Hypertherm MAX200 User Manual

®

MAX200

Plasma Arc Cutting System

Product Configuration Manual

PM-345

(P/N 803450)

Revision 0 December, 1998

HYPERTHERM, Inc.

P.O. Box 5010

Hanover, New Hampshire 03755-5010

Tel.: [phone]

Fax: [phone]

http://www.hypertherm.com

email:[e-mail]

© Copyright 1998 Hypertherm, Inc.

All Rights Reserved

HYPERTHERM, HT and LongLife are trademarks of Hypertherm, Inc. and may be

registered in the United States and/or other countries

Hypertherm Offices Worldwide

Hypertherm, Inc.

Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
Tel.: [phone] (Main Office)
Fax: [phone] (All Departments)
Tel.: [phone] (Technical Service)
Tel.: [phone] (Customer Service)

Hypertherm Plasmatechnik GmbH

Technologiepark Hanau
Rodenbacher Chaussee 6
D–63457 Hanau-Wolfgang, Germany
Tel.: [phone]
Fax: [phone]

European Technical Support Organization (ETSO)

Technologiepark Hanau
Rodenbacher Chaussee 6
D–63457 Hanau-Wolfgang, Germany
Tel.: [phone]
Fax: [phone]

:

Hypertherm Singapore Pte Ltd

No. 19 Kaki Bukit Road 2
K.B. Warehouse Complex
Singapore 417847, Republic of Singapore
Tel.: [phone]
Fax: [phone]

Hypertherm U.K.

9 Berkeley Court • Manor Park
Runcorn, Cheshire, England WA7 1TQ
Tel.: [phone]
Fax: [phone]

Hypertherm France

10, Allée de I’lsara
F-95000 Cergy-Pontoise, France
Tel.: [phone]
Fax: [phone]

Hypertherm Italy

Via Stilicone 18
20154 Milan, Italy
Tel.: [phone]
Fax: [phone]

PRODUCT SPECIFICATIONS

MAX200 Power Supplies

The MAX200 is a constant current, secondary converter chopper power supply providing
continuously variable amperage from 40 amps to 200 amps. It conforms to the following
specifications:

SPECIFICATIONS

Section 1

SPECIFICATIONS

Maximum OCV (U0)......................................280 VDC

Output Current (I2)........................................40-200 amps

Output Voltage (U2) ......................................150 VDC

Duty Cycle Rating (X)...................................100% up to 30kW

Input Power (Input Voltage (U1) x Input Current (I1):

073002*........................................................240/480 VAC, 3Ø, 60 Hz, 90/45 amps

073020**

073003*........................................................600 VAC, 3Ø, 60Hz, 36 amps

073021**

073004*........................................................208 VAC, 3Ø, 60Hz, 104 amps

073022**

073005*........................................................220/380/415 VAC, 3Ø, 50 Hz, 98/57/52

073023** amps

073026*........................................................200 VAC, 3Ø, 50 Hz, 108 amps

073024**

073200*........................................................400 VAC - CE, 3Ø, 50 Hz, 56 amps

073213**

073036*........................................................500 VAC, 3Ø, 50 Hz, 43 amps

073039**

* MAX200 Power Supply - comes without THC Configuration
** MAX200 Power Supply for use with the machine torch - comes with THC Configuration

MAX200 Product Configuration Manual

1-1

SPECIFICATIONS

Dimensions:

Width ............................................................28-1/4" (71 cm)

Height...........................................................35-1/2" (90 cm) w/o casters; 40-3/4" (104 cm) -CE

43" (109 cm) w/casters; 48-1/4" (122 cm) -CE

Depth............................................................41-1/4" (104 cm) w/o handle

50" (127 cm) w/handle

Weight ..........................................................780 pounds (351 kg); 800 pounds (363 kg) -CE

Cooling .........................................................Forced Air (Class F)

Torch Coolant Tank Capacity .......................2.9 gallons (11 liters)

Torch Coolant Requirements and

Coolant Safety Data .....................................See Appendix section of instruction manual

Gas Requirements:

Gas Type/Quality..........................................Air (compressed)/clean, dry, oil-free

Plasma Gases..............................................Air, O2, N2, H35

Shield Gases................................................Air, CO2, N

Plasma Gas Flow .........................................66 scfh (Air), 60 scfh (N2), 70 scfh (H35),

72 scfh (O2)

Shield Gas Flow ...........................................220 scfh (CO2), 280 scfh (Air), 290 scfh (N2)

Plasma Gas Inlet Pressure ..........................90/120 psi (6.2/8.3 bar) (flowing)

Shield Gas Inlet Pressure ............................90 psi (6.2 bar) (flowing)

Plasma Gas Pressure (Test/Run).................See

Shield Gas Pressure ....................................70 psi (4.8 bar)

Oxygen (O
Nitrogen (N
Carbon Dioxide (CO2 )/99.5% (compressed or
liquid)
Argon/Hydrogen (H35 = 35% Hydrogen/65%
Argon)

Cut Charts

(#800870) or IM98 (#800980)

)/99.5% (liquid)

2

)/99.995% (liquid)

2

2

in Operation section of IM87

PAC200T (90° & 65°) Cutting/PAC200E (65°) Gouging/MAX200 Rev 1 (90°) Hand
Torches

Maximum cutting thickness ..........................2 inches (50 mm)

Maximum current at 100% duty cycle ..........200 amps

Plasma Gas Flow .........................................66 scfh (Air), 60 scfh (N2), 70 scfh (H35), 72 scfh

(O2)

Shield Gas Flow ...........................................220 scfh (CO2), 280 scfh (Air), 290 scfh (N2)

Water Coolant Flow Rate .............................0.8 gpm (3.0 l/min)

Weight ..........................................................3 lbs (1.4 kg - MAX200 Rev 1 90°) 2-1/2 lbs.

(1.1 kg - PAC200T/E)

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MAX200 Product Configuration Manual

MAX200 Machine Torch

Maximum cutting thickness ..........................2 inches (50 mm)

Maximum current at 100% duty cycle ..........200 amps

Plasma Gas Flow .........................................66 scfh (Air), 60 scfh (N

Shield Gas Flow ...........................................220 scfh (CO

Water Coolant Flow Rate .............................0.8 gpm (3.0 l/min)

Weight ..........................................................2-1/2 lbs. (1.1 kg)

Switch Remote (SR) V/C Control - Optional

Controls........................................................Start button:

pilot arc.

power supply.

displays value on LEDs.

Control Range ..............................................Current: 40 to 200 Amps

Voltage: 100 to 200 Volts

Control Resolution........................................Current: 20 Amps

Voltage: 5 Volts

Dimensions:

Width ............................................................11-1/2" ( 29 cm)

Height...........................................................5" (13 cm)

Depth............................................................13-1/4" (34 cm)

Weight ..........................................................6 pounds (2.7 kg)

SPECIFICATIONS

), 70 scfh (H35), 72 scfh (O2)

2

), 280 scfh (Air), 290 scfh (N2)

2

Activates IHS (if on) and initializes

Stop button:

Deactivates main contactor in

IHS On/Off switch:

Turns IHS system on or off.

Auto Height On/Off switch:

Activates THC in power supply.

Voltage adjust pot:

Adjusts arc cutting voltage and

Current adjust pot:

Adjusts arc cutting current and
displays value on LEDs.

Digital Remote (DR) V/C Control - Optional

Controls........................................................Voltage adjust pot:

displays value on LEDs.

Dimensions:

Width ............................................................11-1/2" (29 cm)

Height...........................................................3" (7.6 cm)

Depth............................................................13-3/8" (34 cm)

Weight ..........................................................5 pounds-5 oz. (2.4 kg)

MAX200 Product Configuration Manual

Adjusts arc cutting voltage and

Current adjust pot:

Adjusts arc cutting current and
displays value on LEDs.

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