Hypro 1500 SERIES, 9263C-C-SP, 9500P SERIES, 9203C-SP, 9203C-R-SP Installation, Operation, Repair Instructions

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Series 9200, 9500 and 1536 through 1551

Direct and Gas Engine-Driven Centrifugal Pumps

Installation, Operation, Repair Instructions

Description

Form 300AG

2-04

Hypro Centrifugal Pumps handle big, high-capacity farm spraying jobs with ease. Use them for spraying liquid fertilizers and other chemicals, including wettable powder slurries for weed control. Make short work of other farm jobs - filling nurse tanks, watering seed beds, and transferring liquids.

SERIES 9200

Cast Iron, Stainless Steel

Pedestal-Mount Centrifugal Pumps

Available in a variety of models, including lightweight polypropylene (pump portion only) pumps for resistance to corrosive liquids such as acid-based fertilizers.

This form replaces Form 300C. For individual parts breakdowns, product outlines and performance specifications, visit www.hypropumps.com. See chart below for new form numbers.

Pump/Model New Form

Number Number

All 9202 Series.......................300AG-1

All 9203 Series.......................300AG-2

9203C-SP

and 9263C-C-SP....................300AG-3

9203C-R-SP,

and 9263C-CR-SP .................300AG-4

SERIES 9500P

Polypropylene

Flange-Mount Centrifugal Pumps

SERIES 1500

Close-Coupled, Gas Engine-Driven

Centrifugal Pumps

9203P-S,

and 9253P-C..........................300AG-5

9204C ....................................300AG-6

9205C ....................................300AG-7

9205C-SP

and 9205C-BSP .....................300AG-8

9206C and 9206S..................300AG-9

9510P and 9513P ................300AG-10

1536, 1537, 1538,

1539 and 1540.....................300AG-11

1536-SP, 1537-SP,

1539-SP and 1540-SP.........300AG-12

1550, 1550-SP, 1550-BSP, 1551,

1551-SP and 1551-BSP ......300AG-13

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Safety Information

1. WARNING: Do Not Pump Flammable or Explosive Fluids Such as Gasoline, Fuel Oil, Kerosene, etc. Do Not Use in Explosive Atmospheres. The Pump Should be Used Only with Liquids that are Compatible with the Pump Component Materials. Failure to Follow this Warning Can Result in Personal Injury and/or Property Damage and Will Void the Product Warranty.

2. Be sure all exposed moving parts such as PTO shafts and adapters are properly shielded or guarded and that all coupling devices are securely attached before applying power.

3. Pumps mounted directly onto PTO shaft or other power shaft must be prevented from rotating with the power shaft. Pump must float freely on the power shaft and must not be tied rigidly to equipment on which it is mounted.

4. DO NOT EXCEED recommended speed, pressure and temperature (140˚ F) for pump and equipment being used.

5. BEFORE SERVICING, disconnect all power, make sure all pressure in the system is relieved, drain all liquids from the system and flush. On gas enginedriven models, remove the spark plug wire from the spark plug before servicing the pump or engine.

6. Secure the discharge lines before starting the pump. An unsecured line may whip, causing personal injury and/or property damage.

7. Check hose for weak or worn condition before each use. Make certain that all connections are tight and secure.

8. Periodically inspect the pump and the system components. Perform routine maintenance as required (see Maintenance section).

9. Protect pump from freezing conditions by draining liquid and pumping rust inhibiting antifreeze solution through the system, coating the pump interior.

10. Do not operate a gasoline engine in an enclosed

area. Be sure the area is well ventilated.

WARNING: Gasoline is a Highly Combustible Fuel. The Improper Use, Handling, or Storage of Gasoline Can be Dangerous. Never Touch or Fill a Hot Engine.

11. Use only pipe, hose and fittings rated for the maximum psi rating of the pump.

12. Do not use these pumps for pumping water or other liquids for human or animal consumption.

1. Always drain and flush pump before servicing or disassembling for any reason (see instructions).

2. Always drain and flush pumps prior to returning unit for repair.

3. Never store pumps containing hazardous chemicals.

4. Before returning pump for service/repair, drain out all liquids and flush unit with neutralizing liquid. Then, drain the pump. Attach tag or include written notice certifying that this has been done. Please note that it is illegal to ship or transport any hazardous chemicals without United States Environmental Protection Agency Licensing.

This manual will cover the installation of the basic drive configurations available for Hypro direct-drive centrifugal pumps. Consult the manufacturer of your tractor, motor or engine for additional information. Read all instructions and general safety information before attempting to install or operate the pump.

Hazardous Substance Alert

Drive Source Installation

Series 9200 Pedestal-Mounted Centrifugal Pumps

Mounting Belts and Pulleys

Mount pulleys as close to pump and motor engine shaft bearings as possible. Check alignment with a straight edge as shown in Fig. 1. Make sure that belt has proper tension. (Too much tension will cause bearing wear; too little will cause slippage.) See Fig. 2. Check with belt and pulley sources for specific recommendation.

Belt/Pulley Drive Installation

Straight Edge

Electric Motor

Gas Engine

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Belt/Pulley Drive Installation (cont'd)

To figure proper diameter of pump pulley, multiply motor/engine rpm by diameter of the motor/engine pulley and divide that figure by desired pump speed.

Pump = Motor RPM x Motor Pulley Size Pulley Size Desired Pump Speed

Refer to pump performance charts to determine desired speed to obtain desired maximum flow.

IMPORTANT: Note that shaft rotation is counterclockwise as viewed from the shaft - opposite from most standard centrifugals. Be sure to drive pump in proper direction.

Series 9200 and 9500P Pedestal-Mounted Centrifugal Pumps

To install couplings, slide coupling ends onto motor or engine and pump shafts as far as possible. Mount engine/motor and pump on base. Shim up pump or power to align shafts. Leave enough room between shaft ends to install center disc. When aligned, slide ends over disc. Select couplings rated twice required horsepower when using motor; three times when using gas engine.

Refer to your pump parts breakdown.

1. Lubricate the seal cavity in the flange with WD-40, LPS or equivalent.

Be extremely careful with the new seal. Take special care not to scratch the lapped sealing faces of the rotary seal and stationary seat.

2. Install the stationary portion of the mechanical seal by pushing it into the bore of the flange with the ceramic side out.

Important: Make sure the seal “cavity” is clean and lubricated. Never run the sealing faces dry.

3. To seat the seal in the seal cavity, use a piece of 3/4" PVC pipe (1" for 1551) 4" to 6" in length. Press seal in firmly and squarely.

4. Install slinger ring onto gas engine shaft.

5. Install flange onto the gas engine. Make sure the flange bore fits into the bore on the engine. See Fig. 4.

6. Insert four bolts and four seals (four bolts only for

1551) through the flange and into the gas engine. Tighten to 80-100 inch pounds of torque.

7. To install the rotary portion of the mechanical seal, place it over the shaft with the carbon side facing in, and press until it bottoms out against the stationary seal portion.

Important: Use care in installing the seal on the shaft. The seal can be damaged by threads on the engine shaft.

8. Install the gasket over the shaft against the rotary portion of the seal.

9. Install the impeller onto the shaft, and hand tighten until it is secure.

10. Install the o-ring on the mounting flange.

11. Place the pump casing on the mounting flange; insert the bolts and tighten evenly.

Direct Drive - Flexible Coupling Installation

Direct Drive Gas Engine Installation for Models 1538 and 1551

Push the belt midway between the pulleys, check the deflection (d) and adjust:

d = 0.016 X L

NOTE: Direction

of shaft rotation, as viewed from the shaft side is counterclockwise for Series 9200 and clockwise for 9500P. 9200P is shown.

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Direct Drive - Flange Mount Installation

GAS ENGINE MOUNT — Models 9510P & 9513P 9510P fits most 8 hp gas engines with flange mount and 1" shafts; 9513P fits most 5 hp gas engines with flange mount and 3/4" shaft.

To install pump onto gas engine, first apply anti-seize compound to gas engine shaft and to inside of pump hollow shaft. Insert key into engine shaft. Next, slide pump onto engine shaft and secure with four hex head bolts. NOTE: Do not force pump onto shaft. Tighten set screws on pump shaft through slots in flange. Check to make sure pump rotates freely by slowly turning over the gas engine.

Operation and Maintenance

IMPORTANT: ENGAGE PTO CLUTCH SLOWLY AND SMOOTHLY. AVOID SUDDEN STARTS AND FAST CLUTCHING THAT CAN DAMAGE THE DRIVE SECTION OF THE PUMPS.

Controlling the Flow

Two flow control valves are used - one in the agitation line and one in the line leading to the boom or spray gun. This permits controlling agitation flow independently of nozzle flow.

To Adjust For Spraying

To adjust sprayer (regardless of power source - PTO, belt or pulley), follow these steps:

1. Prime pump with all valves open.

2. Close control valve and agitation line valve; open boom shut-off valve.

3. With pump running, open the control valve until pressure gauge indicates desired spraying pressure.

4. Open the agitation line valve until sufficient agitation is observed. Then, if spraying pressure drops, readjust the control valve to restore desired pressure.

5. Make sure flow is uniform from all nozzles.

After spraying adjustments are made, it is only necessary to close boom shut-off valve to discontinue spraying. On belt-drive models, check belt tension daily or before each use.

Flush Pump After Use

One of the most common causes for faulty pump performance is “gumming” or corrosion inside the pump. Flush the pump and entire system with a solution that will chemically neutralize the liquid pumped. Mix according to manufacturer’s directions. This will dissolve most residue remaining in the pump, leaving the inside of the pump clean for the next use.

To Prevent Corrosion

After cleaning the pump as directed above, flush it with a permanent-type automobile antifreeze (Prestone, Zerex, etc.) containing a rust inhibitor. Use a 50% solution - that is, half antifreeze and half water, or fill pump with FLUID FILM and then drain it. A protective coating of FLUID FILM will remain on the inner pump surfaces. Save the excess FLUID FILM for the next application. Plug the ports to keep out air during storage. For short periods of idleness, non-corrosive liquids may be left in the pump, BUT AIR MUST BE KEPT OUT. Plug ports or seal port connections.

Troubleshooting

System Probable Cause(s) Corrective Action(s)

Low Discharge Pump not primed . . . . . . .Remove topmost vent plug from face of pump and run pump to expel trapped air

(See Installation instructions). Recommend vent line be used (KIT#3430-0456).

Air leaks in suction line . . .Check and reseal inlet fittings.

Blocked or clogged line strainer or impeller . . .Inspect strainer and impeller to clear any debris or obstruction.

Undersize suction line or

collapsed hose . . . . . . . . .Suction line should be the same diameter as inlet port of pump or larger.

Eye of impeller rubbing

on volute . . . . . . . . . . . . .Remove volute (front cover) and inspect the impeller. If wear detected, sand

the impeller eye O.D. with emery cloth.

Liquid leaking Worn seal . . . . . . . . . . . . .Replace seal.

out weep port

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Always flush pump with water, or neutralizing agent, before servicing.

Pump Housing Disassembly (All Models)

In most cases, seal replacement requires disassembly of only the pump half of the unit.

NOTE: Instructions following in italics describe procedures for the polypropylene centrifugal pumps, when different than the cast iron pumps.

1. Remove the four casing cap screws with 9/16" box end wrench. Tap pump casing on discharge port with rubber hammer, if necessary, to break loose from mounting flange. Check inside of pump casing including suction port.

If badly eroded [or damaged], pump casing should be replaced. Remove o-ring and discard. o-ring should always be replaced. [Using a 1/2" wrench, remove the six bolts from the front. Also remove the 5/16" screw from the rear near the outlet port.]

2. To remove the impeller nut, clamp the flange in a vise and insert a large screwdriver or file (at least 10" long) into impeller vanes to prevent impeller from turning when loosening nut. Use a socket wrench (3/4" for Series 9000C or 5/8" for Series 9200C and 9400C) to remove the impeller nut by turning it counterclockwise (Fig. A). [Use 7/8" deep socket wrench to remove plastic seal nut, then 9/16" deep socket to remove metal jam nut, rubber gasket and washer.]

3. Once the nut [and washer] is removed, place a screwdriver on each side (Fig. B) behind the impeller and pry away from the mounting flange. Remove woodruff key from the shaft (for Series 9000 only). Remove o-ring from the mounting flange. NOTE: Fig. B shows 9000C gear flange. The same general procedure applies for the other pumps.

Pump Seal Removal

1. Lightly lubricate shaft for easier removal of seal. Using two screwdrivers positioned opposite each other, pry the rotary portion of the seal from the shaft (Fig. C).

2. [Remove plastic back cover flange. Knock seal out from back with a hammer and screwdriver.]

3. Remove stationary seat and boot by prying out with two small screwdrivers in manner similar to impeller removal.

(Caution: The seal will be damaged by removal in this manner. A new seal and rubber gasket MUST be used when pump is reassembled.)

Clean-Up Of Pump Housing

1. Using the circular bottle-type wire brush with air or hand drill, clean the discharge port, suction port and the sealing areas of the o-ring on the pump casing and mounting flange. [The last step should not be performed on the polypropylene models.]

2. After wire brush cleaning, it is recommended that the pump casing and mounting flange be further cleaned in a solvent tank to remove rust and corrosion particles.

Pump Shaft and Bearing Assembly Removal and Replacement

1. While the pump is disassembled (see the Pump Housing Disassembly section), the driven pulley on the pump shaft must be removed. Remove the large retainer ring in pump bearing bore on the pulley side of housing. Press out the shaft and bearing assembly from the pump side using an arbor press.

2. Bearings must be pressed off each end of shaft and replaced in the same manner. NOTE: Shaft diameter between bearings is larger.

3. For reassembly, reverse the order of instructions.

Seal Replacement/Pump Housing Reassembly

NOTE: Reassemble if drive end is not to be repaired.

Be extremely careful with the new seal. Take special care not to scratch the lapped sealing faces of the rotary washer and stationary seat.

1. Lubricate seal cavity in mounting flange with WD-40, LPS or equivalent.

2. Install the stationary portion of the mechanical seal by sliding over the shaft with the ceramic side out.

IMPORTANT: Make sure the seal cavity is clean and lubricated. Never run the sealing faces dry.

3. To seat the seal in the seal cavity, use a piece of 3/4" PVC pipe 4" to 6" in length. Press it in firmly and squarely.

4. To install the rotary portion of the mechanical seal, place it over the shaft with the carbon side facing in, and press until it bottoms out against the stationary portion (Fig. D).

5. Insert key into shaft key slot. Place impeller on shaft. Put [washer, jam nut and gasket] impeller nut on shaft end, and using a large screwdriver or file in the impeller vanes for support, tighten impeller nut securely.

6. Install o-ring on mounting flange. Replace o-ring if worn or damaged.

7. Place pump casing on mounting flange, insert and tighten bolts evenly.

Repair Instructions

Recommended repair tools for

use with these instructions:

C DA B

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Plumbing Installation

Centrifugal Plumbing Hook-up

REF. DESCRIPTION NO.

1 Tank Lid 2 Vent Line #3430-0456 3 Jet Agitator 4 Shut-off Ball Valves 5 Centrifugal Pump

6 Centrifugal Pump Control 7 Spray Control Console

8 Manifold Boom Valve 9 Electromagnetic Flowmeter

10 Compact Jet Turret Nozzle Body

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Plumbing Installation

Pump Installation:

The following are recommendations to achieve the optimal performance out of your centrifugal pump and your spraying system.

Pump Inlet Line

To achieve full capacity from the pump, the inlet line should be at least the same size as the inlet port on the pump. Reducing this line size will restrict the capabilities of the pump. The line must also be free of air leaks. Check all fittings and connections in the suction line for tightness. The introduction of air may affect the priming and pumping capabilities of the pump. Use good quality suction hose that will not be collapsed by suction.

For non Self-Priming models, the centrifugal pump should be mounted below the liquid level and as near to the liquid source as possible to allow for the shortest suction line practical. To achieve optimal performance, the suction line should slope down into the pump. Avoid rises and humps that could trap air in the line to the pump. The suction line and pump should be filled with liquid prior to starting the pump and all discharge lines should be open.

Priming:

IMPORTANT: PUMP MUST NOT BE RUN DRY.

In addition to the proper suction plumbing, a vent line should be installed to assist in priming. Use a Hypro Vent Line Kit 3430-0456. The vent line will help to prevent air locks and allows air to bleed off to the tank. This helps ensure proper priming and helps to prevent dry-run damage to the mechanical seal during priming. The vent line should be installed in the top port of the pump casing and the line routed sloping upward to the tank, where it should be mounted above the liquid line.

Pump Outlet Line

The recommended orientation for the outlet port is pointing straight up. This allows liquid to stay in the pump while it is priming. The outlet line should be the same size as the pressure port on the pump to give the optimal flow. The line should have as few restrictions and elbows as possible to optimize the pump performance and reduce pressure drop from the pump to the spray tips.

Centrifugal Pump Control

Hypro now offers many different components for spraying systems. The Hypro centrifugal pump control incorporates the electric flow control valve, a selfcleaning line strainer, a visual pressure gauge and a manual agitation control valve.

Flow Control Valve

A high-flow electric proportional valve allows for maximum flow control to the boom valves. It provides smooth, rapid control that can be controlled from either an electronic rate controller or switch box.

Strainers

The recommended placement of the strainer for a centrifugal pump is in the pump outlet line. This will eliminate any possible restriction that the strainer could create if it were installed in the inlet line. Ensure that the proper strainer size and screen mesh are used to limit the pressure drop and achieve the best filtration. Line strainers can also be installed in the tank fill line to filter liquid as it is loaded into the tank as well as in the boom lines to further filter the solution prior to the spray tips. Tank baskets can also be used to filter material added through the tank lid.

Agitation

The centrifugal pump control contains a manual agitation control valve that can be adjusted to provide the right amount of flow to the jet agitators in the tank to ensure proper mixing within the tank.

Flowmeter

To eliminate the mechanical problems of a turbine flowmeter, we recommend that an electromagnetic flowmeter be used. These flowmeters have no moving parts to wear out and will provide a more consistent and accurate flow reading. They can be input into just about any electronic rate controller or switch box.

Boom Section Valves

For rapid response and reliability, we recommend electric plunger valves be used for boom control. The valves should be sized accordingly to minimize the pressure drop and maximize the flow rate. The boom tubing or hose should be sized accordingly to ensure that a pressure drop in the lines does not occur, causing inconsistent pressures at the nozzles.

Nozzle Bodies

Nozzle bodies with shut-off check valves are recommended to eliminate dripping from the spray tips when the boom valves are shut down.

For further information

regarding Hypro products,

contact your local dealer

or Hypro directly at

www.hypropumps.com or by

calling 1-800-424-9776.

Page 8

Ref.

Qnty.

Ref.

Qnty.

No.

Req'd.

2 1 0150-9200C Pump Casing (Cast series) 13 1 1610-0015 Key (Cast series)

3 1 2253-0002 Impeller Nut 14 1 0505-9200 Pump Shaft

3 1 2253-0006 Impeller Nut ( Stainless series ) 15 1 1610-0004 Key

4 1 0401-9100P Impeller (Cast series ) ( Nylon ) 16 1 2210-0003 Bolt

4 1 0402-9100P 17 1 2270-0092 Retaining Washer

5 1 1720-0083 O-Ring 18 1 1410-0107 Spacer

6 1 3430-0589 Mech. Seal (Silicon Carbide) 21 1 1700-0100 Gasket (Cast series)

22 1 2526-0012 Clutch

9 1

0750-9200C3

9 1 0756-9200S 25 1 3430-0592 Clutch Kit

9202 Cast Iron and Stainless Steel Series

Seal Kit for Cast Iron series: No. 3430-0332 consists of: (1) Ref. 5 O-Ring (1) Ref. 6 Mechanical seal

Seal Kit for Stainless series: No. 3430-0589 consists of: (1) Ref. 5 O-Ring (1) Ref. 6 Mechanical seal

(1) Ref. 21 Gasket

Req'd. Part No. Description No.

1 4 2406-0007 Drain Plug (Cast series) 11 4 2210-0125 Bolt (Stainless series) 1 4 2406-0016 Drain Plug (316 Stainless series) 12 2 2000-0010 Ball Bearing

2 1 0156-9200S1 Pump Casing (Stainless w/plugs) 13 1 1610-0057 Key (Stainless series)

Impeller (Stainless series) ( Poly )

6 1 2120-0008 Mechanical Seal (Optional Buna-N) 19 4 N/A Bolt (part of Clutch Assy) 6 1 2120-0009 Mechanical Seal (Cast series) 20 1 1820-0013 Bearing Retainer

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

Part No. Description

(SS series) Includes ref #5 O-Ring

8 1 1410-0056 Slinger Ring 23 3 2230-0001 Set Screw

Mounting Flange (Cast series ) 24 1 0753-9200C Mounting Bracket

Mounting Flange(Stainless series)

11 4 2210-0020 Bolt (Cast series)

Form 300AG-1 2-04

Page 9

mm A 2.13 B 1.78 C 3.69 D 2.02 E 0.78 F 4.64 G 9.01 H 4.37 I 3.69 J 8.25 K 4.56 L 7.78 M 3.06 N 3 O 1.5

Dimensions

Inches

mm A 2.12 B 3.69 C 0.65 D 3.18 E 4.93 F 9.25 G 4.32 H 3.69 I 8.32 J 4.63 K 7.66 L 3.13 M 3 N 1.5

Dimensions

Inches

GPM at HP GPM at HP GPM at HP GPM at HP GPM at HP GPM at HP GPM at HP GPM at HP RPM 2400 50 1.3 46 1.2 3600 67 3.7 66 3.7 62 3.5 34 2.6 4200 75 5.7 75 5.7 75 5.7 66 5.3 44 4.2 5000 88 0.3 88 9.3 88 9.3 88 9.3 77 8.6 60 7.5 6000 103 15.6 103 15.6 103 15.6 103 15.6 103 15.6 100 15.5 91 14.8 56 11.4

9202 and 9262

Series

10 PSI

20 PSI

40 PSI

60 PSI

80 PSI

100 PSI

120 PSI

140 PSI

LPM at HP LPM at HP LPM at HP LPM at HP LPM at HP LPM at HP LPM at HP LPM at HP RPM 2400 189 1.3 174 1.2 3600 254 3.7 250 3.7 235 3.5 129 2.6 4200 284 5.7 284 5.7 284 5.7 250 5.3 167 4.2 5000 333 0.3 333 9.3 333 9.3 333 9.3 291 8.6 227 7.5 6000 390 15.6 390 15.6 390 15.6 390 15.6 390 15.6 379 15.5 344 14.8 212 11.4

5.5 BAR

6.9 BAR

8.3 BAR

9.7 BAR

0.7 BAR

1.4 BAR

2.8 BAR

4.1 BAR

9202 and 9262

Series

1"-11-1/2" NPT OUTLET PORT

5/8" (15.88) SHAFT

3/32" x 3/16" KEYWAY

C D

.41 DIAM. THRU HOLE (2)

5" DOUBLE GROOVE A SECTION

1"-11-1/2" NPT OUTLET PORT

PULLEY

.41 DIAM. THRU HOLE (2)

1-1/4"-11-1/2" NPT INLET PORT

9202

54 45

93.7

51.3

19.9

117.8

228.9

111.1

93.7

209.6

115.9

197.7

77.8

76.2

38.1

9262

53.8

93.7

16.5

80.7

125.3 235

109.7

93.7

211.2

117.5

194.5

79.4

76.2

38.1

Page 10

9203 Cast Iron and Stainless Steel Series

Qnty. Part Ref. Qnty. Part No. Req'd. No. Description No. Req'd. No. Description

1 4 2406-0007 Drain Plug (Cast series) 8 1 3430-0589 Mech. Seal (Silicon Carbide) 1 4 2406-0016 Drain Plug (316 Stainless series ) (Stainless) Includes ref #5 O-Ring 2 1 0150-9000C Pump Casing (Cast series) 9 1 0750-9200C3 Mounting Flange (Cast series)

2 1 0150-9000S Pump Casing (Stainless series) 9 1 0756-9200S Mounting Flange (Stainless series) 2A 1 0152-9000C Pump Casing (Reverse)(Cast series) 10 4 2210-0020 Bolt (Cast series) 2A 1 0152-9000S Pump Casing (Reverse)(Stainless) 10 4 2210-0125 Bolt(Stainless series)

3 1 2253-0002 Impeller Nut (Cast series) 11 1 1410-0056 Slinger Ring

3 1 2253-0006 Impeller Nut (Stainless series) 12 2 2000-0010 Ball Bearing

4 1 0401-9100P Impeller ( Model 9203C ) ( Nylon ) 13 1 0505-9200 Pump Shaft

4 1 0402-9100P Impeller ( Model 9203S ) ( Poly ) 14 1 1610-0014 Key 4A 1 0404-9100P Impeller (Reverse)(Cast series) 15 1 1820-0013 Bearing Retainer 4A 1 0403-9100P Impeller (Reverse)(Stainless series) 16 1 2210-0003 Bolt

5 1 1610-0015 Key (Cast series) 17 1 2270-0092 Retaining Washer

5 1 1610-0057 Key (Stainless series) 18 1 1410-0107 Spacer

6 1 1700-0100 Gasket (Cast series) 19 4 N/A Bolt (part of clutch assy)

7 1 1720-0083 O-Ring 20 1 2526-0012 Clutch

8 1 2120-0008 Mechanical Seal (Optional Buna-N) 21 3 2230-0001 Setscrew

8 1 2120-0009 Mechanical Seal (Cast series) 22 1 3430-0592 Clutch Kit

REVERSE ROTATION

Seal Kit for Cast

Stainless

Series:

No. 3430-0589 consists of: (1) Ref. 7 O-Ring (1) Ref. 8 Mechanical seal

Seal Kit for No. 3430-0332 consists of: (1) Ref. 7 O-Ring (1) Ref. 8 Mech. seal

Iron

Series

(1) Ref. 6 Gasket

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

Form 300AG-2 2-04

Page 11

GPM at HP GPM at HP GPM at HP GPM at HP GPM at HP GPM at HP GPM at HP GPM at HP RPM 2400 80 1.9 65 1.8 26 1.3 3600 105 5.3 105 5.3 92 5.0 50 3.7 4200 122 8.2 120 7.9 115 7.7 98 7.1 56 5.3 5000 140 12.6 140 12.6 138 12.6 130 12.2 118 11.6 88 9.9 45 7.2 5500 140 14.9 140 14.9 138 14.9 135 15.2 130 15.2 118 14.4 90 12.5 60 9.8 6000 140 17.1 140 17.1 140 17.5 140 18.0 135 18.2 130 18 125 18.2 100 16.3

10 PSI

20 PSI

60 PSI

80 PSI

100 PSI

120 PSI

40 PSI

140 PSI

LPM at HP LPM at HP LPM at HP LPM at HP LPM at HP LPM at HP LPM at HP LPM at HP RPM 2400 303 1.9 246 1.8 98 1.3 3600 397 5.3 397 5.3 348 5.0 189 3.7 4200 462 8.2 454 7.9 435 7.7 371 7.1 212 5.3 5000 530 12.6 530 12.6 522 12.6 492 12.2 447 11.6 333 9.9 170 7.2 5500 530 14.9 530 14.9 522 14.9 511 15.2 492 15.2 447 14.4 341 12.5 227 9.8 6000 530 17.1 530 17.1 530 17.5 530 18.0 511 18.2 492 18 473 18.2 379 16.3

0.7 BAR

1.4 BAR

2.8 BAR

4.1 BAR

5.5 BAR

6.9 BAR

8.3 BAR

9.7 BAR

A 2.12

B 3.69

C 0.65

D 3.18

E 4.93

F 9.31

G 4.32

H 3.69

I 8.25

J 4.56

K 7.78

L 3.11

M 3

N 1.5

Dimensions

Inches

A 2.13 54

B 1.78 45.2

C 3.69 93.7

D 2.02 51.3

E 0.78 19.9

F 4.64 117.8

G 9.01 228.9

H 4.37 111.1

I 3.69 93.7

J 8.25 209.6

K 4.56 115.9

L 7.78 197.7

M 3.06 77.8

N 3 76.2

O 1.5 38.1

Dimensions

Inches

ALL 9203 SERIES

1-1/4"-11-1/2" NPT OUTLET PORT

3/32" X 3/16" KEYWAY

.41" DIAM. THRU HOLE (2)

1-1/4"-11-1/2" NPT OUTLET PORT

5" DOUBLE GROOVE A SECTION PULLEY

1-1/2"-11-1/2" NPT INLET PORT

9203C

9263

53.8

93.7

16.5

80.7

125.3

236.4

109.7

93.7

209.6

115.9

197.7

78.9

76.2

38.1

Page 12

Qnty. Ref. Qnty.

No. Req'd. Part No. Description No. Req'd. Part No. Description

1 1 2406-0007 Drain Plug 12 2 2000-0010 Ball Bearing 2 1 0150-9070C Self Priming Chamber 13 1 1610-0015 Key 3 1 2253-0002 Impeller Nut 14 1 0505-9200 Pump Shaft 4 1 0401-9100P Impeller (Nylon) 15 1 1610-0004 Key 5 1 1700-0100 Gasket (use with Buna and Viton only) 16 1 1820-0013 Bearing Retainer 6 1 2120-0008 Mechanical Seal ( Optional Buna-N) 17 1 2210-0003 Bolt 6 1 2120-0009 Mechanical Seal ( Standard Viton) 18 1 2270-0092 Retaining washer 6 1 3430-0589 Mechanical Seal ( Opt. Silicon Carbide) 19 1 2526-0012 Clutch (Model 9263C-C-SP) 7 1 1720-0083 O-Ring 20 4 N/A Bolt (Part of Clutch Assy) 8 1 1410-0056 Slinger Ring 21 1 1410-0107 Spacer

9 1 0750-9200C3 Mounting Flange 22 3 2230-0001 Set Screw 10 4 2210-0020 Bolt 23 1 0753-9200C Mounting Bracket 11 1 2406-0001 Priming Port Plug 24 1 3430-0592 Complete Clutch Kit

Model 9203C-SP and 9263C-C-SP

Standard Seal Kit Number No 3430-0332 consists of: (1) Ref. 5 Gasket (1) Ref. 6 Mech. seal (Viton)

Silicon Carbide Seal Kit No. 3430-0589 consists of: (1) Ref. 6 Mechanical seal (1) Ref. 7 O-Ring

(1) Ref. 7 O-Ring

2020

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

Form 300AG-3 9-03

Page 13

GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at

RPM 20 PSI 30 PSI 40 PSI 50 PSI 60 PSI 70 PSI 80 PSI 90 PSI 100 PSI 110 PSI 120 PSI

3600 101 84 60 25

4200 118 112 97 79 54 23

5000 121 120 119 117 110 96 78 52 25

5500 121 120 119 118 116 115 110 96 79 53 29

6000 121 120 119 118 116 115 114 113 110 99 82

LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at

RPM 1.4 BAR 2.1 BAR 2.8 BAR 3.4 BAR 4.1 BAR 4.8 BAR 5.5 BAR 6.2 BAR 6.9 BAR 7.6 BAR 8.3 BAR

3600 382 318 227 95

4200 447 424 367 299 204 87

5000 458 454 450 443 416 363 295 197 95

5500 458 454 450 447 439 435 416 363 299 201 110

6000 458 454 450 447 439 435 432 428 416 375 310

ABC

GHIJK

LMN

Dimensions

Inches

CDEFG

JKL

MNO

Dimensions

Inches

9203C-SP

9263C-SP

9203C-SP

9263C-SP

1-1/4"-11-1/2" NPT OUTLET PORT

5/8" (15.88) SHAFT

3/32" x 3/16" KEYWAY

0.41" DIAM. THRU HOLE (2)

1-1/4"-11-1/2" NPT

OUTLET PORT

5" DOUBLE GROOVE A SECTION PULLEY

0.41" DIAMETER THRU HOLE (2)

1-1/2"-11-1/2" NPT INLET PORT

1-1/2"-11-1/2" NPT INLET

9203C-SP

3.09

1.78

3.69

2.02

0.78

4.66

10.36

5.72

9.19

11.57

2.38

8.12

3.00

1.50

0.88

78.5

45.2

93.7

51.3

19.8

118.4

263.1

145.3

233.4

293.9

60.5

206.2

76.2

38.1

22.4

9263C-SP

PORT

3.09

3.69

0.65

3.18

4.93

5.72

10.65

9.19

2.38

11.57

8.12

0.88

3.00

1.50

78.5

93.7

16.5

80.8

125.2

145.3

270.5

233.4

60.5

293.9

206.2

22.4

76.2

38.1

Page 14

Model 9203C-R-SP and 9263C-CR-SP

Standard Seal Kit No. 3430-0332 consists of: (1) Ref. 5 Gasket (1) Ref. 6 Mech. seal (Viton)

Silicon Carbide Seal Kit No. 3430-0589 consists of: (1) Ref. 6 Mechanical seal (1) Ref. 7 O-Ring

(1) Ref. 7 O-Ring

Qnty. Ref. Qnty.

No. Req'd. Part No. Description No. Req'd. Part No. Description

1 1 2406-0002 Drain Plug 2 1 0152-9070C Self Priming Chamber 3 1 2253-0002 Impeller Nut 4 1 0403-9100P Impeller (Nylon) 5 1 1700-0100 Gasket 6 1 2120-0008 Mechanical Seal (Optional Buna-N) 6 1 2120-0009 Mechanical Seal (Standard Viton) 6 1 3430-0589 Mechanical Seal (Opt. Silicon Carbide) 7 1 1720-0083 O-Ring 8 1 1410-0056 Slinger Ring

9 1 0750-9200C3 Mounting Flange 10 4 2210-0020 Bolt 11 1 2406-0001 Priming Port Plug

12 2 2000-0010 Ball Bearing 13 1 1610-0015 Key 14 1 0505-9200 Pump Shaft 15 1 1610-0004 Key 16 1 1820-0013 Bearing Retainer 17 1 2210-0003 Bolt 18 1 2270-0092 Retaining washer 19 1 2526-0012 Clutch (Model 9263C-CR- SP) 20 4 N/A Bolt (Part of Clutch Assy) 21 1 1410-0107 Spacer 22 3 2230-0001 Set Screw 23 1 0753-9200C Mounting Bracket 24 1 3430-0592 Complete Clutch Kit

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

Form 300AG-4 9-03

Page 15

GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at

RPM 20 PSI 30 PSI 40 PSI 50 PSI 60 PSI 70 PSI 80 PSI 90 PSI 100 PSI 110 PSI 120 PSI

3600 80 64 43 17

4200 102 90 76 59 38 16

5000 127 119 109 99 86 70 55 37 18

5500 135 131 125 118 110 98 83 71 57 40 21

6000 138 135 132 127 122 117 111 103 93 80 67

9203C-R-SP

9263C-CR-SP

LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at

RPM 1.4 BAR 2.1 BAR 2.8 BAR 3.4 BAR 4.1 BAR 4.8 BAR 5.5 BAR 6.2 BAR 6.9 BAR 7.6 BAR 8.3 BAR

3600 303 242 163 64

4200 386 341 288 223 144 61

5000 481 450 413 375 326 265 208 140 68

5500 511 496 473 447 416 371 314 269 216 151 79

6000 522 511 500 481 462 443 420 390 352 303 254

9203C-R-SP

CDE

JKLMN

Dimensions

Inches

BCDEF

GHIJK

LMN

Dimensions

Inches

9263C-CR-SP

1 1/4"- 11 1/2 NPT OUTLET PORT

5/8" SHAFT

3/32" x 3/16" KEYWAY

.41" DIA. THRU HOLE (2)

1 1/4"- 11 1/2 NPT

OUTLET PORT

5" DOUBLE GROOVE A SECTION PULLEY

.41" DIA. THRU HOLE (2)

1 1/2"- 11 1/2"

9203C-R-SP

4.00

1.78

3.69

2.02

0.78

4.64

11.89

7.25

10.13

11.69

1.56

8.20

3.00

1.50

101.6

45.2

93.7

51.3

19.8

117.9

302.0

184.2

257.3

296.9

39.6

208.3

76.2

38.1

NPT INLET PORT

1 1/2"- 11 1/2"

9203C-CR-SP

NPT INLET PORT

4.00

3.69

0.65

3.18

4.93

7.25

12.18

10.13

1.56

11.69

8.20

1.50

3.00

1.50

101.6

93.7

16.5

80.8

125.2

184.2

309.4

257.3

39.6

296.9

208.3

38.1

76.2

38.1

Page 16

Models 9203P-S, 9253P-C, 9500P-S and 9553P-C

Qnty. Part Ref. Qnty. Part

No. Req'd. No. Description No. Req'd. No. Description

1 1 0700-9000P Pump Casing (9203P-S, 9253P-C) 11 1 0507-9200 Shaft (316 Stainless Steel)

1A 1 0701-9500P Pump Casing (9500P-S, 9553P-C) 12 1 1820-0025 Retaining Ring

2 1 0403-9000P Impeller (Polypropylene) 9203P-S, 9253P-C 13 1 1610-0004 Key

2A 1 0402-9000P Impeller (Polypropylene) 9500P-S, 9553P-C 14 1 2526-0011 Clutch (Models 9253P-C and 9553P-C only)

3 1 1700-0101 Gasket 15 4 2406-0020 Plug 4 1 2120-0011 Mechanical Seal 16 6 2210-0087 Hex head Bolt 5 1 1721-0083 17 6 2270-0041 Washer 6 1 0750-9000P Back Cover (9203P-S, 9253P-C) 18 1 2250-0051 Jam Nut

6A 1 0700-9500P Back Cover (9500P, 9553P-C) 19 1 2270-0057 Washer

7 1 1410-0083 Slinger Ring 20 1 1700-0097 Gasket 8 1 0702-9200C Flange 21 1 2250-0052 Impeller Nut 9 2 2008-0001 Bearing 22 1 2210-0088 Screw

10 1 1610-0042 Woodruff Key (Stainless Steel)

SEAL KIT FOR ALL MODELS

No. 3430-0333 consists of: (1) Ref. 3 Gasket (1) Ref. 4 Mechanical Seal (1) Ref. 5 O-ring (1) Ref. 19 Washer (1) Ref. 20 Gasket

O-ring

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

Form 300AG-5 9-03

Page 17

2400 63 1.5 49

LPM at HP LPM at HP LPM at H P LPM at HP LPM at HP LPM at HP LPM at HP LPM at HP

RPM

0.7 BAR

1.4 BAR

2.1 BAR

2.8 BAR

3.4 BAR

4.1 BAR

4.8 BAR

5.5 BAR

GPM at HP GPM at HP GPM at H P GPM at H P GPM at HP GPM at HP GPM at H P GPM at H P

RPM

10 PSI

20 PSI

30 PSI

40 PSI

50 PSI

60 PSI

70 PSI

80 PSI

Dimensions

Inches

BCDEFGHIJ

KLM

Dimensions

Inches

3600 91 4.4 87 4.3

9203P-S

9253P-C

4200 103 6.7 101 6.6 98 6.5 90 6.3 82

2400 238 1.5 185 1.4 110 1.1 3600 344 4.4 329 4.3 307 4.1 265 3.9

9203P-S

9253P-C

4200 390 6.7 382 6.6 371 6.5 341 6.3 310 6.0

3/32" x 3/16" KEYWAY

0.41" DIAM. THRU HOLE (2)

1-1/4" - 11-1/2" NPT OUTLET PORT

7/8" (22.2) SHAFT

1.4 29 1.1 81 4.1 70

1-1/2" 11-1/2" NPT INLET PORT

3.9 58 3.6 39 3.6

6.0 71 5.7 60 5.2 42 4.5

220 3.6 148 3.1

269 5.7 227 5.2 159 4.5

9203P

2.19

1.78

2.02

4.7

9.45

4.75

8.31

4.31

8.38

3.06

1.5

55.6

45.2

51.3 119 240

121 102 211 109 213

77.7

76.2

38.1

5-1/2" SINGLE GROOVE A SECTION PULLEY

1-1/4" 11-1/2" NPT OUTLET PORT

9253P-C

2.19

4.05

4.7

9.45

4.75

8.31

4.31

8.38

3.06 1-1/2" 11-1/2" NPT INLET PORT

1.5

55.6

103 119 240 121 102 211 109 213

77.7

76.2

38.1

Page 18

Ref. Qnty. Ref. Qnty.

No. Req'd. Part No. Description No. Req'd. Part No. Description

1 4 2406-0007 Drain Plug 9 1 1410-0056 Slinger Ring 2 1 0151-9200C Pump Casing (Includes SS wear ring) 10 1 0750-9200C3 Mounting Flange 3 1 2253-0002 Impeller nut 11 4 2210-0020 Bolt 4 1 2270-0071 Washer 12 1 2300-0025 Protective Cover 5 1 0401-9200P1 Impeller (Nylon) 13 2 2000-0010 Ball Bearing 6 1 1700-0100 Gasket 14 1 1610-0053 Key 7 1 1720-0083 O-Ring 15 1 0505-9200 Pump Shaft 8 1 2120-0008 Mechanical Seal (Optional Buna-N) 16 1 1610-0004 Key 8 1 2120-0009 Mechanical Seal (Standard Viton) 17 1 1820-0013 Bearing Retainer 8 1 3430-0589 Mechanical Seal (Silicon Carbide Opt.)

Model 9204C

Seal Kit for 9204C (STD) No. 3430-0332 consists of: (1) Ref. 6 Gasket (1) Ref. 7 O-Ring (1) Ref. 8 Mechanical seal

Seal Kit (Silicon Carbide) No. 3430-0589 consists of: (1) Ref. 7 O-Ring (1) Ref. 8 Mechanical seal

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

Form 300AG-6 9-03

Page 19

LPMat HP LPM at HP LPM at HP LPMat HP LPMat HP LPMat HP LPMat HP

RPM

0.7 BAR

1.4 BAR

2.1 BAR

2.8 BAR

3.4 BAR

4.1 BAR

4.8 BAR

GPMat HP GPM at HP GPM at HP GPMat HP GPMat HP GPM at HP GPM at HP

10 PSI

20 PSI

30 PSI

40 PSI

50 PSI

60 PSI

70 PSI

RPM

2400 155 2.5 100 3600 190 6.3 190 6.9

9204C9204C

4200 190 9.1 190 9.2 190 10.0 190 10.4 187

2400 578 2.5 379 2.2 3600 719 6.3 719 6.9 712 7.1 644 6.9 4200 719 9.1 719 9.2 719 10.0 719 10.4 708 10.5

2.2 188 7.1 170

6.9 100 5.6

1-1/2" 11-1/2" NPT

OUTLET PORT

3/32" x 3/16" KEYWAY

5/8" (15.88) SHAFT

10.5 165 10.0 115 8.3

379 5.6

625 10.0 435 8.3

0.41" DIAM THRU HOLE (2)

2"-11-1/2" NPT INLET

PORT

9204C

Dimensions

ABCDEFGHI JKL NOM

Inches mm

2.19 1.78 3.69 0.78 4.64 4.75 4.563.69 8.252.02 8.569.39 33.66 1.5

55.6 76.2 38.145.2 93.7 51.3 19.8 93.7 116 217210118 239 121 93

Page 20

Ref. Qnty. Ref. Qnty.

No. Req'd. Part No. Description No. Req'd. Part No. Description

1 4 2406-0007 Drain Plug 9 1 1410-0083 Slinger Ring 2 1 0152-9200C Pump Casing 10 1 0751-9200C Mounting Flange 3 1 2253-0002 Impeller Nut 11 6 2210-0086 Bolt 4 1 2270-0071 Washer 12 1 2300-0035 Protective Cover 5 1 0403-9200P Impeller (Nylon) 13 2 2008-0001 Ball Bearing 6 1 1700-0101 Gasket 14 1 1610-0012 Key 7 1 2120-0011 Mechanical Seal (Viton) 15 1 0507-9200 Pump Shaft 8 1 1720-0180 O-Ring 16 1 1820-0025 Bearing Retainer

Model 9205C

Seal Kit for 9205C No. 3430-0537 consists of: (1) Ref. 6 Gasket (1) Ref. 7 Mechanical seal (1) Ref. 8 O-Ring

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

17 1 1610-0004 Key

Form 300AG-7 9-03

Page 21

LPMat HP LPM at HP LPM at HP LPMat HP LPMat HP LPMat HP LPMat HP LPM at HP

RPM

1.4 BAR

2.8 BAR

4.1 BAR

5.5 BAR

6.9 BAR

8.3 BAR

9.7 BAR

11.0 BAR

3000 165 11.4 164

GPMat HP GPM at HP GPM at HP GPMat HP GPMat HP GPM at HP GPM at HP GPMat HP

RPM

20 PSI

40 PSI

60 PSI

80 PSI

100 PSI

120 PSI

140 PSI

160 PSI

3400 175 14.8 175 15.5

9205C

3800 180 18.2 180 18.8 4200

180 21.9 180 22.0 180

11.7

154 11.6 173 16.3

180

19.8

24.0

104 168 178 21.1 173

180 25.3 180

9.5

16.3

127 14.2

43 8.7

21.8 156 20.7

26.9 177 27.9 173 28.1 157 26.4

112 17.5

3000 3400

9205C

3800 4200

3/32" x 3/16" KEYWAY

625 11.4 621 11.7 662 14.8 662 15.5 655 16.3 681 18.2 681 18.8 681 19.8 674 21.1 655 21.8 681 21.9 681 22.0 681 24.0 681 25.3 681 26.9

583 11.6

394 9.5 636 16.3

481 14.2

1-1/2"11-1/2" NPT OUTLET

PORT

7/8" (22.2)

SHAFT

163 8.7 591 20.7 424 17.5 670 27.9 655 28.1 594 26.4

0.47 DIAM.

DRILL THRU HOLES (2)

2"-11-1/2" NPT INLET PORT

9205C

Dimensions

ABCDEF GHI JK

Inches

2.56 4.66 9.84 6.63 4.525.19 12.05.5 1.5

12.1

38.165 76.2118 250 132 140 308 168 305 115

Page 22

Ref. Qnty. Ref. Qnty .

No. Req'd. Part No. Description No. Req'd.Part No. Description

1 1 2406-0002 Drain Plug 10 1 0751-9200C Mounting Flange 2 1 0150-9075C Pump Casing (standard) 11 6 2210-0086 Bolt 2 1 0150-9075C1 Pump Casing (BSP) 12 2 2008-0001 Ball Bearing 3 1 2253-0002 Impeller Nut 13 1 1610-0012 Key 4 1 2270-0071 Washer 14 1 0507-9200 Pump Shaft 5 1 0403-9200P Impeller (Nylon) 15 1 1820-0025 Bearing Retainer 6 1 1700-0101 Gasket 16 1 2406-0034 Priming Port Plug (Standard) 7 1 2120-0011 Mechanical Seal (Standard Viton) 16 1 2406-0036 Priming Port Plug (BSP) 8 1 1720-0180 O-Ring 17 1 2300-0035 Protective Cover 9 1 1410-0083 Slinger Ring

Model 9205C-SP and 9205C-BSP

Seal and O-ring Repair Kit No. 3430-0537 consists of: (1) Ref. 6 Gasket (1) Ref. 7 O-Ring (1) Ref. 8 Mechanical seal

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

Form 300AG-8 9-03

Page 23

RPM 40 PSI 50 PSI 60 PSI 70 PSI 80 PSI 90 PSI 100 PSI 110 PSI 120 PSI 130 PSI 140 PSI

3400 133 132 131 130

9205C-SP

3600 135 134 133 127 114 54 20

3800 159 159 159 159 159

RPM 2.8 BAR 3.4 BAR 4.1 BAR 4.8 BAR 5.5 BAR 6.2 BAR 6.9 BAR 7.6 BAR 8.3 BAR 9.0 BAR 9.7 BAR

3400 503 500 496 492 435 356

3600 511 507 503 481 432 367

9205C-SP

3800 601 601 601 601 601 601 531 454 363 244 91

GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at GPM at

115 35

LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at LPM at

159

140 120 96 65 24

257

303

132

204 76

3/32" X 3/16" KEYWAY

.47" THRU HOLE (2)

7/8" (22.2) SHAFT

2"-11-1/2" NPT (9205C-SP) 2"-11" BSPP (9205C-BSP) INLET PORT

ABCDEF GHI JK L NOM

Inches mm

9205C-SP

Dimensions

12. 7 5 15.38 12.0011.563.41 1.78 5.50 0.82 4.66 6.91 3.131.97 1.503.00 1.75

79.586.6 38.1 44.576.245.2 50.0 20.8 304.8390.7139.7 118.4 293.6 175.5 323 . 9

Page 24

Ref. Qnty. Ref. Qnty.

No. Req'd. Part No. Description No. Req'd. Part No. Description

1 4 2406-0007 Pipe Plug 9206C 1 4 2406-0016 Pipe Plug 9206S 2 1 0154-9200C1 Cover 9206C

8 1 0756-9200S Mounting Flange 9206S

2 1 0154-9200S1 Cover 9206S

9 4 2210-0020 Screw Hex Head 9206C

3 1 2253-0002 Impeller Nut 9206C

9 4 2210-0125 Screw Hex Head 9206S

3 1 2253-0006 Impeller Nut 9206S

10 1 1410-0056 Slinger Ring

4 1 0401-9200P1 Nylon Impeller 9206C

11 2 2000-0010 Bearing

4 1 0405-9200P Poly Impeller 9206S

12 1 1610-0053 Key 9206C

5 1 1700-0100 Gasket (Cast iron only)

12 1 1610-0057 Key 9206S

6 1 2120-0009 Mech. Seal 9206C

13 1 0505-9200 Shaft

6 1 3430-0589 Silicon Carbide Seal 9206S

14 1 1820-0013 Retaining Ring

Model 9206C and 9206S

Seal Kit for 9206C No. 3430-0332 consists of: (1) Ref. 5 Gasket (1) Ref. 6 Mechanical seal

Seal Kit for 9206S No. 3430-0589 consists of: (1) Ref. 6 Mechanical seal (1) Ref. 7 O-Ring

(1) Ref. 7 O-Ring

7 1 1720-0083 O-Ring 8 1 0750-9200C4 Mounting Flange 9206C

15 1 2270-0071 Washer 16 1 1610-0004 Key 17 1 2300-0025 Protective Cover

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

Form 300AG-9 9-03

Page 25

GPMat HP GPM at HP GPM at HP GPMat HP GPMat HP GPM at HP

10 PSI

20 PSI

30 PSI

40 PSI

50 PSI

60 PSI

0.7 BAR

1.4 BAR

2.1 BAR

2.8 BAR

3.4 BAR

4.1 BAR

171 2.3 114 226 7.0 7.5226 196 7.3 143 6.1226

9206C

9206S

226 9.2 10.7226 226 11.0 225 11.3 202 10.9226

2.0

7.1

9.4

GPMat HP

70 PSI

158 9.5 80 6.4

GPMat HP

80 PSI

LPMat HP LPMat HP LPMat HP LPMat HP LPM at HP LPMat HP

647 2.3 432 856 7.0 7.5856 742 7.3 541 6.1856

9206C

9206S

856 9.2 10.7856 856 11.0 852 11.3 765 10.9856

2.0

7.1

9.4

1-1/2" - 11-1/2" NPT OUTLET

PORT

5/8" (15.88)

3/32" x 3/16"

SHAFT

KEYWAY

LPMat HP

4.8 BAR

598 9.5 303 6.4

LPMat HP

5.5 BAR

CDBE

0.41 DIAM DRILL THRU TWO HOLES

ABCDEF GHI JKL NM

Inches mm

1.55 1.78 3.69 0.78 4.64 4.77 9.333.69 4.752.02 3.880.64 1.53

39.4 38.145.2 93.7 51.3 19.9 93.7 237 98.4120.7117.8 16.2 121.1 76.2

9206

Dimensions

2"-11-1/2" NPT INLET PORT

MOUNTING HOLES

Page 26

Ref. Qnty. Ref. Qnty. No. Req'd. Part No. Description No. Req'd. Part No. Description

1 1 0701-9500P Pump Casing 15 1 1610-0004 Key (9513P) 2 1 0402-9000P Impeller (Polypropylene) 16 1 0508-9500 416 Stainess Shaft (Model 9513P) 3 1 1700-0101 Gasket 16 1 0505-9500 Shaft (Model 9510P) 4 1 1721-0083 O-Ring 17 2 2230-0017 Set Screw 5 1 2120-0011 Mechanical Seal 18 1 1610-0042 Woodruff Key (316 SS) 6 1 0700-9500P Back Cover 19 1 0703-9500C Flange (Model 9510P) 7 1 2210-0088 Screw 20 4 2210-0026 Hex head bolt 8 1 1410-0082 Spacer 21 6 2270-0041 Washer

9 4 2220-0055 Socker Head Capscrew 22 1 1700-0097 Gasket 10 1 0702-9500C Intermediate Flange 23 1 2250-0052 Impeller Nut 11 1 1810-0013 Retainer Ring 24 6 2210-0087 Hex Head Capscrew 12 2 2008-0001 Bearing 25 1 2250-0051 Jam Nut 13 4 2210-0077 Hex head bolt 26 1 2270-0057 Washer 14 1 0705-9500C Flange (Model 9513P) 27 4 2406-0020 Plug 15 1 1610-0005 Key (9510P)

Models 9510P and 9513P

(CW Rotation when viewed from shaft end)

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

Seal Kit for 9510P, 9513P No. 3430-0333 consists of: (1) Ref. 3 Gasket (1) Ref. 4 O-ring (1) Ref. 5 Mechanical Seal (1) Ref. 22 Gasket (1) Ref. 26 Washer

Form 300AG-10 9-03

Page 27

A 2.19

B 8.83

C 3.68

D 7.99

E 4.31

F 8.38

G 3.06

Dimensions

Inches

10.13

DEF

Dimensions

Inches

GPM at HP GPM at H P GPM at HP GPM at HP GPM at HP GPM at HP

0 PSI

10 PSI

30 PSI

40 PSI

20 PSI

0.0 BAR

0.7 BAR

2.1 BAR

2.8 BAR

1.4 BAR

RPM 2400 55 1.2 47 1.1 27 0.8

3000 69 2.3 58 2.1 43 1.8

9510P

3450 3600

LPM at H P LPM at HP LPM at HP LPM at H P LPM at HP LPM at HP

RPM 2400 208 1.2 178 1.1 103 0.8

9510P

3000 3450 3600

260 2.3 221 2.1 161 1.8

74 3.3 65 3.2 48 2.8 83 4.5 73 4.2 62 3.9 44 3.3

280 3.3 245 3.2 182 2.8 315 4.5 277 4.2 233 3.9 166 3.3

50 PSI

3.4 BAR

9513P Based on 5.5 Honda Engine

GPM at

0 PSI

GPM at

10 PSI

GPM at

20 PSI

GPM at

30 PSI

GPM at

40 PSI

9513P Based on 5.5 Honda Engine

LPM at

0.0 BAR 348

LPM at

0.7 BAR 344

LPM at

1.4 BAR 333

FLANGE MATES TO A 8HP GAS

LPM at

2.1 BAR 307

LPM at

2.8 BAR

ENGINE

1" HOLLOW SHAFT 1/4" SQUARE KEY

265

English Standard

GPM at

50 PSI

LPM at

3.4 BAR 220

GPM at

60 PSI

LPM at

4.1 BAR

1-1/4"11-1/2" NPT OUTLET PORT

1-1/2"-11-1/2" NPT OUTLET PORT

Metric

159

9510P

2.19

55.6

257.3

3.68

7.99

4.31

8.38

3.06

93.5

202.9

109.5

212.9

77.7

FLANGE MATES

TO AN 5HP GAS ENGINE

3/4" HOLLOW SHAFT 3/16" SQUARE KEY

1-1/4"11-1/2" NPT OUTLET PORT

1-1/2"-11-1/2" NPT INLET PORT

9513P

55.6

224.3

93.5

202.9

109.5

212.9

77.7

Page 28

Ref. Qnty. Ref. Qnty.

No. Req'd. Part No. Part No.Description No. Req'd. Description

Models 1536, 1537, 1538, 1539 and 1540

1538

Unassembled pump kit

Pump portion only

Seal Kit for 1536 thru 1540 (Std.) No. 3430-0332 consists of: (1) Ref. 4 Gasket (1) Ref. 5 O-Ring (1) Ref. 6 Mechanical seal

1 4 2406-0007 Drain Plug 13 4 2210-0021 Bolt 2 1 0152-9000C Pump Casing (with SS wear ring) 14 4 2270-0040 Washer 3 1 0402-9200P Impeller (Nylon) 15 1 2541-0033 Briggs& Stratton Engine 4 1 1700-0100 Gasket (135232-0035-01)* (Model 1536 and 1539) 5 1 1720-0083 O-ring 15 1 2541-0034 Honda Engine 6 1 2120-0009 Mechanical Seal - Viton GX160K1Type-TX2* (Model1537) 7 4 2210-0098 Bolt 15 1 2541-0035 Honda Engine 8 4 1700-0119 Seal GX160KIT1C3 (Model1540)

9 1 0703-9200C Flange 16 1 1410-0088 Bearing Shield (5 HP Briggs) 10 1 1510-0083 Mounting Plate 16 1 1410-0105 Bearing Shield (5.5 HP Briggs) 11 4 2260-0002 Lock Washer 17 4 2210-0020 Bolt 12 4 2250-0003 Nut

Seal Kit for 1536 thru 1540 (Opt.) No. 3430-0589 (Silicon carbide) consists of: (1) Ref. 5 O-Ring (1) Ref. 6 Mechanical seal

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

* Contact the engine manufacturer for this product number.

Form 300AG-11 9-03

Page 29

A 2.13 54.1

B 15.48 393.2

C 9.00 228.6

D 1.85 47.0

E 5.08 129.0

F 9.64 244.9

G 16.12 409.4

H 15.34 389.6

I 4.07 103.4

J 3.06 77.7

K 3.78 96.0

L 8.75 222.3

Dimensions

Inches

A 2.30 58.4

B 15.23 386.8

C 9.00 228.6

D 1.85 47.0

E 5.16 131.1

F 9.72 246.9

G 13.89 352.8

H 14.00 355.6

I 4.57 116.1

J 3.78 96.0

K 8.75 222.3

L 3.06 77.7

Dimensions

Inches

104 5.5 94 5.5 82 5.5 70 5.5 50 5.5100

GPMat HP GPM at HP GPM at HP GPMat HP GPMat HP GPM at HP

10 PSI

20 PSI

30 PSI

40 PSI

50 PSI

60 PSI

LPMat HP LPM at HP LPM at HP LPMat HP LPMat HP LPMat HP

0.7 BAR

1.4 BAR

2.1 BAR

2.8 BAR

3.4 BAR

4.1 BAR

GPMat HP GPM at HP GPM at HP GPMat HP GPMat HP GPM at HP

10 PSI

20 PSI

30 PSI

40 PSI

50 PSI

60 PSI

LPMat HP LPM at HP LPM at HP LPMat HP LPMat HP LPMat HP

1539153915401540

1536

5.5

394 5.5 379

1536

110 5.5 96 5.5 88 5.5 80 5.5 60 5.5106

1537

0.7 BAR 1.4 BAR 2.1 BAR 2.8 BAR 3.4 BAR 4.1 BAR 4.8 BAR

416 5.5 401

1537

5.5

1-1/4" NPT OUTLET

356

363

5.5

310

333

1-1/2" NPT INLET

5.5

265

303

5.5

189

227

5.5

GPMat HP

70 PSI

60 5.5

LPMat HP

114

5.5

1536

.38 (9.5) DIA HOLES (4)

1-1/4"NPT OUTLET

.38 (9.5) DIA HOLES (4)

1-1/2" NPT INLET

1537

Page 30

Models 1536-SP, 1537-SP, 1538-SP,1539-SP, and 1540-SP

1538-SP

Pump kit less gas engine

Seal Kit for 1536 thru 1540 (Std.) No. 3430-0332 consists of: (1) Ref. 4 Gasket (1) Ref. 5 O-ring

Seal Kit for 1536 thru 1540 (Opt.) No. 3430-0589 (silicon carbide) consists of: (1) Ref. 5 O-ring (1) Ref. 6 Mechanical Seal

(1) Ref. 6 Mechanical Seal

Ref. Qnty. Ref. Qnty. No. Req'd. Part No. Description No. Req'd. Part No. Description

1 4 2406-0001 Drain Plug 13 4 2210-0021 Bolt 2 1 0152-9070C Pump Casing (with SS w ear ring) 14 4 2270-0040 Washer 3 1 0402-9200P Impeller (Nylon) 15 1 2541-0033 Briggs & Stratton Engine 4 1 1700-0100 Gasket (135232-0035-01)* (Model 1536 and 1539) 5 1 1720-0083 O-ring 15 1 2541-0034 Honda Engine 6 1 2120-0009 Mechanical Seal - Viton GX160K1 Type-TX2* (Model 1537) 7 4 2210-0098 Bolt 15 1 2541-0035 Honda Engine 8 4 1700-0119 Seal GX160KIT1C3* (Model 1540)

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

* CONTACT THE ENGINE MANUFACTURER FOR THIS PRODUCT NUMBER Form 300AG-12 9-03

Page 31

1536-SP, 1539-SP

ABCDE

GHI

Dimensions

Inches

ABCDE

GHI

Dimensions

Inches

GPM at

10 PSI

GPM at

20PSI

GPM at

30 PSI

5.5 HP Briggs & Stratton

GPM at

40 PSI

GPM at

50 PSI

English Standard

GPM at

60 PSI

GPM at

70 PSI

1536-SP, 1539-SP

LPM at

0.7 BAR 348

LPM at

1.4 BAR 307

2.1 BAR

1537-SP, 1540-SP

GPM at

10 PSI

GPM at

20 PSI

1537-SP, 1540-SP

LPM at

0.7 BAR 371

LPM at

1.4 BAR 329

2.1 BAR

5.5 HP Briggs & Stratton

LPM at

254

GPM at

30 PSI

LPM at

276

LPM at

2.8 BAR 208

5.5 HP Honda

GPM at

40 PSI

5.5 HP Honda

LPM at

2.8 BAR 227

LPM at

3.4 BAR 151

GPM at

50 PSI

LPM at

3.4 BAR 167

LPM at

4.1 BAR 57

GPM at

60 PSI

LPM at

4.1 BAR 79

2" NPT OUTLET

2" NPT

INLET

.38 (9.5) DIA HOLES (4)

Metric

LPM at

4.8 BAR

English Standard

GPM at

70 PSI

Metric

LPM at

4.8 BAR

1536-SP, 1539-SP

101.6

4.00

18.36

11.48

13.05

16.12

15.34

9.00

4.73

3.78

8.75

466.3

228.6

120.1

291.6

331.5

409.4

389.6

96.0

222.3

2" NPT OUTLET

2" NPT INLET

.38 (9.5) DIA HOLES (4)

1537-SP, 1540-SP

4.00

9.00

18.10

4.73

11.57

13.89

14.00

4.57

3.78

8.75

101.6

228.6

459.7

120.1

293.9

352.8

355.6

116.1

96.0

222.3

Page 32

Ref. Qnty.

No. Req'd. Part No. Description

No. Req'd. Part No. Description 1 4 2406-0007 Drain Plug 9 1 1410-0091 Slinger Ring 2 1 0153-9200C Pump Casing (Includes SS wear ring) 10 6 2210-0086 Bolt 3 1 0404-9200P Impeller (Nylon) 11 4 2210-0098 Bolt 4 1 1700-0121 Gasket 12 1 2406-0034 Priming port plug (Standard) 5 1 1720-0180 O-Ring 12 1 2406-0036 Priming port plug (BSP) 6 1 2120-0034 Mechanical Seal - Viton 13 1 0152-9075C Pump Casing (Standard NPT) 7 1 0707-9200C Flange 13 1 0152-9075C1 Pump Casing (BSP) 8 1 2541-0037 Honda eng. (Model 1550) (GX-270PA)* 14 1 2406-0002 Drain plu g

Models 1550,1550-SP, 1550-BSP, 1551, 1551-SP, 1551-BSP

1551-SP,

1551-BSP

Self Priming

pump kit less

gas engine

1551

Pump kit less gas engine

Seal Kit for 1550 and 1551 No. 3430-0464 consists of: (1) Ref. 4 Gasket (1) Ref. 5 O-ring (1) Ref. 6 Mechanical Seal

* CONTACT THE ENGINE MANUFACTURER FOR THIS PRODUCT NUMBER

Note: When ordering parts, give quantity, part number, description and complete model number. Reference numbers are used ONLY to identify parts in the drawing and NOT to be used as order numbers.

Form 300AG-13 9-03

Page 33

EFGHI

JKL

Dimensions

Inches

CDEFGHI

JKL

Dimensions

Inches

1550 Based on 9.0 HP Honda

GPM at

20 PSI

145

GPM at

40 PSI

130

GPM at

60 PSI

107

GPM at

80 PSI

GPM at 100 PSI

English Standard

GPM at 120 PSI

GPM at 140 PSI

1550 Based on 9.0 HP Honda

LPM at

1.4 BAR 549

LPM at

2.8 BAR 492

LPM at

4.1 BAR 405

LPM at

5.5 BAR 329

1550SP Based on 9.0 HP Honda

GPM at

10 PSI

145

GPM at

20 PSI

141

GPM at

40 PSI

118

GPM at

60 PSI

1550SP Based on 9.0 HP Honda

LPM at

0.7 BAR 549

LPM at

1.4 BAR 534

LPM at

2.1 BAR 447

LPM at

2.8 BAR 352

LPM at

6.9 BAR 261

GPM at

80 PSI

LPM at

3.4 BAR 269

2" NPT OUTLET

LPM at

8.3 BAR

GPM at 100 PSI

LPM at

4.1 BAR

2" NPT INLET

LPM at

9.7 BAR

170

English Standard

GPM at 120 PSI

LPM at

4.8 BAR

185

106

Metric

1550SP

21.69

3.41

0.59

11.87

0.13

13.56

16.05

5.06

17.30

6.00

4.14

7.75

550.9

86.6

15.0

301.5

3.3

344.4

407.7

128.5

65.0

152.4

105.2

196.9

1-1/2" NPT OUTLET

2" NPT INLET

1550

18.16

16.05

17.30

3.41

0.59

8.34

0.13

5.25

6.63

2.56

6.00

4.14

7.75

4.50

461.3

86.6

15.0

211.8

3.3

133.4

168.4

407.7

65.0

439.4

152.4

105.2

196.9

114.3

Page 34

Limited Warranty on Hypro Pumps and Other Hypro Products

Hypro warrants to the original purchaser of its products (the “Purchaser”) that such products will be free from defects in material and workmanship under normal use for the period of one (1) year for all products except: oil crankcase plunger pumps will be free from defects in material and workmanship under normal use for the period of five (5) years, and accessories will be free from defects in material and workmanship under normal use for the period of ninety (90) days. In addition, Hypro warrants to the purchaser all forged brass pump manifolds will be free from defects in material and workmanship under normal use and from damage resulting from environmental conditions for the life of the pump.

“Normal use” does not include use in excess of recommended maximum speeds, pressures, vacuums and temperatures, or use requiring handling of fluids not compatible with component materials, as noted in Hypro product catalogs, technical literature, and instructions. This warranty does not cover freight damage, freezing damage, normal wear and tear, or damage caused by misapplication, fault, negligence, alterations, or repair that affects the performance or reliability of the product.

THIS WARRANTY IS EXCLUSIVE. HYPRO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Hypro’s obligation under this warranty is, at Hypro’s option, to either repair or replace the product upon return of the entire product to the Hypro factory in accordance with the return procedures set forth below. THIS IS THE EXCLUSIVE REMEDY FOR ANY

BREACH OF WARRANTY.

IN NO EVENT SHALL HYPRO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FOR BREACH OF ANY WARRANTY, FOR NEGLIGENCE, ON THE BASIS OF STRICT LIABILITY, OR OTHERWISE.

Return Procedures

All pumps or products must be flushed of any chemical (ref. OSHA Section 0910.1200 (d)(e)(f)(g)(h)) and hazardous chemicals must be labeled before being shipped* to Hypro for service or warranty consideration. Hypro reserves the right

to request a Material Safety Data sheet from the Purchaser for any pump or product Hypro deems necessary. Hypro reserves the right to “disposition as scrap” pumps or products returned which contain unknown substances, or to charge for any and all costs incurred for chemical testing and proper disposal of components containing unknown substances. Hypro requests this in order to protect the environment and personnel from the hazards of handling unknown substances.

For technical or application assistance, call the Hypro Technical/Application number: 1-800-445-8360.

To obtain service or warranty assistance, call the Hypro Service and Warranty number: 1-800-468-3428; or call the Hypro Service and Warranty FAX: (651) 766-6618.

Be prepared to give Hypro full details of the problem, including the following information:

1. Model number and the date and from whom you purchased your pump.

2. A brief description of the pump problem, including the following:

• Liquid pumped. State the pH and any non-soluble • Drive type (gas engine/electric motor; direct/belt drive; materials, and give the generic or trade name. tractor PTO) and rpm of pump.

• Temperature of the liquid and ambient environment. • Viscosity (of oil, or other than water weight liquid).

• Suction lift or vacuum (measured at the pump). • Elevation from the pump to the discharge point.

• Discharge pressure. • Size and material of suction and discharge line.

• Size, type, and mesh of the suction strainer. • Type of spray gun, orifice size, unloader/relief valve.

Hypro may request additional information, and may require a sketch to illustrate the problem. Contact the factory to receive a return material authorization before sending the product. All pumps returned for warranty work should be sent shipping charges prepaid to: HYPRO

Attention: Service Department 375 Fifth Avenue NW New Brighton, Minnesota 55112-3288

* Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous materials being shipped.

Failure to do so may result in a substantial fine and/or prison term. Check with your shipping company for specific instructions.

Note: This warranty does not apply to Hypro Pump Kit Model 1538, 1551, 1538-SP and 1551-SP. This is because the user could incorrectly assemble the parts and cause the pump to work improperly.

Hypro 2004

Printed in USA