPEN EDGE+24V +24V
STATUS
LED
CAUTION
VEHICLE DETECTOR
VEHICLE DETECTOR
source (3Ø) on the back of the keypad display enclosure.
2. Connect AC Power: Wire nut the incoming power wires to their appropriate pig tails. Attach the ground wire to the chassis. A wiring diagram is provided in the appendix. Note that for 1Ø wiring, only the two outside connections/pig tails are used.
ON/OFF power disconnect switch
Ground
1Ø
3Ø Wire nut all three pigtails
1Ø
Ground wire
VFD (Variable Frequency Drive) module
not shown
* Variable Frequency (VF) operators:
Make sure the connection wires match
the voltage found on the operator’s nameplate.
Green LED ashes indicating processor is receiving power.
CAUTION
Wiring of gate operators must conform to NFPA and NEC standards and
comply with all local codes. When the installation is compliant and
complete,
turn on AC power at the source and at the control box.
16
17
18
19
20
21
22
Turning the Power Switch ON
23
24
The AC power disconnect switch (ON/OFF switch) is located on the enclosure with keypad display. See the illustration on the previous
LIMIT DUAL GATE
page.
When power is turned ON, a green status light on the Smart Touch Controller blinks. The status light appears below the disc battery and indicates that the processor is receiving power. For more information, refer to STC Board, Power Supply Board and Display on page 36.
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
Smart Touch Controller
RPM
COM COMA B
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
STATU S
RESET
DISPLAY
RS232
COMOPEN EDGE+24V +24V
SHADOW
WIEGAND
www.hysecurity.com © 2017 Power MX3636-01 Rev. C 15
Page 28
wirinG diaGram: HydraSwinG/HydraSuppLy
AC POWER IN
FOR SINGLE PHASE (1Ø)
CONNECT TO L1 & L3
FOR 3Ø
CONNECT TO L1,L2 & L3
BE PROVIDED IN THE FIELD BY
THE INSTALLER
STOP
24V DC
COMMON
BUZZER
BUTTON
POWER MODULE
STOP/BUZZER
MOTOR USER 1
RS485
POWER
STOP BUTTON
OPEN BUTTON
DRIVE
2
1
3
CLOSE BUTTON
FREE EXIT
REMOTE OPEN AND
RADIO CONTROL
4
USER 2
OPEN/CLOSE
FREE EXIT DETECTOR
INTERLOCK OPEN
TIME CLOCK OPEN
OPEN PARTIAL
56789
INSIDE OBSTR
DISABLE EXIT DETECTOR
DISABLE CLOSE TIMER
INSIDE OBSTRUCTION
VEHICLE DETECTOR
OUTSIDE OBSTRUCTION
VEHICLE DETECTOR
10111214151617181920212223
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
OUTSIDE OBSTR
NO
COM
USER 3
SHADOW/RESET
VEHICLE DETECTOR
SENSOR 1
SENSOR
COMMON
SHADOW RESET
STATUS
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
(MX002413)
VEHICLE DETECTOR
DISPLAY
CHARGER
DO NOT USE
HySecurity
AC LOSS
MX000585
LOCK INTERLOCK
NOT SHOWN
DISPLAY AND
KEYPAD WIRING
WIEGAND
COMOPEN EDGE+24V +24V
RS232
D0810 Rev. A
S/N
VERSION
RADIO OPTIONS
Smart Touch Controller
COM COMA B
FIRE DEPT OPEN
EMERG CLOSE
RPM
LED
LIMIT DUAL GATE
24
BOARD, 5V-12V
ENCODER
TO CYLINDER -
SENSOR
GREEN -
RED +
TRANSFORMER
75VA
24VAC
SECONDARY
VARIABLE
FREQUENCY
DRIVE
(VFD)
RS-485
CONNECTION
BLACK XFMR TO L3
11 9
1
COLOR CODED XFMR TO L1
BLUE
2.2K
WHITE/BLUE
L3L2L1
W V U
L2
L1
L1 & L3
1 PH. USE ONLY
OR
2 HP @ 230V
2 HP @ 460V
3Ø TO THE ELECTRIC MOTOR
CHASSIS GROUND
L3
A 20A CIRCUIT BREAKER MUST
16 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 29
wire SizinG and runS
Supplying a gate operator with the correct electrical service is crucial to the performance of the operator and the life of its electrical components. If the wire size used is too small, the voltage loss, especially during motor startup, will prevent the motor from attaining its rated horsepower. The percentage of horsepower lost is far greater than the percentage of voltage loss.
A voltage loss can also cause the control components to chatter while the motor is starting, substantially reducing their life due to the resultant arcing. There is no way to restore lost performance resulting from
undersized wires, except to replace them. To avoid costly rewiring, be sure to choose a sufcient wire size
during site planning phases and at initial installation.
The tables on the following page are based on copper wire and allow for a 5% voltage drop. The ampere values shown are the service factor ampere rating of the motor (maximum full load at continuous duty). At minimum, a 20A circuit (protected with a 20A Inverse Time Breaker) should be provided.
Always connect electrical power and ground the operator in accordance with the NFPA 780 & NEC, Article 430 and Article 250. Research and adhere to other local codes that may apply.
Low Voltage Control Wiring
The Smart Touch Controller has very sensitive control inputs. The following is a chart of maximum distances for wire size:
Wire Size Maximum Distance
18 ga 7.0 miles (11 km) 20 ga 3.5 miles (5.6 km) 22 ga 2.7 miles (4.3 km) 24 ga 2.0 miles (3.2 km) 26 ga 1.0 mile (1.6 km) 28 ga 3700 feet (1.1 km)
www.hysecurity.com © 2017 Power MX3636-01 Rev. C 17
Page 30
HydraSwing Wiring Chart (Incoming Power)
The maximum distance shown is from the operator to the power source, assuming that source power is from a panel box with adequate capacity to support the addition of this motor load. The values are for one operator, with no other loads applied to the branch circuit. Avoid placing more than one operator to a circuit, but if you must, be certain to reduce the maximum allowed wire distance by half.
NOTE: HydraSwing gate operators connected for 1Ø operation will draw more current because the utility power to run the machine will be carried to the operator on two wires instead of the three used for 3Ø operators. Be sure to allow for this difference when specifying wire size.
Make sure proper wiring is being used. The following table shows the maximum allowable wire run from the power source to the operator for various wire sizes. Performance of VFD operators on 1Ø and 3Ø 50\60 Hz Power.
NOTE: Distance shown in U.S. Standard “feet.” Metric equivalent shown in parentheses.
HydraSwing VFD Wire Size Chart
Phase Ø 1 1 3 3 3 3
Voltage 208 230 208 230 380 460
Horsepower 2 2 2 2 2 2
VFD Rating Amps
Wire Gauge Distance Distance Distance Distance Distance Distance
12 90 (27m) 100 (30m) 220 (67m) 240 (73m) 680 (207m) 830 (253m)
10 150 (46m) 170 (52m) 350 (107m) 390 (119m) 1090 (332m) 1310 (399m)
8 240 (73m) 270 (82m) 560 (171m) 620 (189m) 1730 (527m) 2100 (640m)
6 390 (119m) 430 (131m) 900 (274m) 990 (302m) 2750 (838m) 3330 (1015m)
4 620 (189m) 680 (207m) 1430 (436m) 1580 (482m) 4380 (1335m) 5300 (1615m)
2 990 (302m) 1090 (332m) 2280 (695m) 2530 (771m) 6990 (2130m) 8470 (2582m)
17.4 17.4 8.7 8.7 5.2 5.2
Performance of Operators on 1 and 3 Phase 50/60Hz
A HySecurity Variable Speed Drive (VFD) operators can operate on a wide variety of incoming power.
• 50Hz/60Hz operation with no changes or reconnection
• 1Ø or 3Ø operation by eld rewiring and reconnection. The incoming voltage must match the operator nameplate. Although the electric motor can be reconnected, a different VFD (motor controller inside the grey control box) is required between 460V and 208V/230V.
• Any AC powered peripherals such as locks, card readers and other devices need to be checked for compatibility.
• The electric motors in all variable frequency drive operators are 3Ø/60Hz motors and are connected for the voltage on the operator nameplate. (208V/230V or 460V)
18 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 31
How is this done?
WARNING
WARNING
• The VFD controller in the operator is rated to operate on input frequencies ranging from 48Hz through 62Hz on 1Ø or 3Ø power, but only on either 460VAC or 208V/230V. (A change between 460V and 230V, either direction, requires replacement of the VFD controller).
• The control transformer in the operator has multiple voltage taps and rated for 50/60Hz operation.
• The VFD controller rst recties and lters the incoming power to DC, which has no frequency or phase. It then creates 3Ø variable voltage/variable frequency AC for the motor from the DC.
• Depending on the model, the VFD controller ramps the motor voltage and frequency from 0V@0Hz at start, to either 208/230 or 460 VAC at various frequencies for full speed. This allows use of 60Hz motors regardless of the incoming frequency.
• Since the input voltage/frequency is converted to DC to begin with, there is absolutely no relationship between the input frequency/phase and frequency/phase of the power supplied to the motor. The input could be 1Ø or 3Ø, 48Hz or 62Hz and the controller/motor combination wouldn’t care. It will create the ramped 3Ø voltage and frequency for which it is programmed
In-Field Connections
HydraSwing operators are eld re-connectable for 1Ø or 3Ø, 208/230VAC input power without changing the VFD.
HydraSwing operators CANNOT be connected to 115/120VAC, 1Ø power or 575V, 3Ø power. If any attempts
are made to do so, serious injury, electrical shock, or death may result. Any electrical damage occurring to the
operator will not be covered by the Limited Warranty.
HydraSwing operators are NOT eld re-congurable between 208/230VAC and 460VAC power. The VFD Motor Controller in a 208/230VAC unit must be replaced with a VFD Motor Controller manufactured for the higher (460VAC) voltage input.
www.hysecurity.com © 2017 Power MX3636-01 Rev. C 19
Page 32
upS Backup pOwer OptiOnS
If you plan to use back up power options, additional site considerations are needed including conduit to house the hydraulic hoses and electrical wiring. You need a 2-inch (5 cm) diameter conduit for hydraulic hoses and a ¾-inch (19 mm) conduit for electrical wiring. Mounting locations such as pad mount or wall mount also need to be determined. See site planning overview in the installation instructions.
Supplemental manuals, available online, describe the installation overview, wiring and conduit considerations.
DC Power Supply (UPS) Connections
If you have a gate operator with a DC Power Supply unit, you will need to connect the primary AC input power to the DC Power Supply.
Additional ¾-inch (19 mm) conduit is needed for electrical wiring interconnections between the gate operator and DC Power Supply Cabinet. AC input power is connected to the electrical components in the chassis, and additional wiring is run through conduit to the DC Power Supply Cabinet.
System features are covered in the DC Power Supply with HyCharger
Posts Conduit
DC supplement shipped with the product and available online at
www.hysecurity.com.
20 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 33
AC Power Supply with HyInverter AC
Gate operators equipped with the AC Power Supply with HyInverter AC option are powered by four 12-Volt, 110Ah DC batteries which, when AC power loss occurs, maintain a true Uninterrupted Power Supply (UPS) system. When the local AC power fails, the UPS back up system continues to move the gate. System features are covered in the HyInverterAC Installation and Reference Manual shipped with the product and available online at www.hysecurity.com.
NOTICE: The AC Power Supply with HyInverter AC option is intended for single phase (1 hp) gate operators and
single phase (2 hp) gate operators that use Variable Speed Drives (VFD).
Straps
Footman Loops (2x)
HyInverter AC
Four 12V, 110Ah AGM batteries
Internal & external wiring not shown. Drawing is not to scale
www.hysecurity.com © 2017 Power MX3636-01 Rev. C 21
Page 34
Page intentionally left blank
22 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 35
Initial Setup
CAUTION
When you rst apply power to the operator, it is locked in Menu mode and prompts appear on the display. The gate will not move and the controls will not function until the prompts have been answered. The prompts include:
• Usage Class setting
• Open Position setting (refers to the cylinder’s position when the
gate is open: Retracted or Extended)
• Three external entrapment protection SENSOR requirements.
Before turning the power switch to ON, be sure to replace the vent cap with the breather cap. Refer to page 7. Make sure all site requirements concerning proper wiring, safety, foundation installation, and electrical power have been met.
Five buttons on the display keypad provide operational controls. Refer to Display and Menu Options for more information. To answer the initial prompts, use the Previous, Next, and Select buttons as described in the chart below:
UC 2
USAGE CLASS
Smart Touch Controller: Menu Mode Navigation Buttons
To change that data
appearing in the display
Press Select.
Two left characters blink.
To navigate through the
Selections
Press Next. Continue pressing Next to view all selections. (Press Previous to
reverse direction.)
To choose what appears on
the display
Press Select.
Blinking characters
become static.
To navigate between menu
items
Press Next or Previous.
Advance - press Next
Previous - press Previous
If you are unsure of the usage classication, refer to Identifying Gate Operator Category and Usage Class on page 7. It explains the different usage site classications for UL 325.
Open pOSitiOn and HydrauLic HOSe Swap
Open Position is determined by viewing the gate opening from the secure side. If the cylinder retracts to close the gate, set the Open Position to “R.” If it extends, select “E.”
• Select OP “R” or “E” when prompted • If OP is assigned “E” for extended, and the gate swings out, swap position of the hydraulic hoses.
OP R (RETRACTED)
OPEN POSITION
Swap hoses if motor engages and gate moves in the wrong direction
www.hysecurity.com © 2017 Initial Setup MX3636-01 Rev. C 23
Page 36
Gate pOSitiOn SenSOr
A state-of-the-art position sensor is enclosed within the cylinder housing so the maintenance of physical limit switches is eliminated and the durability of the operator is enhanced. The operator senses the gate position and communicates to the Smart Touch Controller. The Learn Close Limit display appears when power is initially supplied to the operator.
When set, position sensing remains intact even if power is lost. The only exceptions occur when factory defaults are reinstated, or the Smart Touch Controller is replaced.
SettinG tHe cLOSe & Open LimitS
Programming the limit settings is usually a one-time occurrence. The Reset and Program buttons do not function while the operator is learning its limits. More information about relearning limits is found in Learn Limit Reset in the Installer Menu. Refer to Table 6: Installer Menu on page 46.
To establish the open and close limits, follow the steps in the chart below, and then cycle the gate a few times.
Learn Close Limits
Choose one of the following bullet procedures depending on the gate location.
• The gate is in the desired closed position – press Stop twice. The buzzer chirps twice and
LEARN CLOSE
INCHES: - XXX.X
LEARN OPEN
INCHES: + XXX.X
the full close stop is retained in memory.
• The gate is not in the desired closed position - press and hold the Close button until the gate moves to full close. (Flashing numbers decrease while the gate is closing.) If you need to reverse the angle of the closed gate, press and hold Open to for a second or two. Release the button. To retain the closed position press Stop twice. The buzzer chirps twice and the full close stop setting is retained in memory.
Learn Open Limits
Press and hold the Open button until the gate reaches the open position you desire. Release the Open button. If the gate needs adjustment, you can press and hold Close to reverse direction.
Press Stop twice to preserve the open stop location in memory. The buzzer chirps twice and the full open stop setting is retained in memory.
To reset the close and open limits, refer to page 54.
24 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 37
adjuStinG tHe preSSure reLief VaLVe
CAUTION
DANGER
When placing the operator into service, pressure relief valve adjustments are required! To provide instruction during installation, a cautionary yellow tag is wire tied to every pump pack. The same instructions are provided in this section.
Pressure relief valves differ depending on the model.
Tools Needed: ½" and 9/16 " box end wrenches.
NOTICE: Pressure relief valve adjustments establish the threshold for the inherent entrapment sensor (IES). The
optimal pressure setting produces uniform gate travel and trips the IES when the gate encounters an obstruction.
Model # Model Gallons per Minute Motor hp Maximum PSI
1 HydraSwing 150 3.1 2 hp 1000 psi
2 HydraSwing 80F 4.0 2 hp 1000 psi
3 HydraSwing 40 and 40 Twin 0.8 and 1.6 2 hp 1200 psi
4 HydraSwing 40F 1.2 2 hp 1200 psi
Never exceed the maximum psi setting.
Make sure the gate is properly installed and aligned before performing the following steps. Take precautionary measures to keep the gate’s travel path clear. The gate will be moving while you adjust the pressure relief valve.
DO NOT attempt to adjust the pressure relief valve unless you are an experienced hydraulic gate operator installer. Incorrect pressure settings can cause injury and even death!
1. Expose several threads on the Pressure Relief Valve by loosening the locknut with a 9/1 6 " box end wrench.
Pressure Relief Valve
2. Use a ½" box end wrench to turn the Adjustment Screw.
3. Use the keypad to cycle the gate Open or Close and, while the motor is running, turn the Adjustment Screw clockwise (CW) to raise the pressure. The motor runs for a few seconds, stops, and then enters safe mode. SAFE appears on the display.
4. Press Reset and repeat step 3 until gate travel is reliably consistent without entering SAFE mode.
5. To lock in the pressure setting, hold the Adjustment Screw with or wrench and tighten the locknut.
www.hysecurity.com © 2017 Initial Setup MX3636-01 Rev. C 25
.....
Page 38
tHe inHerent entrapment SenSOr (ieS)
The IES on HySecurity hydraulic operators is a primary entrapment device that is required by UL 325 as a type “A” detection device. It is tripped through software programming OR hydraulic pressure settings. It does not function solely on its own accord and must be connected to the Smart Touch Controller. The sensitivity and response of the IES when tripped is factory set, but can be adjusted through the Installer Menu items:
• SE (Inherent Sensor sensitivity)
• SS (Inherent Sensor function)
• SR (IES reverse to open)
Smart Touch Controller™ – Installer Menu Functions for IES
Installer Menu
Display Code
SE 2 IES SENSITIVITY
0 = max. sensitivity
2 = Default setting
9 = least sensitivity
Setting Options
(Bold – Factory Settings)
Description
Adjusts the sensitivity of the internal inherent entrapment sensor (IES). Available settings are 0 to 9 with 9 being the least sensitive. HySecurity strongly recommends that you avoid setting the IES sensitivity higher than 2. NOTE: Adjust pressure relief valve on hydraulic operators for security and gate impact purposes prior to changing IES sensitivity. Refer to the operator’s manual for steps involved in adjusting the pressure relief valve setting. This menu option does not appear in barrier arm gate operators.
SS 0 (OFF) IES STOP ONLY
SR 0 (FULL OPEN) IES SENSOR LOGIC
0 = stop, revers for 2s
1 = stop only
0 = IES reverses full open
1 = 2 second reversal only
In a Usage Class 4 environment, the operator can be set to stop the gate and not reverse gate travel after an IES trip. NOTE: This menu option appears when the Usage Class is set to 4 and does not appear in barrier arm gate operators.
The default setting is a 2-second duration reversal if the inherent sensor is triggered. The optional setting of 0 will cause the gate to reopen fully if triggered while closing. NOTE: Menu option does not appear in barrier arm gate operators.
Manufacturer’s responsibility
• Build into the gate operator a means of detecting an obstruction or an inherent entrapment detection device (UL 325 30A.1.1)
• Accept input from external entrapment detection devices
• Provide warning signs and an installation manual which, if followed, will result in a UL 325 compliant
installation
Pressure Relief Valve – All Hydraulic Operators:
• Limits Hydraulic System Pressure
• By-Passes Fluid to tank when Set-Point exceeded
• By-Passed uid triggers the IES
NOTICE: Pressure relief valve adjustments establish the threshold for the Inherent Entrapment Sensor (IES). The optimal pressure setting produces uniform gate travel and trips the IES when the gate encounters an obstruction.
26 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 39
Inherent Entrapment Sensor – (IES)
• Normally closed pressure switch on pump manifold
• Senses uid ow “above” pressure relief valve indicating high pressure and possible gate obstruction
• An open contact during gate movement signals Smart Touch Controller to put operator into “SAFE”
mode
• An open contact while the gate is not operating will generate ERROR 2 – disconnected IES
• A second open contact, in either direction of travel, will lock the machine out and the “ENTRAPMENT”
mode, appears on the display
mOdBuS rtu in HydraSwinG
In the HydraSwing™, a communication protocol allows the Smart Touch Controller to constantly monitor the Variable Frequency Drive (VFD) and record events in the STC history log. The history log is easily accessible using the HySecurity S.T.A.R.T. program and a PC laptop computer or view history log codes by accessing the User Menu, LG item (software version h5.53 or later).
With the ModBus RTU:
.....
• Reduction in eld calls is likely because the STC resets VFD faults or error codes upon
receiving a new command.
• Quality issues with the site power are controlled better which results in less
intermittent operator problems.
• Smoother operator acceleration and deceleration enhances gate travel.
All HydraSwing gate operators include ModBus cable and RTU communication protocol installed.
adjuStinG tHe Gate Speed
The gate speed designates how quickly the gate opens and closes. The available range from 1 to 3 varies the speed of the motor and the gate speed increases as you go up the number scale.
Two displays, one for OPEN SPEED the other for CLOSE SPEED, exist in the Smart Touch Controller. The steps involved in changing the open speed are shown below. The steps to set the close speed are the same, you just need to access at the CLOSE SPEED display. The factory defaults for both are set to 2, a mid-range setting.
1. Start at the gate status display.
2. Access the user menu by pressing the Menu button twice.
3. Access the Installer menu, by simultaneously pressing the Open and Reset buttons.
4. Use Next to navigate to the menu display. Change the setting using the Select and Next buttons.
To exit the Installer menu, press the Menu button. The gate status appears in the display indicating you have returned to Run mode.
www.hysecurity.com © 2017 Initial Setup MX3636-01 Rev. C 27
Page 40
emerGency faSt Operate (efO)
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
VEHICLE DETECTOR
Setting the Emergency Fast Close
To enable the Emergency Fast Close option on a HydraSwing operator, you need to program the Smart Touch Controller by taking the following steps:
NOTE: When you are in programming mode the buttons on the keypad change from Open, Close, and Stop to Previous, Next, and Select. Refer to Menu Mode Navigation on page 40.
1. Make sure the operator is turned ON and a Run mode status (ex., GATE OPEN) appears on the Smart Touch Controller, which indicates the machine is operational.
OC 1
2. Press the Menu button twice to access the User Menu.
EMERGENCY CLOSE
3. Press and hold the Reset button and then the Open button. Hold the buttons for two seconds and then release both buttons to access the Installer Menu.
4. Press Next until the Emergency Close OC 0 appears on the display.
5. Press Select and OC starts blinking, which indicates the display can be changed.
6. Press Next or Previous to change the display to OC 1.
7. Press Select to accept the entry. (The display characters stop blinking.)
8. Press Program to exit programming mode and return to Run mode. A Run mode gate status appears (ex., GATE OPEN).
Installing a Push-Button Device for EFC
The Emergency Fast Close is designed for a constant hold function, such as a push-button device that is held for the duration of gate travel. To operate properly, a device must be connected between Terminal 23 on the Smart Touch Controller and a +24VDC terminal on the Power Module.
Power Connector
When the connections are made, a constant hold signal transmitted to the Smart Touch Controller causes the Emergency Fast Close function to close the gate at a higher speed than usual, and photo eyes, vehicle loop inputs, and other safety devices are ignored.
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
EDGE SENSOR
PHOTO EYE POWER 24 VOLTS COMMON
PHOTO EYE POWER
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
Smart Touch Controller
RPM
COM COMA B
POWER
DRIVE
1
2
3
4
5
6
7
8
9
Emergency Fast
Close Device
(Actuator)
Power Module
V
24
24V
A
C A
cce
s
s
or
y powe
r
+
ON
MM
O
C
10
11
12
14
15
16
17
18
19
20
21
22
23
24
LED
LIMIT DUAL GATE
C
D
USER 3
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
RS485
MOTOR USER 1
USER 2
COM
NO
STATUS
DISPLAY
RS232
COMOPEN EDGE+24V +24V
STOP/BUZZER
FREE
EXIT
INSIDE
OBSTR
OUTSIDE
OBSTR
SHADOW
RESET
WIEGAND
28 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 41
Entrapment Protection
Effective January 12th, 2016 UL 325 Standard of Safety requires all automated gate operators be able to monitor for entrapment protection sensors. Before gate movement occurs, the UL 325 compliant HySecurity
gate operator veries that the external entrapment protection sensors are connected and fully functional.
The site designer or installer must determine which external entrapment protection sensors will be installed
with the gate operator to create a UL 325 compliant installation site.
The following bullet points highlight how your automated gate system sites can monitor sensors (external
entrapment protection sensors) using HySecurity gate operators:
• Normally Closed (NC) sensors - Installing Normally Closed output sensors. External entrapment protection NC sensors are “monitored” by HySecurity gate operator software.
• Build Year (BY) - An added menu item distinguishes between pre-2016 manufacturing dates and UL 325 - 2016 manufacturing dates. Build Year (BY) is a factory-setting. Build Year 2 (BY 2) is the default for all HySecurity gate operators indicating a manufacturing date of 2016 in the serial number.
Replacement controller boards for existing sites allow for a Build Year setting of 1 (BY 1, pre-2016).
• Independent Sensor Inputs - The edge, photo eye and photo eye COM inputs on the Smart Touch Controller (STC) have been re-labeled. The same wiring connections become three independent
methods for easy entrapment sensor conguration and normally closed outputs.
NOTICE: To enable fully automatic operation, the gate operator requires a MINIMUM of one external entrapment protection sensor to monitor potential entrapment zones in either the open or close direction of travel. Visit www.hysecurity.com/gatesafety for more information on UL 325 standards and gate safety.
manufacturer’S reSpOnSiBiLity
• Build into the gate operator a means of detecting an obstruction or an inherent entrapment detection sensor
• Monitor input from external entrapment detection sensors
• Provide warning signs and an installation manual which, if followed, will result in a UL 325 compliant installation
Pressure Relief Valve – All Hydraulic Operators:
• Limits hydraulic system pressure
• Bypasses uid to tank when set-point exceeded
• Bypassed uid triggers the IES
NOTICE: Pressure relief valve adjustments establish the threshold for the Inherent Entrapment Sensor (IES). The optimal pressure setting produces uniform gate travel and trips the IES when the gate encounters an obstruction.
www.hysecurity.com © 2017 Entrapment Protection MX3636-01 Rev. C 29
Page 42
Inherent Entrapment Sensor System – Hydraulic Operators (IES)
The IES sensor:
• Is a normally closed pressure switch on the pump manifold
• Senses uid ow. High pressure spikes above pressure relief valve setting trigger gate obstruction
notication
• Ignores rst second of operation to preclude false trips due to starting pressure spike
An open contact:
• During gate movement signals the Smart Touch Controller to place gate operator into SAFE mode
• While the gate is not operating will generate ERROR 2 (ERR2) - disconnected IES
NOTE: A second open contact, in either direction of travel, will lock the gate operator and ENTRAPMENT MODE (ENTR) appears on the display.
tHe inHerent entrapment SenSOr (ieS)
The IES on HySecurity gate operators is an entrapment sensor that is required by UL 325 as a Type “A” detection sensor. It is tripped through software programming OR hydraulic pressure settings. It does not function solely on its own accord and must be connected to the Smart Touch Controller. The sensitivity and response of the IES when tripped is factory set, but can be adjusted through the Installer Menu items:
• SE (Inherent Sensor sensitivity)
• SS (Inherent Sensor function)
• SR (IES reverse to open)
Smart Touch Controller™ – Installer Menu Functions for IES
Installer Menu
Display Code
SE 2 IES SENSITIVITY
SS 0 (OFF) IES STOP ONLY
SR 0 (FULL OPEN) REVERSAL LOGIC
1 = max. sensitivity
2 = Default setting
9 = least sensitivity
0 = stop, reverse for 2s
1 = stop only
0 = IES reverses fully open
1 = Two second reversal only
Setting Options
(Bold – Factory Settings)
Description
Adjusts the sensitivity of the internal inherent entrapment sensor (IES). Available settings are 1 to 9 with 9 being the least sensitive. HySecurity strongly recommends that you avoid setting the IES sensitivity higher than 6. Note: Adjust pressure relief valve on hydraulic operators for security and gate impact purposes prior to changing IES sensitivity. Refer to the operator’s manual for steps involved in adjusting the pressure relief valve setting.
A setting of 0, stops the gate and then reverses its direction of travel for 2 seconds. To stop gate travel with no reversal, the optional setting 1 can be selected if the gate operator is at a Usage Class IV
site and assigned a UC 4 classication.
Setting of SR 0 causes the gate to reopen fully if triggered while closing. With a setting of 1, if the inherent sensor is triggered, the default setting reverses the gate travel for a 2-second duration.
30 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 43
HOw SOftware HandLeS mOnitOrinG externaL
ntrapment prOtectiOn SenSOrS
e
HySecurity gate operators use software to control gate movement, contacts, and accessories. The changeover in 2016 to monitoring sensors has been a simple process.
• Build Year is a new Installer Menu item in the Smart Touch Controllers versions h4.50 (and higher).
• New labels show where Edge, Photo Eye Open and Photo Eye Closed have changed to “SENSOR” inputs. You can program the type of sensor wired to one of those inputs. See table below.
• Installer Menu items, PC and GC (Photo eye output and edge sensor output) which used to default to Normally Open (NO) have been converted to Normally Closed (NC) contacts so the software can
detect the presence and proper operation of external entrapment protection sensors.
Table 3: Changes to Sensor Inputs on the Controller
Location of Sensor Inputs on Controller Installer Menu Item Codes
Smart Touch Controller (STC): Hydraulic gate operators Smart Touch Display:
Input # Current Silk Screen Label 2016 Silk Screen
Label
13 EDGE SENSOR SENSOR 1 S1 SENSOR 1
17 PHOTO EYE OPEN DIRECTION SENSOR 2 S2 SENSOR 2
19 PHOTO EYE CLOSE DIRECTION SENSOR 3 S3 SENSOR 3
OLED - two line,
32 character
LCD - 7
segment text
S1
S2
S3
NOTE: Three inputs for external entrapment protection sensors are available on the HySecurity gate operator controller. New silk screen controller boards are on order, but until they are ready for shipment, labels will be overlaid on the board to indicate terminology adaptations.
Table 3 indicates how the edge and photo eye inputs have been renamed to generic “sensor” inputs. They are
interchangeable and congurable. The software must know what type of sensor is wired to SENSOR 1, 2, and 3
BEFORE it will allow gate travel.
externaL entrapment prOtectiOn SenSOrS:
Hat tHe inStaLLer needS tO dO
w
NOTE: All HySecurity gate operators, indicating a manufacturing date of 2016 in the serial number, will have the Build Year set to 2. A Build Year of 2 (BY 2) indicates that your gate operator is prepared to monitor for external entrapment protection sensors. The Build Year setting appears in the system scroll on the gate operator display. The gate operator will not automatically cycle
the gate unless an indication that the appropriate number of external entrapment protection sensors are connected and operational.
The normally closed (NC) entrapment protection sensors wired to the Controller’s SENSOR inputs are
monitored using HySecurity software. Prompts appear in the display requesting specic congurations based
on the gate operator type.
Table 4: Installer Menu Settings for SENSOR Inputs illustrates what options are available for the HySecurity
Controller’s congurable inputs. Inputs labeling changed to:
SENSOR 1 SENSOR 2 SENSOR 3 SENSOR COM
Refer to illustration on page 36.
www.hysecurity.com © 2017 Entrapment Protection MX3636-01 Rev. C 31
Page 44
1
2
Public side
1
3
2
4
6
3
CAUTION
All external entrapment protection sensors must be wired to the SENSOR COM terminal for power and monitoring purposes. The sensor becomes actively powered when the gate operator receives a run command.
The three SENSOR inputs are interchangeable and congurable. For example, it doesn’t matter whether you wire
a normally closed photo eye sensor or edge sensor to the SENSOR 1, 2, or 3 input. However, due to monitoring requirements, each SENSOR input (1, 2, and 3) can only accept one NC sensor output connection.
Assess Your Gate Site.
Design your gate installation so entrapment zones are kept to a minimum, and then install
your HySecurity gate operator.
NOTICE: UL 325 Standard of Safety provides the MINIMUM safety standards. Site, gate hardware usage, and other conditions may dictate the use of additional safety designs/components. It is up to the gate system designer and installer to assess appropriate safety design and components above and beyond minimum UL 325 and ASTM F2200 standards. Always check your local area codes and comply with all regulations.
Swing Gates:
Potential Zones requiring Entrapment Protection
1. Leading Edge
5
2. Bottom Edge
3. Entry / Exit
4. Posts
5. Post Pivot / Pinch Points
6. Arm Movement
WARNING
Moving Gate Can Cause Serious Injury or Death
KEEP CLEAR! Gate may move at any �me without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. All pedestrians must use a separate entrance. Read the owner’s manual and safety instruc�ons.
NOTE: SwingRiser shown for reference only. HydraSwing zones are similar.
Install NC sensors.
Install contact and non-contact sensors (edge sensors and photo eyes) for all entrapment zones. HySecurity gates monitor normally
closed (NC) sensors. Wire your NC sensors to SENSOR input terminals (SENSOR 1, SENSOR 2, or SENSOR 3) on the Smart Touch Controller.
Secure side
Drawing NOT TO SCALE
NOTE: When installing wired edge sensors, the WIRED EDGE must be connected to an interface module that produces an NC output. Refer to Wiring HySecurity Sensors: Smart Touch on page 111. However, wireless edge sensors, require no interface module. Wireless edge sensors need the wireless gate links which include a transmitter and receiver.
32 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 45
3
Turn Power ON.
4
HydraSwing Control Box
DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
LED
LIMIT DUAL GATE
RPM
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COMMON
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
Smart Touch Controller
COM COMA B
RS485
POWER
STOP/BUZZER
MOTOR USER 1
FREE
EXIT
USER 2
INSIDE
OBSTR
USER 3
OUTSIDE
OBSTR
COM
NO
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
STATUS
SHADOW
RESET
DISPLAY
VEHICLE DETECTOR
HySecurity
MX000585
VERSION S/N
RS232
WIEGAND
RADIO OPTIONS
COMOPEN EDGE+24V +24V
NOTE: On the next page, review LED function and how to provide temporary power to the sensors.
2
4
V
A
C
A
c
ce
ss
o
ry
p
S1 2 (EYE CLOSE) SENSOR #1 TYPE
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COM
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
Smart Touch Controller
RPM
COM COMA B
POWER
USER 3
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
+24V +24V
COM
NO
STATUS
DISPLAY
RS232
COMOPEN
S 1
DRIVE
1
2
3
4
5
6
7
8
C
D
V
4
2
+
ON
COMM
ower
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
LIMIT DUAL GATE
RS485
Answer Initial Setup Prompts.
Initial setup prompts appear and need to be addressed before your gate will move. Each SENSOR input,
whether or not it has a contact or non-contact sensor wired to it, must be programmed to a non-zero setting before the gate will move.
MOTOR USER 1
USER 2
STOP/BUZZER
FREE
EXIT
INSIDE
OBSTR
OUTSIDE
OBSTR
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
SHADOW
RESET
VEHICLE DETECTOR
WIEGAND
NOTE: The gate operator will not automatically cycle unless an indication is received that the appropriate number of external entrapment protection sensors are connected and operational. At minimum, external entrapment protection sensors must be used to protect both open and close directions of gate travel.
Smart Touch and Smart DC Controller: Menu Mode Navigation Buttons
To change data
appearing in the display
Press Select.
Two left characters blink.
To navigate through
the Selections
Press Next or Previous.
Continue pressing Next to view
all selections.
To choose what appears
on the display
Press Select.
Blinking characters
become static.
To navigate between
menu items
Press Next or Previous.
Advance - press Next
Previous - press Previous
Table 4: Installer Menu Settings for SENSOR Inputs
UL 325
HySecurity Gate
Operator
Build
Year
2016
(BY set)
SlideDriver
(xed speed)
SlideDriver VFD 2
SlideSmart DC 15 2
SlideSmart DC 10 2
SwingRiser 2
SwingSmart DC 2
HydraSwing 2
HydraLift 2
DISABLED
2
Installer Menu Settings for STC & SDC Sensors 1, 2, or 3 (solo operators)
#0
#1
NOT USED
#2
EYE CLOSE
#3
EDGE
CLOSE
#4
EYE OPEN
#5
EDGE
OPEN
#6 EDGE BOTH DIRECTIONS
EYE BOTH
DIRECTIONS
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ●
#7
NOTE: HySecurity does not update software for SlideWinder models. For information regarding HySecurity gate operators not shown in the table above, refer to Table 2: HySecurity Gate Operators maintaining Object Detection on page ii.
www.hysecurity.com © 2017 Entrapment Protection MX3636-01 Rev. C 33
Page 46
SuppLy pOwer tO tHe SenSOrS
CAUTION
All external entrapment protection sensors must be wired to the SENSOR COM terminal for monitoring purposes.
Review sensor wiring diagrams found in Wiring HySecurity Sensors: Smart Touch on page 111.
Until the gate operator receives a command to run (open or close command), the sensors are not receiving power. However, to temporarily power sensors and check that the gate operator is monitoring the sensors properly, turn on Photo Eye Align mode.
To turn on Photo Eye Align mode, take the following steps:
1. Access the User Menu and select PE. (Press the Menu button twice to access the User Menu. See chart on the previous page.)
2. Press NEXT and continue to press NEXT until PE 0 (OFF) appears.
3. Press SELECT.
PE characters begin blinking.
4. To turn ON photo eye alignment and temporarily power the sensors, press NEXT so PE 1 (ON) appears.
5. Press SELECT.
PE stops blinking.
6. Press MENU to exit Menu Mode and return to Run Mode.
NOTE: The Photo Eye Align mode turns OFF with the next limit contact. For more information, refer to Photo Eye Alignment Feature on page 88.
Controller Temporarily apply Power to Sensors LED Status
Smart Touch
(Hydraulic gate operators)
Smart DC
(electromechanical gate operators)
PE 1 (ON) PHOTO EYE ALIGN
PE 1 (ON)
PHOTO EYE ALIGN
PE 1 (ON) PHOTO EYE ALIGN
PE 1 (ON) PHOTO EYE ALIGN
LEDs next to the sensor connections will be lit when no power
is being applied. When PE is turned ON, the LEDs turn off. If
they do not turn off, check for wiring issues such as a short or
misapplied relay COM connections. See CAUTION on 33.
When PE is ON, the LEDs associated with the sensor devices will be lit if the sensors are properly connected and sensors are grounded. The LEDs turn off when the ground circuit is removed.
OPEN
PREV
CLOSE
NEXT
STOP
SELECT
MENU
RESET
34 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 47
Control Panel Overview
This section provides an overview of the electrical controls found in your gate operator. The illustrations
highlight the various components and describe their function. Each call out explains where to nd more
information about the component.
Power Supply
Provides common and 24VAC & 24VDC terminals. Refer to
STC Display & Keypad: Provides push button programming and displays menu codes, faults, alerts & errors. Refer to Display & Menu Options on page 37.
Power Disconnect Switch Provides ports for incoming power and feeds to the VFD. For more information, refer to Wiring AC Power on page 14.
Overview of the STC and Power Supply Board on page 58.
RS485
POWER
DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
LED
LIMITDUAL GATE
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
EDGE SENSOR
PHOTO EYE POWER 24 VOLTS COMMON
PHOTO EYE POWER
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
Smart Touch Controller
RPM
COMCOMAB
USER 3
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
STOP/BUZZER
MOTORUSER 1
FREE
EXIT
USER 2
INSIDE
OBSTR
Smart Touch Controller: Provides inputs for peripherals & accessories, 2 electromechanical user relays (250VAC, 10A), one solid state user relay (30VDC, 3A).
OUTSIDE
OBSTR
COM
NO
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
STATUS
SHADOW
RESET
DISPLAY
VEHICLE DETECTOR
RS232
WIEGAND
COMOPEN EDGE+24V +24V
For more information, refer to
Overview of the STC and Power Supply Board on page 58.
Hy8Relay option provides eight additional user relays.
CAUTION
Make sure the connection wires match the voltage label found on the operator’s name plate.
NOTE: Refer to Wiring Diagram: HydraSwing/HydraSupply on page
16.
0.0.0.0.0.0
Earth Ground
Variable Frequency Drive
(VFD): Controls RPM for smooth acceleration & deceleration and connects to the STC through ModBus communication wires for diagnostic purposes and control handling.
CAUTION
Residual voltage remains in the VFD which can cause electrical shock to personnel or damage to the equipment.
www.hysecurity.com © 2017 Control Panel Overview MX3636-01 Rev. C 35
Page 48
Stc BOard, pOwer SuppLy BOard and diSpLay
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
1
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
EDGE SENSOR
PHOTO EYE POWER 24 VOLTS COMMON
PHOTO EYE POWER
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
Smart Touch Controller
LIMIT DUAL GATE
RADIO OPTIONS
DRIVE
POWER
RS485
MOTOR USER 1
USER 2
USER 3
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
STOP/BUZZER
FREE
EXIT
INSIDE
OBSTR
OUTSIDE
OBSTR
SHADOW
RESET
WIEGAND
HySecurity
COM
NO
MX000585
VERSION S/N
RS232
DISPLAY
VEHICLE DETECTOR
COM COMA B
RPM
COMOPEN S1+24V +24V
STATUS
LED
24V AC Accessory power
+ 24
V
D
C
Power Connector
Power Supply Board
COMMON
Smart Touch Controller
EDGE SENSOR
PHOTO EYE OPEN DIRECTION
PHOTO EYE
SENSOR 1
SENSOR COM
SENSOR 2
EDGE SENSOR
PHOTO EYE POWER 24 VOLTS COMMON PHOTO EYE POWER
PHOTO EYE OPEN DIRECTION
PHOTO EYE CLOSE DIRECTION
DO NOT USE
DO NOT USE
SENSOR 1
SENSOR COM
SENSOR 3
SENSOR 2
DO NOT USE
DO NOT USE
The Smart Touch Controller provides connections for a multitude of peripherals and accessory devices. The Power Supply Board offers 8 common bus terminals, 4 terminals (24VAC) and 3 terminals (24VDC) with a 3A maximum draw. The touch-sensitive keypad and 32-character display connects to the STC with a waterproof ribbon cable. For more information about STC Inputs and connections, refer to STC Inputs & Wiring on page
57. For more information about the display programming, operator modes and keypad navigation, refer to Understanding the Display and Keypad on page 37.
Smart Touch Controller:
Provides inputs for peripherals & accessories, 2 electro­mechnical user relays (250VAC, 10A), one solid state user relay (30VDC, 3A). For more information, refer to STC Inputs & Wiring on page 57.
Common (COM) power terminal strip
STC Display & Keypad:
Provides push button programming and displays menu codes, faults, alerts & errors. Refer to STC Inputs & Wiring on page 57.
Post 2016 Label Build Year (BY 2) MX3978-01 Used on all gate operators built in 2016 or later.
Ribbon cable
Pre-2016 Build Year (BY 1) MX3979-02 Used on replacement boards for gate operators manufactured prior to 2016.
36 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 49
Display & Menu Options
CAUTION
HYSECURITY
GATE STOPPED
Highly sophisticated software provides three different modes of operation: run, program, and fault. How to navigate using the Smart Touch Controller (STC) keypad, interpret status display codes and program the operator is found in this section.
Keep your operator current with the latest software version. If your gate operator was manufactured in 2016 (or later), it must monitor external entrapment protection sensors to be compliant with UL 325 - 2016 Standard of Safety.
underStandinG tHe diSpLay and keypad
All system settings are performed using just four programming buttons and an easy-to-read 32 character display (OLED). RS-232 and RS-485 ports provide connections for external communication. A real time clock and an EEPROM logs events.
The STC display and keypad provide access to the operator’s sophisticated software and functionality.
Three different operational modes exist:
• Run Mode – gate is operational, awaiting commands.
• Menu Mode – motor disengages and operator commands are ignored. Data entry, menu navigation, and menu selection can be accomplished via the keypad or through a START software connection using the RS-232 port.
• Fault Mode – alerts, faults, or errors appear on the display. Some errors or faults can be reset with the Reset button while more serious faults require
Gate Status Display
in Run Mode
additional troubleshooting. Fault mode indicates a need for diagnosis and resolution. Refer to Troubleshooting on page 91.
The keypad lets you navigate, change, or clear the information in the display menus. The singular use of these keys is dependent on the operator mode. The buttons with text above and below have two functions. Use these buttons to enter operating commands or navigate through the User and Installer Menus.
Hy
Security
Smart Touch Controller
®

Open
Previous
Close
Next
Reset
Green = Operate Yellow = Program Red = Fault
Stop
Select
Smart Touch Display/Keypad, pre 2014
www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C 37
Program
Smart Touch Display/Keypad, pre 2009
Page 50
initiaL Setup
Once you have completed the installation of the HySecurity operator and attached the wired accessories, you’re ready to program the operator. Two different approaches exist:
• Connect a laptop computer to the serial RS-232 connector and set the operator menu congurations via the S.T.A.R.T. software. Refer to the START User Guide.
NOTICE: Use a laptop computer at your place of business to conveniently download the free START software from www.hysecurity.com before heading out into the eld. This makes it easy to adjust and congure operator
settings using a laptop in the eld.
• Manually navigate through the User and Installer Menus using the four Menu Mode buttons located on the Smart Touch Controller Keypad. The instructions for performing this second option are provided in this section.
After installing a new operator, an initial sequence of set up prompts appears when you rst turn ON the
Control Box power switch. You need to answer the prompts before the gate operator will run. The operator is
in “MENU” mode.
For example: In the HydraSwing operator, you must set usage class and address 3 sensor inputs.
UC = Usage Class. Set the usage class to 1, 2, 3, or 4 depending on the site.
Four different vehicular usage classes are dened by UL 325.
Information about the classes can be found online through DASMA Technical Data Sheets www.dasma.com or UL 325 www.ul.com
Power switch on a HydraSwing control box
DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
LIMIT DUAL GATE
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COMMON
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
RPM
Smart Touch Controller
COM COMA B
RS485
POWER
STOP/BUZZER
MOTOR USER 1
FREE
EXIT
USER 2
INSIDE
OBSTR
USER 3
OUTSIDE
OBSTR
COM
NO
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
STATUS
SHADOW
RESET
DISPLAY
VEHICLE DETECTOR
HySecurity
MX000585
VERSION S/N
RS232
WIEGAND
RADIO OPTIONS
COMOPEN EDGE+24V +24V
OP = Open Position. E = Extended cylinder and R = Retracted cylinder. Refer to Open Position and Hydraulic Hose Swap on page 23.
S1, S2, and S3 = Contact and non-contact external entrapment protection sensor inputs that may require monitoring per installation site and UL 325 Standard of Safety requirements.
For more information, refer to UL 325 - 2016 Monitored Entrapment Wiring Diagrams online.
SENSOR settings required
Selection: Usage Class Select between: 1,2,3, or 4
UC 2
USAGE CLASS
S3 1 (NOT USED) SENSOR #3 TYPE
38 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 51
Initial Setup Using S.T.A.R.T.
With the S.T.A.R.T. application (available online after registering at HySecurity) uploaded to your PC laptop,
you can choose to set site menu congurations from the comfort of your ofce. Then, simply bring your PC
laptop to the gate operator site, connect to the gate operator using an RS-232 to serial download cable and
USB adapter, and download the congured menu settings le from your laptop to the specied gate operator.
Multiple operators can be congured in this way. No switches need to be set.
All the components are securely placed in a Control Box inside the chassis.
Power Connector
To access the S.T.A.R.T. free software application, register online at HySecurity (or use your existing login ID).
HYSECURITY LOAD IN-PROGRESS
DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COM
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
Smart Touch Controller
LIMIT DUAL GATE
RPM
COM COMA B
POWER
USER 3
HySecurity
MX000585
VERSION
S/N
RADIO OPTIONS
RS485
STATU S
DISPLAY
RS232
MOTOR USER 1
USER 2
COM
NO
COMOPEN S1+24V +24V
STOP/BUZZER
FREE
EXIT
INSIDE
OBSTR
OUTSIDE
OBSTR
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
SHADOW
RESET
VEHICLE DETECTOR
WIEGAND
Smart Touch Controller
Smart Touch Controller: Downloading S.T.A.R.T. software
www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C 39
Page 52
menu mOde and tHe Stc keypad
In Menu Mode, the motor disengages and operator commands are ignored. Data entry, menu navigation, and menu selection can be accomplished using the buttons on the Smart Touch Controller keypad.
NOTE: Menu Mode automatically returns to Run Mode if no activity (i.e. key presses) occurs for two minutes.
32-character display provides information about the menu items.
Two blinking characters
indicate that the display will accept changes.
CT 0 (OFF)
CLOSE TIMER
The Reset button is disabled while in Menu Mode.
Next or Previous Navigational buttons. Pressing Next or Previous scrolls through the selections.
Pressing Select causes the left most two
characters to blink, (CT in the example),
which indicates the display is ready to accept changes to a menu setting. Use the navigational buttons to view
selections. Press Select a second time to accept what appears on the
display. Entry mode is exited, the two characters stop blinking, and
Next or Previous must be pressed to move onto a different display. Pressing Menu exits to Run mode.
LED Funcon
Green = Run/Operate
Red = Fault Mode
Blue = Menu Mode
The Menu button accesses Menu mode.
When the menu item is selected and blinking,
the Menu button has no function. However, pressing Menu when the 2 characters are
static (not blinking), returns the operator to
Run Mode.
menu mOde naViGatiOn
Navigating within the program menus is easy once you learn how the keypad buttons function. Refer to the
following chart.
Smart Touch Controller: Menu Mode Navigation Buttons
To access
Menu mode
Press the Menu button
twice.
To change menu item
appearing in the display
Press Select.
Two left characters blink.
To navigate through
the menu item selections
Press Next or Previous.
Continue pressing Next to view all
selections.
To choose what item appears
on the display
Press Select.
Blinking characters
become static.
To navigate between
menu items
Press Next or Previous.
Advance - press Next
Previous - press Previous
40 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 53
run mOde and tHe Stc keypad
The Run Mode displays appear static when the operator is ready and waiting for a run command. When
the display is ashing GATE OPENING or GATE CLOSING, a command has been received and the barrier
gate is in motion. The command may come from a variety of sources: a card reader, push-button remote,
or recognition of a vehicle passing over a loop detector. In all cases, the operator “runs” the motor when it
receives an operational command.
Three displays indicate the position or status of the gate. The keypad entry used to access the User or Installer menus, begins at one of these Run Mode displays.
Pressing Reset clears alerts or faults and
32-character display
identies operator
status.
Pressing Open, Close, or Stop causes the gate to perform the command.
HYSECURITY
GATE OPEN
HYSECURITY
GATE CLOSED
HYSECURITY
GATE STOPPED
returns to Run Mode. NOTE: Press Reset at any Run mode status display to view the software version. For example: h4.55
Pressing Menu scrolls through operator status displays and accesses the User Menu.
NOTE: Pressing the Menu button twice, bypasses the operator status displays.
Run Mode Displays
NOTE: To access the User or Installer menus, the motor cannot be engaged and the gate cannot be moving.
ViewinG Gate OperatOr ScrOLLinG StatuS
Press the Menu button once and the operator status displays scroll past in two second intervals. Pertinent
information appears to provide a quick overview of the operator’s status or congurations.
The type of information that may scroll across the display includes: interlocked or sequenced gate (if applicable), operator type (OT), Usage Class (UC), buss voltage, and life cycle counter.
OT 9 OPERATOR
HYDRASUPPLY
UC 2
USAGE CLASS
LED Funcon
Green = Run/Operate
Red = Fault Mode
Blue = Menu Mode
www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C 41
Page 54
The following chart describes a few of the scrolling status displays that may appear in your gate operator.
Operator Status Display Variables Description
Build Year Indicates whether the gate operator was
manufactured before or after UL 325 ­2016 Safety of Standard changes that require monitoring of external entrapment sensors.
Dual Gate or Sequenced Gate This display only appears when the
operator is used in interlocked or sequenced gate systems and indicates the function of the operator. Refer to Bi-Parting & Dual Gate Systems on page 67 and Table 5: User Menu on page
44.
Operator Type (OT) 1 = SlideDriver (HSG) all models
except 50VF series
2 = SwingRiser (HRG) 3 = HydraLift (HVG) 4 = StrongArm (HTG)
5 = SlideWinder 24 6 = SlideWinder 38
7 = SlideDriver 50VF
8 = StrongArm CRASH
9 = HydraSwing
10 = HydraSupply XL
Model Number (MN) 0 = Model type unknown
1 = HydraSwing 150 2 = HydraSwing 80F 3 = HydraSwing 40 and 40 Twin 4 = HydraSwing 40F
Open Position (OP) R = Retracted and E = Extended Indicates position of cylinder when the
Usage Class (UC) 1, 2, 3, or 4 Displays the operator’s Usage Class
Input Voltage VDC The number varies depending on the
voltage that the power board is providing.
Cycle Count (CC) One cycle equals a full open and close
sequence. Partial cycles are not counted
Close Timer (CT) The rst menu item in the User Menu.
NOTE: You can also access the Installer Menu from this display.
All gate operators manufactured in 2016 or later will show Build Year - Post 2016 because it contains software version h4.50. If you plan to upload 4.50 software (or later) into your gate operator, you will need to set the appropriate build year according to the date of manufacture.
Indicates, in an interlocked or dual gate setting, whether the operator is set to
Primary or Secondary or Sequenced Gate Conguration). The setting is assigned in
the Installer Menu.
Indicates and identies the operator.
Identies the HydraSwing model.
gate is fully open.
designation per UL 325 standards.
Input voltage (DC Buss voltage) to the STC is shown. Helps to determine proper power connections.
Displays the number of cycles the gate operator has incurred. Similar to an odometer, it resets to zero after 999,999 cycles.
Displays the number of seconds before the open gate initiates.
Stop the Status Display Scrolling
To stop the operator status display scroll and focus on one item, press Select. Press Select a second time, to resume the scrolling display.
42 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 55
Change the Contrast on 7 Segment Displays
NOTE: Since sunlight does not affect readability on the OLED display, changing the display contrast is not available on models shipped with the 32 character display.
While the operator status displays are scrolling, you can change the contrast by pressing the up or down arrow keys. The display’s contrast changes accordingly.
Display Power Saving Mode
To conserve energy, the display dims after a period of time if no keypress, run command or fault occurs. When
an event (keypress, run command, or error/alert/fault notication) occurs, the display returns to full brightness.
Check the Software Version
Press Reset. The display indicates the software version loaded on the gate operator. To upload software, you will need a PC laptop. For more information, refer to Smart Touch Analyze and Retrieve Tool (S.T.A.R.T.) on page 103.
Check Time and Date
An easy way to determine if your operator is set for the correct date and time zone can be accomplished by taking the following steps:
1. While in Run mode (gate status appears in the display), press and hold the STOP button.
The date appears DD/MM, and then the time HH:MM.
2. If you need to change the time zone, refer to the Set Clock “CL” item in the User Menu. Refer to Table 5: User Menu on page 44.
uSer menu
The User Menu consists of several items which can be modied using the Smart Touch Controller keypad.
NOTE: To access the User Menu, the operator must be in Run Mode. To bypass the operator status displays, press the Menu button twice.
Access:
Pressing the Menu button, while the gate status is being displayed initiates the gate operator status to scroll.
When the scrolling display stop, the rst user menu item appears.
The Close Timer (or HC, Hold to Close) display is the rst in a cyclical series of User
Menu displays.
The LED on the keypad appears blue to indicate Menu Mode.
CT 0 (OFF)
CLOSE TIMER
Use the navigational buttons, Select, Next, and Previous to change or view the
menu functions. Refer to the chart, Smart Touch Controller: Menu Mode Navigation Buttons on page 40.
www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C 43
Page 56
Table 5 describes the User Menu items and supplies the factory defaults. (Factory default settings shown in bold.)
taBLe 5: uSer menu
User Menu Setting Options Menu Tasks & Explanations STC Wire
Connections
CT 0 (OFF) CLOSE TIMER
HC 0 (OFF) HOLD TO CLOSE
HO (OFF)
HOLD TO OPEN
AP 0 AC LOSS
RO 0 (OFF)
RADIO OPEN/CLOSE
BF 2 (ON 2 SEC) WARN BEFORE OPER
0 = (OFF) Timer disabled
1 second to 99 seconds
0 = off
1 = on
0 = off
1 = on
0 = UPS FAIL OPEN
1 = UPS FAIL CLOSE
2 = AUTO OPEN 3 = NO CLOSE TIMER
0 = off
1 = on
0 = off 1 = warning buzzer on throughout gate travel
2 = warning buzzer on for 2 seconds of gate travel
3 = warning buzzer on during gate travel
The Close Timer assigns how many seconds before the open gate initiates closure. It provides a security precaution in case a CLOSE pulse is missed. Keep the setting at 0 if a hard-wired, push-button control device is being used. Refer to HC. NOTE: When the Hold to Close is set to 1 or more seconds, the Close Timer display does not appear and HC 1 becomes the User Menu entry display.
Set to 0 to produce a gate closure when a momentary signal is transmitted. Set to 1 if a constant hold to close signal, such as a push button control, is being used. A setting of 1 also deactivates the automatic close timer and causes its menu to disappear. The Hold to Close replaces the Close Timer display as the User Menu entry display. NOTE: To comply with UL 325 Type D protection, set HC to 1. Type D UL 325 compliance means no automatic closing device, such as a timer, loop sensor, or similar device shall not be employed.
Similar to Hold to Close, but congures the Open
inputs for a constant-hold function. 0 = Momentary open signal 1 = Constant hold open push button required To comply with UL 325 Type D protection, you must set HO to 1.
This menu item only appears if the operator is DC
powered. The setting congures how the gate
functions when AC power fails. For more information, refer to the supplemental documentation.
A setting of zero, congures radio input for open only.
Setting 1 adds the capability for radio input to close the gate, but only when it is fully open.
Controls the warn-before-operate buzzer and can be
congured three ways:
Set to 0: Buzzer is disabled. The buzzer will still beep if alerts, faults, errors, or entrapment occur. Set to 1: Buzzer beeps for 3 seconds before gate moves and continues through entire length of travel. Set to 2: Buzzer beeps for 3s before gate moves and continues for 2s of travel. Set to 3: Available on barrier operators only and UC 4 if sensor inputs set to 1 “NOT USED”.* Buzzer beeps when gate starts to move and continues throughout gate travel.
NOTE: * Gate operators or replacement boards manufactured in 2016 or later.
Not applicable (N/A)
COM Close
COM Open
COM Terminal #21 UPS Terminal strip 24 VDC to control box power disconnect switch - and +
COM RADIO Open
Not applicable (N/A)
44 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 57
User Menu Setting Options Menu Tasks & Explanations STC Wire
FA 0 (OFF)
FORCE OPEN ALERT
DA 0 (OFF) DRIFT CLOS ALERT
PE 0 (OFF)
PHOTO EYE ALIGN
CL 0 SET CLOCK
LD 5
LCD CONTRAST
LG 0 (OFF) VIEW EVENT LOG
DS 0 (OFF)
DIAGNOSTIC LOGS
PD 0 SET PASSWORD
0 = off
1 = on
0 = off (standard)
1 = on (detailed)
0 = off
1 = on
0 = off
1 = on
5
0 through 9
0 = off
1 = on
0 = off (standard)
1 = on (detailed)
0 = Off
1 = On (Set Password)
Intended for highly secure facilities. Set to 1, the operator sounds the 3-second “warn
before operate” buzzer alarm and initiates a closure
if the gate is forced open and the closed limit switch disengages. The motor starts to secure the gate. If the gate does not fully close within 4s, the motor turns off and the buzzer sounds for 30 seconds. The
display shows ALERT 1 - FORCED OPEN.
Set to 1, the operator sounds the 3-second “warn
before operate” buzzer alarm and initiates an open
command if the gate is forced, or drifts, off the open limit switch. The motor starts to reopen the gate. The motor runs for a maximum of 4s and, if the gate is not fully open at the end of this period, the buzzer sounds for 10s. The display shows ALERT 2 - DRIFT CLOSED.
Set to 1, the operator serves as an aide in photo eye transmitter/receiver alignment. Refer to Supply Power to the Sensors on page 34. NOTE: If the operator doesn’t run when the power
switch is initially turned ON, check the alignment of
the photo eye and all the photo eye connections.
To adjust the hour, minute, day, or month to a different time zone, select 1. Use menu navigational keys to select and change the date and time. When your selections are complete, press Menu to return to User Menu mode.
Adjusts the contrast of the display. Available settings from low contrast 0 to 9 high contrast, with a factory default setting of 5. NOTE: Not used or available with the 32 character OLED display.
With v4.53 (or later) software, you can set LG to 1 and
view abbreviated event logs on the display. These messages are helpful for diagnostic purposes and reviewing the gate operator’s event history. Over 300 events can be logged before the software begins overwriting the existing history. Refer to Access the Event Log through the User Menu on page 97.
Set to 0, the STC records pertinent operator events such as faults, errors, or menu manipulation. When experiencing intermittent problems, set this item to 1 to record all operator open and close events, in addition to the normal alert, fault and error logs. This parameter automatically resets to the default 0 (off) after 24 hours.
NOTE: A System Address (SA) value in the installer Menu must be set before the Set Password display appears in the User Menu. To enter a password (up to 80 characters) for network connectivity, select 1. You can use the menu navigation buttons to enter the password. When the password is set, the display returns to the 0 setting.
N/A
N/A
Sensor 1, 2 or 3 Sensor COM
N/A
N/A
N/A
To read the log le, an
RS-232 cable and PC laptop loaded with HySecurity free S.T.A.R.T. software is required. Visit
www.hysecurity.com
Network: Ethernet or
RS-485
HyNet conguration
Connections
www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C 45
Page 58
inStaLLer menu
The Installer Menu options provide more advanced congurations for the gate
operators. Access to the Installer Menu is through the User Menu. The navigational buttons are the same in both menu modes. Refer to Menu Mode Navigation on page 40.
Access:
While a static gate status is being displayed, press the Menu button twice. (Bypasses the operator status displays.)
When the Close Timer display appears (Hold to Close, if the Close Timer display is hidden):
1. Access the Installer Menu by simultaneously pressing and holding the Reset and Open buttons.
2. Release both buttons and the display changes, indicating you have arrived at
the rst item in the Installer Menu.
NOTE: Installer Menu options can also be congured through the use of a laptop computer and S.T.A.R.T. software. See Smart Touch Analyze and Retrieve Tool information found on the HySecurity website: www.hysecurity.com
Table 6 describes the Installer Menu items and supplies the factory defaults. (Factory settings shown in bold.)
HYSECURITY
GATE STOPPED
CT 0 (OFF)
CLOSE TIMER
UC 2
USAGE CLASS
taBLe 6: inStaLLer menu
Installer Menu Setting Options Menu Tasks & Explanations STC Wire
Connections
OT 0 <model name>
46 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
0 = Operator Type
1 = SlideDriver (HSG) all models
except 50VF series
2 = SwingRiser (HRG)
3 = HydraLift (HVG) 4 = StrongArm (HTG)
5 = SlideWinder 24 6 = SlideWinder 38 7 = SlideDriver 50VF 8 = StrongArm CRASH 9 = HydraSwing 10 = HydraSupply XL
Select the appropriate number for the operator. NOTE: This menu item only appears if the Smart Touch Controller is being replaced.
CAUTION: If you are replacing an STC board, remember to transfer the operator’s menu settings from the existing board to the replacement board. Refer to the installation instructions that accompany the replacement STC board.
Not applicable (N/A)
Page 59
Installer Menu Setting Options Menu Tasks & Explanations STC Wire
Connections
AD 0
AC/DC GATE
MN 0 Model Number
SP 0 SET SPEED (or indicate Modbus control)
UC 0
USAGE CLASS
SH 0
GATE HANDING
OP 0 Open Position
BU 0 LOUDEST BUZZER
FD 0 (OFF) FACTORY DEFAULTS
0 = gate disabled 1 = AC (alternating current) 2 = DC battery-power 3 = HyInverterAC – Power Supply
0 = model type unknown
1 = HydraSwing 150 2 = HydraSwing 80F 3 = HydraSwing 40 and 40 Twin 4 = HydraSwing 40F
0 = gate disabled
1 = No ModBus communication**
2 = 2 ft/s 3 = 3 ft/s **NOTE: A setting of 1 indicates no ModBus communication or wiring is present. The VFD uses its factory settings to control speed.
0 = gate disabled
1 = single family dwelling 2 = multi-family 3 = industrial * 4 = guarded location * *not serving the general public
0 = gate disabled
R = viewed from the secure side, the gate moves right to open L = viewed from the secure side, the gate moves left to open
0 = gate disabled
R = retracted. E = extended
0 = buzzer not set
1 = Frequency 1 * (on) 2 = Frequency 2 * (on) *Select the loudest buzzer
0 = user settings (custom)
1 = reload factory settings
Usually, power type (AC or DC) is factory set. Select the type of power that the gate operator uses and is appropriately wired for.
Select the type of HydraSwing model used at the site. NOTE: This menu item only appears when you replace the STC board or reset the OT (operator type) using S.T.A.R.T.
NOTE: This menu item only appears on the SlideDriver operator if it is part of the 50VF series. It does not appear with any other operator type. Set the maximum speed for the gate.
CAUTION: Slow Down extended limit ramps must be installed on the drive rails!
Designates the UL 325 Usage Class (UC). The installer sets the usage class for the operator to function. NOTE: The usage class setting does not appear on Crash products.
NOTE: Handing only appears on slide gate operators. On slide gates, the installer sets the operator’s handing before the operator will function, so an R or L appears in the display.
HydraSwing only: The installer must identify the cylinder’s open position before the operator will function. Set OP to R if the cylinder is retracted when the gate is open. Set OP to E if the cylinder is fully extended when the gate is open. Refer to the HydraSwing Installation
Instructions for graphical representations
Usually, set at the factory. If menu item appears, select either buzzer 1 or 2. Make sure to choose the loudest audible buzzer sound for your operator type.
Select setting 1 to return the operator to factory defaults which globally restores all menu settings back to new operator status. NOTE: If factory defaults are restored, any customized menu settings will need to be reprogrammed. You can save your customized menu settings using a PC laptop & S.T.A.R.T.
Not applicable (N/A)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C 47
Page 60
Installer Menu Setting Options Menu Tasks & Explanations STC Wire
Connections
DG 0 (OFF) DUAL GATE
SG 0 (OFF) SEQUENCED GATE
CH 0 (AC)
CHARGER TYPE
FO 0 (DISABLED)
FIRE DEPT OPEN
OC 0 (DISABLED)
EMERGENCY CLOSE
SE 2
IES SENSITIVITY
SS 0
IES STOP ONLY
LC 0 LEAF DELAY CLOSE
LO 0
LEAF DELAY OPEN
0 = solo operator (off)
1 = Secondary unit 2 = Primary unit 3 = Sally Port A 4 = Sally Port B
0 = off
1 = Loop Layout/Site #1 2 = Loop Layout/Site #2 3 = Loop Layout/Site #3 4 = Loop Layout/Site #4
0 = AC powered charger
1 = Solar powered charger
0 = disabled
1 = enabled
0 = disabled
1 = enabled
1 = maximum sensitivity 2 = moderate (default) 9 = lowest sensitivity
0 = (off) Stop and reverse for 2s
1 = (on) stop only
0 = none
1 to 7
0 = none
1 to
Establishes communication after wiring dual gate connections between two operators in Primary/Secondary or Sally Port site
congurations.
This menu item appears if the sequenced
gate menu item (SG) is set at 0 (off).
Establishes communication after wiring two or more gate operators as sequential gates.
This SG menu item only appears if the Dual Gate menu item (DG) is set to 0
(solo operator). NOTE: After selecting SG settings, consider accessing the User Menu in each gate operator to address the Close Timer (CT) setting.
NOTE: Does not appear on an AC-powered operator. The menu item only appears when using the DC Charger unit and designates the charger type.
Provides the Fire Dept. Open input. When set to 1, the open signal received by the operator overrides all photoelectric eyes and edge sensors, and opens the gate. Pressing the Open or Reset button is required before the gate can be closed.
Enables the Emergency Close input. When set to 1, the constant hold close overrides vehicle detectors, photo eyes and edge sensors, and closes the gate. Pressing the Reset button once or the Open button twice is required before the gate will open.
Adjusts the sensitivity of the inherent entrapment sensor. Available settings are 1-9 with 9 being the least sensitive.
A setting of 0, stops the gate and then reverses its direction of travel for 2 seconds. To stop gate travel with no reversal, the optional setting 1 can be selected if the gate operator is at a Usage Class IV site and
assigned a UC 4 classication.
Only appears if the gate operator is set up as a Primary or a Secondary. Available settings are 1 to 7. Each numerical increment adds ½ second, to a maximum of 3 ½ seconds time delay, before the operator activates when commanded to close.
Only appears if the gate operator is set up as a Primary or a Secondary. Available settings are 1 to 7. Each numerical increment adds
Dual Gate COM (Gate 1) to Dual Gate COM (Gate 2)
A to A B to B
Connect Dual
Gate COM (Trafc Gate) to Dual Gate COM (Security Gate)
A to A B to B
+24V Fire Dept Open (#24)
+24V
EMERG CLOSE
(#23)
N/A
N/A
1/2 second (with a maximum of 3 1/2 seconds)
time delay following a command to open before the operator activates.
RT 0 (60 SECS)
MAXIMUM RUN
TIME
48 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
0 = 60 Seconds max run
1 = 300 Seconds max run
Allows an optional setting of 300 seconds if changed to [RT 1] as opposed to the maximum run timer default setting of 60 seconds.
N/A
Page 61
Installer Menu Setting Options Menu Tasks & Explanations STC Wire
Connections
PO 0 (OFF)
PARTIAL OPEN
EC 0 STOP ONLY EYE CLOSE LOGIC
EO 0 STOP ONLY EYE OPEN LOGIC
GR 0 FULL OPEN GATE EDGE LOGIC
SR 1 REVERSE 25
REVERSAL LOGIC
S1 0
SENSOR #1 TYPE
S2 0
SENSOR #2 TYPE
0 = none
7 to 99 seconds
0 = Close eye stops only
1 = Two second reversal to open on swing, slide, or vertical gates. Reverse to full open with barrier gates, StrongArm M30 and StrongArm M50. 2 = Reverse to full open.
0 = Open eye stops only
1 = Two second reverse to close
0 = Edge reverses fully open
1 = Two second reversal only
0 = IES reverses fully open
1 = Two second reversal only
0 disabled 1 (NOT USED) 2 (EYE CLOSE) 3 (EDGE CLOSE) 4 (EYE OPEN) 5 (EDGE OPEN) 6 (EDGE BOTH) 7 (EYE BOTH)
Same as Sensor 1 Same as Sensor 1 SENSOR 2
Activates the partial open input and allows an adjustable distance by setting the open duration. The available time settings are 7 to 99 seconds. The default setting [PO 0] leaves this input inactive.
If the close photo eye is triggered, the default setting is non-reversal while the gate is traveling in the close direction. If the obstruction is cleared within 5 seconds, gate travel continues. If you set the gate operator to optional setting EC 1, when the close photo eye is triggered, the gate pauses and reverses it's direction for a 2-second interval, and then resumes moving in the close direction if the photo eye clears within 5 seconds. (See exception for barrier arms.) A setting of EC 2 causes the gate to reverse and travel full open when triggered. NOTE: In software versions h5.56 and h4.55 or later the following changes occurred: Swing Gates: When photo eye close is active, the open command is operational. All Usage Class 3 or 4 gate operators: As in swing gates, an active photo eye close will no longer prevent an Open command.
If the open photo eye is triggered, the default setting is non-reversal while the gate is traveling in the open direction. When triggered, with the optional setting of EO 1, the gate pauses and reverses it's direction for a 2-second interval, and then resumes moving in the open direction if the photo eye clears within 5 seconds.
The default setting is to reopen fully if the edge sensor is triggered while closing. The
optional setting of GR 1 sets the gate to a
2-second reversal if triggered while closing.
If the inherent sensor is triggered, the default setting reverses the gate travel for a 2-second duration. The optional setting of SR 0 will cause the gate to reopen fully if IES is triggered while closing.
UL 325 - 2016 sensor input setting for external entrapment protection sensor monitoring. All three sensor types must be
congured to a non-zero number before the
gate operator will move the gate. Refer to External Entrapment Protection Sensors: What the Installer Needs to Do on page 31.
Open Partial #6 COM
.Sensor 1, 2, or 3 Sensor COM COM +24V
Sensor 1, 2, or 3 Sensor COM COM +24V
Sensor 1, 2, or 3 Sensor COM +24V 10K resistor (Edge)
N/A
SENSOR 1
COM +24V
SENSOR COM
10K resistor * *(Wired Edge sensor)
COM +24V
SENSOR COM
www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C 49
Page 62
Installer Menu Setting Options Menu Tasks & Explanations STC Wire
Connections
S3 0
SENSOR #3 TYPE
PC 0 NO INPUT
PHOTO EYE OUTPUT
Same as Sensor 1 Same as Sensor 1 SENSOR 3
COM +24V
SENSOR COM
0 = Normally Open NO input
1 = Normally Closed NC input (monitored)
Changes occurring in 2016. See NOTE. The default setting is for photo eyes with
Normally Close outputs. When set for NC,
the connection is monitored and any short circuit fault will generate a FAULT 2 (FAL2) alert. Press the Stop or Reset button to clear.
COM +24V COM PHOTO EYE CLOSE
DIRECTION
GC 0 NO INPUT GATE EDGE
OUTPUT
TC 1 (INTLOCK) TIME CLK/INTLOCK
DT 0 FREE EXIT
DISABLE FUNCTION
OR 1 REVERSE OUTSIDE OBS LOOP
IR 1 REVERSE
INSIDE OBS LOOP
0 = Normally Open NO input
1 = Normally Closed NC input (monitored)
0 = TIME CLK (Select Time Clock)
1 = INTLOCK
0 = Disable Free Exit
1 = Disable Close Timer
0 = Pause closing only
1 = Enable reversing to open
2 = Ignore and continue closing*
0 = Pause closing only
1 = Enable reversing to open
2 = Ignore and continue closing*
(Select Open Interlock)
Changes occurring in 2016. See NOTE. The default setting is edge sensor with
Normally Closed (NC) output. The optional setting of 0 requires an (NO) output.
Congures the input at Terminal No. 7 on
the STC to be either for the gate interlock function, or for an external time clock to open input. The default setting is (TC_1) for the interlock function.
Congures Terminal #9 input to disable
either the Free Exit Detector function or, alternately, the Close Timer function. The default setting disables the free exit detector. NOTE: When set to 0, the free exit is disabled while the gate rests on it’s closed limit. If the closed limit is not tripped, the free exit continues to work normally.
The default (1) is for full reversal when the Outside Obstruction Loop is triggered. A setting of 0 causes the gate to only pause when triggered. The gate closure begins as soon as the loop is clear again. *A setting of 2 is only available on CRASH barriers and provides for the most secure facilities where it is essential that the loop trigger is completely ignored and the barrier arm continues closing without pause or reversal.
The default is for full reversal when the Inside Obstruction Loop is triggered. A setting of 0 causes the gate to only pause when triggered. Closure begins as soon as the loop is clear again. *A setting of 2 is only available on CRASH barriers and provides for the most secure facilities where it is essential that the loop trigger is completely ignored and the gate continues closing without pause or reversal.
COM +24V COM
EDGE SENSOR
INTERLOCK OPEN (#7)
COM
DISABLE EXIT DETECTOR (#9)
COM
OUTSIDE OBS LOOP (#11)
COM or connection to Hy5B detector
INSIDE OBS
LOOP (#10)
COM or connection to Hy5B detector
NOTE: The shaded Installer Menu items do not appear when Build Year is set to 2 (BY 2). Exceptions exist for barrier arms, CRASH products, operators set to pre-2016 and Usage Class IV provisions.
50 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 63
Installer Menu Setting Options Menu Tasks & Explanations STC Wire
Connections
HD 1 HOLD CLOSE Center Loop Hold
0 = Hold Open only
1 = Hold Close and hold Open
Swing gates: Congures the function of the
Center Loop (Shadow Loop) when triggered: Setting 1 - holds the gate from starting open and from starting close. This setting prevents opening and closing of the gate when the
CENTER LOOP
(#10)
COM or connection to Hy5B detector
Center Loop is tripped if the gate is on either (opened or closed) limit switches. Setting 0 - holds the gate from starting closed. This setting prevents closing when on the open limit switch.
DL 1 STANDARD DETECTOR LOGIC
1 = Standard
2 & 3 = Quick Close 4 = Full anti-tailgate
Determines how the operator responds to a
tail gate notication. See Anti-TailGate Mode (Closing Logic) on page 75.
NOTE: Does not appear in barrier gate operators.
RL 1 CLOSE LIM
RELAY 1 LOGIC
0 = Disabled
1 = Close limit active (1 to 29 available)
Congures the function of the User 1 output
relay. It has the capacity to switch both AC and DC loads and can be used for high
User 1 Relay
voltage and/or high current loads. Connect devices directly to the top of the relay: COM
and either NO and/or NC contacts. Multiple
logic function options exist. Refer to User Relays – Programming Procedure on page
63.
R2 6 GATE LOCK RELAY 2 LOGIC
0 = Disabled
1 to 29 available
Congures the function of the User 2 output
relay. It has the capacity to switch both AC and DC loads and can be used for high
User 2 Relay
voltage and/or high current loads. Connect devices directly to the top of the relay: COM
plus NO and NC contacts. Multiple optional
logic function options exist. Refer to User Relays – Programming Procedure on page
63.
R3 1 CLOSE LIM
RELAY 3 LOGIC
0 = Disabled
1 to 29 available
Relay 3 congures the function of the User
3 output relay, which is an electronic relay with the capacity for switching a DC load
User 3 Relay
only. In the StrongArm M30/M50, Relay 3 is connected to the gate LED lighting and does not appear as an option in the Installer Menu.
R4 through R11
RELAY <n> LOGIC
0 = Disabled
1 to 29 available
Similar to Relay 1 Logic. NOTE: The Hy8Relay
™
module option can be purchased to provide an additional 8 relay terminals. Relay #39 set aside for Factory Use.
COM NOTE: R4 through RB user relays appear on 7-segment display
www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C 51
Page 64
Installer Menu Setting Options Menu Tasks & Explanations STC Wire
Connections
TL 2 (45 SECS)
OPEN TIME ALERT
LT 3 (75 SECS)
LOITERING ALERT
OS 1 (30 SEC)
OPEN SPEED
CS 1 (30 SEC) CLOSE SPEED
LL 0 (OFF) Learn Limit Reset
SA 0 (OFF) STC ADDRESS
NE 0 (OFF) NETWORK SETUP
2 = 45 second delay
0 = 0s delay 1 = 15s 3 = 75s 4 = 105s 5 = 135s
3 = 75 second delay
0 = 0s delay 1 = 15s 2 = 45s 4 = 105s 5 = 135s
0 = Run mode
1 = (30 SEC) 2 = (25 SEC) 3 = (20 SEC)
0 = Run mode
1 = (30 SEC) 2 = (25 SEC) 3 = (20 SEC)
0 = Normal setting
1 = Erases the learned limit positions
0 = No network
1 to 99 = Network “drop” address
0 = No network (off)
1 = Network address (on)
OPEN TIME ALERT lets you specify when
the #8 User Relay activates. The relay turns
ON when the software detects that the gate
operator has been off its close limit for the
specied period of time.
NOTE: In previous versions of software, this menu item only appeared when the #8 User Relay function (Rx 8 OPEN2LONG)
was congured. Now, even without the
User Relay option 8 being utilized, TL is a standard Installer Menu item.
The LOITERING alert lets you specify
when the #13 User Relay activates. When
connected and congured, it indicates
a vehicle is loitering on the Outside Obstruction Loop. The alert time is adjustable from 0 seconds, with 15 to 135s selectable delay timeframes in 30s increments.
NOTE: LT LOITERING alert adjustments
can be made in the Installer Menu. In previous versions of software, this menu item only appeared when the #13 User Relay function (Rx 13 LOITERING) was
congured. Now, even without the User
Relay option 13 being utilized, LT is a standard Installer Menu item.
Designate how quickly the gate opens. The range is dependent on the model number the speed varies. Refer to Adjusting the Gate Speed on page 53.
Designate how quickly the gate closes. The range is dependent on the model number the speed varies. Refer to Adjusting the Gate Speed on page 53.
Set to option 1, the system resets to accommodate for relearning limits. Refer to Initial Setup on page 23.
Sets the system address for network communication. 1 – 99 sets individual poling addresses. Refer to HyNet™ literature for more information.
Menu item appears when SA is not set to zero (0). If a system address exists a setting of 1 opens the network conguration menu. 0 = no network communication
1 = allows conguration of network addresses. Used with HyNet™.
User Relay 8
User Relay 13
(N/A)
(N/A)
N/A
RS-485. Involves additional hardware & software.
RS-485. Involves HyNet™ & software.
52 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 65
Installer Menu Setting Options Menu Tasks & Explanations STC Wire
Connections
ID 0 HYINVERTER DIAGNOSTICS
ELD0 RUN MODE
EXIT LOOP SET
ILD0 RUN MODE IND OBS LOOP SET
OLD0 RUN MODE
OUT OBS LOOP SET
SLD0 RUN MODE
SHADOW LOOP SET (Reset Loop Set)
0 = no diagnostics displayed 1 = view diagnostics displays
HYINVERTER INPUT - LINE xxx.x VAC HYINVERTER TEMP - xxx.xF / xxx.x C HYINVERTER VOLTS - BATTERY xx.x VDC HYINVERTER - BATTERY xxx.x %
0 = Run mode
1 = Show frequency 2 = Show call level 0-7 3 = Set Frequency
0 = Run mode
1 = Show frequency 2 = Show call level 0-7 3 = Set Frequency
0 = Run mode
1 = Show frequency 2 = Show call level 0-7 3 = Set Frequency
0 = Run mode
1 = Show frequency 2 = Show call level 0-7 3 = Set Frequency
Controls which system diagnostics appear on the display. With a setting of 1, you can access the AC Power Supply with HyInverter
AC diagnostic mode. Use the Next or
Previous buttons, on the gate operator’s keypad, to view the diagnostics on the STC display. NOTE: These same diagnostics appear on the AC Power Supply with HyInverter AC display in a constant scrolling format.
Controls the Hy5B Free Exit loop detector. Hy5B
Controls the Hy5B Inside Obstruction Loop detector.
Controls the Hy5B Outside Obstruction Loop detector.
Controls the Hy5B Shadow/Reset Loop detector.
AC Power Supply with HyInverter AC to STC (Modbus RTU communication protocol via RS-485.)
Hy5B
Hy5B
Hy5B
adjuStinG tHe Gate Speed
The gate speed designates how quickly the gate opens or closes. The available range varies dependent on the model number. Refer to the chart below.
Two Installer Menu settings, one for OPEN SPEED and one for CLOSE SPEED, can be accessed from the Smart
Touch Controller’s display. The steps involved in changing the open speed (OS) are shown below. The steps to set the close speed are the same, except you must access the close speed menu item (CS).
HydraSwing Model Approximate Speed Settings
150 1 1 = 30s, 2 = 25s, 3 = 20s
80F 2 1 = 25s, 2 = 20s, 3 = 15s
40 3 1 = 20s, 2 = 17.5s, 3 = 15s
40F 4 1 = 15s, 2 = 12.5s, 3 = 10s
www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C 53
Page 66
reSettinG Open and cLOSe LimitS
Resetting the open and close limits is easily accomplished by accessing the Installer Menu.
Access to the Installer Menu is through the User Menu. See the owchart below.
Press Menu twice at
Status Display
User Menu
the gate status display.
Installer Menu
LL 0 (OFF)
LEARN LIMIT
Press Next until “LL”
appears., Then Select. The
“LL” characters blink.
To access the Installer Menu, press and hold Reset & Open, and then release them.
Learn Limits
To activate the learn limits
function, press Next which
changes the display to LL 1.
Learn Close
Press Select. The Learn Close blinks in the display indicating that the operator is ready to relearn the closed limit.
Learn Close Limits
Learn Close appears and blinks, indicating that the operator is ready to learn its close limit. Follow one of the two procedures shown in the bullets:
• The gate is already in the desired closed position – press Stop twice. The buzzer chirps twice and the full close stop is retained in memory.
• The gate is not in the desired closed position - press and hold the Close button until the HydraSwing moves the gate to full close. Release the Close button and press Stop twice. The buzzer chirps twice and the full close stop is retained in memory.
NOTE: During this process, you can press and hold Open to reverse direction and adjust the gate position.
Learn Open Limits
1. When the Learn Open display appears, hold the Open button until the gate reaches the desired full open position.
2. Release the Open button. Note that if you go too far, you can press Close to reverse direction.
3. Press Stop twice to preserve the open stop location. The buzzer chirps twice and the full open stop is retained in memory.
54 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 67
SettinG tHe cLOSe timer
The Close Timer assigns how many seconds will pass before the gate operator initiates closure of a fully opened gate after all open commands and reversing sensor inputs have ceased and loops cleared. It is
recommended that every gate operator have the close timer set to a specic number of seconds (for example, 5 seconds) unless a hard-wired closing device is connected to the gate operator, such as a “hold to close”
push button station.
To adjust the time (1 to 99 seconds) it takes before the operator initiates gate closure, take the following steps:
1. At a gate status display, press the Menu button twice. This accesses the User Menu and the Close Timer display appears.
NOTE: If you want gate personnel to operate the gate with the Hold to Close feature found in some push button stations, then set the Hold to Close menu item to
1. When the Hold to Close menu item is active (set to 1), the Close Timer menu item is unavailable.
2. Use the Select, and then Next or Previous buttons to navigate and change the number of seconds appearing on the display. Refer to Menu Mode Navigation on page 40.
DRIVE
STOP BUTTON
1
2
C
D
V
4
2
2
4
V
A
C
A
c
ce
ss
o
ry
p
ower
+
ON
COMM
OPEN BUTTON
3
CLOSE BUTTON
REMOTE OPEN AND
4
RADIO CONTROL
5
OPEN/CLOSE
OPEN PARTIAL
6
INTERLOCK OPEN
7
TIME CLOCK OPEN
FREE EXIT DETECTOR
8
DISABLE EXIT DETECTOR
9
DISABLE CLOSE TIMER
INSIDE OBSTRUCTION
10
VEHICLE DETECTOR
OUTSIDE OBSTRUCTION
11
VEHICLE DETECTOR
SHADOW/RESET
12
VEHICLE DETECTOR
SENSOR 1
14
SENSOR COM
15
DO NOT USE
16
SENSOR 2
17
DO NOT USE
18
19
SENSOR 3
20
DO NOT USE
CHARGER
21
AC LOSS
LOCK INTERLOCK
22
EMERG CLOSE
23
FIRE DEPT OPEN
24
LED
LIMIT DUAL GATE
RPM
Smart Touch Controller
COM COMA B
POWER
USER 3
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
+24V +24V
RS485
STOP/BUZZER
MOTOR USER 1
FREE
EXIT
USER 2
INSIDE
OBSTR
OUTSIDE
OBSTR
COM
NO
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
STATUS
SHADOW
RESET
DISPLAY
VEHICLE DETECTOR
RS232
WIEGAND
COMOPEN
S 1
CT 10 (ON) CLOSE TIMER
3. To exit the User Menu, press the Menu button. The gate status appears in the display indicating you have returned to Run Mode.
www.hysecurity.com © 2017 Display & Menu Options MX3636-01 Rev. C 55
Page 68
teSt tHe OperatOr
Complete the installation by testing the operation of the gate.
NOTE: The operator must be turned on and in Run mode. A Run mode display appears on the STC. If a Run mode status does not appear on the display, press Reset. If an error, alert, or fault appears on the display, refer to the Troubleshooting section to learn how to clear the display and return to Run mode.
1. Press Open to open the gate.
2. Test the operator.
• Cycle the gate a few times by pressing the Close and Open buttons.
• If installed for emergency fast operation, test the EMERGENCY CLOSE using the constant hold device. Observe the travel speed of the gate when you press and hold the Emergency Close button. It will close a second or two faster than normal operation and ignore any photo eye, vehicle loop, or other safety sensor inputs.
NOTE: If additional accessories are to be added, read about STC Inputs & Wiring on page 57.
HydraSupply Cabinet
Access controls
(Hydraulic pump pack, motor & Smart Touch Controller)
Pedestrian gate
HydraSwing
Gate edge sensors
HydraSwing
Warning signs (placed on both sides of gate
Shadow loop (Center Loop)
56 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 69
STC Inputs & Wiring
This section provides information about the Smart Touch Controller, its inputs for peripheral connections, and its monitoring capabilities. This section explains how to:
• Make Connections on the Smart Touch Controller
• Integrate with Security Systems
• Adapt User Relays for your Gate Site
LED lights
Hy5B Refer to the HySecurity
website for more information about Hy5B installation and use.
Power Connector
when energized
HY-5A
Power Supply Board
24V
A
C A
cce
s
s
or
y powe
r
DRIVE
Stop Button* - 1
Open Button* - 2
Close Button* - 3
Remote Open and Radio Control - 4
Open / Close - 5
Open Partial - 6
Interlock Open / Time Clock Open - 7
Free Exit Detector - 8
Disable Exit Detector / Close Timer - 9
Inside Obstruction Vehicle Detector - 10
Outside Obstruction Vehicle Detector - 11
Shadow / Reset Vehicle Detector - 12
1
2
3
4
5
6
7
8
9
10
11
12
Sensor 1 - 13
Sensor COM - 14
Sensor COM - 15
DO NOT USE - 16
Sensor 2 - 17
DO NOT USE - 18
Sensor 3 - 19
DO NOT USE - 20
V
24
+
ON
MM
CO
24V DC Accessory Power (+)
Common Bus (-)
Charger AC Loss - 21
Gate Lock Interlock - 22
Emergency Close** - 23
Fire Department Open** - 24
14
15
16
17
18
19
20
21
22
23
24
Tact Push Button Switch
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COM
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
LIMIT DUAL GATE
RPM
POWER
USER 3
HySecurity
MX000585
VERSION S/N
Smart Touch Controller
RADIO OPTIONS
COM COMA B
RS485
STATUS
DISPLAY
MOTOR USER 1
EXIT
USER 2
OBSTR
OBSTR
COM
NO
RESET
RS232
COMOPEN S1+24V +24V
RS-485
STOP/BUZZER
Motor Relay
Reset & Buzzer Connector
FREE
User Relay 1
HY-5A Free Exit
User Relay 2
INSIDE
HY-5A Inside Obstruction
User Relay 3 (DC Only)
OUTSIDE
Solid state for use with flashers and other
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
high cycle accessories
HY-5A Outside Obstruction
Clock Battery
Heartbeat
SHADOW
Blinks green = operational Red = alert, fault, or error
VEHICLE DETECTOR
HY-5A Shadow / Reset*
RS-232 Connector
WIEGAND
Weigand Connector
Limit Switch Connectors
Master Slave
Open Radio
Gate Edge Radio
www.hysecurity.com © 2017 STC Inputs & Wiring MX3654-01 Rev. A 57
Page 70
OVerView Of tHe Stc and pOwer SuppLy BOard
The Smart Touch Controller uses LED’s to indicate active inputs when AC power is present. For operators that use only DC power, you can push a Tact push button to show the active inputs. This Tact push button is at the bottom left corner beneath the #24 terminal input.
On a new operator, no active inputs should appear until external accessories and wiring are attached. If any inputs are active before connecting external wiring, refer to Troubleshooting on page 91.
Power Connector
Connections to VFD
Power Supply
Board
+ 24VAC
C
D
V
24
+
24V
A
C A
cce
s
s
or
y powe
r
ON
MM
O
C
+ 24VDC
Amp Draw on Power Supplies
Two power supplies are available: 24VDC and 24VAC
A maximum draw of 3A is allowable when utilizing both power supply connections: 2 terminals 24VAC power or 24VDC on 3 terminals. Any combination of the 5 available terminals can be used to draw the 3A maximum.
DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
LIMIT DUAL GATE
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COM
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
Smart Touch Controller
RPM
COM COMA B
POWER
USER 3
HySecurity
MX000585
VERSION
S/N
RADIO OPTIONS
+24V +24V
RS485
STATU S
DISPLAY
S 1
RS232
MOTOR USER 1
USER 2
COM
NO
COMOPEN
FREE
EXIT
INSIDE
OBSTR
OUTSIDE
OBSTR
SHADOW
RESET
STOP/BUZZER
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
VEHICLE DETECTOR
WIEGAND
FREE EXIT
INSIDE LOOP
OUTSIDE LOOP
SHADOW RESET CENTER LOOP
Tact button
Smart Touch Controller
LOOP
Not to Scale
58 MX3654-01 Rev. A HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 71
inteGratinG witH Security SyStemS and Hynet™ Gateway
HySecurity hydraulic gate operators provides a 2-wire, serial interface (RS-485 connection) which allows remote access to one or more operators. With software protocols provided by HySecurity, bi-directional status updates and control commands are easily integrated with a central controller (computer or server), which becomes the primary (master) to the connected operators. Up to 31 physical operators can be polled from the central master command station. Reset requests, gate control, gate status, and gate faults can be monitored and information can be retrieved from the central command station.
The RS-485 interface is also used to communicate with the HyNet Gateway, a web-enabled interface. To view the user guide and quick start information regarding HyNet Gateway SFP 4/1, go to the HySecurity website,
Technical_Support_Installation_Manuals.
NOTE: Connect HyNet power to +24VDC on the Power Supply Board. Do NOT connect HyNet to
24V AC Accessory power
COMMON
COMMON terminals
+24V terminal under RADIO OPTIONS.
Flying Lead connects to +24V
C
4V D
2
+
+24V
RS-485 Connector
SA 1
SYSTEM ADDRESS
1
2
3
4
5
6
7
8
9
10
11
12
Inputs
14
15
16
17
18
19
20
21
22
23
24
LIMIT DUAL GATE
DRIVE
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COM
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
Smart Touch Controller
RPM
COM COMA B
POWER
USER 3
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
RS485
COM
NO
STATUS
DISPLAY
RS232
COMOPEN S 1+24V +24V
+ 24VDC
MOTOR USER 1
EXIT
USER 2
OBSTR
OBSTR
RESET
FREE
INSIDE
OUTSIDE
SHADOW
STOP/BUZZER
WIEGAND
SA Display in the
HyNet
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
VEHICLE DETECTOR
Wire Harness
Installer Menu
Once the physical connection is made and protocols are established, an SA (System Address) must be assigned for each operator through its Installer Menu. For network communication, choosing a “SA” of 1 to 99 establishes individual network polling addresses. A “SA” of zero means no network communication is desired.
If you plan to connect operators to a networked central master command station, contact HySecurity for software protocols and additional information. Refer to Contact Information on page 2.
www.hysecurity.com © 2017 STC Inputs & Wiring MX3654-01 Rev. A 59
Page 72
Smart tOucH cOntrOLLer inputS
When using AC power, an LED lights next to any active input.
1. Test the open and close function of the gate before wiring to accessory devices (external control inputs). This makes it easier to troubleshoot if an unexpected functionality arises.
NOTE: If you are using the operator strictly in a DC capacity, the Smart Touch Controller has a tact button you can push which lights an LED next to the active inputs. This button is in the bottom left corner of the STC board. Press the SHOW LEDs push button switch to verify the status of the terminal inputs.
2. All the Smart Touch Controller inputs listed below are shown as a single input. The second wire is connected to the Common Terminal Bus on the Power Supply Board.
NOTE: The Emergency Close and Fire Dept. Open inputs are an exception and require a +24V input. The +24V is located on Power Supply Board next to the Common Bus. See drawing on previous page.
Stc terminaL inputS
Use Terminal Inputs 4, 5, 6, and 7 for external control devices. DO NOT connect an external control device to Input Terminals, 1, 2, or 3 unless the controls are located in clear view of the entire gate area and are being constantly monitored and supervised.
NOTE: UL 325 2016 sensor input label changes shown in Bold.
WARNING
Smart Touch Controller Inputs Chart
No. Smart Touch
Terminal UL 325 - 2016
1 Stop Button Stop Button Normally Closed input. Jumper
2 Open Button Open Button Do not use for radio or remote
3 Close Button Close Button Do not use for radio or remote
4 Remote Open
& Radio Control
5 Open/Close
Button
6 Open Partial Open Partial NOTE: Terminal is only used in
Smart Touch Terminal pre-2016
Remote Open & Radio Control
Open/Close Button
Wire Connections Commonly used for...
Line of sight, external to Common if input is not being used.
access controls.
Normally Open Input
access controls.
Normally Open Input
For radio/remote open device: Access the RO from the User Menu and set to 1. NO Input
Connection for push button or radio controls.
slide gates. Adjustable through the Installer Menu from 7 to 99.
stop button or 3-button
station.
Line of sight, external
open button or 3-button
station.
Line of sight, external
close button or 3-button
station.
Remote access control or
radio controls
Singular button device
(multi-function)
Monitored access
controls
60 MX3654-01 Rev. A HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 73
No. Smart Touch
DISABLE EXIT DETECTOR
Smart Touch Controller
POWER
Terminal UL 325 - 2016
7 Interlock Open/
Time Clock Open LED
Smart Touch Terminal pre-2016
Interlock Open/Time Clock Open LED
Wire Connections Commonly used for...
The default is Interlock Open
(TC 1) but can be congured as
the Time Clock Open (TC 0) input. Refer to your gate operator’s product manual.
Sequenced or interlocked
gate inputs. Another
use for this input is
connection to a device
that regulates the open
timing.
13 SENSOR 1 Edge Sensor Refer to Table 6: Installer Menu
on page 42.
Connection to external
entrapment protection
sensors.
14 Sensor COM Photo Eye
Power
- 24 Volts Common
15 Sensor COM Photo Eye
Power
- 24 Volts Common
All devices used for entrapment protection that require monitoring must be connected (wired) to SENSOR COM.
Refer to How Software Handles
Monitoring External Entrapment Protection Sensors on page 27 and Wiring HySecurity Sensors: Smart Touch on
page 121.
Device common power
Connect external
entrapment protection
sensors to these
terminals. The sensors
energize only when the
gate operator receives a
run command.
Use these terminals to
preserve battery power.
NOTE: For pre-2016
gate operators, inputs
are labeled as Photo
Eye Power and 24 Volts
Common.
16 DO NOT USE DO NOT USE
17 SENSOR 2 Photo
Eye Open direction
Refer to How Software Handles
Monitoring External Entrapment Protection Sensors on page
27.
Connection to external
entrapment protection
sensors.
18 DO NOT USE DO NOT USE
19 SENSOR 3 Photo
Eye Close direction
Refer to How Software Handles
Monitoring External Entrapment Protection Sensors on page
Connection to external
entrapment protection
sensors.
27.
20 DO NOT USE DO NOT USE
21 Charger AC
Loss
Charger AC Loss
Connection from battery cabinet.
DC battery type operators
only.
22 Lock Interlock Lock Interlock Refer to user relay option 23. Locking mechanisms.
23 Emergency
Close
Emergency Close
Activate with +24. Refer to OC setting in the Table 6: Installer Menu on page 42.
Installer menu enabled
and input +24V to trigger.
Requires constant hold
or supervised input.
Overrides photo eyes,
gates edges & vehicle
detectors.
24 Fire Dept Open Fire Dept
Open
Jumper to +24. See the Table 6: Installer Menu on page 42.
Installer menu FO
enabled and input +24V
to trigger. Overrides
photo eyes and gates
edges.
DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
LIMIT DUAL GATE
Tact Button
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COM
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
RPM
COM A B
STC Inputs
www.hysecurity.com © 2017 STC Inputs & Wiring MX3654-01 Rev. A 61
Page 74
cOnnectinG acceSSOry deViceS
Sensors, such as gate edges and photoelectric beams, protect against potential entrapment. These external entrapment protection sensors must be monitored for the gate installation to be in compliance with the 2016 revision to UL 325 Standard of Safety.
NOTE: Always check your local area codes and comply with all regulations.
Other types of accessory connections are shown in the following illustration. All accessories require a minimum of two connections:
• a device input
• a Common Bus Terminal (COM)
Power Connector
Two wires attach to COM.
Conguration
depends on whether AC or DC powered.
24V AC Acce
s
sory power
Power Supply
Board
COMMON
Access controls
(Ex. Card reader, keypad)
DRIVE
1
2
3
4
5
6
7
C
D
V
24
+
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COM
SENSOR COM
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
Smart Touch Controller
LIMIT DUAL GATE
RPM
COM COMA B
POWER
USER 3
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
RS485
STATUS
DISPLAY
RS232
COM
NO
COMOPEN S1+24V +24V
MOTOR USER 1
EXIT
USER 2
OBSTR
OBSTR
RESET
FREE
INSIDE
OUTSIDE
SHADOW
STOP/BUZZER
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
VEHICLE DETECTOR
WIEGAND
FREE EXIT
INSIDE LOOP
OUTSIDE LOOP
CENTER LOOP
NOTE: See Wiring HySecurity Sensors: Smart Touch on page 121, for photo eye
and gate edge connections.
LOOP
Not to Scale
62 MX3654-01 Rev. A HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 75
uSer reLayS – prOGramminG prOcedure
The Smart Touch Controller is able to interface with many types of external devices through the use of three user programmable output relays: two mechanical relays (User Relay 1 and User Relay 2), and one solid state relay (User 3) which is used most often
for connection to ashing devices.
All of the user relay functions identied and described in the table
below are accessible in the Installer Menu (R1 x, R2 x, R3 x) selections.
NOTE: A setting of zero disables a User Relay. The User Relays will operate
normally to 18VDC. Below 18VDC, alert notication occurs. On Crash products
User 3 relay is unavailable. It is pre-wired for the LED lights.
Use the STC buttons to program the user relays according to the following steps:
1. Select the relay you wish to use through the Installer Menu. See Table 6: Installer Menu on page 42. For example:
(RELAY LOGIC 1) or R2 15 (RELAY LOGIC 2).
R1 13
2. Select the appropriate function (1 through 28) by changing the display to the associated number listed in the table. Use the Select, Next and Previous buttons to make your selection. Refer to Menu Mode Navigation on page 36.
Identies relay number

STC display (7-segment)
Identies relay
number
R1 1 CLOSE LIM RELAY 1 LOGIC
STC display (32 character OLED)
Description
Setting
PerformanceSetting
Table 7: Programmable User Relays
Setting Performance Description Wire
1 Close limit output Output can be used as an interlock signal to another
operator’s interlock input, or simply to indicate that the gate is secure. The relay is “off” when the gate is closed. The relay energizes when the fully-closed limit is released. (Any open command energizes the relay.)
2 Close limit pulse output Used in a sequenced system to command a second machine
to close. Generates a brief pulsed output that occurs when the close limit is triggered.
3 Open limit output Indicates a full-open position. This output becomes active
when an open-limit is triggered and deactivates when the open-limit is released or a close command is received.
4 Open limit pulse output Used in a sequenced gate system to command a second
machine to open. Generates a brief pulsed output that occurs when the open limit is triggered.
5 Warn before/during operate output Controls an external warning device. This output operates at
the same time as the internal warn before operate buzzer.
6 Gate Lock output Controls external solenoid or magnetic locks. In both
directions of travel, this output is activated about 7/10ths of a second before the operator starts moving the gate and remains active while moving. Output remains active, for a few seconds, after stopping.
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Connection
www.hysecurity.com © 2017 STC Inputs & Wiring MX3654-01 Rev. A 63
Page 76
Setting Performance Description Wire
Connection
7 Gate forced open output Activated if the gate is forced off the closed limit switch and
the operator is not able to restore the gate to full closed position within four seconds.
NOTE: This alarm resets itself in 30 seconds.
8 Gate open too long output Controls an external device. Activates when the gate is open
longer than the user-selected period of time. Adjustable from 0 seconds with 15 to 135s selectable delay timeframes in 30s increments.
NOTE: TL - Open TIME ALERT adjustments can be made in the Installer Menu. The TL Installer Menu display only appears when using this relay.
9 Safety Mode Alert output Controls an external device. Activated when the system is
in Safety Mode or Entrapment Mode. Safety Mode occurs when the gate encounters an obstruction. Entrapment Mode means the gate is stopped. Entrapment mode occurs if the inherent entrapment sensor triggers while the system is in Safety Mode.
10 Entrapment Mode Alert output Controls an external device. Activated only when in the
Entrapment Mode.
11 Unauthorized Vehicle Entry output
(Tailgate alert)
12 Outside Obstruction Vehicle
Detector output
13 Loitering Alert Indicates a vehicle is loitering on the Outside Obstruction
Controls an external device. Activated when a second vehicle enters from the outside without a valid input from an access control device. This output releases when an access control input signals open or the arm/gate reaches the close limit.
Interlocks an entry device to prevent pedestrian use. This output is active whenever the Outside Obstruction Loop Detector is tripped.
Loop. Adjustable from 0 seconds with 15 to 135s selectable delay timeframes in 30s increments.
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
NOTE: LT in the Installer Menu. The LT Installer Menu display only appears when using this relay.
14 Gate nearing full travel output
(Nearing Limit)
15 Gate failure output
(Fault mode alert)
16 Motor Running output Active when the motor is running and gate is in motion. Relay 1, 2 or 3
17 AC Power Failure output This relay is normally energized and drops with loss of AC
18 DC Power Failure output
(Low battery alert)
19 Flasher Relay Flashes lights once per second. The relay is constantly
Applies to operators with position sensors only. Activated when the gate is 3s from expected limit switch trigger. NOTE: If the operator has not yet learned limits, it will energize Relay 14 when the motor begins moving the gate.
Activated to report occurrence of a problem. Indicates the system is in an Error Mode, Fault Mode or Entrapment Mode.
power.
DC operators only. The relay activates when the battery power is very low, but the output ceases when the battery is dead. The relay is triggered when the battery is less than 20 volts.
pulsing except when the open limit switch is triggered.
* Preferred connection is Relay 3, a solid state relay (except on Crash). On Crash gate operators, Relay 3 is unavailable because it is hard-wired for the LED barrier arm lights.
LOITERING ALERT adjustments can be made
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1 or 2* (Relay 3)
64 MX3654-01 Rev. A HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 77
Setting Performance Description Wire
Connection
20 Free Exit Loop Vehicle Detector
output
21 Inside Obstruction Vehicle Detector
output
22 Center Loop Detector output Active when the Reset/Center/Shadow loop detector is
23 External Latching gate Lock Output
(Prison Lock)
24 Gate at Partial Open Position Active when the partial open position is reached or
25 DC Power OK Alert
Battery OK Alert
26 Free Exit Vehicle Detector Pulse Activates when the Exit Loop Detector is tripped and causes
27 Not Open (requires AC power) When AC power is detected, this relay activates when the
28 Flasher (requires AC power) Controls ashing lights that pulse 500ms per second. The
29 Set aside for Factory Use HySecurity Testing Only Do not use
30 Arm Break Does not appear.
31 Warn Operate Run Relay is active while warn before and motor running. Relay 1 or 2
32 Partial Open Pulse Relay pulses when partial open activated and when partial
Active when the Free Exit Loop is tripped. Relay 1, 2 or 3
Active when the Inside Obstruction loops is tripped. Relay 1, 2 or 3
Relay 1, 2 or 3
tripped.
Activates when the Lock Interlock Input (Terminal No. 22) is active at the start of an Open cycle and remains on until the Lock Interlock releases or 10 seconds elapse, whichever happens sooner. Also, activates a Close cycle and releases 1 second after reaching the Close limit.
exceeded. Not used in StrongArmCrash.
Deactivates when the software detects a low battery voltage (below 21VDC, but greater than 18VDC) for a duration of 2 seconds or more. To slow battery drain, accessory power loads are shed.
a 250mS pulse output to occur.
gate in NOT on the open limit. If AC power fails, or the gate is on the open limit, the relay is deactivated.
relay is constantly activating except when the open limit switch is triggered or AC power fails.
Displayed only on StrongArm and StrongArmPark DC and activates if the breakaway arm switch is tripped.
open limit reached. Often used at a sequential gate site.
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1, 2 or 3
Relay 1 or 2
www.hysecurity.com © 2017 STC Inputs & Wiring MX3654-01 Rev. A 65
Page 78
Hy8reLay mOduLe OptiOn
The Hy8Relay (extended relay module) provides 8 numbered mechanical relays. R 4, RELAY 4 LOGIC through RB, RELAY 11 LOGIC can be accessed through the Installer Menu. Set the number for the relay based on the information found in Table 7: Programmable User Relays.
Wire communication cable connections between the DUAL GATE ports, at the base of the STC, and the extended mechanical relay module. Refer to instructions that accompany the Hy8Relay Module.
66 MX3654-01 Rev. A HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 79
Bi-Parting & Dual Gate Systems
Conguring two or more operators to work together as an interlocked pair (Primary/Secondary or Sally Port) or sequenced gate system is easy to do with the Smart Touch Controller (STC). There is no need to order a special model or any adapters. The area of the board marked Dual Gate employs a 3-wire, RS-485 serial port for communication between the operators.
NOTE: RS-485 communication is available for networked security systems. For additional information, refer to Connecting Sequenced Gates on page 70. The HydraSwing Twin is comprised of two gates run with one motor and one Smart Touch
Controller. HydraSwing Twin models are categorized as singular systems, not dual gate systems.
cOnnectinG an interLOcked pair (duaL Gate)
The Smart Touch Controller provides dual gate connections (two swing gates run by two separate HydraSupply control units). The STC programming features connect a pair of gate operators in a Primary/Secondary or interlocked Sally Port conguration. The software establishes the communication protocols when wiring the two separate gate operators. A Primary/Secondary pair of operators can be set for different open/close timing sequences (leaf delay feature) and Sally Port gates are often used at correctional facilities. In Sally Port congurations, one operator cannot open unless the other is fully closed. To learn how to connect the wiring between operators, review the wiring diagram on the next page.
NOTE: Both HydraSwing gate systems need to have compatible software versions installed on their Smart Touch Controllers.
HydraSwing 80F Dual Gate Systems
www.hysecurity.com © 2017 Bi-Parting & Dual Gate Systems MX3636-01 Rev. C 67
Page 80
Dual Gate Wiring Connections
CAUTION
To connect an interlocked pair of gate operators, simply follow the steps below.
1. As shown in the Wire Diagram, connect a shielded communications cable to the DUAL GATE inputs in each operator. The inputs are located near the base of the Smart Touch Controller. Be sure to connect the wires in pairs to the same terminal ports (A-A, B-B, COM-COM) on both operators.
2. Attach a ring terminal to the shield wire and connect it to the Smart Touch Controller’s convenient ground screw.
Connect the ground shield wire to only one operator, not both. Use only 18-20 gauge twisted and shielded triple wire. To operate properly, both Smart Touch Controllers must be using the same software version.
DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
LIMIT DUAL GATE
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
EDGE SENSOR
PHOTO EYE POWER 24 VOLTS COMMON
PHOTO EYE POWER
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
SPARE INPUT
EMERG CLOSE
FIRE DEPT OPEN
LED
Smart Touch Controller
RPM
COMCOMAB
POWER
USER 3
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
RS485
STATUS
DISPLAY
RS232
COM
STOP/BUZZER
MOTORUSER 1
FREE
EXIT
USER 2
INSIDE
OBSTR
OUTSIDE
OBSTR
NO
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
SHADOW
RESET
VEHICLE DETECTOR
WIEGAND
COMOPEN EDGE+24V +24V
DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
LIMIT DUAL GATE
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
EDGE SENSOR
PHOTO EYE POWER 24 VOLTS COMMON
PHOTO EYE POWER
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
SPARE INPUT
EMERG CLOSE
FIRE DEPT OPEN
LED
Smart Touch Controller
RPM
COMCOMAB
POWER
USER 3
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
RS485
STATUS
DISPLAY
RS232
COM
STOP/BUZZER
MOTORUSER 1
FREE
EXIT
USER 2
INSIDE
OBSTR
OUTSIDE
OBSTR
NO
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
SHADOW
RESET
VEHICLE DETECTOR
WIEGAND
COMOPEN EDGE+24V +24V
Wire Diagram: Interlocked Pair of Operators wired to DUAL GATE Inputs
68 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 81
Dual or Sequenced Gates: Power, Software & Accessory Requirements
When installing an interlocked pair, the following must be adhered to:
• An electrical conduit for interconnecting wires must span between the two operators. The interlock (dual gate) communication wires and any low voltage control wires must be installed in a conduit that is separate from the high voltage power cables.
• Complete the installation of both operators as separate machines and verify that their basic functions are correct as solo operators before interconnecting them.
• Be sure both operators are running the same software. The software version can be viewed on the display by pressing the RESET button.
• For up-to-date features, keep the most current software loaded on both gate operators. Software downloads are available at www.hysecurity.com. Make it part of your maintenance routine to check for and install software updates on a regular basis.
• External control inputs (vehicle detectors and external entrapment protection sensors) may be connected to either gate operator in a Primary/Secondary conguration, but in a Sally Port conguration, the external control inputs must be connected to Sally Port A. (Sally Port A being the rst gate to open for incoming trafc. Be sure to designate Sally Port A in the dual gate menu item as 3 (DG 3) and Sally Port B as 4 (DG 4).
NOTE: If using the Hy8Relay, connect it to the dual gate spades on the Primary controller.
Programming a Dual Gate (Interlocked Pair)
Both gate operators must be programmed so they know what function they are to perform as Primary and Secondary or Sally Port A and Sally Port B. (Sally Port A being the rst gate to open for incoming trafc.) The Installer Menu provides the Dual Gate (DG) menu item that sets up the functionality of the gate operators. Access this menu item by taking the following steps:
Press Menu twice at
Status Display
User Menu
To access the Installer Menu, press and hold Reset & Open, and then release them.
Refer to the chart below to set the operator’s functionality.**
the gate status display.
Installer Menu
Press Next until DG characters appear.
Dual Gate
DG 0
Press Select so DG characters blink.
Press Next to change the display. Refer to chart below.
DG 0
DUAL GATE
**Interlocked Gate type Operator 1 (Primary) Operator 2 (Secondary)
1. Press Next until DG 3 appears on the display.
Sally Port
Primary / Secondary
www.hysecurity.com © 2017 Bi-Parting & Dual Gate Systems MX3636-01 Rev. C 69
2. Press Select to establish the operator as Sally Port A.
1. Press Next until DG 2 appears on the display.
2. Press Select to establish the operator as Primary.
1. Press Next until DG 4 appears on the display.
2. Press Select to establish the operator as Sally Port B.
1. Press Next until DG 1 appears on the display.
2. Press Select to establish the operator as Secondary.
Page 82
cOnnectinG Sequenced GateS
CAUTION
Sequenced gates are slightly different than dual or interlocked gates. When two gate operators are connected as sequenced gates, a faster “Trafc Control Gate” operator (i.e. barrier arm or crash wedge) and a slower “Security Gate” operator (slide, swing, or vertical lift gate) operate in sequence to help prevent tailgating or unauthorized entry. Both operators open (Security Gate rst followed by the Trafc Control Gate) and allow a vehicle through, but the faster moving Trafc Control Gate closes quickly once its reset/center loop and all obstruction loops are cleared. Upon reaching its closed limit, the Trafc Control Gate signals the Security Gate to close. Note that all shared vehicle detector loops must be cleared before the Security Gate closes.
NOTE: An emergency open or close overrides the gate sequencing and acts upon both gates simultaneously.
The Smart Touch Controller (STC) provides the sequenced gate connections and programming features, and the STC software establishes the communication protocols when wiring the sequenced gate operators. To learn how to connect the wiring between operators, review the Wire Diagram below.
The operators do not have to be of the same type, but both need to have identical software versions installed on the Smart Touch Controller. For example, a StrongArmCrash M30 can be sequenced with a security gate to provide both personnel security and crash provisions. The inherent STC software integrates seamlessly between operators and software protocols and allows RS-485 communication for networked security systems. Refer to Integrating with Security Systems and HyNet™ Gateway on page 59 for additional information.
To connect a sequenced pair of gate operators, follow the steps on the next page.
DRIVE
STOP BUTTON
1
2
OPEN BUTTON
3
CLOSE BUTTON
REMOTE OPEN AND
4
RADIO CONTROL
5
OPEN/CLOSE
OPEN PARTIAL
6
INTERLOCK OPEN
7
TIME CLOCK OPEN
FREE EXIT DETECTOR
8
DISABLE EXIT DETECTOR
9
DISABLE CLOSE TIMER
10
11
12
14
15
16
17
18
19
20
21
22
23
24
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
EDGE SENSOR
PHOTO EYE POWER 24 VOLTS COMMON
PHOTO EYE POWER
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
SPARE INPUT
EMERG CLOSE
FIRE DEPT OPEN
LED
LIMIT DUAL GATE
Smart Touch Controller
RPM
COMCOMAB
POWER
USER 3
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
RS485
STATUS
DISPLAY
STOP/BUZZER
MOTORUSER 1
FREE
EXIT
USER 2
INSIDE
OBSTR
OUTSIDE
OBSTR
COM
NO
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
SHADOW
RESET
VEHICLE DETECTOR
RS232
WIEGAND
COMOPEN EDGE+24V +24V
DRIVE
STOP BUTTON
1
2
OPEN BUTTON
3
CLOSE BUTTON
REMOTE OPEN AND
4
RADIO CONTROL
5
OPEN/CLOSE
OPEN PARTIAL
6
INTERLOCK OPEN
7
TIME CLOCK OPEN
FREE EXIT DETECTOR
8
DISABLE EXIT DETECTOR
9
DISABLE CLOSE TIMER
10
11
12
14
15
16
17
18
19
20
21
22
23
24
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
EDGE SENSOR
PHOTO EYE POWER 24 VOLTS COMMON
PHOTO EYE POWER
DO NOT USE
PHOTO EYE OPEN DIRECTION
DO NOT USE
PHOTO EYE CLOSE DIRECTION
DO NOT USE
CHARGER AC LOSS
SPARE INPUT
EMERG CLOSE
FIRE DEPT OPEN
LED
Smart Touch Controller
LIMIT DUAL GATE
RPM
COMCOMAB
POWER
USER 3
HySecurity
MX000585
VERSION S/N
RADIO OPTIONS
DISPLAY
RS485
STATUS
RS232
STOP/BUZZER
MOTORUSER 1
FREE
EXIT
USER 2
INSIDE
OBSTR
OUTSIDE
OBSTR
COM
NO
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
SHADOW
RESET
VEHICLE DETECTOR
WIEGAND
COMOPEN EDGE+24V +24V
Wire Diagram: Sequenced Pair of Operators wired to DUAL GATE Inputs
70 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 83
1. As shown in the wire diagram on page 70, connect a shielded communications cable to the DUAL GATE inputs in each operator. The inputs are located near the base of the Smart Touch Controller. Be sure to connect the wires in pairs to the same terminal ports (A-A, B-B, COM-COM) on both operators.
2. Attach a ring terminal to the shield wire and connect it to the Smart Touch Controller’s convenient ground screw.
NOTE: Connect the ground shield wire to only one operator, not both. Use only 18-20 gauge twisted and shielded triple wire.
Sequenced gates are very similar to dual gates (interlocked pair) in their Power, Software, and Accessory Requirements. To review the installation site requirements, refer to Bi-Parting & Dual Gate Systems on page 67.
Status Display
User Menu Installer Menu
To access the Installer Menu, press and hold Reset & Open, and then release them.
Press Menu twice at the gate status display.
Sequence Gate
Press Next until “SG” characters appear.
Status Display
Press Select again and a gate status display appears indicating the sequenced gate entry had been accepted.
SG 0
SG 0
SEQUENTIAL GATE
Press Select so “SG” characters blink.
Press Next to change the display:
SG 1 = Sequenced Gate #1 conguration SG 2 = Sequenced Gate #2 conguration
SG 3 = Sequenced Gate #3 conguration (only used with HydraSupply XL) SG 4 = Sequenced Gate #4 conguration (only used with HydraSupply XL)
NOTE: Set gate operators on the site to the uniquely paired number. Refer to the site designs
on the following pages.
www.hysecurity.com © 2017 Bi-Parting & Dual Gate Systems MX3636-01 Rev. C 71
Page 84
twin HydraSwinGS
A hydraulic splitter is used in twin HydraSwing models since only one HydraSupply controls two gates.
CAUTION
Be aware hose swap is needed on outswing gates.
.
.
.
.
.
Gate Open ports
Gate Close ports
Conduit
HydraSupply cabinet showing hose
connections for Twin HydraSwing models
72 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 85
Sequenced Gate: cOnfiGuratiOn #1
SECURE
PUBLIC
Vehicle Loop Layout
HydraSwing with StrongArm M30
1
D
D
OUTSIDE
OBSTRUCTION
LOOP (OOLD)
E
RESET LOOP
(OOLD for Swing Gate)
TRAFFIC CONTROL GATE
C
/
L
SECURITY SWING GATE
C
Optional access control devices (card reader, etc.). Align along 6 ft edge of the Outside Obstruction Loop.
F
Minimum spacing shown
C
*NOTICE
For sequenced gates to operate properly, all vehicle detectors
must be wired to the Trafc Control Gate.
If a communication failure occurs, an ALERT 22 (AL 22) appears and the buzzer sounds.
The Trafc Control Gate maintains
functionality while the Security Gate defaults to open until communication is restored (or the Security Gate is manually closed).
D
IOLD for Trafc Control Gate
Shadow Loop for Swing Gate
*NOTICE
Center to center between gates:
4 ft minimum (122 cm), 9 ft maximum (274 cm)
www.hysecurity.com © 2017 Bi-Parting & Dual Gate Systems MX3636-01 Rev. C 73
INSIDE
OBSTRUCTION
LOOP
or
A
B
Uni- or Bi-directional Trafc Control
Vehicles must pass from one loop to the next without loss of detection.
Dimension “A” = 6 to 16 ft minimum to 16 ft maximum (183 to 488 cm)
Dimension “B” = 6 to 8 ft minimum to 4 ft maximum (91 to 122 cm)
Dimension “C” = 3 ft minimum to 4 ft maximum. Distance from edge of Reset Loop to C/L of the Security Gate is 3 to 4 ft (91 to 122 cm).
Dimension “D” = 6 ft (183 cm) Dimension “E” = 4 ft minimum to 8 ft max.
Reset Loop can be offset from C/L gate 1 to 5 ft (31 to 152 cm).
Dimension “F” = 10 to 15 ft (3 to 3.6 m)
Page 86
SECURE
PUBLIC
L
Sequenced Gate: cOnfiGuratiOn #2
Vehicle Loop Layout
2
D
D
HydraSwing with StrongArm M30
OUTSIDE
OBSTRUCTION
LOOP (OOLD)
and Shadow Loop
for Swing Gate
F
C
SECURITY SWING GATE
C
/
L
RESET LOOP
(IOLD for Swing Gate)
C
Optional access control devices (card reader, etc.). Align along 6 ft edge of the Outside Obstruction Loop.
*NOTICE
For sequenced gates to operate properly, all vehicle detectors
must be wired to the Trafc Control Gate.
If a communication failure occurs, an ALERT 22 (AL 22) appears and the buzzer sounds.
The Trafc Control Gate maintains
functionality while the Security Gate defaults to open until communication is restored (or the Security Gate is manually closed).
TRAFFIC CONTROL GATE
E
INSIDE
OBSTRUCTION
LOOP
D
IOLD for Trafc Control Gate
or
Exit Loop Detector (ELD) for both
A
B
Uni- or Bi-directional Trafc Control
Vehicles must pass from one loop to the next without loss of detection.
Dimension “A” = 6 to 16 ft minimum to 16 ft maximum (183 to 488 cm)
Dimension “B” = 6 to 8 ft minimum to 4 ft maximum (91 to 122 cm)
Dimension “C” = 3 ft minimum to 4 ft maximum. Distance from edge of Reset Loop to C/L of the Security Gate is 3 to 4 ft (91 to 122 cm).
Dimension “D” = 6 ft (183 cm) Dimension “E” = 4 ft minimum to 8 ft max.
Reset Loop can be offset from C/L gate 1 to 5 ft (31 to 152 cm).
Dimension “F” = 10 to 15 ft (3 to 3.6 m)
*NOTICE
Center to center between gates:
4 ft minimum (122 cm), 9 ft maximum (274 cm)
74 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Drawings not to scale.
Page 87
Vehicle Detector Installation
and Loop Layouts
HySecurity recommends that vehicle detectors be used for free exit and obstruction sensing logic only. The exception is in parking or barrier arm applications where detectors may also be used to close the gate. In applications employing our swing, vertical lift, or sliding gate operators, closing logic cannot be used except when the anti-tailgate logic is employed.
Vehicle detector functions (OR, IR, HD, DL ) are congurable through the Table 6: Installer Menu on page 46.
NOTE: For in-depth information regarding Hy5B vehicle detectors, click Tech Support on the HySecurity website and follow the link to Installation Manuals.
Anti-TailGate Mode (Closing Logic)
The Detector Logic (DL) installer menu item lets you set the anti-tailgate mode. This menu item works in conjunction with the Close Timer (CT) when the vehicle detector is triggered. If you plan to use the anti­tailgate feature, check the time delay aspect of the Close Timer (CL) setting.
The four selectable modes for DL are as follows:
Mode 1 (Default): An input from either the Free Exit, Outside Obstruction Loop (OOLD), Inside Obstruction Loop (IOLD), or the Center Loop (CLD/RESET/Shadow) will hold the gate open, reset the close timer, and ignore all close inputs. The close timer begins to count down only after all vehicle detectors are clear and no other open command is present.
Mode 2: The close timer does not wait for vehicle detectors to clear, but instead it starts counting down as soon as the open limit is reached.
Mode 3: When both inside and outside obstruction loops are simultaneously active, the gate will close immediately (unless another open command is present) once all vehicle detectors are no longer sensing active loops (i.e. vehicle loops are clear).
Mode 4: Full anti-tailgate logic includes Mode 3 functions. In addition, the gate will stop during the opening cycle when both OOLD & IOLD (reversing loops) are tripped simultaneously. When the OOLD & IOLD loops are cleared, the gate closes immediately. The OOLD & IOLD can be individually set so that, if tripped while closing, the gate may either, pause only or reverse to reopen. The free exit detector input is ignored while the gate is closing.
NOTICE: Using any vehicle detector logic mode other than Mode 1 (default) requires that all the loops be placed with the geometry and spacing as shown in the loop layout drawings. The detector Modes 3 and 4 require use of separate inner and outer obstruction detectors. Mode 4 is not available in HydraWedge SM50 or gate operators functioning with HydraSupply XL.
TailGate Alert
User Relay 11 is available for notication devices. If a vehicle is tailgating, and a asher or audio device is
connected to User Relay 11, the relay will be triggered by the tailgating vehicle crossing the loops. Refer to User Relays – Programming Procedure on page 63.
www.hysecurity.com © 2017 Vehicle Detector Installation and Loop Layouts MX3636-01 Rev. C 75
Page 88
VeHicLe detectOrS and tHe Smart tOucH cOntrOLLer
The Smart Touch Controller provides an interface for up to four different vehicle detector functions.
NOTE: Standard box type 11 pin (24 VDC or 24 VAC) vehicle detectors may be connected in the traditional manner to the
controller, but HySecurity Hy5B mini-detector modules plug directly into the board, making eld installation much faster and
enhancing performance.
The Hy5B detector communicates with the Smart Touch Controller microprocessor to achieve the following
benets:
• Automatic Sensitivity – The Hy5B monitors vehicle trafc over the loop and automatically adjusts the loop sensitivity based on vehicle type and volume.
• Automatic Gate Compensation – The Hy5B discerns gate travel over the loop and automatically compensates for its effect. The compensation allows the Hy5B to operate with a higher sensitivity which provides better detection capability.
• No Loop Crosstalk – Exclusive use of Hy5B vehicle detectors in HySecurity gate operators, completely eliminates crosstalk and the need to set frequency levels.
• Vehicle Counting – Hy5B detects passenger vehicles and motorcycles.
• Automatic Lightning Suppression - Where lightning strikes occur often, connecting to the ground terminal minimizes the chance of activation or lock-up.
• Health Scores for Loop – Hy5B monitors the loop for changes that are indicative of possible problems. A score is accessible through the event log, LG menu item.
• Automatic Hy5A emulation mode for backward compatibility.
Hy5B Installation
To install an Hy5B vehicle detector, you will need to take the following steps:
• Test the vehicle loop
• To use all the features of Hy5B, update the software version on the gate operator to the latest version using S.T.A.R.T. and a PC laptop. Access free software updates from the HySecurity website:
www.hysecurity.com
• Install the Hy5B vehicle detector
• Fully cycle the gate at least 2 times to allow the detector to adjust to the effects of the gate during travel. Drive a test vehicle over the loops.
Push terminals for loop wires
Ground terminal for lightning protection Optional - Use where lightning strikes occur.
LED indicator.
Vehicle loop features and functions explained on the front label.
Metal pins t into a socket
on the controller board.
Hy5B Vehicle Detector – front view
76 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 89
Test the Vehicle Loop
Run diagnostic tests on the vehicle loops before installing Hy5B vehicle detectors to ensure the loops are in good working condition. The following tests cannot guarantee a functioning loop, but failure of either test means that the loop may be damaged or need to be replaced.
1. Test – Measure the resistance of the loop and lead-in wire. It should not exceed 4.0 ohms.
2. Test – Measure the resistance to earth ground with a Megohmeter (Megger). It should be 100 Megohms or more. Below 50 mega-ohms, install a new loop.
NOTE: Loops may function at 100 Megohms or less, but will not be reliable (for example, when the ground is wet from rainfall). A low megohm reading on the resistance to earth ground usually occurs due to broken or moisture saturated insulation. Be sure to use wire with a direct burial jacket such as XLPE or XHHW wire. Do NOT use THHN wire.
Check the Version of Software
1. In the eld, open the gate operator’s Control Box.
2. To view the software version, press the RESET key. To use Hy5B features, the software version must be h4.55 or h5.56 (or later). Otherwise, the Hy5B reverts to Hy5A emulation mode.
3. If you wish to update the software, download the current S.T.A.R.T. software to your PC laptop, and then load the gate operator code to the controller board before installing Hy5B vehicle detectors. See www.hysecurity.com for updates.
NOTE: Hy5A emulation mode does not include all the features of Hy5B. If you are replacing Hy5A detectors and updating the gate operator software, be aware Build Year 1 (BY1) or Build Year 2 (BY2) will need to be addressed. BY2 requires monitoring of external entrapment protection sensors per UL 325 - 2016 Standard of Safety. If the gate operator was installed prior to 2016, BY1 may be used. For more information, refer to the gate operator’s product manual.
www.hysecurity.com © 2017 Vehicle Detector Installation and Loop Layouts MX3636-01 Rev. C 77
Page 90
Install Hy5B Vehicle Detectors
Install one Hy5B detector at a time. Each vehicle detector socket is labeled.
1. Turn power OFF in control box.
SmartDC Control Box
Smart Touch Control Box
2. Insert the squared-off end of the plastic standoff through the hole in the Hy5B detector.
NOTE: The plastic standoff “squared-off end” does not t
into the mounting holes of the control box. Double check the orientation of squared-off ends.
Power toggle switch
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
DRIVE
LED
LIMIT DUAL GATE
RPM
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COMMON
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
Smart Touch Controller
COM COMA B
RS485
POWER
STOP/BUZZER
MOTOR USER 1
FREE
EXIT
USER 2
INSIDE
OBSTR
USER 3
OUTSIDE
OBSTR
COM
NO
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
STATUS
SHADOW
RESET
DISPLAY
VEHICLE DETECTOR
HySecurity
MX000585
VERSION S/N
RS232
WIEGAND
RADIO OPTIONS
COMOPEN EDGE+24V +24V
3. To minimize excessive exing, keep each Hy5B perpendicular to the control board as you plug it into the Hy5B socket.
Power switches Turn off both the DC and AC switches.
4. Secure the Hy5B by inserting each plastic standoff into the chassis.
5. Place the two wires from the loop into the push terminals of the Hy5B. For ease of installation, the wire gauge should be 20 - 14 AWG. Refer to Vehicle Loop Sets on page 78.
NOTE: If you have more Hy5B detectors, repeat the steps 2 through 4 for each additional Hy5B detector.
LED Display Status
LED Acvity Indicates Condion & Resoluon
Emulaon mode. Some Hy5B features are unavailable.
If inializing, wait unl inializaon is complete. If ashing during loop operaon, take following steps:
1. Check loop wiring. Refer to Test the Vehicle Loop on page
77.
2. Replace loop.
3. If loop is not at issue, swap out Hy5B vehicle detector with a known operaonal Hy5B.
4. If necessary, replace Hy5B.
Plastic standoff
Hy5B vehicle detector
OFF Hy5A mode
GREEN PULSING Heart beat Normal operaon.
RED ON Call Mode Status indicates loop acvaon in process.
View display for more informaon:
RED FLASHING
Inializing
or
Faulty loop
Vehicle Loop Sets
Loop Type Installer Menu Loops Smart DC Loops Smart Touch Descripon
Exit Loop ELD EXIT LOOP FREE EXIT
Inside Reversing Loop ILD INSIDE
INSIDE OBSTR
OBSTRUCTION
Outside Reversing Loop OLD OUTSIDE
OUTSIDE OBSTR
OBSTRUCTION
Reset/Shadow/Center SLD/CLD CENTER LOOP SHADOW / RESET
Opens a fully-closed gate.
Connects to the inside reversing loop.
Connects to the outside reversing loop.
Prevents a gate from starting open or closed when a vehicle is in the path of the gate.
5. Turn power to the gate operator back ON.
6. The Hy5B indicator light ashes red and the following appears.
Smart Touch 7-segment
Display
InIt
78 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
STC (OLED) and Smart
DC Displays
INITIALIZING
Page 91
7. When the LED on the Hy5B detector stops ashing red, it begins pulsing green which indicates
CAUTION
initialization is complete and the detector is ready for use.
NOTE: If using Hy5A emulation mode, the LED does not ash green, it goes dark. Refer to LED Display Status on page 78.
8. Press the Reset button. * When you press Reset, the following occurs:
• Checks Hy5B loop connections and re-tunes Hy5B to prevent crosstalk
• Un-installs memory of vehicle detectors physically removed
• Clears alerts
NOTE: If the Hy5B is unplugged after it is initialized, an alert appears on the display, ALERT 10. If the issue is not resolved, ERROR 3 appears. When faults of this nature occur, the gate operator functions as if the Hy5B is
triggered.
NOTE: * Best Practice: When “re-tuning” Hy5B vehicle detectors, verify that the loops are clear before pressing the Reset button.
Do not connect Free Exit loop wires to the same Hy5B detector containing obstruction loop wires (reversing loops). You cannot combine Free Exit vehicle detection with reversing loop detection. If you attempt to do so, vehicles crossing over the Free Exit will not be detected.
For more information, refer to the Hy5B User Guide and additional instructional material found online
HySecurity website / Tech Support.
Push terminals for loop wire. Accepts 20 - 14 AWG Strip length: 10mm (1/2 to 3/8 inch)
CAUTION
Do not leave excess loop wire coiled in the control box because it can generate false calls.
Conduit to gate operator Houses lead in wire
Ground spade
LED
Loop wire*
Underground Loop See Loop Layouts:
Single Lane, Bi- or Single-Directional.
Loops and Hy5B
www.hysecurity.com © 2017 Vehicle Detector Installation and Loop Layouts MX3636-01 Rev. C 79
Page 92
installing stanDarD 11-Pin Box tyPe Vehicle Detectors
If standard 11-pin box type vehicle detectors are to be used, perform the following procedure.
If there is sufcient space, install the sockets in the control box; if not, then install them in a separate external
housing. Carefully consider your peripheral connections. Any peripheral device required for safe gate operation should be attached to 24VDC in case of an AC power outage.
NOTE: Box detectors with relays require ve times more power than Hy5x detectors. One Hy5x detector draws about 0.005A.
Consider Hy5x vehicle detectors for DC and Solar powered sites.
1. Connect 24 Volt power to the detector. Connect Pin No. 1 to a 24VAC or 24VDC terminal and Pin No. 2 to common.
2. Connect output Pin No. 6 to the Common Bus and output Pin No. 5 to one of the four detector terminal inputs (depending upon the detector function required) on the Smart Touch Controller.
If multiple detectors are used, route the power wires and common wire from socket to socket (daisy-chaining) rather than individually running each wire to the same location. The only wires that are separate are the output wire to the Smart Touch Controller and the detector loop input wires.
Always keep the detector loop wires well twisted beyond the area of the loop. The lead in portion sealed in a saw cut does not need to be twisted so long as the wires are encapsulated in loop sealant and cannot move.
Power Supply Module
C
D
V
4
2
+
2
4
V
AC
CAUTION
Access
ory p
o
w
e
r
C
OMMON
VEHICLE LOOP
Match detector connection to its voltage rating (24VAC or 24VDC).
Loop
Pin 1
Pin 2
Detector
To LOOP terminal on Smart
Touch Controller
NOTE: Both 24 Volts AC and DC are available, so either detector voltage may be used. 24 VAC is not available if the Gate Operator is equipped with the UPS option. 24 VAC is available at the spade terminals on the lower left corner of our power supply (marked ACC); 24 VDC is available from the Common and the +24 V spade terminals.
DRIVE
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
SENSOR COM
DO NOT USE
SENSOR 2
DO NOT USE
SENSOR 3
DO NOT USE
CHARGER AC LOSS
LOCK INTERLOCK
EMERG CLOSE
FIRE DEPT OPEN
LED
LIMIT DUAL GATE
Smart Touch Controller
RPM
COM COMA B
POWER
USER 3
HySecurity
MX000585
VERSION
S/N
RADIO OPTIONS
+24V +24V
RS485
DISPLAY
S 1
STOP/BUZZER
MOTOR USER 1
FREE
EXIT
USER 2
INSIDE
OBSTR
OUTSIDE
OBSTR
COM
NO
VEHICLE DETECTORVEHICLE DETECTORVEHICLE DETECTOR
STATUS
SHADOW
RESET
VEHICLE DETECTOR
RS232
WIEGAND
COMOPEN
80 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 93
SECURE
PUBLIC
LOOp LayOutS: SinGLe Lane, Bi- Or SinGLe-directiOnaL
For Openings less than 28 Feet
Enter Exit
B
OBSTRUCTION LOOP
A
Two gate site scenarios include access control entry systems.
• Bi-directional system with controlled access entry (card reader, radio control, etc.) and free exit gate is closed by a “TIMER TO CLOSE.”
• For a single directional system, the free exit loop is replaced by an obstruction loop (reversing loop).
Gate starts timing to close as all loops are clear. Timer is adjustable from 1 to 99 seconds.
NOTE: A minimum of three (3) detectors are required for this type of gate site scenario.
D
C
SWING GATE
SHADOW
LOOP
FREE EXIT
OR
OBSTRUCTION LOOP
E
F
Uni-directional Single Lane Vehicles
must pass from one loop to the next without loss of detection.
Dimension “A” = 6 to 20 ft (183 to 610 cm)
Dimension “B” = 6 to 8 ft (183 to 244 cm)
Dimension “C” = Maintain 4 ft (122 cm)
Dimension “D” = Maintain 3 to 4 ft (91 to 122 cm) between loop and edge of roadway. No vehicle can pass through such a small area and escape detection.
Dimension “E” = 4 ft maximum (122 cm) Vehicles must be able to pass from one loop to the next without loss of detection.
Dimension “F” = Distance from gate to
NOTE: A minimum of three (3) detectors are required for this type of gate site scenario.
www.hysecurity.com © 2017 Vehicle Detector Installation and Loop Layouts MX3636-01 Rev. C 81
free exit loop is gate panel length plus 4 ft (122 cm)
Page 94
SECURE
PUBLIC
LOOp LayOutS: twO Lane, Bi-directiOnaL
For Openings greater than 28 Feet
Enter Exit
OBSTRUCTION
LOOP
A
SWING GATE
C
OBSTRUCTION
LOOP
B
Two gate site scenarios include access control entry systems.
• Bi-directional system with controlled access entry (card reader, radio control, etc.) and free exit gate is closed by a “TIMER TO CLOSE.”
• For an “entry only” system, the free exit loop is replaced by an obstruction loop (reversing loop).
Gate starts timing to close as all loops are clear. Timer is adjustable from 1 to 99 seconds.
D
SHADOW
LOOP
E
FREE EXIT
OR
OBSTRUCTION
LOOP
G
SHADOW
LOOP
FREE EXIT
OR
OBSTRUCTION
LOOP
F
Uni-directional Single Lane Vehicles
must pass from one loop to the next without loss of detection.
Dimension “A” = 6 to 20 ft (183 to 610 cm)
Dimension “B” = 6 to 8 ft (183 to 244 cm)
Dimension “C” = Maintain 4 ft (122 cm)
Dimension “D” = Maintain 5 ft (152 cm) between loop and edge of roadway. No vehicle can pass through such a small area and escape detection.
Dimension “E” = 4 ft maximum (122 cm) Vehicles must be able to pass from one loop to the next without loss of detection.
Dimension “F” = Distance from gate to free exit loop is gate panel length plus
NOTE: A minimum of three (3) detectors are required for this type of gate site scenario.
82 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
4 ft (122 cm)
Dimension “G” = 4 to 6 ft (122 to 183 cm)
Page 95
Photo Eye Installation
A monitored connection tests for the presence and correct operation of the photo eyes (and other monitored sensors) prior to each gate activation. The monitored connection prevents gate operation if an entrapment protection sensor is missing or any fault is present.
Sensors, such as gate edges and photoelectric beams, must be installed to protect against entrapment. These external entrapment protection sensors are required for the gate installation to be in compliance with the 2016, UL 325 Standard of Safety (6th Edition).
NOTICE: UL 325 Standard of Safety provides the MINIMUM safety standards. Site, gate hardware usage, and other conditions may dictate the use of additional safety designs/components. It is up to the gate system designer and installer to assess appropriate safety design and components above and beyond minimum UL 325 and ASTM F2200 Standard of Safety. Always check your local area codes and comply with all regulations.
Access control
Photo eye
Pedestrian gate
Photo eye
(reective)
HydraSwing
HydraSwing
Vehicle loops
Open Position: Extended
NOTE: To enable fully automatic operation, this gate operator requires a MINIMUM of one external entrapment protection sensor to monitor potential entrapment zones in either the open or close direction of travel. Visit www.hysecurity.com/gatesafety for more information on UL 325 standards and gate safety.
HydraSupply
To learn more about external entrapment protection devices or to learn how to temporarily supply power to the sensors that are wired to the gate operator, review External Entrapment Protection Sensors: What the Installer Needs to Do on page 31 and Supply Power to the Sensors on page 34.
www.hysecurity.com © 2017 Photo Eye Installation MX3636-01 Rev. C 83
Page 96
pHOtO eyeS (nOn-cOntact) inStaLLatiOn
Plan to integrate photo eyes (photoelectric sensors) in your site plan. Photo eyes are wired to the Controller and require low voltage conduit to the operator and power supply. Refer to External Entrapment Protection Sensors monitored by HySecurity Gate Operators on page iii.
Understand your site requirements and use the layout diagrams available to determine the most appropriate mounting positions for additional photo eyes. The Controller has three sensor inputs.
If there are no other external entrapment protection sensors (typically an edge sensor), then for slide gates, swing gates or any site that must comply with UL 325 monitored entrapment protection regulations, it is highly recommended that at least two photo eyes are installed to serve and reverse the gate in each direction of travel (Open and Close directions).
The two common photoelectric sensor types are thru-beam and retro-reective; each has its advantages.
• A thru-beam sensor is generally more powerful and able to function more reliably in inclement weather.
• A retro-reective sensor (generally less reliable in inclement weather or low visibility) provides convenience due to minimal wiring.
NOTE: In an outdoor environment (because of reduced performance), avoid using a retro-reective sensor to span a distance greater than 24 feet (7.3 meters).
Compatibility
The UL 325 standard requires that a photoelectric sensor be laboratory tested and “recognized” under UL 325. In order to be compatible with all HySecurity operators, a photo eye must be rated to function from 24 VDC source power.
A list of tested and approved external entrapment protection sensors (normally closed contacts) that are compatible with HySecurity gate operators can be found online at the following public site: Gate Safety for
HySecurity Gate Operators.
Installation
Install photo eyes according to the following steps.
1. Locate the photo eye in line of sight to the receiver or reector that is mounted to protect zones of potential entrapment. Refer to site layout on 83.
2. Mount the receivers on the left or right side of the gate operator.
3. Mount the emitters just beyond the travel of the gate.
NOTE: The installation locations are intended for pedestrian detection. If photo eyes are also to be used for
vehicular detection, consider (in addition to the low elevation photo eye for cars) installing another photo eye at a height of about 55 inches (140 cm) to detect semi (tractor- trailer) trucks.
84 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 97
Configuration
CAUTION
Congure photo eyes attached to gate operators manufactured in 2016 or beyond according to Wiring HySecurity Sensors: Smart Touch on page 111.
NOTE: HySecurity gate operators, manufactured with 2016 (or later) in the serial number, require Normally Closed output sensors. Some manufacturers label an output as N.O. (normally open), when it is actually an N.C. (normally closed) contact. Review External
Entrapment Protection Sensors monitored by HySecurity Gate Operators on page iii.
If your gate operator is manufactured prior to 2016 and your gate operator is set to Build Year 1, consider the following:
NOTE: To check the Build Year for your gate operator, press the Menu button. The gate status scroll
reveals the Build Year. “Build Year Pre-2016” means the gate operator is congured for Build Year 1.
1. If the photo eye has an internal switch for setting Light Operate versus Dark Operate, select Light Operate.
2. If the photo eye has a relay output and has both N.O. and N.C. terminals, some experimentation may be required to determine the proper connection because, when its in the Light Operate mode, the output relay is normally energized and releases when the beam is blocked.
3. If the photo eye has a solid-state output, your must choose a sinking-type connection.
Photo Eye Connections: Smart Touch & Smart DC Controllers
All external entrapment protection sensors must be NC sensor outputs and wired to the SENSOR COM terminal
for monitoring and powering purposes. The sensor becomes actively powered when the gate operator’s motor runs.
Connect the four wires to the receiver and two wires to the emitter according to the following procedure.
A. Supply power to the sensor.
1. Obtain the +24 Volt source power at one of the three spade-terminals on the STC Power Supply Board.
2. Obtain the 24 Volt Common from SENSOR COM on the Controller.
B. Wire connection so the controller recognizes the sensor device.
3. Obtain the COM from the STC Power Supply Board.
4. Connect the N.C. output to SENSOR 1, 2, or 3.
5. Congure the Installer Menu according to your site sensor set up. Refer to Table 4: Installer Menu Settings for SENSOR Inputs on page 33.
NOTE: Jumper between terminals on Photo Eye sensor so you don’t need to pull a fourth wire to the Controller terminal. For
examples of wiring diagrams, refer to 111. To test Photo Eye, refer to Supply Power to the Sensors on page 34.
Photo Eye Function
If the gate is stationary, a tripped photo eye will prevent the gate from starting in either direction. If tripped while in motion, the standard function is to pause the gate motion and then automatically restart again if the
photo eye is clear within ve seconds. Optional settings exist in the Installer Menu. Refer to Eye Close Logic
and Eye Open Logic (EC and EO) in the Table 6: Installer Menu on page 46 for more information.
www.hysecurity.com © 2017 Photo Eye Installation MX3636-01 Rev. C 85
Page 98
retro-reflective PHoto eye SyStemS
Correct installation and alignment of a retro-reective photo eye and its reector is important for trouble free
performance. Any system operating at a range greater than 16 feet is more prone to false triggering due to dirty optics, condensation or poor weather. If care is taken in the initial mounting and alignment of the 3-inch
reector, the chance of problems is greatly reduced.
NOTE: Use only through beam photo eyes for a distances greater than 24 feet because the function of a retro-reective photo eye
will be too unreliable.
Taking steps to protect the photo eye and the reector from being exposed to fog and being absolutely
certain the photo eye is perfectly aligned will greatly reduce any false triggering of the system. The ideal
mounting of a retro-reective photo eye is inside an enclosure.
Ideally the reector mount suspends the reector inside a 12-inch long piece of 3-inch PVC conduit. Cut the opening of the PVC conduit at a 45-degree angle to act as a drip shield. Hold the reector against the
backside of the PVC conduit by attaching a 3-inch male connector.
it difcult to reach the reector for future cleaning.
To create a mounting base, attach a 3-inch aluminum ange (for example, an electric meter hub) to the connector. This whole package can be mounted to any at surface.
Locate the reector in the center of the invisible beam of infrared light to achieve the most sensitive alignment.
DO NOT cement the connector as doing so makes
The beam center is determined by the following test:
1. While holding the reector in your hand, slowly raise it until the beam is no longer returned and the photo eye trips.
2. Mark this maximum height.
3. Lower your hand and determine the lower limit of the infrared beam by watching for the trip point. Mark this position.
4. Repeat the same procedure for left and right at the center elevation of the beam.
When the four parameters are marked, either:
• Mount the reector in the center of the area outlined
or
• Realign the eye for the position of the reector.
NOTE: If the photo eye is realigned, be sure to perform the centering test again to verify that the reector is truly in the center.
86 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Page 99
uSinG pHOtO eye SenSOrS
STOP BUTTON
OPEN BUTTON
CLOSE BUTTON
REMOTE OPEN AND RADIO CONTROL
OPEN/CLOSE
1
2
3
4
5
DRIVE
POWER
Smart Touch Controller
inStead Of VeHicLe LOOpS
Some site conditions (for example, dirt or gravel roads) may warrant use of photo eye sensors for vehicle detection. In this type of application, the photo eye pair is connected to vehicle loop terminals on the Controller.
NOTE: A pair of photo eye sensors, used in place of vehicle
loops and wired to vehicle loop terminals on the Controller, does not satisfy UL 325 Standard of Safety for “monitored”
external entrapment protection. To understand external entrapment protection and how HySecurity equipment monitors sensors, refer to the section titled Entrapment Protection on page 29.
This layout illustrates a bi­directional trafc system with
controlled access entry (card
reader, radio control, etc.) and
photo eyes used for vehicle detection. The gate’s closure time is determined by the number of
seconds entered in the CLOSE TIMER (CT) User Menu item.
The timer is adjustable from 1 to 99 seconds. The timing to close starts when all photo eyes are clear.
ENTER
Photo eye connections for
Free Exit detection
Photo eye connections for Inside
Obstruction detection
(reversing loop)
Photo eye connections for
Outside Obstruction detection
(reversing loop)
Photo Eye sensor terminal connections when
PE sensors used in place of vehicle loops
PUBLIC SIDE
EXIT
OUTSIDE OBSTRUCTION (Reversing loop)
10
11
12
6
7
8
9
OPEN PARTIAL
INTERLOCK OPEN TIME CLOCK OPEN
FREE EXIT DETECTOR
DISABLE EXIT DETECTOR DISABLE CLOSE TIMER
INSIDE OBSTRUCTION VEHICLE DETECTOR
OUTSIDE OBSTRUCTION VEHICLE DETECTOR
SHADOW/RESET VEHICLE DETECTOR
SENSOR 1
ACCESS CONTROL DEVICE
Placement of
1
photo eyes if used for vehicle detection
B
A
Photo eye pair monitored as external entrapment protection sensors
DIMENSIONS A = width of roadway*
*Reective photo eyes can only be used if “A” is less than 24 ft. (7.3 m)
Select appropriate distances
between B and C to make sure
vehicles remain detected within the photo eye zones.
C
FREE EXIT
or
INSIDE OBSTRUCTION (Reversing loop)
2
Placement of photo eyes if used for vehicle detection
SECURE SIDE
www.hysecurity.com © 2017 Photo Eye Installation MX3636-01 Rev. C 87
Page 100
pHOtO eye aLiGnment feature
Most photo eyes require careful optical alignment in order to aim the emitter beam to the center of the
receiver or reector. In order to avoid false triggering, it is important to carefully align the system.
Align the photo eyes using this feature by taking the following steps:
1. Access the User Menu and select PE. To access the User Menu, press the Menu button twice. For a refresher
PE 1 (ON)
PHOTO EYE ALIGN
on using the Menu Mode navigational buttons, refer to the chart below.
2. Press NEXT and continue to press NEXT until PE 0 (OFF) appears.
3. Press SELECT. PE characters begin blinking.
4. To turn ON photo eye alignment and temporarily power the sensors, press NEXT so PE 1 (ON) appears.
5. Press SELECT. PE stops blinking.
6. Move the photo eyes (up/down, side to side) to align the emitter beam.
Audible Chirp Beam Aligned ??
One No
Two Yes
7. When the buzzer chirps twice, indicating the photo eyes are aligned, set the next photo eye (if the site has one) and continue the process until all photo eyes are aligned.
8. Press MENU to exit Menu Mode and return to Run Mode.
9. Move the gate with an open or close command. When a limit is triggered, the User Menu item PE resets to zero (OFF).
NOTE: To cover the potential entrapment areas, mount photo eyes preferably within 5 inches (13 cm) of the gate face. Refer to
Installation on page 84. To learn how to temporarily power external entrapment protection sensors using the PE User Menu item, refer to Supply Power to the Sensors on page 34.
Smart Touch Controller: Menu Mode Navigation Buttons
To access
Menu mode
Press the Menu button
twice.
To change menu item
appearing in the display
Press Select.
Two left characters blink.
To navigate through
the menu item selections
Press Next or Previous.
Continue pressing Next to view all
selections.
To choose what item appears
on the display
Press Select.
Blinking characters
become static.
To navigate between
menu items
Press Next or Previous.
Advance - press Next
Previous - press Previous
88 MX3636-01 Rev. C HydraSwing Programming & Operations © 2017 www.hysecurity.com
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use